JP2006255897A - Manufacturing apparatus of ready-mixed concrete and transfer device of ready-mixed concrete - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing apparatus of ready-mixed concrete capable of efficiently manufacturing the ready-mixed concrete on the spot where the ready-mixed concrete is used regardless of a transport distance or a transport time to transfer the same to a casting site, and a transfer device of ready-mixed concrete. <P>SOLUTION: The manufacturing apparatus of the ready-mixed concrete is constituted of the base body installed on a truck, at least two concrete mixers 10 attached to the base body, the transfer device 13 of the ready-mixed concrete which is constituted of the hopper device, which has a discharge port provided to its central lower part receiving the ready-mixed concrete discharged from the two concrete mixers and uses a screw conveyor capable of transferring the ready-mixed concrete to the central part of the hopper device, and a discharge device using a screw conveyor for transferring the ready-mixed concrete, which is discharged from the discharge port of the hopper device, to a squeeze type concrete pump, etc., and a hydraulic power unit for driving these concrete mixers and the transfer device. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a ready-mixed concrete manufacturing apparatus and a ready-mixed concrete transfer apparatus that can be manufactured at a site where ready-made concrete is used.

  Conventionally, ready-mixed concrete is a ready-mixed concrete maker that puts water, sand, gravel and cement into a mixer truck, transports it to the construction site while kneading, and places it in the construction site via a shooter or concrete pump truck.

Because of this, quality of the ready-mixed concrete will cause problems if it is not placed within one hour, so the transportation time between the ready-mixed concrete manufacturer and the construction site is limited to within one hour, and a large amount of ready-mixed concrete is cast. In the case of installation, there was a drawback that it was difficult to secure the mixer truck and transport management.
nothing special

  In view of the above-mentioned conventional drawbacks, the present invention is a process for preparing ready-mixed concrete that can be efficiently manufactured at a site where ready-mixed concrete is used and transported to a setting site regardless of the transport distance or transport time. An object of the present invention is to provide a manufacturing apparatus and a transfer apparatus for ready-mixed concrete.

The above and other objects and novel features of the present invention will become more fully apparent when the following description is read in conjunction with the accompanying drawings.
However, the drawings are for explanation only and do not limit the technical scope of the present invention.

  To achieve the above object, the present invention provides a base body installed on a truck, at least two concrete mixers attached to the base body, and the two or more concrete mixers attached to the base body. A hopper device using a screw conveyor that has a discharge port at the center lower part that receives ready-mixed concrete discharged from the center and that can be driven to the center by driving, and ready-mixed concrete discharged from the discharge port of this hopper device. Hydraulic concrete transfer device comprising a discharging device using a screw conveyor for transferring to a squeeze concrete pump, etc., and hydraulic pressure for driving the two or more concrete mixers attached to the base body, the raw concrete transfer device, etc. Ready-made concrete production equipment with power unit Constitute a.

  In the present invention, the upper part has an expanded shape, and a hopper having a discharge port formed in the bottom surface of the substantially central part in which the part closer to the central part than the both ends is formed in a large diameter, and the ready-mixed concrete discharged into the hopper A screw shaft to which left and right blades having a larger diameter at the center side than the both ends rotatably attached to the hopper are attached so as to be led to the discharge port, and is attached to one end portion of the hopper that rotationally drives the screw shaft. A hopper device comprising a hydraulic drive pump, a discharge cylinder in which a portion near the rear end portion is attached to the hopper at a predetermined angle so as to communicate with a hopper discharge port of the hopper device, and in the discharge cylinder Ready-mixed concrete with a screw shaft rotatably attached and a discharge device comprising a hydraulic drive pump attached to the rear end of the discharge cylinder for rotationally driving the screw shaft Constitute a transfer device.

  As will be apparent from the following description, the present invention has the following effects.

(1) A base body installed on a truck, at least two concrete mixers attached to the base body, and ready-mixed concrete discharged from the two or more concrete mixers attached to the base body. A hopper device using a screw conveyor that has a discharge port in the lower center and can transfer ready-mixed concrete to the center by driving, and transports ready-mixed concrete discharged from the discharge port of this hopper device to a squeeze-type concrete pump, etc. Since it is composed of a ready-mixed concrete transfer device composed of a discharge device using a screw conveyor, and a hydraulic power unit that drives the two or more concrete mixers attached to the base body, a ready-mixed concrete transfer device, etc. , At the site where raw concrete is used Concrete aggregate carried by such a rack can be manufactured in two or more concrete mixer mixed concrete with cement and water.
Therefore, ready-mixed concrete can be manufactured in an optimum state and placed at the placement site.

(2) By said (1), the ready-mixed concrete manufactured with the 2 or more concrete mixer can be transferred to a squeeze type concrete pump with the ready-mixed concrete transfer apparatus which consists of a hopper apparatus and a discharge device.
Therefore, the manufactured ready-mixed concrete can be easily transferred, and can be efficiently transferred to the placement site for placement.

(3) According to (1), two or more concrete mixers, ready-mixed concrete transfer devices, squeeze-type concrete pumps, and hydraulic power units are provided on the base body installed on the truck, so that it can be easily transferred to the site. It can be done easily.

(4) In claim 2, the same effects as in (1) to (3) can be obtained, and ready-mixed concrete can be produced more efficiently.

(5) Claim 3 can efficiently transfer raw concrete discharged from two or more concrete mixers to a squeeze type concrete pump.

  Hereinafter, the present invention will be described in detail with reference to the best mode for carrying out the invention shown in the drawings.

  In the best mode for carrying out the present invention shown in FIGS. 1 to 14, reference numeral 1 denotes a ready-mixed concrete manufacturing apparatus according to the present invention capable of manufacturing ready-mixed concrete at a ready-mixed concrete placing site. The ready-mixed concrete manufacturing apparatus 1 includes a truck 2, a crane 6 provided in a vehicle body 5 between a cab 3 and a loading platform 4 of the truck 2, and a vehicle body 5 in a portion where the crane 6 is provided, An outrigger 7 that can be moved in the vertical direction, a base body 9 that is attached to the loading platform 4 by hydraulic cylinders 8, 8, 8, 8 provided at four corners, and a central portion of the base body 9 At least two concrete mixers 10 and 10 attached so that the discharge side is located rearward at the close part, in the form for carrying out the present invention, two concrete mixers 10 and 10; The squeeze-type concrete pump 11 and the water tank 12 attached to the rear part of the vehicle body 5 and the ready-mixed concrete produced by the two concrete mixers 10 and 10 attached to the base body 9 are used as the squeeze-type concrete pump 11. Ready-mixed concrete transfer device 13 for transferring to the base, the crane 6 attached to the front of the base body 9, the outrigger 7, the hydraulic cylinders 8, 8, 8, 8, two concrete mixers 10, 10, squeeze-type concrete A hydraulic power unit 14 for driving the pump 11, the ready-mixed concrete transfer device 13 and the like, a work table 15 attached to the rear portion of the base body 9, and a metering supply unit 16 provided as necessary.

  The two concrete mixers 10 and 10 are pivotally supported by a support base 17 fixed to the base body 9 and one end side of the support base 17 having discharge ports 18 and 18 so as to be rotatable. The concrete mixer drums 20, 20 are formed so that the substantially cylindrical concrete mixer drums 20, 20, and the discharge ports 18, 18 of the concrete mixer drums 20, 20 can be positioned downward. One end of each pivot is pivotally supported by the support base 17 by pivot brackets 21, 21, and the other end is pivoted by a pivot bracket 22, 22 near the other end of the concrete mixer drum 20, 20. Rotating mechanisms 24, 24 using supported hydraulic cylinders 23, 23, and an open / close door 25 for opening and closing the discharge ports 18, 18 of the concrete mixer drums 20, 20. 25, and a stirring device 26 and 26 respectively provided on the concrete mixer drum 20 and 20.

  The open / close doors 25 and 25 are pivotally attached to the one end walls 20a and 20a of the concrete mixer drums 20 and 20 by pivotal metal fittings 27, 27, 27 and 27 so that the discharge ports 18 and 18 can be opened and closed. Opening / closing door bodies 29, 29 having a pair of brackets 28, 28, and one end portions pivotally supported by the pair of brackets 28, 28 of the opening / closing door bodies 29, 29 by pivot pins 30, 30, and the other end portions. Is composed of open / close door hydraulic cylinders 32 and 32 that are pivotally supported on the one end walls 20a and 20a by pivot support fittings 31 and 31 to open and close the open / close door main bodies 29 and 29.

  The agitating devices 26, 26 are rotations rotatably attached to bearings 33, 33 attached to substantially central portions of the one end walls 20a, 20a and the other end walls 20b, 20b of the concrete mixer drums 20, 20, respectively. Shafts 34, 34, agitation bars 35, 35 fixed to the rotary shafts 34, 34, and support shafts 36, 36 fixed to the other end walls 20b, 20b. The hydraulic motors 37 and 37 are configured to rotate the motor 34.

  As shown in FIGS. 4 to 7, the ready-mixed concrete transfer device 13 has an expanded upper portion and a portion closer to the central portion than both ends is formed with a large diameter. The formed hopper 39, and left and right blades 40 having a larger diameter at the center side than both ends rotatably attached to the hopper 39 so as to guide the ready-mixed concrete discharged into the hopper 39 to the discharge port 38. , 41 and a hydraulic drive pump 43 attached to one end of the hopper 39 for rotationally driving the screw shaft 42, and a discharge port of the hopper 39 of the hopper device 44. 38 is attached to the hopper 39 at a predetermined angle near the rear end, and is rotatably attached to the discharge cylinder 45. Screw shaft 47 screw 46 is fixed, thereby rotating the screw shaft 47, and a discharge device 49 consisting of a hydraulic drive pump 48. which is attached to a rear end portion of the discharge tube 45.

  The ready-mixed concrete manufacturing apparatus 1 having the above-described configuration drives and carries the truck 2 in the state shown in FIG. 1 with the base body 9 lowered to the site where the ready-mixed concrete is placed, and at the ready-mixed concrete factory and the concrete aggregate factory 7. The measured concrete aggregate 50, cement 51, water, etc. are carried using a truck.

When ready-mixed concrete is used, it is fixed to the ground with the outrigger 7, the base body 9 is in the state shown in FIG. 1 or 14, and the concrete aggregate 50 and cement 51 are put into the concrete mixers 10 and 10 with the crane 6. Raw concrete is produced by charging the concrete mixer drums 20 and 20 through the ports 19 and 19 and also adding the weighed water and stirring them with the stirring devices 26 and 26. In this case, the two concrete mixers 10 and 10 are operated at different times.
The ready-mixed concrete produced by the concrete mixers 10 and 10 is rotated using the rotation mechanisms 24 and 24 so that the concrete mixer drums 20 and 20 are rotated so that the discharge ports 18 and 18 are at the lower part, and the doors 25 and 25 are opened. By opening, it is discharged into the hopper 39 of the upper unit 44 of the ready-mixed concrete transfer device 13, and discharged from the discharge port 38 by the rotation of the screw shaft 42 to which the left and right blades 40, 41 are attached by driving the hydraulic drive pump 43. It is discharged into the discharge cylinder 45 of the device 49, transferred to the squeeze type concrete pump 11 by the screw 46 of the screw shaft 49 rotated by the hydraulic drive pump 48, and to the site where the ready-mixed concrete is placed by the squeeze type concrete pump 11. Be transported.
[Different forms for carrying out the invention]

  Next, different modes for carrying out the present invention shown in FIGS. 15 to 20 will be described. In the description of these different modes for carrying out the present invention, the same components as those in the best mode for carrying out the present invention are designated by the same reference numerals and redundant description is omitted. To do.

The second embodiment for carrying out the present invention shown in FIGS. 15 to 17 is mainly different from the best first embodiment for carrying out the present invention in that the base body 9 is fixedly fixed to the vehicle body 5. Even with the ready-mixed concrete manufacturing apparatus 1A configured as described above, the same operational effects as those of the best first embodiment for carrying out the present invention can be obtained.
Similar effects can be obtained by using a platform fixed to the vehicle body instead of the base body 9.

  The third embodiment for carrying out the present invention shown in FIGS. 18 to 20 is mainly different from the best first embodiment for carrying out the present invention in that a squeeze type concrete pump is not installed. Even if configured in this manner, the concrete production apparatus 1B can be used to obtain the same effects as those of the best first embodiment for carrying out the present invention by using a concrete pump truck.

  INDUSTRIAL APPLICABILITY The present invention is used in the industry for manufacturing ready-mixed concrete manufacturing equipment and ready-mixed concrete transfer equipment.

The side view of the best 1st form for implementing this invention. The top view of the best 1st form for implementing this invention. The rear view of the best 1st form for implementing this invention. The top view of the transfer apparatus of the ready-mixed concrete of the best 1st form for implementing this invention. BRIEF DESCRIPTION OF THE DRAWINGS The front view of the transfer apparatus of the ready concrete of the best 1st form for implementing this invention. The side view of the transfer apparatus of the ready concrete of the best 1st form for implementing this invention. Sectional drawing which follows the 7-7 line | wire of FIG. The top view of the concrete mixer of the best 1st form for implementing this invention. The side view of the concrete mixer of the best 1st form for implementing this invention. The rear view of the concrete mixer of the best 1st form for implementing this invention. Sectional drawing which follows the 11-11 line of FIG. Explanatory drawing of the state which throws in the concrete aggregate and cement of the best 1st form for implementing this invention. Explanatory drawing of the state which uses the concrete pump of the best 1st form for implementing this invention. Explanatory drawing of the state which does not use the concrete pump of the best 1st form for implementing this invention. The side view of the 2nd form for carrying out the present invention. The top view of the 2nd form for carrying out the present invention. The rear view of the 2nd form for carrying out the present invention. The side view of the 3rd form for carrying out the present invention. The top view of the 3rd form for carrying out the present invention. The rear view of the 3rd form for carrying out the present invention.

Explanation of symbols

1, 1A, 1B: Production equipment for ready-mixed concrete,
2: Truck, 3: Driver's cab,
4: loading platform, 5: car body,
6: Crane, 7: Outrigger,
8: Hydraulic cylinder, 9: Base body,
10: Concrete mixer,
11: Squeeze type concrete pump,
12: Water tank, 13: Ready-mixed concrete transfer device,
14: Hydraulic power unit 15: Work table
16: Metering unit 17: Support base
18: outlet, 19: inlet,
20: Concrete mixer drum
21: Pivot bracket, 22: Pivot bracket,
23: Hydraulic cylinder, 24: Rotating mechanism,
25: Open / close door, 26: Stirrer,
27: Pivot bracket, 28: Bracket,
29: Opening / closing door body, 30: Pivoting pin,
31: Pivot bracket 32: Hydraulic cylinder for door
33: bearing, 34: rotating shaft,
35: Stirring bar, 36: Support bracket,
37: Hydraulic motor, 38: Discharge port,
39: Hopper, 40: Left blade,
41: Right blade, 42: Screw shaft,
43: Hydraulic drive pump, 44: Hopper device,
45: discharge cylinder, 46: screw,
47: Screw shaft, 48: Hydraulic drive pump,
49: Discharge device, 50: Concrete aggregate,
51: Cement.

Claims (3)

A base body installed on the truck, at least two concrete mixers attached to the base body, and a central lower part for receiving the ready-mixed concrete discharged from the two or more concrete mixers attached to the base body A hopper device using a screw conveyor having a discharge port and capable of transferring ready-mixed concrete to the center by driving, and a screw conveyor for transferring ready-mixed concrete discharged from the discharge port of the hopper device to a squeeze type concrete pump or the like Ready-mixed concrete comprising: a ready-mixed concrete transfer device comprising a used discharging device; and a hydraulic power unit for driving the two or more concrete mixers, the ready-mixed concrete transfer device, and the like attached to the base body. Manufacturing equipment. A base body installed on the truck, at least two concrete mixers attached to the base body, and a central lower part for receiving the ready-mixed concrete discharged from the two or more concrete mixers attached to the base body A hopper device using a screw conveyor that has a discharge port and can transfer ready-mixed concrete to the center by driving, and a screw conveyor that transfers the ready-mixed concrete discharged from the discharge port of this hopper device to a squeeze-type concrete pump. And a squeeze-type concrete pump attached to the base body so as to receive and discharge the ready-mixed concrete transferred by the discharge device of the transfer device. 2 or more attached to the base body A hydraulic power unit that drives a concrete mixer, a ready-mixed concrete transfer device, a squeeze-type concrete pump, and the like; a water tank attached to the base body; and a metering supply unit attached to the base body. Ready-made concrete production equipment. A hopper whose upper part is widened and a part closer to the central part than the both ends is formed in a large diameter. A hopper having a discharge port formed at the bottom of the central part, and the ready-mixed concrete discharged into the hopper to the discharge port. A screw shaft to which left and right blades having a larger diameter from the both ends that are rotatably attached to the hopper are attached, and a hydraulic drive attached to one end of the hopper that drives the screw shaft to rotate. A hopper device composed of a pump, a discharge cylinder in which a portion near the rear end is attached to the hopper at a predetermined angle so as to communicate with a hopper discharge port of the hopper apparatus, and can be rotated in the discharge cylinder Of a ready-mixed concrete comprising a screw shaft attached and a discharge device comprising a hydraulic drive pump attached to a rear end portion of the discharge cylinder for rotationally driving the screw shaft. Feeding apparatus.

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