JP2006247465A - Filter press apparatus - Google Patents

Filter press apparatus Download PDF

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JP2006247465A
JP2006247465A JP2005064161A JP2005064161A JP2006247465A JP 2006247465 A JP2006247465 A JP 2006247465A JP 2005064161 A JP2005064161 A JP 2005064161A JP 2005064161 A JP2005064161 A JP 2005064161A JP 2006247465 A JP2006247465 A JP 2006247465A
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filter
filter cloth
cloth
cloths
cake
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JP4497475B2 (en
Inventor
Akira Dotani
陽 銅谷
Yoshihiko Nakazawa
義彦 中澤
Takashi Ochiai
隆 落合
Yoshio Kimijima
良夫 君嶋
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Tsukishima Kikai Co Ltd
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Tsukishima Kikai Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a technology for removing quickly, easily and inexpensively even solid retained in fibers of a filter cloth. <P>SOLUTION: An filter press apparatus is provided with a filter cloth regeneration means constituted so that one filter cloth 9B of a pair of filter clothes 9A, 9B is fixed to one filter plate 4 facing the filter cloth 9B to form the fixed filter cloth 9B, the other filter cloth 9A is set to freely travel in relation to the other filter plate 4 facing the other filter cloth 9A to form the traveling filter cloth 9A, and the filter clothes 9A, 9B are forcedly dried, and an external force is applied to dried cake attached to the filter clothes 9A, 9B to drop the dried cake C1 from the filter cloth. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、濾布を用いた脱水において濾布に付着したケーキを除去するための技術に関するものである。   The present invention relates to a technique for removing cake adhering to a filter cloth in dehydration using the filter cloth.

フィルタープレス装置は、複数並設された濾板の間に一対の濾布を配置した状態で濾板相互を締め付けて密着させ、濾板間に濾室を形成するとともに、濾布間にスラリーを供給し、液分を濾布を介して排出させて濾布間にケーキを形成し、しかる後、濾板相互および濾布相互を離間させ、濾布間に形成されたケーキを落下排出するものである。   In the filter press apparatus, a pair of filter cloths are arranged between a plurality of filter plates arranged side by side, and the filter plates are fastened and brought into close contact with each other to form a filter chamber between the filter plates and supply slurry between the filter cloths. The liquid is discharged through the filter cloth to form a cake between the filter cloths, and then the filter plates and the filter cloth are separated from each other, and the cake formed between the filter cloths is dropped and discharged. .

フィルタープレス装置には、濾板における濾布との対向面に膨縮自在のダイアフラムを備えた圧搾型のものがある。この圧搾型装置では、濾過に際してダイアフラムを膨出させ、濾布を介してケーキを圧搾する。圧搾型装置は、非圧搾型のものに比べてケーキの含水率を低下させることができるため汎用されている。   2. Description of the Related Art A filter press apparatus includes a squeeze type apparatus that includes a diaphragm that can be expanded and contracted on a surface of a filter plate that faces a filter cloth. In this squeezing type apparatus, the diaphragm is expanded during filtration, and the cake is squeezed through a filter cloth. The squeezing type apparatus is widely used because it can reduce the moisture content of the cake as compared with the non-squeezing type.

また、フィルタープレス装置には、濾布を濾板に固定した濾布固定型の他、濾布を濾板に対して走行自在に構成した濾布走行型装置がある。濾布固定型装置では、濾板相互を離間(開枠)させ、ケーキの自重により濾布からケーキを剥離し排出させるのに対して、濾布走行型では、濾板相互を離間させるとともに、濾板の下側で濾布を巻き取って濾布を下降させ、濾布からケーキを剥離し排出させる。また、濾布固定型装置では、例えばケーキ剥離後において、濾板を開枠させた状態で濾布間に洗浄装置を昇降させて濾布洗浄が行われるのに対して、濾布走行型装置では、例えばケーキ剥離後において、濾布を繰り出す際に、走行移動する濾布面に対して洗浄液を吹き付けて、濾布の洗浄が行われる。   In addition to the filter cloth fixing type in which the filter cloth is fixed to the filter plate, the filter press device includes a filter cloth traveling type device in which the filter cloth is configured to run freely with respect to the filter plate. In the filter cloth fixing type device, the filter plates are separated from each other (open frame), and the cake is peeled off and discharged from the filter cloth by the weight of the cake, whereas in the filter cloth traveling type, the filter plates are separated from each other, The filter cloth is wound on the lower side of the filter plate, the filter cloth is lowered, and the cake is peeled off from the filter cloth and discharged. Further, in the filter cloth fixing type device, for example, after the cake is peeled off, the filter cloth cleaning is performed by moving the cleaning device up and down between the filter cloths with the filter plate open, while the filter cloth traveling type device is used. Then, for example, after the cake is peeled off, when the filter cloth is fed out, the cleaning cloth is sprayed on the surface of the filter cloth that travels and moves to clean the filter cloth.

この対比からも明らかなとおり、濾布固定型装置ではケーキが剥離し難く、残存し易いのに対して、濾布走行型装置では、ケーキの剥離性に優れるものの、濾布の走行機構及び洗浄機構を装備する必要があり、装置コストが嵩むという問題点がある。   As is apparent from this comparison, the cake is difficult to peel and remains in the filter cloth fixing type device, whereas the filter cloth running type device has excellent cake peelability, but the filter cloth running mechanism and washing It is necessary to equip the mechanism, and there is a problem that the device cost increases.

このため、濾板間に配される一対の濾布のうち、ダイアフラムを有する一方の濾板側の濾布を、当該一方の濾板に対して固定し(固定濾布)、他方の濾布をダイアフラムを有しない他方の濾板に対して走行自在に構成(走行濾布)することが提案されている(特許文献1参照)。以下、このような形態を、ダイアフラムの有無に関係なく、濾布片側固定・片側走行型という。   For this reason, of the pair of filter cloths arranged between the filter plates, the filter cloth on the one filter plate side having the diaphragm is fixed to the one filter plate (fixed filter cloth), and the other filter cloth is provided. Has been proposed to be able to travel (running filter cloth) with respect to the other filter plate having no diaphragm (see Patent Document 1). Hereinafter, such a configuration is referred to as a filter cloth one-side fixed / one-side traveling type regardless of the presence or absence of a diaphragm.

このような濾布片側固定・片側走行型では、濾室の一方側からだけダイアフラムによる圧搾力が作用することや、ケーキ排出に先立ってダイアフラムが収縮しダイアフラム側の固定濾布が自由になること、ならびに装置によってはケーキ排出に先立って濾布間に圧縮空気が吹き込まれることに起因して、ケーキ排出の際に、濾布間に形成されたケーキがダイアフラム側の固定濾布から剥離し、反対側の走行濾布に保持されつつ、排出される傾向がある。したがって、ダイアフラムを有しない側にのみ走行機構を設けても、ケーキの排出は可能である。この場合、従来の濾布走行型と比べて走行機構を半分に省略することができ、大幅な装置コストの削減が可能となる。   In such a filter cloth single side fixed / single side traveling type, the squeezing force by the diaphragm acts only from one side of the filter chamber, or the diaphragm contracts prior to discharging the cake and the fixed filter cloth on the diaphragm side becomes free. , As well as depending on the apparatus, due to the compressed air being blown between the filter cloths prior to cake discharge, the cake formed between the filter cloths peels from the fixed filter cloth on the diaphragm side during cake discharge, There is a tendency to be discharged while being held by the running filter cloth on the opposite side. Therefore, the cake can be discharged even if the traveling mechanism is provided only on the side having no diaphragm. In this case, the traveling mechanism can be omitted in half compared to the conventional filter cloth traveling type, and the apparatus cost can be greatly reduced.

しかしながら、上記従来技術では、ケーキがダイアフラム側の濾布から剥離するとはいえ、これはダイアフラムを一方側にのみ装備することの副次的作用であり、その確実性は高いといえるものではない。よって、上記従来技術には、固定濾布にケーキ片等が残留し、目詰まりによる濾布の短命化等の不具合をもたらすおそれが高い。   However, in the above prior art, although the cake peels off from the filter cloth on the diaphragm side, this is a secondary effect of mounting the diaphragm only on one side, and the certainty is not high. Therefore, in the above prior art, cake pieces or the like remain on the fixed filter cloth, and there is a high risk of causing problems such as shortening the life of the filter cloth due to clogging.

この問題点に対して、従来から濾布固定型で行われているように、濾板を開枠させた状態で濾布間に洗浄装置を昇降させて濾布洗浄を行うこともできるが、この場合、濾布走行機構および昇降型洗浄装置の両方を装備することになり、反って装置コストが嵩み、またメンテナンス性も悪化する。
特開昭61−46211号公報
In order to solve this problem, the filter cloth can be washed by raising and lowering the cleaning device between the filter cloths in a state where the filter plate is opened as in the conventional filter cloth fixing type. In this case, both the filter cloth traveling mechanism and the lifting / lowering type cleaning device are provided, and the cost of the device increases, and the maintainability deteriorates.
JP-A 61-46211

そこで、本発明の主たる課題は、濾布片側固定・片側走行型における、濾布の短命化およびメンテナンス性の悪化を防止することにある。   Therefore, a main problem of the present invention is to prevent the filter cloth from being short-lived and deteriorated in maintainability in the filter cloth one-side fixed / one-side traveling type.

上記課題を解決した本発明は次記のとおりである。
<請求項1記載の発明>
複数並設された濾板と、
対向する一対の濾板間に配置された一対の濾布と、
濾板相互を密着させる締め付け手段と、
前記濾布間にスラリーを供給し、液分を濾布を介して排出させて濾布間にケーキを形成する濾過手段と、
濾板相互および濾布相互を離間させ、濾布間に形成されたケーキを落下排出する、開放排出手段と、を備えたフィルタープレス装置において、
前記一対の濾布のうち一方の濾布を、当該一方の濾布が対向する一方の濾板に対して固定してなる固定濾布となし、他方の濾布を、当該他方の濾布が対向する他方の濾板に対して走行自在に構成してなる走行濾布となし、かつ
前記濾布を強制乾燥させた後、濾布および濾布に付着している残留物に外力を与え、濾布から残留物を脱落させる濾布再生手段を備えた、
ことを特徴とするフィルタープレス装置。
The present invention that has solved the above problems is as follows.
<Invention of Claim 1>
A plurality of juxtaposed filter plates;
A pair of filter cloths disposed between a pair of opposed filter plates;
Tightening means for bringing the filter plates into close contact with each other;
A filtration means for supplying a slurry between the filter cloths and discharging a liquid component through the filter cloths to form a cake between the filter cloths;
An open discharge means for separating the filter plates and the filter cloths from each other and dropping and discharging the cake formed between the filter cloths,
One filter cloth of the pair of filter cloths is a fixed filter cloth formed by fixing the filter cloth to one filter plate facing the one filter cloth, and the other filter cloth is the other filter cloth. A traveling filter cloth configured to be able to travel with respect to the other opposite filter plate, and after forcibly drying the filter cloth, an external force is applied to the filter cloth and the residue attached to the filter cloth, Provided with a filter cloth regeneration means for removing the residue from the filter cloth,
The filter press apparatus characterized by the above-mentioned.

(作用効果)
本発明者らは、液体により洗い流すという洗浄一般の考え方から脱して鋭意研究を行った結果、濾布を強制乾燥した後に振動や屈曲等の外力を与えることにより、濾布表面のみならず、濾布の繊維間に保持されている固形分までも効果的に除去できることを知見した。しかも、この方法では、後述する例からも判るように、従来の昇降型洗浄装置を設けるよりもコストが嵩まず、さらに必要に応じて、濾布走行機構における洗浄装置までも省略することができる。本発明は、かかる知見に基づいてなされたものであって、濾布片側固定・片側走行型の装置に強制乾燥による濾布再生を適用することによって、装置コストの大幅な増加を回避し、濾布片側固定・片側走行型の利点を維持しつつも、濾布の再生を確実に行うことができるようになる。
(Function and effect)
The inventors of the present invention have made extensive research from the general idea of washing away with a liquid, and as a result, by applying external force such as vibration and bending after forced drying of the filter cloth, not only the filter cloth surface but also the filter cloth is filtered. It has been found that even solids retained between the fibers of the fabric can be effectively removed. Moreover, in this method, as will be understood from the examples to be described later, the cost is less than that provided by the conventional lifting type cleaning device, and even the cleaning device in the filter cloth traveling mechanism can be omitted as necessary. . The present invention has been made on the basis of such knowledge, and by applying filter cloth regeneration by forced drying to a filter cloth one-side fixed / one-side traveling type apparatus, a significant increase in the apparatus cost can be avoided. The filter cloth can be reliably regenerated while maintaining the advantages of the cloth side fixed / single side running type.

<請求項2記載の発明>
前記濾布再生手段は、濾布に対して乾燥空気、加熱空気、加熱乾燥空気のいずれかを接触させることにより前記強制乾燥を行う強制乾燥手段を備えている、請求項1記載のフィルタープレス装置。
<Invention of Claim 2>
The filter press apparatus according to claim 1, wherein the filter cloth regeneration unit includes a forced drying unit that performs the forced drying by bringing dry air, heated air, or heated dry air into contact with the filter cloth. .

(作用効果)
本発明の強制乾燥方法としては、既存装置への組み込みの容易性、ユーティリティコストの観点から、濾布に対して乾燥空気、加熱空気、加熱乾燥空気のいずれかを接触させる手法が特に好ましい。
(Function and effect)
As the forced drying method of the present invention, a method of bringing dry air, heated air, or heated dry air into contact with the filter cloth is particularly preferable from the viewpoint of ease of incorporation into an existing apparatus and utility cost.

<請求項3記載の発明>
前記強制乾燥手段は、前記濾板を締め付けて濾板間に濾室を形成するとともに、濾室内に濾布を対向配置した状態で前記強制乾燥を行うように構成されている、請求項2記載のフィルタープレス装置。
<Invention of Claim 3>
The said forced drying means is comprised so that the said forced drying may be performed in the state which clamped the said filter plate and formed a filter chamber between filter plates, and has arrange | positioned the filter cloth oppositely in the filter chamber. Filter press equipment.

(作用効果)
濾板を開枠した状態で乾燥空気等を用いると、外部に熱が逃げエネルギー効率が低下するため、本項記載のように、強制乾燥のために濾板を閉枠し、密閉空間内で濾布に対して乾燥空気等を供給する形態を採用するのが好ましい。
(Function and effect)
If dry air or the like is used with the filter plate open, heat will escape to the outside and the energy efficiency will decrease, so as described in this section, the filter plate will be closed for forced drying. It is preferable to adopt a form in which dry air or the like is supplied to the filter cloth.

<請求項4記載の発明>
前記強制乾燥手段は、前記濾布に対して接触させる空気の温度が15〜90℃となるように構成されている、請求項2または3記載のフィルタープレス装置。
<Invention of Claim 4>
The filter press apparatus according to claim 2 or 3, wherein the forced drying means is configured such that the temperature of the air brought into contact with the filter cloth is 15 to 90 ° C.

(作用効果)
濾布に対して接触させる空気の温度は、適宜選択すれば良いが、15℃未満では自然乾燥と殆ど変わりが無く、乾燥効率が低いため好ましくない。また、90℃を超えると濾布を傷めるおそれがあるため好ましくない。
(Function and effect)
The temperature of the air to be brought into contact with the filter cloth may be appropriately selected. However, if it is less than 15 ° C., it is not preferable because it is almost the same as natural drying and the drying efficiency is low. Moreover, since it may damage a filter cloth when it exceeds 90 degreeC, it is unpreferable.

<請求項5記載の発明>
前記濾布再生手段は、濾布に対して振動を与える又は濾布を曲げることにより、濾布から残留物を脱落させる残留物脱落手段を備えている、請求項2〜4のいずれか1項に記載のフィルタープレス装置。
<Invention of Claim 5>
The said filter cloth reproduction | regeneration means is provided with the residue removal means to drop a residue from a filter cloth by giving a vibration with respect to a filter cloth, or bending a filter cloth. The filter press apparatus described in 1.

(作用効果)
濾布に付着した残留物はスクレーパやブラシ等を濾布に接触させて脱落させることもできるが、濾布吊り下げ型のフィルタープレス装置には濾布からの残留物脱落を促すための濾布振動機構が備わっており、また濾布走行型のものでは濾布をロールで巻き取る機構が備わっているため、これら利用してすることにより新たな機器構成を必要とせずに、濾布に対して振動を与える又は濾布を曲げることにより残留物の脱落を図ることができる。
(Function and effect)
Residue adhering to the filter cloth can be removed by bringing a scraper or brush into contact with the filter cloth, but the filter cloth hanging type filter press device is designed to promote the removal of the residue from the filter cloth. A vibration mechanism is provided, and a filter cloth traveling type is equipped with a mechanism for winding the filter cloth with a roll. By using these, the filter cloth can be applied to the filter cloth without requiring a new equipment configuration. The residue can be removed by applying vibration or bending the filter cloth.

<請求項6記載の発明>
前記濾布再生手段による工程を除く脱水作業を繰り返し行うとともに、所定時間経過後に自動的に前記濾布再生手段による工程を割り込ませ、濾布の再生を図るように構成されている、請求項1〜5のいずれか1項に記載のフィルタープレス装置。
<Invention of Claim 6>
The dewatering operation excluding the step by the filter cloth regenerating unit is repeatedly performed, and the process by the filter cloth regenerating unit is automatically interrupted after a predetermined time has elapsed to regenerate the filter cloth. The filter press apparatus of any one of -5.

(作用効果)
このように、所定期間、例えば一日に一回等、本発明の強制乾燥による濾布再生工程を介在させることにより、最小限度のメンテナンス時間で目詰まりの進行を確実に抑制できるようになる。
(Function and effect)
In this way, by interposing the filter cloth regeneration process by forced drying of the present invention for a predetermined period, for example, once a day, the progress of clogging can be reliably suppressed with a minimum maintenance time.

以上のとおり本発明によれば、濾布片側固定・片側走行型のフィルタープレス装置であっても、容易に濾布を再生でき、濾布の短命化およびメンテナンス性の悪化を防止することができるようになる。   As described above, according to the present invention, even with a filter cloth one-side fixed / one-side traveling type filter press apparatus, the filter cloth can be easily regenerated, and the filter cloth can be prevented from shortening its life and deterioration of maintainability. It becomes like this.

以下、本発明の実施形態について添付図面を参照しつつ詳説する。
図1〜図3は、圧搾機構付きの濾布走行型フィルタープレス装置の実施形態を示している。先ず、装置構成について説明する。図1はフィルター機構部1を示しており、この機構部1には、横方向に間隔をおいて配置された固定フレーム2とルーズヘッド3との間に、濾板4が縦方向に沿う姿勢で横方向に複数並設されている。これらの濾板4は両側部に設けられた図示しない連結部材により相互連結されるとともに、その両側に配された主梁6により並設方向に移動自在に支持されており、濾板駆動装置7により一体的に移動され、濾板4相互の接触および離間(開枠)が可能となっている。また、この移動後の濾板4相互の接触状態において、図示しない締付けシリンダ8によりルーズヘッド3が締め付けられると、濾板4相互が密着され、閉枠されるようになっている。
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
1 to 3 show an embodiment of a filter cloth traveling type filter press device with a pressing mechanism. First, the apparatus configuration will be described. FIG. 1 shows a filter mechanism section 1, in which a filter plate 4 is positioned along a vertical direction between a fixed frame 2 and a loose head 3 that are spaced apart in the lateral direction. A plurality are arranged in the horizontal direction. These filter plates 4 are interconnected by connecting members (not shown) provided on both sides, and are supported by a main beam 6 arranged on both sides so as to be movable in the juxtaposed direction. Thus, the filter plates 4 can be brought into contact with and separated from each other (open frame). In addition, when the loose head 3 is tightened by a tightening cylinder 8 (not shown) in the contact state between the filter plates 4 after the movement, the filter plates 4 are brought into close contact with each other and are closed.

濾板4としては、図3に示すように、ダイアフラム4Dを有する濾板4(以下、圧搾濾板ともいう)とダイアフラム4Dを有しない濾板4(以下、受け濾板ともいう)とが交互に配置されている。いずれの濾板4においても、両面に、周縁の肉厚部をなす額縁部4Aおよびこれにより囲まれた中央の凹部4Bが形成されており、圧搾濾板4においては、さらに両側の凹部4B内に板状のダイアフラム4Dが貼り付けられている。閉枠時には受け濾板4の凹部4Bと圧搾濾板4のダイアフラム4Dとにより濾室4Cが形成されるようになっている。   As shown in FIG. 3, as the filter plate 4, a filter plate 4 having a diaphragm 4D (hereinafter also referred to as a pressed filter plate) and a filter plate 4 not having the diaphragm 4D (hereinafter also referred to as a receiving filter plate) are alternately arranged. Is arranged. In any of the filter plates 4, a frame portion 4 </ b> A that forms a thick portion at the periphery and a central recess 4 </ b> B surrounded by the frame portion 4 are formed on both sides. A plate-like diaphragm 4D is affixed to the surface. When the frame is closed, a filter chamber 4C is formed by the recess 4B of the receiving filter plate 4 and the diaphragm 4D of the compressed filter plate 4.

受け濾板4の凹部4Bならびに圧搾濾板のダイアフラム4Dの濾室4C側面には濾液溝dがそれぞれ形成されている。この濾液溝dは、濾過時に、濾板4の下部額縁部に形成された濾液排出口4Fを介して外部に形成された濾液出口12Aに連通するようになる。   Filtrate grooves d are respectively formed on the side of the filter chamber 4C of the recess 4B of the receiving filter plate 4 and the diaphragm 4D of the pressing filter plate. The filtrate groove d communicates with a filtrate outlet 12A formed outside via a filtrate outlet 4F formed in the lower frame portion of the filter plate 4 during filtration.

より好ましい形態では、図4及び図5に示すように、受け濾板4の凹部4B内の全体(一部でも良い)にわたり網板Nが設けられる。網板Nの固定方法は適宜決定できるが、図示のように網板N表面にボスxを設け、固定ネジyをボスxに通して濾板4に対して螺合させる手法が好適である。網板Nは一枚で設置部分全体を覆うように構成しても良いが、設置部分の大きさに応じて図示例のように複数枚並設することもできる。   In a more preferred form, as shown in FIGS. 4 and 5, a net plate N is provided over the whole (or a part of) the recess 4 </ b> B of the receiving filter plate 4. A method of fixing the mesh plate N can be determined as appropriate, but a technique of providing a boss x on the surface of the mesh plate N as shown in the drawing and screwing the fixing screw y through the boss x to the filter plate 4 is suitable. The net plate N may be configured so as to cover the entire installation portion with a single sheet, but a plurality of mesh plates N may be arranged side by side as shown in the example in accordance with the size of the installation portion.

網板Nは適宜選択できるが、図6及び図7に示すように、濾布側をなす表面および受け濾板側をなす裏面の少なくとも一方に、一方側の端部から反対側の端部まで連続する凸条N1を複数本備えたものが好適である。凸条N1は、通常の場合、網板Nの全面にわたり等間隔で平行に形成されているのが好ましいが、網板Nの一部にのみ形成されていても良い。また、この凸条N1は、水平方向と交差する方向、すなわち鉛直方向または斜め方向に沿って延在しているのが好ましい。また、網板Nの表面に凸条N1を形成する場合は、少なくとも網板表面の凸条N1については、水平方向および鉛直方向の両方向と交差する斜め方向に沿って延在させるのが好ましい。   Although the net plate N can be selected as appropriate, as shown in FIGS. 6 and 7, at least one of the front surface forming the filter cloth side and the back surface forming the receiving filter plate side, from one end to the opposite end The thing provided with two or more continuous protrusion N1 is suitable. In general, the ridges N1 are preferably formed in parallel at equal intervals over the entire surface of the mesh plate N, but may be formed only on a part of the mesh plate N. Moreover, it is preferable that this protruding item | line N1 is extended along the direction which cross | intersects a horizontal direction, ie, a vertical direction, or the diagonal direction. Further, when the ridge N1 is formed on the surface of the mesh plate N, at least the ridge N1 on the surface of the mesh plate is preferably extended along an oblique direction intersecting both the horizontal direction and the vertical direction.

図示しないが、網板Nはダイアフラム4Dの濾室4C側面に設けることもできる。また、網板Nを設ける場合、濾板4表面やダイアフラム4D表面の濾液溝dを省略することができる。   Although not shown, the mesh plate N can also be provided on the side surface of the filter chamber 4C of the diaphragm 4D. Further, when the mesh plate N is provided, the filtrate groove d on the surface of the filter plate 4 or the surface of the diaphragm 4D can be omitted.

一方、圧搾濾板4の下部額縁部には、ダイアフラム4Dとこれに対向する濾板4表面との間に連通する圧力水給排路4Gが形成されており、この圧力水給排路4Gは外部に設けられた圧力水入口15Aおよび出口15Bに連通されている。さらに、圧搾濾板4の上部額縁部における受け濾板4側面にはスラリー供給路4iが開口しており、このスラリー供給路4iに対してはスラリー供給ヘッダHを介して、外部に設けられたスラリー入口10および圧縮空気入口16がそれぞれ連通されている。またスラリー供給ヘッダHにはヘッダ洗浄水入口17および出口18がそれぞれ連通されている。これら供給ヘッダHの各入口および出口10,16〜18には経路切り替えのためのバルブ10V、V5、V4、16V〜18Vがそれぞれ介在されている。また、濾板4下方には、ケーキの排出コンベア13が設けられている。   On the other hand, a pressure water supply / discharge passage 4G communicating with the diaphragm 4D and the surface of the filter plate 4 opposite to the diaphragm 4D is formed in the lower frame portion of the compressed filter plate 4. It communicates with a pressure water inlet 15A and an outlet 15B provided outside. Furthermore, a slurry supply path 4i is opened on the side surface of the receiving filter plate 4 in the upper frame portion of the compressed filter plate 4, and the slurry supply path 4i is provided outside via a slurry supply header H. The slurry inlet 10 and the compressed air inlet 16 are communicated with each other. In addition, a header cleaning water inlet 17 and an outlet 18 are communicated with the slurry supply header H, respectively. Valves 10V, V5, V4, and 16V to 18V for switching paths are interposed in the inlets and outlets 10 and 16 to 18 of the supply header H, respectively. A cake discharge conveyor 13 is provided below the filter plate 4.

濾板4間には、一対の濾布9A,9Bが配されており、このうち一方の濾布9Bは、当該一方の濾布9Bが対向する一方の濾板4に対して固定されている(固定濾布)。固定濾布9Bは、ダイアフラム4D側の濾布9Bとするのが好ましい。固定方法は特に限定されないが、図示形態のように、固定濾布9Bを濾板4の両面に配置できる場合には、両濾布9Bの周縁部を濾板4の周囲、例えば上面および下面に回り込ませ、対向する両濾布9Bの周縁部相互を結束バンド等の連結手段により連結することで、両濾布9Bを濾板4に対して固定することができる。また、図示するように、固定濾布9Bの上部には、圧搾濾板4の上部額縁部のスラリー供給路4iと連通される濾布供給口9iが形成されている。   A pair of filter cloths 9A and 9B are disposed between the filter plates 4, and one of the filter cloths 9B is fixed to the one filter plate 4 facing the one filter cloth 9B. (Fixed filter cloth). The fixed filter cloth 9B is preferably a filter cloth 9B on the diaphragm 4D side. The fixing method is not particularly limited, but when the fixed filter cloth 9B can be disposed on both sides of the filter plate 4 as shown in the figure, the peripheral portions of both filter cloths 9B are arranged around the filter plate 4, for example, the upper surface and the lower surface. The two filter cloths 9B can be fixed to the filter plate 4 by wrapping around and connecting the peripheral portions of the two filter cloths 9B facing each other by connecting means such as a binding band. Further, as shown in the figure, a filter cloth supply port 9i that communicates with the slurry supply path 4i in the upper frame portion of the compressed filter plate 4 is formed at the upper part of the fixed filter cloth 9B.

他方の濾布9Aは、当該他方の濾布9Aが対向する他方の濾板4に対して走行自在に構成されている(走行濾布)。走行濾布9Aは、ダイアフラム4Dを有しない側の濾布9Aとするのが好ましい。より詳細には、濾板4の上部に濾布駆動装置70が設けられており、走行濾布9Aの上端部はこの濾布駆動装置70により昇降自在なように吊り下げ支持されている。濾布9の下端部は濾板下方に設けられたリターンロール80を介して、リターンロール80よりも上方に設けられた巻き取りロール81に巻き付けられるように構成されている。従って、巻き取りロール81により濾布9を巻き取ると、濾布9は次第に下降しながら巻き取られていく。   The other filter cloth 9A is configured to be able to travel with respect to the other filter plate 4 facing the other filter cloth 9A (traveling filter cloth). The traveling filter cloth 9A is preferably a filter cloth 9A on the side not having the diaphragm 4D. More specifically, the filter cloth driving device 70 is provided on the upper portion of the filter plate 4, and the upper end portion of the traveling filter cloth 9 </ b> A is supported by being suspended by the filter cloth driving device 70 so as to be lifted and lowered. The lower end portion of the filter cloth 9 is configured to be wound around a take-up roll 81 provided above the return roll 80 via a return roll 80 provided below the filter plate. Therefore, when the filter cloth 9 is wound up by the take-up roll 81, the filter cloth 9 is wound while being gradually lowered.

濾布片側固定・片側走行型の装置の場合、固定濾布9Bにおけるケーキ接触面のケーキ剥離性は、走行濾布9Aにおけるケーキ接触面のケーキ剥離性よりも高くなるように構成するのが好ましい。このような構成は、具体的には、固定濾布9Bと走行濾布9Aとの間で、材質、糸の形態、織組織の種類、および表面加工等、ケーキ剥離性に影響を及ぼす要素の少なくとも一つを異ならしめることにより達成できる。   In the case of the filter cloth single side fixed / single side traveling type apparatus, it is preferable that the cake peelability of the cake contact surface of the fixed filter cloth 9B is higher than the cake peelability of the cake contact surface of the travel filter cloth 9A. . Such a configuration specifically includes elements that affect the cake peelability between the fixed filter cloth 9B and the traveling filter cloth 9A, such as the material, the form of the yarn, the type of woven structure, and the surface treatment. This can be achieved by making at least one different.

濾布9A,9Bの材質としては、ポリプロピレン、ポリエステル、ナイロン、塩化ビニリデン、コーネックス、テフロン、アクリル、綿等を選択できる。ナイロン、ポリエステル、塩化ビニリデンは他のものと比べてケーキ剥離性に優れるため、固定濾布9Bに適している。また、ポリプロピレンはナイロン等に比べてケーキ剥離性に劣るが、耐薬品性に優れ、強靭な繊維であるため、走行濾布9Aに適している。   As a material of the filter cloths 9A and 9B, polypropylene, polyester, nylon, vinylidene chloride, Conex, Teflon, acrylic, cotton, or the like can be selected. Nylon, polyester, and vinylidene chloride are suitable for the fixed filter cloth 9B because they have excellent cake peelability compared to other materials. Polypropylene is inferior in cake peelability compared to nylon or the like, but is excellent in chemical resistance and tough fiber, and is therefore suitable for the running filter cloth 9A.

濾布9A,9Bの糸の形態としては、モノフィラメント糸(単繊維)、マルチフィラメント糸(長繊維)、スパン糸(紡績糸)、交撚糸、加工糸等を選択できる。一般に、モノフィラメント糸はケーキ剥離性が高いため固定濾布9Bに適しており、マルチフィラメント糸はモノフィラメント糸に比べるとケーキ剥離性に劣るため、走行濾布9Aに適している。   As the form of the yarns of the filter cloths 9A and 9B, a monofilament yarn (single fiber), a multifilament yarn (long fiber), a spun yarn (spun yarn), a twisted yarn, a processed yarn and the like can be selected. In general, the monofilament yarn is suitable for the fixed filter cloth 9B because of its high cake peelability, and the multifilament yarn is suitable for the traveling filter cloth 9A because it is inferior in cake peelability compared to the monofilament yarn.

濾布9A,9Bの織組織の種類としては、平織、綾織、朱子織等を選択できる。一般に、朱子織は縦糸が表面に多く出て滑らかであり、ケーキ剥離性に優れるため固定濾布9Bに適しており、これと比べて平織、綾織はケーキ剥離性に劣るため走行濾布に適している。平織と綾織とを比べると、綾織の方がケーキ剥離性のみならず、濾過量、清澄度、目詰まり、洗浄回復等の諸特性に優れるため好ましい。   Plain weave, twill weave, satin weave and the like can be selected as the type of weave structure of the filter cloths 9A and 9B. In general, satin weave is smooth with a lot of warp on the surface and is excellent in cake peelability, so it is suitable for fixed filter cloth 9B. Compared to this, plain weave and twill weave are suitable for running filter cloth because of poor cake peelability. ing. Compared with plain weave and twill weave, twill weave is preferred because it is excellent not only in cake peelability but also in various properties such as filtration amount, clarity, clogging, and recovery of washing.

濾布9A,9Bには、ケーキ剥離性を向上または低下させる表面加工を施すことができる。前者の例としてはシリコン加工、フッ素加工等を用いることができ、後者の例としては粗面化加工、毛羽立ち加工等を用いることができる。   The filter cloth 9A, 9B can be subjected to a surface treatment for improving or reducing cake peelability. Silicon processing, fluorine processing, or the like can be used as the former example, and surface roughening, fluffing, or the like can be used as the latter example.

なお、ケーキ剥離性が高くなるからといって、材質をナイロン等にしたり、糸の形態をモノフィラメントとしたり、朱子織としたりすることが、固定濾布9Bに限定されるわけではない。走行濾布9Aよりも固定濾布9Bの方が、濾布としてのケーキ剥離性が高くなる限り、ケーキ剥離性に影響を及ぼす要素は適宜選択できる。好ましい組み合わせとしては、少なくとも縦糸をナイロンまたはポリエステルのモノフィラメント糸を朱子織してなる固定濾布9Bと、ナイロン、ポリエステルまたはポリプロピレンのマルチフィラメント糸を平織り、綾織り、杉綾織りまたは朱子織してなる走行濾布9Aとの組み合わせを挙げることができる。特に好ましい組み合わせは、ナイロンまたはポリエステルのモノフィラメント糸を朱子織してなる固定濾布9Bと、ポリプロピレンのマルチフィラメント糸を平織または綾織してなる走行濾布9Aとの組み合わせである。   It should be noted that just because the cake peelability is high, the material is not limited to the fixed filter cloth 9B, such as nylon or the like, the monofilament or the satin weave. As long as the fixed filter cloth 9B has higher cake peelability as the filter cloth than the traveling filter cloth 9A, elements that affect the cake peelability can be appropriately selected. As a preferred combination, at least a fixed filter cloth 9B in which warp yarn is made of nylon or polyester monofilament yarn, and multifilament yarn of nylon, polyester, or polypropylene are plain weave, twill weave, cedar weave, or satin weave. A combination with the filter cloth 9A can be mentioned. A particularly preferred combination is a combination of a fixed filter cloth 9B formed by satin weaving nylon or polyester monofilament yarns and a traveling filter cloth 9A formed by plain or twill weave polypropylene multifilament yarns.

他方、以上に述べた装置機構部に対して、図2に示すように、スラリー供給手段、圧力水の供給手段、洗浄液(水等)の供給手段、圧縮空気供給手段および乾燥手段が接続される。具体的には、スラリーを一時的に貯留するスラリータンク20が設置され、その貯留スラリーがスラリーポンプ21によってスラリー入口10に対して供給されるようになっている。スラリー入口10はスラリータンク20に対する直接接続にも切り替え可能なように配管されている。また、圧力水タンク60が設置され、そこに貯留された水が圧力水ポンプ61により圧力水入口15Aに供給されるように配管されている。圧力水タンク60は圧力水出口15Bに対しても連通されている。また、洗浄液タンク90が設けられており、そこに貯留された洗浄液が洗浄ポンプ91を介してヘッダ洗浄液入口17に供給されるように配管され、ヘッダ洗浄液出口18はスラリータンク20に連通されている。さらにまた、エアコンプレッサ30およびそこから供給される圧縮空気を一時的に貯留する圧縮空気タンク31が設置されており、圧縮空気タンク31の出側は圧縮空気入口16に連通されている。   On the other hand, as shown in FIG. 2, slurry supply means, pressure water supply means, cleaning liquid (water, etc.) supply means, compressed air supply means and drying means are connected to the apparatus mechanism described above. . Specifically, a slurry tank 20 for temporarily storing the slurry is installed, and the stored slurry is supplied to the slurry inlet 10 by the slurry pump 21. The slurry inlet 10 is piped so that it can be switched to a direct connection to the slurry tank 20. In addition, a pressure water tank 60 is installed, and the water stored therein is piped so as to be supplied to the pressure water inlet 15 </ b> A by the pressure water pump 61. The pressure water tank 60 is also communicated with the pressure water outlet 15B. In addition, a cleaning liquid tank 90 is provided, and the cleaning liquid stored therein is piped so as to be supplied to the header cleaning liquid inlet 17 via the cleaning pump 91, and the header cleaning liquid outlet 18 is communicated with the slurry tank 20. . Furthermore, an air compressor 30 and a compressed air tank 31 for temporarily storing compressed air supplied from the air compressor 30 are installed, and the outlet side of the compressed air tank 31 communicates with the compressed air inlet 16.

また、スラリー供給ヘッダHに対しては、バルブ19Vを有する乾燥空気等入口19が設けられており、この入口19を介して強制乾燥手段40が接続されている。強制乾燥手段40としては、乾燥空気、加熱空気または乾燥加熱空気を供給する装置の他、真空ポンプ等の空気吸引装置、脱湿装置も用いることができる。図8は、乾燥空気等供給装置の一例を示しており、エアコンプレッサや送風ファン等の空気供給手段200からの空気を圧縮空気タンク201に一時的に貯留した後に、利用先へ供給するものである。予め乾燥された又は加熱された空気を供給する場合には、圧縮空気タンク201を省略して直接に供給することも可能である。乾燥空気を供給する場合、除湿機202を用いることができる。除湿機202は、図示形態では空気供給手段200と圧縮空気タンク201との間に介在されている。また、加熱空気を供給する場合、圧縮空気タンク201に加熱手段203を設け、タンク201内の空気を連続的に加熱することもできる。加熱手段203としては、例えば蒸気や温水等の加熱媒体を熱源とする熱交換器や燃料や電気によるヒータを用いることができ、タンク内に設けるタイプのものでも、タンク外周面に設けるジャケット式のものも使用できる。   The slurry supply header H is provided with an inlet 19 such as dry air having a valve 19 </ b> V, and a forced drying means 40 is connected through the inlet 19. As the forced drying means 40, an air suction device such as a vacuum pump or a dehumidifying device can be used in addition to a device that supplies dry air, heated air, or dry heated air. FIG. 8 shows an example of a supply device such as dry air, which temporarily stores air from the air supply means 200 such as an air compressor or a blower fan in the compressed air tank 201 and then supplies it to the user. is there. When supplying pre-dried or heated air, the compressed air tank 201 can be omitted and supplied directly. When supplying dry air, the dehumidifier 202 can be used. The dehumidifier 202 is interposed between the air supply means 200 and the compressed air tank 201 in the illustrated embodiment. Moreover, when supplying heated air, the heating means 203 can be provided in the compressed air tank 201, and the air in the tank 201 can also be heated continuously. As the heating means 203, for example, a heat exchanger using a heating medium such as steam or hot water or a heater using fuel or electricity can be used. Even a type provided in the tank is a jacket type provided on the outer peripheral surface of the tank. Things can also be used.

強制乾燥手段40に用いる乾燥空気としては、湿度50%以下に乾燥させたものを好適に用いることができる。加熱空気としては、蒸気等の熱源により温度15〜90℃程度、特に30〜90℃程度に加熱した空気を好適に用いることができる。乾燥加熱空気としては、これら湿度範囲及び温度範囲のものを好適に用いることができる。   As the dry air used for the forced drying means 40, those dried to a humidity of 50% or less can be suitably used. As the heated air, air heated to a temperature of about 15 to 90 ° C., particularly about 30 to 90 ° C. by a heat source such as steam can be suitably used. As the dry heated air, those having a humidity range and a temperature range can be suitably used.

強制乾燥手段40からの乾燥空気等は、スラリー供給経路以外の給排経路を利用したり、別途専用の乾燥空気等の供給路を介して供給したりすることができる。   Dry air or the like from the forced drying means 40 can be supplied through a supply / discharge path other than the slurry supply path, or can be supplied via a separate supply path such as dedicated dry air.

次に、上記装置を用いた脱水方法について図9に基づき説明する。先ず、走行濾布9Aを上昇させ濾板4,4間に位置させた状態で、濾板4,4相互を接触させ、締付けシリンダを作動させて、濾板4,4相互の密着により濾板4,4間に濾室4Cを形成する。この状態で、濾布9Aのスラリー供給口9iと濾板額縁部のスラリー供給路4iとが連通される。次いで、スラリー入口バルブ10Vを開け、ヘッダ洗浄液入口バルブ17Vおよび出口バルブ18V、圧縮空気入口バルブ16Vを閉じた状態でスラリーポンプ21を作動させ、スラリーを各濾室4Cの濾布9A,9B間に供給する。濾布9A,9B間に供給されたスラリーは、後から供給されてくるスラリーの供給圧により圧力を受け、液分が濾布9A,9Bを介して濾布9A,9B外へ排出される。この濾液は濾液溝dを通り、濾液排出口4Fを介して濾液出口12Aより外部に排出される。   Next, a dehydration method using the above apparatus will be described with reference to FIG. First, with the traveling filter cloth 9A raised and positioned between the filter plates 4 and 4, the filter plates 4 and 4 are brought into contact with each other, the tightening cylinder is operated, and the filter plates 4 and 4 are brought into close contact with each other. A filter chamber 4C is formed between the four and four. In this state, the slurry supply port 9i of the filter cloth 9A communicates with the slurry supply path 4i of the filter plate frame portion. Next, the slurry inlet valve 10V is opened, and the slurry pump 21 is operated with the header cleaning liquid inlet valve 17V, the outlet valve 18V, and the compressed air inlet valve 16V closed, and the slurry is placed between the filter cloths 9A and 9B in each filter chamber 4C. Supply. The slurry supplied between the filter cloths 9A and 9B receives pressure due to the supply pressure of the slurry supplied later, and the liquid component is discharged out of the filter cloths 9A and 9B through the filter cloths 9A and 9B. This filtrate passes through the filtrate groove d, and is discharged to the outside from the filtrate outlet 12A via the filtrate outlet 4F.

特に、表面または裏面に凸条N1を有する網板Nが設けられている場合には、網板Nの凸条N1,N1間に形成される隙間が、網板Nの一方側端面から他方側端面まで連通するようになり、濾液はこの隙間を通り排出される。よって、このような隙間が形成されない単なる網板と比べて、濾液の排出効率が顕著に向上し、更なるろ過効率の向上を図ることができる。なお、この凸条N1が網板Nの少なくとも裏面に形成されていると、より確実に、網板Nと濾板4表面との間に排水通路が形成されるため、特に好ましい。また、網板Nの凸条N1が、水平方向と交差する方向に沿って延在していると濾液排出性能が高くなるため好ましい。   In particular, when the mesh plate N having the ridges N1 is provided on the front surface or the back surface, the gap formed between the ridges N1, N1 of the mesh plate N is from the one side end surface of the mesh plate N to the other side. The end surface is communicated and the filtrate is discharged through this gap. Therefore, compared with a simple net plate in which such a gap is not formed, the filtrate discharge efficiency is remarkably improved, and the filtration efficiency can be further improved. In addition, it is particularly preferable that the ridges N1 are formed on at least the back surface of the mesh plate N because a drainage passage is more reliably formed between the mesh plate N and the surface of the filter plate 4. Further, it is preferable that the protrusion N1 of the mesh plate N extends along the direction intersecting the horizontal direction because the filtrate discharging performance is enhanced.

スラリーの供給開始から所定時間が経過したならば、スラリー供給ポンプ21を停止させ、圧力水ポンプ61を作動させるとともに、圧力水入口バルブV5を開けてダイアフラム4D内へ圧力水を供給し、ダイアフラム4Dを膨出させる。これにより濾布9A,9B間のろ過ケーキはさらに圧搾されて低水分ケーキとなる。   When a predetermined time has elapsed from the start of slurry supply, the slurry supply pump 21 is stopped, the pressure water pump 61 is operated, and the pressure water inlet valve V5 is opened to supply pressure water into the diaphragm 4D. Bulge. Thereby, the filter cake between the filter cloths 9A and 9B is further squeezed into a low moisture cake.

濾過・圧搾が完了したならば、圧力水供給ポンプ61を停止させるとともに、圧力水出口バルブV4を開けて、圧力水を圧力水タンク60に返送する。また、スラリー入口バルブ10Vを開けたままでスラリー入口バルブ10Vの接続をスラリータンク20に切り替えるとともに、洗浄液入口バルブ17V、洗浄液出口バルブ18Vおよび圧縮空気入口バルブ16Vを開け、洗浄液供給ポンプ91を作動させ、スラリー供給ヘッダH内に洗浄液および圧縮空気を供給し、ヘッダH内に残留したスラリーをスラリー供給経路を介してスラリータンク20に返送する。ヘッダH内の洗浄が完了したら、洗浄液供給ポンプ91を停止させるとともに洗浄液出口バルブ18Vを閉じて、圧縮空気をスラリー供給経路を介して濾室4C内に供給し、濾液溝dに残留するスラリーを濾液排出口4Fを介して排出する。   If filtration and pressing are completed, the pressure water supply pump 61 is stopped and the pressure water outlet valve V4 is opened to return the pressure water to the pressure water tank 60. Further, while the slurry inlet valve 10V is kept open, the connection of the slurry inlet valve 10V is switched to the slurry tank 20, the cleaning liquid inlet valve 17V, the cleaning liquid outlet valve 18V and the compressed air inlet valve 16V are opened, and the cleaning liquid supply pump 91 is operated. Cleaning liquid and compressed air are supplied into the slurry supply header H, and the slurry remaining in the header H is returned to the slurry tank 20 via the slurry supply path. When the cleaning of the header H is completed, the cleaning liquid supply pump 91 is stopped and the cleaning liquid outlet valve 18V is closed, and compressed air is supplied into the filter chamber 4C through the slurry supply path, and the slurry remaining in the filtrate groove d is removed. Drain through the filtrate outlet 4F.

かかるブロー工程が終了したならば、圧縮空気入口バルブ16Vを閉じ圧縮空気の供給を停止して開枠を行う。すなわち、締め付けシリンダが開放された後、濾板駆動装置7により濾板4が離間移動され、開枠状態とされる。しかる後、巻き取りロール81を駆動して、濾布を下降させ、リターンロール80を介して上方に折り返して巻き取る。この折り返し(濾布の屈曲)により、ケーキCが濾布9から剥離され下方のコンベヤ13上に排出される。   When the blow process is completed, the compressed air inlet valve 16V is closed to stop the supply of compressed air, and the frame is opened. That is, after the tightening cylinder is released, the filter plate 4 is moved away by the filter plate driving device 7 to be in an open frame state. Thereafter, the take-up roll 81 is driven to lower the filter cloth, and it is folded back and wound up via the return roll 80. By this folding (bending of the filter cloth), the cake C is peeled from the filter cloth 9 and discharged onto the conveyor 13 below.

特に、網板Nが設けられている場合、図10に示すように、ろ過時においては濾布9AおよびケーキCの両方が網板Nの孔内に押し込まれるが、ケーキ排出時においては、濾布9Aは網板Nの孔内から抜け出して平坦になるのに対して、ケーキCは平坦にはならず、網板Nの孔と対応する部分に凸部が残る。この結果、濾布9AがケーキCの凸部を押し上げて剥離するように作用し、ケーキCの剥離が促進されるようになる。この点に関して、網板表面の凸条N1が、水平方向および鉛直方向の両方向と交差する斜め方向に沿って延在していると、濾布9AからケーキCに対して作用する剥離力が斜め方向に沿って作用する。この場合、斜め方向の剥離力は鉛直方向成分と水平方向成分とを有する。したがって、剥離力が濾布9A全面にわたって作用し易くなり、ケーキCが濾布9Aに残留し難くなる。   In particular, when the mesh plate N is provided, as shown in FIG. 10, both the filter cloth 9A and the cake C are pushed into the holes of the mesh plate N at the time of filtration. The cloth 9A comes out of the hole of the mesh plate N and becomes flat, whereas the cake C does not become flat, and a convex portion remains in a portion corresponding to the hole of the mesh plate N. As a result, the filter cloth 9 </ b> A acts to push up the convex portion of the cake C and peel off, and the peeling of the cake C is promoted. With respect to this point, when the ridge N1 on the surface of the mesh plate extends along an oblique direction intersecting both the horizontal and vertical directions, the peeling force acting on the cake C from the filter cloth 9A is oblique. Acts along the direction. In this case, the peeling force in the oblique direction has a vertical component and a horizontal component. Therefore, the peeling force easily acts on the entire surface of the filter cloth 9A, and the cake C hardly remains on the filter cloth 9A.

かくして、上記各工程を1サイクルとして繰り返し脱水作業が行われる。そして、各サイクル毎または複数サイクル毎(例えば一日、一週間または一ヶ月に一回)に、ケーキ排出工程と次の脱水作業における締付け工程との間において、強制乾燥による濾布再生工程が行われる。すなわち図11に示すように、ケーキ排出が完了したならば、一旦濾板4を閉枠した後、バルブ10V,16V〜18Vを閉じ、バルブ19Vを開けて乾燥空気等をスラリー供給ヘッダHを介して濾布9A,9B間に供給する。この乾燥空気等の供給により、濾布及び濾布に付着保持された残留物が強制的に乾燥される。濾板を閉枠しなくても良いが、その場合には外部に熱が逃げエネルギー効率が低下するため、濾板を閉枠した方が良い。   Thus, the dehydration operation is repeated with each of the above steps as one cycle. A filter cloth regeneration process by forced drying is performed between each cake discharge process and the tightening process in the next dewatering operation every cycle or every multiple cycles (for example, once a week, once a week or once a month). Is called. That is, as shown in FIG. 11, once the cake discharge is completed, after the filter plate 4 is closed, the valves 10V, 16V to 18V are closed, the valve 19V is opened, and dry air or the like is passed through the slurry supply header H. And supplied between the filter cloths 9A and 9B. By supplying the dry air or the like, the filter cloth and the residue attached and held on the filter cloth are forcibly dried. The filter plate does not have to be closed, but in that case, it is better to close the filter plate because heat escapes to the outside and energy efficiency decreases.

所定時間経過し乾燥が完了したならば、乾燥空気等の供給を停止する。走行濾布9Aおよび固定濾布9Bに付着した乾燥残留物は、次サイクルのスラリー供給の際に濾布9A,9Bから脱落する。すなわち、スラリー供給の際には濾布9A,9Bが変形するため、この変形によって残留物に外力が加わり、濾布9A,9Bの表面および内部に対する残留物の付着構造が破壊され、残留物片がボロボロと脱落する。脱落した残留物は、次回排出分のケーキに取り込まれて排出されることになる。   When the drying is completed after a predetermined time, supply of dry air or the like is stopped. The dry residue adhering to the traveling filter cloth 9A and the fixed filter cloth 9B drops off from the filter cloths 9A and 9B when the slurry is supplied in the next cycle. That is, since the filter cloths 9A and 9B are deformed when the slurry is supplied, an external force is applied to the residue by the deformation, and the adhesion structure of the residue to the surface and the inside of the filter cloth 9A and 9B is destroyed, and the residue pieces Falls off. The dropped residue is taken into the cake for the next discharge and discharged.

また、走行濾布9Aに付着した残留物を排出させるために、図12に示すように、ケーキ排出工程と同様に濾板4を開枠した後、巻き取りロール81を駆動して、濾布を下降させ、リターンロール80を介して上方に折り返して巻き取る工程を行うことができる。このリターンロールによる折り返し(濾布の屈曲)により、濾布9A表面および内部に対する残留物の付着構造を破壊し、残留物片C1をボロボロと落下・排出させることができる。図示しないが、固定濾布に対しても、表面にローラーを圧接しつつ走行させる等の手法により、機械的かつ直接的に外力を与えて、残留物を脱落させることができる。   Further, in order to discharge the residue adhered to the traveling filter cloth 9A, as shown in FIG. 12, after opening the filter plate 4 in the same manner as the cake discharging step, the winding roll 81 is driven and the filter cloth is driven. Can be lowered and folded back and wound up via the return roll 80. By folding back (bending of the filter cloth) by the return roll, the adhesion structure of the residue on the surface and inside of the filter cloth 9A can be destroyed, and the residue piece C1 can be dropped and discharged. Although not shown, it is possible to drop the residue by applying an external force mechanically and directly to the fixed filter cloth by a method such as running while pressing a roller against the surface.

さらに、このような強制乾燥に代えて又は強制乾燥とともに、ケーキ排出工程と次の脱水作業における締付け工程との間において(強制乾燥を行う場合にはこれに先立って)、図13に示すように、洗浄水を用いた従来の洗浄を行うこともできる。このため、図示形態では、リターンロール80を通過する走行濾布9Aに対して洗浄液を噴射する洗浄液噴射配管100が設けられている。洗浄液噴射配管100は外部に設けられた洗浄液供給ポンプ91に連通されている。   Further, instead of or together with such forced drying, between the cake discharging step and the tightening step in the next dewatering operation (prior to this when forced drying), as shown in FIG. Conventional cleaning using cleaning water can also be performed. For this reason, in the illustrated embodiment, a cleaning liquid injection pipe 100 for injecting a cleaning liquid onto the traveling filter cloth 9 </ b> A passing through the return roll 80 is provided. The cleaning liquid injection pipe 100 communicates with a cleaning liquid supply pump 91 provided outside.

また、濾板4下方に、シリンダ111により濾板4下方を覆う位置とその両側の退避位置との間でそれぞれ移動自在とされた一対のシュート110,110が設けられており、その下方にケーキの排出コンベア13が設けられている。これらのシュート110,110は濾板4下方を覆う位置にあっては洗浄液を受けるパンとして機能するものであり、この機能のために下部に洗浄液出口112が設けられているものである。またシュート110は、退避位置にあっては、排出ケーキCをコンベヤ13上に案内するシュートとして機能するものである。   A pair of chutes 110 and 110 are provided below the filter plate 4 so as to be movable between a position where the cylinder 111 covers the filter plate 4 below and a retreat position on both sides thereof. The discharge conveyor 13 is provided. These chutes 110 and 110 function as a pan for receiving the cleaning liquid at a position covering the lower side of the filter plate 4, and a cleaning liquid outlet 112 is provided at the lower part for this function. Further, the chute 110 functions as a chute for guiding the discharged cake C onto the conveyor 13 in the retracted position.

洗浄に際しては、ケーキ排出に伴い下降した走行濾布9Aを濾布駆動装置70により上昇させる過程で、リターンロール80,80を通過する走行濾布9A表面に対して洗浄液がスプレーされ、走行濾布9Aに付着したケーキが洗い流される。かかる洗浄液による洗浄を併用する場合、例えば、各サイクル毎に洗浄水による洗浄工程を行うとともに、必要に応じて又は定期的に(例えば一日、一週間または一ヶ月に一回)、上記強制乾燥を行うことができる。   At the time of washing, in the process in which the traveling filter cloth 9A that has descended as the cake is discharged is raised by the filter cloth driving device 70, the cleaning liquid is sprayed on the surface of the traveling filter cloth 9A that passes through the return rolls 80 and 80. The cake adhering to 9A is washed away. When using such cleaning with a cleaning solution, for example, a cleaning process with cleaning water is performed for each cycle, and the forced drying is performed as necessary or periodically (for example, once a day, a week, or a month). It can be performed.

ただし、この洗浄形態は走行濾布9Aのみを対象とするものであるため、固定濾布9Bを洗浄できない。そこで、洗浄機構については、従来から固定濾布型フィルタープレス装置で用いられている方式を採用するのが好ましい。すなわち、図14に示すように、濾板4の下方に、洗浄台車50を設け、この洗浄台車50を台車駆動装置52により濾板4並設方向に移動自在に構成するとともに、洗浄台車50に、上下に伸縮自在の洗浄配管51を搭載し、洗浄配管51に設けられたスプレーノズルから両側の濾布9A,9Bに対して洗浄液をスプレーするように構成する。洗浄に際しては、ケーキ排出後の開枠状態において、洗浄台車50を濾板4,4間の下方に移動し、洗浄配管51を伸張させて濾板4,4間に挿入し、走行濾布9Aおよび固定濾布9B表面に対して洗浄液をスプレーする。   However, since this cleaning mode is intended only for the traveling filter cloth 9A, the fixed filter cloth 9B cannot be cleaned. Therefore, it is preferable to adopt a method conventionally used in a fixed filter cloth type filter press apparatus as the cleaning mechanism. That is, as shown in FIG. 14, a washing carriage 50 is provided below the filter plate 4, and the washing carriage 50 is configured to be movable in the direction in which the filter plate 4 is juxtaposed by the carriage driving device 52. A vertically extending cleaning pipe 51 is mounted, and the cleaning liquid is sprayed onto the filter cloths 9A and 9B on both sides from a spray nozzle provided in the cleaning pipe 51. When washing, in the open frame state after the cake is discharged, the washing carriage 50 is moved downward between the filter plates 4 and 4, the washing pipe 51 is extended and inserted between the filter plates 4 and 4, and the traveling filter cloth 9A. The cleaning liquid is sprayed on the surface of the fixed filter cloth 9B.

<その他>
上記形態は、ダイアフラムを備えた圧搾型フィルタープレス装置の例であるが、本発明はダイアフラムを有しない非圧搾型のフィルタープレス装置にも適用できるものである。
<Others>
Although the said form is an example of the pressing type filter press apparatus provided with the diaphragm, this invention is applicable also to the non-pressing type filter press apparatus which does not have a diaphragm.

本発明は、濾布片側固定・片側走行型のフィルタープレス装置であれば、特に限定なく適用できる。   The present invention can be applied without particular limitation as long as it is a filter press device of a filter cloth one-side fixed and one-side traveling type.

実施形態のフィルター機構部を示す説明図である。It is explanatory drawing which shows the filter mechanism part of embodiment. 実施形態のスラリー供給手段等を示す説明図である。It is explanatory drawing which shows the slurry supply means etc. of embodiment. 実施形態の濾板部分を示す縦断面図である。It is a longitudinal cross-sectional view which shows the filter plate part of embodiment. 他の濾板例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the other example of a filter plate. 他の濾板例を示す側面図である。It is a side view which shows the other example of a filter plate. 網板の正面図である。It is a front view of a net board. 図6のX-X断面図である。It is XX sectional drawing of FIG. 乾燥空気等供給装置例を示すフロー図である。It is a flowchart which shows an example of supply apparatuses, such as dry air. 実施形態の脱水作業要領を示す説明図である。It is explanatory drawing which shows the spin-drying | dehydration operation point of embodiment. 網板の効果を説明するための要部断面図である。It is principal part sectional drawing for demonstrating the effect of a mesh board. 乾燥工程を示す説明図である。It is explanatory drawing which shows a drying process. 乾燥ケーキ排出工程を示す説明図である。It is explanatory drawing which shows a dry cake discharge process. 洗浄工程を示す説明図である。It is explanatory drawing which shows a washing | cleaning process. 別の洗浄工程を示す説明図である。It is explanatory drawing which shows another washing | cleaning process.

符号の説明Explanation of symbols

1…フィルター機構部、4…濾板、9…濾布、40…乾燥空気等供給装置。   DESCRIPTION OF SYMBOLS 1 ... Filter mechanism part, 4 ... Filter plate, 9 ... Filter cloth, 40 ... Supply apparatus, such as dry air.

Claims (6)

複数並設された濾板と、
対向する一対の濾板間に配置された一対の濾布と、
濾板相互を密着させる締め付け手段と、
前記濾布間にスラリーを供給し、液分を濾布を介して排出させて濾布間にケーキを形成する濾過手段と、
濾板相互および濾布相互を離間させ、濾布間に形成されたケーキを落下排出する、開放排出手段と、を備えたフィルタープレス装置において、
前記一対の濾布のうち一方の濾布を、当該一方の濾布が対向する一方の濾板に対して固定してなる固定濾布となし、他方の濾布を、当該他方の濾布が対向する他方の濾板に対して走行自在に構成してなる走行濾布となし、かつ
前記濾布を強制乾燥させた後、濾布および濾布に付着している残留物に外力を与え、濾布から残留物を脱落させる濾布再生手段を備えた、
ことを特徴とするフィルタープレス装置。
A plurality of juxtaposed filter plates;
A pair of filter cloths disposed between a pair of opposed filter plates;
Tightening means for bringing the filter plates into close contact with each other;
A filtration means for supplying a slurry between the filter cloths and discharging a liquid component through the filter cloths to form a cake between the filter cloths;
An open discharge means for separating the filter plates and the filter cloths from each other and dropping and discharging the cake formed between the filter cloths,
One filter cloth of the pair of filter cloths is a fixed filter cloth formed by fixing the filter cloth to one filter plate facing the one filter cloth, and the other filter cloth is the other filter cloth. A traveling filter cloth configured to be able to travel with respect to the other opposite filter plate, and after forcibly drying the filter cloth, an external force is applied to the filter cloth and the residue attached to the filter cloth, Provided with a filter cloth regeneration means for removing the residue from the filter cloth,
The filter press apparatus characterized by the above-mentioned.
前記濾布再生手段は、濾布に対して乾燥空気、加熱空気、加熱乾燥空気のいずれかを接触させることにより前記強制乾燥を行う強制乾燥手段を備えている、請求項1記載のフィルタープレス装置。   The filter press apparatus according to claim 1, wherein the filter cloth regeneration unit includes a forced drying unit that performs the forced drying by bringing dry air, heated air, or heated dry air into contact with the filter cloth. . 前記強制乾燥手段は、前記濾板を締め付けて濾板間に濾室を形成するとともに、濾室内に濾布を対向配置した状態で前記強制乾燥を行うように構成されている、請求項2記載のフィルタープレス装置。   The said forced drying means is comprised so that the said forced drying may be performed in the state which clamped the said filter plate and formed a filter chamber between filter plates, and has arrange | positioned the filter cloth oppositely in the filter chamber. Filter press equipment. 前記強制乾燥手段は、前記濾布に対して接触させる空気の温度が15〜90℃となるように構成されている、請求項2または3記載のフィルタープレス装置。   The filter press apparatus according to claim 2 or 3, wherein the forced drying means is configured such that the temperature of the air brought into contact with the filter cloth is 15 to 90 ° C. 前記濾布再生手段は、濾布に対して振動を与える又は濾布を曲げることにより、濾布から残留物を脱落させる残留物脱落手段を備えている、請求項2〜4のいずれか1項に記載のフィルタープレス装置。   The said filter cloth reproduction | regeneration means is provided with the residue removal means to drop a residue from a filter cloth by giving a vibration with respect to a filter cloth, or bending a filter cloth. The filter press apparatus described in 1. 前記濾布再生手段による工程を除く脱水作業を繰り返し行うとともに、所定時間経過後に自動的に前記濾布再生手段による工程を割り込ませ、濾布の再生を図るように構成されている、請求項1〜5のいずれか1項に記載のフィルタープレス装置。   The dewatering operation excluding the step by the filter cloth regenerating unit is repeatedly performed, and the process by the filter cloth regenerating unit is automatically interrupted after a predetermined time has elapsed to regenerate the filter cloth. The filter press apparatus of any one of -5.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101449568B1 (en) * 2010-06-16 2014-10-15 가부시키가이샤 이시가키 Device for expanding filter cloths in a filter press and filter press
JP2015517906A (en) * 2012-04-19 2015-06-25 オウトテック (フィンランド) オサケ ユキチュアOutotec (Finland) Oy Method for filtering suspension and recessed plate
KR102646490B1 (en) * 2023-04-18 2024-03-11 이형근 Device for producing wastewater sediment into cakes

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JPS63214309A (en) * 1987-03-03 1988-09-07 Nippon Wakon Kk Dehydrator
JPH0852307A (en) * 1994-08-11 1996-02-27 Sochi Maintenance:Kk Filter press
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JPS6146211A (en) * 1984-08-10 1986-03-06 Nippon Wakon Kk Full automatic and mobile dehydrator capable of changing over filter cloth in multiple stages
JPS63214309A (en) * 1987-03-03 1988-09-07 Nippon Wakon Kk Dehydrator
JPH0852307A (en) * 1994-08-11 1996-02-27 Sochi Maintenance:Kk Filter press
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101449568B1 (en) * 2010-06-16 2014-10-15 가부시키가이샤 이시가키 Device for expanding filter cloths in a filter press and filter press
JP2015517906A (en) * 2012-04-19 2015-06-25 オウトテック (フィンランド) オサケ ユキチュアOutotec (Finland) Oy Method for filtering suspension and recessed plate
US9776109B2 (en) 2012-04-19 2017-10-03 Outotec (Finland) Oy Method for filtering a suspension and recess plate
CN108837567A (en) * 2012-04-19 2018-11-20 奥图泰(芬兰)公司 For filtering the method and recess plate of suspension
CN108837567B (en) * 2012-04-19 2021-07-13 奥图泰(芬兰)公司 Method for filtering a suspension and recess plate
KR102646490B1 (en) * 2023-04-18 2024-03-11 이형근 Device for producing wastewater sediment into cakes

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