JP2006214323A - Muffler for internal combustion engine - Google Patents

Muffler for internal combustion engine Download PDF

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Publication number
JP2006214323A
JP2006214323A JP2005027037A JP2005027037A JP2006214323A JP 2006214323 A JP2006214323 A JP 2006214323A JP 2005027037 A JP2005027037 A JP 2005027037A JP 2005027037 A JP2005027037 A JP 2005027037A JP 2006214323 A JP2006214323 A JP 2006214323A
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Japan
Prior art keywords
shell member
exhaust pipe
internal combustion
combustion engine
muffler
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JP2005027037A
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Japanese (ja)
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Yutaka Nozawa
豊 野沢
Masayuki Sudo
雅行 須藤
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Futaba Industrial Co Ltd
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Futaba Industrial Co Ltd
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Priority to JP2005027037A priority Critical patent/JP2006214323A/en
Publication of JP2006214323A publication Critical patent/JP2006214323A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To obtain a muffler for an internal combustion engine compact and having high degree of freedom of placement position. <P>SOLUTION: A shell member 2 covering a part in a circumferential direction of an outer periphery of an exhaust pipe 1 through which exhaust gas discharged from the internal combustion engine passes is attached to the exhaust pipe and a chamber 10 is formed by the part in the circumferential direction of the outer periphery of the exhaust pipe 1 and the shell member 2. The shell member 2 has a hollow structure formed by joining an upper shell member 4 and a lower shell member 6. An outer diameter of the exhaust pipe 1 is set almost equal to a thickness of the shell member 2. Small holes 12 are formed in a part of the exhaust pipe 12 and the chamber 10 and the inside of the exhaust pipe 1 are connected together though the small holes 12. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、自動車等に搭載される内燃機関の排気系に取り付けられる内燃機関用マフラに関する。   The present invention relates to a muffler for an internal combustion engine attached to an exhaust system of an internal combustion engine mounted on an automobile or the like.

従来より、自動車等に搭載される内燃機関の排気系に取り付けられる内燃機関用マフラとしては、各種の構造のものが知られており、内燃機関の大きさ等の各種条件に応じて適当な構造のものを採用している。また、排気系には、サブマフラとメインマフラとの2種類の内燃機関用マフラを配置したものも知られている。   Conventionally, mufflers for internal combustion engines that are attached to an exhaust system of an internal combustion engine mounted on an automobile or the like have been known to have various structures, and suitable structures according to various conditions such as the size of the internal combustion engine. Is adopted. Further, an exhaust system in which two types of mufflers for an internal combustion engine, a sub muffler and a main muffler, are also known.

例えば、サブマフラには、特許文献1にあるように、略筒状のシェル部材と、上流側から下流側にかけてシェル部材を貫通する貫通パイプと、シェル部材の内部を仕切るセパレータとを備えたものが知られている。貫通パイプは、上流側排気管と下流側排気管とに接続されており、シェル部材内の貫通パイプには多数の小孔が穿設されている。サブマフラ内に導入される排気ガスが、貫通パイプを通過する際に、小孔とセパレータにより仕切られた各部屋とによる拡張効果や干渉効果等により、騒音が低減される。
特開2000−213328号公報
For example, as disclosed in Patent Document 1, the sub-muffler includes a substantially cylindrical shell member, a through pipe that penetrates the shell member from the upstream side to the downstream side, and a separator that partitions the inside of the shell member. Are known. The through pipe is connected to the upstream exhaust pipe and the downstream exhaust pipe, and a plurality of small holes are formed in the through pipe in the shell member. When the exhaust gas introduced into the sub-muffler passes through the through pipe, noise is reduced due to an expansion effect and an interference effect due to the small holes and the rooms partitioned by the separator.
JP 2000-213328 A

しかしながら、こうした従来のものでは、貫通パイプを略筒状のシェル部材により覆って、貫通パイプの外周とシェル部材の内周との間にリング状の部屋を形成しているので、内燃機関用マフラの外形が大きくなってしまうという問題があった。特に、排気系は自動車の床下に、底面に沿って設けられるので、内燃機関用マフラの外形が大きいと、配置箇所が制約されてしまうという問題があった。   However, in such a conventional one, the through pipe is covered with a substantially cylindrical shell member, and a ring-shaped chamber is formed between the outer periphery of the through pipe and the inner periphery of the shell member. There was a problem that the external shape of the slab would become large. In particular, since the exhaust system is provided under the floor of the automobile along the bottom surface, there is a problem that if the outer shape of the muffler for the internal combustion engine is large, the arrangement location is restricted.

本発明の課題は、小型で、配置個所の自由度が高い内燃機関用マフラを提供することにある。   An object of the present invention is to provide a muffler for an internal combustion engine that is small in size and has a high degree of freedom in arrangement.

かかる課題を達成すべく、本発明は課題を解決するため次の手段を取った。即ち、
内燃機関から排出される排気ガスが通過する排気管の外周の周方向の一部を覆うシェル部材を前記排気管に取り付けて、前記排気管の外周の周方向の一部と前記シェル部材とにより部屋を形成し、また、前記排気管の一部に小孔を形成して、前記部屋と前記排気管内とを前記小孔を介して連通したことを特徴とする内燃機関用マフラがそれである。前記シェル部材を前記排気管の屈曲部に取り付けた構成としてもよい。また、並列に配置された2本の前記排気管に、前記両排気管の外周の周方向の一部を覆う前記シェル部材を取り付けた構成としてもよい。前記排気管の外径と前記シェル部材の厚さとがほぼ同一である構成としてもよい。あるいは、前記シェル部材は、上シェル部材と下シェル部材とを重ね合わせた最中構造である構成でもよい。
In order to achieve this problem, the present invention has taken the following measures in order to solve the problem. That is,
A shell member that covers a part of the outer circumferential direction of the exhaust pipe through which exhaust gas discharged from the internal combustion engine passes is attached to the exhaust pipe, and a part of the outer circumferential direction of the exhaust pipe and the shell member A muffler for an internal combustion engine is characterized in that a chamber is formed, a small hole is formed in a part of the exhaust pipe, and the room and the exhaust pipe communicate with each other through the small hole. The shell member may be attached to the bent portion of the exhaust pipe. Moreover, it is good also as a structure which attached the said shell member which covers a part of circumferential direction of the outer periphery of both said exhaust pipes to the two said exhaust pipes arrange | positioned in parallel. The outer diameter of the exhaust pipe and the thickness of the shell member may be substantially the same. Alternatively, the shell member may have a middle structure in which the upper shell member and the lower shell member are overlapped.

本発明の内燃機関用マフラは、排気管の外周の周方向の一部を覆うシェル部材を排気管に取り付けて、排気管の外周とシェル部材とにより部屋を形成したので、小型に形成できると共に、配置個所の自由度が高いという効果を奏する。   In the muffler for an internal combustion engine of the present invention, a shell member that covers a part of the outer circumference of the exhaust pipe is attached to the exhaust pipe, and the chamber is formed by the outer circumference of the exhaust pipe and the shell member. , There is an effect that the degree of freedom of the arrangement location is high.

以下本発明を実施するための最良の形態を図面に基づいて詳細に説明する。
図1に示すように、1は排気管で、上流側の排気管1は図示しない内燃機関に接続されて、排気管1内を内燃機関から排出される排気ガスが通過して、下流側から大気中に放出される。排気管1には、シェル部材2が取り付けられており、シェル部材2は、図2、図3に示すように、上シェル部材4と下シェル部材6とを備えている。
The best mode for carrying out the present invention will be described below in detail with reference to the drawings.
As shown in FIG. 1, reference numeral 1 denotes an exhaust pipe, and an upstream exhaust pipe 1 is connected to an internal combustion engine (not shown), and exhaust gas discharged from the internal combustion engine passes through the exhaust pipe 1 from the downstream side. Released into the atmosphere. A shell member 2 is attached to the exhaust pipe 1, and the shell member 2 includes an upper shell member 4 and a lower shell member 6 as shown in FIGS. 2 and 3.

シェル部材2は、扁平な略直方体状に形成されており、上シェル部材4と下シェル部材6との3辺を重ね合わせることにより、内部が中空に形成される最中構造で形成されている。シェル部材2の他の1辺には開口部8が形成されており、開口部8は排気管1の外形形状に応じて、円弧状に窪まされて形成されている。略直方体状のシェル部材2の厚さは排気管1の外径とほぼ同じに形成されている。   The shell member 2 is formed in a flat and substantially rectangular parallelepiped shape, and is formed with a middle structure in which the inside is formed hollow by overlapping the three sides of the upper shell member 4 and the lower shell member 6. . An opening 8 is formed on the other side of the shell member 2, and the opening 8 is formed to be recessed in an arc shape according to the outer shape of the exhaust pipe 1. The thickness of the substantially rectangular parallelepiped shell member 2 is substantially the same as the outer diameter of the exhaust pipe 1.

シェル部材2の開口部8が排気管1の外周に押し当てられて、開口部8が閉塞されて、シェル部材2が排気管1の外周に溶接等により固定されている。シェル部材2は排気管1の外周の周方向の一部を、本実施形態では、排気管1の外周の周方向のほぼ半分を覆うように取り付けられており、排気管1の外周の周方向の一部と、シェル部材2とにより囲まれた部屋10が形成されている。   The opening 8 of the shell member 2 is pressed against the outer periphery of the exhaust pipe 1, the opening 8 is closed, and the shell member 2 is fixed to the outer periphery of the exhaust pipe 1 by welding or the like. The shell member 2 is attached so as to cover a part of the outer circumferential direction of the exhaust pipe 1 in the present embodiment so as to cover almost half of the circumferential direction of the outer circumference of the exhaust pipe 1. A room 10 surrounded by a part of the shell member 2 and the shell member 2 is formed.

また、排気管1には、部屋10と連通する複数の小孔12が穿設されている。本実施形態では、部屋10内にグラスウールが充填されているが、グラスウールは必要に応じて設ければよい。上シェル部材4と下シェル部材6とには、図1に示すように、複数の凹部14(一部のみ図示する)が形成されて、剛性の向上が図られている。   The exhaust pipe 1 has a plurality of small holes 12 communicating with the room 10. In this embodiment, glass wool is filled in the room 10, but glass wool may be provided as necessary. As shown in FIG. 1, the upper shell member 4 and the lower shell member 6 are formed with a plurality of recesses 14 (only part of which are shown) to improve rigidity.

次に、前述した本実施形態の内燃機関用マフラの作動について説明する。
内燃機関の運転に伴って、内燃機関から排気ガスが排出されると、排気管1内を排気ガスが通過する。排気ガスの脈動等に伴う排気騒音は、シェル部材2に沿った排気管1内を排気が通過する際に、排気管1の小孔12を介して連通した部屋10により、拡張効果や干渉効果等により排気騒音が低減される。
Next, the operation of the muffler for the internal combustion engine of the present embodiment described above will be described.
When exhaust gas is discharged from the internal combustion engine as the internal combustion engine is operated, the exhaust gas passes through the exhaust pipe 1. Exhaust noise caused by exhaust gas pulsation or the like is caused by expansion effect and interference effect due to the room 10 communicating through the small hole 12 of the exhaust pipe 1 when the exhaust passes through the exhaust pipe 1 along the shell member 2. As a result, exhaust noise is reduced.

シェル部材2は、排気管1の外周の周方向の一部を覆うように取り付けられ、排気管1の外径とほぼ同じ厚さの扁平な形状に形成されているので、小型であり、自動車の床下の底面に排気系を配置する場合、僅かなスペースがあれば配置でき、配置箇所の自由度が高い。   The shell member 2 is attached so as to cover a part in the circumferential direction of the outer periphery of the exhaust pipe 1 and is formed in a flat shape having substantially the same thickness as the outer diameter of the exhaust pipe 1. When the exhaust system is arranged on the bottom surface of the floor, it can be arranged if there is a small space, and the degree of freedom of the arrangement place is high.

次に、前述した実施形態と異なる他の実施形態について、図4、図5によって説明する。
図4(イ)に示すように、排気管1が曲げられて、屈曲部1aが形成されており、この屈曲部1aの排気管1の外周の周方向の一部を覆うように、シェル部材21が取り付けられている。シェル部材21はほぼ三角形状に形成されており、排気管1に取り付けられる2辺が開口され、他の1辺が閉じられて、屈曲部1aの排気管1の外周とシェル部材21とにより部屋が形成されている。この場合、シェル部材21は板材をU字状に折り曲げて形成できるので、シェル部材21の形成が容易であり、また、排気管1の屈曲部1aに取り付けることができるので、自動車の床下の空いているスペースを有効に利用できる。
Next, another embodiment different from the above-described embodiment will be described with reference to FIGS.
As shown in FIG. 4 (a), the exhaust pipe 1 is bent to form a bent portion 1a, and the shell member covers the circumferential portion of the outer periphery of the exhaust pipe 1 of the bent portion 1a. 21 is attached. The shell member 21 is formed in a substantially triangular shape, two sides attached to the exhaust pipe 1 are opened, and the other side is closed, and the outer periphery of the exhaust pipe 1 of the bent portion 1 a and the shell member 21 form a chamber. Is formed. In this case, since the shell member 21 can be formed by bending a plate material into a U-shape, the shell member 21 can be easily formed, and can be attached to the bent portion 1a of the exhaust pipe 1. Space can be used effectively.

また、図4(ロ)に示すように、排気管1が曲げられて、2つの屈曲部1a,1bが形成され、1本の排気管1が同方向に折り返されて、上流側の排気管1と下流側の排気管1とがほぼ並んだ状態にある。   Further, as shown in FIG. 4B, the exhaust pipe 1 is bent to form two bent portions 1a and 1b, and one exhaust pipe 1 is folded back in the same direction, so that the upstream exhaust pipe is formed. 1 and the downstream exhaust pipe 1 are substantially aligned.

両屈曲部1a,1bの排気管1の外周の周方向の一部を覆うように、シェル部材22が取り付けられている。シェル部材22は、ほぼ台形状に形成され、両屈曲部1a,1bで曲げられてほぼ並んだ状態にある排気管1に跨るように形成されている。シェル部材22は3辺が開口され、残りの1辺が閉じられており、両屈曲部1a,1bの排気管1の外周とシェル部材22とにより部屋が形成されている。この場合も、シェル部材22は板材をU字状に折り曲げて形成できるので、シェル部材22の形成が容易であり、また、排気管1の屈曲部1a,1bに取り付けることができるので、自動車の床下の空いているスペースを有効に利用できる。   A shell member 22 is attached so as to cover a part in the circumferential direction of the outer periphery of the exhaust pipe 1 of both bent portions 1a, 1b. The shell member 22 is formed in a substantially trapezoidal shape, and is formed so as to straddle the exhaust pipe 1 that is bent in both the bent portions 1a and 1b and is substantially aligned. The shell member 22 has three sides open and the remaining one side closed, and a chamber is formed by the outer periphery of the exhaust pipe 1 of both the bent portions 1 a and 1 b and the shell member 22. Also in this case, since the shell member 22 can be formed by bending a plate material into a U shape, the shell member 22 can be easily formed, and can be attached to the bent portions 1a and 1b of the exhaust pipe 1. The vacant space under the floor can be used effectively.

更に、図4(ハ)に示すように、2本の排気管1がほぼ平行に並べられており、この2本の排気管1に跨るようにして、シェル部材24が取り付けられている。シェル部材24は、ほぼ直方体状に形成されており、両排気管1側の2辺が開口され、他の対向する2辺が閉じられて、2本の排気管1の外周とシェル部材24とにより部屋が形成されている。2本の排気管1が並んで配置されている狭いスペースを有効に利用できる。   Further, as shown in FIG. 4C, the two exhaust pipes 1 are arranged substantially in parallel, and the shell member 24 is attached so as to straddle the two exhaust pipes 1. The shell member 24 is formed in a substantially rectangular parallelepiped shape, two sides on both exhaust pipes 1 side are opened, and the other two opposite sides are closed, and the outer periphery of the two exhaust pipes 1, the shell member 24, A room is formed. A narrow space where the two exhaust pipes 1 are arranged side by side can be used effectively.

また、図5(イ)に示すように、排気管1をバイパスする排気管31を備え、この排気管31に前述したシェル部材2を取り付けても同様に実施可能である。更に、図5(ロ)に示すように、排気管1から分岐され、その先端が閉塞された排気管32を備え、この排気管32に前述したシェル部材2を取り付けても同様に実施可能である。   Further, as shown in FIG. 5 (a), an exhaust pipe 31 that bypasses the exhaust pipe 1 is provided, and the above-described shell member 2 is attached to the exhaust pipe 31. Further, as shown in FIG. 5 (b), an exhaust pipe 32 branched from the exhaust pipe 1 and closed at its tip is provided, and the above-described shell member 2 can be attached to the exhaust pipe 32 in the same manner. is there.

以上本発明はこの様な実施形態に何等限定されるものではなく、本発明の要旨を逸脱しない範囲において種々なる態様で実施し得る。   The present invention is not limited to such embodiments as described above, and can be implemented in various modes without departing from the gist of the present invention.

本発明の一実施形態としての内燃機関用マフラの正面図である。It is a front view of the muffler for internal combustion engines as one embodiment of the present invention. 本実施形態の内燃機関用マフラの側面図である。It is a side view of the muffler for internal combustion engines of this embodiment. 図1のAA断面図である。It is AA sectional drawing of FIG. 他の実施形態としての内燃機関用マフラの説明図である。It is explanatory drawing of the muffler for internal combustion engines as other embodiment. 別の実施形態としての内燃機関用マフラの説明図である。It is explanatory drawing of the muffler for internal combustion engines as another embodiment.

符号の説明Explanation of symbols

1,31,32…排気管 1a,1b…屈曲部
2,21,22,24…シェル部材
4…上シェル部材 6…下シェル部材
8…開口部 10…部屋
12…小孔 14…凹部
DESCRIPTION OF SYMBOLS 1, 31, 32 ... Exhaust pipe 1a, 1b ... Bending part 2, 21, 22, 24 ... Shell member 4 ... Upper shell member 6 ... Lower shell member 8 ... Opening part 10 ... Chamber 12 ... Small hole 14 ... Recessed part

Claims (5)

内燃機関から排出される排気ガスが通過する排気管の外周の周方向の一部を覆うシェル部材を前記排気管に取り付けて、前記排気管の外周の周方向の一部と前記シェル部材とにより部屋を形成し、また、前記排気管の一部に小孔を形成して、前記部屋と前記排気管内とを前記小孔を介して連通したことを特徴とする内燃機関用マフラ。 A shell member that covers a part of the outer circumferential direction of the exhaust pipe through which exhaust gas discharged from the internal combustion engine passes is attached to the exhaust pipe, and a part of the outer circumferential direction of the exhaust pipe and the shell member A muffler for an internal combustion engine, wherein a chamber is formed, a small hole is formed in a part of the exhaust pipe, and the chamber communicates with the inside of the exhaust pipe through the small hole. 前記シェル部材を前記排気管の屈曲部に取り付けたことを特徴とする請求項1に記載の内燃機関用マフラ。 The muffler for an internal combustion engine according to claim 1, wherein the shell member is attached to a bent portion of the exhaust pipe. 並列に配置された2本の前記排気管に、前記両排気管の外周の周方向の一部を覆う前記シェル部材を取り付けたことを特徴とする請求項1に記載の内燃機関用マフラ。 2. The muffler for an internal combustion engine according to claim 1, wherein the shell member that covers a part of a circumferential direction of the outer periphery of the two exhaust pipes is attached to the two exhaust pipes arranged in parallel. 前記排気管の外径と前記シェル部材の厚さとがほぼ同一であることを特徴とする請求項1ないし請求項3に記載の内燃機関用マフラ。 The muffler for an internal combustion engine according to any one of claims 1 to 3, wherein an outer diameter of the exhaust pipe and a thickness of the shell member are substantially the same. 前記シェル部材は、上シェル部材と下シェル部材とを重ね合わせた最中構造であることを特徴とする請求項1ないし請求項4に記載の内燃機関用マフラ。 5. The muffler for an internal combustion engine according to claim 1, wherein the shell member has a middle structure in which an upper shell member and a lower shell member are overlapped with each other.
JP2005027037A 2005-02-02 2005-02-02 Muffler for internal combustion engine Pending JP2006214323A (en)

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