JP2006290554A - Automatic stacking and packaging device of goods - Google Patents

Automatic stacking and packaging device of goods Download PDF

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JP2006290554A
JP2006290554A JP2005114104A JP2005114104A JP2006290554A JP 2006290554 A JP2006290554 A JP 2006290554A JP 2005114104 A JP2005114104 A JP 2005114104A JP 2005114104 A JP2005114104 A JP 2005114104A JP 2006290554 A JP2006290554 A JP 2006290554A
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product
stacking
goods
products
paths
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JP4756215B2 (en
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Tomohiro Kokama
朝広 古鎌
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Interpack Co Ltd
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Interpack Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an automatic stacking and packaging device attaining speeding-up and simplification of the device. <P>SOLUTION: The automatic stacking and packaging device has a plurality of goods collecting paths 3, 4 of a one stack row width provided orthogonally to one side of the end of a conveyance path 1 for conveying goods G in a line and has kicking levers 5-10 provided on the other side corresponding to the number of respective rows of the plurality of goods collecting paths 3, 4 for sequentially and equally supplying the goods G conveyed in a line to the respective rows. A conveyance path 16 for packaging material P is provided orthogonally to the ends of the plurality of goods collecting paths 3, 4. Goods filling devices 24 are respectively provided above the plurality of goods collecting paths 3, 4 for filling the goods G of one stack into the packaging material P by absorbing, transporting and releasing the absorption of the goods lying on the ends of the goods collecting paths 3, 4. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、商品の自動段積包装装置に関し、詳しくは、自動段積包装の高速化と装置の簡素化を図ったことを特徴とする。   The present invention relates to an automatic stacking and packaging apparatus for products, and more specifically, is characterized by speeding up automatic stacking and simplifying the apparatus.

本願出願人は、前記商品がカップ状商品であり、該カップ状商品の小径部と大径部を交互に隣接して無駄な空間をなくした自動集積(段積)装置として、先に搬送された一段分(上段分)の商品を吸盤により吸着して上昇させ、つぎに送られて来た一段分(下段分)の商品の上に下降させ、前記一段分(上段分)の商品の吸着を解除し、二段積みされた前記商品を箱詰装置へ送り自動的に箱詰めを行う装置を提案している。
特開平11−157508号公報
The applicant of the present application is a product that is a cup-shaped product, and is transported first as an automatic stacking (stage stacking) device in which the small-diameter portion and the large-diameter portion of the cup-shaped product are alternately adjacent to each other to eliminate wasteful space. The first-stage product (upper part) is adsorbed by the suction cup and lifted, and then the product is sent down to the next-stage product (lower part), and the first-stage product (upper part) is adsorbed. Has been proposed, and the product stacked in two stages is sent to a boxing device and automatically boxed.
JP-A-11-157508

本発明は、自動段積包装の高速化と装置の簡素化を図った自動段積包装装置を提供することを目的とする。   SUMMARY OF THE INVENTION An object of the present invention is to provide an automatic stacking packaging apparatus that achieves high speed automatic packaging and simplification of the apparatus.

前記目的を達成するため、請求項1に記載の商品の自動段積包装装置は、商品を一列に搬送する搬送路の先端部の一方側に直交させて一段列幅の商品集積路が複数設けられ、他方側には前記複数の商品集積路のそれぞれの列数に対応させて前記一列に搬送された商品を前記それぞれの列に順次均等に供給する殴打杆が設けられ、前記複数の商品集積路の先端部に直交させて包装資材の搬送路が設けられ、前記複数の商品集積路の上方には、該複数の商品集積路の先端に位置した一段分の商品を吸着、移送及び吸着解除して前記包装資材中に充填する商品充填装置がそれぞれ設けられた構成としたものである。   In order to achieve the above-mentioned object, the automatic product stacking packaging apparatus according to claim 1 is provided with a plurality of one-column-wide product stacking paths orthogonal to one side of a front end portion of a transport path for transporting products in a line. And the other side is provided with a striking hammer that sequentially and equally supplies the products conveyed in the one row in correspondence with the number of rows of the plurality of product accumulation paths, A conveyance path for packaging materials is provided orthogonal to the front end of the path, and a single-stage product located at the front end of the plurality of product stacking paths is adsorbed, transferred, and desorbed above the plurality of product stacking paths. Thus, a product filling device for filling the packaging material is provided.

前記本発明では、商品を包装資材中に二段積みにして包装する場合には、前記商品集積路が二列に設けられ、商品を包装資材中に三段積みにして包装する場合には前記商品集積路が三列に設けられる。また、本発明では、前記特許文献1のように、製造工程から一列で搬送された商品を広幅コンベア上で振り分けて適数列、適数個に集積することを要しない。したがって、自動段積包装を高速化でき、さらに装置が簡素化される。   In the present invention, when the product is packaged in two layers in the packaging material, the product accumulation path is provided in two rows, and when the product is packaged in three layers in the packaging material, Product accumulation paths are provided in three rows. Moreover, in this invention, unlike the said patent document 1, it is not necessary to distribute the goods conveyed in one line from the manufacturing process on a wide conveyor, and to accumulate in an appropriate number row and an appropriate number. Therefore, automatic stacking packaging can be speeded up, and the apparatus is further simplified.

請求項2の実施の一形態は、商品を一列に搬送する前記搬送路の先端部を商品が滑り易いコンベアとしたことを特徴とする。この実施の一形態によれば、前記殴打杆による前記商品集積路への商品供給がスムーズに行われる。   The embodiment of claim 2 is characterized in that the end of the conveyance path for conveying the products in a row is a conveyor on which the products are easy to slide. According to this embodiment, the product is smoothly supplied to the product accumulation path by the hitting hammer.

請求項3の実施の一形態は、前記殴打杆の先端部に緩衝材を設けたことを特徴とする。この実施の一形態によれば、前記殴打杆による前記商品集積路へ移送時に商品に傷をつけることがない。   An embodiment of claim 3 is characterized in that a cushioning material is provided at the tip of the hammering rod. According to this embodiment, the merchandise is not damaged at the time of transfer to the merchandise stacking path by the hitting hammer.

請求項4の実施の一形態は、包装資材が中途成形工程にある段ボールシートであることを特徴とする。この実施の一形態によれば、段ボールケースの成形に同期させて該段ボールケースへの迅速な商品の自動供給及び自動段積包装が可能である。すなわち、予め成形され蓋部フラップのみ開放された段ボールケースへ内への商品の自動供給及び自動段積包装は、開口スペースが限られているため困難を伴うものである。   One embodiment of claim 4 is characterized in that the packaging material is a corrugated cardboard sheet in the midway forming step. According to this embodiment, it is possible to automatically supply goods to the corrugated cardboard case and perform automatic stacking in synchronism with the molding of the corrugated cardboard case. That is, automatic supply and automatic stacking of products into a corrugated cardboard case that has been molded in advance and only the lid flap is opened is difficult because the opening space is limited.

そこで、前記蓋部フラップの他、端部フラップ、さらには側フラップの一部を開放した成形工程にある段ボールシートの底部フラップ上に商品を自動供給及び自動段積みし、同時に段ボールケースに成形する方法が適しているものである(例えば、特公昭54−43955公報等参照)。   Therefore, in addition to the lid flap, products are automatically supplied and automatically stacked on the bottom flap of the cardboard sheet in the molding process in which the end flap and further a part of the side flap are opened, and simultaneously molded into a cardboard case. The method is suitable (for example, see Japanese Examined Patent Publication No. 54-43955).

請求項5の実施の一形態は、前記包装資材の搬送路を間欠駆動としたことを特徴とする。この実施の一形態によれば、前記包装資材の搬送と商品充填タイミングを容易に同期させることができる。   An embodiment of claim 5 is characterized in that the transport path of the packaging material is intermittently driven. According to this embodiment, the conveyance of the packaging material and the product filling timing can be easily synchronized.

以下、図面を参照して、本発明を実施するための最良の形態について説明する。図1は、本発明に係る自動段積包装装置の概略平面図、図2は、図1の概略側面図、図3は、図2のX−X線一部断面矢視図、図4は、商品充填装置部の概略側面図、図5は、包装資材及び該包装資材の成形過程を示す斜視図である。   The best mode for carrying out the present invention will be described below with reference to the drawings. 1 is a schematic plan view of an automatic stacking packaging apparatus according to the present invention, FIG. 2 is a schematic side view of FIG. 1, FIG. 3 is a partial cross-sectional view taken along the line XX of FIG. FIG. 5 is a perspective view showing a packaging material and a molding process of the packaging material.

図中、1は商品製造工程から商品Gが一列に搬送される搬送路であり、該搬送路1はローラコンベアからなり、前記商品Gを搬送及び一次蓄積できるアキュームコンベアとされている。本発明の一実施例では、前記搬送路1の先端部に連続させて、前記商品Gが滑り易いコンベア2が設けられる。該コンベア2は具体的には上面部が平滑面となるプラスチック部材で構成されている。   In the figure, reference numeral 1 denotes a conveyance path through which products G are conveyed in a row from the product manufacturing process. The conveyance path 1 is composed of a roller conveyor, and is an accumulation conveyor that can convey and primarily accumulate the products G. In an embodiment of the present invention, a conveyor 2 on which the commodity G is easy to slide is provided continuously with the leading end of the conveyance path 1. Specifically, the conveyor 2 is formed of a plastic member having a smooth upper surface.

つぎに前記搬送路1の先端部の一方側、具体的には、前記コンベア2の一方側に、該コンベア2に直交させて一段列幅の複数の商品集積路3,4が設けられる。図面実施の一形態では、商品Gが6個二段積みであり、前記商品集積路3,4の一段列幅が商品3列分とされている。なお、三段積みの場合には、前記商品集積路が三列に設けられる。   Next, a plurality of product stacking paths 3 and 4 having a single row width are provided on one side of the front end of the transport path 1, specifically on one side of the conveyor 2, perpendicular to the conveyor 2. In the embodiment of the drawing, six products G are stacked in two stages, and the one-stage row width of the product accumulation paths 3 and 4 is set to three products. In the case of three-stage stacking, the product accumulation paths are provided in three rows.

さらに、前記搬送路1の先端部の他方側、具体的には前記コンベア2の前記商品集積路3,4との反対側に、前記複数の商品集積路3,4のそれぞれの列数(各3列)、すなわち、合計6列に対応させて、前記一列に搬送された商品Gを前記それぞれの列a,b,c,d,e及びfに順次均等に供給する殴打杆5,6,7,8,9及び10が設けられる。   Further, on the other side of the front end of the transport path 1, specifically, on the opposite side of the conveyor 2 from the product stacking paths 3 and 4, the number of columns of each of the plurality of product stacking paths 3 and 4 (each 3 rows), that is, corresponding to a total of 6 rows, the products G conveyed in the one row are sequentially and evenly supplied to the respective rows a, b, c, d, e and f. 7, 8, 9 and 10 are provided.

前記殴打杆5,6,7,8,9及び10は、それぞれ下端が固定軸11に回動自在に支持され、そのそれぞれ上端部が揺動自在に構成される。すなわち、前記それぞれの殴打杆5,6,7,8,9及び10にそれぞれ対応させて、図3に示す、それぞれが独立駆動するロータ12を配置し、該それぞれのロータ12に一端が枢止されたそれぞれの往復動杆13の先端部が前記殴打杆5,6,7,8,9及び10の略中間部にそれぞれピン14で連結される。   Each of the striking hammers 5, 6, 7, 8, 9 and 10 has a lower end rotatably supported by the fixed shaft 11, and an upper end portion thereof is configured to be swingable. That is, rotors 12 that are independently driven are arranged as shown in FIG. 3 so as to correspond to the respective hammering rods 5, 6, 7, 8, 9, and 10, and one end of each rotor 12 is pivoted. The tip portions of the reciprocating rods 13 are connected to the substantially intermediate portions of the hammering rods 5, 6, 7, 8, 9 and 10 by pins 14, respectively.

前記構成において、前記殴打杆5,6,7,8,9及び10の上端が、前記コンベア2上に供給された商品Gを順次殴打して前記商品集積路3,4上へ前記商品を均等に供給する。図中、15は前記殴打杆5,6,7,8,9及び10の上端にそれぞれ設けられた緩衝材である。   In the above-mentioned configuration, the upper ends of the hitting rods 5, 6, 7, 8, 9 and 10 hit the merchandise G supplied on the conveyor 2 in order to evenly distribute the merchandise onto the merchandise stacking paths 3 and 4. To supply. In the figure, reference numeral 15 denotes a cushioning material provided at the upper end of each of the hitting rods 5, 6, 7, 8, 9 and 10.

つぎに、前記商品集積路3,4の先端部には、該商品集積路3,4に直交させて包装資材Pの搬送路16が設けられる。該包装資材Pの搬送路16は前記商品集積路3,4の先端部に位置した商品Gの段積包装部とされ、前記包装資材Pの移送路16の上流には段ボールシートマガジン部17及び段ボールシート成形装置18が設けられ、また、下流には糊付け封緘装置19が設けられている。   Next, a conveying path 16 for the packaging material P is provided at the tip of the product stacking paths 3 and 4 so as to be orthogonal to the product stacking paths 3 and 4. The conveyance path 16 of the packaging material P is a stacking packaging section for the product G located at the tip of the product stacking paths 3 and 4, and a cardboard sheet magazine section 17 and a upstream of the transport path 16 for the packaging material P A corrugated cardboard forming device 18 is provided, and a gluing and sealing device 19 is provided downstream.

図5Aは、前記商品Gの前記段積包装部に供給される前記包装資材Pの一実施例であり、展開された段ボールシートが前記段ボールシートマガジンブ17から吸盤等により引き出され、その後前記段ボールシート成形装置18によって中途成形された状態である。   FIG. 5A is an example of the packaging material P supplied to the corrugated packaging portion of the product G, and a developed corrugated cardboard sheet is pulled out from the corrugated cardboard sheet magazine 17 by a sucker or the like, and then the corrugated cardboard In this state, the sheet is formed by the sheet forming apparatus 18 in the middle.

すなわち、側部フラップ20が起立させられ、端部フラップ21の一部が内側に折り曲げられ、蓋部フラップ22及び封緘片23が前記側部フラップ20の一方に連続させられて起立させられた状態とされている。なお、このような中途成形状態は、前記搬送路16を搬送中は、図示しない各種ガイドによって変形が防止されている。図中、図5B及び図5Cは商品Gの充填後の封緘状態を示し、前記糊付け封緘装置19からの瞬間接着剤(ホットメルト)によって包装が完了する。   That is, the side flap 20 is erected, a part of the end flap 21 is bent inward, and the lid flap 22 and the sealing piece 23 are continuously raised to one of the side flaps 20 and erected. It is said that. In addition, such a midway molding state is prevented from being deformed by various guides (not shown) while being transported through the transport path 16. 5B and 5C show the sealed state after the product G is filled, and the packaging is completed by the instantaneous adhesive (hot melt) from the gluing sealing device 19.

つぎに、商品充填装置24について述べる。前記商品集積路3,4の上方には、該商品集積路3,4の先端部に位置した一段分の商品Gに吸着、移送及び吸着解除して前記包装資材P中に供給する商品充填装置24がそれぞれ設けられる。該
それぞれの商品充填装置24は、昇降及び前記包装資材Pの搬送路16の上方にスライドするそれぞれ6個の吸盤25によって構成されている。
Next, the product filling device 24 will be described. Above the product accumulation path 3, 4, a product filling device that sucks, transfers, and desorbs the product G for one stage located at the tip of the product accumulation path 3, 4 and supplies it to the packaging material P 24 are provided. Each of the product filling devices 24 is constituted by six suction cups 25 that slide up and down and above the transport path 16 of the packaging material P.

すなわち、図示しない機体側に支持されたガイドロッド26に図示しないシリンダ等によって往復動するスライダー27が支持され、該スライダー27に設けられた下向きシリンダ28のピストンロッド29の下端に設けられた吸盤取付板30に前記6個の吸盤25が設けられている。   That is, a slider 27 that reciprocates by a cylinder (not shown) is supported on a guide rod 26 that is supported on the machine body (not shown), and a suction cup mounted on the lower end of a piston rod 29 of a downward cylinder 28 provided on the slider 27. The six suction cups 25 are provided on the plate 30.

前記構成の本発明は、製造工程から前記商品Gが前記搬送路1上に供給され、さらに前記搬送路1の先端に設けられたコンベア2上に供給される。つぎに、予め定められた順序にしたがって前記殴打杆5,6,7,8,9及び10が駆動させられ、前記コンベア2上の商品Gが前記商品集積路3,4上へそれぞれ3列、合計6列(a,b,c,d,e及びf列)に供給される。   In the present invention having the above-described configuration, the commodity G is supplied from the manufacturing process onto the transport path 1 and further supplied onto the conveyor 2 provided at the front end of the transport path 1. Next, the hitting rods 5, 6, 7, 8, 9 and 10 are driven in accordance with a predetermined order, and the products G on the conveyor 2 are arranged in three rows on the product accumulation paths 3 and 4, respectively. A total of 6 columns (a, b, c, d, e and f columns) are supplied.

さらに、前記商品集積路3,4に供給された商品Gのうち、まず、前記商品集積路3の先端部に至った6個の商品Gに、前記商品充填装置24を構成する前記吸盤25が前記シリンダ28によって下降させられて吸着し、さらに前記シリンダ28によって上昇させられ、つぎに前記スライダー27によって前記包装資材Pの搬送路16上へ移送される。   Furthermore, among the products G supplied to the product accumulation paths 3 and 4, first, the suction cups 25 constituting the product filling device 24 are arranged on the six products G reaching the tip of the product accumulation path 3. It is lowered by the cylinder 28 and adsorbed, and further raised by the cylinder 28, and then transferred onto the conveying path 16 of the packaging material P by the slider 27.

前記商品集積路3の先端部の前記搬送路16には、予め、タイミングを合わせて包装資材Pが待機させられており、前記シリンダ28によって前記吸盤25及び該吸盤25に吸着している商品Gが下降させられ、前記吸盤25の吸着解除により、前記包装資材P内に一段目の商品Gが充填される。なお、図4では、前記商品集積路3,4の先端部のローラコンベアが一段分の6個の商品Gを支持して一次上昇し、後続の商品Gとの間を分断するように構成されている。   In the conveyance path 16 at the front end portion of the product accumulation path 3, the packaging material P is waiting in advance at the same timing, and the product G adsorbed to the suction cup 25 and the suction cup 25 by the cylinder 28. When the suction of the suction cup 25 is released, the packaging material P is filled with the first stage product G. In FIG. 4, the roller conveyor at the tip of the product stacking path 3, 4 is configured to support the six products G for one step and rise first, and to separate from the subsequent products G. ing.

つぎに、前記一段目の商品Gが充填された包装資材Pが前記搬送路16を間欠駆動させられて前記商品集積路4の先端部に移動させられる。同時に前記商品集積路4の先端部にある6個の商品Gが前記一段目と同様に吸盤25によって吸着され、上昇及び移送され、さらに下降させられて前記一段目の商品Gの上に段積みされる。   Next, the packaging material P filled with the first-stage product G is moved to the tip of the product stacking path 4 by intermittently driving the transport path 16. At the same time, the six products G at the front end of the product stacking path 4 are adsorbed by the suction cups 25 in the same manner as the first stage, are lifted and transferred, and are further lowered and stacked on the first stage products G. Is done.

本発明に係る自動段積包装装置の概略平面図である。1 is a schematic plan view of an automatic stack packaging apparatus according to the present invention. 図1の概略側面図である。It is a schematic side view of FIG. 図2のX−X線一部断面矢視図である。FIG. 3 is a partial cross-sectional view taken along line XX in FIG. 2. 商品充填装置部の概略側面図である。It is a schematic side view of a goods filling apparatus part. 包装資材及び該包装資材の成形過程を示す斜視図である。It is a perspective view which shows the molding process of a packaging material and this packaging material.

符号の説明Explanation of symbols

1 (商品)の搬送路
2 コンベア
3 商品集積路
4 商品集積路
5〜10 殴打杆
16 (包装資材)の搬送路
24 商品充填装置
DESCRIPTION OF SYMBOLS 1 (Commodity) conveyance path 2 Conveyor 3 Commodity accumulation path 4 Commodity accumulation path 5-10 Hammer 16 (Packaging material) conveyance path 24 Merchandise filling device

Claims (5)

商品を一列に搬送する搬送路の先端部の一方側に直交させて一段列幅の商品集積路が複数設けられ、他方側には前記複数の商品集積路のそれぞれの列数に対応させて前記一列に搬送された商品を前記それぞれの列に順次均等に供給する殴打杆が設けられ、前記複数の商品集積路の先端部に直交させて包装資材の搬送路が設けられ、前記複数の商品集積路の上方には、該複数の商品集積路の先端に位置した一段分の商品を吸着、移送及び吸着解除して前記包装資材中に充填する商品充填装置がそれぞれ設けられてなることを特徴とする商品の自動段積包装装置。 A plurality of one-stage-width product stacking paths are provided orthogonal to one side of the front end of the transport path for transporting products in one row, and the other side is configured to correspond to the number of columns of the plurality of product stacking paths. A punching hammer is provided to supply the products conveyed in one row to the respective rows in order, and a conveying path for packaging materials is provided perpendicular to the front ends of the plurality of product accumulation paths. A product filling device is provided above the path, each of which is provided with a product filling device for sucking, transferring and releasing the suction of one stage of products located at the tips of the plurality of product stacking paths to fill the packaging material. Automatic stacking device for products to be used. 商品を一列に搬送する前記搬送路の先端部を商品が滑り易いコンベアとしたことを特徴とする請求項1に記載の商品の自動段積包装装置。 The apparatus for automatically stacking and stacking products according to claim 1, wherein a product is a slippery conveyor at a leading end of the conveyance path for conveying the products in a row. 殴打杆の先端部に緩衝部材を設けたことを特徴とする請求項1又は2に記載の自動段積包装装置。 The automatic stacking packaging apparatus according to claim 1 or 2, wherein a buffer member is provided at a tip portion of the hammer. 包装資材が中途成形過程にある段ボールシートであることを特徴とする請求項1、2又は3に記載の商品の自動段積包装装置。 4. The automatic stacking packaging apparatus for commodities according to claim 1, 2 or 3, wherein the packaging material is a corrugated cardboard sheet in the middle of the forming process. 包装資材の搬送路を間欠駆動としたことを特徴とする請求項1、2、3又は4に記載の商品の自動段積包装装置。 The automatic stacking packaging apparatus for commodities according to claim 1, 2, 3, or 4, wherein the conveyance path of the packaging material is intermittently driven.
JP2005114104A 2005-04-12 2005-04-12 Automatic stacking equipment for products Expired - Fee Related JP4756215B2 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4938668A (en) * 1972-08-10 1974-04-10
JPS51122588A (en) * 1975-04-18 1976-10-26 Bridgestone Corp Transport device
JPS62183620A (en) * 1986-02-07 1987-08-12 Nec Corp Latch circuit
JPH1095527A (en) * 1996-09-24 1998-04-14 Mach Eng:Kk Device for transferring article from going conveyor to returning conveyor
JPH10114415A (en) * 1996-10-14 1998-05-06 Daiwa Can Co Ltd Collection line-up device for article
JPH10328626A (en) * 1997-05-29 1998-12-15 Maki Seisakusho:Kk Device for sorting continuous length agricultural product

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5444057Y2 (en) * 1972-07-11 1979-12-18
JPH0240038Y2 (en) * 1986-05-14 1990-10-25

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4938668A (en) * 1972-08-10 1974-04-10
JPS51122588A (en) * 1975-04-18 1976-10-26 Bridgestone Corp Transport device
JPS62183620A (en) * 1986-02-07 1987-08-12 Nec Corp Latch circuit
JPH1095527A (en) * 1996-09-24 1998-04-14 Mach Eng:Kk Device for transferring article from going conveyor to returning conveyor
JPH10114415A (en) * 1996-10-14 1998-05-06 Daiwa Can Co Ltd Collection line-up device for article
JPH10328626A (en) * 1997-05-29 1998-12-15 Maki Seisakusho:Kk Device for sorting continuous length agricultural product

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