JP2006297664A - Cylindrical rubber having taper part and its manufacturing method - Google Patents

Cylindrical rubber having taper part and its manufacturing method Download PDF

Info

Publication number
JP2006297664A
JP2006297664A JP2005119945A JP2005119945A JP2006297664A JP 2006297664 A JP2006297664 A JP 2006297664A JP 2005119945 A JP2005119945 A JP 2005119945A JP 2005119945 A JP2005119945 A JP 2005119945A JP 2006297664 A JP2006297664 A JP 2006297664A
Authority
JP
Japan
Prior art keywords
mandrel
rubber
speed
cylindrical rubber
extruder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2005119945A
Other languages
Japanese (ja)
Other versions
JP4617192B2 (en
Inventor
Kazuharu Uetsubo
一晴 上坪
Mitsuo Oshikata
満男 押方
Shizuo Yokobori
志津雄 横堀
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Tire Corp
Original Assignee
Toyo Tire and Rubber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Tire and Rubber Co Ltd filed Critical Toyo Tire and Rubber Co Ltd
Priority to JP2005119945A priority Critical patent/JP4617192B2/en
Publication of JP2006297664A publication Critical patent/JP2006297664A/en
Application granted granted Critical
Publication of JP4617192B2 publication Critical patent/JP4617192B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/266Means for allowing relative movements between the apparatus parts, e.g. for twisting the extruded article or for moving the die along a surface to be coated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0021Combinations of extrusion moulding with other shaping operations combined with joining, lining or laminating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/05Filamentary, e.g. strands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92571Position, e.g. linear or angular
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • B29C2948/9259Angular velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • B29C2948/926Flow or feed rate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92904Die; Nozzle zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92933Conveying, transporting or storage of articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2021/00Use of unspecified rubbers as moulding material
    • B29K2021/006Thermosetting elastomers

Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method of a cylindrical rubber having a taper part capable of performing desired control with respect to the cylindrical rubber having the taper part, which is formed by winding an extruded rubber around a mandrel, so as to precisely make the thickness of the cylindrical rubber constant over its whole length or to change the thickness of the cylindrical rubber so as to make its one end thick and the other end thin. <P>SOLUTION: In the manufacturing method of the cylindrical rubber having the taper partper, in the molding process of spirally winding the belt like rubber 11 extruded in a predetermined cross-sectional shape from an extruder 3 around the mandrel 1 having a taper part IT changing its outer peripheral length as moved in the direction of the axis P of the mandrel, the mandrel 1 is rotated, and the extruder 3 and the mandrel 1 are relatively moved in the direction of the rotary axis P of the mandrel 1 while at least either one of the extrusion speed of the rubber due to the extruder 3, the rotatory speed Vr of the mandrel 1 and the relative moving speed Vi of the extruder 3 and the mandrel 1 is controlled variably. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、テーパ部を有する筒状ゴムの製造方法、並びにその製造方法によって作成されたテーパ部を有する筒状ゴムに関するものである。   The present invention relates to a method for manufacturing a cylindrical rubber having a tapered portion, and a cylindrical rubber having a tapered portion created by the manufacturing method.

上記のテーパ部を有する筒状ゴムは、高圧補強が必要なゴム製品或いは高圧ホースにおける基本的な構成要素として用いられることが多い。例えば、これの外周にゴム被覆コードを巻付けて加硫処理することにより、スクイーズ式ポンプのポンピングチューブとなる繊維補強ゴムホースとして使用される。また、ドッキングホースの下地材として用いられることもある。   The cylindrical rubber having the tapered portion is often used as a basic component in a rubber product or high-pressure hose that requires high-pressure reinforcement. For example, it is used as a fiber-reinforced rubber hose that becomes a pumping tube of a squeeze pump by wrapping a rubber-coated cord around the outer periphery of the rubber-coated cord and vulcanizing it. Moreover, it may be used as a base material for a docking hose.

従来におけるテーパー部を有する筒状ゴムの成型方法としては、(1)ゴムをチューブ状に押出してマンドレルに挿入する方法、(2)クロスヘッド押出しによって成型する方法、(3)ゴムシートを円筒体に巻付けて成型する方法、という三種類のものがある。(1)の製造方法は特許文献1において開示されたものが知られており、(2)の製造方法は特許文献2において開示されたものが知られており、(3)の製造方法は特許文献3において開示されたものが知られている。   As a conventional method for molding a cylindrical rubber having a tapered portion, (1) a method of extruding rubber into a tube shape and inserting it into a mandrel, (2) a method of molding by crosshead extrusion, and (3) a cylindrical rubber sheet There are three types of methods: wrapping around and molding. The manufacturing method of (1) is known as disclosed in Patent Document 1, the manufacturing method of (2) is known as disclosed in Patent Document 2, and the manufacturing method of (3) is patented. The one disclosed in Document 3 is known.

前記従来例(1)の製造方法では、チューブの押出しによって内径のゴム厚を増減制御させることが可能ではあるが、内径及び外径を共に変化させて成型することは不可能である。前記従来例(2)の製造方法でも(1)の製造方法と同様であり、内外径を共に変化させての成型はできない。前記従来例(3)の製造方法では、ゴムを巻付ける円筒体の形状に合わせてシート形状を変化させれば円錐台状の成型が可能ではある。しかしながら、単層で成型するゴム厚は最大でも3mm程度が限界であり、20mm程度の厚みを有する円錐台状の円筒体を成型することはできない。   In the manufacturing method of the conventional example (1), the rubber thickness of the inner diameter can be increased / decreased by extruding the tube, but it is impossible to mold by changing both the inner diameter and the outer diameter. The manufacturing method of the conventional example (2) is the same as the manufacturing method of (1), and it cannot be molded by changing both the inner and outer diameters. In the manufacturing method of the conventional example (3), a truncated cone shape can be formed by changing the sheet shape according to the shape of the cylindrical body around which the rubber is wound. However, the maximum thickness of the rubber molded in a single layer is about 3 mm, and a truncated cone-shaped cylinder having a thickness of about 20 mm cannot be molded.

また、前記従来例(3)の製造方法による薄いゴム厚のものを積層させて厚手のものとすることも考えられるが、その方法では積層工程に多大な時間とコストが必要になるとともに、数mに及ぶ長尺のゴムシートを巻付けるという作業は困難なものであるため、やはり現実的な方法とはならない。このように、従来技術による製造方法では、円錐台状等のテーパ部を有する筒状ゴムをある程度の厚みを有するものとして作成することが困難なものであった。
特開平08−047961号公報 特開2000−280322号公報 特開平10−264265号公報
In addition, it is conceivable that a thin rubber thickness is laminated by the manufacturing method of the conventional example (3) to make it thick, but this method requires a lot of time and cost for the lamination process, and several Since the work of winding a long rubber sheet of m is difficult, it is still not a realistic method. As described above, in the manufacturing method according to the prior art, it is difficult to produce a cylindrical rubber having a tapered portion such as a truncated cone having a certain thickness.
Japanese Patent Laid-Open No. 08-047961 JP 2000-280322 A JP-A-10-264265

本発明の目的は、所定形状のゴムを押出して円錐台状の円筒体(マンドレル)に巻付けることにより作成されるテーパ部を有する筒状ゴムを、全長に亘って精度良く厚み一定のものや、一端の厚みが厚く、かつ、他端の厚みが薄くなるように厚みを変化させるといった具合に、所望の状態に制御できるテーパ部を有する筒状ゴムの製造方法、並びにそれによって作成されるテーパ部を有する筒状ゴムを提供する点にある。   An object of the present invention is to provide a cylindrical rubber having a taper portion formed by extruding a predetermined shape rubber and winding it around a truncated cone (mandrel) with a constant thickness over the entire length. A method of manufacturing a cylindrical rubber having a tapered portion that can be controlled to a desired state, such as changing the thickness so that the thickness at one end is large and the thickness at the other end is thin, and the taper created thereby It is in the point which provides the cylindrical rubber which has a part.

請求項1に係る発明は、テーパ部を有する筒状ゴムの製造方法において、所定の断面形状で押出機3から押出されるベルト状のゴム11を、軸心P方向に移動するに従って外周長さが変化するテーパ部1Tを有するマンドレル1に螺旋状に巻き付ける成形工程を行なうにあたり、前記マンドレル1を回転させ、かつ、前記押出機3と前記マンドレル1とを前記マンドレル1の回転軸心P方向に相対移動させるとともに、前記押出機3によるゴムの押出速度Vg、前記マンドレル1の回転速度Vr、前記相対移動速度Viのうちの何れか一つ以上の速度を可変制御することを特徴とするものである。   According to the first aspect of the present invention, in the method for producing a cylindrical rubber having a tapered portion, the outer peripheral length of the belt-like rubber 11 extruded from the extruder 3 with a predetermined cross-sectional shape moves in the direction of the axis P. In performing the forming process of spirally winding around the mandrel 1 having the taper portion 1T in which the mandrel changes, the mandrel 1 is rotated, and the extruder 3 and the mandrel 1 are moved in the direction of the rotation axis P of the mandrel 1 In addition to the relative movement, at least one of the rubber extrusion speed Vg by the extruder 3, the rotation speed Vr of the mandrel 1, and the relative movement speed Vi is variably controlled. is there.

請求項2に係る発明は、請求項1に記載のテーパ部を有する筒状ゴムの製造方法において、前記成形工程においては、前記相対移動速度Vi及び前記マンドレル1の回転速度Vrは一定に維持しながら前記押出速度Vgを可変制御することを特徴とするものである。   According to a second aspect of the present invention, in the method for producing a cylindrical rubber having a tapered portion according to the first aspect, in the molding step, the relative moving speed Vi and the rotational speed Vr of the mandrel 1 are kept constant. However, the extrusion speed Vg is variably controlled.

請求項3に係る発明は、請求項1に記載のテーパ部を有する筒状ゴムの製造方法において、前記成形工程においては、前記マンドレル1の回転速度Vr及び前記押出速度Vgは一定に維持しながら前記相対移動速度Viを可変制御することを特徴とするものである。   According to a third aspect of the present invention, in the method for producing a cylindrical rubber having a tapered portion according to the first aspect, in the molding step, the rotation speed Vr and the extrusion speed Vg of the mandrel 1 are maintained constant. The relative movement speed Vi is variably controlled.

請求項4に係る発明は、請求項1に記載のテーパ部を有する筒状ゴムの製造方法において、前記成形工程においては、前記相対移動速度Vi及び及び前記押出速度Vgは一定に維持しながら前記回転速度Vrを可変制御することを特徴とするものである。   According to a fourth aspect of the present invention, in the method for producing a cylindrical rubber having a tapered portion according to the first aspect, in the molding step, the relative movement speed Vi and the extrusion speed Vg are maintained constant. The rotational speed Vr is variably controlled.

請求項5に係る発明は、請求項1〜4の何れか一項に記載のテーパ部を有する筒状ゴムの製造方法において、前記押出機3から押出されたゴムをギヤポンプ4を介して前記マンドレル1に巻付けるとともに、前記押出機3の押出速度Vgを前記ギヤポンプ4の吐出速度Veに同調させて可変制御することを特徴とするものである。   According to a fifth aspect of the present invention, in the method for producing a cylindrical rubber having a tapered portion according to any one of the first to fourth aspects, the rubber extruded from the extruder 3 is fed through the gear pump 4 to the mandrel. 1, and the extrusion speed Vg of the extruder 3 is variably controlled in synchronization with the discharge speed Ve of the gear pump 4.

請求項6に係る発明は、請求項1〜5の何れか一項に記載のテーパ部を有する筒状ゴムの製造方法において、前記成形工程によって前記マンドレル1に巻き付けられたゴムを、前記マンドレル1の内径側方向に押圧することを特徴とするものである。   The invention according to claim 6 is the method for producing a cylindrical rubber having a tapered portion according to any one of claims 1 to 5, wherein the rubber wound around the mandrel 1 by the molding step is used as the mandrel 1. It presses in the inner diameter side direction.

請求項7に係る発明は、テーパ部を有する筒状ゴムが、請求項1〜6の何れか一項に記載のテーパ部を有する筒状ゴムの製造方法によって作成されたものであることを特徴とするものである。   The invention according to claim 7 is characterized in that the cylindrical rubber having the tapered portion is produced by the method for producing the cylindrical rubber having the tapered portion according to any one of claims 1 to 6. It is what.

請求項1の発明によれば、所定の断面形状で押出機から押出されるベルト状のゴムをテーパ部を有するマンドレルに巻付けることでテーパ部を有する筒状ゴムを作成するに当り、ゴムの押出速度、マンドレルの回転速度、押出機とマンドレルとの相対移動速度のうちの何れか一つ以上の速度を可変制御するから、マンドレルに巻付けられるゴムの厚みをマンドレルの軸心方向の位置に関して如何様にも可変設定することが可能になる。その結果、所定形状のゴムを押出して円錐台状の円筒体(マンドレル)に巻付けることにより作成されるテーパ部を有する筒状ゴムを、全長に亘って精度良く厚み一定のものや、一端の厚みが厚く、かつ、他端の厚みが薄くなるように厚みを変化させるといった具合に、所望の状態に制御できるテーパ部を有する筒状ゴムの製造方法を提供することができる。   According to the first aspect of the present invention, in producing a cylindrical rubber having a tapered portion by winding a belt-like rubber extruded from an extruder with a predetermined cross-sectional shape around a mandrel having a tapered portion, Since one or more of the extrusion speed, the rotation speed of the mandrel, and the relative movement speed of the extruder and the mandrel are variably controlled, the thickness of the rubber wound around the mandrel is related to the position of the mandrel in the axial direction. It becomes possible to variably set in any way. As a result, a cylindrical rubber having a tapered portion formed by extruding a predetermined shape rubber and winding it around a truncated cone-shaped cylinder (mandrel), with a constant thickness over the entire length, It is possible to provide a method for producing a cylindrical rubber having a tapered portion that can be controlled to a desired state such that the thickness is changed so that the thickness of the other end is reduced and the thickness of the other end is reduced.

この場合の制御手段としては、請求項2のように、相対移動速度とマンドレルの回転速度は一定に維持してゴムの押出速度のみを可変制御する手段、請求項3のように、ゴムの押出速度とマンドレルの回転速度は一定に維持して相対移動速度のみを可変制御する手段、請求項4のように、相対移動速度とゴムの押出速度とは一定に維持してマンドレルの回転速度のみを可変制御する手段、等が可能である。   As control means in this case, as in claim 2, the relative movement speed and the rotation speed of the mandrel are kept constant, and only the rubber extrusion speed is variably controlled. A means for variably controlling only the relative movement speed while maintaining the speed and the rotation speed of the mandrel. As in claim 4, the relative movement speed and the extrusion speed of the rubber are maintained constant and only the rotation speed of the mandrel is controlled. Means for variably controlling, etc. are possible.

請求項5の発明によれば、押出機から押出されるゴムを定量供給ポンプであるギヤポンプを用いてダイスに供給する手段であるから、押出機によるゴムの単位時間当たりの供給量の精度をより高いものにすることができ、それによってテーパ部を有する筒状ゴムの厚み寸法のばらつきや寸法誤差が改善され、製品としての精度向上が図れるテーパ部を有する筒状ゴムの製造方法を提供することができる。   According to the invention of claim 5, since it is a means for supplying the rubber extruded from the extruder to the die using the gear pump which is a constant supply pump, the accuracy of the amount of rubber supplied by the extruder per unit time is further improved. To provide a method for producing a cylindrical rubber having a tapered portion that can be made high, thereby improving variation in thickness and dimensional error of the cylindrical rubber having a tapered portion, and improving accuracy as a product. Can do.

請求項6の発明によれば、マンドレルに巻付けられたベルト状ゴムを内径側に押圧することで積極的に養生するような作用が生じて、成形時間差やゴム温度の低下等の種々の要因によってゴム厚みが部位によってばらつこうとすることが抑制されるようになり、より精度の高いテーパ部を有する筒状ゴムを作成することが可能になる。   According to the invention of claim 6, the belt-like rubber wound around the mandrel is positively cured by pressing toward the inner diameter side, thereby causing various factors such as a molding time difference and a decrease in the rubber temperature. As a result, the rubber thickness is prevented from varying depending on the part, and a cylindrical rubber having a taper portion with higher accuracy can be produced.

請求項7の発明によれば、上述したテーパ部を有する筒状ゴムの製造方法により、所定形状のゴムを押出して円錐台状の円筒体(マンドレル)に巻付けることにより作成されるテーパ部を有する筒状ゴムを、全長に亘って精度良く厚み一定のものや、一端の厚みが厚く、かつ、他端の厚みが薄くなるように厚みを変化させるといった具合に、所望の状態に制御できるものとして提供することが可能になる。   According to the invention of claim 7, the taper portion created by extruding a predetermined shape of rubber and winding it around a truncated cone (mandrel) by the above-described method for producing a cylindrical rubber having a taper portion. The cylindrical rubber that has a constant thickness over the entire length, or that can be controlled to the desired state, such as changing the thickness so that the thickness at one end is thick and the other end is thin. Can be provided as.

以下に、本発明によるテーパ部を有する筒状ゴムの製造方法、及びテーパ部を有する筒状ゴムの実施の形態を、図面を参照しながら説明する。図1はテーパ部を有する筒状ゴムの製造装置を示す原図、図2,3はそれぞれテーパ部を有する筒状ゴムの作成例1,2を示す図、図4,5は作成例1,2それぞれと従来製法によるものとの各種特性を示す比較表である。   Hereinafter, a method for producing a cylindrical rubber having a tapered portion according to the present invention and an embodiment of the cylindrical rubber having a tapered portion will be described with reference to the drawings. FIG. 1 is an original view showing an apparatus for producing a tubular rubber having a tapered portion, FIGS. 2 and 3 are views showing production examples 1 and 2 of the tubular rubber having a tapered portion, and FIGS. It is a comparison table | surface which shows the various characteristics of each and the thing by a conventional manufacturing method.

〔実施例1〕
図1に、テーパ部を有する筒状ゴムの製造装置Aの原理図が示されている。この製造装置Aは、全長に亘ってテーパ形状を為す円筒体であるマンドレル1と、軸心Pで回転自在なマンドレル1を駆動回転させる回転機構2と、ゴムの押出機3と、押出機3から押出されるゴムを送り出すギヤポンプ4と、ギヤポンプ4から吐出されるゴムを所定形状に成形して出すためのダイス10と、マンドレル1を回転機構2と共に軸心P方向に移動自在な移動機構5と、を有して構成されている。
[Example 1]
FIG. 1 shows a principle diagram of a cylindrical rubber manufacturing apparatus A having a tapered portion. The manufacturing apparatus A includes a mandrel 1 that is a cylindrical body having a tapered shape over its entire length, a rotating mechanism 2 that drives and rotates a mandrel 1 that is rotatable about an axis P, a rubber extruder 3, and an extruder 3. A gear pump 4 that feeds the rubber extruded from the die, a die 10 for molding the rubber discharged from the gear pump 4 into a predetermined shape, and a moving mechanism 5 that can move the mandrel 1 together with the rotating mechanism 2 in the direction of the axis P. And is configured.

マンドレル1は、径の小さい小径側端1aと、これよりも径の大きい大径側端1bと、軸心P方向に移動するに従って外周長さが変化するテーパ部1Tを有する円筒体に形状されている。マンドレル1の形状としては、図1に示すように、円錐台状のものや、図示は省略するが、小径側端1aの径を有する若干長さの小径円筒部と、大径側端1bの径を有する若干長さの大径筒部と、これら両者に跨るテーパ部1Tとを有するものでも良く、これら以外の形状も可能である。   The mandrel 1 is formed in a cylindrical body having a small-diameter side end 1a having a small diameter, a large-diameter side end 1b having a larger diameter, and a tapered portion 1T whose outer peripheral length changes as it moves in the axis P direction. ing. As shown in FIG. 1, the shape of the mandrel 1 is a truncated cone shape or a small-diameter cylindrical portion having a diameter of the small-diameter side end 1a and a large-diameter side end 1b. It may have a slightly large-diameter cylindrical portion having a diameter and a tapered portion 1T straddling both, and other shapes are also possible.

回転機構2は、例えば第1電動モータ等を用いてマンドレル1を正逆方向に任意の速度で駆動回転できるように構成する。移動機構5は、例えば、マンドレル1を回転自在に支承するベッド6を軸心P方向に平行移動自在に支持する一対のレール7,7と、ベッド6に螺合されるネジ軸8と、ネジ軸8を駆動回転させる第2電動モータ9とを備え、第2電動モータ9の正逆駆動により、ベッド6を、即ちマンドレル1を矢印イ或いはロ方向に平行移動自在に構成する。つまり、移動機構5により、押出機3とマンドレル1とはマンドレル1の回転軸心P方向に移動速度Viでもって相対移動されるのである。   The rotation mechanism 2 is configured so that the mandrel 1 can be driven and rotated at an arbitrary speed in the forward and reverse directions using, for example, a first electric motor or the like. The moving mechanism 5 includes, for example, a pair of rails 7 and 7 that support a bed 6 that rotatably supports the mandrel 1 so as to be parallelly movable in the direction of the axis P, a screw shaft 8 that is screwed to the bed 6, and a screw And a second electric motor 9 for driving and rotating the shaft 8, and the bed 6, that is, the mandrel 1, is configured to be movable in parallel in the direction of arrow B or B by forward and reverse driving of the second electric motor 9. That is, the extruder 3 and the mandrel 1 are relatively moved in the direction of the rotation axis P of the mandrel 1 with the moving speed Vi by the moving mechanism 5.

押出機3、ギヤポンプ4、第1及び第2電動モータ2,9は制御装置12に接続されており、押出機3によるゴムの押出速度(単位時間当たりの押出し量)Vg、ギヤポンプ4によるゴムの吐出速度(単位時間当たりの送り出し量)Ve、マンドレル1の回転方向及び回転速度(単位時間当たりの回転数)Vr、マンドレル1の(ベッド6の)平行移動速度Viを任意に制御できるように構成されている。そして、制御装置12が有する押出速度制御手段12Aにより、マンドレル1の移動速度Vi及びマンドレル1の矢印ハ方向の回転速度Vrは一定に維持しながら、押出機3によるゴムの押出速度Vgをギヤポンプ4によるゴムの吐出速度Veに追従させ、かつ、押出機3による押出速度Vg及びギヤポンプ4による吐出速度Veが可変制御されるようになる。これにより、マンドレル1に均等厚みで、かつ、一定の巻付け角度θでもってギヤポンプ4から吐出される帯状のゴム、即ちゴム帯11を巻付けることが可能である。   The extruder 3, gear pump 4, first and second electric motors 2, 9 are connected to the control device 12, rubber extrusion speed (extrusion amount per unit time) Vg by the extruder 3, and rubber extrusion by the gear pump 4. The discharge speed (feed amount per unit time) Ve, the rotation direction and rotation speed (number of rotations per unit time) Vr of the mandrel 1, and the translational speed Vi of the mandrel 1 (bed 6) can be arbitrarily controlled. Has been. Then, the extrusion speed control means 12A included in the control device 12 keeps the movement speed Vi of the mandrel 1 and the rotation speed Vr of the mandrel 1 in the direction of the arrow C, while maintaining the rubber extrusion speed Vg by the extruder 3 to the gear pump 4. , And the extrusion speed Vg by the extruder 3 and the discharge speed Ve by the gear pump 4 are variably controlled. As a result, it is possible to wind the belt-shaped rubber, that is, the rubber band 11, discharged from the gear pump 4 with a uniform thickness and a constant winding angle θ around the mandrel 1.

この場合、押出機3とダイス10との間にギヤポンプ4を配置することにより、ダイス10から所定形状で連続的に押出されるゴム帯(ベルト状のゴム)11の単位時間当りの供給量の精度をより高めて安定的に供給することができる。また、ゴム帯11をマンドレル1に巻付ける際には、ステッチャーを用いて一定圧力で巻き付けられたゴム帯11を押えるか、或いは、ゴム帯11の巻付けに追従して合成樹脂テープ(ポリエチレンテープ等)を巻付けて押えること(マンドレル1に巻き付けられたゴム帯11を、マンドレル1の内径側方向に押圧すること)により、より精度の高い円錐台状円筒ゴム(テーパ部を有する筒状ゴム)13を作成することが可能である。   In this case, by disposing the gear pump 4 between the extruder 3 and the die 10, the supply amount per unit time of a rubber band (belt-like rubber) 11 continuously extruded in a predetermined shape from the die 10. The accuracy can be further increased and stable supply can be achieved. Further, when the rubber band 11 is wound around the mandrel 1, the rubber band 11 wound with a constant pressure is pressed using a stitcher, or a synthetic resin tape (polyethylene tape) is tracked following the winding of the rubber band 11. Or the like) (by pressing the rubber band 11 wound around the mandrel 1 in the direction of the inner diameter side of the mandrel 1), a more accurate frustoconical cylindrical rubber (cylindrical rubber having a tapered portion) ) 13 can be created.

次に、本製造装置Aによる円錐台状円筒ゴム(テーパ部を有する筒状ゴムの一例)の作成要領について説明する。まず、マンドレル1を矢印ロ方向に動かす等して、小径側端1aがギヤポンプ4の前に位置する開始状態にセットする。そして、マンドレル1を矢印ハ方向に駆動回転させるとともにベッド6を矢印イ方向に平行移動させ、ギヤポンプ4から繰り出される所定形状のゴム帯11を小径側端1aからマンドレル1に巻付けて行く。   Next, the preparation point of the truncated cone-shaped cylindrical rubber (an example of the cylindrical rubber having a tapered portion) by the manufacturing apparatus A will be described. First, the mandrel 1 is moved in the direction indicated by the arrow B, for example, so that the small diameter side end 1a is set in a start state positioned in front of the gear pump 4. Then, the mandrel 1 is driven and rotated in the direction of the arrow C, and the bed 6 is translated in the direction of the arrow B, and a rubber band 11 of a predetermined shape fed out from the gear pump 4 is wound around the mandrel 1 from the small-diameter side end 1a.

このとき、押出速度制御手段12Aの機能により、マンドレル1の矢印イ方向の平行移動速度Vi及び矢印ハ方向の回転速度Vrは一定としながら、押出機3のスクリュー回転数及びギヤポンプ4の回転数が、即ち押出速度Vg及び吐出速度Veが、ゴム帯11のマンドレル1への巻付け箇所が大径側に移行するに従って増すように制御されるので、ダイス10から押出されてマンドレル1に巻付けられたゴム帯11による円錐台状円筒ゴム13を、均等厚みのものとして作成することができる。   At this time, due to the function of the extrusion speed control means 12A, the screw rotation speed of the extruder 3 and the rotation speed of the gear pump 4 are kept constant while the parallel movement speed Vi of the mandrel 1 in the direction of arrow B and the rotation speed Vr of the direction of arrow C are constant. That is, since the extrusion speed Vg and the discharge speed Ve are controlled so as to increase as the winding position of the rubber band 11 around the mandrel 1 shifts to the large diameter side, the extrusion speed Vg and the discharge speed Ve are extruded from the die 10 and wound around the mandrel 1. The frustoconical cylindrical rubber 13 made of the rubber band 11 can be formed with a uniform thickness.

つまり、製造装置Aによるテーパ部を有する筒状ゴムの製造方法は、所定の断面形状で押出機3から押出されるベルト状のゴム11を、軸心P方向に移動するに従って外周長さが変化するテーパ部1Aを有するマンドレル1に螺旋状に巻き付ける成形工程を行なうにあたり、マンドレル1を回転させ、かつ、押出機3とマンドレル1とをマンドレル1の回転軸心P方向に相対移動させるとともに、押出機3によるゴムの押出速度Vg、マンドレル1の回転速度Vr、相対移動速度Viのうちの何れか一つ以上の速度を可変制御することを特徴としている。実施例1では、成形工程においては、相対移動速度Vi及びマンドレル1の回転速度Vrは一定に維持しながら押出速度Vg及び吐出速度Veを可変制御している。次に、円錐台状円筒ゴム13の作成例1及び2について説明する。   That is, in the manufacturing method of the cylindrical rubber having the tapered portion by the manufacturing apparatus A, the outer peripheral length changes as the belt-shaped rubber 11 extruded from the extruder 3 with a predetermined cross-sectional shape moves in the axis P direction. In performing the forming step of spirally winding the mandrel 1 having the tapered portion 1A, the mandrel 1 is rotated, and the extruder 3 and the mandrel 1 are relatively moved in the direction of the rotation axis P of the mandrel 1, and the extrusion is performed. It is characterized by variably controlling at least one of the rubber extrusion speed Vg by the machine 3, the rotation speed Vr of the mandrel 1, and the relative movement speed Vi. In Example 1, in the molding process, the extrusion speed Vg and the discharge speed Ve are variably controlled while the relative movement speed Vi and the rotation speed Vr of the mandrel 1 are kept constant. Next, production examples 1 and 2 of the truncated cone-shaped rubber 13 will be described.

〔作成例1〕
作成例1の円錐台状円筒ゴム13は、次のような条件で作成される。即ち、押出速度制御手段12Aの働きにより、ダイス10から押出されるゴム帯11は、幅70mmで厚さ2mmの断面形状を有するものである。これを、平行移動速度が2.8mm/sで回転速度が23rpmで共に一定に維持されるマンドレル1に巻付けるに当り、ギヤポンプ4の回転数が、巻付け開始時(小径側端)の130rpmから巻付け終了時(大径側端)の210rpmに可変制御される。当然ながら押出機3の押出速度Vgはギヤポンプ4の吐出速度Veに同調して増減制御される。つまり、押出機3から押出されたゴムをギヤポンプ4を介してマンドレル1に巻付けるに当り、押出機3の押出速度Vgをギヤポンプ4の吐出速度Veに同調させながらこれら両速度Vg,Veを可変制御するのである。
[Example 1]
The frustoconical cylindrical rubber 13 of Creation Example 1 is created under the following conditions. That is, the rubber band 11 extruded from the die 10 has a cross-sectional shape having a width of 70 mm and a thickness of 2 mm by the action of the extrusion speed control means 12A. When this is wound around the mandrel 1 where the parallel movement speed is 2.8 mm / s and the rotation speed is 23 rpm, the rotation speed of the gear pump 4 is 130 rpm at the start of winding (small diameter side end). Is variably controlled to 210 rpm at the end of winding (large diameter side end). Naturally, the extrusion speed Vg of the extruder 3 is controlled to increase or decrease in synchronization with the discharge speed Ve of the gear pump 4. That is, when the rubber extruded from the extruder 3 is wound around the mandrel 1 via the gear pump 4, both the speeds Vg and Ve are variable while the extrusion speed Vg of the extruder 3 is synchronized with the discharge speed Ve of the gear pump 4. To control.

その結果、図2に示すように、全長3000mm、大径側の外径122mmで厚さ7.0mm、かつ、小径側の外径が104mmで厚さ5.5mmの円錐台状円筒ゴム13が作成される。この作成例1による円錐台状円筒ゴム13は、例えばセメント供給機(ポンプ車)におけるドッキングホースとして用いられる繊維補強ゴムホースのインナーゴム筒に好適なものである。参考として図4に、作成例1による円錐台状円筒ゴム13と、ゴムチューブ押出し品をマンドレルに挿入する製造方法[前記(1)の従来方法]による円錐台状円筒ゴム13との各特性比較表を記す。   As a result, as shown in FIG. 2, a truncated cone-shaped cylindrical rubber 13 having a total length of 3000 mm, a large-diameter outer diameter of 122 mm and a thickness of 7.0 mm, and a small-diameter outer diameter of 104 mm and a thickness of 5.5 mm. Created. The frustoconical cylindrical rubber 13 according to this production example 1 is suitable for an inner rubber cylinder of a fiber reinforced rubber hose used as a docking hose in a cement feeder (pump car), for example. As a reference, FIG. 4 shows a comparison of characteristics between the truncated cone-shaped cylindrical rubber 13 according to Preparation Example 1 and the truncated cone-shaped cylindrical rubber 13 produced by the manufacturing method of inserting the rubber tube extrudate into the mandrel [conventional method of (1) above]. Write a table.

〔作成例2〕
作成例2の円錐台状円筒ゴム13は、次のような条件で作成される。即ち、押出速度制御手段12Aの働きにより、ダイス10から押出される幅70mmで厚さ2mmの断面形状を有するゴム帯11を、平行移動速度が2.8mm/sで回転速度が23rpmで共に一定に維持されるマンドレル1に巻付けるに当り、ギヤポンプ4の回転数が、巻付け開始時(小径側端)の430rpmから巻付け終了時(大径側端)の530rpmに制御される。但し、マンドレル1(図1参照)は、全長が3300mm超で、小径側端の直径が116mm、大径側端の直径が136mmのものを使用する。
[Example 2]
The frustoconical cylindrical rubber 13 of creation example 2 is created under the following conditions. That is, by the function of the extrusion speed control means 12A, the rubber band 11 having a width of 70 mm and a thickness of 2 mm extruded from the die 10 is both constant at a parallel movement speed of 2.8 mm / s and a rotation speed of 23 rpm. When winding around the mandrel 1 maintained at, the rotation speed of the gear pump 4 is controlled from 430 rpm at the start of winding (small-diameter side end) to 530 rpm at the end of winding (large-diameter side end). However, the mandrel 1 (see FIG. 1) has a total length of more than 3300 mm, a diameter on the small-diameter side end of 116 mm, and a diameter on the large-diameter side end of 136 mm.

その結果、図3に示すように、全長3300mm、小径側端の内径(116+α)mm、大径側端の内径(136−α)mmの円錐台状円筒ゴム13を、ゴム厚18mm一定のものとして作成することができる。この作成例2による円錐台状円筒ゴム13は、例えばセメント供給機(ポンプ車)におけるポンピングチューブとして用いられる繊維補強ゴムホースのインナーゴム筒に好適なものである。先端ホース参考として図5に、作成例2による円錐台状円筒ゴム13と、前述の従来例(1)〜(3)による円錐台状円筒ゴムとの各特性比較表を記す。図4,5から分かるように、従来技術に比べて、本発明による円錐台状円筒ゴム13の製造方法では、全ての面において優れているとともに、成型時には特別な技術は必要とせず、巻付け後に仕上げ等の後工程を一切必要としない利点がある。また、従来技術に比べて、材料ロスの大幅な低減並びに時間短縮によるコストダウン、加工可能なゴムの多様化等多くの利点もある。   As a result, as shown in FIG. 3, the truncated cone-shaped cylindrical rubber 13 having a total length of 3300 mm, an inner diameter (116 + α) mm at the small-diameter side end, and an inner diameter (136-α) mm at the large-diameter side end has a constant rubber thickness of 18 mm. Can be created as The frustoconical cylindrical rubber 13 according to the production example 2 is suitable for an inner rubber cylinder of a fiber reinforced rubber hose used as a pumping tube in a cement feeder (pump car), for example. For reference to the tip hose, FIG. 5 shows a comparative table of characteristics between the truncated cone-shaped cylindrical rubber 13 according to Preparation Example 2 and the truncated cone-shaped cylindrical rubber according to the conventional examples (1) to (3). As can be seen from FIGS. 4 and 5, the method of manufacturing the truncated cone-shaped cylindrical rubber 13 according to the present invention is superior in all aspects as compared with the prior art, and no special technique is required at the time of molding. There is an advantage that no subsequent processes such as finishing are required. In addition, compared with the prior art, there are many advantages such as a significant reduction in material loss, cost reduction by shortening the time, and diversification of processable rubber.

以上説明したように、本発明のテーパ部を有する筒状ゴムの製造方法によれば、次のような作用や効果を得ることができる。1.所定の断面形状を有するゴムを連続的に押出してマンドレルに巻付けるようにすることにより、テーパ部を有する筒状ゴムを、厚み精度の高い状態で厚み一定のものとして、或いは一端側で厚みが小さく、かつ、他端側で厚みが大となるものとして提供することが可能になる利点がある。   As described above, according to the method for producing a cylindrical rubber having a tapered portion of the present invention, the following actions and effects can be obtained. 1. By continuously extruding rubber having a predetermined cross-sectional shape and winding it around a mandrel, the cylindrical rubber having a tapered portion is made constant in thickness with high thickness accuracy, or has a thickness on one end side. There is an advantage that it is possible to provide a small size and a large thickness on the other end side.

2.比較的安価な設備(製造装置A)を用いて、今まで成形が困難であったテーパ部を有する筒状ゴム13の成形が可能になるばかりでなく、押出機3によるゴムの押出速度Vgやマンドレル1の回転速度Vr、移動速度Viを制御することにより、テーパ部を有する筒状ゴム13の自動成形が可能になる。それによって労務費や管理費の節減も可能となる。また、マンドレル1の形状を変更することにより、様々な形状、サイズのテーパ部を有する筒状ゴム13を成形することも可能である。   2. Using a relatively inexpensive facility (manufacturing apparatus A), not only can the cylindrical rubber 13 having a tapered portion, which has been difficult to be molded, be molded, but also the rubber extrusion speed Vg by the extruder 3 can be increased. By controlling the rotation speed Vr and the movement speed Vi of the mandrel 1, the cylindrical rubber 13 having a tapered portion can be automatically molded. As a result, labor costs and administrative costs can be reduced. In addition, by changing the shape of the mandrel 1, it is possible to mold the cylindrical rubber 13 having tapered portions having various shapes and sizes.

3.本発明によるテーパ部を有する筒状ゴムの製造方法によれば、製造装置Aを運転しさえすれば、所望の「テーパ部を有する筒状ゴム13」が得られるので、予めゴムシートを作成するといった予備工程等が不要であり、高度な技術を必要としない利点がある。   3. According to the method for producing a cylindrical rubber having a tapered portion according to the present invention, a desired “cylindrical rubber 13 having a tapered portion” can be obtained only by operating the production apparatus A. Therefore, a rubber sheet is prepared in advance. Such a preliminary process is unnecessary, and there is an advantage that advanced technology is not required.

4.ダイス10から押出されるゴムをマンドレル1に巻付ける際に、テーパ部を有する筒状ゴム13としての厚みが軸心P方向に進むに従って増す又は減るという成形に限られるものではなく、例えば、ゴムの押出速度Vgの増減を繰り返したり、マンドレル1の回転速度Vrの増減を繰り返すことにより、軸心P方向においてゴム厚みの増減が繰り返される状態のテーパ部を有する円筒ゴムや、その他特殊形状の円筒ゴムの成形も可能になる。   4). When the rubber extruded from the die 10 is wound around the mandrel 1, it is not limited to molding in which the thickness of the cylindrical rubber 13 having the tapered portion increases or decreases as it advances in the direction of the axis P. For example, rubber Cylindrical rubber having a tapered portion in which the rubber thickness is repeatedly increased or decreased in the direction of the axis P by repeatedly increasing or decreasing the extrusion speed Vg of the cylinder or by repeatedly increasing or decreasing the rotational speed Vr of the mandrel 1 or other specially-shaped cylinders Rubber molding is also possible.

〔実施例2〕
実施例2による製造方法は、成形工程においては、マンドレル1の回転速度Vr及び押出機3によるゴムの押出速度Vgは一定に維持しながらマンドレル1の相対移動速度Viを可変制御する方法である。つまり、図1に示す制御装置12において、押出速度制御手段12Aに代えて移動速度制御手段12Bを用いて製造するのである。
[Example 2]
The manufacturing method according to Example 2 is a method of variably controlling the relative movement speed Vi of the mandrel 1 while keeping the rotation speed Vr of the mandrel 1 and the rubber extrusion speed Vg by the extruder 3 constant in the molding step. That is, in the control apparatus 12 shown in FIG. 1, it manufactures using the moving speed control means 12B instead of the extrusion speed control means 12A.

例えば、小径側端からゴム帯11の巻付けを開始する場合において、マンドレル1の矢印イ方向(図1参照)への移動速度Viが次第に遅くなるように制御すれば、大径側端に行くに従って厚みが増す円錐台状円筒ゴム13(図2参照)や、厚み一定の円錐台状円筒ゴム13(図3参照)を作成自在である。また、移動速度Viを漸減又は不変又は増するように設定すれば、大径側端に行くに従って厚みが薄くなる円錐台状円筒ゴムを作成することが可能である。   For example, when the winding of the rubber band 11 is started from the small-diameter side end, if the moving speed Vi of the mandrel 1 in the direction of arrow A (see FIG. 1) is controlled so as to gradually decrease, the large-diameter side end is reached. Accordingly, the truncated cone-shaped cylindrical rubber 13 (see FIG. 2) whose thickness increases according to the above and the truncated cone-shaped cylindrical rubber 13 (see FIG. 3) having a constant thickness can be created. Further, if the moving speed Vi is set so as to gradually decrease, remain unchanged, or increase, it is possible to create a truncated cone-shaped cylindrical rubber whose thickness decreases as it goes to the large diameter side end.

〔実施例3〕
実施例3による製造方法は、成形工程においては、マンドレル1の相対移動速度Vi及び及び押出機3によるゴムの押出速度Vgは一定に維持しながらマンドレル1の回転速度Vrを可変制御する方法である。つまり、図1に示す制御装置12において、押出速度制御手段12Aに代えて回転速度制御手段12Cを用いて製造するのである。
Example 3
The manufacturing method according to Example 3 is a method of variably controlling the rotation speed Vr of the mandrel 1 while keeping the relative movement speed Vi of the mandrel 1 and the rubber extrusion speed Vg by the extruder 3 constant in the molding process. . That is, in the control apparatus 12 shown in FIG. 1, it manufactures using the rotational speed control means 12C instead of the extrusion speed control means 12A.

例えば、小径側端からゴム帯11の巻付けを開始する場合において、マンドレル1の矢印ハ方向(図1参照)への回転速度Vrを、マンドレル1の矢印イ方向への移動量が増えるに従って遅くなるように制御すれば、大径側端に行くに従って厚みが増す円錐台状円筒ゴム13(図2参照)や、厚み一定の円錐台状円筒ゴム13(図3参照)を作成自在である。また、回転速度Vrを、マンドレル1の矢印イ方向への移動量が増えるに従って漸増又は不変又は減るように設定すれば、大径側端に行くに従って厚みが薄くなる円錐台状円筒ゴムを作成することが可能である。   For example, when the winding of the rubber band 11 is started from the end on the small diameter side, the rotation speed Vr of the mandrel 1 in the direction of the arrow C (see FIG. 1) decreases as the amount of movement of the mandrel 1 in the direction of arrow A increases. If it controls so that it may become, the truncated cone-shaped cylindrical rubber 13 (refer FIG. 2) which thickness increases as it goes to a large diameter side end, or the truncated cone-shaped cylindrical rubber 13 (refer FIG. 3) with constant thickness can be created freely. Further, if the rotational speed Vr is set so as to gradually increase, remain unchanged, or decrease as the amount of movement of the mandrel 1 in the direction of arrow B increases, a truncated cone-shaped cylindrical rubber whose thickness decreases toward the large diameter end is created. It is possible.

〔実施例4〕
実施例4による製造方法は、成形工程においては、マンドレル1の回転速度Vr、押出機3によるゴムの押出速度Vg、及びマンドレル1の相対移動速度Viという三つのゲインのうちの二つ以上のゲインを可変制御する方法である。つまり、図1に示す制御装置12において、押出速度制御手段12Aに代えて複合制御手段12Dを用いて製造するのである。この複合制御手段12Dを用いることにより、複雑な形状の筒状ゴムの成形や、よりきめ細かで高精度な制御を行うことが可能である。
Example 4
In the molding method according to the fourth embodiment, in the molding process, two or more gains among the three gains of the rotation speed Vr of the mandrel 1, the rubber extrusion speed Vg by the extruder 3, and the relative movement speed Vi of the mandrel 1 are obtained. This is a method for variably controlling. That is, in the control apparatus 12 shown in FIG. 1, it manufactures using the composite control means 12D instead of the extrusion speed control means 12A. By using this composite control means 12D, it is possible to form a cylindrical rubber having a complicated shape and to perform finer control with high accuracy.

〔別実施例〕
ギヤポンプ4を持たない構成の製造装置Aでも良い。相対移動速度Viが、マンドレル1は(ベッド6は)位置固定で、押出機3側が移動することで生じる構成でも良い。また、ゴム帯11をマンドレル1の大径側端1bがわから巻き始める方法を採用することも可能である。
[Another Example]
A manufacturing apparatus A having no gear pump 4 may be used. The relative movement speed Vi may be configured such that the mandrel 1 (the bed 6) is fixed in position and the extruder 3 side moves. It is also possible to adopt a method in which the rubber band 11 starts to be wound from the large-diameter side end 1b of the mandrel 1.

円錐台状円筒ゴムの製造装置の構造を示す原理図Principle diagram showing the structure of a frustoconical cylindrical rubber manufacturing device 作成例1の円錐台状円筒ゴムの断面図Sectional view of the frustoconical cylindrical rubber of Example 1 マンドレルから外される前の作成例2の円錐台状円筒ゴムを示す平面図The top view which shows the truncated cone-shaped cylindrical rubber of the preparation example 2 before removing from a mandrel 作成例1と従来品との特性の比較を示す図The figure which shows the comparison of the characteristic of creation example 1 and the conventional product 作成例2と各種従来品との特性の比較を示す図The figure which shows the comparison of the characteristic of creation example 2 and various conventional products

符号の説明Explanation of symbols

1 マンドレル
1T テーパ部
3 押出機
4 ギヤポンプ
11 ベルト状のゴム
A テーパ部を有する筒状ゴムの製造装置
P 軸心
Vg ゴムの押出速度
Vi 押出機とマンドレルとの相対移動速度
Vr マンドレルの回転速度
DESCRIPTION OF SYMBOLS 1 Mandrel 1T Tapered part 3 Extruder 4 Gear pump 11 Belt-shaped rubber A Manufacturing apparatus of cylindrical rubber which has a taper part P Shaft center Vg Rubber extrusion speed Vi Relative moving speed of extruder and mandrel Vr Mandrel rotational speed

Claims (7)

所定の断面形状で押出機から押出されるベルト状のゴムを、軸心方向に移動するに従って外周長さが変化するテーパ部を有するマンドレルに螺旋状に巻き付ける成形工程を行なうにあたり、前記マンドレルを回転させ、かつ、前記押出機と前記マンドレルとを前記マンドレルの回転軸心方向に相対移動させるとともに、前記押出機によるゴムの押出速度、前記マンドレルの回転速度、前記相対移動速度のうちの何れか一つ以上の速度を可変制御するテーパ部を有する筒状ゴムの製造方法。   Rotating the mandrel in a forming process in which a belt-like rubber extruded from an extruder with a predetermined cross-sectional shape is spirally wound around a mandrel having a tapered portion whose outer peripheral length changes as it moves in the axial direction. And relatively moving the extruder and the mandrel in the direction of the rotation axis of the mandrel, and any one of the rubber extrusion speed, the mandrel rotation speed, and the relative movement speed of the extruder. A method for producing a cylindrical rubber having a tapered portion that variably controls two or more speeds. 前記成形工程においては、前記相対移動速度及び前記マンドレルの回転速度は一定に維持しながら前記押出速度を可変制御する請求項1に記載のテーパ部を有する筒状ゴムの製造方法。   2. The method for producing a cylindrical rubber having a tapered portion according to claim 1, wherein in the molding step, the extrusion speed is variably controlled while the relative movement speed and the rotation speed of the mandrel are maintained constant. 前記成形工程においては、前記マンドレルの回転速度及び前記押出速度は一定に維持しながら前記相対移動速度を可変制御する請求項1に記載のテーパ部を有する筒状ゴムの製造方法。   2. The method for producing a cylindrical rubber having a tapered portion according to claim 1, wherein, in the molding step, the relative movement speed is variably controlled while maintaining the rotation speed and the extrusion speed of the mandrel constant. 前記成形工程においては、前記相対移動速度及び前記押出速度は一定に維持しながら前記回転速度を可変制御する請求項1に記載のテーパ部を有する筒状ゴムの製造方法。   2. The method for producing a cylindrical rubber having a tapered portion according to claim 1, wherein in the molding step, the rotation speed is variably controlled while the relative movement speed and the extrusion speed are maintained constant. 前記押出機から押出されたゴムをギヤポンプを介して前記マンドレルに巻付けるとともに、前記押出機の押出速度を前記ギヤポンプの吐出速度に同調させて可変制御する請求項1〜4の何れか一項に記載のテーパ部を有する筒状ゴムの製造方法。   The rubber extruded from the extruder is wound around the mandrel via a gear pump, and the extrusion speed of the extruder is variably controlled in synchronization with the discharge speed of the gear pump. The manufacturing method of the cylindrical rubber which has a taper part of description. 前記成形工程によって前記マンドレルに巻き付けられたゴムを、前記マンドレルの内径側方向に押圧する請求項1〜5の何れか一項に記載のテーパ部を有する筒状ゴムの製造方法。   The manufacturing method of the cylindrical rubber which has a taper part as described in any one of Claims 1-5 which presses the rubber wound around the said mandrel by the said formation process in the internal diameter side direction of the said mandrel. 請求項1〜6の何れか一項に記載のテーパ部を有する筒状ゴムの製造方法によって作成されたテーパ部を有する筒状ゴム。
The cylindrical rubber which has a taper part produced by the manufacturing method of the cylindrical rubber which has a taper part as described in any one of Claims 1-6.
JP2005119945A 2005-04-18 2005-04-18 Method for producing frustoconical cylindrical rubber having tapered portions on inner and outer surfaces Active JP4617192B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005119945A JP4617192B2 (en) 2005-04-18 2005-04-18 Method for producing frustoconical cylindrical rubber having tapered portions on inner and outer surfaces

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005119945A JP4617192B2 (en) 2005-04-18 2005-04-18 Method for producing frustoconical cylindrical rubber having tapered portions on inner and outer surfaces

Publications (2)

Publication Number Publication Date
JP2006297664A true JP2006297664A (en) 2006-11-02
JP4617192B2 JP4617192B2 (en) 2011-01-19

Family

ID=37466341

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005119945A Active JP4617192B2 (en) 2005-04-18 2005-04-18 Method for producing frustoconical cylindrical rubber having tapered portions on inner and outer surfaces

Country Status (1)

Country Link
JP (1) JP4617192B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008213455A (en) * 2007-02-07 2008-09-18 Toyo Tire & Rubber Co Ltd Extrusion molding equipment, manufacturing method for unvulcanized rubber tape, and formation method for tubular body made of unvulcanized rubber
JP2008309310A (en) * 2007-06-18 2008-12-25 Toyo Tire & Rubber Co Ltd Rubber cylinder with mouthpiece and its manufacturing method
JP2020183091A (en) * 2019-04-26 2020-11-12 三ツ星ベルト株式会社 Rubber sleeve molding method, and rubber sleeve molding apparatus

Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01152046A (en) * 1987-12-09 1989-06-14 Toyo Tire & Rubber Co Ltd Molding method for fiber-reinforced rubber tube
JPH01249429A (en) * 1988-03-31 1989-10-04 Sumitomo Rubber Ind Ltd Method and apparatus for molding belt-tread assembly
JPH05177731A (en) * 1991-12-27 1993-07-20 Kureha Rubber Kogyo Kk Manufacture of rubber tube with surface pattern
JPH1016075A (en) * 1996-07-05 1998-01-20 Toyo Tire & Rubber Co Ltd Wear-resistant rubber hose with tapered part on inner peripheral face and its production
JPH10264265A (en) * 1997-03-26 1998-10-06 Bando Chem Ind Ltd Method and device for producing cylindrical rubber sheet
JPH1158544A (en) * 1997-08-28 1999-03-02 Toyo Tire & Rubber Co Ltd Manufacture of tapered rubber hose
JP2000280322A (en) * 1999-03-30 2000-10-10 Toyo Tire & Rubber Co Ltd Apparatus and method for manufacturing rubber hose
JP2001074182A (en) * 1999-09-07 2001-03-23 Toyo Tire & Rubber Co Ltd Method for manufacturing of flexible expansion joint
JP2002018973A (en) * 2000-05-02 2002-01-22 Bridgestone Corp Method for manufacturing tire constituent member and tire
JP2002103477A (en) * 2000-10-03 2002-04-09 Yokohama Rubber Co Ltd:The Method for controlling winding of extruded article from injection molding machine
JP2003003358A (en) * 2001-06-21 2003-01-08 Daikin Ind Ltd Method and apparatus for producing cylindrical formed product and cylindrical formed product
JP2003266555A (en) * 2002-03-18 2003-09-24 Toyo Tire & Rubber Co Ltd Facility for continuously molding strip rubber and method for continuously molding the same
JP2004017621A (en) * 2002-06-20 2004-01-22 Bridgestone Corp Apparatus and method for molding tire component
JP2004345162A (en) * 2003-05-21 2004-12-09 Toyo Tire & Rubber Co Ltd Cylindrical green molding apparatus
JP2004358738A (en) * 2003-06-03 2004-12-24 Toyo Tire & Rubber Co Ltd Continuous molding equipment for strip rubber and continuous molding method using it

Patent Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01152046A (en) * 1987-12-09 1989-06-14 Toyo Tire & Rubber Co Ltd Molding method for fiber-reinforced rubber tube
JPH01249429A (en) * 1988-03-31 1989-10-04 Sumitomo Rubber Ind Ltd Method and apparatus for molding belt-tread assembly
JPH05177731A (en) * 1991-12-27 1993-07-20 Kureha Rubber Kogyo Kk Manufacture of rubber tube with surface pattern
JPH1016075A (en) * 1996-07-05 1998-01-20 Toyo Tire & Rubber Co Ltd Wear-resistant rubber hose with tapered part on inner peripheral face and its production
JPH10264265A (en) * 1997-03-26 1998-10-06 Bando Chem Ind Ltd Method and device for producing cylindrical rubber sheet
JPH1158544A (en) * 1997-08-28 1999-03-02 Toyo Tire & Rubber Co Ltd Manufacture of tapered rubber hose
JP2000280322A (en) * 1999-03-30 2000-10-10 Toyo Tire & Rubber Co Ltd Apparatus and method for manufacturing rubber hose
JP2001074182A (en) * 1999-09-07 2001-03-23 Toyo Tire & Rubber Co Ltd Method for manufacturing of flexible expansion joint
JP2002018973A (en) * 2000-05-02 2002-01-22 Bridgestone Corp Method for manufacturing tire constituent member and tire
JP2002103477A (en) * 2000-10-03 2002-04-09 Yokohama Rubber Co Ltd:The Method for controlling winding of extruded article from injection molding machine
JP2003003358A (en) * 2001-06-21 2003-01-08 Daikin Ind Ltd Method and apparatus for producing cylindrical formed product and cylindrical formed product
JP2003266555A (en) * 2002-03-18 2003-09-24 Toyo Tire & Rubber Co Ltd Facility for continuously molding strip rubber and method for continuously molding the same
JP2004017621A (en) * 2002-06-20 2004-01-22 Bridgestone Corp Apparatus and method for molding tire component
JP2004345162A (en) * 2003-05-21 2004-12-09 Toyo Tire & Rubber Co Ltd Cylindrical green molding apparatus
JP2004358738A (en) * 2003-06-03 2004-12-24 Toyo Tire & Rubber Co Ltd Continuous molding equipment for strip rubber and continuous molding method using it

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008213455A (en) * 2007-02-07 2008-09-18 Toyo Tire & Rubber Co Ltd Extrusion molding equipment, manufacturing method for unvulcanized rubber tape, and formation method for tubular body made of unvulcanized rubber
JP2008309310A (en) * 2007-06-18 2008-12-25 Toyo Tire & Rubber Co Ltd Rubber cylinder with mouthpiece and its manufacturing method
JP2020183091A (en) * 2019-04-26 2020-11-12 三ツ星ベルト株式会社 Rubber sleeve molding method, and rubber sleeve molding apparatus
JP7103997B2 (en) 2019-04-26 2022-07-20 三ツ星ベルト株式会社 Rubber sleeve molding method and rubber sleeve molding device

Also Published As

Publication number Publication date
JP4617192B2 (en) 2011-01-19

Similar Documents

Publication Publication Date Title
JP5313741B2 (en) Tire molding method
JP2007014983A (en) Method and apparatus for forming pipe
US3706624A (en) Apparatus for making plastic hose
JP2003266555A (en) Facility for continuously molding strip rubber and method for continuously molding the same
JP4617192B2 (en) Method for producing frustoconical cylindrical rubber having tapered portions on inner and outer surfaces
JP2004358738A (en) Continuous molding equipment for strip rubber and continuous molding method using it
JP2004243732A (en) Method for molding rubber layer by variable die head and variable die head
JP2005238799A (en) Device and method for molding rubber strip material for tire production and method for producing tire
JP5210128B2 (en) Tire manufacturing apparatus and tire manufacturing method
JP2008126497A (en) Ribbon-shaped rubber molding apparatus and molding method
JP6145007B2 (en) Pneumatic tire molding apparatus and molding method
JP5989387B2 (en) Method for forming cylindrical rubber member
JP2006335022A (en) Laminate molding method of rubber strip
JP2008162021A (en) Cylindrical object made of short fiber-containing rubber and its manufacturing method
JP2006159622A (en) Rubber member molding equipment and rubber material molding method
US20130333826A1 (en) Forming method of annular rubber member and forming equipment of annular rubber member
JP6644626B2 (en) Bead core coating method and bead core coating device
JP2008018571A (en) Die head, rubber extruder and strip rubber winding apparatus
JP6977482B2 (en) Manufacturing method of rubber parts for tires
CN103813899A (en) Method for molding annular member and apparatus for molding annular member
JP4534225B2 (en) Rubber member molding equipment and rubber member molding method
JP2009132076A (en) Strip rubber extrusion apparatus and strip rubber extrusion method
JP2018047561A (en) Molding method of cylindrical rubber member
JP2009126143A (en) Strip rubber continuous molding equipment, and strip rubber continuous molding method
JP5802717B2 (en) Method for forming annular rubber member for seismic isolation device and method for manufacturing unit laminate for seismic isolation device

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20080213

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20100624

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20100706

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20100826

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20100928

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20101025

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

Ref document number: 4617192

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131029

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313113

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350