JP2006262723A - Paper agricultural sheet - Google Patents

Paper agricultural sheet Download PDF

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JP2006262723A
JP2006262723A JP2005081682A JP2005081682A JP2006262723A JP 2006262723 A JP2006262723 A JP 2006262723A JP 2005081682 A JP2005081682 A JP 2005081682A JP 2005081682 A JP2005081682 A JP 2005081682A JP 2006262723 A JP2006262723 A JP 2006262723A
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paper
weight
parts
agricultural sheet
sheet
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Kenji Maruta
健治 丸田
Shuichi Osako
修一 大迫
Akiyoshi Sakamoto
昭良 坂本
Hiroki Fujisawa
宏樹 藤澤
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Chuetsu Pulp and Paper Co Ltd
Kindai Kagaku Kogyo KK
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Chuetsu Pulp and Paper Co Ltd
Kindai Kagaku Kogyo KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a paper agricultural sheet and a protection layer-forming composition for being applied to the paper agricultural sheet. <P>SOLUTION: The protection layer-forming composition for the paper agricultural sheet comprises the following: (A) synthetic resin latex; (B) a mixture of styrene-acrylic emulsified polymer and emulsified-dispersion substance obtained by using α,βunsaturated polybasic acid-added synthetic carbon hydride resin, paraffinic wax, natural and/or synthetic wax, a straight chain nonionic surface active agent and an oily nonionic surface active agent, and using inorganic alkali and/or organic alkali to be emulsified and dispersed; and (C) paper sludge charcoal, calcium carbonate or zeolite. The paper agricultural sheet is obtained by applying the protection layer-forming composition on at least one side of a paper material. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は紙製農業用シート、当該紙製農業用シートに塗布するための保護層形成用組成物に関する。さら詳細には、撥水性、寸法安定性、遮光性を有し、雑草等の生育を絶つ事ができ、また、収穫時期になるとシート自身が腐朽する為、廃棄処分の必要が無い紙製農業用シートに関するものである。   The present invention relates to a paper agricultural sheet and a protective layer forming composition for application to the paper agricultural sheet. More specifically, it has water repellency, dimensional stability, and light-shielding properties. It can cut off the growth of weeds, etc. Also, since the sheet itself decays at the harvest time, there is no need for disposal. It is related to the sheet.

従来の農業用シートは、遮光性を持った無色透明、銀色、黒色の低密度ポリエチレンフィルムシート(例えば、タイベック:登録商標)などがあった。しかし、これらの農業用シートでは遮光性、撥水性、寸法安定性は十分発揮し得るが、収穫時期になるとシートを廃棄しなければならなく、近年問題になっているゴミの問題が発生する。このため、生分解性ポリマーを使用し、生分解性を高めたシートも存在するが分解に時間がかかり、コスト高である為に経済的負担も大きい。   Conventional agricultural sheets include a colorless, transparent, silvery, and black low-density polyethylene film sheet (for example, Tyvek: registered trademark) having light shielding properties. However, these agricultural sheets can sufficiently exhibit light-shielding properties, water repellency, and dimensional stability, but at the time of harvesting, the sheets must be discarded, resulting in the problem of dust that has become a problem in recent years. For this reason, there is a sheet using a biodegradable polymer and having improved biodegradability, but it takes time to decompose and is expensive, so the economic burden is large.

また、生分解性が高い紙マルチシートもあった。しかし、これらの紙マルチシートは伸縮による破れ防止の為にエンボス、又はクレープ加工を施さなければならず、加工工程が増えてコストもかかった。   There were also paper multi-sheets with high biodegradability. However, these paper multi-sheets have to be embossed or creped to prevent tearing due to expansion and contraction, which increases the number of processing steps and costs.

さらに、顔料と合成樹脂ラテックスから形成された防湿層を有し、当該防湿層中にポリブテン、ポリイソブチレン、ブチルゴムから選ばれた常温で液状の炭化水素系オリゴマー、又はロジンエステル、テルペン樹脂、石油樹脂から選ばれた軟化点180℃以下である常温で固体状の疎水性高分子のうち少なくとも一種を含む、農業用紙マルチシートが開示されている(特許文献1を参照)。しかし、合成樹脂ラテックスは、皮膜に柔軟性、追随性を与え、折れ曲げた箇所から湿気や水の侵入を押さえる働きのみで、いわば防湿保護の保護的な機能しか有しない。また、ここに記載されているような組成では、塗工量が20〜30g/mも必要で、コストがかかる。さらに、150℃以上の高温乾燥を行わないと性能が維持できず、150℃未満の温度だと極端に性能が劣る。その為に最適塗工量以上に塗工し、乾燥を十分に行えるように必要以上の乾燥を行わなければならない場合もあった。また、このような組成では撥水性が全く期待できない。 Furthermore, it has a moisture-proof layer formed from a pigment and a synthetic resin latex, and the moisture-proof layer contains a hydrocarbon oligomer that is liquid at room temperature selected from polybutene, polyisobutylene, and butyl rubber, or a rosin ester, a terpene resin, and a petroleum resin. Agricultural paper multi-sheet containing at least one kind of a hydrophobic polymer that is solid at room temperature at a softening point of 180 ° C. or lower selected from (see Patent Document 1). However, the synthetic resin latex only gives the film flexibility and followability, and has only a function of suppressing moisture and water intrusion from the bent portion, and it has only a protective function of moisture protection. In addition, the composition as described herein requires a coating amount of 20 to 30 g / m 2 and is expensive. Furthermore, the performance cannot be maintained unless high-temperature drying at 150 ° C. or higher is performed, and the performance is extremely inferior at temperatures below 150 ° C. For this reason, there are cases where it is necessary to apply more than the optimum coating amount and to perform drying more than necessary so that the drying can be sufficiently performed. Further, with such a composition, water repellency cannot be expected at all.

一方、紙又は板紙用防湿剤の製造方法として、ナフサ分解時に副生される沸点範囲−20〜250℃の留分をフリーデルクラフト型反応によって重合して得られた軟化点が40〜90℃の合成炭化水素樹脂92〜98重量%(α,β不飽和多塩基性酸付加合成炭化水素樹脂基準)にα,β不飽和多塩基性酸2〜8重量%(α,β不飽和多塩基性酸付加合成炭化水素樹脂基準)を付加してα,β不飽和多塩基性酸付加合成炭化水素樹脂40〜88重量%(エマルジョンA基準)を生成させた後、融点50〜80℃のワックス10〜50重量%(エマルジョンA基準)及びノニオン型界面活性剤2〜10重量%(エマルジョンA基準)を加え、さらに無機アルカリ及び/又は有機アルカリを加えて乳化分散し、得られたエマルジョンA、50〜80重量%(紙又は板紙用防湿剤基準)にスチレン−アクリル系エマルジョンB、20〜50重量%(紙又は板紙用防湿剤基準、固型換算)を混合する方法があった(特許文献2を参照)。しかし、特許文献2には、ここで得られる防湿剤が農業用シートに応用できることが教示も示唆もされていない。   On the other hand, as a method for producing a moisture-proofing agent for paper or paperboard, a softening point obtained by polymerizing a fraction having a boiling range of -20 to 250 ° C by-produced during naphtha decomposition by Friedel-Craft type reaction is 40 to 90 ° C. Synthetic hydrocarbon resin of 92 to 98% by weight (based on α, β unsaturated polybasic acid addition synthetic hydrocarbon resin) and 2 to 8% by weight of α, β unsaturated polybasic acid (α, β unsaturated polybasic) Acid-added synthetic hydrocarbon resin standard) to form α-, β-unsaturated polybasic acid-added synthetic hydrocarbon resin 40-88% by weight (based on emulsion A), and then a wax having a melting point of 50-80 ° C. 10 to 50% by weight (based on emulsion A) and 2 to 10% by weight of nonionic surfactant (based on emulsion A), and further emulsified and dispersed by adding an inorganic alkali and / or organic alkali, and the resulting emulsion A, 50-80 weight % (Based on moisture-proofing agent for paper or paperboard) and 20-50% by weight (based on moisture-proofing agent for paper or paperboard, solid conversion) (see Patent Document 2) . However, Patent Document 2 does not teach or suggest that the moisture-proofing agent obtained here can be applied to agricultural sheets.

さらに、紙又は板紙用防湿剤の製造法として、A.重合反応混合物の総重量を基準に、乳化重合用モノマーとして、a)アクリル酸ステアリル及び/又はメタクリル酸ステアリルを10〜30重量部;b)疎水性モノマーを20〜50重量部;並びにc)アクリル酸アルキル及び/又はメタクリル酸アルキルを20〜50重量部;使用し、d)乳化重合用分散剤として、スチレン−アクリル酸とメタクリル酸ステアリル又はアクリル酸ステアリルとを塊状重合させた樹脂のアルカリ塩を使用し、e)乳化重合用助剤としてアニオン系界面活性剤及び/又はノニオン系界面活性剤を使用して乳化重合させて乳化重合物を得ること、B.別に、α,β不飽和多塩基性酸付加合成炭化水素樹脂、ワックス及びノニオン型界面活性剤と、無機アルカリ及び/又は有機アルカリとを加えて乳化分散させ乳化分散物を得ること、並びにC.Aの乳化重合物とBの乳化分散物とを混合して分散させること、を含む方法があった(特許文献3を参照)。しかし、特許文献3も、ここで得られる防湿剤が農業用シートに応用できることを教示も示唆もしていない。   Furthermore, as a method for producing a moisture-proofing agent for paper or paperboard, A. Based on the total weight of the polymerization reaction mixture, as emulsion polymerization monomers, a) 10-30 parts by weight of stearyl acrylate and / or stearyl methacrylate; b) 20-50 parts by weight of hydrophobic monomer; and c) acrylic 20 to 50 parts by weight of alkyl acid and / or alkyl methacrylate; and d) an alkali salt of a resin obtained by bulk polymerization of styrene-acrylic acid and stearyl methacrylate or stearyl acrylate as a dispersant for emulsion polymerization. E) emulsion polymerization using an anionic surfactant and / or nonionic surfactant as an auxiliary for emulsion polymerization to obtain an emulsion polymer; Separately, an α, β-unsaturated polybasic acid addition synthetic hydrocarbon resin, a wax and a nonionic surfactant, an inorganic alkali and / or an organic alkali are added and emulsified to obtain an emulsified dispersion. There was a method including mixing and dispersing the emulsion polymer of A and the emulsion dispersion of B (see Patent Document 3). However, Patent Document 3 neither teaches nor suggests that the moisture-proofing agent obtained here can be applied to agricultural sheets.

特開平10−84789号公報(請求項1、2、[0007]〜[0008]、[0017]等)JP-A-10-84789 (Claims 1, 2, [0007] to [0008], [0017], etc.) 特開平5−262956号公報(請求項1等)Japanese Patent Laid-Open No. 5-262956 (Claim 1 etc.) 特開平8−239407号公報(請求項1等)JP-A-8-239407 (Claim 1 etc.)

本発明の目的は、上述した低密度ポリエチレンフィルムシートからなる従来の農業用シートに見られるゴミの問題もなく、撥水性、寸法安定性、遮光性を有し、雑草等の生育を絶つ事ができ、また、収穫時期になるとシート自身が腐朽する為、廃棄処分の必要が無い紙製農業用シートを提供することにある。   The object of the present invention is that there is no problem of dust seen in the conventional agricultural sheet made of the above-mentioned low density polyethylene film sheet, water repellency, dimensional stability, light-shielding property, and the growth of weeds and the like can be stopped. It is also possible to provide a paper agricultural sheet that does not need to be disposed of because the sheet itself decays at the harvest time.

さらに本発明の目的は、上述した顔料と合成樹脂ラテックスからなる従来の農業用マルチシートの欠点をなくし、また150℃未満の低温乾燥においても十分な性能を発揮する紙製農業用シートを提供することにある。   Furthermore, an object of the present invention is to provide a paper agricultural sheet which eliminates the disadvantages of the conventional agricultural multi-sheet comprising the pigment and the synthetic resin latex described above, and exhibits sufficient performance even at low temperature drying below 150 ° C. There is.

また本発明の別の目的は紙製農業用シートを保護するための保護層形成用組成物を提供することにある。   Another object of the present invention is to provide a protective layer forming composition for protecting a paper agricultural sheet.

本発明者らは、上記課題を解決する為に鋭意研究を行った結果、合成樹脂ラテックスに、防湿層形成用組成物として、スチレン−アクリル系乳化重合物と、α、β不飽和多塩基性酸付加合成炭化水素樹脂、パラフィン系ワックス、天然及び/又は合成ワックス、直鎖系ノニオン系界面活性剤並びに油性ノニオン系界面活性剤を用い、無機アルカリ及び/又は有機アルカリを用いて乳化分散させてなる乳化分散物との混合物を組合せて含ませ、さらにペーパースラッジ炭、炭酸カルシウム又はゼオライトを含む組成物を紙に塗布した農業用シートが、顔料と合成樹脂ラテックスからなる従来の農業用マルチシートの欠点をなくし、また150℃未満の低温乾燥においても十分な性能を発揮し、また低密度ポリエチレンフィルムシートからなる従来の農業用シートの欠点がなく、撥水性、寸法安定性、遮光性に優れ、さらに、収穫時期になるとシート自身が腐朽するため、廃棄処分の必要がないことを見出し、本発明を完成した。   As a result of diligent research to solve the above-mentioned problems, the present inventors have found that a synthetic resin latex has a styrene-acrylic emulsion polymer and a α, β unsaturated polybasic basic composition as a moisture-proof layer forming composition. Using acid addition synthetic hydrocarbon resin, paraffin wax, natural and / or synthetic wax, linear nonionic surfactant and oily nonionic surfactant, emulsified and dispersed using inorganic alkali and / or organic alkali. An agricultural sheet comprising a combination of a mixture with an emulsified dispersion and further coated with a composition containing paper sludge charcoal, calcium carbonate, or zeolite on paper is a conventional agricultural multi-sheet comprising a pigment and a synthetic resin latex. Conventionally made of low-density polyethylene film sheet that eliminates defects and exhibits sufficient performance even at low-temperature drying below 150 ° C. The present invention has been completed by finding that there is no drawback of the agricultural sheet of the present invention, it is excellent in water repellency, dimensional stability and light-shielding property, and the sheet itself decays at the harvest time, so that it is not necessary to dispose of it.

すなわち、本発明は、A 合成樹脂ラテックス;
B スチレン−アクリル系乳化重合物と、α、β不飽和多塩基性酸付加合成炭化水素樹脂、パラフィン系ワックス、天然及び/又は合成ワックス、直鎖系ノニオン系界面活性剤並びに油性ノニオン系界面活性剤を用い、無機アルカリ及び/又は有機アルカリを用いて乳化分散させてなる乳化分散物との混合物;並びにCペーパースラッジ炭、炭酸カルシウム又はゼオライトとを含む保護層形成用組成物にある。
That is, the present invention provides A synthetic resin latex;
B Styrene-acrylic emulsion polymer, α, β unsaturated polybasic acid addition synthetic hydrocarbon resin, paraffin wax, natural and / or synthetic wax, linear nonionic surfactant and oily nonionic surfactant And a mixture with an emulsified dispersion obtained by emulsifying and dispersing using an inorganic alkali and / or an organic alkali; and C-paper sludge charcoal, calcium carbonate or zeolite.

さらに、本発明は、A 合成樹脂ラテックス;B スチレン−アクリル系乳化重合物と、α、β不飽和多塩基性酸付加合成炭化水素樹脂、パラフィン系ワックス、天然及び/又は合成ワックス、直鎖系ノニオン系界面活性剤並びに油性ノニオン系界面活性剤を用い、無機アルカリ及び/又は有機アルカリを用いて乳化分散させてなる乳化分散物との混合物;並びにC ペーパースラッジ炭、炭酸カルシウム又はゼオライトとを含む保護層形成用組成物を紙材料の少なくとも片面に塗布してなる紙製農業用シートにある。   Furthermore, the present invention provides A synthetic resin latex; B styrene-acrylic emulsion polymer, α, β unsaturated polybasic acid addition synthetic hydrocarbon resin, paraffin wax, natural and / or synthetic wax, linear system A mixture with an emulsified dispersion obtained by emulsifying and dispersing using a nonionic surfactant and an oily nonionic surfactant with an inorganic alkali and / or an organic alkali; and C paper sludge charcoal, calcium carbonate or zeolite It exists in the paper-made agricultural sheet | seat formed by apply | coating the composition for protective layer formation to the at least single side | surface of paper material.

本発明の保護層形成用組成物を紙材料に塗布した農業用シートは、撥水性、寸法安定性、遮光性に優れるために雑草等の生育を絶つことができる。さらに、収穫時期になるとシート自身が腐朽するため、廃棄処分の必要がない顕著な効果を示す。また、C成分として使用し得る木材繊維の炭化物であるペーパースラッジ炭は安価であり、紙表面に塗工しているので優れた遮光性を持ち、雑草等の生育を絶つ事ができる。さらに腐朽した際はペーパースラッジ炭が土壌改質剤として利用できる。   Since the agricultural sheet | seat which apply | coated the composition for protective layer formation of this invention to the paper material is excellent in water repellency, dimensional stability, and light-shielding property, it can stop growth of weeds. Furthermore, since the sheet itself decays at the harvest time, it shows a remarkable effect that does not require disposal. Also, paper sludge charcoal, which is a wood fiber carbide that can be used as the C component, is inexpensive and has an excellent light-shielding property because it is coated on the paper surface, and can prevent the growth of weeds and the like. Furthermore, paper sludge charcoal can be used as a soil conditioner when it decays.

本発明の紙製農業用シートのための保護層形成用組成物は、
A 合成樹脂ラテックス;
B(1)乳化重合物の固形分を100重量部とした場合を基準に
a) スチレン、α‐メチルスチレン、及び(メタ)アクリル酸アルキルエステルからなる群から選択される一種又はそれ以上の成分と(メタ)アクリル酸とを重合させたもののアルカリ塩を10〜40重量部(乳化重合用分散剤)、
b) スチレン及び(メタ)アクリル酸アルキルエステルからなる群から選択される一種又はそれ以上の成分を60〜90重量部使用して乳化重合させてなる乳化重合物;
B(2)乳化分散物の固形分を100重量部とした場合を基準に
a) α、β不飽和多塩基性酸付加合成炭化水素樹脂を50〜80重量部、
b) パラフィン系ワックスを10〜40重量部、
c) 天然(合成)ワックスを3〜15重量部、
d) 直鎖系ノニオン系界面活性剤を1〜8重量部、及び
e) 特定の油性ノニオン系界面活性剤を3〜10重量部併用し、無機アルカリ及び/又は有機アルカリを用いて乳化分散させてなる乳化分散物;並びに
C 木材繊維の炭化物であるペーパースラッジ炭、炭酸カルシウム又はゼオライトを含む。
The composition for forming a protective layer for the paper agricultural sheet of the present invention,
A synthetic resin latex;
B) Based on the case where the solid content of the emulsion polymer is 100 parts by weight a) One or more components selected from the group consisting of styrene, α-methylstyrene, and (meth) acrylic acid alkyl ester 10 to 40 parts by weight (emulsion polymerization dispersant) of an alkali salt of polymerized (meth) acrylic acid and
b) An emulsion polymer obtained by emulsion polymerization using 60 to 90 parts by weight of one or more components selected from the group consisting of styrene and alkyl (meth) acrylate;
B) Based on the case where the solid content of the emulsified dispersion is 100 parts by weight a) 50 to 80 parts by weight of α, β-unsaturated polybasic acid addition synthetic hydrocarbon resin,
b) 10 to 40 parts by weight of paraffin wax,
c) 3-15 parts by weight of natural (synthetic) wax,
d) 1-8 parts by weight of a linear nonionic surfactant, and e) 3-10 parts by weight of a specific oily nonionic surfactant, and emulsified and dispersed using an inorganic alkali and / or an organic alkali. And a paper sludge charcoal, calcium carbonate or zeolite which is a carbide of wood fiber.

当該保護層形成用組成物の各成分の混合割合は、A及びB成分の総重量を100重量部とした場合、A成分が30〜60重量部、好ましくは35〜55重量部、最も好ましくは40〜50重量部、B成分が40〜70重量部、好ましくは45〜65重量部、最も好ましくは50〜60重量部から構成され、C成分はA及びB成分の総重量100重量部当り20〜50重量部、好ましくは25〜45重量部、最も好ましくは30〜40重量部の割合で含む。   The mixing ratio of each component of the composition for forming a protective layer is that the A component is 30 to 60 parts by weight, preferably 35 to 55 parts by weight, most preferably, when the total weight of the A and B components is 100 parts by weight. 40 to 50 parts by weight, B component is 40 to 70 parts by weight, preferably 45 to 65 parts by weight, and most preferably 50 to 60 parts by weight. C component is 20 parts per 100 parts by weight of the total weight of A and B components. To 50 parts by weight, preferably 25 to 45 parts by weight, most preferably 30 to 40 parts by weight.

本発明で使用する合成樹脂ラテックスは、主に形成された保護皮膜に柔軟性、追随性を与え、例えばシートが折れ曲がったりしたときに折れ曲がった箇所からの湿気や水の侵入を防ぐことができる。本発明で使用できる合成樹脂ラテックスにはスチレンブタジエンラテックス(SBR)、メチルメタクリレートブタジエンラテックス(MBR)、アクリロニトリルブタジエンラテックス(NBR)等があり、防湿性、柔軟性、経済性を考慮すれば、スチレンブタジエンラテックスが好ましい。合成樹脂ラテックスは、例えば、SBRラテックスは、旭化成工業(株)製 A−6130、A−6925、A−6950として入手できる。   The synthetic resin latex used in the present invention mainly gives flexibility and followability to the protective film formed, and can prevent moisture and water from entering from a bent portion when the sheet is bent, for example. Synthetic resin latex that can be used in the present invention includes styrene butadiene latex (SBR), methyl methacrylate butadiene latex (MBR), acrylonitrile butadiene latex (NBR), etc. Latex is preferred. As for synthetic resin latex, for example, SBR latex can be obtained as A-6130, A-6925, A-6950 manufactured by Asahi Kasei Kogyo Co., Ltd.

本発明で使用するB(1)成分のスチレン−アクリル系乳化重合物は、前記B(2)成分の乳化分散物との相容性を良くし、均一な防湿層の皮膜を形成することができる。
スチレン−アクリル系乳化重合物を得る乳化重合に使用する乳化重合用分散剤はスチレン、α−メチルスチレン、及び(メタ)アクリル酸アルキルエステルからなる群から選択される一種又はそれ以上の成分と(メタ)アクリル酸とを重合させたもののアルカリ塩が適しており、特にアンモニウム塩が好ましい。乳化重合物中の固形分の100重量部当り、各成分の総重量が10〜40重量部、好ましくは、10〜30重量部、より好ましくは15〜25重量部の範囲で使用できる。
The styrene-acrylic emulsion polymer of component B (1) used in the present invention improves compatibility with the emulsified dispersion of component B (2) and can form a uniform moisture barrier film. it can.
The dispersant for emulsion polymerization used for emulsion polymerization to obtain a styrene-acrylic emulsion polymer is one or more components selected from the group consisting of styrene, α-methylstyrene, and (meth) acrylic acid alkyl ester ( Alkaline salts obtained by polymerizing meth) acrylic acid are suitable, and ammonium salts are particularly preferred. The total weight of each component can be 10 to 40 parts by weight, preferably 10 to 30 parts by weight, more preferably 15 to 25 parts by weight per 100 parts by weight of the solid content in the emulsion polymer.

本発明の乳化重合に使用できるモノマーにはスチレン及び(メタ)アクリル酸アルキルエステルからなる群から選択される一種又はそれ以上のモノマーがあり、モノマーの量は乳化重合物中の固形分100重量部当り、前記各成分の総重量が60〜90重量部、好ましくは70〜90重量部、より好ましくは75〜85重量部の範囲で使用できる。前記各モノマー成分の使用範囲は任意に設定できるが、スチレン対(メタ)アクリル酸アルキルエステルの相対割合は、重量基準で、一般的に30〜70:70〜30、好ましくは35〜65:65〜35、最も好ましくは40〜60:60〜40である。   The monomer that can be used in the emulsion polymerization of the present invention includes one or more monomers selected from the group consisting of styrene and (meth) acrylic acid alkyl ester, and the amount of the monomer is 100 parts by weight of solid content in the emulsion polymer. The total weight of each component can be 60 to 90 parts by weight, preferably 70 to 90 parts by weight, and more preferably 75 to 85 parts by weight. The use range of each monomer component can be arbitrarily set, but the relative ratio of styrene to (meth) acrylic acid alkyl ester is generally 30 to 70:70 to 30, preferably 35 to 65:65 on a weight basis. ~ 35, most preferably 40-60: 60-40.

本発明で使用できる(メタ)アクリル酸アルキルエステルには、(メタ)アクリル酸メチル、(メタ)アクリル酸n−ブチル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸タ−シャルブチル、(メタ)アクリル酸2−エチルヘキシル等がある。製造される乳化重合物の皮膜性、柔軟性を考慮すれば、アクリル酸n‐ブチル、アクリル酸2‐エチルヘキシルが好ましい。   Examples of the (meth) acrylic acid alkyl ester that can be used in the present invention include methyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tertiary butyl (meth) acrylate, (meth) Examples include 2-ethylhexyl acrylate. Considering the film properties and flexibility of the emulsion polymer to be produced, n-butyl acrylate and 2-ethylhexyl acrylate are preferred.

本発明の乳化重合物のガラス転移点は、−15〜35℃、好ましくは−5〜25℃、最も好ましくは5〜15℃が望ましい。ガラス転移点が35℃を超えると低温(例えば、130℃)乾燥処理では塗工表面温度がガラス転移点を超えないことも予想され、皮膜形成が充分に行えない可能性がある。また、高温(例えば、150℃)で乾燥処理しても皮膜にクラックが入りやすく性能が維持できない。上記範囲のガラス転移点を採用することにより、低温(例えば、130℃)でもガラス転移点を超え、充分な皮膜を形成できる。ガラス転移点が−15℃未満であれば皮膜形成は出来るが、皮膜に粘りが出て、紙材料シートの片面側に保護層形成用組成物を塗布し巻き取った場合、無塗工面と塗工面とでブロッキングを起す可能性がある。   The glass transition point of the emulsion polymer of the present invention is -15 to 35 ° C, preferably -5 to 25 ° C, and most preferably 5 to 15 ° C. When the glass transition point exceeds 35 ° C., it is expected that the coating surface temperature does not exceed the glass transition point in a low temperature (for example, 130 ° C.) drying treatment, and there is a possibility that film formation cannot be sufficiently performed. Moreover, even if it dry-processes at high temperature (for example, 150 degreeC), a film | membrane tends to crack and performance cannot be maintained. By employing a glass transition point in the above range, the glass transition point is exceeded even at a low temperature (for example, 130 ° C.), and a sufficient film can be formed. If the glass transition point is less than −15 ° C., a film can be formed, but the film becomes sticky, and when the protective layer-forming composition is applied to one side of the paper material sheet and wound, There is a possibility of blocking on the work surface.

本発明の保護層形成用組成物に使用する乳化重合用分散剤の重合方法は当業界で公知の方法を使用することができる。例えば重合反応容器に必須成分である(メタ)アクリル酸と、スチレン、α−メチルスチレン及び(メタ)アクリル酸アルキルエステルから選択される一種又はそれ以上(各モノマー成分の使用範囲は任意に設定することができる)と、そしてさらに界面活性剤及び水を入れ、撹拌下に約60〜65℃に加温する。前記の温度を維持させながら過硫酸アンモニウムのような触媒を入れ、70〜80分、70〜80℃で維持する。さらに過硫酸アンモニウムのような触媒を入れ、40〜50分、同一温度で維持し反応を終了させ、アルカリを入れ乳化させる。   As a polymerization method of the dispersant for emulsion polymerization used in the composition for forming a protective layer of the present invention, a method known in the art can be used. For example, (meth) acrylic acid, which is an essential component in the polymerization reaction vessel, and one or more selected from styrene, α-methylstyrene, and (meth) acrylic acid alkyl ester (the use range of each monomer component is arbitrarily set) And, with additional surfactant and water, warm to about 60-65 ° C. with stirring. While maintaining the above temperature, a catalyst such as ammonium persulfate is added and maintained at 70-80 ° C. for 70-80 minutes. Further, a catalyst such as ammonium persulfate is added and maintained at the same temperature for 40 to 50 minutes to complete the reaction, and an alkali is added and emulsified.

乳化重合物の重合方法は、当業界で公知の方法を使用することができる。例えば重合反応容器に乳化重合用分散剤及び水を入れ、撹拌下に78〜85℃に加温する。乳化重合用分散剤として、前記で特定した乳化重合用分散剤を使用することが好ましい。前記の温度を維持させながら、過硫酸アンモニウムのような触媒を入れ、別に調製した所定量のスチレンと、(メタ)アクリル酸アルキルエステル(一種又はそれ以上を使用することができ、各モノマー成分の使用範囲は任意に設定することができる)との混合物を約2〜3時間にわたって滴下する。滴下後、約2〜2.5時間、同一温度で維持し、反応を終了させる。   As a polymerization method of the emulsion polymer, a method known in the art can be used. For example, a dispersant for emulsion polymerization and water are placed in a polymerization reaction vessel and heated to 78 to 85 ° C. with stirring. As the dispersant for emulsion polymerization, it is preferable to use the dispersant for emulsion polymerization specified above. While maintaining the above temperature, a catalyst such as ammonium persulfate is added, a predetermined amount of styrene separately prepared, and (meth) acrylic acid alkyl ester (one or more) can be used. The range can be set arbitrarily) and the mixture is added dropwise over about 2-3 hours. After dropping, the reaction is terminated by maintaining at the same temperature for about 2 to 2.5 hours.

本発明で使用する乳化分散物(B(2)成分)は、ナフサ分解時に副生する沸点範囲−20〜250℃の留分をフリーデルクラフト反応によって重合して得られた軟化点が40〜90℃の合成炭化水素樹脂92〜98重量%(α、β不飽和多塩基性酸付加合成炭化水素樹脂基準)にα、β不飽和多塩基性酸2〜8重量%、好ましくは3〜5重量%を付加してα、β不飽和多塩基性酸付加合成炭化水素樹脂50〜80重量部(乳化分散物の固形分を100重量部とした場合を基準)を生成させた後、融点50〜80℃のパラフィンワックスを10〜40重量部(乳化分散物の固形分を100重量部とした場合を基準)、天然(合成)ワックス3〜15重量部(乳化分散物の固形分を100重量部とした場合を基準)及び直鎖系ノニオン系界面活性剤を1〜8重量部(乳化分散物の固形分を100重量部とした場合を基準)を加え、さらに特定の油性ノニオン系界面活性剤を3〜10重量部(乳化分散物の固形分を100重量部とした場合を基準)を添加し、無機アルカリ及び/又は有機アルカリを加えて中和し乳化分散させ、乳化分散物を得る。   The emulsified dispersion (B (2) component) used in the present invention has a softening point of 40 to 40 obtained by polymerizing a fraction having a boiling point range of −20 to 250 ° C. by-produced during naphtha decomposition by Friedel-Craft reaction. Synthetic hydrocarbon resin at 90 ° C. of 92 to 98% by weight (based on α and β unsaturated polybasic acid addition synthetic hydrocarbon resin) and α and β unsaturated polybasic acid of 2 to 8% by weight, preferably 3 to 5% After adding 50% by weight to produce 50 to 80 parts by weight of α, β unsaturated polybasic acid addition synthetic hydrocarbon resin (based on the solid content of the emulsified dispersion being 100 parts by weight), melting point 50 10 to 40 parts by weight of paraffin wax at -80 ° C (based on the solid content of the emulsified dispersion as 100 parts by weight), 3 to 15 parts by weight of natural (synthetic) wax (100% by weight of the solid content of the emulsified dispersion) Parts) and linear nonionic surfactant 1 8 parts by weight (based on the solid content of the emulsified dispersion being 100 parts by weight), and 3 to 10 parts by weight of a specific oily nonionic surfactant (the solid content of the emulsified dispersion is 100 parts by weight) And adding an inorganic alkali and / or an organic alkali to neutralize and emulsify and disperse to obtain an emulsified dispersion.

本発明で使用するα、β不飽和多塩基性酸は、マレイン酸、フマル酸、イタコン酸及び無水マレイン酸等から少なくとも一種選択できる。ワックス類は、パラフィンワックス、酸化パラフィンワックス、天然ワックス類、水添石油樹脂、水添ロジン等から少なくとも一種選択できる。パラフィンワックスは融点50〜80℃のワックスを任意に選定でき、天然ワックスとしてはカルナバワックス、モンタンワックス、キャンデリラワックス、ライスワックス等から任意に選択できる。上述したように、パラフィンワックスの使用量は10〜40重量部(乳化分散物の固形分を100重量部とした場合を基準)の範囲であり、天然(合成)ワックスの使用量は3〜15重量部(乳化分散物の固形分を100重量部とした場合を基準)の範囲である。   The α, β unsaturated polybasic acid used in the present invention can be selected from at least one selected from maleic acid, fumaric acid, itaconic acid and maleic anhydride. The wax can be selected from at least one selected from paraffin wax, oxidized paraffin wax, natural wax, hydrogenated petroleum resin, hydrogenated rosin and the like. As the paraffin wax, a wax having a melting point of 50 to 80 ° C. can be arbitrarily selected, and the natural wax can be arbitrarily selected from carnauba wax, montan wax, candelilla wax, rice wax and the like. As described above, the amount of paraffin wax used is in the range of 10 to 40 parts by weight (based on the solid content of the emulsified dispersion being 100 parts by weight), and the amount of natural (synthetic) wax used is 3 to 15 parts. It is a range of parts by weight (based on the case where the solid content of the emulsified dispersion is 100 parts by weight).

本発明で使用する直鎖系ノニオン系界面活性剤は、ポリオキシエチレンアルキルフェノールエーテル、ポリオキシエチレン高級アルコールエーテル等を、乳化分散物の固形分を100重量部とした場合を基準に、1〜8重量部、好ましくは2〜5重量部加える。   The linear nonionic surfactant used in the present invention is a polyoxyethylene alkylphenol ether, a polyoxyethylene higher alcohol ether or the like based on the solid dispersion of 100 parts by weight based on 1 to 8 parts by weight. Add parts by weight, preferably 2-5 parts by weight.

本発明の特定の油性ノニオン性界面活性剤には、ヘキサステアリン酸POE(6)ソルビット、モノラウリン酸POE(6)ソルビット、テトラヘキサステアリン酸POE(60)ソルビット、テトラオレイン酸POE(6)ソルビット、テトラオレイン酸POE(30)ソルビット、テトラオレイン酸POE(40)ソルビット、テトラオレイン酸POE(60)ソルビット等がある。当該油性ノニオン性界面活性剤は、一般の親水性を有する界面活性剤と異なり、防湿性、撥水性を損なわず乳化させることができるという特徴を有する。製造される乳化分散物の撥水性、乳化性付与性能を考慮すれば、ヘキサステアリン酸POE(6)ソルビットが好ましい。   Specific oily nonionic surfactants of the present invention include hexastearic acid POE (6) sorbit, monolauric acid POE (6) sorbit, tetrahexastearic acid POE (60) sorbit, tetraoleic acid POE (6) sorbit, Examples include tetraoleic acid POE (30) sorbit, tetraoleic acid POE (40) sorbit, tetraoleic acid POE (60) sorbit, and the like. Unlike the general hydrophilic surfactant, the oily nonionic surfactant has a feature that it can be emulsified without impairing moisture resistance and water repellency. Considering the water repellency and emulsifying property of the produced emulsified dispersion, hexastearic acid POE (6) sorbit is preferable.

本発明の乳化分散物に使用できるアルカリには、無機アルカリとして、水酸化カリウムや水酸化ナトリウム等があり、有機アルカリとして、トリエタノールアミン、ジエタノールアミン、モルホリン、アミノアルコール、ジメチルアミン等がある。   Examples of the alkali that can be used in the emulsified dispersion of the present invention include potassium hydroxide and sodium hydroxide as inorganic alkali, and examples of the organic alkali include triethanolamine, diethanolamine, morpholine, aminoalcohol, and dimethylamine.

B成分の乳化重合物と乳化分散物との混合割合は、混合物100重量部を基準に、40〜90:10〜60であり、好ましくは45〜85:15〜55、最も好ましくは50〜80:20〜50の範囲である。   The mixing ratio of the emulsion polymer of component B and the emulsified dispersion is 40 to 90:10 to 60, preferably 45 to 85:15 to 55, and most preferably 50 to 80, based on 100 parts by weight of the mixture. : It is the range of 20-50.

本発明に使用できるペーパースラッジ炭は木材繊維の炭化物である。粒径は100μm以下が望ましい。それ以上であれば隠蔽性が悪くなり十分な遮光性が得られない。ペーパースラッジ炭は、例えば、鹿児島化成(株)からPS炭として入手できる。また、炭酸カルシウム、ゼオライトなども使用できる。ペーパースラッジ炭等は、A及びB成分の混合物100重量部に対し、20〜50重量部を使用できる。20重量部未満であれば十分な遮光性が得られない。50重量部を超えると十分な防湿性が得られない。   The paper sludge charcoal that can be used in the present invention is a wood fiber carbide. The particle size is desirably 100 μm or less. If it is more than that, the concealing property is deteriorated and sufficient light shielding property cannot be obtained. Paper sludge charcoal can be obtained as PS charcoal from Kagoshima Kasei Co., Ltd., for example. Calcium carbonate, zeolite, etc. can also be used. Paper sludge charcoal etc. can use 20-50 weight part with respect to 100 weight part of mixture of A and B component. If it is less than 20 parts by weight, sufficient light shielding properties cannot be obtained. If it exceeds 50 parts by weight, sufficient moisture resistance cannot be obtained.

本発明の保護層形成用組成物は、前述の合成樹脂ラテックス、スチレン−アクリル系乳化重合物と乳化分散物との混合物、及びペーパースラッジ炭、炭酸カルシウム又はゼオライトの各成分を単に均一に混合するのみで製造することができる。また、スチレン−アクリル系乳化重合物と分散物との混合物はそれぞれ単独でも均一に混合することができる。   The composition for forming a protective layer of the present invention simply mixes the above-described synthetic resin latex, a mixture of a styrene-acrylic emulsion polymer and an emulsion dispersion, and each component of paper sludge charcoal, calcium carbonate, or zeolite. Can only be manufactured. Moreover, the mixture of the styrene-acrylic emulsion polymer and the dispersion can be mixed individually or uniformly.

本発明の農業用シートに使用できる紙材料には、晒しクラフト紙、未晒しクラフト紙、ライナー紙、新聞用紙等がある。農業用シートの用途や紙材料の種類等に応じて強度や重量を調整するために、坪量を変動できる。一般的には、坪量を50〜120g/mに設定でき、好ましくは、60〜100g/mに、最も好ましくは、65〜85g/mに設定できる。 Paper materials that can be used in the agricultural sheet of the present invention include bleached kraft paper, unbleached kraft paper, liner paper, and newsprint. In order to adjust the strength and weight according to the use of the agricultural sheet and the type of paper material, the basis weight can be varied. In general, it can set the basis weight to 50 to 120 / m 2, preferably in 60 to 100 / m 2, most preferably, be set to 65~85g / m 2.

本発明の農業用シートは、上記保護層形成用組成物を紙材料の片面又は両面に塗工することにより製造することができる。塗工するための塗工装置には、エアーナイフ、ブレードコーター、リバーシブルコーター、カーテンコーター、ロールコーター等がある。塗工量は、農業用シートを保護したい期間や農業用シートを使用する地方の天候等により変動できるが、一般に5〜20g/mの範囲、好ましくは10〜18g/mの範囲、最も好ましくは、15〜18g/mの範囲である。 The agricultural sheet of the present invention can be produced by applying the protective layer forming composition to one or both sides of a paper material. Examples of the coating apparatus for coating include an air knife, a blade coater, a reversible coater, a curtain coater, and a roll coater. Coating amount is can vary by local weather conditions, etc., used period or agricultural sheets want to protect agricultural sheeting, generally in the range of 5 to 20 g / m 2, preferably from 10~18g / m 2, most preferably in the range of 15~18g / m 2.

以下、実施例により本発明をさらに説明する。   Hereinafter, the present invention will be further described by examples.

(参考例1 乳化重合用分散剤の製造)
反応容器にスチレン60g、メタクリル酸60g、n‐ブチルメタクリレート5g、α‐メチルスチレン15g、n‐ドデシルメルカプタン9g、イオン交換水449g、ジオクチルスルホコハク酸ナトリウム(70%)2gを入れ、攪拌下、60℃に加温した。これに触媒として過硫酸アンモニウム0.8gを添加した後、75℃で70分、次いで過硫酸アンモニウム0.3gを添加し、65℃で50分の反応を行った。反応終了後冷却し、イオン交換水400g、アンモニア水(25%)48gを添加して固形分15%、pH9.0、粘度250mPa・sの乳化重合用分散剤を得た。
(Reference Example 1 Production of Dispersant for Emulsion Polymerization)
In a reaction vessel, 60 g of styrene, 60 g of methacrylic acid, 5 g of n-butyl methacrylate, 15 g of α-methylstyrene, 9 g of n-dodecyl mercaptan, 449 g of ion-exchanged water, and 2 g of sodium dioctylsulfosuccinate (70%) were added and stirred at 60 ° C. Warmed to. After adding 0.8 g of ammonium persulfate as a catalyst to this, 70 minutes at 75 ° C., then 0.3 g of ammonium persulfate was added, and the reaction was carried out at 65 ° C. for 50 minutes. After completion of the reaction, the reaction mixture was cooled, and 400 g of ion-exchanged water and 48 g of aqueous ammonia (25%) were added to obtain a dispersant for emulsion polymerization having a solid content of 15%, pH 9.0, and a viscosity of 250 mPa · s.

(参考例2 乳化重合物の製造)−B(1)成分の製造−
4つ口フラスコに実施例1で得られた乳化重合用分散剤370g及びイオン交換水313gを加え、攪拌下、80℃に加温した。これに触媒として過硫酸アンモニウム1.6gを添加した後、別に混合したスチレン148g、n‐ブチルアクリレート59g、アクリル酸2‐エチルヘキシル104g、n‐ドデシルメルカプタン4gからなるモノマー混合物を2時間かけて滴下した。過硫酸アンモニウム0.6gを追加した後、80℃に保ったまま攪拌下で2時間熟成させた後冷却し、固形分37%、pH9.0、粘度450mPa・sの乳化重合物を得た。
(Reference Example 2 Production of Emulsion Polymerized Product) -Production of B (1) Component-
The dispersion agent for emulsion polymerization obtained in Example 1 and 313 g of ion-exchanged water were added to a four-necked flask and heated to 80 ° C. with stirring. To this was added 1.6 g of ammonium persulfate as a catalyst, and then a monomer mixture consisting of 148 g of styrene, 59 g of n-butyl acrylate, 104 g of 2-ethylhexyl acrylate, and 4 g of n-dodecyl mercaptan was added dropwise over 2 hours. After adding 0.6 g of ammonium persulfate, the mixture was aged for 2 hours while stirring at 80 ° C. and then cooled to obtain an emulsion polymer having a solid content of 37%, pH 9.0, and a viscosity of 450 mPa · s.

(参考例3 乳化分散物の製造)−B(2)成分の製造−
ナフサ分解時に副生する沸点範囲−20〜250℃の留分をフリーデルクラフト反応によって重合して得られた軟化点64℃の合成炭化水素樹脂96.5gを反応釜にし込み、加熱溶融し、系内温度を180〜190℃に調整し、無水マレイン酸3.5gを加え攪拌下徐々に昇温して系内温度を200〜210℃で5時間反応を行った。次に得られたマレイン化合成炭化水素樹脂を60g(全仕込量100g当り)と、融点62.7℃のパラフィンワックス30g、ポリオキシエチレンセチルエーテル5g、ヘキサステアリン酸POE(6)ソルビット5gを乳化釜にし込み、100〜120℃で加熱溶融する。系内温度を100〜110℃に調整した後、水酸化カリウム(49%)4.3gをさらに加える。次に70〜80℃の温水を徐々に添加し固形分40%のエマルションを得た。得られたエマルションを乳化分散物とする。
(Reference Example 3 Production of Emulsified Dispersion) -Production of B (2) Component-
96.5 g of a synthetic hydrocarbon resin having a softening point of 64 ° C. obtained by polymerizing a fraction having a boiling point range of −20 to 250 ° C. produced as a by-product during naphtha decomposition by Friedel-Crafts reaction, was heated and melted, The system temperature was adjusted to 180 to 190 ° C., 3.5 g of maleic anhydride was added, the temperature was gradually raised with stirring, and the reaction was carried out at 200 to 210 ° C. for 5 hours. Next, 60 g of the resulting maleated synthetic hydrocarbon resin (per 100 g of the total amount charged), 30 g of paraffin wax having a melting point of 62.7 ° C., 5 g of polyoxyethylene cetyl ether, and 5 g of hexastearic acid POE (6) sorbit are emulsified. Place in a kettle and heat melt at 100-120 ° C. After adjusting the system temperature to 100 to 110 ° C., 4.3 g of potassium hydroxide (49%) is further added. Next, 70-80 degreeC warm water was added gradually and the emulsion of 40% of solid content was obtained. Let the obtained emulsion be an emulsified dispersion.

(実施例1)
合成樹脂ラテックス(A成分)、上記の方法で得た乳化重合物と乳化分散物との混合物(B成分)、及びペーパースラッジ炭、又は炭酸カルシウム(C成分)を表1に示す混合比率(重量部)で混合して本発明の保護層形成用組成物を得た。
Example 1
Synthetic resin latex (component A), mixture of emulsion polymer and emulsion dispersion obtained by the above method (component B), and paper sludge charcoal or calcium carbonate (component C) shown in Table 1 Part) to obtain a protective layer forming composition of the present invention.

合成樹脂ラテックスは旭化成株式会社製A‐6950を用い、ペーパースラッジ炭は鹿児島化成株式会社製PS炭を乾式粉砕にて平均粒子径10μmに調整したもの、また炭酸カルシウムは備北粉化工業株式会社製BF300を用いた。   A-6950 made by Asahi Kasei Co., Ltd. is used for the synthetic resin latex, PS coal made by Kagoshima Kasei Co., Ltd. is used for the paper sludge charcoal, and the average particle size is adjusted to 10 μm by dry pulverization. BF300 was used.

下記の材料・条件を用いて上記組成物を紙材料に塗工し、紙製農業用シートを得た。
原紙 : 未晒しクラフト紙 坪量60g/m
塗工量 : 10,15g/m(solid)
塗工方法 : バーコーター
乾燥条件 : 130℃で20秒間乾燥(熱風乾燥)
The above composition was applied to a paper material using the following materials and conditions to obtain a paper agricultural sheet.
Base paper: Unbleached kraft paper Basis weight 60g / m 2
Coating amount: 10, 15 g / m 2 (solid)
Coating method: Bar coater Drying conditions: Drying at 130 ° C for 20 seconds (hot air drying)

[性能試験]
本発明の紙製農業用シートの性能について遮光性、撥水性、寸法安定性、そして腐朽性を、黒色の低密度ポリエチレンフィルムシート(積水フィルム九州(株)製、販売名:農ポリ黒マルチ)、及び無塗工未晒しクラフト紙シートと比較例とした。
[performance test]
Regarding the performance of the paper agricultural sheet according to the present invention, the black low-density polyethylene film sheet (manufactured by Sekisui Film Kyushu Co., Ltd., trade name: Agricultural Poly Black Multi) has a light-shielding property, water repellency, dimensional stability, and decay properties. , And uncoated unbleached kraft paper sheet as a comparative example.

(遮光性試験)
遮光性試験はJIS L 1055「カーテンの遮光性試験方法」に準じた。
(撥水性試験)
撥水性試験はJIS P 8137「紙及び板紙のはっ水度試験方法」に準じた。
(Light shielding test)
The light-shielding property test conformed to JIS L 1055 “Method for testing curtain light-shielding property”.
(Water repellency test)
The water repellency test conformed to JIS P 8137 “Testing method for water repellency of paper and paperboard”.

(浸水伸度試験)
寸法安定性を評価するために浸水伸度試験を行った。浸水伸度試験はJ.TAPPI紙パルプ試験方法No.27A法「紙及び板紙の浸水伸度試験方法」に準じた。そして浸水伸度測定後の試験紙を23℃‐65%に調整した恒温恒湿室に24時間放置して乾燥させ、浸水前を基準とした乾燥後伸度も合わせて確認した。さらに同一工程を再度行い、繰返し浸水伸度、繰返し乾燥後伸度も確認した。
(Water immersion elongation test)
In order to evaluate the dimensional stability, the immersion elongation test was conducted. The water immersion elongation test is described in J.A. According to TAPPI paper pulp test method No. 27A “Paper and paperboard water immersion elongation test method”. The test paper after the measurement of water immersion elongation was left to dry in a constant temperature and humidity chamber adjusted to 23 ° C.-65% for 24 hours, and the elongation after drying on the basis of before water immersion was also confirmed. Furthermore, the same process was performed again, and the repeated water immersion elongation and the elongation after repeated drying were also confirmed.

(引張り強さ試験、湿潤引張り強さ試験)
強度を評価するために引張り強さ試験及び湿潤引張り強さ試験を行った。引張り強さ試験及び湿潤引張り強さ試験は各々JIS P 8113「紙及び板紙の引張強さ試験方法」、JIS P 8135「紙及び板紙の湿潤引張強さ試験方法」に準じた。浸水時間は60分とし、さらに浸水処理した試験紙を23℃‐65%に調整した恒温恒湿室に24時間放置して乾燥させ、乾燥後引張り強さも確認した。
(Tensile strength test, wet tensile strength test)
In order to evaluate the strength, a tensile strength test and a wet tensile strength test were performed. The tensile strength test and the wet tensile strength test were in accordance with JIS P 8113 “Paper and board tensile strength test method” and JIS P 8135 “Paper and paperboard wet tensile strength test method”, respectively. The water immersion time was 60 minutes, and the water-treated test paper was allowed to stand in a constant temperature and humidity chamber adjusted to 23 ° C.-65% for 24 hours and dried, and the tensile strength was also confirmed after drying.

(腐朽性試験)
プランターに園芸用の土を敷き、その中に塗工紙又は無塗工紙を半分の所まで差し込む。このプランターを屋外に置き、3日毎にジョウロで土表面が湿る程度の水を撒き、前記差し込み部分の時間経過(30日後、90日後、120日後)による腐朽性を確認した。
(Degradability test)
Place the soil for gardening on the planter, and insert the coated paper or uncoated paper into the half of it. The planter was placed outdoors, and water was soaked that the soil surface was moistened every 3 days. The decayability of the plugged portion over time (after 30 days, 90 days, and 120 days) was confirmed.

(離解性試験)
紙料20gを手で3cm角程にカット後、家庭用ミキサー(100V)に清水780mlと共に投入し5分間離解した。離解後のスラリーを8リットルまで希釈し、丸型抄紙機にて坪量50g/mの手抄きを行い、離解度を目視判定する。判定はパルプが均一に分散して抄かれている場合を良好とし、パルプが部分的に凝集して不均一に抄かれている場合を不良とした。
(Disaggregation test)
After cutting 20 g of paper stock into a 3 cm square, it was put into a home mixer (100 V) together with 780 ml of fresh water and disaggregated for 5 minutes. The slurry after disaggregation is diluted to 8 liters, hand-made with a basis weight of 50 g / m 2 with a round paper machine, and the degree of disaggregation is visually determined. Judgment was good when the pulp was uniformly dispersed and made, and the case where the pulp was partially agglomerated and made unevenly was judged as poor.

本試験を行った理由は、スリッター加工により所定の大きさの農業用シートに切断する際に出るゴミとなる不用紙を、故紙としてリサイクルする場合の容易性を評価するためである。   The reason for conducting this test is to evaluate the ease of recycling non-paper, which becomes garbage generated when cutting into agricultural sheets of a predetermined size by slitting, as waste paper.

[試験結果]
表2〜表6,及び図1〜7に試験結果を示す。
(遮光性試験)
[Test results]
Tables 2 to 6 and FIGS. 1 to 7 show the test results.
(Light shielding test)

上記の結果より、ペーパースラッジ炭を使用している配合例‐1,2の20g/m(solid)においてはポリエチレンフィルムシートと同等の遮光性を持つ事が分った。
(撥水性試験)
From the above results, it was found that 20 g / m 2 (solid) of Formulation Examples-1 and 2 using paper sludge charcoal had a light shielding property equivalent to that of the polyethylene film sheet.
(Water repellency test)

上記の結果より、全ての配合例にてR10(水滴が完全に転がり落ちる)を示し、良好である事が分った。
(浸水伸度試験)
From the above results, it was found that all the formulation examples showed R10 (water droplets completely rolled down) and were good.
(Water immersion elongation test)

上記の結果より、全ての塗工条件で縦横とも殆ど伸縮が無く寸法安定性に優れている事が分った。
(引張り強さ試験、湿潤引張り強さ試験)
From the above results, it was found that in all coating conditions, there was almost no expansion and contraction in both length and width and the dimensional stability was excellent.
(Tensile strength test, wet tensile strength test)

上記の結果より、無塗工紙と比べて格段に強度が増している事が分った。
(腐朽性試験)
配合例‐1で10g/m(solid)での試験結果を無塗工と比較した写真を図1〜7として示した。
腐朽性試験の結果より、無塗工紙は90日で腐朽するが、塗工紙は120日でも紙の形態をなしている事が分った。
(離解性試験)
From the above results, it was found that the strength was remarkably increased compared to uncoated paper.
(Degradability test)
The photograph which compared the test result by 10 g / m < 2 > (solid) with the non-coating in the compounding example-1 was shown as FIGS.
From the results of the decay test, it was found that the uncoated paper decayed in 90 days, but the coated paper was in the form of paper even in 120 days.
(Disaggregation test)

離解性良好 5⇔1 離解性不良
上記の結果より、離解性は良好であった。
Good disaggregation 5⇔1 Poor disaggregation From the above results, disaggregation was good.

本発明の農業用シートの腐朽性試験開始前の写真である。It is a photograph before the start of the decay test of the agricultural sheet of the present invention. 本発明の農業用シートの腐朽性試験30日経過時の写真である。It is the photograph at the time of 30-day progress of the decay property test of the agricultural sheet | seat of this invention. 本発明の農業用シートの腐朽性試験90日経過時の写真である。It is the photograph at the time of 90-day progress of the decay property test of the agricultural sheet | seat of this invention. 本発明の農業用シートの腐朽性試験120日経過時の写真である。It is the photograph at the time of 120-day progress of the decay property test of the agricultural sheet | seat of this invention. 比較のために使用した無塗工紙シートの腐朽性試験開始前の写真である。It is the photograph before the start of the decay test of the uncoated paper sheet used for comparison. 無塗工紙シートの腐朽性試験30日経過時の写真である。It is the photograph at the time of 30-day progress of the decay property test of an uncoated paper sheet. 無塗工紙シートの腐朽性試験90日経過時の写真である。It is the photograph at the time of 90-day progress of the decay property test of an uncoated paper sheet.

Claims (2)

紙製農業用シートのための保護層形成用組成物であって、
A 合成樹脂ラテックス;
B スチレン−アクリル系乳化重合物と、α、β不飽和多塩基性酸付加合成炭化水素樹脂、パラフィン系ワックス、天然及び/又は合成ワックス、直鎖系ノニオン系界面活性剤並びに油性ノニオン系界面活性剤を用い、無機アルカリ及び/又は有機アルカリを用いて乳化分散させてなる乳化分散物との混合物;並びに
C ペーパースラッジ炭、炭酸カルシウム又はゼオライト
を含む保護層形成用組成物。
A protective layer forming composition for a paper agricultural sheet,
A synthetic resin latex;
B Styrene-acrylic emulsion polymer, α, β unsaturated polybasic acid addition synthetic hydrocarbon resin, paraffin wax, natural and / or synthetic wax, linear nonionic surfactant and oily nonionic surfactant A composition for forming a protective layer, comprising a mixture with an emulsified dispersion obtained by emulsifying and dispersing using an inorganic alkali and / or an organic alkali; and C paper sludge charcoal, calcium carbonate or zeolite.
請求項1に記載の保護層形成用組成物を紙材料の少なくとも片面に塗布してなる紙製農業用シート。   A paper agricultural sheet obtained by applying the protective layer-forming composition according to claim 1 to at least one surface of a paper material.
JP2005081682A 2005-03-22 2005-03-22 Paper agricultural sheet Withdrawn JP2006262723A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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Country Link
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008067673A (en) * 2006-09-15 2008-03-27 Nisshin Oillio Group Ltd Paper-made agricultural coating material
KR101060371B1 (en) * 2009-04-24 2011-08-29 권세욱 Food packaging paper with high antibacterial properties and its manufacturing method
JP2012017323A (en) * 2010-06-07 2012-01-26 Nippon Paper Industries Co Ltd Weed inhibiting material
CN103442891A (en) * 2011-01-07 2013-12-11 Lg化学株式会社 Coated paper having a coated structure in which the latex distribution is controlled and a production method therefor
US10196318B2 (en) * 2014-02-28 2019-02-05 Croda International Plc Micronutrient compositions

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008067673A (en) * 2006-09-15 2008-03-27 Nisshin Oillio Group Ltd Paper-made agricultural coating material
KR101060371B1 (en) * 2009-04-24 2011-08-29 권세욱 Food packaging paper with high antibacterial properties and its manufacturing method
JP2012017323A (en) * 2010-06-07 2012-01-26 Nippon Paper Industries Co Ltd Weed inhibiting material
CN103442891A (en) * 2011-01-07 2013-12-11 Lg化学株式会社 Coated paper having a coated structure in which the latex distribution is controlled and a production method therefor
US10196318B2 (en) * 2014-02-28 2019-02-05 Croda International Plc Micronutrient compositions
US10822286B2 (en) 2014-02-28 2020-11-03 Croda International Plc Micronutrient compositions

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