JP2006292820A - Resin composition for electrophotographic toner - Google Patents

Resin composition for electrophotographic toner Download PDF

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JP2006292820A
JP2006292820A JP2005109727A JP2005109727A JP2006292820A JP 2006292820 A JP2006292820 A JP 2006292820A JP 2005109727 A JP2005109727 A JP 2005109727A JP 2005109727 A JP2005109727 A JP 2005109727A JP 2006292820 A JP2006292820 A JP 2006292820A
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resin
electrophotographic toner
rosin
resin composition
temperature
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JP4505738B2 (en
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Yoshinori Shimane
義憲 島根
Masatoshi Motomura
雅俊 本村
Nobuyoshi Shirai
伸佳 白井
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DIC Corp
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Dainippon Ink and Chemicals Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a resin composition for electrophotographic toner from which the electrophotographic toner for a heat roll fixing system, hardly causing hot offset and having excellent low temperature fixing property can be preferably obtained. <P>SOLUTION: The resin composition for electrophotographic toner contains a reaction product (P) of rosin (R) and an epoxy group-containing compound (E), preferably a reaction product of gum rosin and/or tall rosin and a bisphenol epoxy resin and/or a novolac epoxy resin, and a binder resin (Q), preferably a polyester resin. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、ホットオフセットが起こりにくく、且つ、低温定着性に優れるヒ−トロ−ル定着方式用の電子写真トナーを好適に得ることができる電子写真トナー用樹脂組成物に関する。   The present invention relates to a resin composition for an electrophotographic toner that can favorably obtain an electrophotographic toner for a heat fixing system that hardly causes hot offset and is excellent in low-temperature fixability.

感光体上に形成された静電気潜像を電子写真トナーにより可視化し、さらに転写等の工程を経て媒体上に情報を定着させるいわゆる電子写真印刷方式において、印刷速度の高速化が図れることからヒ−トロ−ル(熱ロ−ル)によって電子写真トナーを媒体上に融着させる方式(ヒートロール定着方式)が現在主流となっている。   In a so-called electrophotographic printing method in which an electrostatic latent image formed on a photoreceptor is visualized by an electrophotographic toner and information is fixed on a medium through a process such as transfer, the printing speed can be increased. A method (heat roll fixing method) in which electrophotographic toner is fused onto a medium by a roll (heat roll) is currently the mainstream.

このヒートロール定着方式において、近年の環境保全意識の高まりからできるだけ使用する熱エネルギ−を低減しようとする傾向が顕著となっている。すなわち、より低温で定着させることができる電子写真トナーが求められている。   In this heat roll fixing system, the tendency to reduce the heat energy used as much as possible has become remarkable due to the recent increase in environmental conservation awareness. That is, there is a need for an electrophotographic toner that can be fixed at a lower temperature.

しかしながら、ヒートロール定着方式に用いる電子写真トナーには定着ロールにオフセット(ホットオフセット)しない性能が求められるため、電子写真トナーに使用されてきた結着樹脂(バインダ−)は高分子量の熱可塑性樹脂や、部分的に架橋した熱可塑性樹脂が主に使用されてきた。そのため、電子写真トナーを溶融し定着させる温度(定着温度)を高く設定する必要があり、近時の省エネルギ−指向という社会的要請を十分満足させるに至っていないのが現状である。   However, since the electrophotographic toner used in the heat roll fixing method is required to have a performance not to be offset (hot offset) to the fixing roll, the binder resin (binder) used for the electrophotographic toner is a high molecular weight thermoplastic resin. Alternatively, partially crosslinked thermoplastic resins have been mainly used. For this reason, it is necessary to set a high temperature for fixing and fixing the electrophotographic toner (fixing temperature), and the current social demand for energy saving is not fully satisfied.

このような状況において、定着温度が低い電子写真トナーを得るべく、例えば、酸価が2以下のロジンエステルを含有する着色粒子と外添剤とからなる電子写真トナーが開示されている(例えば、特許文献1参照)。しかしながら、特許文献1に記載されている電子写真トナーでも定着温度を135℃程度に設定する必要があり、より低い定着温度で使用できる電子写真トナー用の樹脂組成物が求められている。   In such a situation, in order to obtain an electrophotographic toner having a low fixing temperature, for example, an electrophotographic toner comprising colored particles containing a rosin ester having an acid value of 2 or less and an external additive is disclosed (for example, Patent Document 1). However, even with the electrophotographic toner described in Patent Document 1, it is necessary to set the fixing temperature to about 135 ° C., and there is a demand for a resin composition for electrophotographic toner that can be used at a lower fixing temperature.

特開2003−322997公報JP 2003-322997 A

本発明の課題は、ホットオフセットが起こりにくく、且つ、低温定着性に優れるヒ−トロ−ル定着方式用の電子写真トナーを好適に得ることができる電子写真トナー用樹脂組成物を提供することである。   An object of the present invention is to provide a resin composition for an electrophotographic toner capable of suitably obtaining an electrophotographic toner for a heat fixing system that hardly causes hot offset and has excellent low-temperature fixability. is there.

本発明者らは鋭意検討した結果、前記特許文献1で用いているロジンをアルコールでエステル化したロジンエステルに代えて、ロジンとエポキシ基含有化合物との反応生成物と結着用樹脂とを含有する樹脂組成物を用いて得られる電子写真トナーは、定着温度が95〜115℃程度と特許文献1のトナーより定着温度が20〜40℃程度も低くできること、ホットオフセット現象が始まる温度(オフセット開始温度)も190〜200℃と高く、耐オフセット性にも優れること等を見出し、本発明を完成するに至った。   As a result of intensive studies, the present inventors, instead of the rosin ester obtained by esterifying the rosin used in Patent Document 1 with an alcohol, contain a reaction product of a rosin and an epoxy group-containing compound and a binder resin. The electrophotographic toner obtained using the resin composition has a fixing temperature of about 95 to 115 ° C., which can be as low as about 20 to 40 ° C. compared to the toner of Patent Document 1, and a temperature at which a hot offset phenomenon starts (offset start temperature). ) Is as high as 190 to 200 ° C. and has excellent offset resistance, and the present invention has been completed.

即ち、本発明は、ロジン(R)とエポキシ基含有化合物(E)との反応生成物(P)と結着用樹脂(Q)とを含有することを特徴とする電子写真トナ−用樹脂組成物を提供するものである。   That is, the present invention comprises an electrophotographic toner resin composition comprising a reaction product (P) of a rosin (R) and an epoxy group-containing compound (E) and a binding resin (Q). Is to provide.

本発明によれば低温定着性とホットオフセット性を兼ね備える電子写真トナーを得る事ができる樹脂組成物を提供することができる。   According to the present invention, it is possible to provide a resin composition capable of obtaining an electrophotographic toner having both low temperature fixability and hot offset property.

本発明で用いるロジン(R)とは、樹木から得られる低揮発性の樹脂酸の総称であり、主成分は3環性ジテルペン類の一種であるアビエチン酸とその異性体類を含む天然物由来の物質である。具体的な成分としては、例えば、アビエチン酸の他にレボピマ−ル酸、パルストリン酸、ネオアビエチン酸、デヒドロアビエチン酸、ジヒドロアビエチン酸などがあり、本発明で用いるロジン(R)はこれらの混合物である。ロジンは採取方法による分類では、原料をパルプとするト−ルロジン、原料を生松脂とするガムロジン及び原料を松根株とするウッドロジンの3種に大別される。ロジンは化学構造としてはモノカルボン酸に属し、反応する基としてはカルボキシル基が代表的なものである。本発明で用いるロジン(R)は入手が容易であることからガムロジンおよび/またはトールロジンが好ましい。   The rosin (R) used in the present invention is a general term for low-volatile resin acids obtained from trees, and the main component is derived from natural products including abietic acid, which is a kind of tricyclic diterpenes, and isomers thereof. It is a substance. Specific components include, for example, levopimaric acid, pultrinic acid, neoabietic acid, dehydroabietic acid, dihydroabietic acid and the like in addition to abietic acid, and rosin (R) used in the present invention is a mixture thereof. is there. The rosins are roughly classified into three types according to the collection method: tol rosin using pulp as raw material, gum rosin using raw pine oil as raw material, and wood rosin using pine root as raw material. Rosin belongs to a monocarboxylic acid as a chemical structure, and a carboxyl group is a typical reactive group. Since rosin (R) used in the present invention is easily available, gum rosin and / or tall rosin is preferable.

本発明で用いるエポキシ基含有化合物(E)は、1分子中にエポキシ基を1個以上含む化合物であり、ビスフェノ−ルAとエピクロルヒドリンの縮合物であるビスフェノ−ル型エポキシ樹脂、フェノ−ルノボラック樹脂とエピクロルヒドリンとの縮合物、クレゾ−ルノボラック樹脂とエピクロルヒドリンとの縮合物であるノボラック型エポキシ樹脂等が代表的なものである。また、グリシジルメタアクリレ−ト(GMA)を共重合して得られるビニル系重合体もエポキシ基含有化合物(E)として使用することができる。   The epoxy group-containing compound (E) used in the present invention is a compound containing one or more epoxy groups in one molecule and is a condensate of bisphenol A and epichlorohydrin, bisphenol type epoxy resin, phenol novolac resin. Typical examples include a condensate of chloroquine and epichlorohydrin, a novolak type epoxy resin which is a condensate of cresol novolac resin and epichlorohydrin, and the like. A vinyl polymer obtained by copolymerizing glycidyl methacrylate (GMA) can also be used as the epoxy group-containing compound (E).

更に下記に示す化合物もエポキシ基含有化合物(E)として使用することができる。具体的には、例えば、エチレングリコール、1,6−ヘキサンジオ−ル、ネオペンチルグリコール、トリメチロールプロパン、トリメチロールエタン、グリセリン、ペンタエリスリトール、ソルビトールまたは水添ビスフェノールAの如き、各種の脂肪族ないしは脂環式ポリオールのポリグリシジルエーテル類;   Furthermore, the compounds shown below can also be used as the epoxy group-containing compound (E). Specifically, various aliphatic or fats such as ethylene glycol, 1,6-hexanediol, neopentyl glycol, trimethylol propane, trimethylol ethane, glycerin, pentaerythritol, sorbitol, or hydrogenated bisphenol A are used. Polyglycidyl ethers of cyclic polyols;

ヒドロキノン、カテコール、レゾルシン、ビスフェノールA、ビスフェノールSもしくはビスフェノールFの如き、各種の芳香族系ジオールのポリグリシジルエーテル類;上掲したような芳香族系ジオール類のエチレンオキシドもしくはプロピレンオキシド付加体の如き、該芳香族系ジオール誘導体類のジグリシジルエーテル類; Polyglycidyl ethers of various aromatic diols such as hydroquinone, catechol, resorcin, bisphenol A, bisphenol S or bisphenol F; such as the ethylene oxide or propylene oxide adducts of aromatic diols as listed above; Diglycidyl ethers of aromatic diol derivatives;

ポリエチレングリコール、ポリプロピレングリコールもしくはポリテトラメチレングリコールの如き、各種のポリエーテルポリオールのポリグリシジルエーテル類;トリス(2−ヒドロキシエチル)イソシアヌレ−トのポリグリシジルエーテル類;アジピン酸、ブタンテトラカルボン酸、プロパントリカルボン酸、フタル酸、テレフタル酸もしくはトリメリット酸の如き、各種の脂肪族ないしは芳香族ポリカルボン酸のポリグリシジルエステル類; Polyglycidyl ethers of various polyether polyols such as polyethylene glycol, polypropylene glycol or polytetramethylene glycol; polyglycidyl ethers of tris (2-hydroxyethyl) isocyanurate; adipic acid, butanetetracarboxylic acid, propanetricarboxylic acid Polyglycidyl esters of various aliphatic or aromatic polycarboxylic acids such as acid, phthalic acid, terephthalic acid or trimellitic acid;

ブタジエン、ヘキサジエン、オクタジエン、ドデカジエン、シクロオクタジエン、α−ピネンもしくはビニルシクロヘキセンの如き、各種の炭化水素系ジエンの種々のビスエポキシド類;ビス(3,4ーエポキシシクロヘキシルメチル)アジペートもしくは3,4−エポキシシクロヘキシルメチル−3,4−エポキシシクロヘキシルカルボキシレートの如き、各種の脂環式ポリエポキシ化合物;またはポリブタジエンもしくはポリイソプレンの如き、各種のジエンポリマーの種々のエポキシ化物; Various bisepoxides of various hydrocarbon dienes such as butadiene, hexadiene, octadiene, dodecadiene, cyclooctadiene, α-pinene or vinylcyclohexene; bis (3,4-epoxycyclohexylmethyl) adipate or 3,4- Various alicyclic polyepoxy compounds such as epoxycyclohexylmethyl-3,4-epoxycyclohexylcarboxylate; or various epoxidized products of various diene polymers such as polybutadiene or polyisoprene;

各種のエポキシ基含有ビニル単量体の種々の単独重合体またはエポキシ基含有ビニル単量体と、(メタ)アクリル系ビニル単量体類、ビニルエステル系ビニル単量体類、ビニルエーテル系ビニル単量体類、芳香族ビニル系ビニル単量体類、フルオロオレフィン系ビニル単量体類等のエポキシ基含有ビニル単量体と共重合可能な単量体とを共重合させることによって得られる、エポキシ基含有のアクリル系共重合体、ビニルエステル系共重合体、フルオロオレフィン系共重合体等の種々のビニル系共重合体類等が挙げられる。 Various homopolymers of various epoxy group-containing vinyl monomers or epoxy group-containing vinyl monomers, (meth) acrylic vinyl monomers, vinyl ester vinyl monomers, vinyl ether vinyl monomers Epoxy group obtained by copolymerizing monomers, copolymerizable monomers such as aromatic vinyl vinyl monomers, fluoroolefin vinyl monomers and other epoxy group-containing vinyl monomers Examples thereof include various vinyl copolymers such as an acrylic copolymer, a vinyl ester copolymer, and a fluoroolefin copolymer.

本発明で用いるエポキシ基含有化合物(E)としては、ガラス転移温度(Tg)が高い反応生成物(P)を容易に得ることができる事からビスフェノール型エポキシ樹脂および/またはノボラック型エポキシ樹脂が好ましい。   As the epoxy group-containing compound (E) used in the present invention, a bisphenol type epoxy resin and / or a novolak type epoxy resin is preferable because a reaction product (P) having a high glass transition temperature (Tg) can be easily obtained. .

本発明で用いる反応生成物(P)は、前記ロジンとエポキシ基含有化合物(E)とを反応させて得られる。ロジン(R)とエポキシ基含有化合物(E)との反応は、主としてロジン(R)のカルボキシル基とエポキシ基含有化合物(E)のエポキシ基との開環反応により進む。その際反応温度としては両構成成分の融点以上でかつ均一な混合が可能な温度であることが望ましく、具体的には60〜200℃程度の範囲が一般的である。反応に際しエポキシ基の開環反応を促進する触媒を加えてもよい。使用できる触媒としては、エチレンジアミン、トリメチルアミン、2−メチルイミダゾ−ルなどのアミン類;ブチルトリメチルアンモニウムクロライドなどの4級アンモニウム塩類;トリフェニルフォスフィンなどを挙げることができる。反応は種々の方法で行うことができ、一般的には回分式の場合は冷却管、撹拌装置、不活性ガス導入口、温度計等を備えた加熱可能なフラスコに所定の割合でロジン(R)とエポキシ基含有化合物(E)を仕込み、加熱溶融し適宜反応物をサンプリングすることによって反応進行を追跡することができる。反応の進行度は主として酸価の低下によって確認することができ、化学量論的な反応終点あるいはその近傍に到達した時点をもって適宜反応を完結することができる。ロジン(R)とエポキシ基含有化合物(E)との反応比率は特に制限はないが、ロジン(R)中のカルボン酸基(r)がエポキシ基含有化合物(E)中のエポキシ基(e)に対して過剰となるように反応させるのが好ましく、ロジン(R)中のカルボン酸基(r)とエポキシ基含有化合物(E)中のエポキシ基(e)とのモル比が〔(r)/(e)〕が1.05〜2となる範囲で反応させるのがより好ましい。   The reaction product (P) used in the present invention is obtained by reacting the rosin with the epoxy group-containing compound (E). The reaction between the rosin (R) and the epoxy group-containing compound (E) proceeds mainly by a ring-opening reaction between the carboxyl group of the rosin (R) and the epoxy group of the epoxy group-containing compound (E). In this case, the reaction temperature is preferably a temperature that is equal to or higher than the melting points of both constituent components and can be uniformly mixed, and is specifically in the range of about 60 to 200 ° C. In the reaction, a catalyst for promoting the ring-opening reaction of the epoxy group may be added. Examples of the catalyst that can be used include amines such as ethylenediamine, trimethylamine, and 2-methylimidazole; quaternary ammonium salts such as butyltrimethylammonium chloride; and triphenylphosphine. The reaction can be carried out by various methods. In general, in the case of a batch system, a rosin (R) is added to a heatable flask equipped with a condenser, a stirrer, an inert gas inlet, a thermometer and the like at a predetermined ratio. ) And the epoxy group-containing compound (E), heated and melted, and appropriately sampled the reaction product, so that the progress of the reaction can be traced. The degree of progress of the reaction can be confirmed mainly by a decrease in the acid value, and the reaction can be completed as appropriate when reaching the stoichiometric end point or the vicinity thereof. The reaction ratio between the rosin (R) and the epoxy group-containing compound (E) is not particularly limited, but the carboxylic acid group (r) in the rosin (R) is the epoxy group (e) in the epoxy group-containing compound (E). The molar ratio of the carboxylic acid group (r) in the rosin (R) to the epoxy group (e) in the epoxy group-containing compound (E) is preferably [(r). / (E)] is more preferably in the range of 1.05 to 2.

本発明で用いる反応生成物Pの酸価は0.5〜50mgKOH/gが好ましく、0.5〜15mgKOH/gがより好ましい。高化式フローテスターによる溶融粘度(T1/2)は60〜120℃が好ましく、60〜100がより好ましい。示差走査熱量分析(DSC)法によるガラス転移温度(Tg)は40〜100℃が好ましく、50〜90℃がより好ましい。尚、前記T1/2とは高化式フロ−テスタ−(島津製作所(株)製CFT−500D)においてプランジャ−(ピストン)が流出開始から流出終了までの工程において中間点にきたときの温度をいう。   The acid value of the reaction product P used in the present invention is preferably 0.5 to 50 mgKOH / g, more preferably 0.5 to 15 mgKOH / g. 60-120 degreeC is preferable and, as for the melt viscosity (T1 / 2) by a Koka type flow tester, 60-100 are more preferable. The glass transition temperature (Tg) determined by differential scanning calorimetry (DSC) is preferably 40 to 100 ° C, more preferably 50 to 90 ° C. The T1 / 2 is the temperature when the plunger (piston) comes to the middle point in the process from the start of the outflow to the end of the outflow in the Koka-type flow tester (CFT-500D manufactured by Shimadzu Corporation). Say.

次に本発明で用いる結着用樹脂(Q)について説明する。
結着用樹脂(Q)としては電子写真トナ−の主たるバインダ−として使用できるものであればいずれも使用することができる。代表的な例を挙げると、スチレンアクリル系共重合体、ポリエステル樹脂、エポキシ樹脂などがあるが、なかでもポリエステル樹脂が定着性、耐オフセット性等のバランスが良好なことから好ましい。
Next, the binding resin (Q) used in the present invention will be described.
Any binder resin (Q) can be used as long as it can be used as the main binder of the electrophotographic toner. Typical examples include styrene-acrylic copolymers, polyester resins, and epoxy resins. Among these, polyester resins are preferable because of a good balance of fixability and offset resistance.

ポリエステル樹脂は周知慣用の方法により調製することができる。その際に使用される原料としてはポリエステル樹脂を構成する公知慣用の原料であれば特に制限なく使用することができる。かかる原料で代表的なものは、ジカルボン酸等の多塩基酸およびその無水物あるいはその低級アルキルエステルの如き反応性誘導体(以下「多塩基酸類」という。)と、ジオ−ル等の多価アルコ−ルが挙げられ、以下のものが好適に用いられる。 The polyester resin can be prepared by a well-known conventional method. The raw material used in that case can be used without particular limitation as long as it is a known and common raw material constituting the polyester resin. Typical examples of such raw materials include polybasic acids such as dicarboxylic acids and their anhydrides or their lower alkyl esters (hereinafter referred to as “polybasic acids”) and polyhydric alcohols such as diols. -The following are preferably used.

ジカルボン酸としては、例えばマレイン酸、無水マレイン酸、フマ−ル酸、イタコン酸、無水イタコン酸、修酸、マロン酸、コハク酸、無水コハク酸、ドデシルコハク酸、ドデシル無水コハク酸、ドデセニルコハク酸、ドデセニル無水コハク酸、アジピン酸、アゼライン酸、セバチン酸、デカン−1,10−ジカルボン酸等の脂肪族二塩基酸;   Examples of the dicarboxylic acid include maleic acid, maleic anhydride, fumaric acid, itaconic acid, itaconic anhydride, oxalic acid, malonic acid, succinic acid, succinic anhydride, dodecyl succinic acid, dodecyl succinic anhydride, dodecenyl succinic acid, Aliphatic dibasic acids such as dodecenyl succinic anhydride, adipic acid, azelaic acid, sebacic acid, decane-1,10-dicarboxylic acid;

フタル酸、無水フタル酸、テトラヒドロフタル酸およびその無水物、ヘキサヒドロフタル酸およびその無水物、テトラブロムフタル酸およびその無水物、テトラクロルフタル酸およびその無水物、ヘット酸およびその無水物、ハイミック酸およびその無水物、イソフタル酸、テレフタル酸、シクロヘキサンジカルボン酸、2,6−ナフタレンジカルボン酸等の芳香族または脂環族の二塩基酸類;が挙げられる。 Phthalic acid, phthalic anhydride, tetrahydrophthalic acid and its anhydride, hexahydrophthalic acid and its anhydride, tetrabromophthalic acid and its anhydride, tetrachlorophthalic acid and its anhydride, het acid and its anhydride, Himic And aromatic or alicyclic dibasic acids such as isophthalic acid, terephthalic acid, cyclohexanedicarboxylic acid, and 2,6-naphthalenedicarboxylic acid.

さらに、3官能以上の原料成分として、1分子中に3個以上のカルボキシル基を有するカルボン酸およびその反応性誘導体も使用することができる。これらの代表的なものを挙げると、トリメリット酸、無水トリメリット酸、メチルシクロヘキセントリカルボン酸、メチルシクロヘキセントリカルボン酸無水物、ピロメリット酸、無水ピロメリット酸等がある。   Furthermore, a carboxylic acid having three or more carboxyl groups in one molecule and a reactive derivative thereof can be used as a trifunctional or higher functional raw material component. Typical examples of these include trimellitic acid, trimellitic anhydride, methylcyclohexentricarboxylic acid, methylcyclohexentricarboxylic anhydride, pyromellitic acid, pyromellitic anhydride, and the like.

これらの多塩基酸類はそれぞれ単独で使用してもよいし、2種以上のものを併用してもよい。   These polybasic acids may be used alone or in combination of two or more.

さらに、上記した多塩基酸類は、そのカルボキシル基の一部または全部がアルキルエステル、アルケニルエステルまたはアリ−ルエステルとなっているものも使用できる。   Furthermore, as the above-mentioned polybasic acids, those in which part or all of the carboxyl groups are alkyl esters, alkenyl esters or aryl esters can also be used.

また、ポリエステル樹脂を調製する際に、原料成分として、たとえばジメチロ−ルプロピオン酸あるいはジメチロ−ルブタン酸の如き3官能の原料成分としてのヒドロキシ酸あるいは6−ヒドロキシヘキサン酸のような、1分子中に水酸基とカルボキシル基を併有する化合物あるいはそれらの反応性誘導体も使用できる。   Further, when preparing the polyester resin, as a raw material component, for example, hydroxy acid or 6-hydroxyhexanoic acid as a trifunctional raw material component such as dimethylolpropionic acid or dimethylolbutanoic acid in one molecule. A compound having both a hydroxyl group and a carboxyl group or a reactive derivative thereof can also be used.

さらに、安息香酸、p−tert−ブチル安息香酸のような一塩基酸も本発明の効果を損なわない範囲内で併用することができる。   Furthermore, monobasic acids such as benzoic acid and p-tert-butylbenzoic acid can be used in combination as long as the effects of the present invention are not impaired.

次に、多価アルコ−ル成分として使用できる代表的なものを挙げると、ビスフェノ−ルA、ビスフェノ−ルAのポリアルキレンオキサイド付加物等のビスフェノ−ルAの誘導体類;エチレングリコ−ル、1,2−プロピレングリコ−ル、1,4−ブタンジオ−ル、1,5−ペンタンジオ−ル、1,6−ヘキサンジオ−ル、ジエチレングリコ−ル、ジプロピレングリコ−ル、トリエチレングリコ−ル、ネオペンチルグリコ−ル等の脂肪族ジオ−ル類;シクロヘキサンジメタノ−ル等の脂環族のジオ−ル類;がある。   Next, typical examples that can be used as the polyhydric alcohol component include bisphenol A derivatives such as bisphenol A and polyalkylene oxide adducts of bisphenol A; ethylene glycol, 1,2-propylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, diethylene glycol, dipropylene glycol, triethylene glycol, neo And aliphatic diols such as pentyl glycol; and alicyclic diols such as cyclohexanedimethanol.

また、「カ−ジュラE10」[シェルケミカル社製 分岐脂肪酸のモノグリシジルエステル]等の脂肪族モノエポキシ化合物もかかるジオ−ル類として使用することができる。   In addition, aliphatic monoepoxy compounds such as “Cadurah E10” [monoglycidyl ester of branched fatty acid manufactured by Shell Chemical Co., Ltd.] can also be used as such diols.

3官能以上の原料成分の一つとして、3個以上の水酸基を有する化合物も使用することができ、その代表的なものとして、グリセリン、トリメチロ−ルエタン、トリメチロ−ルプロパン、ソルビト−ル、1,2,3,6−ヘキサンテトロ−ル、1,4−ソルビタン、ペンタエリスリト−ル、ジペンタエリスリト−ル、2−メチルプロパントリオ−ル、1,3,5−トリヒドロキシベンゼン、トリス(2−ヒドロキシエチル)イソシアヌレ−ト等がある。   A compound having three or more hydroxyl groups can also be used as one of trifunctional or higher functional ingredients, and typical examples thereof include glycerin, trimethylolethane, trimethylolpropane, sorbitol, 1,2 , 3,6-hexanetetrol, 1,4-sorbitan, pentaerythritol, dipentaerythritol, 2-methylpropanetriol, 1,3,5-trihydroxybenzene, tris (2 -Hydroxyethyl) isocyanurate.

さらに多価アルコ−ル成分ではないが、1分子中に1個以上のエポキシ基を有するエポキシ基含有化合物もポリエステル樹脂を調製する原料として使用することができ、代表的なものを挙げると、ビスフェノ−ル型エポキシ樹脂やノボラック型エポキシ樹脂がある。   Further, although not a polyhydric alcohol component, an epoxy group-containing compound having one or more epoxy groups in one molecule can also be used as a raw material for preparing a polyester resin. -There are epoxy type epoxy resin and novolak type epoxy resin.

ポリエステル樹脂を調製する方法としては、上記した原料成分である多塩基酸類および多価アルコ−ル類を窒素雰囲気中で加熱下に脱水縮合させてポリエステル樹脂を調製する方法が一般的である。この際使用される装置としては、窒素導入口、温度計、攪拌装置、精留塔等を備えた反応容器の如き回分式の製造装置が好適に使用できるほか、脱気口を備えた押し出し機や連続式の反応装置、混練機等も使用できる。また、上記脱水縮合の際、必要に応じて反応系を減圧することによって、エステル化反応を促進することもできる。さらに、エステル化反応の促進のために、公知慣用の触媒を添加することもできる。   As a method of preparing the polyester resin, a method of preparing a polyester resin by dehydrating and condensing the above-described raw material polybasic acids and polyhydric alcohols under heating in a nitrogen atmosphere is common. As an apparatus used at this time, a batch-type production apparatus such as a reaction vessel equipped with a nitrogen inlet, a thermometer, a stirrer, a rectifying column, etc. can be suitably used, and an extruder equipped with a deaeration port Alternatively, a continuous reaction apparatus, a kneader or the like can be used. In the dehydration condensation, the esterification reaction can be promoted by reducing the pressure of the reaction system as necessary. Furthermore, a known and commonly used catalyst can be added to accelerate the esterification reaction.

本発明で用いる結着用樹脂(Q)としては、ポリエステル樹脂が好ましいが、このポリエステル樹脂の中でも、良好な定着性及び耐オフセット性を得るために特定の分子量の範囲や、特定の構造を有することが好ましい。   As the binding resin (Q) used in the present invention, a polyester resin is preferable. Among these polyester resins, a specific molecular weight range or a specific structure is required to obtain good fixability and offset resistance. Is preferred.

すなわち、ポリエステル樹脂のテトラヒドロフラン(THF)に可溶な部分のゲルパーミエーションクロマトグラフィー(GPC)法による重量平均分子量は5,000〜500,000の範囲にあることが好ましい。また、ポリエステル樹脂は、その構造が分岐状であることが好ましい。この分岐状ポリエステル樹脂は前記したポリエステル樹脂を調製する際に用いられる原料成分の中で3官能以上の原料成分を併用することにより容易に調製することができる。   That is, the weight average molecular weight of the polyester resin soluble in tetrahydrofuran (THF) by gel permeation chromatography (GPC) is preferably in the range of 5,000 to 500,000. Further, the polyester resin preferably has a branched structure. This branched polyester resin can be easily prepared by using a trifunctional or higher functional raw material component in combination among the raw material components used in preparing the above-described polyester resin.

このような性状を具備するポリエステル樹脂を得るためにはエステル化による方法が簡便であるが、より好ましくは分子量域の異なる複数のポリエステル樹脂をトナ−調製の際に混合する方法がより簡便で、かつ、トナ−を設計する際の自由度が大きい。具体的には、THF可溶分のGPC法による重量平均分子量(Mw)が5,000〜25,000の範囲で、かつ、示差走査熱量分析(DSC)法によるガラス転移温度(Tg)が50〜90℃のポリエステル樹脂(q1)と、THF可溶分のGPC法によるMwが25,000〜500,000で、かつ、DSC法によるTgが50〜90℃のポリエステル樹脂(q2)とを混合して得られるポリエステル樹脂が好ましい。   In order to obtain a polyester resin having such properties, a method by esterification is simple, but more preferably, a method of mixing a plurality of polyester resins having different molecular weight ranges in preparation of a toner is simpler, In addition, the degree of freedom in designing the toner is great. Specifically, the THF-soluble GPC method weight average molecular weight (Mw) is in the range of 5,000 to 25,000, and the differential scanning calorimetry (DSC) glass transition temperature (Tg) is 50. Mix the polyester resin (q1) at ˜90 ° C. with the polyester resin (q2) whose Mw is 25,000 to 500,000 by GPC method and Tg is 50 to 90 ° C. by DSC method. The polyester resin obtained by this is preferable.

前記ポリエステル樹脂(q1)とポリエステル樹脂(q2)と混合させる際には、ポリエステル樹脂(q1)の重量を(w1)、ポリエステル樹脂(q2)の重量を(w2)としたときに、ポリエステル樹脂(q1)とポリエステル樹脂(q2)とを(w1)/(w2)で10/90〜90/10となるように混合するのが好ましい。   When mixing the polyester resin (q1) and the polyester resin (q2), when the weight of the polyester resin (q1) is (w1) and the weight of the polyester resin (q2) is (w2), the polyester resin ( It is preferable to mix q1) and the polyester resin (q2) so as to be 10/90 to 90/10 in terms of (w1) / (w2).

前記反応生成物(P)と結着用樹脂(Q)との混合比率〔(P)/(Q)〕としては、定着性とホットオフセットとのバランスが良好な電子写真トナーが得られることから、重量基準で0.05〜1が好ましく、0.1〜0.5がより好ましい。   As the mixing ratio [(P) / (Q)] of the reaction product (P) and the binder resin (Q), an electrophotographic toner having a good balance between fixability and hot offset can be obtained. 0.05-1 is preferable on a weight basis, and 0.1-0.5 is more preferable.

本発明の電子写真トナ−用樹脂組成物の溶融粘度はトナ−として使用できる範囲にあればいずれも使用することができるが、高化式フロ−テスタ−による流動開始温度(Tfb)は80〜110℃が好ましくい。また、高化式フロ−テスタ−によるプランジャ−の1/2降下温度(T1/2)は120〜150℃が好ましくい。   Any melt viscosity of the resin composition for an electrophotographic toner of the present invention can be used as long as the toner can be used, but the flow start temperature (Tfb) by the Koka type flow tester is 80 to 80. 110 ° C. is preferred. Moreover, 120-150 degreeC is preferable for the 1/2 fall temperature (T1 / 2) of the plunger by an elevating type flow tester.

前記Tfbとは高化式フロ−テスタ−(島津製作所(株)製CFT−500D)において、温度/ピストンストロ−ク曲線の流出開始点の温度で表示される温度を言う。測定の際の荷重10Kg、昇温速度6℃/分である。また、T1/2とは高化式フロ−テスタ−(島津製作所(株)製CFT−500D)においてプランジャ−(ピストン)が流出開始から流出終了までの工程において中間点にきたときの温度をいう。   The Tfb is a temperature displayed as the temperature at the outflow start point of the temperature / piston stroke curve in the Koka type flow tester (CFT-500D manufactured by Shimadzu Corporation). The load at the time of measurement is 10 kg, and the heating rate is 6 ° C./min. T1 / 2 means the temperature at which the plunger (piston) reaches the middle point in the process from the start of the outflow to the end of the outflow in the Koka-type flow tester (CFT-500D manufactured by Shimadzu Corporation). .

本発明の電子写真トナー用樹脂組成物を用いて電子写真トナーを調製する方法としては、以下の工程を含む調製方法が挙げられる。まず、本発明の電子写真トナー用樹脂組成物と着色剤と必要に応じて帯電制御剤、ワックス、流動調整剤等をヘンシェルミキサ−などで予備混合して混合物を調製した後、この混合物を3本ロ−ル、加圧ニ−ダ−、2軸押し出し機等の装置で溶融混練し、混練物を得る。ついで、この混練物を冷却し、粗粉砕した後タ−ボミル等を用いた機械粉砕法あるいはジェットミルを用いたエア−式粉砕法等の方法によって所定の粒子径のトナ−粒子を得る。さらに必要に応じてこのトナ−粒子を風力分級機等により分級することが一般的である。通常は体積平均粒子径として、5〜15μmとなるように調製される。また、このように調製されたトナ−粒子に対し、粉体の流動性改良や帯電特性の改良のため外添剤としてシリカ粉末、酸化チタン、アルミナ等の微粒子が混合されるのが一般的である。   Examples of a method for preparing an electrophotographic toner using the resin composition for an electrophotographic toner of the present invention include a preparation method including the following steps. First, after preparing a mixture by premixing the resin composition for an electrophotographic toner of the present invention, a colorant and, if necessary, a charge control agent, a wax, a flow regulator and the like with a Henschel mixer or the like, this mixture is mixed with 3 The mixture is melt kneaded with an apparatus such as a roll, a pressure kneader, or a twin screw extruder to obtain a kneaded product. Next, the kneaded product is cooled, coarsely pulverized, and toner particles having a predetermined particle diameter are obtained by a method such as a mechanical pulverization method using a turbo mill or an air pulverization method using a jet mill. Further, the toner particles are generally classified by an air classifier or the like as necessary. Usually, the volume average particle diameter is adjusted to 5 to 15 μm. In addition, the toner particles thus prepared are generally mixed with fine particles such as silica powder, titanium oxide and alumina as external additives in order to improve the fluidity of the powder and the charging characteristics. is there.

前記着色剤としては、例えば、黒色トナ−の場合サ−マルブラック法、アセチレンブラック法、チャンネルブラック法、ファ−ネスブラック法、ランプブラック法等により製造される各種のカ−ボンブラックが挙げられる。カラ−トナ−の場合、フタロシアニンブル−、アニリンブル−、カルコオイルブル−、ウルトラマリンブル−、メチレンブル−クロライド、マラカイトグリ−ンオクサレ−ト、クロムイエロ−、キノリンイエロ−、デュポンオイルレッド、ロ−ズベンガル等の顔料やニグロシン系またはロ−ダミン系染料などがあり、これらは、それぞれ単独で使用できるし、2種以上を併用してもよい。   Examples of the colorant include various carbon blacks produced by a thermal black method, an acetylene black method, a channel black method, a furnace black method, a lamp black method and the like in the case of a black toner. . In the case of color toner, phthalocyanine bull, aniline bull, calco oil bull, ultramarine bull, methylene bull chloride, malachite green oxate, chrome yellow, quinoline yellow, dupont oil red, rose bengal Pigments, nigrosine-type or rhodamine-type dyes, and the like, which can be used alone or in combination of two or more.

前記帯電制御剤としては低分子化合物から高分子化合物まで種々の物質が使用できるが、代表的なものを挙げると、ニグロシン染料、4級アンモニウム塩化合物、アミノ基を有するモノマ−を単独重合あるいは共重合してなる高分子化合物や、有機金属錯体、キレ−ト化合物等がある。   As the charge control agent, various substances from low molecular weight compounds to high molecular weight compounds can be used. Typical examples include a nigrosine dye, a quaternary ammonium salt compound, and a monomer having an amino group. There are polymer compounds obtained by polymerization, organometallic complexes, chelate compounds, and the like.

前記ワックスは複写機あるいはプリンタ−等の定着ロ−ルにトナ−がオフセットすることを防止し、かつ低温定着が可能となるよう添加されるが、その代表的なものを挙げると、ポリプロピレンワックス、ポリエチレンワックス、ポリアミド系ワックス、フィッシャートロプシュワックス、合成エステル系ワックス、各種天然ワックス等を適宜用いることができるが、中でもカルナウバワックス、モンタン系エステルワックス、ライスワックス及び/又はカイガラムシワックスを用いることが好ましい。   The wax is added so as to prevent the toner from offsetting to a fixing roll of a copying machine or a printer and to enable low-temperature fixing. Typical examples thereof include polypropylene wax, Polyethylene wax, polyamide wax, Fischer-Tropsch wax, synthetic ester wax, various natural waxes and the like can be used as appropriate. Among them, carnauba wax, montan ester wax, rice wax and / or scale insect wax are preferably used. .

前記流動調整剤はトナ−の流動性を向上させるために添加されるが、例えばフッ化ビニリデン微粉末、ポリテトラフルオロエチレン微粉末、湿式法若しくは乾式法のシリカ微粉末等を使用することができる。   The flow modifier is added to improve the fluidity of the toner. For example, vinylidene fluoride fine powder, polytetrafluoroethylene fine powder, wet or dry silica fine powder, and the like can be used. .

本発明の電子写真トナー用樹脂組成物を用いて得られる電子写真トナーは2成分現像剤あるいは非磁性1成分現像剤などとして使用した場合、従来の電子写真トナ−と比較して飛躍的に低い定着温度で印刷が可能となり、しかも電子写真トナ−の熱安定性も良好であり、さらに結着樹脂自体の弾性の低下がなくオフセット現象のない優れた電子写真トナ−を得ることができる。   The electrophotographic toner obtained by using the resin composition for an electrophotographic toner of the present invention is remarkably low in comparison with a conventional electrophotographic toner when used as a two-component developer or a non-magnetic one-component developer. Printing can be performed at a fixing temperature, and the thermal stability of the electrophotographic toner is good, and further, an excellent electrophotographic toner without an offset phenomenon can be obtained without a decrease in elasticity of the binder resin itself.

次に、実施例、比較例により本発明を具体的に説明する。例中「部」とあるのは、特にことわりがない限り重量部をあらわすものとする。   Next, the present invention will be specifically described with reference to Examples and Comparative Examples. In the examples, “parts” means parts by weight unless otherwise specified.

合成例1〔ロジン(R)とエポキシ基含有化合物(E)との反応生成物(P)の合成〕
冷却管、撹拌装置、窒素ガス導入口、温度計を備えた内容積5Lのフラスコに、ガムロジンX(大日本インキ化学工業株式会社製のガムロジン、酸価178mgKOH/g)1,346g及びエピクロン1050〔大日本インキ化学工業(株)製のビスフェノ−ルA型エポキシ樹脂、エポキシ当量480〕3,456gを仕込み、1時間を要して温度を130℃まで上げ、反応系内が均一に撹拌されていることを確認した後、トリフェニルフォスフィン3.3gを投入し1時間を要して温度を190℃まで上げた。同温度でロジンの酸基とエポキシ樹脂のエポキシ基との開環反応を4時間継続して行い、酸価が0.8mgKOH/g、高化式フロ−テスタ−による溶融粘度(T1/2)が106℃、かつ示差走査熱量分析(DSC)法によるガラス転移温度(Tg)が64℃である反応生成物を得た。これを(P−1)と略記する。
Synthesis Example 1 [Synthesis of reaction product (P) of rosin (R) and epoxy group-containing compound (E)]
Into a 5 L flask equipped with a condenser, a stirrer, a nitrogen gas inlet and a thermometer, 1,346 g of gum rosin X (Dainippon Ink Chemical Co., Ltd., gum rosin, acid value 178 mgKOH / g) and Epicron 1050 [ A bisphenol A type epoxy resin manufactured by Dainippon Ink & Chemicals, Inc., epoxy equivalent 480] and 3,456 g were charged and the temperature was raised to 130 ° C. over 1 hour, and the reaction system was uniformly stirred. Then, 3.3 g of triphenylphosphine was added and the temperature was raised to 190 ° C. over 1 hour. The ring opening reaction between the acid group of rosin and the epoxy group of the epoxy resin is carried out continuously for 4 hours at the same temperature, the acid value is 0.8 mgKOH / g, and the melt viscosity (T1 / 2) by Koka type flow tester A reaction product having a temperature of 106 ° C. and a glass transition temperature (Tg) by differential scanning calorimetry (DSC) of 64 ° C. was obtained. This is abbreviated as (P-1).

合成例2(同上)
冷却管、撹拌装置、窒素ガス導入口、温度計を備えた内容積5Lのフラスコに、ハートールロジンRX(ハリマ化成株式会社製のト−ルロジン、酸価175mgKOH/g)1,210g及びエピクロン1050 3,456gを仕込み、1時間を要して温度を130℃まで上げ、反応系内が均一に撹拌されていることを確認した後、1時間を要して温度を200℃まで上げた。同温度でロジンの酸基とエポキシ樹脂のエポキシ基との開環反応を2時間継続して行い、酸価が0.4mgKOH/g、T1/2が91℃、DSC法によるTgが50℃である反応生成物を得た。これを(P−2)と略記する。
Synthesis example 2 (same as above)
Into a 5 L flask equipped with a cooling tube, a stirrer, a nitrogen gas inlet, and a thermometer, 1,200 g of Heartol rosin RX (Tallrosin, acid value 175 mgKOH / g, manufactured by Harima Chemical Co., Ltd.) and Epicron 1050 3,456 g was charged and the temperature was raised to 130 ° C. over 1 hour. After confirming that the reaction system was uniformly stirred, the temperature was raised to 200 ° C. over 1 hour. The ring-opening reaction between the acid group of rosin and the epoxy group of the epoxy resin is continued for 2 hours at the same temperature, the acid value is 0.4 mgKOH / g, T1 / 2 is 91 ° C., and Tg by DSC method is 50 ° C. A reaction product was obtained. This is abbreviated as (P-2).

合成例3(同上)
冷却管、撹拌装置、窒素ガス導入口、温度計を備えた内容積5Lのフラスコに、ト−ルロジンX 2,205g及びエピクロン660〔大日本インキ化学工業(株)製クレゾ−ルノボラック型エポキシ樹脂、エポキシ当量208〕2,619gを仕込み、1時間を要して温度を140℃まで上げ、反応系内が均一に撹拌されていることを確認した後、1時間を要して温度を200℃まで上げた。同温度でロジンの酸基とエポキシ樹脂のエポキシ基との開環反応を2時間継続して行い、酸価が0.7mgKOH/g、T1/2が126℃、かつDSC法によるTgが66℃である反応生成物を得た。これを(P−3)と略記する。
Synthesis example 3 (same as above)
Into a 5 L flask equipped with a condenser, a stirrer, a nitrogen gas inlet, and a thermometer, 2,205 g of Tolurosin X and Epicron 660 [Crezo-Lunovolak type epoxy resin manufactured by Dainippon Ink & Chemicals, Ltd., Epoxy equivalent 208] 2,619 g was charged and the temperature was raised to 140 ° C over 1 hour. After confirming that the reaction system was uniformly stirred, the temperature was raised to 200 ° C over 1 hour. Raised. The ring-opening reaction between the acid group of rosin and the epoxy group of the epoxy resin is continued for 2 hours at the same temperature, the acid value is 0.7 mgKOH / g, T1 / 2 is 126 ° C., and Tg by DSC method is 66 ° C. A reaction product was obtained. This is abbreviated as (P-3).

合成例4〔結着樹脂(Q)の合成例〕
精留塔、撹拌装置、窒素ガス導入口、温度計を備えた内容積5リットルのフラスコにエチレングリコ−ル525g、ネオペンチルグリコ−ル858g及びトリメチロ−ルプロパン168gを仕込み、1時間を要して温度を120℃まで上げ、反応系内が均一に攪拌されていることを確認した後、ジブチル錫オキサイドの2.0部を投入した。次いで、テレフタル酸2,712g及びカ−ジュラE10(シェルケミカル社製分岐脂肪酸のモノグリシジルエステル)112gを仕込み、生成する水を留去しながら同温度から240℃まで10時間を要して温度を上げた。同温度でさらに8時間脱水縮合反応を継続し、酸価が12.0mgKOH/gで、T1/2で158℃になるまで反応させ、DSC法によるTgが60℃、ゲルパーミエーション(GPC)法による重量平均分子量(Mw)が226,000であるポリエステル樹脂を得た。これを結着樹脂(Q−1)と略記する。
Synthesis Example 4 [Synthesis Example of Binder Resin (Q)]
A 5 liter flask equipped with a rectifying column, a stirrer, a nitrogen gas inlet and a thermometer was charged with 525 g of ethylene glycol, 858 g of neopentyl glycol and 168 g of trimethylolpropane, and took 1 hour. After raising the temperature to 120 ° C. and confirming that the inside of the reaction system was uniformly stirred, 2.0 parts of dibutyltin oxide was added. Next, 2,712 g of terephthalic acid and 112 g of Khajura E10 (monoglycidyl ester of branched fatty acid manufactured by Shell Chemical Co., Ltd.) were charged, and the temperature was raised from the same temperature to 240 ° C. for 10 hours while distilling off the generated water. Raised. The dehydration condensation reaction is continued for 8 hours at the same temperature, the acid value is 12.0 mgKOH / g, the reaction is continued until T1 / 2 reaches 158 ° C, the Tg by DSC method is 60 ° C, the gel permeation (GPC) method A polyester resin having a weight average molecular weight (Mw) of 226,000 was obtained. This is abbreviated as binder resin (Q-1).

合成例5(同上)
精留塔、撹拌装置、窒素ガス導入口、温度計を備えた内容積5リットルのフラスコにエチレングリコ−ル460g、ネオペンチルグリコ−ル772g及びエピクロン850〔大日本インキ化学工業(株)製のビスフェノ−ル型エポキシ樹脂、エポキシ当量190〕196gを仕込み、1時間を要して温度を120℃まで上げ、反応系内が均一に攪拌されていることを確認した後、ジブチル錫オキサイドの2.0gを投入した。次いで、テレフタル酸2,460g及びカ−ジュラE10 112gを仕込み、生成する水を留去しながら同温度から240℃まで10時間を要して温度を上げた。同温度でさらに8時間脱水縮合反応を継続し、酸価が13.0mgKOH/gで、T1/2で188℃になるまで反応させ、DSC法によるTgが58℃、GPC法によるMwが305,000であるポリエステル樹脂を得た。これを結着樹脂(Q−2)と略記する。
Synthesis example 5 (same as above)
Into a 5 liter flask equipped with a rectifying column, a stirrer, a nitrogen gas inlet, and a thermometer, 460 g of ethylene glycol, 772 g of neopentyl glycol and 850% epiclone [manufactured by Dainippon Ink & Chemicals, Inc. 196 g of bisphenol type epoxy resin, epoxy equivalent 190] was added, and after 1 hour, the temperature was raised to 120 ° C. and it was confirmed that the inside of the reaction system was uniformly stirred. 0 g was charged. Next, 2,460 g of terephthalic acid and 112 g of cadura E10 were charged, and the temperature was raised from the same temperature to 240 ° C. over 10 hours while distilling off the generated water. The dehydration condensation reaction is continued for 8 hours at the same temperature, and the reaction is continued until the acid value is 13.0 mgKOH / g and T1 / 2 reaches 188 ° C., the DSC Tg is 58 ° C., the GPC Mw is 305, A polyester resin of 000 was obtained. This is abbreviated as binder resin (Q-2).

合成例6(同上)[結着樹脂(Q)の合成例]
精留塔、撹拌装置、窒素ガス導入口、温度計を備えた内容積5リットルのフラスコにエチレングリコ−ルの496部、ネオペンチルグリコ−ルの832部を仕込み、1時間を要して温度を120℃まで上げ、反応系内が均一に攪拌されていることを確認した後、ジブチル錫オキサイドの2.0部を投入した。次いで、テレフタル酸の2,400部およびパラタ−シャリ−ブチル安息香酸の272部を仕込み、生成する水を留去しながら同温度から240℃まで10時間を要して温度を上げた。同温度でさらに8時間脱水縮合反応を継続し、酸価が11.0mgKOH/g、環球法による軟化点が106℃、DSC法によるガラス転移温度(Tg)が56℃、GPC法によるMwが6,800であるポリエステル樹脂を得た。これをポリエステル樹脂(Q−3)と略記する。
Synthesis Example 6 (same as above) [Synthesis Example of Binder Resin (Q)]
Into a 5 liter flask equipped with a rectifying column, a stirrer, a nitrogen gas inlet, and a thermometer, 496 parts of ethylene glycol and 832 parts of neopentyl glycol are charged and temperature is required for 1 hour. Was raised to 120 ° C., and after confirming that the inside of the reaction system was uniformly stirred, 2.0 parts of dibutyltin oxide was added. Next, 2,400 parts of terephthalic acid and 272 parts of para-tert-butylbenzoic acid were charged, and the temperature was raised from the same temperature to 240 ° C. over 10 hours while distilling off the generated water. The dehydration condensation reaction was continued for another 8 hours at the same temperature, the acid value was 11.0 mgKOH / g, the softening point by the ring and ball method was 106 ° C., the glass transition temperature (Tg) by the DSC method was 56 ° C., and the Mw by the GPC method was 6 800 polyester resin was obtained. This is abbreviated as polyester resin (Q-3).

実施例1
反応生成物(P−1)、結着樹脂Q−1、着色剤、ワックス及び帯電制御剤を第1表に示す割合で配合し、ヘンシェルミキサ−で混合後、2軸押し出し機によって溶融混練し、その後混練物を冷却・粗粉砕し、ジェットミルを用いて微粉砕した。ついで微粉砕物を分級し体積平均粒子径が10μmとなるように調製し、樹脂微粒子を調整した。
この樹脂微粒子100重量部に対し、シリカHDK3050EP(ワッカ−ケミカルズ(株)製のシリカ粉末)の1重量部を添加しヘンシェルミキサ−にて混合し電子写真トナーを得た。得られた電子写真トナーの流動開始温度(Tfb)、プランジャーの1/2降下温度(T1/2)、定着開始温度、定着強度、オフセット開始温度及び保存安定性の評価を行った。定着開始温度、定着強度、オフセット開始温度及び保存安定性の各評価方法を以下に示す。結果を第3表に示す。
Example 1
The reaction product (P-1), binder resin Q-1, colorant, wax and charge control agent are blended in the proportions shown in Table 1, mixed with a Henschel mixer, and melt-kneaded with a twin screw extruder. Thereafter, the kneaded product was cooled and coarsely pulverized, and finely pulverized using a jet mill. Subsequently, the finely pulverized product was classified to prepare a volume average particle size of 10 μm, and resin fine particles were prepared.
To 100 parts by weight of the resin fine particles, 1 part by weight of silica HDK3050EP (silica powder manufactured by Wakka Chemicals Co., Ltd.) was added and mixed with a Henschel mixer to obtain an electrophotographic toner. The obtained electrophotographic toner was evaluated for flow start temperature (Tfb), plunger half drop temperature (T1 / 2), fixing start temperature, fixing strength, offset start temperature, and storage stability. The evaluation methods for fixing start temperature, fixing strength, offset start temperature and storage stability are shown below. The results are shown in Table 3.

<定着開始温度の評価方法>
熱ロ−ルの設定温度を5℃きざみに80℃から210℃まで変化させ、ベタ印刷部分にメンディングテ−プ(住友スリ−M製)を貼り付け、さらに同テ−プを一定速度で一定方向に剥離させたときの剥離前後の画像濃度をマクベス濃度計(RD−918)で測定し、その剥離前の値に対する剥離後の濃度値の比率を%で表示した場合に、その値が80%以上となる温度を定着開始温度とした。この温度が低いほど低温定着性の良好なトナ−である。
<Evaluation method of fixing start temperature>
The set temperature of the heat roll is changed from 80 ° C to 210 ° C in 5 ° C increments, and a mending tape (manufactured by Sumitomo 3M) is attached to the solid print portion, and the tape is further fixed at a constant speed in a certain direction. When the image density before and after peeling was measured with a Macbeth densitometer (RD-918) and the ratio of the density value after peeling to the value before peeling was expressed in%, the value was 80% The above temperature was defined as the fixing start temperature. The lower this temperature is, the better the toner has a low-temperature fixability.

<定着強度の評価方法>
熱ロ−ルの設定温度を120℃としてベタ印刷を行い、得られたベタ印刷面の画像濃度をマクベス濃度計(RD−918)で測定した。ベタ印刷面にメンディングテ−プ(住友スリ−M製)を貼り付け、同テ−プを一定速度で一定方向に剥離させたときの剥離前後の画像濃度をマクベス濃度計(RD−918)で測定し、その剥離前の値に対する剥離後の濃度値の比率を%で表示した。この値が大きいほど低温定着性の良好なトナ−である。
<Method for evaluating fixing strength>
Solid printing was performed at a set temperature of the heat roll of 120 ° C., and the image density of the obtained solid printing surface was measured with a Macbeth densitometer (RD-918). A mending tape (manufactured by Sumitomo 3M) is attached to the solid printing surface, and the image density before and after peeling is measured with a Macbeth densitometer (RD-918) when the tape is peeled in a constant direction at a constant speed. The ratio of the concentration value after peeling to the value before peeling was expressed in%. The larger this value, the better the toner at low temperature fixability.

<オフセット開始温度の評価方法>
熱ロ−ルの設定温度を5℃きざみに80℃から210℃まで変化させたときに、ベタ印刷部分が再び同じ用紙にオフセットし目視で確認できる最低の温度で表示した。この温度が高いほど耐オフセット性が良好であることを示す。
<Evaluation method of offset start temperature>
When the set temperature of the heat roll was changed from 80 ° C. to 210 ° C. in increments of 5 ° C., the solid print portion was offset again on the same paper and displayed at the lowest temperature that can be visually confirmed. The higher this temperature, the better the offset resistance.

<保存安定性試験の評価方法>
トナ−50gを100ccのポリエチレン製容器(内蓋あり)に入れ密封し、50℃で相対湿度50%に調整された恒温機で7日間保存した後のトナ−粉の凝集状態で評価した。評価基準は以下のとおりである。
◎:保存前と変化なく流動性も良好である。
○:容器から出して手で触ってみるとわずかに凝集した微小な塊があり手でほぐれる。
△ :容器から紙の上に出してみると容器の形状が約半分程度保たれた状態で出るが、塊を手でほぐすとほぐれる。
×:容器から紙の上に出してみると容器の形状がそのまま保たれた状態で出、手でほぐし
てみると固い凝集塊がある。
<Evaluation method of storage stability test>
50 g of toner was put in a 100 cc polyethylene container (with an inner lid), sealed, and evaluated for the aggregation state of toner powder after storage for 7 days in a thermostat adjusted to 50% relative humidity at 50 ° C. The evaluation criteria are as follows.
A: The fluidity is good with no change from before storage.
○: Take out from the container and touch it with your hand.
Δ: When the container is taken out from the container onto the paper, it comes out with the shape of the container maintained about half, but it loosens when the lump is loosened by hand.
X: When it is taken out from a container on paper, it comes out in a state where the shape of the container is maintained as it is, and when loosened by hand, there is a hard agglomerate.

尚、定着ロ−ル等の条件設定は以下のとおりである。
ロ−ル材質:上;ポリテトラフルオロエチレン、下;シリコ−ン
上ロ−ル荷重:20Kg
ニップ幅:10mm
紙送り速度:80cm/sec
The condition settings for the fixing roll and the like are as follows.
Roll material: Top; Polytetrafluoroethylene, Bottom; Silicon Upper roll load: 20 kg
Nip width: 10mm
Paper feed speed: 80 cm / sec

実施例2〜4及び比較例1、2
第2表に示した組成に従って配合した以外は実施例1と同様にして電子写真用トナーを調製した。実施例1と同様にしてTfb、T1/2、定着開始温度、定着強度、オフセット開始温度及び保存安定性の評価を行った。定着開始温度、定着強度、オフセット開始温度及び保存安定性の各評価方法を以下に示す。結果を第3表に示す。
Examples 2 to 4 and Comparative Examples 1 and 2
An electrophotographic toner was prepared in the same manner as in Example 1 except that it was blended according to the composition shown in Table 2. In the same manner as in Example 1, Tfb, T1 / 2, fixing start temperature, fixing strength, offset start temperature, and storage stability were evaluated. The evaluation methods for fixing start temperature, fixing strength, offset start temperature and storage stability are shown below. The results are shown in Table 3.

Figure 2006292820
Figure 2006292820

Figure 2006292820
Figure 2006292820

第2表の脚注
Elf8:エルフテックス8(米国キャボット社製カ−ボンブラックの商品名)
550P:ビスコ−ル550P〔三洋化成(株)製ポリプロピレンワックス〕
E−84:ボントロンE−84〔オリエント化学(株)製サリチル酸金属錯体〕
Footnotes in Table 2 Elf8: Elftex 8 (trade name of carbon black manufactured by Cabot Corporation in the United States)
550P: Biscol 550P [polypropylene wax manufactured by Sanyo Chemical Co., Ltd.]
E-84: Bontron E-84 [Salicylic acid metal complex manufactured by Orient Chemical Co., Ltd.]

Figure 2006292820
Figure 2006292820

Claims (8)

ロジン(R)とエポキシ基含有化合物(E)との反応生成物(P)と結着用樹脂(Q)とを含有することを特徴とする電子写真トナ−用樹脂組成物。 A resin composition for an electrophotographic toner comprising a reaction product (P) of a rosin (R) and an epoxy group-containing compound (E) and a binding resin (Q). 前記ロジン(R)がガムロジンおよび/またはトールロジンである請求項1記載の電子写真トナ−用樹脂組成物。 The resin composition for an electrophotographic toner according to claim 1, wherein the rosin (R) is gum rosin and / or tall rosin. 前記エポキシ基含有化合物(E)がビスフェノ−ル型エポキシ樹脂および/またはノボラック型エポキシ樹脂である請求項1記載の電子写真トナ−用樹脂組成物。 2. The resin composition for an electrophotographic toner according to claim 1, wherein the epoxy group-containing compound (E) is a bisphenol type epoxy resin and / or a novolac type epoxy resin. 前記反応生成物(P)がロジン(R)とエポキシ基含有化合物(E)とを、ロジン(R)中のカルボン酸基(r)とエポキシ基含有化合物(E)中のエポキシ基(e)とのモル比〔(r)/(e)〕が1.05〜2となるように反応させて得られるものである請求項1記載の電子写真トナ−用樹脂組成物。 The reaction product (P) comprises rosin (R) and an epoxy group-containing compound (E), carboxylic acid group (r) in rosin (R) and epoxy group (e) in epoxy group-containing compound (E). The resin composition for an electrophotographic toner according to claim 1, which is obtained by reacting such that the molar ratio [(r) / (e)] is 1.05 to 2. 前記結着用樹脂(Q)が、ポリエステル樹脂である請求項1記載の電子写真トナ−用樹脂組成物。 2. The resin composition for an electrophotographic toner according to claim 1, wherein the binding resin (Q) is a polyester resin. 前記結着用樹脂(Q)がテトラヒドロフラン(THF)可溶分のゲルパ−ミエ−ションクロマトグラフィ−(GPC)法による重量平均分子量(Mw)が5,000〜25,000で、かつ示差走査熱量分析(DSC)法によるガラス転移温度(Tg)が50〜90℃のポリエステル樹脂(q1)と、THF可溶分のGPC法によるMwが25,000〜500,000で、かつDSC法によるTgが50〜90℃のポリエステル樹脂(q2)との混合物である請求項1記載の電子写真トナ−用樹脂組成物。 The binder resin (Q) has a weight average molecular weight (Mw) of 5,000 to 25,000 as determined by gel permeation chromatography (GPC) in which tetrahydrofuran (THF) is soluble, and differential scanning calorimetry ( The polyester resin (q1) having a glass transition temperature (Tg) by DSC method of 50 to 90 ° C., Mw by GPC method of THF-soluble content is 25,000 to 500,000, and Tg by DSC method is 50 to 50 The resin composition for an electrophotographic toner according to claim 1, which is a mixture with a polyester resin (q2) at 90 ° C. 前記反応生成物(P)と結着用樹脂(Q)との混合比率〔(P)/(Q)〕が重量基準で0.05〜1である請求項1記載の電子写真トナー用樹脂組成物。 2. The resin composition for electrophotographic toner according to claim 1, wherein the mixing ratio [(P) / (Q)] of the reaction product (P) and the binder resin (Q) is 0.05 to 1 on a weight basis. . 高化式フロ−テスタ−による流動開始温度(Tfb)が80〜110℃で、プランジャ−の1/2降下温度(T1/2)が120〜150℃である請求項1〜7のいずれか1項記載の電子写真トナー用樹脂組成物。 The flow start temperature (Tfb) by the Koka type flow tester is 80 to 110 ° C, and the plunger half drop temperature (T1 / 2) is 120 to 150 ° C. The resin composition for electrophotographic toner according to Item.
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