JP2006223247A - Animal and plant component extracting apparatus of type of turbulent stirring while warming in hot water, and extracting method - Google Patents
Animal and plant component extracting apparatus of type of turbulent stirring while warming in hot water, and extracting method Download PDFInfo
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この発明は、動植物の必要成分を効率良く抽出する為の乱流撹拌同時湯煎式動植物成分抽出装置及び抽出方法に関するものである。 The present invention relates to a turbulent stirring simultaneous hot water bath type animal and plant component extraction apparatus and extraction method for efficiently extracting necessary components of animals and plants.
従来、動植物の必要成分を抽出する時に直火で暖め撹拌抽出した場合、高温度(100℃)で成分が破壊され、必要成分が抽出出来なくなる。 Conventionally, when extracting the necessary components of animals and plants by heating and extracting with direct fire, the components are destroyed at a high temperature (100 ° C.), and the necessary components cannot be extracted.
又、湯煎のみで成分を抽出する場合はムラが生じ、時間も長く掛かり、確実に効率良く成分抽出が出来ない為、動植物成分が効率良く確実に抽出出来る装置及びその方法の開発が望まれている。 In addition, when extracting components only with hot water, unevenness occurs, it takes a long time, and it is impossible to extract components reliably and efficiently. Therefore, it is desired to develop an apparatus and method that can extract animal and plant components efficiently and reliably. Yes.
現時点では、上記発明に関連した特許文献は検索出来なかったので、参考文献を紹介する。(特許文献1参照。)
そこで、上記課題を解決する為に、この発明は動植物成分を短時間で効率良く最大限に抽出可能な乱流撹拌同時湯煎式動植物成分抽出装置及び抽出方法を開発・提供する事にある。 Accordingly, in order to solve the above-mentioned problems, the present invention is to develop and provide a turbulent stirring simultaneous hot-bath type animal and plant component extraction apparatus and extraction method that can extract animal and plant components efficiently and maximally in a short time.
この課題を解決する為の手段として、この発明はボイラーと乱流撹拌調合反応装置と製油濾過分配タンクを連設して成り、且つ、該乱流撹拌調合反応装置は、上部に調合剤投入口を有し、且つ、該温水貫流槽の側面上下部に、温水循環用入出口と、底部に温水排出口を有し、且つ、底部四隅に正三角状の乱流発生部材を所定角度にそれぞれ溶着した内外二重構造のオイル原液槽と、温水貫流槽をそれぞれ設け、該オイル原液槽の中心部には、モーター等の駆動手段と駆動軸と撹拌羽根を組み合わせて成るオイル乱流撹拌装置を設け、且つ、該オイル原液槽の内周四面中心部に水流抵抗板と底部四隅に正三角状の乱流発生部材を所定角度にそれぞれ溶着して設け、且つ、オイル原液槽の底部にはオイルを温水貫流槽の外部に直接排出可能な排出口を設け、且つ、該製油濾過分配タンクは、タンク本体の底部に複数の分配管を設けたものである。 As a means for solving this problem, the present invention comprises a boiler, a turbulent stirring and mixing reaction apparatus, and an oil refinery distribution tank, and the turbulent stirring and mixing reaction apparatus is provided with a preparation inlet at the top. A hot water circulation inlet and outlet at the upper and lower sides of the hot water flow-through tank, and a hot water outlet at the bottom, and equilateral triangle-shaped turbulent flow generating members at predetermined angles, respectively. An oil stock solution tank having a welded inner / outer dual structure and a hot water flow-through tank are provided, respectively, and an oil turbulent stirring device that combines a driving means such as a motor, a drive shaft, and a stirring blade is provided at the center of the oil stock solution tank. And provided with a water flow resistance plate at the center of the four inner circumferential surfaces of the oil stock solution tank and a regular triangular turbulent flow generating member at the four corners of the bottom at a predetermined angle, and at the bottom of the oil stock solution tank. Oil can be discharged directly to the outside of the hot water flow-through tank The provided, and the formulation oil filtration distribution tank is provided with a plurality of distribution pipes to the bottom of the tank body.
又、オイル原液槽の外周及び底部に温水貫流槽を設け、且つ、該温水貫流槽内に温水を還流させて湯温を一定に保持しながら湯煎する事で動植物成分を抽出可能にしたものである。 In addition, a warm water flow-through tank is provided on the outer periphery and bottom of the oil stock solution tank, and the plant and animal components can be extracted by recirculating the hot water in the hot water flow-through tank and maintaining a constant hot water temperature. is there.
この発明の効果として、ボイラーと乱流撹拌調合反応装置と製油濾過分配タンクを連設して設け、該乱流撹拌調合反応装置のオイル原液槽の外周及び底部に温水貫流槽を設けて温水を還流させて湯温を一定に保持しながら湯煎する事で、動植物の必要成分抽出時の温度を一定に保持する事が出来る。 As an effect of the present invention, a boiler, a turbulent stirring and mixing reaction apparatus, and an oil refinery distribution tank are provided in series, and a hot water flow-through tank is provided on the outer periphery and bottom of the oil stock solution tank of the turbulent stirring and mixing reaction apparatus to supply hot water. The temperature at the time of extracting the necessary components of animals and plants can be kept constant by boiling the water while keeping the temperature constant by refluxing.
又、成分抽出が大容量(400L)から小容量(40L)迄簡単に対応可能で有り、生産物を製造する場合、成分抽出に最適温度で添加物を加える事が容易に成る等、極めて有益なる効果を奏するものである。 In addition, component extraction can be easily handled from large volumes (400 L) to small volumes (40 L), and it is extremely beneficial when manufacturing products, such as it is easy to add additives at the optimum temperature for component extraction. The effect which becomes.
この発明の最良の形態として、動植物の必要成分を抽出する容量に適応した最適な回転数と最適温度で撹拌し、且つ、最適なタイミングで添加物を加える事が重要になる。 As the best mode of the present invention, it is important to stir at an optimum rotation speed and optimum temperature suitable for the capacity for extracting necessary components of animals and plants, and to add an additive at an optimum timing.
そこで、この発明の一実施例を図1〜図3に基づいて詳述すると、上質なオリーブオイル(O)と葫(G)又は熊の肝等を乱流撹拌により、効率的に湯煎する事で、葫(G)の成分のひとつであるアホエンや熊の肝の抽出液を主体抽出して健康食用油(O’)を製造する動植物成分抽出装置であって、該動植物成分抽出装置は、ボイラー(B)と乱流撹拌調合反応装置(1)と製油濾過分配タンク(2)を連設して成り、且つ、該乱流撹拌調合反応装置(1)は、上部に調合剤投入口(1m)を有し、且つ、該温水貫流槽(1a)の側面上下部に、温水循環用入出口(1n)(1o)と、底部に温水排出口(1f)を有し、且つ、底部四隅に正三角状の乱流発生部材(1c)を所定角度にそれぞれ溶着した内外二重構造のオイル原液槽(1a’)と、温水貫流槽(1a)をそれぞれ設け、該オイル原液槽(1a’)の中心部には、モーター等の駆動手段(M)と駆動軸(1g)と撹拌羽根(1h)を組み合わせて成るオイル乱流撹拌装置を設け、且つ、該オイル原液槽(1a’)の内周四面中心部に水流抵抗板(1b)と底部四隅に正三角状の乱流発生部材(1j)を所定角度にそれぞれ溶着して設け、且つ、オイル原液槽(1a’)の底部にはオイルを温水貫流槽(1a)の外部に直接排出可能な排出口(1k)を設け、且つ、該製油濾過分配タンク(2)は、タンク本体(2a)の底部に複数の分配管(2b)を設けた事を特徴とする乱流撹拌同時湯煎式動植物成分抽出装置から構成される。 Therefore, one embodiment of the present invention will be described in detail with reference to FIGS. 1 to 3 in which high-quality olive oil (O) and straw (G) or a bear's liver and the like are efficiently bathed by turbulent stirring. An animal and plant component extraction apparatus for producing healthy edible oil (O ′) by mainly extracting an extract of ajoen or bear liver, which is one of the components of moth (G), A boiler (B), a turbulent stirring and mixing reaction device (1), and an oil refinery filtration and distribution tank (2) are connected in series, and the turbulent stirring and mixing reaction device (1) is provided with a preparation inlet ( 1m), the hot water circulation tank (1a) has a hot water circulation inlet / outlet (1n) (1o) at the upper and lower sides of the side surface, and a hot water outlet (1f) at the bottom, and four corners at the bottom An oil stock solution tank (1a) having an inner / outer double structure in which regular triangular turbulent flow generating members (1c) are welded to each other at predetermined angles. ) And a hot water flow-through tank (1a), and a driving means (M) such as a motor, a drive shaft (1g), and a stirring blade (1h) are combined in the center of the oil stock solution tank (1a '). An oil turbulent stirring device is provided, and a water flow resistance plate (1b) is provided at the center of the four inner surfaces of the oil stock solution tank (1a '), and a regular triangular turbulent flow generating member (1j) is provided at the bottom four corners. Provided with welding at each angle, and provided with a discharge port (1k) at the bottom of the oil stock solution tank (1a ') through which oil can be discharged directly to the outside of the hot water flow-through tank (1a), and the oil filtration distribution The tank (2) is constituted by a turbulent stirring simultaneous hot water type animal and plant component extraction apparatus characterized by providing a plurality of distribution pipes (2b) at the bottom of the tank body (2a).
又、オイル原液槽(1a’)の外周及び底部に温水貫流槽(1a)を設け、且つ、該温水貫流槽(1a)内に温水を還流させて湯温を一定に保持しながら湯煎する事で動植物成分を抽出可能にした事を特徴とする乱流撹拌同時湯煎式動植物成分抽出方法。 In addition, a hot water flow-through tank (1a) is provided on the outer periphery and bottom of the oil stock solution tank (1a '), and hot water is circulated in the hot water flow-through tank (1a) to keep the hot water temperature constant. Extraction method of animal and plant components using a turbulent stirring simultaneous hot water bath type animal and plant components, characterized in that the plant and animal components can be extracted with
次に、乱流撹拌調合反応装置の構造及び寸法形状について説明すると、図1に示す様に乱流撹拌調合反応装置(1)は、ほぼ立方形状をした内外二重構造に形成されていて、温水貫流槽(1a)である外側タンクの縦・横・高さ寸法が約1500mmで、オイル原液槽(1a’)である内側のタンクの縦・横寸法が約800mmで高さ寸法が900mmである。 Next, the structure and dimensions of the turbulent stirring and mixing reactor will be described. As shown in FIG. 1, the turbulent stirring and mixing reactor (1) is formed in a substantially cubic internal and external double structure, The vertical, horizontal, and height dimensions of the outer tank that is the hot water flow-through tank (1a) are about 1500 mm, and the vertical and horizontal dimensions of the inner tank that is the oil stock solution tank (1a ′) are about 800 mm and the height dimension is 900 mm. is there.
そして、温水貫流槽(1a)の側面部には、図3に示すボイラー(B)から入出される温水(HW)の入口(1n)と出口(1o)が上下二箇所に設けられ、底部には排水用の排水口(1f)が一箇所設けられている。又、温水貫流槽(1a)の内面一方には、定期点検及び清掃用の梯子(1e)が設けられ、又、温水貫流槽(1a)の底部四隅に正三角状の乱流発生部材(1j)を約45度の所定角度を設けてそれぞれ溶着し、更に底板(1d)部は、完全排水出来る様に排水口(1f)に向けて傾斜を設けている。 And the inlet (1n) and outlet (1o) of warm water (HW) entering / exiting from the boiler (B) shown in FIG. Is provided with one drain outlet (1f) for drainage. Further, a ladder (1e) for periodic inspection and cleaning is provided on one inner surface of the hot water flow-through tank (1a), and a regular triangular turbulent flow generating member (1j) is formed at the bottom four corners of the hot water flow-through tank (1a). ) At a predetermined angle of about 45 degrees, and the bottom plate (1d) is inclined toward the drain port (1f) so that it can be completely drained.
一方、オイル原液槽(1a’)の上部には調合剤投入口(1m)を設け、又、オイル原液槽(1a’)の内側面四方には、幅寸法150mm・縦寸法700mmの水流抵抗板(1b)と、底部四隅には乱流発生部材(1c)を所定角度にそれぞれ溶着して設け、且つ、底部にはオイルを温水貫流槽(1a)の外部に直接排出可能な排出口(1k)を設けて濾過分配槽(2)へ接続されている。又、オイル原液槽(1a’)の中央上部には、モーターカバー(1l)付の1.5KWのインバーター減速モーターを軸支し、オイル原液槽(1a’)のタンク底部に軸受け(1i)部を設け、且つ、インバーター減速モーターの回転軸と軸受け(1i)部間には撹拌羽根(1h)付回転軸(1g)を枢着している。 On the other hand, a preparation inlet (1 m) is provided in the upper part of the oil stock solution tank (1a ′), and a water resistance plate having a width dimension of 150 mm and a vertical dimension of 700 mm is provided on the inner side surface of the oil stock solution tank (1a ′). (1b) and turbulent flow generating members (1c) are provided at predetermined angles at the four corners of the bottom, and at the bottom is a discharge port (1k) through which oil can be discharged directly to the outside of the hot water flow-through tank (1a). ) And connected to the filtration distribution tank (2). A 1.5 KW inverter reduction motor with a motor cover (1l) is pivotally supported at the center upper part of the oil stock solution tank (1a '), and a bearing (1i) is provided at the bottom of the oil stock solution tank (1a'). And a rotating shaft (1g) with a stirring blade (1h) is pivotally mounted between the rotating shaft of the inverter reduction motor and the bearing (1i).
そして、図2に示す濾過分配槽(2)のタンク部は幅寸法が800mm×長さ寸法1500mm×高さ寸法400〜600mmで、タンク本体(2a)の底部に5箇所のオイル分配管(2b)を設けている。 And the tank part of the filtration distribution tank (2) shown in FIG. 2 has a width dimension of 800 mm × a length dimension of 1500 mm × a height dimension of 400 to 600 mm, and five oil distribution pipes (2b) at the bottom of the tank body (2a). ).
次に、健康食品の製造方法の概要について説明する。まず、動物成分である熊の肝を使用して製造する場合は、下記の手順で行う。
1)抽出タンク内に清水を入れる。
2)抽出タンクの外側タンク(温水貫流槽)の温度を90℃で還流させる。
3)成分抽出タンク内に乾燥した熊の肝を切り刻んだものを入れる。
4)抽出タンク内の温度を85℃で保ちながら乱流撹拌する。
5)約2時間後、還流を止めて自然流下させる。
6)そして、タンク内温度が20℃位に成った時、濾過して熊の肝を取り除く。
7)濾過分配槽より抽出液を取り出し、ボトリングする。
Next, an outline of a method for producing health food will be described. First, when manufacturing using the bear liver which is an animal component, the following procedure is used.
1) Put fresh water into the extraction tank.
2) The temperature of the outer tank (warm water flow-through tank) of the extraction tank is refluxed at 90 ° C.
3) Place the dried bear's liver into a component extraction tank.
4) Stir turbulent while keeping the temperature in the extraction tank at 85 ° C.
5) After about 2 hours, stop reflux and let it flow down naturally.
6) Then, when the temperature in the tank reaches about 20 ° C., the bear's liver is removed by filtration.
7) Remove the extract from the filtration distribution tank and bottle it.
次に、植物成分である葫を使用して植物食用油(以下ブレインリフレッシュオイルと記す。)を製造する場合は、下記の手順で行う。
1)オイル原液槽(1a’)内にオリーブオイル(O)を入れる。
分量は200L〜400L(ドラム缶1本〜2本分)
2)温水貫流槽(1a)の湯温を90℃で還流させる。
3)オイル原液槽(1a’)のオリーブオイル(O)の温度を75℃まで上げて、その 時に葫(皮を取ったもの)をスライスしたものを投入し、乱流撹拌していく。
4)オリーブオイル(O)の温度が80℃になった時、還流ボイラーの温度を止める。 そして、約1時間程乱流撹拌して自然温度降下させる。(この時、既に葫成分のア ホエンが抽出されている。)
5)40℃位に成った時、製油濾過して葫のスライス残渣を取り除く。
6)濾過分配槽より抽出されたブレインリフレッシュオイルを取り出してボトリング作 業する。
Next, in the case of producing vegetable edible oil (hereinafter referred to as brain refresh oil) using koji, which is a plant component, the following procedure is used.
1) Put olive oil (O) in the oil stock solution tank (1a ').
200L to 400L (1 to 2 drums)
2) Recirculate the hot water in the hot water flow-through tank (1a) at 90 ° C.
3) Raise the temperature of the olive oil (O) in the oil stock tank (1a ') to 75 ° C, then add the sliced rice cake (peeled) and stir turbulently.
4) When the temperature of olive oil (O) reaches 80 ° C, stop the temperature of the reflux boiler. Then, the natural temperature is lowered by turbulent stirring for about 1 hour. (At this time, ajoen, a cocoon component, has already been extracted.)
5) When the temperature reaches about 40 ° C., the oil residue is filtered to remove the residue of slicing.
6) Remove the brain refresh oil extracted from the filtration distribution tank and perform bottling.
次に、図3は乱流撹拌抽出装置全体のフロー図である。 Next, FIG. 3 is a flowchart of the entire turbulent stirring extraction apparatus.
そして、図4はブレインリフレッシュオイルの生産プラントのレイアウト図である。 FIG. 4 is a layout diagram of a brain refresh oil production plant.
この発明の乱流撹拌同時湯煎式動植物成分抽出装置は、ボイラーと乱流撹拌調合反応装置と製油濾過分配タンクを連設して設け、該乱流撹拌調合反応装置のオイル原液槽の外周及び底部に温水貫流槽を設けて温水を還流させて湯温を一定に保持しながら湯煎する事で、動植物の必要成分抽出時の温度を一定に保持し、最大限の動植物の必要成分を抽出出来る事で食料品業界を始め多くの消費者に寄与する点で産業上の利用可能性を有する。 The turbulent stirring simultaneous water bath type animal and plant component extraction apparatus according to the present invention is provided with a boiler, a turbulent stirring and mixing reaction apparatus, and an oil refinery distribution tank connected in series, and the outer periphery and bottom of the oil stock solution tank of the turbulent stirring and mixing reaction apparatus By installing a hot water flow-through tank in the hot water and refluxing the hot water while keeping the hot water constant, the temperature at the time of extracting the necessary components of animals and plants can be kept constant, and the maximum necessary components of animals and plants can be extracted. It has industrial applicability in terms of contributing to many consumers including the food industry.
1 乱流撹拌調合反応装置
1a 温水貫流槽
1a’ オイル原液槽
1b 水流抵抗板
1c 乱流発生部材
1d 底板
1e 梯子
1f 排水口
1g 回転軸
1h 撹拌羽根
1i 軸受け
1j 乱流発生部材
1k 排出口
1l モーターカバー
1m 調合剤投入口
1n ボイラー湯入口
1o ボイラー湯出口
2 製油濾過分配タンク
2a タンク本体
2b 分配管
B ボイラー
HW 温水
M 駆動手段
O オリーブオイル
O’ 健康食用油(ブレインリフレッシュオイル)
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KR100962907B1 (en) * | 2008-05-29 | 2010-06-10 | 구성학 | A apparatus for generating fermented oil composite of plants |
RU172362U1 (en) * | 2017-01-18 | 2017-07-05 | Федеральное государственное автономное образовательное учреждение высшего образования "Северный (Арктический) федеральный университет имени М.В. Ломоносова" (САФУ) | Liquid extractor for accelerated extraction of water-soluble substances from plant materials |
CN111500372A (en) * | 2020-05-21 | 2020-08-07 | 江西依思特香料有限公司 | Multilayer temperature control of production natural perfume oil draws jar |
CN114052183A (en) * | 2021-11-16 | 2022-02-18 | 四川省郫县豆瓣股份有限公司 | A scald lamella continuous vibration frock for thick broad-bean sauce production |
CN114052183B (en) * | 2021-11-16 | 2023-05-05 | 四川省郫县豆瓣股份有限公司 | A scald lamella continuous vibration frock for thick broad-bean sauce production |
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