JP2006215331A - Developing device and image forming apparatus using the device - Google Patents

Developing device and image forming apparatus using the device Download PDF

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JP2006215331A
JP2006215331A JP2005028958A JP2005028958A JP2006215331A JP 2006215331 A JP2006215331 A JP 2006215331A JP 2005028958 A JP2005028958 A JP 2005028958A JP 2005028958 A JP2005028958 A JP 2005028958A JP 2006215331 A JP2006215331 A JP 2006215331A
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developer
developing device
toner
shutter
screw
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JP4677243B2 (en
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Satoshi Muramatsu
智 村松
Nobuo Iwata
信夫 岩田
Junichi Matsumoto
純一 松本
Takayuki Koike
孝幸 小池
Eriko Maruyama
絵里子 丸山
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Ricoh Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a developing device that reduces the problems of an overflow system and steadily discharges an excess of developer while minimizing waste, and to provide an image forming apparatus. <P>SOLUTION: A developer discharging section 8 has a discharging hole 28 made in the wall of a passage along which developer is circulated and conveyed. A developer stirring part 30 having developer stirring force that is greater than the other conveyance area is disposed in the upstream of the discharging hole 28 in the direction of the developer circulation and in the downstream of a developer supply position from which developer is supplied to a developing roller 21 or a developer replenishment position 3 replenished with toner and developer by cartridges 4 and 5. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、2成分現像装置及び該現像装置を用いる画像形成装置に関するものである。   The present invention relates to a two-component developing device and an image forming apparatus using the developing device.

プリンタ、複写機、ファクシミリ、これらの少なくとも2つの機能を有する複合機等の画像形成装置において、トナーとキャリアからなる2成分現像剤を用いて静電潜像を現像する現像装置が多々用いられている。この種の画像形成装置は、トナーが画像形成とともに消費されるため、通常は容器に入れたトナーを順次供給し、容器内のトナーが無くなったら新しいトナー容器と交換してトナーを補充している。   In image forming apparatuses such as printers, copiers, facsimiles, and multifunction machines having at least two of these functions, a developing device that develops an electrostatic latent image using a two-component developer composed of toner and carrier is often used. Yes. Since this type of image forming apparatus consumes toner together with image formation, it normally supplies toner in a container sequentially, and when the toner in the container runs out, it is replaced with a new toner container to replenish the toner. .

一方、キャリアは消費されることはないが、画像形成の回数に伴ってその性能が劣化するため、ある程度の画像形成回数ごとに交換する必要がある。キャリア交換の一般的な方法としては、複写機においては専用のサービス担当者がキャリアの交換を実施する方法、プリンタではキャリアを内蔵した現像装置をユニットごと新しいユニットに交換する方法などが一般的である。しかし、キャリアが劣化するまで使用し続けると、当初と劣化時とでの画像品質が明らかに違ってしまい画質の悪い記録物も多く提供してしまう問題がある。   On the other hand, the carrier is not consumed, but its performance deteriorates with the number of image formations. Therefore, it is necessary to replace the carrier every certain number of image formations. As a general method of carrier replacement, a method in which a dedicated service person replaces a carrier in a copier and a method in which a developing device incorporating a carrier is replaced with a new unit for a printer are generally used. is there. However, if it is continuously used until the carrier deteriorates, there is a problem that the image quality at the beginning and at the time of deterioration are clearly different, and many recorded materials with poor image quality are provided.

そこで、最近では補給するトナーに予めキャリアを混合し、トナーとキャリアを順次現像装置に補給し、そして余剰現像剤を回収することで、安定した画像を継続して得られるようにした方法が提案され、そして実施されている。さらに、トナーとキャリアを別々に収納した容器からそれぞれ独立補給することも提案されている。   Therefore, recently, a method has been proposed in which a stable image can be continuously obtained by mixing a carrier with the toner to be replenished in advance, sequentially replenishing the toner and carrier to the developing device, and collecting excess developer. And has been implemented. Furthermore, it has been proposed that the toner and the carrier are independently supplied from containers that separately store the toner and the carrier.

特開2000−81787号公報JP 2000-81787 A

このようにキャリアを少量ずつ補給する現像装置では、装置のトナー濃度をある範囲内に維持するため、余剰の現像剤を回収する必要がある。現像剤の排出方法としては、特許文献1に記載されているような、現像ケーシング壁面の所定の高さに排出孔を設け、余剰現像剤を溢れさせて排出するオーバーフロー方式、リボルバー現像方式において、重力を利用して排出孔のシャッタを開閉する方式等が知られている。   In such a developing device that replenishes the carrier little by little, in order to maintain the toner concentration of the device within a certain range, it is necessary to collect excess developer. As a method for discharging the developer, as described in Patent Document 1, in the overflow method and the revolver developing method in which a discharge hole is provided at a predetermined height of the wall surface of the developing casing and the excess developer is overflowed and discharged. A method of opening and closing the shutter of the discharge hole using gravity is known.

しかし、近年、主流となっているタンデムカラー機等の据え置き現像装置に適用する場合、後者のリボルバー現像方式限定のため適用できないので、比較的簡単な構成で使用できる前者のオーバーフロー方式が主流となっている。   However, when applied to stationary development devices such as tandem color machines that have become mainstream in recent years, the former overflow method, which can be used with a relatively simple configuration, has become the mainstream because it cannot be applied due to the limitation of the latter revolver development method. ing.

トナーの補給に加えてキャリアを補給し、余剰となった現像剤を現像剤排出孔からオーバーフローにより排出する方式の欠点として、現像装置内部の現像剤はトナーとキャリアの混合体であるため、現像装置内部のキャリア量が同じであっても、トナーの混合比(トナー濃度)によって混合体の体積が増減し、トナー濃度(通常は5%〜12%程度)が高い時には体積が増加し、低いときは体積が減少する。このように体積が変化する状態でオーバーフローによる排出を行うと、トナー濃度が高い時に現像剤が多く排出され、トナー濃度が低い時にはキャリアを補給しても排出が成されない結果となり、すなわち、現像装置内部に保持されるキャリアの量も変動してしまう問題がある。   In addition to toner replenishment, the carrier is replenished, and the disadvantage is that the excess developer is discharged from the developer discharge hole by overflow. The developer in the developing device is a mixture of toner and carrier. Even if the carrier amount inside the apparatus is the same, the volume of the mixture increases or decreases depending on the toner mixing ratio (toner concentration), and the volume increases when the toner concentration (usually about 5% to 12%) is high. Sometimes the volume decreases. When discharging is performed in the state where the volume is changed in this way, a large amount of developer is discharged when the toner concentration is high, and when the toner concentration is low, discharging is not performed even when the carrier is replenished. There is a problem that the amount of carriers held inside also fluctuates.

さらに、上述のように、トナー濃度が高い時に排出が行われる傾向となるため、キャリアの排出と同時にトナーも多量に排出されてしまう問題がある。
さらにまた、トナーまたはキャリアの補給口と現像剤の排出孔との位置関係によっては、供給した新しいトナーまたはキャリアが使用されずに即排出孔から排出されてしまう無駄が発生する問題がある。
Further, as described above, since the toner tends to be discharged when the toner concentration is high, there is a problem that a large amount of toner is discharged simultaneously with the discharge of the carrier.
Furthermore, depending on the positional relationship between the toner or carrier replenishment port and the developer discharge hole, there is a problem in that waste is caused that the supplied new toner or carrier is immediately discharged from the discharge hole without being used.

さらにまた、トナー濃度変化同様、現像剤の帯電量によっても現像剤の体積が変動する。帯電量が高い時に現像剤体積が増加(かさ密度減少)し、帯電量が低い時に現像剤体積が減少するため、帯電量変化によっても排出量が変化してしまう問題がある。   Further, the volume of the developer varies depending on the charge amount of the developer as well as the change in the toner density. When the charge amount is high, the developer volume increases (decrease in bulk density), and when the charge amount is low, the developer volume decreases. Therefore, there is a problem that the discharge amount also changes depending on the charge amount change.

本発明は、上記したオーバーフロー方式の問題点を緩和し、無駄の少ない安定した余剰現像剤の排出を可能にした現像装置及び画像形成装置を提供することを目的としている。   SUMMARY OF THE INVENTION An object of the present invention is to provide a developing device and an image forming apparatus that alleviate the problems of the overflow method described above and enable stable discharge of excess developer with little waste.

上記の目的を達成するため、本発明は、像担持体に対向配置された現像担持体と、現像ケーシング内で現像剤を循環搬送し、その搬送途中で前記現像担持体に現像剤を供給する現像剤循環搬送手段と、現像装置外に設けられた現像剤収納部から該現像装置に現像剤を補給する現像剤補給装置と、現像装置内の余剰現像剤を排出する現像剤排出手段とを有する現像装置において、前記現像剤排出手段が現像剤を循環搬送させる通路の壁面に設けられた排出孔を有し、該排出孔の現像剤循環方向上流側で、かつ、前記現像担持体に現像剤を供給する現像剤供給位置もしくは前記現像剤収納部から現像剤が補給される現像剤補給位置より下流側の間に、他の搬送領域より現像剤の攪拌力が高い現像剤攪拌部を設けたことを特徴としている。   In order to achieve the above-described object, the present invention circulates and conveys a developer in a development carrier disposed opposite to an image carrier and a development casing, and supplies the developer to the development carrier in the middle of the conveyance. A developer circulating and conveying means; a developer replenishing device for replenishing the developer to the developing device from a developer accommodating portion provided outside the developing device; and a developer discharging means for discharging excess developer in the developing device. In the developing device, the developer discharge means has a discharge hole provided in a wall surface of a passage for circulating and transporting the developer, and is developed on the upstream side of the discharge hole in the developer circulation direction and developed on the developer carrier. A developer agitating section having a developer agitating force higher than that of other transport areas is provided between the developer supply position for supplying the developer or the downstream side from the developer replenishment position where the developer is replenished from the developer storage section. It is characterized by that.

なお、本発明は、請求項1に記載の現像装置において、前記現像剤攪拌部が前記現像剤循環搬送手段を構成する現像剤搬送部材の搬送力を低下させて他の搬送領域より現像剤の通過時間を長くした部分であると、効果的である。   According to the present invention, in the developing device according to claim 1, the developer agitating unit reduces the transport force of the developer transport member that constitutes the developer circulation transport unit, so that the developer is discharged from other transport regions. It is effective when the passage time is extended.

さらに、本発明は、前記現像剤搬送部材がスクリューであり、前記現像剤攪拌部が該スクリューにおけるスクリュー羽根を切り取りってスクリュー軸と略直角に延びた面状部材を設けて構成されると、効果的である。   Further, in the present invention, when the developer conveying member is a screw, and the developer agitating unit is provided with a planar member extending substantially perpendicular to the screw shaft by cutting off the screw blades in the screw, It is effective.

さらにまた、本発明は、前記現像剤搬送部材がスクリューであり、前記現像剤攪拌部が該スクリューにおけるスクリュー羽根にスクリュー軸と略平行に延びた線状または面状の部材を設けて構成されると、効果的である。   Furthermore, in the present invention, the developer conveying member is a screw, and the developer agitating portion is provided with a linear or planar member extending substantially parallel to the screw shaft on a screw blade of the screw. And effective.

さらにまた、本発明は、前記現像剤循環搬送手段が現像剤担持体に隣接する第1スクリューと、該第1スクリューと平行で現像剤を逆方向に搬送する第2スクリューとを有し、前記排出孔が該第2スクリューの下流位置に設けられていると、効果的である。   Furthermore, in the present invention, the developer circulation conveying means includes a first screw adjacent to the developer carrying member, and a second screw that conveys the developer in a reverse direction in parallel with the first screw, It is effective when the discharge hole is provided at the downstream position of the second screw.

また、上記の目的を達成するため、本発明は、請求項1ないし5の何れか1項に記載の現像装置を用いて像担持体の表面に形成した静電潜像を現像する画像形成装置において、前記現像剤排出手段が現像剤を循環搬送させる通路の壁面に設けられた排出孔と、該排出孔を開閉するシャッタとを有し、該シャッタの開閉がシャッタ制御手段によって制御されることを特徴としている。   In order to achieve the above object, the present invention provides an image forming apparatus for developing an electrostatic latent image formed on the surface of an image carrier using the developing device according to any one of claims 1 to 5. The developer discharging means has a discharge hole provided in the wall surface of the passage for circulating and conveying the developer, and a shutter for opening and closing the discharge hole, and the opening and closing of the shutter is controlled by the shutter control means. It is characterized by.

なお、本発明は、前記現像装置から前記像担持体上に現像された単位面積あたりのトナー付着量または前記像担持体から転写体に転写された単位面積あたりのトナーの付着量を検知するトナー付着量検知手段を設け、前記シャッタ制御手段が通常前記シャッタを閉じ、該トナー付着量検知手段の検知結果が所定範囲になったときに前記シャッタの開くと、効果的である。   In the present invention, the toner for detecting the toner adhesion amount per unit area developed on the image carrier from the developing device or the toner adhesion amount per unit area transferred from the image carrier to the transfer body. It is effective to provide an adhesion amount detection means, and when the shutter control means normally closes the shutter and the shutter opens when the detection result of the toner adhesion amount detection means falls within a predetermined range.

さらに、本発明は、前記現像装置内の現像剤のトナー濃度を検知するトナー濃度検知手段を設け、前記シャッタ制御手段が通常前記シャッタを閉じ、該トナー濃度検知手段の検知結果が所定範囲になったときに前記シャッタの開くと、効果的である。   Further, according to the present invention, there is provided toner density detecting means for detecting the toner density of the developer in the developing device, the shutter control means normally closes the shutter, and the detection result of the toner density detecting means falls within a predetermined range. When the shutter is opened, it is effective.

さらにまた、本発明は、前記シャッタ制御手段が前記該トナー付着量検知手段と前記トナー濃度検知手段の検知結果の検知結果がともに所定範囲になったとき前記シャッタを開くと、効果的である。   Furthermore, the present invention is effective when the shutter control means opens the shutter when the detection results of the toner adhesion amount detection means and the toner density detection means both fall within a predetermined range.

さらにまた、本発明は、前記現像装置の非動作時から現像装置の所定時間継続動作後までは前記シャッタの開動作を禁止すると、効果的である。   Furthermore, the present invention is effective if the opening operation of the shutter is prohibited from when the developing device is not in operation until after the developing device has been continuously operated for a predetermined time.

請求項1の構成によれば、現像剤排出手段が現像剤を循環搬送させる通路の壁面に設けられた排出孔を有し、該排出孔の現像剤循環方向上流側で、かつ、現像担持体に現像剤を供給する現像剤供給位置もしくは現像剤収納部から現像剤が補給される現像剤補給位置より下流側の間に、他の搬送領域より現像剤の攪拌力が高い現像剤攪拌部を設けたので、環境や帯電量により現像剤の流動性が変化した場合でも現像剤かさ密度変化、つまり現像装置内の現像剤量変化を最小限に抑制することができ、トナー濃度制御の安定性、画像の安定性を向上できる。   According to the first aspect of the present invention, the developer discharge means has a discharge hole provided in the wall surface of the passage for circulating and conveying the developer, upstream of the discharge hole in the developer circulation direction, and the development carrier. A developer agitating unit having a developer agitating force higher than that of the other transport areas, between the developer supply position for supplying developer to the developer supply position or the developer replenishment position downstream from the developer supply position. Because it is provided, even if the developer fluidity changes depending on the environment and the charge amount, the change in developer bulk density, that is, the change in developer amount in the developing device can be suppressed to the minimum, and the toner density control stability , Image stability can be improved.

請求項2の構成によれば、現像剤攪拌部が現像剤循環搬送手段を構成する現像剤搬送部材の搬送力を低下させて他の搬送領域より現像剤の通過時間を長くした部分であるので、現像剤攪拌部の攪拌効果を高められる。   According to the second aspect of the present invention, the developer agitating portion is a portion in which the developer conveying member constituting the developer circulating and conveying means is reduced in the conveying force so that the developer passage time is longer than that in the other conveying regions. Further, the stirring effect of the developer stirring unit can be enhanced.

請求項3の構成によれば、現像剤搬送部材がスクリューであり、現像剤攪拌部が該スクリューにおけるスクリュー羽根を切り取りってスクリュー軸と略直角に延びた面状部材を設けて構成されるので、現像剤攪拌部の攪拌効果を高められる。   According to the third aspect of the present invention, the developer conveying member is a screw, and the developer agitating portion is provided with a planar member that cuts off a screw blade in the screw and extends substantially at right angles to the screw shaft. Further, the stirring effect of the developer stirring unit can be enhanced.

請求項4の構成によれば、現像剤搬送部材がスクリューであり、現像剤攪拌部が該スクリューにおけるスクリュー羽根にスクリュー軸と略平行に延びた線状または面状の部材を設けて構成されるので、現像剤攪拌部の攪拌効果を高められる。   According to the configuration of claim 4, the developer conveying member is a screw, and the developer agitating portion is configured by providing a linear or planar member extending substantially parallel to the screw shaft on the screw blade of the screw. Therefore, the stirring effect of the developer stirring unit can be enhanced.

請求項5の構成によれば、現像剤循環搬送手段が現像剤担持体に隣接する第1スクリューと、該第1スクリューと平行で現像剤を逆方向に搬送する第2スクリューとを有し、前記排出孔が該第2スクリューの下流位置に設けられているので、第2スクリューの領域に現像剤攪拌部を容易に設置することができる。   According to the configuration of claim 5, the developer circulation conveying means includes a first screw adjacent to the developer carrying member, and a second screw that conveys the developer in a reverse direction in parallel with the first screw, Since the discharge hole is provided at the downstream position of the second screw, the developer stirring unit can be easily installed in the region of the second screw.

請求項6の構成によれば、請求項1ないし5の何れか1項に記載の現像装置を用いて像担持体の表面に形成した静電潜像を現像する画像形成装置において、現像剤排出手段が現像剤を循環搬送させる通路の壁面に設けられた排出孔と、該排出孔を開閉するシャッタとを有し、該シャッタの開閉がシャッタ制御手段によって制御されるので、現像剤排出量を安定化して無駄な排出なくすとともに、上記効果をより確実に得ることができる。   According to the configuration of the sixth aspect, in the image forming apparatus for developing the electrostatic latent image formed on the surface of the image carrier using the developing device according to any one of the first to fifth aspects, the developer discharge is performed. The means has a discharge hole provided in the wall surface of the passage for circulating and conveying the developer, and a shutter for opening and closing the discharge hole, and the opening and closing of the shutter is controlled by the shutter control means. While stabilizing and eliminating wasteful discharge, the above-mentioned effects can be obtained more reliably.

請求項7の構成によれば、現像装置から像担持体上に現像された単位面積あたりのトナー付着量または前記像担持体から転写体に転写された単位面積あたりのトナーの付着量を検知するトナー付着量検知手段を設け、シャッタ制御手段が通常シャッタを閉じ、該トナー付着量検知手段の検知結果が所定範囲になったときにシャッタの開くので、現像剤排出量を安定化することができる。   According to the configuration of the seventh aspect, the toner adhesion amount per unit area developed on the image carrier from the developing device or the toner adhesion amount per unit area transferred from the image carrier to the transfer body is detected. A toner adhesion amount detection means is provided, and the shutter control means normally closes the shutter, and the shutter opens when the detection result of the toner adhesion amount detection means falls within a predetermined range, so that the developer discharge amount can be stabilized. .

請求項8の構成によれば、現像装置内の現像剤のトナー濃度を検知するトナー濃度検知手段を設け、シャッタ制御手段が通常シャッタを閉じ、該トナー濃度検知手段の検知結果が所定範囲になったときにシャッタの開くので、現像剤排出量を安定化することができる。   According to the configuration of the eighth aspect, the toner density detecting means for detecting the toner density of the developer in the developing device is provided, the shutter control means normally closes the shutter, and the detection result of the toner density detecting means falls within a predetermined range. Since the shutter is opened when the developer is discharged, the developer discharge amount can be stabilized.

請求項9の構成によれば、シャッタ制御手段が該トナー付着量検知手段と前記トナー濃度検知手段の検知結果の検知結果がともに所定範囲になったときシャッタを開くので、現像剤排出量を安定化することができる。   According to the configuration of the ninth aspect, the shutter control means opens the shutter when the detection results of the toner adhesion amount detection means and the toner density detection means both fall within a predetermined range, so that the developer discharge amount is stabilized. Can be

請求項10の構成によれば、現像装置の非動作時から現像装置の所定時間継続動作後まではシャッタの開動作を禁止するので、体積が不安定のときの現像剤排出を防止することができる。   According to the configuration of the tenth aspect, since the opening operation of the shutter is prohibited from the time when the developing device is not in operation until after the continuous operation of the developing device for a predetermined time, it is possible to prevent the developer from being discharged when the volume is unstable. it can.

以下、本発明の実施の形態を添付図面に従って説明する。
図1は現像装置の全体の構成を示す斜視図である。符号1は像担持体としての感光体ドラムであり、図示しない帯電器及び光書込み装置によって表面に静電潜像が形成される。符号2は現像装置を示し、感光体ドラム1に形成された静電潜像をトナーによって現像し可視像を形成する。3は現像装置2に設けたトナー及びキャリアを供給するための補給口であり、トナーについてはトナーカートリッジ4に収納されたトナーを、トナー補給路6を介して現像装置2に少量ずつ補給する。キャリアについてはキャリアカートリッジ5に収納されたキャリア単体、または少量のトナーと混合した現像剤を、キャリア補給路7を介して現像装置2に少量ずつ補給する。なお、各カートリッジ内のトナー及びキャリアは省略してあるが、一般的なスクリューを用いた方法や、粉体を送るためのポンプ機構や空気供給手段を配置した方式の輸送の機能により補給される。
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
FIG. 1 is a perspective view showing the overall configuration of the developing device. Reference numeral 1 denotes a photosensitive drum as an image carrier, and an electrostatic latent image is formed on the surface by a charger and an optical writing device (not shown). Reference numeral 2 denotes a developing device, which develops the electrostatic latent image formed on the photosensitive drum 1 with toner to form a visible image. A replenishing port 3 for supplying toner and a carrier provided in the developing device 2 replenishes the toner stored in the toner cartridge 4 to the developing device 2 little by little via the toner replenishing path 6. As for the carrier, the carrier alone contained in the carrier cartridge 5 or a developer mixed with a small amount of toner is replenished to the developing device 2 little by little via the carrier replenishment path 7. The toner and the carrier in each cartridge are omitted, but they are replenished by a general screw method or a transport function in which a pump mechanism for supplying powder and an air supply means are arranged. .

また、符号12はトナー濃度センサであり、現像装置2内部の現像剤の透磁率を測定することによりトナーの混合率を検知するセンサである。現像装置2内部の現像剤のキャリアに対するトナーの混合割合は通常は5%〜12%程度の範囲で使用され、トナー濃度センサ12の出力に基づいてトナー補給が制御されるように構成されている。すなわち、トナー補給は電子写真方式の画像形成装置において狙いの画像濃度に基づいて適切なトナー濃度範囲を設定し、この範囲に収まるように少量ずつトナーを補給して安定した画像が得られるようにコントロールされている。   Reference numeral 12 denotes a toner concentration sensor, which is a sensor that detects the toner mixing ratio by measuring the magnetic permeability of the developer in the developing device 2. The mixing ratio of the toner with respect to the carrier of the developer in the developing device 2 is normally used in the range of about 5% to 12%, and the toner supply is controlled based on the output of the toner density sensor 12. . That is, in the toner replenishment, an appropriate toner density range is set based on the target image density in the electrophotographic image forming apparatus, and a stable image is obtained by replenishing the toner little by little so as to be within this range. Controlled.

一方、キャリアの補給に関しては、画像の形成枚数、または現像装置2の稼動時間に基づいて、少量ずつ現像装置2内部に補給する。少量ずつ新しいキャリアを加えることで、徐々に劣化してゆくキャリアの帯電性能を補い、現像装置2内の総キャリアのトータル帯電性能を限界値以上に維持するものである。これによって、従来のように定期的なキャリアの交換(入れ替え)を行わなくとも、安定した画像形成を継続することができる構成である。   On the other hand, the carrier is replenished to the inside of the developing device 2 little by little based on the number of formed images or the operating time of the developing device 2. By adding a new carrier little by little, the charging performance of the carrier that gradually deteriorates is compensated, and the total charging performance of the total carriers in the developing device 2 is maintained above the limit value. With this configuration, stable image formation can be continued without the need for periodic carrier replacement (replacement) as in the prior art.

また、キャリアは補給することによって現像装置2内の総量が増加するため、補給により余ったキャリアを現像装置2外に排出する必要がある。そこで、現像装置にはキャリア排出のための現像剤排出部8が設けられている。そして、現像剤排出部8に排出された現像剤は排出搬送路10を介して現像剤回収容器9に回収される。なお、現像剤排出部8にはある高さに排出孔28(図2に示す)が形成され、現像装置内の余剰現像剤は排出孔28から現像剤排出部8側に落下して排出される。   Further, since the total amount in the developing device 2 increases when the carrier is replenished, it is necessary to discharge the remaining carrier to the outside of the developing device 2 due to the replenishment. Therefore, the developing device is provided with a developer discharge portion 8 for discharging the carrier. Then, the developer discharged to the developer discharge portion 8 is collected in the developer collection container 9 via the discharge conveyance path 10. A discharge hole 28 (shown in FIG. 2) is formed in the developer discharge portion 8 at a certain height, and excess developer in the developing device falls from the discharge hole 28 to the developer discharge portion 8 and is discharged. The

トナーカートリッジ4、キャリアカートリッジ5、現像剤回収容器9はそれぞれ本体装置に着脱自在に設けられているので、トナーカートリッジ4及びキャリアカートリッジ5は使い切った時、現像剤回収容器9は容器が満杯となったときに交換することができる。   Since the toner cartridge 4, the carrier cartridge 5, and the developer collection container 9 are detachably provided in the main body device, when the toner cartridge 4 and the carrier cartridge 5 are used up, the developer collection container 9 becomes full. Can be exchanged when

図2は現像装置2の内部構成を示す図、図3は現像装置2の内部を上から見た図である。
図2及び図3において、現像装置2は現像ケーシング20内に感光体ドラム1に対向配置される現像剤担持体としての現像ローラ21、現像剤を循環搬送する第1スクリュー22と第2スクリュー23が設けられている。2本のスクリュー22、23は、搬送オーガと呼ばれる螺旋状のフィンを持っており、互いにほぼ平行に並列配置されている。この第1スクリュー22と第2スクリュー23の間には、長手方向両端が連絡通路25,26となる仕切り板24が設けられ、2本の搬送スクリュー22,23と仕切り板24とで循環搬送手段を構成し、現像剤は図3の矢印方向、すなわち図3における反時計方向に循環される。そして、現像ローラ21には第1スクリュー22によって搬送されている現像剤が磁力によって吸着され供給される。現像ローラ21に吸い上げられた現像剤は、ドクターブレード27によって層厚を均一にされた後、感光体上の静電潜像をトナーで現像してトナー像を形成する。
FIG. 2 is a diagram illustrating an internal configuration of the developing device 2, and FIG. 3 is a diagram of the interior of the developing device 2 as viewed from above.
2 and 3, the developing device 2 includes a developing roller 21 as a developer carrying member disposed opposite to the photosensitive drum 1 in a developing casing 20, a first screw 22 and a second screw 23 that circulate and convey the developer. Is provided. The two screws 22 and 23 have spiral fins called a conveyance auger and are arranged in parallel to each other. Between the first screw 22 and the second screw 23, there is provided a partition plate 24 whose both ends in the longitudinal direction serve as communication passages 25, 26, and the circulation transport means is constituted by the two transport screws 22, 23 and the partition plate 24. The developer is circulated in the direction of the arrow in FIG. 3, that is, in the counterclockwise direction in FIG. The developer conveyed by the first screw 22 is attracted and supplied to the developing roller 21 by a magnetic force. The developer sucked up by the developing roller 21 is made uniform in thickness by the doctor blade 27, and then the electrostatic latent image on the photoreceptor is developed with toner to form a toner image.

上記トナー及びキャリアの補給口3は、第2スクリュー23上の現像剤搬送方向上流側に、また現像剤排出部8は第2スクリュー23上の現像剤搬送方向下流側にそれぞれ設けられている。上記トナー及びキャリアの補給口3は、補給されたトナーが現像ローラ21に達するまでより攪拌できるように、第2スクリュー23上の現像剤搬送方向上流側に設定されている。また、現像剤排出部8は一般に第2スクリュー23上の中央付近であったが、現像剤搬送方向下流側にすることで、補給口3から補給されたトナー等がすぐに排出されてしまうことを避けるとともに、排出部8の手前、すなわち現像剤搬送方向上流側近傍に次に述べる現像剤攪拌部30を容易に設置することができる。   The toner and carrier replenishment ports 3 are provided on the upstream side in the developer transport direction on the second screw 23, and the developer discharge portion 8 is provided on the downstream side in the developer transport direction on the second screw 23. The toner and carrier replenishing port 3 is set on the upstream side in the developer conveying direction on the second screw 23 so that the replenished toner can be further stirred until it reaches the developing roller 21. Further, the developer discharge portion 8 is generally near the center on the second screw 23. However, if the developer discharge portion 8 is located downstream in the developer transport direction, the toner supplied from the supply port 3 is immediately discharged. In addition, the developer agitating unit 30 described below can be easily installed in front of the discharge unit 8, that is, in the vicinity of the upstream side in the developer transport direction.

現像剤攪拌部30とは、排出部8から排出される前の現像剤を十分に撹拌することができる構成を有する部分のことである。この現像剤攪拌部30を設けると、環境さらにはトナー帯電量、トナー濃度によって現像剤の流動性が低下した場合でも撹拌部によって流動性が良い状態に常に保たれるので、現像剤のかさ密度(体積)変化に起因する現像装置内のキャリア量変化を最小限に抑制することができ、トナー濃度制御の安定性、画像の安定性等を向上できる。この現像剤攪拌部30は、現像剤排出部8の現像剤循環方向上流側で、かつ、現像ローラ21に現像剤を供給する現像剤供給位置もしくはトナー及びキャリアの補給口3より下流側の間に設けることができる。より好ましくは排出孔28の現像剤循環方向上流側に隣接して他の搬送領域より現像剤の攪拌力が高い現像剤攪拌部30を設けることで、現像剤のかさ密度(体積)変化に起因する現像装置内のキャリア量変化を最小限に抑制することができ、トナー濃度制御の安定性、画像の安定性等を向上できるという効果が確実に得られる。   The developer agitation unit 30 is a part having a configuration capable of sufficiently agitating the developer before being discharged from the discharge unit 8. When the developer stirring unit 30 is provided, even if the developer fluidity is lowered due to the environment, the toner charge amount, and the toner concentration, the fluidity is always kept good by the stirring unit. Changes in the amount of carriers in the developing device due to (volume) changes can be suppressed to a minimum, and toner density control stability, image stability, and the like can be improved. The developer agitating unit 30 is located upstream of the developer discharge unit 8 in the developer circulation direction and between the developer supply position for supplying the developer to the developing roller 21 or the downstream side of the toner and carrier supply port 3. Can be provided. More preferably, by providing a developer stirring portion 30 having a developer stirring force higher than that of the other transport areas adjacent to the upstream side of the discharge hole 28 in the developer circulation direction, it is caused by a change in bulk density (volume) of the developer. The change in the carrier amount in the developing device can be suppressed to the minimum, and the effect of improving the stability of toner density control, the stability of the image, etc. can be obtained with certainty.

なお、現像剤攪拌部30の形状、寸法は、放置や高湿環境による帯電量低下や、環境変動による流動性低下を回復できる程度の攪拌能力を持たせるように、現像剤の種類や使用機内環境等に応じて適宜設定すればよい。特に帯電についてはトナーの飽和帯電量に達する、もしくはこれに近い程度の攪拌能力を持たせることが必要となる。   The shape and dimensions of the developer agitating unit 30 are different depending on the type of developer and the inside of the machine used so that the agitating ability can be recovered to the extent that it can recover a decrease in the charge amount due to leaving or in a high humidity environment or a decrease in fluidity due to environmental fluctuation. What is necessary is just to set suitably according to an environment. In particular, with respect to charging, it is necessary to have a stirring ability that reaches or is close to the saturation charge amount of the toner.

現像剤撹拌部30の構成としては、図4に示すような軸直角平面部材31、図5に示すような軸平行線状部材32、図6に示すような、軸平行でスクリュー外周に設けられた円筒壁33等などが撹拌効果(流動性上昇効果)が高く、それぞれ有効である。   The developer agitating unit 30 is configured so that it is provided on the outer periphery of the screw parallel to the axis as shown in FIG. 6, as shown in FIG. 6, and as the axis parallel plane member 32 as shown in FIG. The cylindrical wall 33 and the like have a high stirring effect (fluidity increasing effect) and are effective.

また、図4のように、現像剤撹拌部30のスクリューの螺旋羽根を切り欠いておくと、この部分の軸方向の現像剤移送力が低下し、現像剤が滞留する。現像剤撹拌部において現像剤を滞留させることによって、(同じ現像剤が撹拌される時間が長いため)現像剤がより十分に撹拌され、現像剤かさ密度変動をさらに少なくすることが可能である。   Further, as shown in FIG. 4, if the spiral blade of the screw of the developer agitating unit 30 is cut out, the developer transfer force in the axial direction of this portion is reduced and the developer stays. By causing the developer to stay in the developer stirring section, the developer can be more sufficiently stirred (because of the long time during which the same developer is stirred), and the developer bulk density fluctuation can be further reduced.

このように、現像剤攪拌部30を設けてオーバーフローにより排出する直前において現像剤のかさ密度の変動を小さく抑えることにより、トナー濃度制御の安定性や画像の安定性を確保することができる。   In this way, by providing the developer stirring unit 30 and suppressing the change in the bulk density of the developer just before discharging due to overflow, the stability of toner density control and the stability of the image can be ensured.

図7は本発明の他の実施形態である現像装置の全体の構成を示す斜視図であり、図1と異なる点は現像剤排出部8の排出孔28を開閉するシャッタ40を設けた点である。   FIG. 7 is a perspective view showing the overall configuration of a developing device according to another embodiment of the present invention. The difference from FIG. 1 is that a shutter 40 for opening and closing the discharge hole 28 of the developer discharge portion 8 is provided. is there.

シャッタ40は、図8に示すように、排出孔28が形成された側壁に設けた穴とピン41により支持され、図中の左右方向にスライドが可能であり、スプリング42により、矢印Fの方向に付勢されている。43は装置本体側に設けられたソレノイドであり、通電することにより、シャッタ40を矢印Fの反対方向に引く作用をする。図8はソレノイド43がOFF状態であり、シャッタ40は閉じられた状態である。図9はソレノイド43がON状態であり、シャッタ40は開いた状態を示す。なお、図に示す排出孔28は長方形の開口であるが、排出孔の形状は円形、長円形等であっても良い。   As shown in FIG. 8, the shutter 40 is supported by a hole provided in the side wall in which the discharge hole 28 is formed and a pin 41, and can be slid in the left-right direction in the figure. Is being energized. Reference numeral 43 denotes a solenoid provided on the apparatus main body side, which acts to pull the shutter 40 in the direction opposite to the arrow F when energized. In FIG. 8, the solenoid 43 is in an OFF state, and the shutter 40 is in a closed state. FIG. 9 shows a state in which the solenoid 43 is in an ON state and the shutter 40 is in an open state. Although the discharge hole 28 shown in the figure is a rectangular opening, the shape of the discharge hole may be circular, oval, or the like.

このようにシャッタ40は、図8に示すように通常はシャッタ40が閉じる方向にスプリング42によって付勢されているため、現像装置2単体での操作時、メンテナンス時などではシャッタ40が閉じているため、現像剤が流出することがない。また、本体に装着した時点でもソレノイドがOFFであればシャッタ40は閉じているため、輸送または移動等で本体が傾くような状況においても、現像剤が流出することが無い。   As shown in FIG. 8, the shutter 40 is normally biased by the spring 42 in the closing direction as shown in FIG. 8, so that the shutter 40 is closed during operation of the developing device 2 alone or during maintenance. Therefore, the developer does not flow out. Further, since the shutter 40 is closed if the solenoid is OFF even when it is attached to the main body, the developer does not flow out even in a situation where the main body is inclined due to transportation or movement.

図10はトナー濃度センサ12の出力を示す図である。
図示するように、トナー濃度が下がるとセンサの出力(V)が高くなり、トナー濃度が上がると出力が低くなる特性により、トナーの濃度を検知している。トナー濃度の制御範囲には希望の画像濃度に応じた適正範囲(1N〜4N)があり、この適正範囲内でトナー濃度が低下してくるとトナー補給装置を稼動させてトナーを現像装置に補給するように制御されている。
FIG. 10 is a diagram showing the output of the toner density sensor 12.
As shown in the figure, the toner concentration is detected by the characteristic that the output (V) of the sensor increases when the toner concentration decreases and the output decreases as the toner concentration increases. The toner density control range has an appropriate range (1N to 4N) corresponding to the desired image density. When the toner density falls within this appropriate range, the toner supply device is operated to supply toner to the developing device. Is controlled to do.

余剰現像剤の排出は、トナー濃度によって現像剤の体積が変動するので、本実施形態ではトナー濃度が適正範囲内のある所定範囲(2N〜3N)になったとき、シャッタ40を開放することで余剰現像剤の排出を行っている。   Since the developer volume varies depending on the toner concentration, the excess developer is discharged by opening the shutter 40 when the toner concentration falls within a predetermined range (2N to 3N) within the appropriate range. Excess developer is discharged.

図11はシャッタ40開放のタイムチャートであり、画像の形成に伴って現像装置2内の現像剤のトナー濃度が徐々に低下し所定範囲上限2Nになった時点でシャッタ40を開放し、所定範囲下限3Nを下回るまで開放し続ける。所定範囲下限3Nを下回ったらシャッタ40を閉じる。さらに、トナー濃度が低下して適正範囲4Nをも下回った時点で、トナーの供給を行う。供給は現像剤への分散を良くするために、少量ずつ、数回に分けて行うのが好ましい。トナー供給後にトナー濃度が上昇し、適正範囲内に収まるとトナー供給を停止し、さらにトナー濃度が上昇し再度所定範囲内に収まるとシャッタ40を開放して現像剤を排出し、さらにトナー濃度が上昇して所定範囲上限2Nを超えるとシャッタを閉じる。以上の様にトナー濃度が所定範囲2N〜3N内にあるときに余剰現像剤の排出を行うことで、現像剤排出時の現像剤のかさ密度変化を最低限に抑え、つまり現像装置内のキャリア量を一定にすることができる。しかも、この実施形態においても上記現像剤攪拌部30を設けることで現像剤の排出をより安定して行うことができる。   FIG. 11 is a time chart for opening the shutter 40. When the toner density of the developer in the developing device 2 gradually decreases as the image is formed and reaches a predetermined range upper limit 2N, the shutter 40 is opened and the predetermined range is reached. Continue to open until below the lower limit of 3N. When the value falls below the predetermined range lower limit 3N, the shutter 40 is closed. Further, toner supply is performed when the toner density decreases and falls below the appropriate range 4N. In order to improve the dispersion into the developer, the supply is preferably carried out in small portions and in several batches. When the toner density rises after toner supply and falls within the appropriate range, the toner supply is stopped. When the toner density rises and falls within the predetermined range again, the shutter 40 is opened and the developer is discharged. When it rises and exceeds a predetermined range upper limit 2N, the shutter is closed. As described above, the excess developer is discharged when the toner concentration is within the predetermined range 2N to 3N, so that the change in the bulk density of the developer when the developer is discharged is minimized, that is, the carrier in the developing device. The amount can be constant. In addition, also in this embodiment, the developer can be discharged more stably by providing the developer stirring unit 30.

ここで、現像装置2内のキャリア量が変動した場合、以下のような不具合をもたらす。
透磁率センサによってキャリアの濃度測定してトナー濃度を求める場合には、トナー濃度が変動していなくてもキャリア量が変動するとトナー濃度変動と誤検知してしまうので、現像装置内のトナー濃度制御が非常に不安定になり、その結果画像濃度が変動して制御不能となる。
Here, when the carrier amount in the developing device 2 fluctuates, the following problems occur.
When determining the toner density by measuring the carrier density with a magnetic permeability sensor, even if the toner density does not fluctuate, if the carrier amount fluctuates, it will be erroneously detected as a toner density fluctuation. Becomes very unstable, and as a result, the image density fluctuates and becomes uncontrollable.

キャリア量が多くなると搬送部材の駆動トルクが大きくなり、電力消費量が増加したり、現像剤にかかるストレスが大きくなって劣化が促進される。搬送部材の撹拌領域以上に(上部に)キャリア量が多くなると、その部分の補給トナーの撹拌が十分でなくなり濃度ムラや、帯電量不足による地肌汚れ、トナー飛散等を招く。つまりキャリア量を一定することによって以上の課題を解決することが可能となる。   When the carrier amount is increased, the driving torque of the conveying member is increased, the power consumption is increased, and the stress applied to the developer is increased to promote deterioration. When the amount of carrier increases beyond the stirring region of the conveying member (in the upper part), the replenishment toner in that portion is not sufficiently stirred, resulting in uneven density, background contamination due to insufficient charge amount, toner scattering, and the like. In other words, it is possible to solve the above problems by fixing the carrier amount.

図12、図13及び図14はシャッタ制御の他の実施形態を説明する図である。
ここでは、トナー濃度の代わりに、トナー帯電量の所定範囲内にてシャッタ40を開放する。
12, 13 and 14 are diagrams for explaining another embodiment of shutter control.
Here, instead of the toner density, the shutter 40 is opened within a predetermined range of the toner charge amount.

図12に示すように、トナー帯電量は感光体上の単位面積あたりのトナー付着量と相関がある。感光体ドラム1上のトナー付着量は図示していないが従来公知の反射型の光学センサ(Pセンサ)等によって検知することが可能であるため、トナー付着量の検知結果よりトナー帯電量を推定することが可能である。この推定したトナー帯電量の変化によってシャッタを開放する動作例を図14のタイムチャートに示す。画像の形成に伴って現像装置2内の現像剤のトナー帯電量が徐々に上昇し所定範囲下限になった時点でシャッタ40を開放し、所定範囲上限を上回るまで開放し続ける。所定範囲上限3Nを上回ったらシャッタ40を閉じる。また、トナー帯電量が減少して再度所定範囲内に収まるとシャッタ40を開放して現像剤を排出し、さらにトナー帯電量が減少して所定範囲下限を超えるとシャッタを閉じる。以上の様にトナー帯電量が所定範囲内にあるときに余剰現像剤の排出を行うことで、現像剤排出時の現像剤のかさ密度変化を最低限に抑え、つまり現像装置内のキャリア量を一定にすることができる。さらに、この実施形態においても上記現像剤攪拌部30を設けることで現像剤の排出をより安定して行うことができる。   As shown in FIG. 12, the toner charge amount correlates with the toner adhesion amount per unit area on the photoreceptor. Although the toner adhesion amount on the photosensitive drum 1 is not shown, it can be detected by a conventionally known reflection type optical sensor (P sensor) or the like, so the toner charge amount is estimated from the detection result of the toner adhesion amount. Is possible. An operation example of opening the shutter according to the estimated change in the toner charge amount is shown in the time chart of FIG. The shutter 40 is opened when the toner charge amount of the developer in the developing device 2 gradually increases with the image formation and reaches the lower limit of the predetermined range, and is kept open until the upper limit of the predetermined range is exceeded. When the predetermined range upper limit 3N is exceeded, the shutter 40 is closed. When the toner charge amount decreases and falls within the predetermined range again, the shutter 40 is opened and the developer is discharged, and when the toner charge amount decreases and exceeds the lower limit of the predetermined range, the shutter is closed. By discharging the excess developer when the toner charge amount is within the predetermined range as described above, the change in the bulk density of the developer at the time of developer discharge is suppressed to the minimum, that is, the carrier amount in the developing device is reduced. Can be constant. Furthermore, also in this embodiment, the developer can be discharged more stably by providing the developer stirring unit 30.

現像装置2内でトナー帯電量が変動する要因として、環境湿度、現像装置の駆動時間、トナー濃度、トナー補給量、経時でのトナーやキャリアの劣化等が挙げられる。   Factors that cause the toner charge amount to fluctuate in the developing device 2 include environmental humidity, developing device drive time, toner concentration, toner replenishment amount, deterioration of toner and carrier over time, and the like.

また、図13は現像装置2の駆動及び停止時間とトナー帯電量の関係の一例を示す。図示するように、現像装置2の駆動によってトナーの帯電が立ち上がり、現像装置2の駆動停止後の放置によってトナーの帯電量が放電して低下する。現像装置2の駆動停止時には現像剤の撹拌が行われないためにトナー濃度が正確に測れず、さらに現像できないためにトナー付着量も測定できないので、上記のような制御はできない。よってシャッタ40は閉じておく必要がある。   FIG. 13 shows an example of the relationship between the driving and stopping times of the developing device 2 and the toner charge amount. As shown in the figure, the charging of the toner rises when the developing device 2 is driven, and the charge amount of the toner is reduced by being left after the driving of the developing device 2 is stopped. Since the developer is not agitated when the developing device 2 is stopped, the toner density cannot be measured accurately. Further, since the development cannot be performed and the toner adhesion amount cannot be measured, the above control cannot be performed. Therefore, the shutter 40 needs to be closed.

本発明の一実施形態を示す画像形成装置の斜視説明図である。1 is a perspective explanatory view of an image forming apparatus showing an embodiment of the present invention. 本発明の画像形成装置の構成を示す概略図である。1 is a schematic diagram illustrating a configuration of an image forming apparatus of the present invention. 図2に示す現像装置を上から見た断面説明図である。FIG. 3 is an explanatory cross-sectional view of the developing device shown in FIG. 2 as viewed from above. 本発明の一実施形態を示す現像剤攪拌部の説明図である。It is explanatory drawing of the developer stirring part which shows one Embodiment of this invention. 本発明の他の実施形態を示す現像剤攪拌部の説明図である。It is explanatory drawing of the developer stirring part which shows other embodiment of this invention. 本発明のさらに他の実施形態を示す現像剤攪拌部の説明図である。It is explanatory drawing of the developer stirring part which shows other embodiment of this invention. 本発明の他の実施形態を示す画像形成装置の斜視説明図である。It is a perspective explanatory view of an image forming apparatus showing another embodiment of the present invention. 閉じ状態のシャッタを示す説明図である。It is explanatory drawing which shows the shutter of a closed state. 開状態のシャッタを示す説明図である。It is explanatory drawing which shows the shutter of an open state. トナー濃度センサの出力とトナー濃度の関係を示すグラフである。6 is a graph showing a relationship between an output of a toner density sensor and a toner density. トナー濃度に基づくシャッタの開閉時を示すタイミングチャートである。6 is a timing chart showing when the shutter is opened and closed based on toner density. トナー付着量とトナー帯電量の関係を示すグラフである。6 is a graph showing a relationship between a toner adhesion amount and a toner charge amount. トナー付着量と現像装置駆動時との関係を示すグラフである。6 is a graph showing the relationship between the toner adhesion amount and when the developing device is driven. トナー帯電量に基づくシャッタの開閉時を示すタイミングチャートである。6 is a timing chart showing opening and closing of a shutter based on a toner charge amount.

符号の説明Explanation of symbols

1 感光体ドラム
2 現像装置
8 現像剤排出部
12 トナー濃度センサ
21 現像ローラ
22,23 スクリュー
24 仕切り板
28 排出孔
30 現像剤攪拌部
40 シャッタ
DESCRIPTION OF SYMBOLS 1 Photosensitive drum 2 Developing apparatus 8 Developer discharge part 12 Toner density sensor 21 Developing roller 22, 23 Screw 24 Partition plate 28 Discharge hole 30 Developer stirring part 40 Shutter

Claims (10)

像担持体に対向配置された現像担持体と、現像ケーシング内で現像剤を循環搬送し、その搬送途中で前記現像担持体に現像剤を供給する現像剤循環搬送手段と、現像装置外に設けられた現像剤収納部から該現像装置に現像剤を補給する現像剤補給装置と、現像装置内の余剰現像剤を排出する現像剤排出手段とを有する現像装置において、
前記現像剤排出手段が現像剤を循環搬送させる通路の壁面に設けられた排出孔を有し、該排出孔の現像剤循環方向上流側で、かつ、前記現像担持体に現像剤を供給する現像剤供給位置もしくは前記現像剤収納部から現像剤が補給される現像剤補給位置より下流側の間に、他の搬送領域より現像剤の攪拌力が高い現像剤攪拌部を設けたことを特徴とする現像装置。
A developer carrier disposed opposite to the image carrier, a developer circulating and conveying means for circulating and conveying the developer in the developing casing, and supplying the developer to the developer carrier during the conveyance; and provided outside the developing device. A developing device having a developer replenishing device for replenishing the developer to the developing device from the developer storage unit, and a developer discharging means for discharging excess developer in the developing device;
Development in which the developer discharge means has a discharge hole provided in a wall surface of a passage for circulating and conveying the developer, and is upstream of the discharge hole in the developer circulation direction and supplies the developer to the developer carrier. A developer agitating section having a developer agitating force higher than that of other transport areas is provided between a developer supply position or a downstream side of a developer replenishment position where the developer is replenished from the developer storage section. Developing device.
請求項1に記載の現像装置において、前記現像剤攪拌部が前記現像剤循環搬送手段を構成する現像剤搬送部材の搬送力を低下させて他の搬送領域より現像剤の通過時間を長くした部分であることを特徴とする現像装置。   2. The developing device according to claim 1, wherein the developer agitating unit reduces the conveying force of the developer conveying member constituting the developer circulating conveying means to make the developer passage time longer than the other conveying regions. A developing device characterized by the above. 請求項2に記載の現像装置において、前記現像剤搬送部材がスクリューであり、前記現像剤攪拌部が該スクリューにおけるスクリュー羽根を切り取りってスクリュー軸と略直角に延びた面状部材を設けて構成されることを特徴とする現像装置。   3. The developing device according to claim 2, wherein the developer conveying member is a screw, and the developer agitating unit is provided with a planar member extending substantially perpendicular to the screw shaft by cutting off a screw blade in the screw. A developing device. 請求項2に記載の現像装置において、前記現像剤搬送部材がスクリューであり、前記現像剤攪拌部が該スクリューにおけるスクリュー羽根にスクリュー軸と略平行に延びた線状または面状の部材を設けて構成されることを特徴とする現像装置。   3. The developing device according to claim 2, wherein the developer conveying member is a screw, and the developer agitating unit is provided with a linear or planar member extending substantially parallel to the screw shaft on a screw blade of the screw. A developing device comprising: 請求項1または2に記載の現像装置において、前記現像剤循環搬送手段が現像剤担持体に隣接する第1スクリューと、該第1スクリューと平行で現像剤を逆方向に搬送する第2スクリューとを有し、前記排出孔が該第2スクリューの下流位置に設けられていることを特徴とする現像装置。   3. The developing device according to claim 1, wherein the developer circulating and conveying means is a first screw adjacent to the developer carrying member, and a second screw that is parallel to the first screw and conveys the developer in the opposite direction. And the discharge hole is provided at a downstream position of the second screw. 請求項1ないし5の何れか1項に記載の現像装置を用いて像担持体の表面に形成した静電潜像を現像する画像形成装置において、
前記現像剤排出手段が現像剤を循環搬送させる通路の壁面に設けられた排出孔と、該排出孔を開閉するシャッタとを有し、該シャッタの開閉がシャッタ制御手段によって制御されることを特徴とする画像形成装置。
An image forming apparatus for developing an electrostatic latent image formed on the surface of an image carrier using the developing device according to claim 1.
The developer discharge means has a discharge hole provided in a wall surface of a passage for circulating and conveying the developer, and a shutter for opening and closing the discharge hole, and the opening and closing of the shutter is controlled by the shutter control means. An image forming apparatus.
請求項6に記載の画像形成装置において、前記現像装置から前記像担持体上に現像された単位面積あたりのトナー付着量または前記像担持体から転写体に転写された単位面積あたりのトナーの付着量を検知するトナー付着量検知手段を設け、前記シャッタ制御手段が通常前記シャッタを閉じ、該トナー付着量検知手段の検知結果が所定範囲になったときに前記シャッタの開くことを特徴とする画像形成装置。   7. The image forming apparatus according to claim 6, wherein a toner adhesion amount per unit area developed on the image carrier from the developing device or a toner adhesion per unit area transferred from the image carrier to the transfer body. An image is characterized in that toner adhesion amount detection means for detecting the amount is provided, the shutter control means normally closes the shutter, and the shutter opens when the detection result of the toner adhesion amount detection means falls within a predetermined range. Forming equipment. 請求項6に記載の画像形成装置において、前記現像装置内の現像剤のトナー濃度を検知するトナー濃度検知手段を設け、前記シャッタ制御手段が通常前記シャッタを閉じ、該トナー濃度検知手段の検知結果が所定範囲になったときに前記シャッタの開くことを特徴とする画像形成装置。   7. The image forming apparatus according to claim 6, further comprising a toner density detecting unit that detects a toner density of the developer in the developing device, wherein the shutter control unit normally closes the shutter, and the detection result of the toner density detecting unit. The image forming apparatus is characterized in that the shutter is opened when a predetermined range is reached. 請求項6ないし8の何れか1項に記載の画像形成装置において、前記シャッタ制御手段が前記該トナー付着量検知手段と前記トナー濃度検知手段の検知結果の検知結果がともに所定範囲になったとき前記シャッタを開くことを特徴とする画像形成装置。   9. The image forming apparatus according to claim 6, wherein when the shutter control unit detects both the detection results of the toner adhesion amount detection unit and the toner density detection unit within a predetermined range. An image forming apparatus, wherein the shutter is opened. 請求項7ないし9の何れか1項に記載の画像形成装置において、前記現像装置の非動作時から現像装置の所定時間継続動作後までは前記シャッタの開動作を禁止することを特徴とする画像形成装置。
10. The image forming apparatus according to claim 7, wherein the opening operation of the shutter is prohibited from a time when the developing device is not operated to a time after the developing device is continuously operated for a predetermined time. Forming equipment.
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