JP2006233374A - Fabric stretching and transferring machine - Google Patents

Fabric stretching and transferring machine Download PDF

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JP2006233374A
JP2006233374A JP2005050799A JP2005050799A JP2006233374A JP 2006233374 A JP2006233374 A JP 2006233374A JP 2005050799 A JP2005050799 A JP 2005050799A JP 2005050799 A JP2005050799 A JP 2005050799A JP 2006233374 A JP2006233374 A JP 2006233374A
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cloth
fabric
air
stretching
stretched
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Masanori Kondo
眞徳 近藤
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Purex Co Ltd
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Purex Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fabric stretching and transferring machine settled the problem that conventional fabric stretching and transferring machines cannot tidily (in a state causing neither wrinkle nor ripple) stretch each of inside and outside faces of a fabric having two layered parts. <P>SOLUTION: The fabric stretching and transferring machine holds each of both end corners Sa, Sa of one edge of a large area fabric and hangs up to a predetermined position in that state, separates the holding parts right and left to stretch in a hanging state and makes the stretching and hanging state fabric transferable to the next step side, wherein a fabric front side stretching device 6 is set at the backside of the stretching and hanging state fabric S, which stretching device 6 has right and left stretch belts 61, 61 for slidably disposing to the fabric backside and stretching the fabric back side right and left, and a air blow devices 7 is set at positions facing to each of stretch belts 61, 61, which air blow devices 7 are for blowing air right and left obliquely outside to the front face of the stretching and hanging state fabric S and for stretching the fabric front face. Thereby, each front and rear sides of the fabric can be stretched separately. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本願発明は、シーツや布団包布のような大面積の布類を展張させ、その展張布類を次工程側に搬送させるための布類展張搬送機に関するものである。   The present invention relates to a cloth spreading and conveying machine for spreading a cloth having a large area such as a sheet or a futon wrapping and transporting the spreading cloth to the next process side.

例えば、ランドリー工場においては、洗濯・乾燥後の布類をプレス機でプレスしたり、折畳み機で折畳む作業が行われるが、その次工程装置(以下、プレス機で説明する)に布類を供給する際には、予め布類をきれいに展張させておく必要がある。   For example, in a laundry factory, washing and drying cloths are pressed with a pressing machine or folded with a folding machine, and the cloth is placed in the next process device (hereinafter described with a pressing machine). When supplying, it is necessary to preliminarily spread the cloth.

ところで、シーツや布団包布のような大面積の布類を展張させるとともに、その展張布類を次工程側に搬送させ得るようにした布類展張搬送機として、例えば特開2001−159067号公報(特許文献1)に示されるものがある。この第1公知例の布類展張搬送機は、大面積の布類の一辺の両端角部をそれぞれ掴持した状態で所定高位置まで吊上げ、その布類の各掴持部分を左右に離間させることにより布類を吊上げ状態で展張させ、その展張状態の布類を次工程(例えばプレス工程)側に搬送させ得るようになっている。尚、展張吊上げ状態の布類は、下方の吸気ボックス内に垂れ下げた状態で該吸気ボックス内を吸引することによって下方へのテンションがかけられて、該布類が方形状に展張されるようになっている。   By the way, as a fabric spreading and conveying machine that can stretch a large area of cloth such as a sheet or a futon wrapping and can transport the stretched cloth to the next process side, for example, Japanese Patent Application Laid-Open No. 2001-159067. There is what is shown by (patent document 1). The cloth spreading / conveying machine of the first known example is lifted to a predetermined height while gripping both end corners of one side of a large-area cloth, and the respective gripping portions of the cloth are separated to the left and right. Thus, the cloth can be stretched in a lifted state, and the cloth in the stretched state can be conveyed to the next process (for example, press process) side. It should be noted that the cloth in the stretched and lifted state is stretched downward by sucking the inside of the intake box while being suspended in the lower intake box, so that the cloth is stretched in a square shape. It has become.

ところが、この第1公知例(特開2001−159067号公報)に示される布類展張搬送機では、布類を展張吊上げ状態で布類の下方から吸気することにより、ある程度の展張状態を確保できるものの、該布類に小皺(弛み部)が残ったり、該布類が波打ったりしていることがある。そして、このように小皺があったり波打った状態の展張布類をそのまま後送してプレス機にかけると、該小皺や波打ち部分を折返し状態で押し潰して明確な折り皺が発生するという問題がある。尚、このように折り皺の付いた布類では、見栄えが悪くなるとともに、顧客からの苦情が出ることになる。   However, in the cloth spreading / conveying machine shown in the first known example (Japanese Patent Laid-Open No. 2001-159067), a certain stretched state can be secured by sucking the cloth from below the cloth in the stretched and lifted state. However, a small wrinkle (slack part) may remain on the cloth, or the cloth may wave. Then, if the stretched fabrics with wrinkles or undulations are post-fed as it is and applied to the press machine, the wrinkles and wavy portions are crushed in a folded state and a clear crease occurs. There is. In addition, in such a cloth with a crease, it looks bad and a complaint from a customer comes out.

又、この種の布類展張搬送機の中には、例えば特開平7−54262号公報(特許文献2)に示されるものがある。この第2公知例の布類展張搬送機は、図9に示すように、布類Sの一辺の両端角部Sa,Saを左右の吊上チャック110,110で掴持し、所定高位置において該各吊上チャック110,110を左右離間方向に移動させることによって、布類Sを展張吊上げ状態で保持し得るようになっている。尚、この第2公知例では、展張すべき布類Sとして、中央部に丸ぐり部を有する布団包布が採用されている。   Further, among this type of cloth spreading and conveying machine, there is one disclosed in, for example, Japanese Patent Laid-Open No. 7-54262 (Patent Document 2). As shown in FIG. 9, the cloth spreading and conveying machine of the second known example grips both end corners Sa and Sa on one side of the cloth S with the left and right lifting chucks 110 and 110, and at a predetermined height position. The cloth S can be held in the stretched and lifted state by moving each of the lifting chucks 110 and 110 in the left-right separated direction. In the second known example, as the cloth S to be spread, a futon wrapping cloth having a rounded portion at the center is adopted.

又、この布類展張搬送機では、図9に示す展張吊上げ状態の布類Sを、図10に示すように各吊上チャック110から受渡し装置104の受取チャック140(符号140′のようにチャックが閉じる)で受け取り(布類が図10のS1の状態になる)、続いて図11に示すように受取チャック140が後退する。この状態では、布類S2の上下中間部付近が送込みローラ134に接触する。そして、吸気ボックス131内が吸気されるとともに、送込みローラ134が布類送込み方向に回転して、布類S2の下半部を符号S3で示す状態を経て符号S4で示すように吸気ボックス131内に吸引する(所定タイマー後、吸気ボックス131内の吸気は停止する)。その後、コンベア(吸着コンベア)151が走行するとともに受取チャック140が開放し、該受取チャック140で保持されていた布類上縁部がコンベア151の始端部(水平部)上に移乗する(図11の符号S4bの状態)。そして、コンベア151が走行することによって、布類S4の下部側が順次引上げられていき、該布類がコンベア151によって次工程(プレス工程)側に搬送される。 Further, in this cloth spreading and conveying machine, the cloth S in the stretched and lifted state shown in FIG. 9 is transferred from each lifting chuck 110 to the receiving chuck 140 of the delivery device 104 as shown in FIG. receiving (cloth in closing) is in a state of S 1 in FIG. 10), followed by receiving the chuck 140 as shown in FIG. 11 is retracted. In this state, the vicinity of the upper and lower middle portions of the cloth S 2 contacts the feeding roller 134. Then, the inside of the intake box 131 is air, rotating in the direction infeed rollers 134 infeed fabrics, as shown at S 4 via the state showing the lower half of the cloth S 2 by reference numeral S 3 Then, the air is sucked into the intake box 131 (after a predetermined timer, the intake air in the intake box 131 stops). Thereafter, the conveyor (suction conveyor) 151 travels and the receiving chuck 140 is opened, and the upper edge portion of the cloth held by the receiving chuck 140 is transferred onto the starting end (horizontal portion) of the conveyor 151 (FIG. 11). State of S 4 b). Then, as the conveyor 151 travels, the lower side of the cloth S 4 is sequentially pulled up, and the cloth is conveyed to the next process (press process) side by the conveyor 151.

ところで、布類が展張吊上げ状態で、図11のように布類S4の下部側が吸気ボックス131内に吸引される(布類の下部側にテンションがかかる)と、布類S4はかなりの展張状態になるものの、布類Yに小皺や波打ち部分(図9の符号Y)が残ることがある。そこで、この第2公知例の布類展張搬送機では、コンベア151の始端部の直下近傍で展張吊上げ状態の布類S4の背面側に一対の左右拡張装置106,106を設けている。この各左右拡張装置106,106は、図9に示すように左右にそれぞれ横向き姿勢で拡張ベルト161,161を有している。この各拡張ベルト161,161は、それぞれ前面側が左右外向きに走行するようになっている。又、各拡張ベルト161,161は、多数の小孔をあけた通気性のあるものを使用しており、該各拡張ベルト161,161の背面側に設けた吸気ボックス163内を吸気することにより、各拡張ベルト161,161の前面に布類の背面を吸引させ得る機能を有している。 Incidentally, in the state cloth is stretched lifting, the lower side of the cloth S 4 is drawn into the intake box 131 (according tension on the lower side of the cloth) as shown in Figure 11, the textiles S 4 considerable Although it is in a stretched state, a small wrinkle or a wavy portion (symbol Y in FIG. 9) may remain on the fabric Y. Therefore, in the cloth spreading and conveying machine of the second known example, a pair of left and right expanding devices 106 and 106 are provided on the back side of the cloth S 4 in the stretched and lifted state, immediately below the starting end of the conveyor 151. As shown in FIG. 9, the left and right expansion devices 106 and 106 have expansion belts 161 and 161 in a lateral orientation on the left and right, respectively. Each of the expansion belts 161 and 161 is configured such that the front side thereof travels left and right outward. In addition, each of the expansion belts 161 and 161 uses a breathable one having a large number of small holes. By sucking air in the intake box 163 provided on the back side of each of the expansion belts 161 and 161, The front surface of each of the expansion belts 161 and 161 has a function of sucking the back surface of the cloth.

そして、この各左右拡張装置106,106は、吸着コンベア151が走行するのと同期して、吸気ボックス163内が吸気されるとともに各拡張ベルト161,161の前面がそれぞれ左右外向きに走行し、そのとき布類S4の背面が各拡張ベルト161,161の前面に接触しながら引き上げられていき、該布類を順次左右各外方に拡張させるように機能する。従って、この第2公知例の布類展張搬送機では、シーツのような1枚ものの布類Sでは、展張状態が比較的良好になる。 The left and right expansion devices 106 and 106 are inhaled in the intake box 163 in synchronization with the suction conveyer 151 traveling, and the front surfaces of the expansion belts 161 and 161 travel outward in the left and right directions, then the back of the cloth S 4 is gradually raised while contacting the front face of each extension belts 161 and 161, functions to expand successively the right and left outwardly cloth such. Therefore, in the cloth spreading / conveying machine of the second known example, a single cloth S such as a sheet has a relatively good stretched state.

特開2001−159067号公報JP 2001-159067 A 特開平7−54262号公報JP-A-7-54262

ところで、展張すべき布類が、図12(A)のような丸ぐり部Scを有する布団包布S(布団の周囲を包み込むもの)や図12(B)のような袋状(一辺の側縁に開口Sdを有する)の布団包布S(布団全体を収容するもの)では、生地に表裏2枚重ね部分がある。   By the way, the cloth to be stretched is a futon wrap S having a rounded portion Sc as shown in FIG. 12A (wrapping around the futon) or a bag shape as shown in FIG. In the futon wrapping S (having the entire futon) having the opening Sd at the edge, the cloth has two overlapping portions on the front and back.

そして、このように表裏2枚重ね生地を有する布団包布Sを上記第2公知例(図9〜図11)の布類展張搬送機で展張させる場合は、各左右拡張装置106,106により展張吊上げ状態の布類Sの背面側を左右に拡張させることができるものの、該布類Sの前面側を拡張させる(皺延ばしする)機能はない。従って、展張布類Sが布類前面側に小皺や波打ち部分(図9の符号Y)がある状態で後送されてプレスされることがあり、布類前面に明確な折り皺ができることがある。   Then, when the duvet wrap S having the two-sided double-sided fabrics as described above is stretched by the cloth stretcher of the second known example (FIGS. 9 to 11), it is stretched by the left and right expanding devices 106 and 106. Although the back side of the cloth S in the lifted state can be expanded to the left and right, there is no function of expanding (stretching) the front side of the cloth S. Accordingly, the stretch fabric S may be sent and pressed in a state where there are small wrinkles and wavy portions (reference numeral Y in FIG. 9) on the front side of the fabric, and a clear crease may be formed on the front surface of the fabric. .

又、上記のように表裏2枚重ね生地を有する布類(布団包布S)では、2枚重ね部分の生地間に空気が残って膨れることがあるが、その2枚重ね部分が膨れた状態でプレスすると、生地が折返されて折り皺が発生する原因になる。   Moreover, in the cloth (duvet wrapping S) having the double-sided fabric as described above, air may remain between the double-layered fabrics and swell, but the double-layered portion swells. Pressing with a will cause the dough to fold and cause creases.

本願発明は、上記した公知の問題点に鑑み、シーツのような1枚ものの布類はもとより、布団包布のような表裏2枚重ね部分を有する布類であっても、表裏両面をきれいに展張させ得るようにした布類展張搬送機を提供することを目的としている。   In view of the above-mentioned known problems, the present invention is not only a sheet of cloth such as a sheet, but also a cloth having a two-sided overlapped portion such as a futon wrapping, so that both front and back surfaces are neatly spread. It is an object of the present invention to provide a fabric spreading and conveying machine that can be made to operate.

本願発明は、上記課題を解決するための手段として次の構成を有している。本願発明は、シーツや布団包布のような大面積の布類の一辺の両端角部をそれぞれ掴持した状態で所定高位置まで吊上げ、その布類の各掴持部分を左右に離間させて布類を吊上げ状態で展張させた後、次工程側に搬送させ得るようにした布類展張搬送機を対象にしている。   The present invention has the following configuration as means for solving the above problems. The invention of the present application is lifted to a predetermined height in a state where both corners of one side of a large-area cloth such as a sheet or a futon wrapping are gripped, and the gripping portions of the cloth are separated to the left and right. The present invention is intended for a cloth extending and conveying machine that can be conveyed to the next process side after the cloth is stretched in a lifted state.

そして、本願発明の布類展張搬送機は、展張吊上げ状態の布類の背面側に、該布類背面に摺接して布類背面側を左右に拡張させる左右の拡張ベルトを有する布類背面拡張装置を設ける一方、該各拡張ベルトに対面する位置に、展張吊上げ状態の布類の前面に対して左右各斜め外方に向けてエアを吹き付ける布類前面拡張用のエアブロー装置を設けていることを特徴としている。   The cloth spreading and conveying machine according to the present invention has a cloth back extension having left and right extension belts that are in sliding contact with the cloth back and extend the cloth back side to the left and right. While providing the device, an air blow device for expanding the front surface of the cloth that blows air toward the left and right diagonally outward with respect to the front surface of the stretched cloth is provided at the position facing each expansion belt. It is characterized by.

布類背面拡張装置の左右各拡張ベルトは、展張吊上げ状態にある布類の背面側で該展張布類の上部寄り位置において、該展張布類の幅中央部から左右に振り分けた位置に設置されている。又、該各拡張ベルトは、前面がほぼ鉛直面になる左右横長姿勢で設置されており、前面がそれぞれ左右外方向に走行するようになっている。尚、この布類背面拡張装置は、各拡張ベルトの前面に布類背面を吸引させ得る吸気機能を備えたものが好ましい。   The left and right expansion belts of the cloth back surface expansion device are installed on the back side of the cloth in the stretched and lifted position, near the upper part of the cloth cloth, at positions separated from the center of the width of the cloth cloth to the left and right. ing. Each of the expansion belts is installed in a laterally long posture with the front surface being a substantially vertical surface, and the front surface travels in the laterally outward direction. In addition, this cloth back surface expansion device is preferably provided with an intake function capable of sucking the cloth back surface on the front surface of each expansion belt.

布類前面拡張用のエアブロー装置は、左右各拡張ベルトに対面する位置で展張吊上げ状態の布類の幅中央部から左右に振り分けた位置において、それぞれエアを吹き出させるノズルを設置している。この各側のノズルは、それぞれ左右又は上下に適数個ずつ設置することができる。そして、これらの各ノズルは、それぞれ左右各斜め外方に向けてエアを吹き出させるようになっている。尚、この各ノズルには、送気ファン等の圧縮空気源から、所定タイミングで圧縮エアが供給される。   The air blow device for expanding the front of the cloth is provided with nozzles that blow out air at positions facing the right and left expansion belts and distributed to the left and right from the center of the width of the cloth in the stretched and lifted state. An appropriate number of nozzles on each side can be installed on the left and right or top and bottom. Each of these nozzles blows air toward the left and right diagonally outwards. The nozzles are supplied with compressed air at a predetermined timing from a compressed air source such as an air supply fan.

本願発明の布類展張搬送機では、上記各公知例のものとほぼ同様に、作業位置において布類の一辺の両端角部を捜し出して、該両端角部をそれぞれ投入チャックに掴持させると、各投入チャックが布類両端角部を掴持したまま所定高さまで上動して、布類両端角部を上方で待機している各受取チャックに受け渡し、各受取チャックが左右離間方向に移動して、布類を吊上げ状態で左右に展張させ、続いてその展張吊上げ状態の布類の上縁部を搬送コンベア上に移乗させて、布類を展張状態で次工程側に搬送させ得るようになっいる。   In the cloth spreading and conveying machine of the present invention, in the same manner as in each of the known examples described above, when searching for both corners of one side of the cloth at the working position and holding the both corners on the respective input chucks, Each input chuck moves up to a predetermined height while holding both corners of the cloth, passes the corners of the cloth to each receiving chuck waiting on the upper side, and each receiving chuck moves in the laterally separating direction. The fabric can be stretched to the left and right in the lifted state, and then the upper edge of the stretched fabric can be transferred onto the transport conveyor so that the fabric can be transported to the next process side in the stretched state. It has become.

そして、上記布類背面拡張装置及びエアブロー装置は、それぞれ次のように機能する。尚、運転中は、搬送コンベア及び左右の各拡張ベルトはそれぞれ連続走行しているが、エアブロー装置は後述のタイミングで間欠作動する。   And the said cloth back surface expansion apparatus and an air blow apparatus function as follows, respectively. During operation, the conveyor and the left and right expansion belts are continuously running, but the air blower operates intermittently at the timing described later.

展張吊上げ状態の布類の上縁部が搬送コンベア上に移乗された状態では、布類の垂れ下がり部分の背面が左右各拡張ベルトの前面に接触しているが、該各拡張ベルトの前面がそれぞれ左右外方に向けて走行している(拡張ベルト前面が布類背面に摺接している)ので、各拡張ベルトに接触している布類背面部分がそれぞれ左右外側に引っ張られる。そして、搬送コンベアの走行によって布類上縁部が奥方向に送り込まれることで布類の垂れ下がり部分が順次上方に引き上げられていくが、そのとき布類背面が各拡張ベルトの前面に摺接しながら(左右外方に拡張されながら)引き上げられるので、布類の背面は全面に亘ってきれいに拡張される。   In the state where the upper edge of the stretched fabric is transferred onto the conveyor, the back of the hanging portion of the fabric is in contact with the front of the left and right expansion belts. Since the vehicle travels outward in the left and right directions (the front surface of the expansion belt is in sliding contact with the back surface of the cloth), the cloth back surface portion in contact with each expansion belt is pulled outward in the left and right directions. Then, the cloth upper edge is sent in the back direction by the traveling of the conveyor, so that the hanging part of the cloth is sequentially pulled up, while the back of the cloth is in sliding contact with the front surface of each expansion belt. Since it is pulled up (while being expanded outward from the left and right), the back surface of the fabric is expanded cleanly over the entire surface.

他方、布類前面拡張用のエアブロー装置は、展張吊上げ状態の布類の上縁部が搬送コンベア上に移乗された直後に、左右各側のノズルからそれぞれ左右斜め外方に向けてエアが吹き出され(該各吹出しエアが布類前面に対してそれぞれ左右外側に拡張させる方向に吹き付けられる)、布類の垂れ下がり部分が順次引き上げられていくのにともなって、布類前面がその全面に亘ってきれいに拡張される。又、2枚重ね状態の布類で、表裏の各生地間に空気が入って膨らんでいる状態であっても、エアブロー装置により布類前面にエアを吹き付けると、その布類前面に対するエア圧により表裏両生地間の空気が排除されて、表裏両生地が全面に亘って接触(又は近接)するとともに布類前面側生地が一層扁平になる(波打ち部分がなくなる)。   On the other hand, the air blow device for expanding the front of the fabric blows air from the left and right nozzles diagonally outward to the left and right immediately after the upper edge of the stretched fabric is transferred onto the conveyor. (The blown air is blown in the direction of expanding to the left and right outer sides with respect to the front surface of the cloth.) As the sagging portion of the cloth is pulled up sequentially, the front surface of the cloth covers the entire surface. Neatly expanded. In addition, even if two sheets of cloth are inflated due to air entering between the fabrics on the front and back, if air is blown to the front of the cloth with an air blower, the air pressure against the front of the cloth The air between the front and back fabrics is eliminated, and both the front and back fabrics are brought into contact (or close proximity) over the entire surface, and the fabric front side fabric is further flattened (the wavy portion is eliminated).

従って、布類の全長が搬送コンベア上に移乗された時点では、該布類の表裏各面に小皺や波打ち部分等のないきれいな展張状態となり、該布類がきれいな展張状態で次工程(プレス工程)側に搬送される。   Therefore, when the entire length of the fabric is transferred onto the conveyor, the front and back surfaces of the fabric are in a clean stretched state with no wrinkles or wavy portions, and the next step (pressing step) ) Side.

尚、本願発明の布類展張搬送機は、シーツのような1枚ものの布類を展張させる場合にも問題なく使用できるが、特に布団包布(丸ぐり部付きのものや袋状のもの)のような2枚重ね部分を有する布類を展張させるのに適したものである。   In addition, the cloth spreading and conveying machine of the present invention can be used without any problem even when a single piece of cloth such as a sheet is stretched, but in particular, a futon wrapping cloth (one with a rounded portion or one with a bag shape). It is suitable for spreading fabrics having two overlapping parts such as

本願発明の布類展張搬送機には、次のような効果がある。   The cloth spreading conveyor of the present invention has the following effects.

(1) 展張吊上げ状態の布類を布類背面拡張装置と布類前面拡張用のエアブロー装置とで表裏両面からそれぞれ左右に拡張させ得るようになっているので、布類の表裏各面をそれぞれ小皺や波打ち部分のない状態で拡張させることができ、仕上がり精度の良好な展張布類に加工することができる。   (1) Since the cloth in the stretched state can be expanded from the front and back sides to the left and right by the cloth back expansion device and the air blow device for expanding the front of the cloth, the front and back surfaces of the cloth It can be expanded with no wrinkles or wavy parts, and can be processed into stretch fabrics with good finishing accuracy.

(2) 布類前面に対して左右斜め外方に向けてエアを吹き付けるようにしているので、布類前面の小皺や波打ち部分を左右外側に押し寄せながら拡張させることができ、布類前面に小皺や波打ち部分が残りにくくなる。   (2) Since air is blown toward the left and right diagonally outwards with respect to the front of the cloth, it can be expanded while pushing the wrinkles and wavy parts on the front of the cloth to the left and right outside, and the front of the cloth And undulations are less likely to remain.

(3) 布類の2枚重ね部分間に空気が入って膨らんでいる場合でも、布類前面にエアを吹き付けることで、該空気を2枚重ね部分の開口部から排除させることができ、2枚重ね部分を有する布類であっても膨らみのない状態で展張させることができる。   (3) Even when air enters and swells between the two overlapping portions of the cloth, the air can be excluded from the opening of the two overlapping portions by blowing air on the front surface of the cloth. Even a cloth having a stacked portion can be stretched without swelling.

(4) 布類前面をエアの吹き付けで左右に拡張させ得るようになっているので、布類背面拡張装置(拡張ベルト)と布類前面拡張用のエアブロー装置(各ノズル)との間に布類通過用の間隔を十分に確保することができ、布類に前後両面からそれぞれ左右に拡張させるようにしたものであっても、布類通過の障害にならない。   (4) Since the front of the cloth can be expanded to the left and right by blowing air, the cloth is placed between the cloth rear expansion device (expansion belt) and the air blow device (each nozzle) for expanding the front of the fabric. Sufficient space for passing the cloth can be secured, and even if the cloth is expanded from the front and back both sides to the left and right, it does not hinder the cloth passage.

以下、図1〜図8を参照して本願実施例の布類展張搬送機を説明する。尚、この実施例の布類展張搬送機は、シーツのような1枚ものの布類も何ら問題なく展張させることができるが、特に布団包布のような2枚重ね部分を有する布類を展張させるのに適したものである。   Hereinafter, with reference to FIGS. 1-8, the cloth extension conveyance machine of an Example of this application is demonstrated. The cloth spreading and conveying machine of this embodiment can spread one piece of cloth such as a sheet without any problem, but in particular, a cloth having a two-ply portion such as a futon wrapping cloth is spread. It is suitable for making it happen.

図1〜図3に示す布類展張搬送機は、投入装置1と、左右展張装置2と、吸引装置3と、受渡し装置4と、搬送装置5と、布類背面拡張装置6と、布類前面拡張用のエアブロー装置7とを基本構成としている。尚、投入装置1、左右展張装置2、吸引装置3、受渡し装置4は、それぞれ上記特許文献1(特開2001−159067号公報)のものとほぼ同構造である。   1 to 3 includes a loading device 1, a left and right stretching device 2, a suction device 3, a delivery device 4, a transport device 5, a fabric back surface expansion device 6, and a fabric. The air blow device 7 for extending the front surface is a basic configuration. The feeding device 1, the right and left extension device 2, the suction device 3, and the delivery device 4 have substantially the same structure as that of Patent Document 1 (Japanese Patent Laid-Open No. 2001-159067).

投入装置1は、展張すべき布類Sの一辺の両端角部Sa,Saを掴持する一対の投入チャック11,11を有し、該各投入チャック11,11を昇降装置(ロッドレスシリンダ)12で上下動させ得るようにしたものである。   The feeding device 1 has a pair of feeding chucks 11 and 11 for gripping both end corners Sa and Sa of one side of the cloth S to be stretched, and each of the feeding chucks 11 and 11 is moved up and down (rodless cylinder). 12 can be moved up and down.

各投入チャック11,11は、人の肩幅程度の間隔で左右に並置されている。そして、この各投入チャック11,11は、昇降装置12により投入作業高さとなる低位置(図1、図3の高さ)と布類全体を吊下げ得る高位置(布類の掴持部分を後述の受取チャック21に受け渡し得る高さ)との間で上下動せしめられる。そして、低位置において、布類の一辺の両端角部Sa,Saを各投入チャック11,11で掴持させた後(布類が図1の符号S′の状態となる)、昇降装置12で受け渡し高さまで上昇せしめられる。   The input chucks 11 and 11 are juxtaposed to the left and right at intervals of about the shoulder width of a person. Each of the feeding chucks 11 and 11 has a low position (height in FIGS. 1 and 3) which is the height of the feeding operation by the lifting device 12 and a high position (a cloth holding portion of the cloth) where the entire cloth can be suspended. And a height that can be transferred to a receiving chuck 21 described later). Then, at the low position, after the both end corners Sa, Sa on one side of the cloth are gripped by the respective input chucks 11, 11 (the cloth is in a state of S ′ in FIG. 1), the lifting device 12 It can be raised to the delivery height.

尚、この実施例では、投入装置1は左右に2基設けており、何れの投入装置1,1からでも布類を投入することができるようになっている。又、各投入装置1,1は、待機状態では、図1に示すように機体の幅中心から左右に振り分けた各位置に位置しているが、布類掴持後に上動する際には、機体の幅中心位置に移動するようになっている。   In this embodiment, two feeding devices 1 are provided on the left and right sides so that cloths can be fed from any of the feeding devices 1 and 1. In addition, in the standby state, each of the loading devices 1 and 1 is located at each position distributed left and right from the center of the width of the machine body as shown in FIG. It moves to the center position of the width of the aircraft.

左右展張装置2は、所定高位置において投入装置1の各投入チャック11,11から布類の両端角部Sa,Saをそれぞれ受け取る一対の受取チャック21,21を有し、該各受取チャック21,21をそれぞれ左右動装置(可逆回転可能なサーボモータを使用)22,22で左右方向に移動させ得るようにしたものである。各受取チャック21,21は、図1に示すように待機状態では機体の幅中央部において投入装置1の各投入チャック11,11の間隔と同間隔で待機しており、布類の両端角部Sa,Saを受け取った後(図1のS″の状態)、左右動装置22,22により布類の上辺部が緊張するまで左右外方に移動せしめられる(布類Sが図1の展張吊上げ状態となる)。   The left and right extension device 2 has a pair of receiving chucks 21 and 21 that receive both end corners Sa and Sa of the cloth from the respective input chucks 11 and 11 of the input device 1 at a predetermined height position. 21 can be moved in the left-right direction by left and right motion devices (using a reversible servo motor) 22 and 22, respectively. As shown in FIG. 1, the receiving chucks 21 and 21 are waiting at the same interval as the intervals between the input chucks 11 and 11 of the input device 1 in the center of the width of the machine body in the standby state. After receiving Sa and Sa (the state of S ″ in FIG. 1), the left and right moving devices 22 and 22 are moved left and right outwards until the upper side of the fabric is tensioned (the fabric S is lifted and extended in FIG. 1). State).

吸引装置3は、受取チャック21,21が左右移動する部分の下方位置に吸気ボックス31を設けるとともに、該吸気ボックス31内の空気を吸気ファン33で吸引し得るものが採用されている。吸気ボックス31と吸気ファン33とを連続させる吸気通路32中には、切換ダンパー36が設けられており、該切換ダンパー36が図3の鎖線図示する符号36′の側に位置するときに、吸気ボックス31内が吸気ファン33によって吸引されるようになっている。又、吸気ボックス31の前壁上端部には、左右2本の送込みローラ34,34が設けられている。この各送込みローラ34,34は、それぞれモータ36,36によって所定タイミングで送込み方向に回転せしめられる。   The suction device 3 is provided with an intake box 31 at a position below the portion where the receiving chucks 21 and 21 move to the left and right and capable of sucking air in the intake box 31 with an intake fan 33. A switching damper 36 is provided in the intake passage 32 that connects the intake box 31 and the intake fan 33. When the switching damper 36 is located on the side of the reference numeral 36 'shown in FIG. The inside of the box 31 is sucked by the intake fan 33. In addition, at the upper end of the front wall of the intake box 31, two left and right feeding rollers 34, 34 are provided. The feeding rollers 34 and 34 are rotated in the feeding direction at predetermined timings by motors 36 and 36, respectively.

そして、この吸引装置3は、布類Sが展張吊上げ状態において、送込みローラ34を送込み方向に回転させるとともに、吸気ボックス31内を吸引することにより、展張吊上げ状態の布類Sの下部側を送込みローラ34を乗り越えて吸気ボックス31内に吸引し、そのとき布類の下部側にテンション作用が働いて、展張吊上げ状態の布類Sを下方に展張させる機能が発生する。   The suction device 3 rotates the feeding roller 34 in the feeding direction and sucks the inside of the intake box 31 when the fabric S is in the stretched and lifted state, thereby lowering the lower side of the fabric S in the stretched and lifted state. Over the feed roller 34 and sucked into the air intake box 31. At that time, a tension action acts on the lower side of the cloth, and the function of causing the cloth S in the stretched and lifted state to stretch downward is generated.

受渡し装置4は、各受取チャック21,21により展張吊上げ状態で支持されている布類Sの上縁部を受け取る吸着ボックス41と、該吸着ボックス41を前後に進退させるエアシリンダ43とを有している。吸着ボックス41の先端部上面(布類受取面)には、多数の小孔を形成しており、該吸着ボックス41内を吸気ファン42で吸引することにより、布類受取面に布類上縁部を吸着(保持)させ得るようになっている。そして、この受渡し装置4は、吸着ボックス41が前位置にある状態で布類受取面に布類上縁部を吸着させた後、該吸着ボックス41を図3に鎖線図示(符号41′)する位置まで後退させる間に、該布類上縁部を搬送装置5(吸着コンベア51)の始端部上に移乗させるように作動する。   The delivery device 4 includes a suction box 41 that receives the upper edge portion of the cloth S supported by the receiving chucks 21 and 21 while being stretched and lifted, and an air cylinder 43 that moves the suction box 41 back and forth. ing. A large number of small holes are formed in the upper surface (cloth receiving surface) of the tip of the suction box 41. By suctioning the inside of the suction box 41 with an intake fan 42, the upper edge of the cloth is placed on the cloth receiving surface. Can be adsorbed (held). In the delivery device 4, the upper edge portion of the cloth is sucked on the cloth receiving surface while the suction box 41 is in the front position, and the suction box 41 is indicated by a chain line (reference numeral 41 ′) in FIG. 3. During the backward movement to the position, the upper edge portion of the cloth is operated so as to be transferred onto the starting end portion of the transport device 5 (suction conveyor 51).

搬送装置5は、手前側に多数の小孔を設けた吸着コンベア51と、その後端部に連続する搬出コンベア52有している。吸着コンベア51の始端部は、前位置にある吸着ボックス41の先端部(布類受取面)よりやや後側の直下近傍に位置している。吸着コンベア51の上面走行部の下面には、吸気ボックス53が設置されていて、該吸気ボックス53内を吸気することで、吸着コンベア51の上面に布類上縁部を吸着させ得るようになっている。   The conveying device 5 has a suction conveyor 51 provided with a large number of small holes on the front side, and a carry-out conveyor 52 continuous to the rear end portion. The starting end portion of the suction conveyor 51 is located in the vicinity of a position just below the rear side slightly from the front end portion (cloth receiving surface) of the suction box 41 at the front position. An air intake box 53 is installed on the lower surface of the upper surface running portion of the suction conveyor 51, and the upper edge of the cloth can be adsorbed on the upper surface of the suction conveyor 51 by sucking the inside of the air intake box 53. ing.

吸着コンベア51側の吸気ボックス53内は、上記吸引装置3の吸気ファン33を共用して、吸引装置3の吸気ボックス31とは択一的に吸気される。即ち、図3において、切換ダンパー36が実線図示にあるときには、吸引装置3側の吸気ボックス31内の吸気が停止する一方、吸着コンベア51側の吸気ボックス53内がダクト54を通して吸気され、切換ダンパーが鎖線図示する符号36′側に切換わると、逆に吸着コンベア51側の吸気ボックス53内の吸気が停止する一方、吸引装置3側の吸気ボックス31内が吸気されるようになっている。   In the suction box 53 on the suction conveyor 51 side, the suction fan 33 of the suction device 3 is shared, and the suction box 31 of the suction device 3 is alternatively sucked. That is, in FIG. 3, when the switching damper 36 is shown by a solid line, the intake air in the intake box 31 on the suction device 3 side stops, while the intake box 53 on the suction conveyor 51 side is sucked through the duct 54 and is switched. Is switched to the side indicated by a chain line 36 ', the intake air in the intake box 53 on the suction conveyor 51 side is stopped, while the intake box 31 on the suction device 3 side is inhaled.

布類背面拡張装置6は、左右一対ある。この各布類背面拡張装置6,6はそれぞれ拡張ベルト61,61を有している。この各拡張ベルト61,61は、吸着コンベア51の始端部より僅かに前側の直下近傍位置において、機体の幅中央部から左右に振り分けた各位置に設置されている。又、該各拡張ベルト61,61は、前面がほぼ鉛直面になる左右横長姿勢で設置されており、前面がそれぞれ左右外方向に走行するようにそれぞれモータ62,62で駆動される。尚、各拡張ベルト61,61のそれぞれ外端部は、展張吊上げ位置にある布類Sの左右端部よりそれぞれ外側にはみ出す位置まで延出させている。   The cloth rear surface expansion device 6 has a pair of left and right. The cloth back surface expansion devices 6 and 6 have expansion belts 61 and 61, respectively. Each of the extension belts 61 and 61 is installed at each position distributed right and left from the center of the width of the machine body at a position in the immediate vicinity immediately below the start end of the suction conveyor 51. Each of the expansion belts 61, 61 is installed in a laterally long posture with the front surface being substantially vertical, and is driven by motors 62, 62 so that the front surface travels in the laterally outward direction. In addition, each outer end part of each expansion belt 61, 61 is extended to a position that protrudes outward from the left and right end parts of the cloth S in the stretched lifting position.

各拡張ベルト61,61は、図4に示すように、多数の小孔を設けた通気性のあるベルトを使用している。そして、各拡張ベルト61,61の前面走行部の裏側には、それぞれ吸気ボックス63,63が配置されており、該吸気ボックス63,63内を吸引することにより、拡張ベルト61の前面に布類の背面を吸着させ得るようにしている。各吸気ボックス63,63内は、それぞれダクト64,64を介して後述するエアブロー装置7の各送気ファン71,71の吸気口にそれぞれ接続されており、該各送気ファン71,71への吸気により該各吸気ボックス63,63内を吸引し、それによって各拡張ベルト61,61の前面走行部の各小孔から周囲の空気を吸引し得るようになっている。   As shown in FIG. 4, each of the expansion belts 61, 61 uses a breathable belt provided with a large number of small holes. And suction boxes 63 and 63 are respectively arranged on the back side of the front running portions of the respective expansion belts 61 and 61, and by sucking the inside of the suction boxes 63 and 63, cloths are placed on the front surface of the expansion belt 61. The back of the can be adsorbed. Each intake box 63, 63 is connected to an intake port of each of the air supply fans 71, 71 of the air blow device 7 described later via ducts 64, 64, respectively. The inside of each intake box 63, 63 is sucked by intake air, whereby ambient air can be sucked from each small hole in the front running portion of each expansion belt 61, 61.

エアブロー装置7は、左右に2基使用されている。この各エアブロー装置7,7は、左右各拡張ベルト61,61に対面する位置で機体の幅中央部から左右に振り分けた位置において、それぞれ横長の送気ボックス72,72を有している。この各送気ボックス72,72内には、それぞれダクト73,73を介して各送気ファン71,71から高圧空気が供給される。   Two air blow devices 7 are used on the left and right. The air blow devices 7 and 7 have horizontally long air supply boxes 72 and 72 at positions facing the left and right expansion belts 61 and 61, respectively, at positions separated from the left and right from the center of the width of the machine body. High pressure air is supplied into the air supply boxes 72 and 72 from the air supply fans 71 and 71 through the ducts 73 and 73, respectively.

各送気ボックス72,72のそれぞれ内側端部間は、図1に示すように両送気ボックス72,72間に投入装置1で吊上げられる布類S″を奥方向に通過させ得る間隔を有している。又、各送気ボックス72,72のそれぞれ外端は、長辺側が横向き状態で展張された布類(図1の符号S)の左右各端部よりそれぞれ僅かに外側にはみ出る位置まで延出させている。   As shown in FIG. 1, there is an interval between the inner ends of each of the air supply boxes 72 and 72 so that the cloth S ″ lifted by the charging device 1 can pass between the air supply boxes 72 and 72 in the back direction. In addition, the outer ends of each of the air supply boxes 72, 72 are positions that slightly protrude outward from the left and right ends of the cloth (reference numeral S in FIG. 1) that is stretched with the long side facing sideways. It is extended to.

各送気ボックス72,72の奥側面には、左右に所定間隔をもって複数個ずつ(図示例では4個ずつ)のノズル74,74・・が設けられている。この各ノズル74,74・・は、図2に示すように、それぞれ左右斜め外方で各拡張ベルト61の前面に向けてエアAを吹き出させるように設置されている。即ち、右側送気ボックス72の各ノズル74,74・・は、それぞれ右斜め外方の奥側に向けてエアAを吹き出させ、左側送気ボックス72の各ノズル74,74・・は、それぞれ左斜め外方の奥側に向けてエアAを吹き出させるようになっている。   A plurality of (four in the illustrated example) nozzles 74, 74,... Are provided on the back side surfaces of the respective air supply boxes 72, 72 with a predetermined interval on the left and right. As shown in FIG. 2, each of the nozzles 74, 74,... Is installed so as to blow air A toward the front surface of each expansion belt 61 diagonally outward from the left and right. That is, the nozzles 74, 74,... Of the right-side air supply box 72 blow air A toward the far diagonally outward side of the right, and the nozzles 74, 74,. Air A is blown out toward the back side diagonally to the left.

各送気ボックス72,72の奥側面(ノズル74の先端)と拡張ベルト61,61の前面との間には、その間に布類Sの通過を許容し得る程度の間隔L(図4)を有している。この間隔Lは、ノズル74からの吹出しエアAを布類の前面に有効に吹き付け得るようにするためには可及的に小さくすることが好ましいが、上記のように布類Sの通過を許容するために、該間隔Lを例えば10〜30cm程度に設定するとよい。   An interval L (FIG. 4) that allows passage of the cloth S between the back side surfaces (tips of the nozzles 74) of the air supply boxes 72 and 72 and the front surfaces of the expansion belts 61 and 61 is provided therebetween. Have. This interval L is preferably as small as possible so that the air A blown from the nozzle 74 can be effectively blown onto the front surface of the cloth, but the cloth S is allowed to pass as described above. For this purpose, the distance L is preferably set to about 10 to 30 cm, for example.

各送気ボックス72,72内には、各送気ファン71,71からそれぞれ所定タイミングで間欠的に圧縮空気が供給される。尚、各送気ファン71,71は、運転中は連続作動しており、この実施例では次のようにして各送気ボックス72,72への送気を間欠制御している。即ち、この実施例では、各ダクト73,73と各送気ファン71,71の間にそれぞれ送気切換室75,75を設け、この各送気切換室75,75内に、それぞれダクト73内を開閉する切換弁76と外気に対して開閉する切換弁77とを共通軸に取付けた弁装置を設けている。この各切換弁76,77は、1つのアクチュエータ78で同時に開閉操作される。そして、ダクト73側の切換弁76が「閉」のときには外気側の切換弁77が「開」となり、逆にダクト73側の切換弁76が「開」になると外気側の切換弁77が「閉」となるように設置されている。従って、各送気ファン71,71は、運転中は連続作動しているが、各切換弁76,77の切換えにより各ノズル74,74・・からのエア吹き出しが必要な時間範囲だけ各送気ボックス72,72側に送気することができる。   Compressed air is intermittently supplied into each air supply box 72, 72 from each air supply fan 71, 71 at a predetermined timing. The air supply fans 71 and 71 are continuously operated during operation. In this embodiment, air supply to the air supply boxes 72 and 72 is intermittently controlled as follows. That is, in this embodiment, air supply switching chambers 75 and 75 are provided between the ducts 73 and 73 and the air supply fans 71 and 71, respectively, and the air supply switching chambers 75 and 75 are respectively provided in the ducts 73. A valve device is provided in which a switching valve 76 that opens and closes and a switching valve 77 that opens and closes to the outside air are mounted on a common shaft. These switching valves 76 and 77 are simultaneously opened and closed by one actuator 78. When the switching valve 76 on the duct 73 side is “closed”, the switching valve 77 on the outside air side is “open”. Conversely, when the switching valve 76 on the duct 73 side is “open”, the switching valve 77 on the outside air side is “open”. It is installed to be “closed”. Therefore, the air supply fans 71 and 71 are continuously operated during operation, but the air supply fans 71 and 71 are in operation for a time range in which air blowing from the nozzles 74, 74,. Air can be supplied to the boxes 72 and 72.

ところで、この布類展張搬送機で展張すべき布類Sとして、シーツのような1枚ものの布類のほかに、布団包布のような2枚重ね部分を有する布類もある。又、2枚重ね部分を有する布類として、図12(A)に示す丸ぐり部Scを有するものや、図12(B)に示す袋状(一側縁のみに開口Sdがある)のものがある。そして、丸ぐり部Scを有する布類Sを展張させる際に、該丸ぐり部Scが前面側に向く姿勢(例えば図8の姿勢)で吊上げ展張されたときに、各側の4つ全部のノズル74,74・・からそれぞれエアAを吹き出させると、最内側のノズル74からの吹き出しエアが丸ぐり部Scの開口から表裏の生地間に吹き込まれて、該表裏両生地間に空気が残ってしまう、という問題が生じる。   By the way, as the cloth S to be stretched by the cloth stretcher, there is a cloth having two overlapping portions such as a futon wrapping cloth in addition to a single cloth such as a sheet. Further, as cloths having two overlapping portions, those having a rounded portion Sc shown in FIG. 12 (A), and a bag shape (opening Sd only on one side edge) shown in FIG. 12 (B). There is. When the cloth S having the rounded portion Sc is stretched, when the rounded portion Sc is lifted and stretched in a posture facing the front side (for example, the posture in FIG. 8), all four of the sides When air A is blown out from the nozzles 74, 74,..., Air blown out from the innermost nozzle 74 is blown between the front and back fabrics from the opening of the rounded portion Sc, and air remains between the front and back fabrics. Problem arises.

そこで、この実施例では、各送気ボックス72,72のそれぞれ4個のノズル74,74・・のうち、それぞれ最内側の1つを開閉し得るようにしている。即ち、この実施例では、図2及び図8に示すように左右各側の最内側の各ノズル74,74をダンパー79で開閉し得るようにしている。そして、図12(B)に示す袋状の布類Sを処理する場合には、図2に示すように各側4つの全ノズル74,74・・をそれぞれ開放させた状態で行い、図12(A)に示す丸ぐり部を有する布類Sを処理する場合には、図8に示すように、各最内側の各ノズル74,74を各ダンパー79,79で閉じて行うようにする。尚、各最内側の各ノズル74,74の閉塞方法としては、ダンパーにかえて該ノズル74にキャップをかぶせるようにしてもよい。   Therefore, in this embodiment, the innermost one of the four nozzles 74, 74,... Of each of the air supply boxes 72, 72 can be opened and closed. That is, in this embodiment, as shown in FIGS. 2 and 8, the innermost nozzles 74, 74 on the left and right sides can be opened and closed by the damper 79. When the bag-like cloth S shown in FIG. 12 (B) is processed, it is performed with all the four nozzles 74, 74,... On each side opened as shown in FIG. When the cloth S having the rounded portion shown in FIG. 8A is processed, the innermost nozzles 74 and 74 are closed by the dampers 79 and 79 as shown in FIG. In addition, as a closing method of each innermost nozzle 74, 74, a cap may be put on the nozzle 74 instead of the damper.

次に、この実施例の布類展張搬送機の作動方法を説明する。図1〜図7の使用例では、図12(B)に示す袋状の布類Sを処理する場合を示しているが、図5〜図7では、袋状の布類Sとして作図上、単線で表示している(実際には、布類Sの生地は図2及び図4に示すように表裏2枚重ねとなっている)。   Next, an operation method of the cloth spreading and conveying machine of this embodiment will be described. In the usage example of FIGS. 1 to 7, the case of processing the bag-like cloth S shown in FIG. 12B is shown, but in FIG. 5 to FIG. It is indicated by a single line (actually, the cloth S is a two-sided stack as shown in FIGS. 2 and 4).

運転時の初期状態では、図5に示すように、各側の送気ファン71,71は作動しており、且つダクト73側の切換弁76が「閉」で外気側の切換弁77が「開」となっていて、ダクト64、吸気ボックス63を介して拡張ベルト61の前面(多数の小孔がある)を吸気している。尚、各拡張ベルト61の前面は、運転中は常時吸気されている。又、吸引装置3の吸気ファン33も作動しているが、切換ダンパー36が実線図示位置にあって、吸着コンベア51側の吸気ボックス53内が吸引されている。尚、現状での空気の流れは実線矢印及び点線矢印で示しており、2点鎖線矢印は切換後の空気の流れ方向を示している。さらに、左右の布類背面拡張装置6,6の各モータ62も作動しており、各拡張ベルト61,61がそれぞれ走行(前面側が左右各外側に走行)している。又、吸着コンベア51及び搬出コンベア52も連続走行している。   In the initial state during operation, as shown in FIG. 5, the air supply fans 71, 71 on each side are operating, the switching valve 76 on the duct 73 side is “closed”, and the switching valve 77 on the outside air side is “ The air is sucked into the front surface of the expansion belt 61 (there are many small holes) through the duct 64 and the air intake box 63. The front surface of each expansion belt 61 is constantly inhaled during operation. The suction fan 33 of the suction device 3 is also operating, but the switching damper 36 is in the position shown by the solid line, and the suction box 53 on the suction conveyor 51 side is sucked. The current air flow is indicated by a solid line arrow and a dotted line arrow, and a two-dot chain line arrow indicates the air flow direction after switching. Further, the motors 62 of the left and right cloth rear surface expansion devices 6 and 6 are also operated, and the respective expansion belts 61 and 61 are traveling (the front surface is traveling left and right outside). Further, the suction conveyor 51 and the carry-out conveyor 52 are also continuously running.

まず、図1及び図5に符号S′で示すように、大面積の布類の一辺の両端角部Sa,Saを捜して、その両端角部Sa,Saを投入装置1の各投入チャック11,11でそれぞれ掴持させる。このとき、図12(B)に示す袋状の布類Sでは、開口Sdのない(縁の閉じた)任意の一辺の両端角部Sa,Saを捜し出して掴持させる。そして、スタートボタンを押すと、各投入チャック11,11が布類両端角部Sa,Saを掴持したまま上動し(このとき布類S′が左右の送気ボックス72,72間に侵入する)、各両端角部Sa,Saを左右展張装置2の各受取チャック21,21に受け渡し(図1、図5の符号S″の状態)、各受取チャック21,21が左右に離間して布類の上辺部を展張させる(図1の符号Sの状態)。この間の布類展張過程において、布類Sが拡張ベルト61,61と送気ボックス72,72との間に侵入するが、拡張ベルト61の前面と送気ボックス72の後面との間には間隔L(図4)があるので、布類Sの展張動作に支障はない。   First, as indicated by reference numeral S ′ in FIGS. 1 and 5, both end corners Sa and Sa of one side of a large-sized fabric are searched, and the both end corners Sa and Sa are used as the respective input chucks 11 of the input device 1. , 11 respectively. At this time, in the bag-like cloth S shown in FIG. 12 (B), the corners Sa and Sa on any one side having no opening Sd (closed edge) are searched and held. When the start button is pressed, the input chucks 11 and 11 move upward while gripping the cloth end corners Sa and Sa (at this time, the cloth S ′ enters between the left and right air supply boxes 72 and 72. The both end corners Sa and Sa are transferred to the receiving chucks 21 and 21 of the left and right extension device 2 (in the state of reference sign S ″ in FIGS. 1 and 5), and the receiving chucks 21 and 21 are separated from each other left and right. The upper side of the fabric is stretched (state S in FIG. 1), during which the fabric S enters between the expansion belts 61 and 61 and the air supply boxes 72 and 72. Since there is an interval L (FIG. 4) between the front surface of the expansion belt 61 and the rear surface of the air supply box 72, there is no problem in the cloth S expanding operation.

次に、図5に示すように送込みローラ36が送込み方向に高速回転するとともに、切換ダンパー36が鎖線図示(符号36′)側に切換えられて吸気ボックス31内の空気が吸引され(2点鎖線矢印)、布類の下端側が吸気ボックス31内に吸い込まれる(図5の符号S1の状態)。このとき、この布類S1には、吸気ファン33の吸引作用により、下方へのテンションがかけられて、該布類が方形状に展張される。その後、切換ダンパー36′が実線図示側に切換えられ(吸着コンベア51の吸気ボックス53内が吸気される)、各受取チャック21,21が開放されて、布類の上辺部分が吸着ボックス41の先端側上面(布類受取面)に吸着・保持される(図6の符号S2の状態)。 Next, as shown in FIG. 5, the feeding roller 36 rotates at a high speed in the feeding direction, and the switching damper 36 is switched to the side of the chain line (reference numeral 36 ') to suck the air in the intake box 31 (2 dash-dotted arrows), the lower end of the cloth is drawn into the intake box 31 (the state of the letter S 1 designates in Figure 5). At this time, a downward tension is applied to the cloth S 1 by the suction action of the intake fan 33, and the cloth is stretched in a square shape. Thereafter, the switching damper 36 ′ is switched to the side indicated by the solid line (the suction box 53 of the suction conveyor 51 is sucked), the receiving chucks 21 and 21 are opened, and the upper side portion of the cloth is the tip of the suction box 41. is adsorbed and held on the side upper surface (cloth receiving surface) (the state of the letter S 2 designates in Figure 6).

続いて、該吸着ボックス41が図6に鎖線図示(符号41′)するように後退し、そのとき布類上辺部分が吸着コンベア51上に移乗される(図6の符号S3の状態)。このとき、布類S3の背面は、左右の各拡張ベルト61,61の前面に接触する。又、布類上辺部が吸着コンベア51上に移乗されるのとほぼ同時に、図6の状態から図7に示すように、送気切換室75のアクチュエータ78が作動して、ダクト73側の切換弁76が「開」、外気側の切換弁77が「閉」となり、送気ファン71からの送気がダクト73、送気ボックス72を通って各ノズル74,74・・から吹き出される。 Subsequently, adsorption box 41 is retracted to the chain line shown (reference numeral 41 ') in FIG. 6, then the cloth upper portion is ERROR on the suction conveyor 51 (the state of the sign S 3 in FIG. 6). At this time, the back of the cloth S 3 is in contact with the front surface of each of the left and right extension belts 61 and 61. Also, almost simultaneously with the transfer of the upper side of the cloth onto the suction conveyor 51, as shown in FIG. 7 from the state of FIG. 6, the actuator 78 of the air supply switching chamber 75 is operated to switch the duct 73 side. The valve 76 is “open” and the switching valve 77 on the outside air side is “closed”, and the air supply from the air supply fan 71 is blown out from the nozzles 74, 74... Through the duct 73 and the air supply box 72.

この状態では、図4及び図7に示すように、吸着コンベア51により布類S3の垂れ下がり部分の背面(2枚重ねの背面生地)が各拡張ベルト61,61の前面に吸引されて摺接しながら順次引き上げられていくが、各拡張ベルト61,61の前面がそれぞれ左右外側に走行していることにより、布類背面(拡張ベルト前面に摺接している部分)がそれぞれ順次強制的に左右外側に拡張される。他方、布類S3の前面側には、図2に示すように、各側の送気ボックス72,72の各ノズル74,74・・からそれぞれ左右外側に向けてエアAが吹き出されていることにより、その各吹き出しエアAにより布類の前面(2枚重ねの前面生地)が順次強制的に左右外側に拡張される。又、布類前面にエアAを吹き付けると、図4に示すように、該前面生地を拡張ベルト61の前面に押付ける作用が発生し、それによって表裏両生地間の空気が開口部Sdから排除されて、2枚重ね生地が全面に亘って扁平状に接触(又は近接)するようになる。 In this state, as shown in FIG. 4 and FIG. 7, the back surface (double back fabric) of the fabric S 3 is sucked by the front surface of each of the expansion belts 61 and 61 by the suction conveyor 51 and is in sliding contact. However, as the front surfaces of the respective expansion belts 61 and 61 run to the left and right sides, the fabric back surface (the portion that is in sliding contact with the front surface of the expansion belt) is forcibly forced to the left and right outer sides. To be expanded. On the other hand, on the front side of the cloth S 3, as shown in FIG. 2, it is blown out air A toward the right and left outer side from each of the nozzles 74, 74 ... of the air box 72, 72 on each side As a result, the front surface (two-layer front fabric) of the cloth is forcibly extended to the left and right outer sides in sequence by the respective blown air A. In addition, when air A is blown on the front surface of the cloth, as shown in FIG. 4, an action of pressing the front fabric against the front surface of the expansion belt 61 occurs, thereby eliminating air between the front and back fabrics from the opening Sd. Thus, the two-layered fabric comes into contact (or close proximity) in a flat shape over the entire surface.

このように、布類背面拡張装置6と布類全面拡張用のエアブロー装置7とで布類の前後各側からそれぞれ左右外側に拡張させるようにすると、2枚重ね状態の布類Sであっても、表裏各生地ともに小皺や波打ち部分のないきれいな展張状態に仕上げることができる。尚、吸着コンベア51上に引き上げられていく展張状態の布類Sは、そのまま搬出コンベア52上に移乗されてプレス機側に搬送され、該プレス機によってプレスされる。そのとき、布類の表裏各面に小皺や波打ち部分がなく且つ2枚重ね生地間にほとんど空気が入っていないので、該布類をきれいにプレスすることができ、仕上がりが良好になる(折り皺が発生しない)。   As described above, when the cloth rear surface expansion device 6 and the air blow device 7 for expanding the entire surface of the cloth are expanded from the front and rear sides of the cloth to the left and right outer sides, the cloth S in a two-layer state is obtained. However, both the front and back fabrics can be finished in a clean state with no wrinkles or undulations. The stretched fabric S that is pulled up onto the suction conveyor 51 is transferred onto the carry-out conveyor 52 as it is, conveyed to the press machine side, and pressed by the press machine. At that time, since there are no wrinkles or undulations on the front and back surfaces of the fabric and there is almost no air between the two stacked fabrics, the fabric can be pressed neatly and the finish is improved (folding) Does not occur).

図8に示す使用例は、図12(A)に示す丸ぐり部Scを有する布類Sを処理する場合のものである。丸ぐり部Sc付きの布類Sでは、一辺の両端角部Sa,Saを捜して投入装置1の各投入チャック11,11で掴持させたときに、該丸ぐり部Scが前面側に位置することがある。そこで、丸ぐり部付きの布類Sを処理する場合は、各側の送気ボックス72,72のそれぞれ4つのノズル74,74・・のうちの、各最内側の1つずつのノズル74,74を閉塞しておく。即ち、各ダンパー79,79を「閉」状態にして、各最内側の各ノズル74,74からエアが吹き出さないようにしておく。   The usage example shown in FIG. 8 is for processing the fabric S having the rounded portion Sc shown in FIG. In the cloth S with the rounded portion Sc, when the corners Sa and Sa on one side are searched and gripped by the feeding chucks 11 and 11 of the feeding device 1, the rounded portion Sc is positioned on the front side. There are things to do. Therefore, when processing the cloth S with the rounded portion, each innermost one nozzle 74, of the four nozzles 74, 74.. 74 is closed. That is, the dampers 79 and 79 are set in the “closed” state so that air does not blow out from the innermost nozzles 74 and 74.

このように(図8)、各側の送気ボックス72,72のそれぞれ最内側のノズル74,74を閉じておくと、丸ぐり部Scが前面側に向く姿勢で展張された場合でも、該丸ぐり部Scの開口から吹き出しエアAが侵入しないので、2枚重ね部分の生地間が空気で膨れることがない。尚、丸ぐり部付きの布類Sであっても、布類背面拡張装置6及びエアブロー装置7の各機能は上記と同様に十分に発揮できる。   In this way (FIG. 8), when the innermost nozzles 74, 74 of the air supply boxes 72, 72 on each side are closed, even when the rounded portion Sc is extended in a posture facing the front side, Since the blown-out air A does not enter from the opening of the rounded portion Sc, the space between the doughs of the two overlapping portions does not swell with air. In addition, even if it is the cloth S with a round-off part, each function of the cloth back surface expansion apparatus 6 and the air blow apparatus 7 can fully exhibit similarly to the above.

本願実施例の布類展張搬送機の正面図である。It is a front view of the cloth extension conveyance machine of an example of this application. 図1のII−II矢視図である。It is an II-II arrow line view of FIG. 図1のIII−III矢視図である。It is the III-III arrow line view of FIG. 図2のIV−IV拡大断面図である。It is IV-IV expanded sectional drawing of FIG. 図1の布類展張搬送機の作動説明図である。It is operation | movement explanatory drawing of the cloth extension conveyance machine of FIG. 図5からの状態変化図である。FIG. 6 is a state change diagram from FIG. 5. 図6からの状態変化図である。FIG. 7 is a state change diagram from FIG. 6. 図1の布類展張搬送機の他の使用例を示す図2相当図である。It is the FIG. 2 equivalent view which shows the other usage example of the cloth spreading | contracting conveyance machine of FIG. 第2公知例の布類展張搬送機の正面図である。It is a front view of the cloth extension conveyance machine of the 2nd public knowledge example. 図9の布類展張搬送機の作動説明図である。FIG. 10 is an operation explanatory diagram of the cloth spreading and conveying machine of FIG. 9. 図10からの状態変化図である。It is a state change figure from FIG. 本願で処理すべき2種類の布類の各平面図である。It is each top view of two types of cloth which should be processed by this application.

符号の説明Explanation of symbols

1は投入装置、2は左右展張装置、3は吸引装置、4は受渡し装置、5は搬送装置、6は布類背面拡張装置、7はエアブロー装置、11は投入チャック、21は受取チャック、22は左右動装置、61は拡張ベルト、71は送気ファン、72は送気ボックス、74はノズル、Sは布類、Saは布類角部である。   1 is a feeding device, 2 is a left-right stretching device, 3 is a suction device, 4 is a delivery device, 5 is a transport device, 6 is a cloth rear surface expansion device, 7 is an air blow device, 11 is a feeding chuck, 21 is a receiving chuck, 22 Is a lateral movement device, 61 is an expansion belt, 71 is an air supply fan, 72 is an air supply box, 74 is a nozzle, S is a cloth, and Sa is a cloth corner.

Claims (1)

シーツや布団包布のような大面積の布類(S)の一辺の両端角部(Sa,Sa)をそれぞれ掴持した状態で所定高位置まで吊上げ、その布類の各掴持部分(Sa,Sa)を左右に離間させて布類(S)を吊上げ状態で展張させた後、その展張吊上げ状態の布類(S)を次工程側に搬送させ得るようにした布類展張搬送機であって、
前記展張吊上げ状態の布類(S)の背面側に、該布類背面に摺接して布類背面側を左右に拡張させる左右の拡張ベルト(61,61)を有する布類背面拡張装置(6)を設ける一方、
前記各拡張ベルト(61,61)に対面する位置に、展張吊上げ状態の布類(S)の前面に対して左右各斜め外方に向けてエアを吹き付ける布類前面拡張用のエアブロー装置(7)を設けている、
ことを特徴とする布類展張搬送機。
Each corner (Sa, Sa) of one side of a large-area cloth (S) such as a sheet or a futon wrapping is lifted to a predetermined height while being gripped, and each gripping part (Sa , Sa) are separated from the left and right, and the cloth (S) is stretched in a lifted state, and then the cloth (S) in the stretched and lifted state can be transported to the next process side. There,
A cloth back surface expansion device (6) having left and right expansion belts (61, 61) that slide in contact with the cloth back surface and expand the cloth back side to the left and right sides on the back surface side of the stretched fabric (S). )
An air blow device (7) for expanding the front side of the cloth, which blows air toward the left and right diagonally outward with respect to the front face of the stretched and suspended cloth (S) at a position facing each of the expansion belts (61, 61). )
This is a fabric stretcher.
JP2005050799A 2005-02-25 2005-02-25 Fabric stretching and transferring machine Pending JP2006233374A (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007284820A (en) * 2006-04-17 2007-11-01 Purex:Kk Fabric extending and conveying machine
JP2008308782A (en) * 2007-06-13 2008-12-25 Purex:Kk Apparatus and method for feeding textiles
JP2009019285A (en) * 2007-07-10 2009-01-29 Purex:Kk Machine for extending and transporting cloths
JP2009024275A (en) * 2007-07-19 2009-02-05 Purex:Kk Fabric-extending and conveying machine
JP2014155601A (en) * 2013-02-15 2014-08-28 Yozo Maejima Method for removing creases and air nozzle in clothing shaping apparatus
JP2016059733A (en) * 2014-09-22 2016-04-25 株式会社プレックス Square cloth spreading apparatus
WO2021256541A1 (en) * 2020-06-19 2021-12-23 株式会社プレックス Cloth stretching device
CN117054424A (en) * 2023-07-17 2023-11-14 浙江致信智控装备有限公司 Machine vision cloth inspection device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007284820A (en) * 2006-04-17 2007-11-01 Purex:Kk Fabric extending and conveying machine
JP2008308782A (en) * 2007-06-13 2008-12-25 Purex:Kk Apparatus and method for feeding textiles
JP2009019285A (en) * 2007-07-10 2009-01-29 Purex:Kk Machine for extending and transporting cloths
JP2009024275A (en) * 2007-07-19 2009-02-05 Purex:Kk Fabric-extending and conveying machine
JP2014155601A (en) * 2013-02-15 2014-08-28 Yozo Maejima Method for removing creases and air nozzle in clothing shaping apparatus
JP2016059733A (en) * 2014-09-22 2016-04-25 株式会社プレックス Square cloth spreading apparatus
WO2021256541A1 (en) * 2020-06-19 2021-12-23 株式会社プレックス Cloth stretching device
JP2022001672A (en) * 2020-06-19 2022-01-06 株式会社プレックス Fabric spreader
CN117054424A (en) * 2023-07-17 2023-11-14 浙江致信智控装备有限公司 Machine vision cloth inspection device

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