JP2006205312A - Processing method and processing system of seam welded steel pipe inner surface bead chip - Google Patents

Processing method and processing system of seam welded steel pipe inner surface bead chip Download PDF

Info

Publication number
JP2006205312A
JP2006205312A JP2005021820A JP2005021820A JP2006205312A JP 2006205312 A JP2006205312 A JP 2006205312A JP 2005021820 A JP2005021820 A JP 2005021820A JP 2005021820 A JP2005021820 A JP 2005021820A JP 2006205312 A JP2006205312 A JP 2006205312A
Authority
JP
Japan
Prior art keywords
pipe
cutting waste
cutting
steel pipe
bead
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP2005021820A
Other languages
Japanese (ja)
Inventor
Koji Sugano
康二 菅野
Kiyoshi Wakabayashi
清 若林
Shoji Kihara
庄二 木原
Nobuhiko Morioka
信彦 森岡
Toshio Onishi
寿雄 大西
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Steel Corp
Original Assignee
JFE Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JFE Steel Corp filed Critical JFE Steel Corp
Priority to JP2005021820A priority Critical patent/JP2006205312A/en
Publication of JP2006205312A publication Critical patent/JP2006205312A/en
Withdrawn legal-status Critical Current

Links

Images

Landscapes

  • Milling, Broaching, Filing, Reaming, And Others (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a processing method and a processing system of seam welded steel pipe inner surface bead chips, for reducing the size of a pipe making line, by easily discharging the chips, even if a blow process of the inner surface bead chips is not arranged in the pipe making line, by not only smoothly and stably performing processing of the inner surface bead chips, even if a traveling speed of a seam welded steel pipe on the pipe making line is faster than 60 m/min. <P>SOLUTION: A technology for discharging and removing generated belt-like chips outside the pipe, is improved by cutting an inner surface bead formed in a pressure contact seam of an upper inner surface of a traveling seam welded steel pipe on the pipe making line of the seam welded steel pipe for bringing its both ends into pressure contact by a squeeze roll, by molding a steel strip in a cylindrical shape. A cutting position of the inner surface bead is changed in response to a traveling speed of the seam welded steel pipe, and its change is moved to the downstream side in the pipe making direction along a manufacturing line in response to an increase in the traveling speed, and the chips are guided to the upstream side in the pipe making direction, and are cut by extracting upward from a steel strip position existing in a semicylindrical state. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、電縫鋼管内面ビード切削屑の処理方法及び処理装置に係わり、詳しくは、電縫鋼管の継目溶接時に形成された内面ビードをバイトで切削して生じた帯状の切削屑を、該電縫鋼管の外部に連続的に抜き出し、処理する技術に関する。   The present invention relates to a processing method and a processing apparatus for an inner surface bead cutting waste of an electric resistance steel pipe, and more specifically, a belt-shaped cutting waste generated by cutting an inner surface bead formed during seam welding of an electric resistance steel pipe with a bite, The present invention relates to a technique for continuously extracting and processing the outside of an electric resistance steel pipe.

電縫鋼管は、鋼帯を幅方向へ丸め、突き合わした両周端を溶接することで製造される。具体的には、図6の製造工程(造管ラインともいう)例で示すように、コイル状鋼帯1をペイオフリール(アンコイラともいう)2で巻き戻し、レベラ3で平坦化、エッジミラ4で両端部を整えてから一群の成形ロールで円筒状に成形する。つまり、エッジベンドロール5で幅端部を曲げ、次いで該幅端部をケージロール群6で拘束しながらセンタベンドロール7群で幅中央部を徐々に曲げ、鋼帯1の両周端を突き合わしただけの所謂「オープン管」と称する円筒体にする。該オープン管は、引き続き、フィンパスロール群8により円筒形状及び鋼帯の突き合わせただけの周端部(以下、継目という)形状を整え、該継目をワークコイル(あるいはコンタクトチップ)9で加熱、スクイズロール10で圧接することで接合して、電縫鋼管11(単に管11とも表現する)とする。   An electric resistance steel pipe is manufactured by rounding a steel strip in the width direction and welding both peripheral ends. Specifically, as shown in the example of the manufacturing process (also referred to as a pipe making line) in FIG. 6, the coiled steel strip 1 is rewound with a payoff reel (also referred to as an uncoiler) 2, flattened with a leveler 3, and with an edge mirror 4. After preparing both ends, it is molded into a cylindrical shape with a group of molding rolls. That is, the width end portion is bent by the edge bend roll 5, and then the width center portion is gradually bent by the center bend roll 7 group while the width end portion is restrained by the cage roll group 6, and both peripheral ends of the steel strip 1 are pushed. A so-called “open tube” cylindrical body that is simply combined is used. The open pipe is continuously arranged with a cylindrical shape and a peripheral end portion (hereinafter referred to as a seam) just joined by the fin pass roll group 8, and the seam is heated by a work coil (or contact tip) 9. The squeeze roll 10 is joined by pressure welding to form an electric-welded steel pipe 11 (also simply referred to as a pipe 11).

かかる電縫鋼管11の製造では、上記継目のワークコイル9による加熱で溶融状態あるいは半溶融状態になった部分が、スクイズロール10での圧接により継目から押し出され、内外面側に盛り上がった状態で所謂「ビード」と称される凝固物を形成する。なお、このビードは、図5に示すように、管11の長手方向に沿い連続して形成され、管の外面に形成されるものを外面ビード12、内面に形成されるものを内面ビード13と称している。   In the manufacture of the electric resistance welded steel pipe 11, the portion that has been melted or semi-molten by heating with the work coil 9 of the seam is pushed out from the seam by pressure contact with the squeeze roll 10, and rises to the inner and outer surfaces. It forms a coagulum called a so-called “bead”. As shown in FIG. 5, this bead is formed continuously along the longitudinal direction of the tube 11, and the outer bead 12 is formed on the outer surface of the tube and the inner bead 13 is formed on the inner surface. It is called.

これらの外面ビード12及び内面ビード13は、電縫鋼管11の内外観を悪化するばかりでなく、接合位置より下流工程での種々の作業に支障があるので、造管ライン内で除去しておく必要がある。従来より、その除去は、前記外面ビード12及び内面ビード13のそれぞれに切削バイト14を押し当て切削した後に、発生した切削屑を排除処理することで行われている。   These outer surface beads 12 and inner surface beads 13 not only deteriorate the internal appearance of the electric resistance welded steel pipe 11, but also interfere with various operations in the downstream process from the joining position, and are therefore removed in the pipe forming line. There is a need. Conventionally, the removal has been performed by removing the generated cutting waste after pressing the cutting tool 14 against each of the outer bead 12 and the inner bead 13.

ところで、外面ビード12は、図6に示すように、管11の外側で切削されるので、切削バイト14の配設、切削屑の排除処理等が容易に行える。これに対して、内面ビード13は、管11の内側で切削しなければならないので、切削バイト14の配設、切削屑の排除処理等に工夫が必要である。従来の内面ビード切削バイト(以下、内面切削バイトという)14は、図7に示すように、管11内に挿入され、一定位置で固定される内面バー15と称する棒状体の先端にバイトホルダ16を設け、そこに装着するようになっている。そして、内面ビード13自体が管11の長手方向に沿い連続して形成されているので、切削によって連続した帯状の切削屑17が発生する。   By the way, as shown in FIG. 6, the outer bead 12 is cut outside the tube 11, so that the cutting tool 14 can be disposed, the cutting waste can be easily removed, and the like. On the other hand, since the inner surface bead 13 must be cut inside the tube 11, it is necessary to devise the arrangement of the cutting tool 14, the cutting waste removal process, and the like. As shown in FIG. 7, a conventional inner surface bead cutting tool (hereinafter referred to as an inner surface cutting tool) 14 is inserted into the tube 11 and fixed at a fixed position at the tip of a rod-like body called an inner bar 15. It is designed to be installed there. And since the inner surface bead 13 itself is continuously formed along the longitudinal direction of the tube 11, continuous strip-shaped cutting waste 17 is generated by cutting.

この帯状の切削屑17は、従来、図6に点線で示したように、内面切削バイト14の刃の反りで管内の下前方(矢印で示す造管方向の下流側)へ進み、バイトホルダ16の切削屑抜き出し孔(空洞部)18を通って管内に溜まる(例えば、特許文献1及び2参照)。また、該後処理を容易化するために、図示していないが、帯状の切削屑17を前記バイトホルダ16に設けた回転刃あるいはビード切断機で短尺のチップ状に切断することも行われている(例えば、特許文献3及び4参照)。   Conventionally, as shown by the dotted line in FIG. 6, the strip-shaped cutting waste 17 proceeds downward in the pipe (downstream in the pipe forming direction indicated by the arrow) due to the warpage of the internal cutting tool 14, and the tool holder 16. Are accumulated in the pipe through the hole (cavity part) 18 (see, for example, Patent Documents 1 and 2). In order to facilitate the post-processing, although not shown, the strip-shaped cutting waste 17 is cut into short chips with a rotary blade or bead cutting machine provided on the bite holder 16. (For example, see Patent Documents 3 and 4).

管内に溜まった内面ビードの切削屑17は、上記した帯状、短尺チップ状のいずれの場合も、従来、下流工程で所定の長さに管11を切断した後、図示していないが、その一端より高圧空気等を吹き込み、他端から噴出させて除去していた。そのため、造管ラインには、この高圧空気等を吹き込むビードブロー工程を配設する必要があった。   The internal bead cutting waste 17 accumulated in the pipe is not shown in the figure after the pipe 11 has been cut to a predetermined length in the downstream process in both cases of the above-described band shape and short chip shape. Higher pressure air or the like was blown and ejected from the other end for removal. Therefore, it was necessary to arrange a bead blow process for blowing this high-pressure air or the like in the pipe making line.

しかしながら、このビードブロー工程の配設は、造管ラインを複雑にするばかりでなく、コンパクト化の阻害要因になっていた。そこで、本出願人は、先に、「電縫鋼管の継目に形成された内面ビードを切削し、管内に発生した帯状の切削屑を管外に排出、除去するに際して、前記帯状の切削屑の先端を把持手段で把持して、該先端が造管方向の上流側に向くように誘導し、該切削屑を前記継目接合前の管空隙より連続的に管外へ抜き出すことを特徴とする電縫鋼管内面ビード切削屑の処理方法」並びに図2(a)及び(b)に示すように、「管内に挿入して一定位置に固定される内面バー15と、該内面バー15の先端に配設されたバイトホルダ16の上部に取り付けた切削バイト14とを備えた内面ビード切削装置で切削、発生した帯状の電縫鋼管内面ビード切削屑の処理装置であって、前記内面バー15の下方に位置するように管11内に挿入され、内部を帯状の切削屑17が通過するビード排出ダクト20(排出路20ともいう)と、該ビード排出ダクト20内へ降下してきた切削屑17の先端を把持するトング状の把持手段21と、切削屑17の先端を把持したことを検出するセンサ26と、該切削屑17の検出時に閉じた前記把持手段21を支持し、前記ビード排出ダクト20内を移動させる支持手段22と、該支持手段22の前記ビード排出ダクト20内への押し込み及び引上げ手段28とを備えたことを特徴とする電縫鋼管内面ビード切削屑の処理装置」を提案した(特許文献5参照)。そして、これら技術により、電縫鋼管の造管ラインに内面ビード切削屑の前記ブロー工程を配設せずとも、該切削屑17を容易に管外へ排出できるようになると共に、造管ラインのコンパクト化が達成されるばかりでなく、円滑で安定した内面ビード切削屑の処理が可能になるものと期待した。   However, the arrangement of the bead blow process not only complicates the pipe making line but also becomes an obstacle to downsizing. Therefore, the present applicant firstly cuts the inner bead formed at the seam of the ERW steel pipe, and discharges and removes the strip-shaped cutting waste generated in the pipe outside the pipe. The tip is gripped by gripping means, guided so that the tip is directed upstream in the pipe forming direction, and the cutting waste is continuously extracted from the pipe gap before the joint joining. As shown in FIGS. 2 (a) and 2 (b), as shown in FIG. 2 (a) and FIG. 2 (b), an inner bar 15 that is inserted into the pipe and fixed at a fixed position, and a tip of the inner bar 15 are arranged. A processing device for strip-shaped electric-welded steel pipe inner surface bead cutting waste generated by cutting with an inner surface bead cutting device provided with a cutting tool 14 attached to the upper part of a set tool holder 16, It is inserted into the tube 11 so as to be positioned, A bead discharge duct 20 (also referred to as a discharge path 20) through which the shavings 17 pass, a tong-shaped gripping means 21 for gripping the tip of the cutting waste 17 that has descended into the bead discharge duct 20, and a tip of the cutting waste 17 A supporting means 22 for supporting the gripping means 21 that is closed when the cutting waste 17 is detected and moving the inside of the bead discharge duct 20, and a bead discharge of the support means 22. A treatment apparatus for bead cutting waste on an inner surface of an ERW steel pipe characterized in that it is provided with pushing and pulling means 28 into the duct 20 (see Patent Document 5). And by these technologies, the cutting waste 17 can be easily discharged out of the pipe without arranging the blow process of the inner surface bead cutting waste in the pipe making line of the ERW steel pipe. It was expected that not only compacting would be achieved, but also smooth and stable internal bead cutting waste could be treated.

ところが、実際の造管ライン上を走行する電縫鋼管は、生産効率の都合で、鋼種、サイズ等によって走行速度が異なっている。そして、上記技術は、走行速度が60m/minまでの比較的遅い場合には、内面ビードの切削処理が非常に良好に行われるとが確認できたが、走行速度がそれ以上速くなると、切削処理が円滑に安定して行えなくなる傾向があった。
特開2003−164994号公報 特開平5−69217号公報 特開平3−30115号公報 特開平11−33814号公報 特願2004−346141号の明細書
However, ERW steel pipes that run on actual pipe making lines have different running speeds depending on the steel type, size, etc. for the sake of production efficiency. And when the traveling speed is relatively slow up to 60 m / min, the above technology has confirmed that the inner bead cutting process is performed very well. However, when the traveling speed is further increased, the cutting process is performed. Tended to be unable to be performed smoothly and stably.
JP 2003-164994 A JP-A-5-69217 JP-A-3-30115 JP 11-33814 A Description of Japanese Patent Application No. 2004-346141

本発明は、かかる事情に鑑み、造管ライン上での電縫鋼管の走行速度が60m/minより速くても内面ビード切削屑の処理が円滑に、安定して実施可能なばかりでなく、電縫鋼管の造管ラインに内面ビード切削屑のブロー工程を設けなくても、該切削屑を容易に排出でき、造管ラインのコンパクト化が達成される電縫鋼管内面ビード切削屑の処理方法及び処理装置を提供することを目的としている。   In view of such circumstances, the present invention is not only capable of smoothly and stably treating the inner surface bead cutting waste even when the traveling speed of the ERW steel pipe on the pipe making line is higher than 60 m / min. A method for treating inner surface bead cutting scraps of an electric-welded steel pipe that can easily discharge the cutting scraps without providing a blow process of inner surface bead cutting scraps in the pipe forming line of the sewn steel pipe, and achieves downsizing of the pipe forming line, and An object is to provide a processing apparatus.

発明者は、上記目的を達成するため鋭意研究を重ね、その成果を本発明に具現化した。   The inventor has intensively studied to achieve the above object, and the results have been embodied in the present invention.

すなわち、本発明は、鋼帯を幅方向に丸め、円筒状に成形してから、その付き合わせた両端をスクイズロールで圧接する電縫鋼管の造管ライン上で、水平に走行する電縫鋼管の上部内面の圧接継目に形成された内面ビードを切削し、管内に発生した帯状の切削屑を管外に排出、除去するに際して、前記内面ビードの切削位置を、電縫鋼管の走行速度に応じて変更し、その変更が該走行速度の増大に伴い、造管ラインに沿って造管方向の下流側に移動させるものであると共に、生じた帯状の切削屑を造管方向の上流側に誘導し、前記圧接前の半円筒状態にある鋼帯位置より上方へ抜き出し、チップ状に裁断するか又はコイル状に巻き取ることを特徴とする電縫鋼管内面ビード切削屑の処理方法である。また、本発明は、鋼帯を幅方向に丸め、円筒状に成形してから、その付き合わせた両端をスクイズロールで圧接する電縫鋼管の造管ライン上で、水平に走行している電縫鋼管の上部内面の圧接継目に形成された内面ビードを連続的に切削する切削バイトと、生じた帯状の切削屑を管内で下方に導く空洞部を有するバイトホルダと、該空洞部にある切削屑の先端を把持し、排出路を誘導する切削屑抜出し手段と、該切削屑をチップ状に裁断するか又はコイル状に巻き取る切削屑処理手段とを備えた電縫鋼管内面ビード切削屑の処理装置において、管内に、進退自在で、且つ一定姿勢を保つ手段を備えた遊動体を配設し、該遊動体の一定位置に前記切削バイト、バイトホルダ及び帯状の切削屑を造管方向の上流側に誘導する切削屑抜出し手段を配設したことを特徴とする電縫鋼管内面ビードの処理装置である。この場合、前記切削屑抜出し手段が、管内部を帯状の切削屑が通過する排出路と、該排出路内へ降下してきた切削屑の先端を把持するトング状の把持手段と、切削屑の先端を把持したことを検出するセンサと、該切削屑の検出時に閉じた前記把持手段を支持し、前記排出路内を移動させる支持手段と、該支持手段の前記排出路内での前後進を行う移動手段とを備えているのが好ましい。また、前記遊動体の下方に、該遊動体を支える姿勢安定用コロを配置するのが良い。   That is, the present invention is an ERW steel pipe that runs horizontally on a pipe making line of an ERW steel pipe in which a steel strip is rounded in the width direction and formed into a cylindrical shape, and the attached ends are pressed by a squeeze roll. When cutting the inner surface bead formed on the pressure contact seam of the upper inner surface of the pipe and discharging and removing the strip-shaped cutting waste generated in the pipe to the outside of the pipe, the cutting position of the inner surface bead depends on the traveling speed of the ERW steel pipe. As the travel speed increases, the change moves along the pipe forming line to the downstream side in the pipe forming direction, and the generated strip-shaped cutting waste is guided upstream in the pipe forming direction. And it is the processing method of the electric-welded steel pipe inner surface bead cutting waste which is extracted upward from the steel strip position in the semi-cylindrical state before the pressure welding and cut into a chip shape or wound into a coil shape. In addition, the present invention is a method of rolling an electric strip running horizontally on a pipe forming line of an electric resistance welded steel pipe in which a steel strip is rounded in the width direction and formed into a cylindrical shape, and both ends thereof are pressed with a squeeze roll. A cutting tool that continuously cuts the inner surface bead formed on the pressure welded joint of the upper inner surface of the sewn steel pipe, a tool holder that has a cavity that guides the generated strip-shaped cutting waste downward in the pipe, and a cutting in the cavity A cutting waste extraction means for gripping the tip of the waste and guiding the discharge path, and a cutting waste treatment means for cutting the cutting waste into a chip shape or winding it into a coil shape. In the processing apparatus, a floating body provided with a means capable of moving forward and backward and maintaining a constant posture is disposed in the pipe, and the cutting tool, the bite holder and the strip-shaped cutting waste are placed in a fixed position on the floating body in the pipe forming direction. Cutting waste extraction means to guide upstream A processing apparatus of ERW steel pipe inner surface bead, characterized in that the. In this case, the cutting waste extraction means includes a discharge path through which the strip-shaped cutting waste passes through the inside of the tube, a tong-shaped gripping means for holding the tip of the cutting waste that has fallen into the discharge path, and a tip of the cutting waste. A sensor for detecting gripping, a supporting means for supporting the gripping means closed when the cutting waste is detected, and moving the inside of the discharge path, and a forward and backward movement of the support means in the discharge path It is preferable to provide a moving means. Further, it is preferable to dispose a posture stabilizing roller for supporting the floating body below the floating body.

本発明によれば、造管ライン上での電縫鋼管の走行速度が60m/minより速くても、内面ビード切削屑の処理が円滑に、安定して実施できるばかりでなく、電縫鋼管の造管ラインに内面ビード切削屑のブロー工程を配設せずとも、該切削屑を容易に排出でき、造管ラインのコンパクト化が達成される。   According to the present invention, even when the traveling speed of the electric resistance steel pipe on the pipe making line is faster than 60 m / min, not only the inner bead cutting waste can be treated smoothly and stably, but also the electric resistance steel pipe Even if the internal bead cutting waste blowing process is not provided in the pipe making line, the cutting waste can be easily discharged, and the pipe making line can be made compact.

以下、発明をなすに至った経緯をまじえ、本発明の最良の実施形態を説明する。   Hereinafter, the best embodiment of the present invention will be described based on the background of the invention.

まず、発明者は、先に出願した前記未公開技術(以下、先願未公開技術という)では、造管ライン上での電縫鋼管の走行速度が60m/minより速くなると、内面ビードを円滑に安定して切削できなくなる原因を追求した。その結果、内面ビードの切削位置が固定していることに原因があると結論した。つまり、先願未公開技術は、図2(a)及び(b)に示したように、切削バイト14を管内に挿入して一定位置に固定される内面バー15の先端に配設されたバイトホルダ16の上部に取り付け、切削位置は常に一定である。ちなみに、既存の造管ラインでは、継目となる部分を1500℃程度までに加熱するワークコイル(コンタクトチップでも良い)及び圧接を行うスクイズロールの位置より1.1m下流に切削バイト14が固定して配置されていた。したがって、電縫鋼管の走行速度が60m/min(1m/sec)の場合、圧接から1.1秒(1.1m/1m/sec)後に内面ビードの切削が行われることになる。この1.1秒あれば、通常の大気冷却での冷却速度(400℃/sec程度)から判断して、継目部分は十分に冷却され、凝固、収縮した内面ビードが形成されていると考えられる。一方、例えば走行速度が80m/min(1.33m/sec)と速くなった場合には、圧接から0.8秒(1.1m/1.33m/sec)経過で切削が行われることになるが、その時間では継目部分がまだ十分に冷却されずに半溶融状態であり、凝固した一定形状の内面ビード13が形成されているとは限らず、切削対象が不定で円滑で、安定した切削ができないことは当然である。つまり、内面ビード13の切削は、それが凝固して、ある程度に一定形状になっていないと、連続して円滑で安定した切削ができないのである。   First, the inventor applied the above-mentioned unpublished technology (hereinafter referred to as “prior art unpublished technology”) to smooth the inner bead when the running speed of the ERW steel pipe on the pipe making line is higher than 60 m / min. We pursued the cause of being unable to cut stably. As a result, it was concluded that there was a cause in that the cutting position of the inner surface bead was fixed. In other words, as shown in FIGS. 2 (a) and 2 (b), the prior application unpublished technique is such that the cutting tool 14 is inserted into the pipe and fixed at a fixed position at the tip of the inner surface bar 15. Attached to the upper part of the holder 16, the cutting position is always constant. By the way, in the existing pipe making line, the cutting tool 14 is fixed 1.1 m downstream from the position of the work coil (which may be a contact tip) that heats the joint portion up to about 1500 ° C. and the squeeze roll that performs pressure contact. Had been placed. Therefore, when the traveling speed of the electric resistance welded steel pipe is 60 m / min (1 m / sec), the inner surface bead is cut 1.1 seconds (1.1 m / 1 m / sec) after the pressure welding. If it is 1.1 seconds, it is considered that the joint portion is sufficiently cooled and solidified and contracted inner surface beads are formed as judged from the cooling rate (about 400 ° C./sec) in normal atmospheric cooling. . On the other hand, for example, when the traveling speed is as high as 80 m / min (1.33 m / sec), cutting is performed after 0.8 seconds (1.1 m / 1.33 m / sec) has elapsed since the press contact. However, at that time, the seam portion is not yet sufficiently cooled and is in a semi-molten state, and the solidified fixed shape inner bead 13 is not necessarily formed, and the cutting target is indefinite, smooth, and stable cutting. Of course, you can't. That is, the inner bead 13 cannot be cut continuously and smoothly unless it is solidified and has a certain shape.

発明者は、この知見に基づき、内面ビード13の切削を円滑に、且つ安定して行うには、その切削位置を、電縫鋼管1の走行速度に応じて変更する必要があると考えた。そして、「その位置変更は、走行速度が速くなるほど、造管ラインに沿って造管方向の下流側に移動させる」ことを重要要件にかかげ、さらに、この要件に「生じた帯状の切削屑を造管方向の上流側に誘導し、前記圧接前の半円筒状態にある鋼帯位置より上方へ抜き出し、チップ状に裁断するか又はコイル状に巻き取る」ことを加えて、切削屑処理方法としての本発明を完成させたのである。後者の要件を加えたのは、本発明の第二の目的である「電縫鋼管の造管ラインに内面ビード切削屑のブロー工程を配設せずとも、該切削屑を容易に排出でき、造管ラインのコンパクト化が達成される」ことを同時に図るためである。   Based on this knowledge, the inventor considered that the cutting position of the inner bead 13 needs to be changed according to the traveling speed of the ERW steel pipe 1 in order to smoothly and stably cut the inner bead 13. The important requirement is that "the position change moves along the pipe forming line to the downstream side in the pipe forming direction as the traveling speed increases." Inducing to the upstream side of the pipe forming direction, extracting upward from the steel strip position in the semi-cylindrical state before the pressure welding, cutting into a chip shape or winding up in a coil shape " The present invention has been completed. The latter requirement was added, which is the second object of the present invention, “Even if the inner bead cutting waste blowing process is not arranged in the pipe forming line of the electric resistance welded steel pipe, the cutting waste can be easily discharged, This is in order to simultaneously achieve the “compression of the pipe making line is achieved”.

なお、本発明では、電縫鋼管の走行速度と内面ビード切削位置(スクイズロールから造管方向下流側の距離)との関係を特に限定するものではない。その関係は、電縫鋼管の鋼種、サイズ(外径、肉厚等)、ワークコイルでの加熱温度等によって変化するので、過去の操業データ、あるいは試験操業等に基づき定められることになるからである。   In the present invention, the relationship between the traveling speed of the ERW steel pipe and the inner bead cutting position (distance downstream from the squeeze roll in the pipe forming direction) is not particularly limited. The relationship varies depending on the steel type and size (outer diameter, wall thickness, etc.) of the ERW steel pipe, the heating temperature of the work coil, etc., so it will be determined based on past operation data or test operations. is there.

次に、発明者は、上記した切削屑処理方法としての本発明を実際に実施するための手段についても検討した。それは、図7に示した既存の「鋼帯1を幅方向に丸め、円筒状に成形してから、その付き合わせた両端をスクイズロール10で圧接する電縫鋼管1の造管ライン上で、水平に走行している電縫鋼管1の上部内面の圧接継目に形成された内面ビード13を連続的に切削する切削バイト14と、生じた帯状の切削屑17を管1内で下方に導く空洞部18を有するバイトホルダ16と、該空洞部18にある切削屑17の先端を把持し、排出路20を誘導する切削屑抜出し手段と、該切削屑17をチップ状に裁断するか又はコイル状に巻き取る切削屑処理手段(切断機31,巻取り装置32等であり、図2(a)参照)とを備えた電縫鋼管内面ビード切削屑の処理装置」を改造したものである。   Next, the inventor also examined means for actually carrying out the present invention as the above-described cutting waste processing method. That is, the existing “steel strip 1 shown in FIG. 7 is rounded in the width direction and formed into a cylindrical shape, and then the joined ends of the electric resistance welded steel pipe 1 are pressed with a squeeze roll 10. A cutting tool 14 that continuously cuts the inner surface bead 13 formed on the pressure joint of the upper inner surface of the ERW steel pipe 1 that is running horizontally, and a cavity that guides the generated strip-shaped cutting waste 17 downward in the pipe 1. A cutting tool 16 having a portion 18, a tip for cutting waste 17 in the hollow portion 18, and cutting waste extraction means for guiding the discharge path 20. The cutting waste 17 is cut into a chip shape or coiled. This is a modification of the processing device for bead cutting scraps on the inner surface of an electric resistance welded steel pipe provided with cutting waste processing means (a cutting machine 31, a winding device 32, etc., see FIG. 2 (a)).

まず、従来通りの造管ラインにおいて、継目を圧接した管11内に、図1に示すように、進退自在で、且つ一定姿勢を保つ手段を備えた遊動体36を配設する。その遊動体36は、大きさ及び形状は特に定めないが、例えば、従来の固定バー15と同様に、ある程度の長さがあり、横断面が円形状で棒状のもが好ましい。ここで、進退自在としたのは、内面ビード13の切削位置を可変とするためであり、一定姿勢を保つ手段を備えるようにしたのは、内面ビード13は造管ラインを水平に走行する電縫鋼管11の内面上方に軸方向に沿って形成されので、該遊動体36の一定位置に固定して取り付けた切削バイト14に内面ビード13が常に接触している必要があるからである。この進退自在とする手段としては、特別な駆動機構を設ける必要はなく、管11の移動に伴う摩擦で移動するように、単に管11内に挿入するだけで良い。また、一定姿勢を保つ手段37としては、例えば、該遊動体36の下方に姿勢安定用コロ、車輪等を配設すれば良い。なお、これら姿勢安定用コロ、車輪等があれば、遊動体36の進退に有効でもある。また、切削位置が定まった際には遊動体36を停止させる必要があるので、該遊動体36は、その後端に管11外に水平に伸びる停止用ワイヤ38及び該ワイヤの巻取り手段39等を取り付け、遊動体36が停止できるように構成してある。停止しなければ、切削バイト14に接触した内面ビード13に反力が作用せず、切削ができないからである。さらに、遊動体36の一定位置に切削バイト14を固定して取り付けるため、図1に示すように、内部に空洞部(切削屑抜き出し孔)18を有するバイトホルダ16を該遊動体36に設けている。   First, in a conventional pipe forming line, as shown in FIG. 1, a floating body 36 having means for allowing advancing and retreating and maintaining a constant posture is disposed in a pipe 11 press-contacted with a seam. The floating body 36 is not particularly limited in size and shape. For example, it is preferable that the floating body 36 has a certain length, has a circular cross section, and has a rod shape like the conventional fixing bar 15. Here, the reason why the inner bead 13 can be moved forward and backward is to make the cutting position of the inner bead 13 variable, and the inner bead 13 is provided with means for maintaining a constant posture. This is because it is formed along the axial direction above the inner surface of the sewn steel pipe 11, so that the inner bead 13 must always be in contact with the cutting tool 14 fixedly attached to the fixed body 36 at a fixed position. As a means for making the advance and retreat freely, it is not necessary to provide a special drive mechanism, and it may be simply inserted into the tube 11 so as to move by friction accompanying the movement of the tube 11. Further, as the means 37 for maintaining a constant posture, for example, a posture stabilizing roller, a wheel or the like may be disposed below the movable body 36. It should be noted that these posture stabilizing rollers, wheels, and the like are also effective for advancing and retreating the moving body 36. Further, since it is necessary to stop the floating body 36 when the cutting position is determined, the floating body 36 includes a stop wire 38 extending horizontally outside the tube 11 at its rear end, a winding means 39 for the wire, and the like. And the movable body 36 can be stopped. If it does not stop, the reaction force does not act on the inner surface bead 13 in contact with the cutting tool 14, and cutting is impossible. Further, in order to fix and attach the cutting tool 14 to a fixed position of the floating body 36, as shown in FIG. 1, as shown in FIG. 1, a tool holder 16 having a cavity portion (cutting hole extraction hole) 18 is provided in the floating body 36. Yes.

さらに、発明者は、切削屑17を従来とは逆にして造管方向の上流側へ移動できれば、前記継目を溶接する前の所謂「オープン管」の上方に形成されている空隙より抜き出せると考えた。そして、切削屑17の先端を造管方向の上流側へ向ける手段を具体的に検討した。その結果、切削された直後に切削屑17がバイトホルダ16内を降下する際に、その先端を把持手段で把持し、該先端を造管方向の上流側に向く,図2(a)及び(b)で説明した構造にすることにした。これにより、該切削屑17を前記継目接合前の空隙まで誘導し、連続的に管外へ抜き出すことが可能になるからである。つまり、空隙まで誘導できれば、その後は、図1に示すように、前記管11外へ抜き出された切削屑17の先端を前記把持手段21とは別の切削屑処理手段(例えば、切削屑巻き取り装置31のリール)に把持させて、抜き出すようにする。その後は、該切削屑17は、コイル状に巻き取っても良いし、また先端から順次チップ状に裁断しても良い。   Furthermore, if the inventor can move the cutting waste 17 to the upstream side in the pipe forming direction as opposed to the conventional case, it can be extracted from the gap formed above the so-called “open pipe” before welding the seam. Thought. And the means which orient | assigns the front-end | tip of the cutting waste 17 to the upstream of a pipe making direction was examined concretely. As a result, when the cutting waste 17 descends in the bite holder 16 immediately after being cut, the tip is gripped by the gripping means, and the tip is directed upstream in the pipe forming direction, as shown in FIGS. The structure described in b) was decided. This is because the cutting waste 17 can be guided to the gap before the seam joining and continuously extracted outside the pipe. That is, if the gap can be guided to the gap, thereafter, as shown in FIG. 1, the tip of the cutting waste 17 drawn out of the tube 11 is separated from the gripping means 21 by a cutting waste processing means (for example, cutting waste winding). The reel of the picking device 31 is held and pulled out. Thereafter, the cutting waste 17 may be wound up in a coil shape, or may be cut into chips sequentially from the tip.

このような本発明に係る処理装置の詳細をもっと具体的に説明すると、図1及び図2(b)より明らかなように、まず、内部を帯状の切削屑17が通過する排出路20を前記遊動体36の下方に位置する管11内に挿入し、その先端をバイトホルダ16の空洞部18に取り付ける。これにより、切削バイト14で切削された内面ビード13の切削屑17は、図8の詳細図に示すように、バイトホルダ16の空洞部18を経て前記排出路20内へ降下するようにした。そして、本発明では、この排出路20内には、該切削屑17の先端を把持するトング状の把持手段21と、切削屑17の先端を把持したことを検出するセンサ26とを挿入するようにした(図2(b)参照)。   The details of the processing apparatus according to the present invention will be described more specifically. As is clear from FIGS. 1 and 2B, first, the discharge path 20 through which the strip-shaped cutting waste 17 passes is described above. It inserts in the pipe | tube 11 located under the floating body 36, and the front-end | tip is attached to the cavity 18 of the bite holder 16. FIG. Thereby, the cutting waste 17 of the inner surface bead 13 cut by the cutting tool 14 descends into the discharge path 20 through the cavity 18 of the tool holder 16 as shown in the detailed view of FIG. In the present invention, a tong-shaped gripping means 21 for gripping the tip of the cutting waste 17 and a sensor 26 for detecting that the tip of the cutting waste 17 is gripped are inserted into the discharge path 20. (See FIG. 2 (b)).

その切削屑17の先端を把持するトング状の把持手段21としては、種々の方式があるが、図2(b)に示すように、二本の鋸歯状部材24とバネ25とを組み合わせたものが利用できる。つまり、切削屑17の先端を把持していない場合には、ストッパ27で該二本の鋸歯状部材24を開放しておき(図2(b)に実線で示す)、把持する場合には、該ストッパ27が外れ、バネ力で二本の鋸歯状部材24を閉じ、切削屑17の先端を挟んで押さえるようになっている(図2(b)に破線で示す)。なお、ストッパ27を外すには、種々の方法があるが、ストッパ27を熱溶融性の材料(例えば、錫合金等)で形成し、切削屑17の熱で溶解させるのが良い。   There are various types of tong-shaped gripping means 21 for gripping the tip of the cutting waste 17, but a combination of two serrated members 24 and a spring 25, as shown in FIG. 2 (b). Is available. That is, when the tip of the cutting waste 17 is not gripped, the two serrated members 24 are opened by the stopper 27 (shown by a solid line in FIG. 2B), and when gripping, The stopper 27 comes off, and the two serrated members 24 are closed by a spring force, and the tip of the cutting waste 17 is sandwiched and pressed (shown by a broken line in FIG. 2B). Although there are various methods for removing the stopper 27, it is preferable that the stopper 27 is formed of a heat-meltable material (for example, tin alloy) and melted by the heat of the cutting waste 17.

また、前記センサ26は、前記排出路20内を前後進する把持手段21の支持手段(例えば、ワイヤ)22に別のワイヤ23を取り付け、該別のワイヤ23の先端に配置されており、例えば、レーザー式検知器等が利用できる。前記鋸歯状部材の後端を支えるバネ25には、近接スイッチ34が取り付けられており、二本の鋸歯状部材がまだ切削屑17を把持していない場合には、バネ25に取り付けた近接スイッチ34の頭部35はセンサ(レーザー光)の視野内に位置しているが、ストッパ27が外れ、切削屑17を把持した場合には、バネ25の変形で該近接スイッチ34の頭部35が前記視野から外れるように形成してあるので、この視野外に外れた状況を感知すれば、切削屑17の先端が把持されたことになる。   The sensor 26 is provided with another wire 23 attached to a support means (for example, a wire) 22 of a gripping means 21 that moves forward and backward in the discharge path 20, and is disposed at the tip of the other wire 23. Laser type detectors can be used. A proximity switch 34 is attached to the spring 25 that supports the rear end of the serrated member. When the two serrated members have not yet grasped the cutting waste 17, the proximity switch attached to the spring 25 is used. The head 35 of the proximity switch 34 is located in the field of view of the sensor (laser light). However, when the stopper 27 is removed and the cutting waste 17 is gripped, the head 35 of the proximity switch 34 is deformed by the deformation of the spring 25. Since it forms so that it may remove | deviate from the said visual field, if the situation remove | deviated from this visual field is detected, the front-end | tip of the cutting waste 17 will be hold | gripped.

さらに、前記把持手段21は、支持手段22で前記排出路20内を移動させる必要があるので、図1に示すように、該支持ワイヤ22には押し込み及び引上げ手段28が備えられるようにした。その押し込み及び引き上げ手段28としては、一対のロール29が利用される。該ロール29で前記支持手段22を挟み、該ロール29を回転させることで、支持手段22の排出路20内への押し込み、あるいは抜き出しが容易に実施できるからである。   Further, since the gripping means 21 needs to be moved in the discharge passage 20 by the support means 22, the support wire 22 is provided with pushing and pulling means 28 as shown in FIG. A pair of rolls 29 is used as the pushing and lifting means 28. This is because the support means 22 is sandwiched between the rolls 29 and the roll 29 is rotated so that the support means 22 can be easily pushed into or removed from the discharge path 20.

かかる装置構成の本発明によれば、切削屑の連続的な管外への排出が円滑に行えるようになる。また、万一、切削屑17が途中で切れても、切れた後の先端を前記センサ26で捜し、再度把持手段21で把持することができるので、安定した排出作業が行える。   According to the present invention having such a device configuration, the cutting waste can be smoothly discharged out of the tube. In addition, even if the cutting waste 17 is cut off in the middle, it is possible to search for the tip after the cutting with the sensor 26 and grip it again with the gripping means 21, so that a stable discharging operation can be performed.

加えて、本発明では、切削屑の先端の把持を一層容易にするため、図3に示すように、前記切削屑17が降下してくる前記排出路20内の位置に、該切削屑17の先端を造管方向の上流側へ曲げるコロ30を備えるようにしても良い。該コロ30は、専用の駆動手段を備える必要がなく、移動中の管の底面に接触することで回転し、切削屑17の先端を造管方向の上流側へ曲げる作用をするからである。   In addition, in the present invention, in order to make it easier to grip the tip of the cutting waste, as shown in FIG. 3, the cutting waste 17 is placed at a position in the discharge path 20 where the cutting waste 17 descends. You may make it provide the roller 30 which bends a front-end | tip to the upstream of a pipe making direction. This is because the roller 30 does not need to be provided with a dedicated driving means, and rotates by contacting the bottom surface of the moving pipe, and acts to bend the tip of the cutting waste 17 upstream in the pipe forming direction.

さらに加えて、本発明では、該支持手段22の前記排出路20内への押し込み及び引上げ手段28の近傍に、図4(a)及び(b)に示すように、前記管外へ抜き出された帯状の切削屑17の巻取り手段31又はチップ状に裁断する切断機32を併設してあるのが好ましい。これらによって、切削屑17の後処理が一層簡単、且つ迅速に行えるようになるからである。   In addition, in the present invention, as shown in FIGS. 4 (a) and 4 (b), the supporting means 22 is pushed out of the pipe in the vicinity of the pushing-in and lifting means 28 into the discharge passage 20. It is preferable that a winding means 31 for the strip-shaped cutting waste 17 or a cutting machine 32 for cutting into chips is provided. This is because the post-treatment of the cutting waste 17 can be performed more easily and quickly.

(実施例1)
JIS STPL380に相当する鋼組成の鋼帯を、電縫鋼管製造ラインでオープン管に成形し、その継目を電縫溶接して、外径457.2mm×肉厚19.0mmの電縫鋼管を製造した。溶接機の電流条件は300kHz×700kWととし、継目を加熱する給電手段にはコンタクトチップ9を用いた。そして、電縫鋼管の走行速度は80m/minとした。
Example 1
A steel strip with a steel composition equivalent to JIS STPL380 is formed into an open pipe on the ERW steel pipe production line, and the seam is electro-welded to produce an ERW steel pipe with an outer diameter of 457.2 mm and a wall thickness of 19.0 mm. did. The current condition of the welding machine was 300 kHz × 700 kW, and the contact tip 9 was used as the power feeding means for heating the joint. And the traveling speed of the electric resistance welded steel pipe was 80 m / min.

この操業に対して遊動体36を利用する本発明を適用し、切削屑の後処理を行った。つまり、図1で説明した遊動体36を配設し、切削位置を従来より0.4mだけ造管方向の下流側にして停止させ、切削バイト14で内面ビード13を切削し、生じた帯状の切削屑17を処理したのである。その切削屑17は、図4(a)の巻取り手段31(2kWのモータを用いて回転駆動制御をするワインダー方式のもの)で巻き取るようにした。   The present invention using the floating body 36 was applied to this operation, and post-treatment of the cutting waste was performed. That is, the floating body 36 described with reference to FIG. 1 is disposed, the cutting position is stopped by 0.4 m downstream of the conventional pipe forming direction, the inner bead 13 is cut by the cutting tool 14, and the resulting belt-like shape is formed. The cutting waste 17 was processed. The cutting waste 17 was wound up by the winding means 31 (of the winder type in which rotation drive control is performed using a 2 kW motor) in FIG.

その結果、連続して発生した帯状の内面ビード切削屑を、円滑且つ安定して切削すると共に、従来のようにブロー工程にかけずに、上流側のオープン管の隙間まで移送し、管外へ排出、コイル状に巻き取ることができた。
(実施例2)
JIS STKM13に相当する鋼組成の鋼帯を、電縫鋼管製造ラインでオープン管に成形し、その継目を電縫溶接して、外径89.1mm×肉厚6.0mmの電縫鋼管を製造した。溶接機の電流条件は350kHz×450kWととし、継目を加熱する給電手段にはワークコイル9を用いた。そして、電縫鋼管の走行速度は70m/minとした。
As a result, the continuously generated belt-shaped inner surface bead cutting waste is smoothly and stably cut, transferred to the gap in the upstream open pipe without being blown as in the prior art, and discharged outside the pipe. And was able to be wound into a coil.
(Example 2)
A steel strip with a steel composition equivalent to JIS STKM13 is formed into an open pipe on an ERW steel pipe production line, and the seam is welded to produce an ERW steel pipe with an outer diameter of 89.1 mm and a wall thickness of 6.0 mm. did. The current condition of the welding machine was 350 kHz × 450 kW, and the work coil 9 was used as a power feeding means for heating the joint. And the running speed of the electric resistance steel pipe was 70 m / min.

この操業に対して遊動体36を利用する本発明を適用し、切削屑17の処理を行った。つまり、図1で説明した遊動体36を配設し、切削位置を従来より0.2mだけ造管方向の下流側にして切削バイト14で内面ビード13を切削し、生じた帯状の切削屑17を処理したのである。この場合、図3に示したコロも配設し、切削屑17の先端を造管方向と反対方向へ曲げるようにした。なお、排出した切削屑17は、図4(b)の切断機32でチップ状に裁断するようにした。   The present invention using the floating body 36 was applied to this operation, and the cutting waste 17 was processed. That is, the floating body 36 described with reference to FIG. 1 is disposed, the inner bead 13 is cut with the cutting tool 14 at a cutting position of 0.2 m downstream of the conventional pipe forming direction, and the resulting strip-shaped cutting waste 17 is generated. Was processed. In this case, the roller shown in FIG. 3 was also provided, and the tip of the cutting waste 17 was bent in the direction opposite to the pipe making direction. The discharged cutting waste 17 was cut into chips by the cutting machine 32 shown in FIG.

その結果、連続して発生した帯状の内面ビード切削屑を、実施例1の場合よりも一層容易に、上流側のオープン管の隙間まで円滑に移送し、管外へ排出できると共に、チップ状に裁断できた。
(比較例1)
JIS STPL380に相当する鋼組成の鋼帯を、電縫鋼管製造ラインでオープン管に成形し、その継目を電縫溶接して、外径457.2mm×肉厚19.0mmの電縫鋼管を製造した。溶接機の電流条件は300kHz×700kWととし、継目を加熱する給電手段にはコンタクトチップ9を用いた。なお、電縫鋼管の走行速度は80m/minとした。
As a result, the continuously generated belt-shaped inner surface bead cutting waste can be smoothly transferred to the gap between the open pipes on the upstream side and discharged to the outside of the pipe more easily than in the case of the first embodiment. I was able to cut.
(Comparative Example 1)
A steel strip with a steel composition equivalent to JIS STPL380 is formed into an open pipe on the ERW steel pipe production line, and the seam is electro-welded to produce an ERW steel pipe with an outer diameter of 457.2 mm and a wall thickness of 19.0 mm. did. The current condition of the welding machine was 300 kHz × 700 kW, and the contact tip 9 was used as the power feeding means for heating the joint. The traveling speed of the ERW steel pipe was 80 m / min.

この操業に対して、切削位置を従来通りに、固定バー15を用いてスクイズロール10より1.1mだけ造管方向の下流側で固定した切削バイト14で内面ビード13を切削し、生じた帯状の切削屑17を処理した。その切削屑17は、図4(a)の巻取り手段31(2kWのモータを用いて回転駆動制御をするワインダー方式のもの)で巻き取るようにした。   For this operation, the inner bead 13 was cut with a cutting tool 14 fixed at a downstream side in the pipe forming direction by 1.1 m from the squeeze roll 10 using a fixed bar 15 as in the conventional cutting position, and the resulting belt-like shape The cutting waste 17 was processed. The cutting waste 17 was wound up by the winding means 31 (of the winder type in which rotation drive control is performed using a 2 kW motor) in FIG.

その結果、内面ビード切削屑の安定した切削ができず、従来のように切削屑17を上流側のオープン管の隙間まで移送し、管外へ円滑に排出、コイル状に巻き取ることができなかった。   As a result, the internal bead cutting waste cannot be stably cut, and the cutting waste 17 cannot be transferred to the gap between the upstream open pipes as in the prior art, and can be smoothly discharged outside the pipe and wound in a coil shape. It was.

本発明に係る電縫鋼管内面ビード切削屑の処理装置を示す模式図である。It is a schematic diagram which shows the processing apparatus of the ERW steel pipe inner surface bead cutting waste which concerns on this invention. 特開2004−346141号に記載した電縫鋼管内面ビード切削屑の処理装置の重要構成部分を示す図であり、(a)は全体の横断面を、(b)は(a)で丸囲い部分のA−A矢視であり、把持手段近傍の平面を示す図である。It is a figure which shows the important structural part of the processing apparatus of the ERW steel pipe inner surface bead cutting waste described in Unexamined-Japanese-Patent No. 2004-346141, (a) is a cross section of the whole, (b) is a part enclosed with (a). FIG. 6 is a diagram showing a plane in the vicinity of the gripping means, taken along line AA of FIG. 本発明に係る電縫鋼管内面ビード切削屑の処理装置にコロを採用した状況を示す横断面図である。It is a cross-sectional view which shows the condition which employ | adopted the roller for the processing apparatus of the ERW steel pipe inner surface bead cutting waste which concerns on this invention. 管外へ抜き出した帯状切削屑の処理手段を示す図であり、(a)は巻取り手段を、(b)はチップ状に裁断する切断機である。It is a figure which shows the processing means of the strip-shaped cutting waste extracted out of the pipe | tube, (a) is a winding machine, (b) is a cutting machine cut | judged in a chip shape. 電縫鋼管に発生するビードを説明する管断面図である。It is a pipe sectional view explaining a bead which occurs in an electric resistance steel pipe. 電縫鋼管の製造工程(ライン)を示す模式図である。It is a schematic diagram which shows the manufacturing process (line) of an electric resistance steel pipe. 従来の切削屑の処理方法を示す斜視図である。It is a perspective view which shows the processing method of the conventional cutting waste. 図1(a)の丸で囲んだ部分の詳細を示す横断面図である。It is a cross-sectional view which shows the detail of the part enclosed by the circle of Fig.1 (a).

符号の説明Explanation of symbols

1 コイル状鋼帯(鋼帯)
2 ペイオフリール(アンコイラ)
3 レベラ
4 エッジミラ
5 エッジベンドロール
6 ケージロール群
7 センタベンドロール群
8 フィンパスロール群
9 ワ−クコイル(コンタクトチップ)
10 スクイズロール
11 電縫鋼管(管)
12 外面ビード
13 内面ビード
14 内面又は外面ビードの切削バイト
15 内面バー
16 バイトホルダ
17 切削屑
18 切削屑抜き出し孔(空洞部)
20 ビード排出ダクト(排出路)
21 把持手段(例えば、マジックハンド等)
22 支持手段(例えば、ワイヤ等)
23 別のワイヤ
24 鋸歯状部材
25 バネ
26 センサ
27 ストッパ
28 押し込み及び引き上げ手段
29 一対のロール
30 コロ
31 巻取り手段
32 切断機
34 近接スイッチ
35 頭部
36 遊動体
37 一定姿勢を保つ手段(姿勢安定用コロ、車輪等)
38 停止用ワイヤ
39 停止用ワイヤの巻取り手段
1 Coiled steel strip (steel strip)
2 Payoff reel (Uncoiler)
3 Leveler 4 Edge mirror 5 Edge bend roll 6 Cage roll group 7 Center bend roll group 8 Fin pass roll group 9 Work coil (contact tip)
10 Squeeze Roll 11 ERW Steel Pipe (Tube)
DESCRIPTION OF SYMBOLS 12 Outer surface bead 13 Inner surface bead 14 Inner surface or outer surface bead cutting tool 15 Inner surface bar 16 Tool holder 17 Cutting waste 18 Cutting waste extraction hole (cavity part)
20 Bead discharge duct (discharge channel)
21 Grasping means (eg, magic hand)
22 Support means (for example, wire)
23 Another wire 24 Sawtooth member 25 Spring 26 Sensor 27 Stopper 28 Pushing and lifting means 29 A pair of rolls 30 Rollers 31 Winding means 32 Cutting machine 34 Proximity switch 35 Head 36 Moving body 37 Means for maintaining a constant posture (posture stability) Rollers, wheels, etc.)
38 Stopping wire 39 Stopping wire winding means

Claims (4)

鋼帯を幅方向に丸め、円筒状に成形してから、その付き合わせた両端をスクイズロールで圧接する電縫鋼管の造管ライン上で、水平に走行する電縫鋼管の上部内面の圧接継目に形成された内面ビードを切削し、管内に発生した帯状の切削屑を管外に排出、除去するに際して、
前記内面ビードの切削位置を、電縫鋼管の走行速度に応じて変更し、その変更が該走行速度の増大に伴い、造管ラインに沿って造管方向の下流側に移動させるものであると共に、生じた帯状の切削屑を造管方向の上流側に誘導し、前記圧接前の半円筒状態にある鋼帯位置より上方へ抜き出し、チップ状に裁断するか又はコイル状に巻き取ることを特徴とする電縫鋼管内面ビード切削屑の処理方法。
The welded seam of the upper inner surface of the ERW steel pipe that runs horizontally on the pipe line of the ERW steel pipe that is rolled in the width direction, formed into a cylindrical shape, and then pressed together with a squeeze roll. When cutting the inner surface bead formed in and discharging and removing the strip-shaped cutting waste generated in the pipe outside the pipe,
The cutting position of the inner surface bead is changed in accordance with the traveling speed of the ERW steel pipe, and the change is moved to the downstream side in the pipe forming direction along the pipe forming line as the traveling speed increases. The generated strip-shaped cutting waste is guided upstream in the pipe forming direction, extracted upward from the steel strip position in the semi-cylindrical state before the pressure welding, cut into a chip shape, or wound into a coil shape. The processing method of the bead cutting waste inside an ERW steel pipe.
鋼帯を幅方向に丸め、円筒状に成形してから、その付き合わせた両端をスクイズロールで圧接する電縫鋼管の造管ライン上で、水平に走行している電縫鋼管の上部内面の圧接継目に形成された内面ビードを連続的に切削する切削バイトと、生じた帯状の切削屑を管内で下方に導く空洞部を有するバイトホルダと、該空洞部にある切削屑の先端を把持し、排出路を誘導する切削屑抜出し手段と、該切削屑をチップ状に裁断するか又はコイル状に巻き取る切削屑処理手段とを備えた電縫鋼管内面ビード切削屑の処理装置において、
管内に、進退自在で、且つ一定姿勢を保つ手段を備えた遊動体を配設し、該遊動体の一定位置に前記切削バイト、バイトホルダ及び帯状の切削屑を造管方向の上流側に誘導する切削屑抜出し手段を配設したことを特徴とする電縫鋼管内面ビードの処理装置。
The steel strip is rounded in the width direction, formed into a cylindrical shape, and then the upper inner surface of the ERW steel pipe running horizontally on the ERW pipe making line where both ends are pressed together with a squeeze roll. A cutting tool that continuously cuts the inner surface bead formed at the pressure welding seam, a tool holder that has a cavity that guides the generated strip-shaped cutting waste downward in the pipe, and a tip of the cutting waste in the cavity. In the processing device for ERW inner pipe bead cutting waste comprising cutting waste extraction means for guiding the discharge path, and cutting waste processing means for cutting the cutting waste into a chip shape or winding it into a coil shape,
Arranged in the tube is a floating body that is capable of moving forward and backward and maintaining a constant posture, and guides the cutting tool, the bite holder, and the strip-shaped cutting waste to the upstream side in the pipe forming direction at a fixed position of the floating body. An apparatus for processing an inner bead of an electric resistance welded steel pipe, characterized in that a cutting waste extracting means is provided.
前記切削屑抜出し手段が、管内部を帯状の切削屑が通過する排出路と、該排出路内へ降下してきた切削屑の先端を把持するトング状の把持手段と、切削屑の先端を把持したことを検出するセンサと、該切削屑の検出時に閉じた前記把持手段を支持し、前記排出路内を移動させる支持手段と、該支持手段の前記排出路内での前後進を行う移動手段とを備えたことを特徴とする請求項2記載の電縫鋼管内面ビード切削屑の処理装置。   The cutting waste extraction means grips the discharge path through which the strip-shaped cutting waste passes through the inside of the pipe, the tong-shaped gripping means for gripping the tip of the cutting waste that has fallen into the discharge path, and the tip of the cutting waste. A sensor for detecting this, a support means for supporting the gripping means closed when the cutting waste is detected, and moving the inside of the discharge path, and a moving means for moving the support means back and forth in the discharge path The processing apparatus of the bead cutting waste of an electric-welded steel pipe inner surface of Claim 2 characterized by the above-mentioned. 前記遊動体の下方に、該遊動体を支える姿勢安定用コロを配置したことを特徴とする請求項2又は3記載の電縫鋼管内面ビード切削屑の処理装置。   4. An apparatus for treating bead cutting waste on an inner surface of an electric resistance welded steel pipe according to claim 2, wherein a posture stabilizing roller for supporting the floating body is disposed below the floating body.
JP2005021820A 2005-01-28 2005-01-28 Processing method and processing system of seam welded steel pipe inner surface bead chip Withdrawn JP2006205312A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005021820A JP2006205312A (en) 2005-01-28 2005-01-28 Processing method and processing system of seam welded steel pipe inner surface bead chip

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005021820A JP2006205312A (en) 2005-01-28 2005-01-28 Processing method and processing system of seam welded steel pipe inner surface bead chip

Publications (1)

Publication Number Publication Date
JP2006205312A true JP2006205312A (en) 2006-08-10

Family

ID=36962677

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005021820A Withdrawn JP2006205312A (en) 2005-01-28 2005-01-28 Processing method and processing system of seam welded steel pipe inner surface bead chip

Country Status (1)

Country Link
JP (1) JP2006205312A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107127577A (en) * 2017-04-06 2017-09-05 苏州金逸康自动化设备有限公司 A kind of edge rolling welding equipment
KR101871650B1 (en) 2018-04-24 2018-06-27 전삼종 a device for removing fusion splice beads formed on the outside of a pipe

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107127577A (en) * 2017-04-06 2017-09-05 苏州金逸康自动化设备有限公司 A kind of edge rolling welding equipment
CN107127577B (en) * 2017-04-06 2023-09-15 建华建材(中国)有限公司 Rolling welding equipment
KR101871650B1 (en) 2018-04-24 2018-06-27 전삼종 a device for removing fusion splice beads formed on the outside of a pipe

Similar Documents

Publication Publication Date Title
KR101593930B1 (en) Method for bending pipes rods profiled sections and similar blanks and corresponding device
GB933848A (en) Method and apparatus for welding metal elements to curved surfaces
JP2009050926A (en) Method for feeding wire in wire electric discharge machine
JP2004174545A (en) Wire forming machine
JP2006205312A (en) Processing method and processing system of seam welded steel pipe inner surface bead chip
EP0566733B1 (en) Method and apparatus for production of continuous metal strip
JP6032607B2 (en) Steel pipe hot working equipment
JP4674463B2 (en) ERW steel pipe inner surface bead cutting waste processing equipment
EP3549689B1 (en) Strip profiling line comprising a cutting device
JP2006289488A (en) Pipe bending device, and pipe bending method
JP4402947B2 (en) Short pipe seam welding apparatus and short pipe seam welding method
US6403911B1 (en) Method and apparatus for the wire cut electric discharge machine
JP2006206067A (en) Automatic wire-bundling machine for steel bars and steel pipes
JP5551060B2 (en) Automatic wire feeding method in wire electric discharge machine
JP2003531011A (en) Finned pipe
JPH0810802A (en) Method for joining sheet bar by rotationally sliding insert in fully continuous hot rolling
JP3361887B2 (en) Metal strip winding device
JP2009039731A (en) Method and apparatus for manufacturing electric resistance welded tube
JP2005034881A (en) Wire rod feeding device
RU2324559C2 (en) Machine for tube finning by streamer
JP2001038407A (en) Piercing rolling method of seamless metallic pipe
JP2002028718A (en) Manufacturing apparatus of resistance welded steel tube
JP4244690B2 (en) ERW steel pipe manufacturing method
JPH1133785A (en) Device for removing edge bead of welding junction of steel belt
JPS5912147Y2 (en) Electric resistance welded pipe manufacturing equipment

Legal Events

Date Code Title Description
A300 Withdrawal of application because of no request for examination

Free format text: JAPANESE INTERMEDIATE CODE: A300

Effective date: 20080401