JP2006272919A - Injection mold of resin ring-shaped article - Google Patents

Injection mold of resin ring-shaped article Download PDF

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JP2006272919A
JP2006272919A JP2005099859A JP2005099859A JP2006272919A JP 2006272919 A JP2006272919 A JP 2006272919A JP 2005099859 A JP2005099859 A JP 2005099859A JP 2005099859 A JP2005099859 A JP 2005099859A JP 2006272919 A JP2006272919 A JP 2006272919A
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resin
thermoplastic resin
ring
mold
shaped product
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JP4679203B2 (en
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Kazue Okamoto
和重 岡本
Hiroaki Yamada
浩明 山田
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Daikyo Nishikawa Corp
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Nishikawa Kasei Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an injection mold which improves a design of a molded ring-shaped article by suppressing an expression of a weld line in injection-molding the resin ring-shaped article. <P>SOLUTION: In the vicinity of a thermoplastic resin merging section 31 on a parting surface 9a of a fixed type 9, three resin reservoirs 27, 28, and 29 are provided by spacing each other so as to communicate with a cavity 15 respectively via introductory passages 27a, 28a, and 29a comprising a narrow portion. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

この発明は、メタリック感を有する樹脂製リング形状品の射出成形型に関し、詳しくは光沢材の配向対策に関するものである。   The present invention relates to an injection mold of a resin ring-shaped product having a metallic feeling, and more particularly to measures for aligning a glossy material.

特許文献1では、樹脂製リング形状品を射出成形する場合、キャビティ外周縁部のゲート近傍に、すなわち熱可塑性樹脂が合流する合流部から離れた箇所に熱可塑性樹脂の一部を導入する樹脂溜まり部を設けることにより、互いに逆向きに流れる熱可塑性樹脂の各々の先端部における圧力均衡を崩し、これにより、上記合流部で熱可塑性樹脂を複雑に絡み合わせて合流部においてリング形状品の剛性を向上させるようにしている。   In Patent Document 1, when a resin ring-shaped product is injection-molded, a resin reservoir in which a part of the thermoplastic resin is introduced near the gate of the outer peripheral edge of the cavity, that is, at a location away from the joining portion where the thermoplastic resin joins. By providing the portion, the pressure balance at the respective tip portions of the thermoplastic resins flowing in the opposite directions is broken, and thereby the thermoplastic resin is intricately entangled at the joining portion, and the rigidity of the ring-shaped product is increased at the joining portion. I try to improve.

ところで、特許文献1のように樹脂製リング形状品を射出成形する場合、キャビティに射出された熱可塑性樹脂がキャビティ内を互いに逆向きに流れて合流する合流部に熱可塑性樹脂の不完全融合によりウェルドラインが生じて意匠性が低下することになる。   By the way, when the resin ring-shaped product is injection-molded as in Patent Document 1, the thermoplastic resin injected into the cavity flows in the opposite directions in the cavity and merges with each other due to incomplete fusion of the thermoplastic resin. A weld line is generated and the designability is lowered.

特に、アルミ片等の光沢材を含有する熱可塑性樹脂をキャビティ内に射出してメタリック感を有するリング形状品を成形する場合、熱可塑性樹脂は合流部で流れに乱れが生じ、これに伴い光沢材の配向にも乱れが生じてウェルドラインの発現が顕著となり、意匠性が著しく低下する。特許文献1のやり方では、合流部で熱可塑性樹脂が複雑に絡み合っているので、その傾向が増大する。   In particular, when a ring-shaped product having a metallic feeling is formed by injecting a thermoplastic resin containing a glossy material such as an aluminum piece into a cavity, the thermoplastic resin has a turbulent flow at the junction, resulting in glossiness. Disturbance also occurs in the orientation of the material, the expression of the weld line becomes remarkable, and the design property is remarkably lowered. In the method of Patent Document 1, since the thermoplastic resin is intricately intertwined at the junction, the tendency increases.

そこで、図13に示すように、例えば固定型aのパーティング面bにおける熱可塑性樹脂cの合流部d近傍に1個の樹脂溜まり部eを狭小部からなる導入路fを介してキャビティgに連通するように設け、上記合流部dで合流した熱可塑性樹脂cを上記導入路fから樹脂溜まり部eに導入して該熱可塑性樹脂cに流れを生じさせることにより、熱可塑性樹脂cに含有されている光沢材の配向の乱れを修正してウェルドラインの発現を抑制させることが考えられる。
特開2002−301742号公報(第2,5頁、図4)
Therefore, as shown in FIG. 13, for example, one resin reservoir portion e near the joining portion d of the thermoplastic resin c on the parting surface b of the fixed mold a is connected to the cavity g through an introduction path f composed of a narrow portion. Contained in the thermoplastic resin c by introducing the thermoplastic resin c joined at the joining part d into the resin reservoir part e through the introduction path f and causing the thermoplastic resin c to flow. It is conceivable to suppress the development of the weld line by correcting the disorder of the orientation of the glossy material.
Japanese Patent Laying-Open No. 2002-301742 (pages 2, 5 and 4)

しかし、図13に示すように、合流部d近傍に設けられた1個の樹脂溜まり部eに1個の導入路fから熱可塑性樹脂cを導入する場合、合流部dで生じた光沢材の配向の乱れを修正するため、合流後に合流部dの熱可塑性樹脂cに導入路fへ向けて十分な流れを生じさせるよう、樹脂溜まり部eの容積や導入路fの断面積を設定すると、導入路fへの熱可塑性樹脂cの流れが激しくなり、導入路f近傍で光沢材の配向が乱れ、製品面に黒筋状の痕が現れてしまい、ウェルドラインの発現を思うように抑制させることができない。   However, as shown in FIG. 13, when the thermoplastic resin c is introduced from one introduction path f into one resin reservoir e provided in the vicinity of the junction d, the glossy material generated at the junction d In order to correct the disturbance of the orientation, when the volume of the resin reservoir e and the cross-sectional area of the introduction path f are set so that the thermoplastic resin c in the merged part d has a sufficient flow toward the introduction path f after the merge, The flow of the thermoplastic resin c to the introduction path f becomes violent, the orientation of the glossy material is disturbed near the introduction path f, black streaks appear on the product surface, and the occurrence of the weld line is suppressed as desired. I can't.

この発明はかかる点に鑑みてなされたものであり、その目的とするところは、樹脂製リング形状品を射出成形する場合にウェルドラインの発現を抑制して、成形されたリング形状品の意匠性を向上させることである。   The present invention has been made in view of such points, and the object of the present invention is to suppress the development of the weld line in the case of injection molding a resin ring-shaped product, and to design the molded ring-shaped product. It is to improve.

上記の目的を達成するため、この発明は、樹脂溜まり部と該樹脂溜まり部をキャビティに連通させる導入路との構造に工夫を凝らしたことを特徴とする。   In order to achieve the above object, the present invention is characterized in that the structure of the resin reservoir portion and the introduction path for communicating the resin reservoir portion with the cavity is devised.

具体的には、請求項1乃至7に記載の発明は、固定型と可動型とを備え、光沢材を含有する熱可塑性樹脂を上記固定型と可動型との間に形成されたリング形状のキャビティ内に互いに逆向きに流れて合流するように射出して樹脂製リング形状品を成形する射出成形型を前提とし、次のような解決手段を講じた。   Specifically, the invention according to any one of claims 1 to 7 includes a fixed mold and a movable mold, and a ring-shaped thermoplastic resin containing a gloss material formed between the fixed mold and the movable mold. Based on the premise of an injection mold that molds a resin ring-shaped product by flowing in opposite directions to flow into the cavity, the following solution was taken.

すなわち、請求項1に記載の発明は、上記固定型又は可動型のパーティング面における上記熱可塑性樹脂の合流部近傍には、複数個の樹脂溜まり部がそれぞれ狭小部からなる導入路を介して上記キャビティに連通するように互いに間隔をあけて設けられていることを特徴とする。   That is, according to the first aspect of the present invention, a plurality of resin reservoirs are respectively provided in the vicinity of the joining portion of the thermoplastic resin on the fixed or movable parting surface through introduction paths each including a narrow portion. It is provided at intervals so as to communicate with the cavity.

請求項2に記載の発明は、請求項1に記載の発明において、複数個の樹脂溜まり部の容積は、熱可塑性樹脂の充填がほぼ同時又は熱可塑性樹脂の合流部に遠い方が近い方よりも遅れて完了する大きさに形成されていることを特徴とする。   The invention according to claim 2 is the invention according to claim 1, wherein the volume of the plurality of resin reservoirs is almost the same as the filling of the thermoplastic resin or the distance closer to the joining portion of the thermoplastic resin is closer to the one. Also, it is formed in a size that is completed with a delay.

請求項3に記載の発明は、請求項1又は2に記載の発明において、導入路の断面積は、熱可塑性樹脂の合流部に近い方が遠い方よりも大きく形成されていることを特徴とする。   The invention according to claim 3 is characterized in that, in the invention according to claim 1 or 2, the cross-sectional area of the introduction path is formed larger in the direction closer to the joining portion of the thermoplastic resin than in the far side. To do.

請求項4に記載の発明は、上記前提において、上記固定型又は可動型のパーティング面における上記熱可塑性樹脂の合流部近傍には、1個の樹脂溜まり部が狭小部からなる複数個の導入路を介して上記キャビティに連通するように設けられていることを特徴とする。   According to a fourth aspect of the present invention, in the above premise, a plurality of introductions in which one resin reservoir portion is a narrow portion in the vicinity of the joining portion of the thermoplastic resin on the fixed or movable parting surface. It is provided so as to communicate with the cavity through a path.

請求項5に記載の発明は、請求項4に記載の発明において、導入路の断面積は、熱可塑性樹脂の合流部に近い方が遠い方よりも大きく形成されていることを特徴とする。   The invention according to claim 5 is characterized in that, in the invention according to claim 4, the cross-sectional area of the introduction path is formed larger in the direction closer to the joining portion of the thermoplastic resin than in the far side.

請求項6に記載の発明は、上記前提において、上記固定型又は可動型のパーティング面における上記熱可塑性樹脂の合流部近傍には、1個の樹脂溜まり部が薄肉状で幅広の狭小部からなる導入路を介して上記キャビティに連通するように設けられていることを特徴とする。   According to the sixth aspect of the present invention, in the above premise, in the vicinity of the joining portion of the thermoplastic resin on the fixed or movable parting surface, one resin reservoir portion is formed from a thin and wide narrow portion. It is provided so as to communicate with the cavity through an introduction path.

請求項7に記載の発明は、請求項6に記載の発明において、導入路の断面積は、熱可塑性樹脂の合流部から離れるに従って次第に小さくなるように形成されていることを特徴とする。   The invention described in claim 7 is characterized in that, in the invention described in claim 6, the cross-sectional area of the introduction path is formed so as to gradually decrease as the distance from the joining portion of the thermoplastic resin increases.

請求項1に係る発明によれば、キャビティ内に射出された熱可塑性樹脂は、キャビティ内で互いに逆向きに流れ、両方の流れがぶつかり合う合流部では熱可塑性樹脂の流れに乱れが生じ、該熱可塑性樹脂に含有されている光沢材にも配向の乱れが生じるが、この光沢材の配向の乱れは、合流部で両方の熱可塑性樹脂の流れがぶつかり合った後、導入路から樹脂溜まり部へ熱可塑性樹脂を導入することで、合流部の熱可塑性樹脂に導入路へ向けて流れを生じさせて合流部で生じた光沢材の配向の乱れを修正し、ウェルドラインの発現を抑制する。しかも、複数の樹脂溜まり部にそれぞれ設けた導入路から、該樹脂溜まり部へ熱可塑性樹脂を導入するので、導入路への熱可塑性樹脂の流れは分散されて穏やかに流れ、導入路近傍での光沢材の配向の乱れは小さくなり、導入路近傍に現れる黒筋状の痕も抑制することができ、意匠性の高い樹脂製リング形状品を得ることができる。   According to the first aspect of the present invention, the thermoplastic resin injected into the cavity flows in opposite directions in the cavity, and the flow of the thermoplastic resin is disturbed at the junction where both flows collide, The glossy material contained in the thermoplastic resin also has an orientation disorder, but this glossy orientation disorder is caused by the flow of both thermoplastic resins colliding at the junction, and then the resin reservoir from the introduction path. By introducing the thermoplastic resin into the thermoplastic resin, the thermoplastic resin at the merging portion is caused to flow toward the introduction path, thereby correcting the disorder of the orientation of the glossy material generated at the merging portion and suppressing the appearance of the weld line. Moreover, since the thermoplastic resin is introduced into the resin reservoir portion from the introduction passages provided in each of the plurality of resin reservoir portions, the flow of the thermoplastic resin to the introduction passage is dispersed and gently flows, and in the vicinity of the introduction passages. Disturbance of the orientation of the gloss material is reduced, black streak marks appearing in the vicinity of the introduction path can be suppressed, and a resin-made ring-shaped product with high design properties can be obtained.

請求項2に係る発明によれば、複数個の樹脂溜まり部に対して、熱可塑性樹脂をほぼ同時か熱可塑性樹脂の合流部に近い方から順に充填が完了するようにしたので、合流部で生じた光沢材の配向の乱れは、合流部の熱可塑性樹脂が合流部からより離れた導入路に向けて最後まで流れるので、その流れによってより綺麗に修正され、ウェルドラインの発現を確実に抑制して意匠性の高い樹脂製リング形状品を確実に得ることができる。   According to the second aspect of the present invention, the filling of the plurality of resin reservoirs is completed with the thermoplastic resin almost simultaneously or in order from the side closest to the joining portion of the thermoplastic resin. The resulting misalignment of the glossy material is corrected more neatly by the flow of the thermoplastic resin at the merged part toward the introduction path that is further away from the merged part, thereby reliably suppressing the appearance of the weld line. Thus, a resin ring-shaped product having a high design property can be obtained with certainty.

請求項3に係る発明によれば、複数個の樹脂溜まり部のうち合流部に最も近い樹脂溜まり部に断面積の大きい導入路から熱可塑性樹脂を多く導入することができるので、光沢材に配向の乱れが生じている合流部の熱可塑性樹脂に効率良く導入路に向けた流れを生じさせて光沢材の配向の乱れを確実に修正することができる。   According to the invention of claim 3, since a large amount of thermoplastic resin can be introduced from the introduction passage having a large cross-sectional area into the resin reservoir portion closest to the joining portion among the plurality of resin reservoir portions, it is oriented to the glossy material. Thus, the flow of the thermoplastic resin at the joining portion where the disturbance is generated efficiently flows toward the introduction path, so that the alignment disorder of the glossy material can be corrected reliably.

請求項4に係る発明によれば、1個の樹脂溜まり部に複数個の導入路から熱可塑性樹脂を導入するので、樹脂溜まり部の容量がいっぱいになった時点で、複数個の導入路への熱可塑性樹脂の流入が同時に止まり、簡素な型構造でありながら請求項1及び2と同様にウェルドラインの発現を抑制して意匠性の高い樹脂製リング形状品を得ることができる。   According to the invention of claim 4, since the thermoplastic resin is introduced into one resin reservoir from a plurality of introduction paths, when the capacity of the resin reservoir is full, the plurality of introduction paths are introduced. Inflow of the thermoplastic resin simultaneously stops, and although it has a simple mold structure, it is possible to obtain a resin ring-shaped product with high design by suppressing the expression of the weld line as in the first and second aspects.

請求項5に係る発明によれば、合流部に最も近く断面積の大きい導入路から1個の樹脂溜まり部に熱可塑性樹脂を多く導入することができるので、光沢材に配向の乱れが生じている合流部の熱可塑性樹脂に効率良く導入路に向けた流れを生じさせて光沢材の配向の乱れを確実に修正することができる。   According to the fifth aspect of the present invention, since a large amount of thermoplastic resin can be introduced into one resin reservoir from the introduction path that is closest to the junction and has a large cross-sectional area, disorder of orientation occurs in the glossy material. It is possible to efficiently correct the disorder of the orientation of the glossy material by efficiently generating a flow toward the introduction path in the thermoplastic resin at the joining portion.

請求項6に係る発明によれば、熱可塑性樹脂を薄肉状で幅広の導入路から樹脂溜まり部に広範囲に亙って連続して導入するので、光沢材に配向の乱れが生じている合流部の熱可塑性樹脂に効率良く導入路に向けた流れを生じさせて光沢材の配向の乱れを確実に修正することができるとともに、導入路への熱可塑性樹脂の流れは均一に分散されて穏やかに流れ、導入路近傍での光沢材の配向の乱れは小さくなり、導入路近傍に現れる黒筋状の痕を確実に抑制することができる。   According to the invention of claim 6, since the thermoplastic resin is continuously introduced over a wide range from the thin and wide introduction path to the resin reservoir, the merging portion in which the orientation of the gloss material is disturbed. It is possible to efficiently correct the disturbance of the orientation of the glossy material by efficiently generating a flow toward the introduction path of the thermoplastic resin, and the flow of the thermoplastic resin to the introduction path is uniformly dispersed and gently The disturbance of the orientation of the bright material in the vicinity of the flow and the introduction path is reduced, and the black streak marks appearing in the vicinity of the introduction path can be reliably suppressed.

請求項7に係る発明によれば、幅広の導入路で合流部に近くて断面積の大きい箇所から熱可塑性樹脂を樹脂溜まり部に多く導入することができるので、光沢材に配向の乱れが生じている合流部の熱可塑性樹脂にさらに効率良く導入路に向けた流れを生じさせて、光沢材の配向の乱れをより一層確実に修正することができる。   According to the invention of claim 7, since a large amount of thermoplastic resin can be introduced into the resin reservoir portion from a portion having a large cross-sectional area close to the joining portion in the wide introduction path, disorder of orientation occurs in the glossy material. It is possible to more efficiently correct the disorder of the orientation of the glossy material by causing the thermoplastic resin at the joining portion to flow more efficiently toward the introduction path.

以下、この発明の実施の形態について図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

(実施の形態1)
図6は自動車のバンパー1を示し、該バンパー1の車幅方向両端部寄りには、フォグランプ3が装着されている。このフォグランプ3の外周縁部に実施の形態1に係る樹脂製リング形状品5が取り付けられている。このリング形状品5には光沢材が含有されていてメタリック感を醸し出している。
(Embodiment 1)
FIG. 6 shows a bumper 1 of an automobile, and fog lamps 3 are attached to both ends of the bumper 1 in the vehicle width direction. A resin ring-shaped product 5 according to Embodiment 1 is attached to the outer peripheral edge of the fog lamp 3. This ring-shaped product 5 contains a glossy material and brings out a metallic feeling.

上記リング形状品5は図1乃至図3に示すような射出成形型7を用いて射出成形される。この射出成形型7は固定型9と可動型11とを備え、上記固定型9の4隅には4本のガイドピン13が1本ずつ互いに平行に突設されており、これらガイドピン13に上記可動型11が移動可能に支持されて図示しない駆動装置により固定型9に対して接離して成形型7を開閉し、型閉じ状態で固定型9と可動型11との間に略矩形のリング形状のキャビティ15が2個間隔をあけて形成されるようになっている。本例では、固定型9のパーティング面9aに形成された略矩形のリング形状の凹部により上記キャビティ15を構成している。   The ring-shaped product 5 is injection molded using an injection mold 7 as shown in FIGS. The injection mold 7 includes a fixed mold 9 and a movable mold 11, and four guide pins 13 are projected in parallel with each other at four corners of the fixed mold 9. The movable mold 11 is movably supported, and is moved toward and away from the fixed mold 9 by a driving device (not shown) to open and close the molding mold 7. When the mold is closed, a substantially rectangular shape is formed between the fixed mold 9 and the movable mold 11. Two ring-shaped cavities 15 are formed at intervals. In this example, the cavity 15 is constituted by a substantially rectangular ring-shaped recess formed in the parting surface 9 a of the fixed mold 9.

一方、上記可動型11のパーティング面11aには、リング形状品5の裏面凹部を形成するための凸条部17が上記キャビティ15の形状に対応して突設されているとともに、リング形状品5をフォグランプ3の外周縁部に取り付けるための係止爪形成用の凹部19が上記キャビティ15の外周縁部に対応するように所定の間隔をあけて複数個形成されている(図1仮想線、図3参照)。また、上記固定型9には、上記2個のキャビティ15間に対応位置するようにスプル21が形成されているとともに、上記可動型11にはランナー23及びゲート25が上記スプル21に連通するように形成され、型閉じ状態で上記ゲート25がキャビティ15に連通するようになっている(図1仮想線、図2参照)。そして、図示しない射出機から光沢材を含有する熱可塑性樹脂R(図5参照)を上記スプル21、ランナー23及びゲート25を経てキャビティ15内に射出してリング形状品5を成形するようになっている。   On the other hand, on the parting surface 11 a of the movable mold 11, a ridge 17 for forming a recess on the back surface of the ring-shaped product 5 is projected corresponding to the shape of the cavity 15. A plurality of recesses 19 for forming locking claws for attaching 5 to the outer peripheral edge of the fog lamp 3 are formed at predetermined intervals so as to correspond to the outer peripheral edge of the cavity 15 (see the phantom line in FIG. 1). FIG. 3). In addition, the fixed mold 9 is formed with a sprue 21 so as to be positioned between the two cavities 15, and the movable mold 11 has a runner 23 and a gate 25 communicating with the sprue 21. The gate 25 communicates with the cavity 15 when the mold is closed (see phantom lines in FIG. 1 and FIG. 2). Then, a ring-shaped article 5 is molded by injecting a thermoplastic resin R (see FIG. 5) containing a gloss material into the cavity 15 through the sprue 21, the runner 23 and the gate 25 from an unillustrated injection machine. ing.

上記固定型9のパーティング面9aにおいて上記キャビティ15のゲート25と略対向するコーナー部には、3個の樹脂溜まり部27〜29がそれぞれ狭小部からなる断面矩形の導入部27a〜29aを介してキャビティ15に連通するように互いに間隔をあけて設けられている。これら樹脂溜まり部27〜29の位置は、ゲート25からキャビティ15内に射出された熱可塑性樹脂Rが互いに逆向きに流れて合流する合流部31近傍に接近した位置になるように設定されている。上記3個の樹脂溜まり部27〜29の容積は、図4にも示すように、合流部31に最も近い樹脂溜まり部27が一番大きい容積に、合流部31に最も遠い樹脂溜まり部29が一番小さい容積に、中間の樹脂溜まり部28が上記両樹脂溜まり部27,29の中間容積に設定されている。また、上記3個の樹脂溜まり部27〜29をキャビティ15に連通する導入路27a〜29aの断面積は、熱可塑性樹脂Rの合流部31に最も近い導入路27aが一番大きい断面積に、合流部31から最も遠い導入路29aが一番小さい断面積に、中間の導入路28aが上記導入路27a,29aの中間の断面積に設定されている。これにより、熱可塑性樹脂Rの充填が合流部31に近い方から遠い方に樹脂溜まり部27、樹脂溜まり部28及び樹脂溜まり部29の順に完了するようになっている。これらのことを実施の形態1の特徴としている。   In the corner part of the parting surface 9a of the fixed mold 9 which is substantially opposite to the gate 25 of the cavity 15, three resin reservoir parts 27 to 29 are respectively introduced through introduction parts 27a to 29a having a rectangular cross section composed of narrow parts. Are spaced from each other so as to communicate with the cavity 15. The positions of the resin reservoirs 27 to 29 are set so as to be close to the vicinity of the junction 31 where the thermoplastic resins R injected into the cavity 15 from the gate 25 flow in opposite directions and merge. . As shown in FIG. 4, the volume of the three resin reservoir portions 27 to 29 is such that the resin reservoir portion 27 closest to the merge portion 31 is the largest volume and the resin reservoir portion 29 farthest from the merge portion 31 is. The intermediate resin reservoir 28 is set to the intermediate volume between the resin reservoirs 27 and 29 in the smallest volume. Moreover, the cross-sectional area of the introduction paths 27a to 29a communicating the three resin reservoirs 27 to 29 to the cavity 15 is the largest cross-sectional area of the introduction path 27a closest to the joining portion 31 of the thermoplastic resin R. The introduction path 29a farthest from the merging portion 31 is set to the smallest cross-sectional area, and the intermediate introduction path 28a is set to the intermediate cross-sectional area of the introduction paths 27a and 29a. Thereby, the filling of the thermoplastic resin R is completed in the order of the resin reservoir 27, the resin reservoir 28, and the resin reservoir 29 in the order farther from the side closer to the merge portion 31. These are the features of the first embodiment.

次に、上記射出成形型7でリング形状品5を射出成形する手順について説明する。   Next, a procedure for injection molding the ring-shaped product 5 with the injection mold 7 will be described.

まず、射出成形型7を型閉じし、光沢材を含有する熱可塑性樹脂Rを射出機のノズルからスプル21、ランナー23及びゲート25を経てキャビティ15内に射出する。このキャビティ15内に射出された熱可塑性樹脂Rは、互いに逆向きに流れて樹脂溜まり部27〜29に接近していく(図5(a)参照)。熱可塑性樹脂Rの2つの流れが図5(b)に示すように最接近すると、一方の流れ(図5(b)で右側から左側への流れ)がゲート25と略対向するコーナー部を越えて、該コーナー部に接近した位置で他方の流れ(図5(b)で上方から下方への流れ)と合流し、一方の流れと他方の流れがぶつかって、熱可塑性樹脂Rの光沢材の配向に乱れが生じる(図5(c)参照)。この間、熱可塑性樹脂Rの一方の流れ(図5(b)で右側から左側への流れ)は、樹脂溜まり部27〜29の横を通過する過程で各導入路27a〜29aから樹脂溜まり部27〜29に少しだけ流入し、樹脂溜まり部27〜29の空間部は大きく確保されている(図5(c)参照)。   First, the injection mold 7 is closed, and the thermoplastic resin R containing the gloss material is injected into the cavity 15 from the nozzle of the injection machine through the sprue 21, the runner 23 and the gate 25. The thermoplastic resin R injected into the cavity 15 flows in opposite directions and approaches the resin reservoirs 27 to 29 (see FIG. 5A). When the two flows of the thermoplastic resin R come closest to each other as shown in FIG. 5B, one flow (the flow from the right side to the left side in FIG. 5B) exceeds the corner portion substantially facing the gate 25. Then, at the position close to the corner portion, it merges with the other flow (flow from the upper side to the lower side in FIG. 5 (b)), and the one flow and the other flow collide with each other. The orientation is disturbed (see FIG. 5C). During this time, one flow of the thermoplastic resin R (the flow from the right side to the left side in FIG. 5B) passes through the side of the resin reservoirs 27-29 and passes through the resin reservoirs 27-29 to the resin reservoirs 27. ˜29, the space of the resin reservoirs 27-29 is largely secured (see FIG. 5C).

次いで、上記合流した熱可塑性樹脂Rは、一方の熱可塑性樹脂Rが樹脂溜まり部27〜29に流入することでその流速が低下することもあって、上記他方の熱可塑性樹脂Rに押し戻され、樹脂溜まり部27〜29に導入路27a〜29aから導入され、光沢材の配向に乱れが生じている合流部31の熱可塑性樹脂Rに導入路27a〜29aへ向けて、全体的に穏やかな流れが生じ、光沢材の配向の乱れが修正される(図5(d)参照)。この際、合流部31に最も近くて容積が最も大きい樹脂溜まり部27に断面積が最も大きい導入路27aに熱可塑性樹脂Rが多く導入され、導入路27aに向けた大きな流れを生じさせて、合流部31における光沢材の配向の乱れが効果的に修正されるが、上記大きな流れによって導入路27aの近傍で製品に黒筋となる光沢材の配向に乱れが生じる。   Next, the merged thermoplastic resin R is pushed back to the other thermoplastic resin R because one thermoplastic resin R flows into the resin reservoirs 27 to 29 and the flow velocity thereof may decrease. A gentle flow as a whole toward the introduction paths 27a to 29a into the thermoplastic resin R of the merge section 31 introduced into the resin reservoirs 27 to 29 from the introduction paths 27a to 29a and in which the orientation of the glossy material is disturbed. And the disorder of the orientation of the glossy material is corrected (see FIG. 5D). At this time, a large amount of the thermoplastic resin R is introduced into the introduction passage 27a having the largest cross-sectional area in the resin reservoir portion 27 that is closest to the joining portion 31 and has the largest volume, and a large flow toward the introduction passage 27a is generated. Although the disorder of the orientation of the glossy material at the junction 31 is effectively corrected, the orientation of the glossy material that becomes a black streak in the product in the vicinity of the introduction path 27a occurs due to the large flow.

しかし、上記導入路27a近傍に生じる光沢材の配向の乱れは、容積が上記樹脂溜まり部27より少し小さい隣の樹脂溜まり部28に断面積が上記導入路27aより少し小さい導入路28aから導入されて生じる熱可塑性樹脂Rの流れによって互いに修正される。導入路28a近傍にも導入の流れにより光沢材の配向に乱れが生じるが、導入の流れが導入路27aに比べ小さいので光沢材の配向の乱れは少なくなる(図5(e)参照)。   However, the disorder of the orientation of the glossy material that occurs in the vicinity of the introduction path 27a is introduced from the introduction path 28a whose cross-sectional area is slightly smaller than the introduction path 27a into the adjacent resin pool section 28 whose volume is slightly smaller than the resin pool section 27. Are mutually corrected by the flow of the thermoplastic resin R generated by In the vicinity of the introduction path 28a, the orientation of the glossy material is disturbed by the introduction flow, but since the introduction flow is smaller than that of the introduction path 27a, the orientation of the glossy material is less disturbed (see FIG. 5E).

さらに、上記導入路28a近傍に生じる光沢材の配向の乱れは容積が最も小さい樹脂溜まり部29に断面積が最も小さい導入路29aから導入される熱可塑性樹脂Rの流れで互いに修正され、図5(f)に示すように、3個の樹脂溜まり部27〜29が全て熱可塑性樹脂Rで充填されると、キャビティ15内で生じた光沢材の配向の乱れはほとんど修正されて黒筋状となって残らない。これら3個の樹脂溜まり部27〜29に対する熱可塑性樹脂Rの充填は合流部31に近い方から順に充填される。なお、これら3個の樹脂溜まり部27〜29に対する熱可塑性樹脂Rの充填をほぼ同時に完了するようにしてもよい。   Further, the disorder of the orientation of the glossy material generated in the vicinity of the introduction path 28a is corrected by the flow of the thermoplastic resin R introduced from the introduction path 29a having the smallest cross-sectional area into the resin reservoir 29 having the smallest volume. As shown in (f), when all of the three resin reservoirs 27 to 29 are filled with the thermoplastic resin R, the disorder of the orientation of the glossy material generated in the cavity 15 is almost corrected and becomes black stripes. It will not remain. The three resin reservoirs 27 to 29 are filled with the thermoplastic resin R in order from the side closer to the junction 31. The filling of the thermoplastic resin R into the three resin reservoirs 27 to 29 may be completed almost simultaneously.

このように、この実施の形態1では、合流部31で生じる光沢材の配向の乱れは、合流部31で両方の熱可塑性樹脂Rの流れがぶつかり合った後、導入路27a〜29aから樹脂溜まり部27〜29へ熱可塑性樹脂Rを導入することで、合流部31の熱可塑性樹脂Rに導入路27a〜29aへ向けて流れを生じさせて合流部31で生じた光沢材の配向の乱れを修正し、ウェルドラインの発現を抑制する。しかも、3個の樹脂溜まり部27〜29にそれぞれ設けた導入路27a〜29aから該樹脂溜まり部27〜29へ熱可塑性樹脂Rを導入するので、導入路27a〜29aへの熱可塑性樹脂Rの流れは分散されて穏やかに流れ、導入路27a〜29a近傍での光沢材の配向の乱れは小さくなり、導入路27a〜29a近傍に現れる黒筋状の痕も抑制することができ、成形されたリング形状品5では光沢材の配向が一方向に整然と並んで意匠性の高いリング形状品5を得ることができる。   As described above, in the first embodiment, the disorder of the orientation of the glossy material generated in the joining portion 31 causes the resin pool from the introduction paths 27a to 29a after the flows of both the thermoplastic resins R collide with each other in the joining portion 31. By introducing the thermoplastic resin R into the portions 27 to 29, the thermoplastic resin R in the merging portion 31 is caused to flow toward the introduction paths 27 a to 29 a, and the orientation of the glossy material generated in the merging portion 31 is disturbed. Correct and suppress weld line expression. Moreover, since the thermoplastic resin R is introduced into the resin reservoirs 27 to 29 from the introduction channels 27a to 29a provided in the three resin reservoirs 27 to 29, the thermoplastic resin R is introduced into the introduction channels 27a to 29a. The flow is dispersed and flows gently, the disorder of the orientation of the glossy material in the vicinity of the introduction paths 27a to 29a is reduced, and the black streak marks appearing in the vicinity of the introduction paths 27a to 29a can be suppressed and molded. In the ring-shaped product 5, the ring-shaped product 5 with high designability can be obtained by aligning the orientation of the glossy material in one direction.

さらに、実施の形態1では、樹脂溜まり部27〜29に対する熱可塑性樹脂Rの充填を合流部31に近い方から順に完了するようにしたので、合流部31で生じた光沢材の配向の乱れは、合流部31の熱可塑性樹脂Rが合流部31からより離れた導入路29aに向けて最後まで流れるので、その流れによってより綺麗に修正され、ウェルドラインの発現を確実に抑制して意匠性の高いリング形状品5を確実に得ることができる。   Furthermore, in the first embodiment, the filling of the thermoplastic resin R into the resin reservoirs 27 to 29 is completed in order from the side closer to the merging portion 31, so the disorder of the orientation of the glossy material generated in the merging portion 31 is Since the thermoplastic resin R in the merge portion 31 flows to the end toward the introduction path 29a further away from the merge portion 31, the flow is corrected more neatly, and the appearance of the weld line is surely suppressed and the design is improved. A high ring-shaped product 5 can be obtained reliably.

また、この実施の形態1では、3個の樹脂溜まり部27〜29のうち合流部31に最も近い樹脂溜まり部27に断面積の最も大きい導入路27aから熱可塑性樹脂Rを多く導入するので、光沢材に配向の乱れが生じている合流部31の熱可塑性樹脂Rに効率良く導入路27a〜29aに向けた流れを生じさせて光沢材の配向の乱れを確実に修正することができる。   Moreover, in this Embodiment 1, since many thermoplastic resins R are introduce | transduced from the introduction path 27a with the largest cross-sectional area to the resin reservoir part 27 nearest to the confluence | merging part 31 among the three resin reservoir parts 27-29, A flow toward the introduction paths 27a to 29a can be efficiently generated in the thermoplastic resin R of the joining portion 31 where the alignment of the gloss material is disturbed, so that the alignment of the gloss material can be reliably corrected.

その後、キャビティ15内で熱可塑性樹脂Rが固化して略矩形のリング形状品5が成形される。このリング形状品5は、外周縁部に複数の係止爪5aが一体に突設されており(図3参照)、これら係止爪5aによってリング形状品5をフォグランプ3の外周縁部に取り付けるようにしている。また、上記リング形状品5のゲート25と略対向するコーナー部外周縁部には、樹脂溜まり部27〜29及び導入路27a〜29a内で固化した樹脂固形物が一体に突設されている(図示せず)。また、リング形状品5には、ゲート25、ランナー23及びスプル21内で固化したスプルランナー樹脂固形物33(図2参照)が付着形成されている。これら樹脂固形物は射出成形型7を型開きして上記リング形状品5を脱型した後、リング形状品5から切除される。   Thereafter, the thermoplastic resin R is solidified in the cavity 15 to form a substantially rectangular ring-shaped product 5. In this ring-shaped product 5, a plurality of locking claws 5 a are integrally projected on the outer peripheral edge portion (see FIG. 3), and the ring-shaped product 5 is attached to the outer peripheral edge portion of the fog lamp 3 by these locking claws 5 a. I am doing so. Further, the resin solid material solidified in the resin reservoirs 27 to 29 and the introduction paths 27a to 29a is integrally projected on the outer peripheral edge portion of the corner portion substantially opposite to the gate 25 of the ring-shaped product 5 ( Not shown). Further, the ring-shaped product 5 is formed with a sprue runner resin solid 33 (see FIG. 2) solidified in the gate 25, the runner 23 and the sprue 21. These resin solids are cut out from the ring-shaped product 5 after opening the injection mold 7 and removing the ring-shaped product 5.

(実施の形態2)
図7乃至図9はこの発明の実施の形態2に係る射出成形型7を示す。この実施の形態2は、上記実施の形態1とは樹脂溜まり部及び導入路の形態が異なる他は実施の形態1と同様の型構造であるので、同一の構成箇所には同一の符号を付してその説明を省略し、以下、異なる点とリング形状品5の成形手段とを説明する。
(Embodiment 2)
7 to 9 show an injection mold 7 according to Embodiment 2 of the present invention. Since the second embodiment has the same mold structure as that of the first embodiment except that the resin reservoir and the introduction path are different from the first embodiment, the same reference numerals are given to the same components. Therefore, the description thereof will be omitted, and different points and the means for forming the ring-shaped product 5 will be described below.

すなわち、この実施の形態2では、固定型9のパーティング面9aにおいて上記キャビティ15のゲート25と略対向するコーナー部に、1個の樹脂溜まり部35を形成し、該樹脂溜まり部35を互いに間隔をあけて設けられた狭小部からなる2個の断面矩形の導入路35a,35bを介してキャビティ15に連通するようにしている。この樹脂溜まり部35の位置は、ゲート25からキャビティ15内に射出された熱可塑性樹脂Rが互いに逆向きに流れて合流する合流部31近傍に接近した位置になるように設定されている。上記導入路35a,35bの断面積は、熱可塑性樹脂Rの合流部31に近い方の導入路35aが大きい断面積に、合流部31から遠い方の導入路35bが小さい断面積に設定されている。   That is, in the second embodiment, one resin reservoir 35 is formed in a corner portion of the parting surface 9a of the fixed mold 9 that is substantially opposite to the gate 25 of the cavity 15, and the resin reservoir 35 is connected to each other. It communicates with the cavity 15 via two introduction rectangles 35a and 35b each having a narrow cross section provided with a gap. The position of the resin reservoir 35 is set so as to be close to the vicinity of the junction 31 where the thermoplastic resins R injected from the gate 25 into the cavity 15 flow in opposite directions and merge. The cross-sectional areas of the introduction passages 35a and 35b are set such that the introduction passage 35a closer to the joining portion 31 of the thermoplastic resin R has a larger cross-sectional area, and the introduction passage 35b far from the joining portion 31 has a smaller cross-sectional area. Yes.

次に、上記射出成形型7でリング形状品5を射出成形する手順について説明する。   Next, a procedure for injection molding the ring-shaped product 5 with the injection mold 7 will be described.

まず、射出成形型7を型閉じし、光沢材を含有する熱可塑性樹脂Rを射出機のノズルからスプル21、ランナー23及びゲート25を経てキャビティ15内に射出する。このキャビティ15内に射出された熱可塑性樹脂Rは、互いに逆向きに流れて樹脂溜まり部35に接近していく(図9(a)参照)。熱可塑性樹脂Rの2つの流れが図9(b)に示すように最接近すると、一方の流れ(図9(b)で右側から左側への流れ)がゲート25と略対向するコーナー部を越えて、該コーナー部に接近した位置で他方の流れ(図9(b)で上方から下方への流れ)と合流し、一方の流れと他方の流れがぶつかって、熱可塑性樹脂Rの光沢材の配向に乱れが生じる(図9(c)参照)。この間、熱可塑性樹脂Rの一方の流れ(図9(b)で右側から左側への流れ)は、樹脂溜まり部35の横を通過する過程で導入路35a,35bから樹脂溜まり部35に少しだけ流入し、樹脂溜まり部35の空間部は大きく確保されている(図9(c)参照)。   First, the injection mold 7 is closed, and the thermoplastic resin R containing the gloss material is injected into the cavity 15 from the nozzle of the injection machine through the sprue 21, the runner 23 and the gate 25. The thermoplastic resin R injected into the cavity 15 flows in opposite directions and approaches the resin reservoir 35 (see FIG. 9A). When the two flows of the thermoplastic resin R come closest to each other as shown in FIG. 9B, one flow (the flow from the right side to the left side in FIG. 9B) exceeds the corner portion substantially facing the gate 25. Then, at the position close to the corner portion, it merges with the other flow (flow from the upper side to the lower side in FIG. 9B), and the one flow and the other flow collide with each other, and the gloss of the thermoplastic resin R The orientation is disturbed (see FIG. 9C). During this time, one flow of the thermoplastic resin R (flow from the right side to the left side in FIG. 9B) passes through the side of the resin reservoir 35 and is slightly transferred from the introduction paths 35a and 35b to the resin reservoir 35. The space of the resin reservoir 35 is secured large (see FIG. 9C).

次いで、上記合流した熱可塑性樹脂Rは、一方の熱可塑性樹脂Rが樹脂溜まり部35に流入することでその流速が低下することもあって、上記他方の熱可塑性樹脂Rに押し戻され、樹脂溜まり部35に導入路35a,35bから導入され光沢材の配向に乱れが生じている合流部31の熱可塑性樹脂Rに、導入路35a,35bへ向けて分散された全体的に穏やかな流れが生じ、光沢材の配向の乱れが修正される(図9(d)参照)。この際、1個の樹脂溜まり部35に断面積の大きい導入路35aに熱可塑性樹脂Rが多く導入され、導入路35aに向けた大きな流れを生じさせて、合流部31における光沢材の配向の乱れが効果的に修正されるが、上記大きな流れによって導入路35aの近傍で製品に黒筋となる光沢材の配向に乱れが生じる。   Next, the joined thermoplastic resin R is pushed back to the other thermoplastic resin R because the flow rate of the one thermoplastic resin R flows into the resin reservoir 35 and the flow velocity thereof may decrease. An overall gentle flow dispersed toward the introduction paths 35a and 35b is generated in the thermoplastic resin R of the merge section 31 introduced into the section 35 from the introduction paths 35a and 35b and in which the orientation of the glossy material is disturbed. Then, the disorder of the orientation of the glossy material is corrected (see FIG. 9D). At this time, a large amount of the thermoplastic resin R is introduced into the introduction passage 35a having a large cross-sectional area in one resin reservoir portion 35, and a large flow toward the introduction passage 35a is generated. Although the disturbance is effectively corrected, the large flow causes a disturbance in the orientation of the glossy material that becomes a black streak in the product in the vicinity of the introduction path 35a.

しかし、上記導入路35a近傍に生じる光沢材の配向の乱れは、断面積が上記導入路35aより小さい隣の導入路35bから導入されて生じる熱可塑性樹脂Rの流れによって互いに修正され、キャビティ15内での光沢材の配向の乱れはさらに少なくなり、図9(d),(e)に示すように、導入路35a,35bから1個の樹脂溜まり部35に熱可塑性樹脂Rが完全に充填された時点で導入路35a,35bの導入は同時に止まり、互いに導入の流れによる光沢材の配向の乱れを打ち消し合った状態で終わるので、該熱可塑性樹脂Rの充填が完了する過程でキャビティ15内での光沢材の配向の乱れはほとんど修正されて残らない。   However, the disorder of the orientation of the glossy material that occurs in the vicinity of the introduction path 35a is corrected by the flow of the thermoplastic resin R that is introduced from the adjacent introduction path 35b whose cross-sectional area is smaller than the introduction path 35a. As shown in FIGS. 9D and 9E, the thermoplastic resin R is completely filled into the single resin reservoir 35 from the introduction paths 35a and 35b. At this point, the introduction of the introduction paths 35a and 35b is stopped at the same time and ends in a state in which the disorder of the orientation of the glossy material due to the introduction flow cancels each other, so that the filling of the thermoplastic resin R is completed in the cavity 15 in the process. Most of the orientation disorder of the glossy material remains corrected.

このように、この実施の形態2では、1個の樹脂溜まり部35に2個の導入路35a,35bから段階的に熱可塑性樹脂Rを導入するので、樹脂溜まり部35の容量がいっぱいになった時点で、2個の導入路35a,35bへの熱可塑性樹脂Rの流入が同時に止まり、簡素な型構造でありながら実施の形態1と同様にウェルドラインの発現を抑制して意匠性の高いリング形状品5を得ることができる。   As described above, in the second embodiment, since the thermoplastic resin R is gradually introduced into the single resin reservoir 35 from the two introduction paths 35a and 35b, the capacity of the resin reservoir 35 becomes full. At that time, the inflow of the thermoplastic resin R to the two introduction paths 35a and 35b is stopped simultaneously, and the appearance of the weld line is suppressed and the design is high in the same manner as in the first embodiment while having a simple mold structure. A ring-shaped product 5 can be obtained.

また、この実施の形態2では、合流部31に近く断面積の大きい導入路35aから熱可塑性樹脂Rを1個の樹脂溜まり部35に多く導入することができるので、光沢材に配向に乱れが生じている合流部31の熱可塑性樹脂Rに効率良く導入路35a,35bに向けた流れを生じさせて光沢材の配向の乱れを確実に修正することができる。   Further, in the second embodiment, since the thermoplastic resin R can be introduced in a large amount into the single resin reservoir 35 from the introduction path 35a having a large cross-sectional area close to the joining portion 31, the orientation of the glossy material is disturbed. It is possible to efficiently correct the disorder of the orientation of the glossy material by efficiently generating a flow toward the introduction paths 35a and 35b in the thermoplastic resin R in the joining portion 31 that is generated.

(実施の形態3)
図10乃至図12はこの発明の実施の形態3に係る射出成形型7を示す。この実施の形態3は、上記実施の形態1とは樹脂溜まり部及び導入路の形態が異なる他は実施の形態1と同様の型構造であるので、同一の構成箇所には同一の符号を付してその説明を省略し、以下、異なる点とリング形状品5の成形手段とを説明する。
(Embodiment 3)
10 to 12 show an injection mold 7 according to Embodiment 3 of the present invention. Since the third embodiment has the same mold structure as that of the first embodiment except that the shape of the resin reservoir and the introduction path is different from that of the first embodiment, the same reference numerals are given to the same components. Therefore, the description thereof will be omitted, and different points and the means for forming the ring-shaped product 5 will be described below.

すなわち、この実施の形態3では、固定型9のパーティング面9aにおいて上記キャビティ15のゲート25と略対向するコーナー部に、実施の形態2のように1個の樹脂溜まり部37を形成し、該樹脂溜まり部37を1個の薄肉状で幅広の狭小部からなる導入部37aを介してキャビティ15に連通するようにしている。この樹脂溜まり部37の位置は、ゲート25からキャビティ15内に射出された熱可塑性樹脂Rが互いに逆向きに流れて合流する合流部31近傍に接近した位置になるように設定されている。上記導入路37aの断面積は、熱可塑性樹脂の合流部31から離れるに従って次第に小さくなるよう設定され、合流部に近い箇所は、合流部から遠い箇所に比べて深く、その深さは上記合流部に近い箇所の深さをD1、合流部から遠い箇所の深さをD2とすると、D1>D2の関係になっている。   That is, in the third embodiment, one resin reservoir portion 37 is formed in the corner portion of the parting surface 9a of the fixed mold 9 substantially opposite to the gate 25 of the cavity 15 as in the second embodiment. The resin reservoir portion 37 communicates with the cavity 15 via a single thin-walled wide narrow introduction portion 37a. The position of the resin reservoir 37 is set so as to be close to the vicinity of the junction 31 where the thermoplastic resins R injected from the gate 25 into the cavity 15 flow in opposite directions and merge. The cross-sectional area of the introduction path 37a is set so as to gradually decrease as the distance from the merging portion 31 of the thermoplastic resin is increased, and the portion near the merging portion is deeper than the portion far from the merging portion, and the depth thereof is the merging portion. If the depth near the point is D1, and the depth far from the junction is D2, the relationship is D1> D2.

次に、上記射出成形型7でリング形状品5を射出成形する手順について説明する。   Next, a procedure for injection molding the ring-shaped product 5 with the injection mold 7 will be described.

まず、射出成形型7を型閉じし、光沢材を含有する熱可塑性樹脂Rを射出機のノズルからスプル21、ランナー23及びゲート25を経てキャビティ15内に射出する。このキャビティ15内に射出された熱可塑性樹脂Rは、互いに逆向きに流れて樹脂溜まり部37に接近していく(図12(a)参照)。熱可塑性樹脂Rの2つの流れが図12(b)に示すように最接近すると、一方の流れ(図12(b)で右側から左側への流れ)がゲート25と略対向するコーナー部を越えて、該コーナー部に接近した位置で他方の流れ(図12(b)で上方から下方への流れ)と合流し、一方の流れと他方の流れがぶつかって熱可塑性樹脂Rの光沢材の配向に乱れが生じる(図12(c)参照)。この間、熱可塑性樹脂Rの一方の流れ(図12(b)で右側から左側への流れ)は、樹脂溜まり部37の横を通過する過程で導入路37aから樹脂溜まり部37に少しだけ流入し、樹脂溜まり部37の空間部は大きく確保されている(図12(c)参照)。   First, the injection mold 7 is closed, and the thermoplastic resin R containing the gloss material is injected into the cavity 15 from the nozzle of the injection machine through the sprue 21, the runner 23 and the gate 25. The thermoplastic resin R injected into the cavity 15 flows in opposite directions and approaches the resin reservoir 37 (see FIG. 12A). When the two flows of the thermoplastic resin R come closest to each other as shown in FIG. 12B, one flow (the flow from the right side to the left side in FIG. 12B) exceeds the corner portion substantially facing the gate 25. Then, at the position close to the corner portion, it merges with the other flow (flow from above to below in FIG. 12B), and the one flow and the other flow collide with each other to align the glossy material of the thermoplastic resin R. Is disturbed (see FIG. 12C). During this time, one flow of the thermoplastic resin R (flow from the right side to the left side in FIG. 12B) slightly flows into the resin pool portion 37 from the introduction path 37a in the process of passing the side of the resin pool portion 37. The space portion of the resin reservoir portion 37 is secured large (see FIG. 12C).

次いで、上記合流した熱可塑性樹脂Rは、一方の熱可塑性樹脂Rが樹脂溜まり部37に流入することでその流速が低下することもあって、上記他方の熱可塑性樹脂Rに押し戻され、樹脂溜まり部37に導入路37aから導入され光沢材の配向に乱れが生じている合流部31の熱可塑性樹脂Rに、連続した導入路37aへ向けて分散された全体的に穏やかな流れが生じ、光沢材の配向の乱れが修正される(図12(d)参照)。この際、合流部31に近くて導入路37aが深い箇所から、熱可塑性樹脂Rが樹脂溜まり部37に多く導入され、導入路37aに向けて大きな流れを生じさせて、合流部31における光沢材の配向の乱れを効果的に修正する。さらに、その流れは、連続する導入路27aによって合流部31から離れるほど小さく徐変されるので、熱可塑性樹脂Rの導入による導入路37aの近傍に、光沢材の配向の乱れが生じることがなく、キャビティ15内に光沢材の配向の乱れによる黒筋は残らない(図12(e)参照)。   Next, the joined thermoplastic resin R is pushed back to the other thermoplastic resin R because the flow rate of the one thermoplastic resin R flows into the resin reservoir 37 and the flow rate thereof may be lowered. An overall gentle flow dispersed toward the continuous introduction path 37a is generated in the thermoplastic resin R of the merged part 31 introduced into the part 37 from the introduction path 37a, and the glossy material is disturbed in its orientation. The disorder of the orientation of the material is corrected (see FIG. 12D). At this time, a large amount of the thermoplastic resin R is introduced into the resin reservoir 37 from a location near the junction 31 where the introduction path 37a is deep, and a large flow is generated toward the introduction path 37a. This effectively corrects the disorder of orientation. Further, since the flow gradually changes as the distance from the merging portion 31 is increased by the continuous introduction path 27a, the orientation of the glossy material is not disturbed in the vicinity of the introduction path 37a due to the introduction of the thermoplastic resin R. No black streaks are left in the cavity 15 due to the disorder of the orientation of the glossy material (see FIG. 12E).

このように、この実施の形態3では、熱可塑性樹脂Rを薄肉状で幅広の導入路37aから樹脂溜まり部37に広範囲に亙って連続して導入するので、光沢材に配向の乱れが生じている合流部31の熱可塑性樹脂Rに効率良く導入路37aに向けた流れを生じさせて光沢材の配向の乱れを確実に修正することができるとともに導入路37aへの熱可塑性樹脂Rの流れは均一に分散されて穏やかに流れ、導入路37a近傍での光沢材の配向の乱れは小さくなり、導入路37a近傍に現れる黒筋状の痕が確実に抑制される。   As described above, in the third embodiment, since the thermoplastic resin R is continuously introduced over a wide range from the thin and wide introduction path 37a to the resin reservoir 37, disorder of orientation occurs in the glossy material. The flow of the thermoplastic resin R to the introduction path 37a can be reliably corrected by causing the thermoplastic resin R of the joining portion 31 to efficiently flow toward the introduction path 37a to reliably correct the orientation disorder of the glossy material. Are uniformly dispersed and flow gently, the disorder of the orientation of the glossy material in the vicinity of the introduction path 37a is reduced, and black streak marks appearing in the vicinity of the introduction path 37a are reliably suppressed.

また、この実施の形態3では、幅広の導入路37aで合流部31に近くて断面積の大きい箇所から、熱可塑性樹脂Rを樹脂溜まり部37に多く導入することができるので、光沢材に配向の乱れが生じている合流部31の熱可塑性樹脂Rにさらに効率良く導入路37aに向けた流れを生じさせて、光沢材の配向の乱れをより一層確実に修正することができる。   Further, in the third embodiment, the thermoplastic resin R can be introduced into the resin reservoir portion 37 from a portion having a large cross-sectional area close to the merge portion 31 in the wide introduction path 37a, and therefore, it is oriented to the glossy material. Thus, the flow of the thermoplastic resin R in the confluent portion 31 where the turbulence is generated can be more efficiently caused to flow toward the introduction path 37a, and the turbulence of the glossy material can be more reliably corrected.

この発明は、メタリック感を有する樹脂製リング形状品の射出成形型について有用である。   The present invention is useful for an injection mold of a resin ring-shaped product having a metallic feeling.

実施の形態1に係る射出成形型の固定型の正面図である。3 is a front view of a fixed mold of the injection mold according to Embodiment 1. FIG. 図1のA−A線に相当する射出成形型の断面図である。It is sectional drawing of the injection mold corresponding to the AA line of FIG. 図1のB−B線に相当する射出成形型の断面図である。It is sectional drawing of the injection mold corresponding to the BB line of FIG. 実施の形態1において樹脂溜まり部及び導入路をキャビティ内から見た射出成形型の断面図である。FIG. 3 is a cross-sectional view of an injection mold when a resin reservoir and an introduction path are viewed from inside a cavity in the first embodiment. 実施の形態1においてキャビティ内を流れる熱可塑性樹脂の挙動を示す概念図である。FIG. 3 is a conceptual diagram showing the behavior of a thermoplastic resin flowing in a cavity in the first embodiment. バンパーの正面図である。It is a front view of a bumper. 実施の形態2の図1相当図である。FIG. 3 is a diagram corresponding to FIG. 実施の形態2の図4相当図である。FIG. 5 is a diagram corresponding to FIG. 4 of the second embodiment. 実施の形態2の図5相当図である。FIG. 6 is a diagram corresponding to FIG. 5 of the second embodiment. 実施の形態3の図1相当図である。FIG. 3 is a diagram corresponding to FIG. 1 of Embodiment 3. 実施の形態3の図4相当図である。FIG. 6 is a diagram corresponding to FIG. 4 of the third embodiment. 実施の形態3の図5相当図である。FIG. 6 is a diagram corresponding to FIG. 5 of the third embodiment. 図5(f)、図9(e)及び図12(e)に相当する従来例である。This is a conventional example corresponding to FIGS. 5 (f), 9 (e) and 12 (e).

符号の説明Explanation of symbols

5 リング形状品
7 射出成形型
9 固定型
9a,11a パーティング面
11 可動型
15 キャビティ
27,28,29 樹脂溜まり部
27a,28a,29a 導入路
31 合流部
35 樹脂溜まり部
35a,35b 導入路
37 樹脂溜まり部
37a 導入路
R 熱可塑性樹脂
5 Ring-shaped products
7 Injection mold
9 Fixed type
9a, 11a Parting surface
11 Movable type
15 cavity
27, 28, 29 Resin reservoir 27a, 28a, 29a Introduction path
31 Junction
35 Resin reservoir
35a, 35b introduction path
37 Resin reservoir
37a Introduction route
R Thermoplastic resin

Claims (7)

固定型と可動型とを備え、光沢材を含有する熱可塑性樹脂を上記固定型と可動型との間に形成されたリング形状のキャビティ内に互いに逆向きに流れて合流するように射出して樹脂製リング形状品を成形する射出成形型であって、
上記固定型又は可動型のパーティング面における上記熱可塑性樹脂の合流部近傍には、複数個の樹脂溜まり部がそれぞれ狭小部からなる導入路を介して上記キャビティに連通するように互いに間隔をあけて設けられていることを特徴とする樹脂製リング形状品の射出成形型。
A fixed mold and a movable mold are provided, and a thermoplastic resin containing a gloss material is injected into the ring-shaped cavity formed between the fixed mold and the movable mold so as to flow in opposite directions and merge. An injection mold for molding a resin ring-shaped product,
In the vicinity of the thermoplastic resin merging portion on the fixed or movable parting surface, a plurality of resin reservoirs are spaced apart from each other so as to communicate with the cavity through a narrow passage. A resin ring-shaped injection mold characterized by being provided.
請求項1に記載の樹脂製リング形状品の射出成形型において、
複数個の樹脂溜まり部の容積は、熱可塑性樹脂の充填がほぼ同時又は熱可塑性樹脂の合流部に遠い方が近い方よりも遅れて完了する大きさに形成されていることを特徴とする樹脂製リング形状品の射出成形型。
In the injection mold of the resin ring-shaped product according to claim 1,
Resin characterized in that the volume of the plurality of resin reservoirs is such that the filling of the thermoplastic resin is completed almost at the same time or at a later time than the one closer to the joining portion of the thermoplastic resin. Ring-shaped product injection mold.
請求項1又は2に記載の樹脂製リング形状品の射出成形型において、
導入路の断面積は、熱可塑性樹脂の合流部に近い方が遠い方よりも大きく形成されていることを特徴とする樹脂製リング形状品の射出成形型。
In the injection mold of the resin ring-shaped product according to claim 1 or 2,
An injection molding die for a resin ring-shaped product, wherein the cross-sectional area of the introduction path is formed larger at the side closer to the joining portion of the thermoplastic resin than at the far side.
固定型と可動型とを備え、光沢材を含有する熱可塑性樹脂を上記固定型と可動型との間に形成されたリング形状のキャビティ内に互いに逆向きに流れて合流するように射出して樹脂製リング形状品を成形する射出成形型であって、
上記固定型又は可動型のパーティング面における上記熱可塑性樹脂の合流部近傍には、1個の樹脂溜まり部が狭小部からなる複数個の導入路を介して上記キャビティに連通するように設けられていることを特徴とする樹脂製リング形状品の射出成形型。
A fixed mold and a movable mold are provided, and a thermoplastic resin containing a gloss material is injected into the ring-shaped cavity formed between the fixed mold and the movable mold so as to flow in opposite directions and merge. An injection mold for molding a resin ring-shaped product,
In the vicinity of the joining portion of the thermoplastic resin on the fixed or movable parting surface, one resin reservoir is provided so as to communicate with the cavity via a plurality of narrow passages. An injection mold of a resin ring-shaped product.
請求項4に記載の樹脂製リング形状品の射出成形型において、
導入路の断面積は、熱可塑性樹脂の合流部に近い方が遠い方よりも大きく形成されていることを特徴とする樹脂製リング形状品の射出成形型。
In the injection mold of the resin ring-shaped product according to claim 4,
An injection molding die for a resin ring-shaped product, wherein the cross-sectional area of the introduction path is formed larger at the side closer to the joining portion of the thermoplastic resin than at the far side.
固定型と可動型とを備え、光沢材を含有する熱可塑性樹脂を上記固定型と可動型との間に形成されたリング形状のキャビティ内に互いに逆向きに流れて合流するように射出して樹脂製リング形状品を成形する射出成形型であって、
上記固定型又は可動型のパーティング面における上記熱可塑性樹脂の合流部近傍には、1個の樹脂溜まり部が薄肉状で幅広の狭小部からなる導入路を介して上記キャビティに連通するように設けられていることを特徴とする樹脂製リング形状品の射出成形型。
A fixed mold and a movable mold are provided, and a thermoplastic resin containing a gloss material is injected into the ring-shaped cavity formed between the fixed mold and the movable mold so as to flow in opposite directions and merge. An injection mold for molding a resin ring-shaped product,
In the vicinity of the joining portion of the thermoplastic resin on the fixed or movable parting surface, a single resin reservoir is communicated with the cavity via an introduction path consisting of a thin and wide narrow portion. An injection mold for a resin ring-shaped product, which is provided.
請求項6に記載の樹脂製リング形状品の射出成形型において、
導入路の断面積は、熱可塑性樹脂の合流部から離れるに従って次第に小さくなるように形成されていることを特徴とする樹脂製リング形状品の射出成形型。
In the injection mold of the resin ring-shaped product according to claim 6,
An injection mold for a resin ring-shaped product, characterized in that the cross-sectional area of the introduction path is formed so as to gradually decrease as the distance from the joining portion of the thermoplastic resin increases.
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JP2008188855A (en) * 2007-02-05 2008-08-21 Mazda Motor Corp Injection molding mold and injection molding method using the injection molding mold
JP2010266064A (en) * 2009-04-17 2010-11-25 Nsk Ltd Synthetic resin retainer, manufacturing method thereof, and rolling bearing
JP2012092862A (en) * 2010-10-25 2012-05-17 Nsk Ltd Plastic retainer, method of manufacturing the same, and rolling bearing
JP2012236363A (en) * 2011-05-12 2012-12-06 Nsk Ltd Resin-made cage for bearing and method of manufacturing the same
JP2014231911A (en) * 2014-09-01 2014-12-11 日本精工株式会社 Manufacturing method of synthetic resin-mase cage
JP2018202739A (en) * 2017-06-02 2018-12-27 株式会社ブリヂストン Injection mold, resin member, and method for producing resin product

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JPH04161313A (en) * 1990-10-25 1992-06-04 Toyoda Gosei Co Ltd Molding method for mud guard
JPH08266022A (en) * 1995-03-24 1996-10-11 Matsushita Electric Ind Co Ltd Metal mold for mold motor
JP2002240096A (en) * 2001-02-14 2002-08-28 Hitachi Metals Ltd Method for manufacturing pipe joint made of resin

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008188855A (en) * 2007-02-05 2008-08-21 Mazda Motor Corp Injection molding mold and injection molding method using the injection molding mold
JP2010266064A (en) * 2009-04-17 2010-11-25 Nsk Ltd Synthetic resin retainer, manufacturing method thereof, and rolling bearing
JP2012092862A (en) * 2010-10-25 2012-05-17 Nsk Ltd Plastic retainer, method of manufacturing the same, and rolling bearing
JP2012236363A (en) * 2011-05-12 2012-12-06 Nsk Ltd Resin-made cage for bearing and method of manufacturing the same
JP2014231911A (en) * 2014-09-01 2014-12-11 日本精工株式会社 Manufacturing method of synthetic resin-mase cage
JP2018202739A (en) * 2017-06-02 2018-12-27 株式会社ブリヂストン Injection mold, resin member, and method for producing resin product

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