JP2006200940A - Strain measurement sensor and valve open-and-close detection sensor - Google Patents

Strain measurement sensor and valve open-and-close detection sensor Download PDF

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JP2006200940A
JP2006200940A JP2005010675A JP2005010675A JP2006200940A JP 2006200940 A JP2006200940 A JP 2006200940A JP 2005010675 A JP2005010675 A JP 2005010675A JP 2005010675 A JP2005010675 A JP 2005010675A JP 2006200940 A JP2006200940 A JP 2006200940A
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housing
lid
strain
sensor according
bridge circuit
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JP4496095B2 (en
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Haruo Ito
晴夫 伊藤
Susumu Watanabe
進 渡辺
Tomoaki Tsunoda
智明 角田
Osamu Okada
修 岡田
Yasuo Izumi
康夫 泉
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Japan Atomic Power Co Ltd
Nippon Gear Co Ltd
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Japan Atomic Power Co Ltd
Nippon Gear Co Ltd
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  • Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
  • Indication Of The Valve Opening Or Closing Status (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To enable installation to a position to be installed easily and surely without degrading sensor accuracy. <P>SOLUTION: The strain measurement sensor comprises a housing 9 of which one end is opened, a lid 13 attached to block the opened end of the housing 9, and a strain gauge A which is fixed to the inner surface of the lid 13 to be placed in the housing 9. Part of the lid 13 is provided with an installation part 14 which extends outwardly from the perimeter of the opening of the housing 9 and of which the tip side is obliquely bent backward toward the closed end's side of the housing 9. The outer surface of an inner part 13a, which is a part of the lid 13 which is not bent backward, is abutted with the surface of an arm 8, while the part of the installation part 14 bent backward is restored, allowing an installation part 13b to be attached to the surface of the arm 8 through spot welding. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、機械などの構造体に、外力が加わって生じる歪みを検出する歪み測定センサ、及びその歪み測定センサを専ら用いて、弁の開閉状態を、ステムアームの歪みをもって検出するようにした、弁開閉検出用センサに関する。   In the present invention, a strain measuring sensor that detects strain generated by external force applied to a structure such as a machine, and the strain measuring sensor are exclusively used to detect the open / closed state of a valve with strain of a stem arm. The present invention relates to a valve open / close detection sensor.

化学プラントや、火力若しくは原子力発電所等においては、多数の弁が使用されている。   Many valves are used in chemical plants, thermal power plants or nuclear power plants.

それらの弁には、手動で操作されるものと、自動式に操作されるものとがある。この中、手動ハンドルを閉弁方向に回転させて、弁体を全閉位置に保持させるものでは、全閉位置での締め付け力は、作業者によって相異する。   Some of these valves are manually operated and others are operated automatically. Among these, when the manual handle is rotated in the valve closing direction to hold the valve body in the fully closed position, the tightening force at the fully closed position varies depending on the operator.

締め付け力が弱いと、閉動作が不完全になり、反対に強過ぎると、弁の摩耗や弁を構成している各部が疲労を起こす等、悪い影響がある。そのため、手動操作を行う作業者には、格別の熟練が要求される。   If the tightening force is weak, the closing operation becomes incomplete. On the other hand, if the tightening force is too strong, there are adverse effects such as wear of the valve and fatigue of each part constituting the valve. Therefore, a special skill is required for an operator who performs a manual operation.

そこで、弁を閉じると、弁体に閉止圧が生じ、この閉止圧の反力が、弁棒を押し上げる力となって、ステム等を歪ませるという事実に着目し、ステム等に生じる歪みを検出するセンサを設け、このセンサから出力される閉信号をもつてランプを点灯させることにより、作業者に弁が閉じられたことを認識させる方法が既に知られている(例えば、特許文献1参照)。
特開平5−52276号公報
Therefore, when the valve is closed, a closing pressure is generated on the valve body, and the reaction force of this closing pressure acts as a force that pushes up the valve stem, causing distortion of the stem, etc. There is already known a method for providing an operator to recognize that the valve is closed by turning on a lamp with a closing signal output from the sensor (for example, see Patent Document 1). .
JP-A-5-52276

しかし、特許文献1に記載されている歪みセンサを備える弁は、弁と一体的に上下に動くステム内に、歪みセンサを組み込んであるだけで、センサの検出精度を向上させるための配慮はされていない。   However, the valve provided with the strain sensor described in Patent Document 1 is designed to improve the detection accuracy of the sensor only by incorporating the strain sensor in the stem that moves up and down integrally with the valve. Not.

また、従来の一般的な歪みセンサ、例えばストレインゲージによるものは、被取付部に接着材を用いて取り付けられているが被取付部の形状は複雑であるため、歪みゲージを被取付部に適正に密着させ難いことが多い。   In addition, a conventional general strain sensor, for example, a strain gauge, is attached to the attached portion using an adhesive, but the attached portion has a complicated shape, so the strain gauge is appropriate for the attached portion. Often difficult to adhere to.

特に、歪みゲージを接着するには、接着強度を保つために、硬化時間の長い接着材が使用され、かつ密着度を高めるために、硬化が済むまで、接着面を加圧し続けられるのが一般的である。   In particular, in order to bond the strain gauge, an adhesive with a long curing time is used in order to maintain the bonding strength, and in order to increase the adhesion, it is generally possible to continue to pressurize the bonding surface until curing is completed. Is.

従って、例えば、作業性の悪い現場で歪みゲージが接着されて、歪みゲージが密着されていない場合には、歪みゲージ即ちセンサ側の精度が高くても、実際に取り付けて使用した場合での精度は低く、特に、長時間経過後の再現性が低いというのが現状である。   Therefore, for example, when a strain gauge is bonded at a site where workability is poor and the strain gauge is not in close contact, even if the accuracy on the strain gauge, that is, the sensor side is high, the accuracy when actually installed and used. Is low, and in particular, the reproducibility after a long period of time is low.

本発明は、上述のような従来の課題を解決するためになされたものであって、センサ精度を低下させることなく、被取付部に簡単かつ、確実に取り付けができるようにした歪み測定センサ、及び弁開閉検出用センサを提供することにある。   The present invention has been made in order to solve the above-described conventional problems, and is a strain measurement sensor that can be easily and reliably attached to an attached portion without lowering the accuracy of the sensor, And providing a valve open / close detection sensor.

本発明によると、上記課題は、次のようにして解決される。
(1)歪み測定センサにおいては、中空室の少なくとも一側端を開口したハウジングと、このハウジングの開口端を緊密に塞ぐ蓋体と、前記蓋体の前面もしくは後面に止着された歪みゲージと、前記ハウジングに設けられた歪みゲージ接続配線端部と、前記ハウジングの開口部の外周に設けられ、前記蓋体の前面に接着材を挟んで、その蓋体を被測定部に加圧しつつ、ハウジングを被測定部材に止着する取付部とを備えてなる。
According to the present invention, the above problem is solved as follows.
(1) In the strain measurement sensor, a housing that opens at least one side end of the hollow chamber, a lid that tightly closes the open end of the housing, and a strain gauge that is fixed to the front or rear surface of the lid The strain gauge connection wiring end provided in the housing and the outer periphery of the opening of the housing, sandwiching an adhesive on the front surface of the lid, and pressurizing the lid to the part to be measured, And an attachment portion for fixing the housing to the member to be measured.

(2)上記(1)項において、ハウジングが、一端を開口した有底円筒体である。 (2) In the above item (1), the housing is a bottomed cylindrical body having one end opened.

(3)上記(1)または(2)項において、蓋体が、有底円筒体の開口端に、鼓膜状に張設された板材である。 (3) In the above item (1) or (2), the lid is a plate member stretched in the form of an eardrum at the opening end of the bottomed cylindrical body.

(4)上記(1)または(2)項において、蓋体が、有底円筒体の開口端を塞ぐように、ハウジング内前端に充填された弾性樹脂材である。 (4) In the above item (1) or (2), the lid is an elastic resin material filled in the front end of the housing so as to close the open end of the bottomed cylindrical body.

(5)上記(1)〜(4)項のいずれかにおいて、蓋体が、中央部を後方へ若干凸状として、ハウジングに張設されている。 (5) In any one of the above items (1) to (4), the lid is stretched on the housing with the central portion slightly convex rearward.

(6)上記(1)〜(5)項のいずれかにおいて、歪みゲージが、歪み検出方向を相補的として配置された4個の歪み検出抵抗パターンを、ブリッヂ回路とした1枚の歪みゲージである。 (6) In any one of the above items (1) to (5), the strain gauge is a single strain gauge in which four strain detection resistor patterns arranged with the strain detection directions being complementary are used as a bridge circuit. is there.

(7)上記(1)〜(5)項のいずれかにおいて、歪みゲージが、ブリッヂ回路を構成した際に、歪み検出方向に対して、相補的に外乱成分を減少するべく、4個の歪みゲージを配置したものである。 (7) In any one of the above items (1) to (5), when the strain gauge forms a bridge circuit, four strains are used to reduce the disturbance component in a complementary manner with respect to the strain detection direction. A gauge is placed.

(8)上記(1)〜(7)項のいずれかにおいて、歪みゲージ接続配線端部が、ブリッヂ回路の平衡出力を検出し得るように、歪みゲージに接続されたコネクタである。 (8) In any one of the above items (1) to (7), the strain gauge connection wiring end is a connector connected to the strain gauge so that the balanced output of the bridge circuit can be detected.

(9)上記(5)〜(8)項のいずれかにおいて、ブリッヂ回路が、ハウジング内に設けたブリッヂ回路の平衡調整用の可変抵抗器を備える。 (9) In any one of the above items (5) to (8), the bridge circuit includes a variable resistor for balancing the bridge circuit provided in the housing.

(10)上記(1)〜(9)項のいずれかにおいて、取付部が、蓋体の一部を延長して、ハウジングの外周へ突出させる。 (10) In any one of the above items (1) to (9), the mounting portion extends a part of the lid and protrudes to the outer periphery of the housing.

(11)上記(1)〜(9)項のいずれかにおいて、取付部が、ハウジングの開口端部に設けた蓋体取付けフランジの延長部である。 (11) In any one of the above items (1) to (9), the attachment portion is an extension portion of a lid attachment flange provided at an opening end portion of the housing.

(12)上記(1)〜(11)項のいずれかにおいて、取付部が、前記ハウジングの前面開口部外周より外側へ、開口面に沿って延び、かつ、延びた先端側を、前記ハウジングの後方向へ向かって斜めに反り返る。 (12) In any one of the above items (1) to (11), the mounting portion extends outward from the outer periphery of the front opening of the housing along the opening surface, and the extended tip side is connected to the housing. Warps diagonally backwards.

(13)上記(1)〜(12)項のいずれかにおいて、取付部が、周方向に不連続となっている。 (13) In any one of the above items (1) to (12), the mounting portion is discontinuous in the circumferential direction.

(14)弁開閉検出用センサにおいては、中空室の少なくとも一側端を開口したハウジングと、このハウジングの開口端を緊密に塞ぐ蓋体と、前記蓋体の前面もしくは後面に止着されて、ブリッヂ回路を形成している複数の歪みゲージと、前記複数の歪みゲージによるブリッヂ回路の平衡状態を測定するべく、ブリッヂ回路に接続された接続配線端部と、前記ハウジングの開口部外周に設けられ、前記蓋体の中央部を、接着材を挟んで被測定弁のステムアームに圧着しつつ、ハウジングをステムアームに止着する取付部と、前記ハウジングの中に設けられ、前記取付け部をステムアームに取り付けてから、被測定弁を全開もしくは全閉いずれかの状態として、接続配線端部におけるブリッヂ回路の平衡を調整するようにしたブリッヂ回路調整手段とを備える。 (14) In the valve opening / closing detection sensor, a housing that opens at least one side end of the hollow chamber, a lid that tightly closes the open end of the housing, and a front surface or a rear surface of the lid, A plurality of strain gauges forming a bridge circuit, and a connection wiring end connected to the bridge circuit and an outer periphery of the opening of the housing for measuring an equilibrium state of the bridge circuit by the plurality of strain gauges. A center part of the lid body is attached to the stem arm of the valve to be measured with an adhesive sandwiched between the mounting part and the housing is fixed to the stem arm; and the mounting part is provided in the housing. Bridge circuit adjustment that adjusts the balance of the bridge circuit at the end of the connection wiring with the measured valve either fully open or fully closed after being attached to the arm And a stage.

(15)上記(14)項において、ハウジングもしくは蓋体のいずれか一方もしくは両方を、金属材で形成するとともに、その金属材のいずれか一方もしくは両方を、ハウジングの外周へ突出させる。 (15) In the above item (14), either or both of the housing and the lid are formed of a metal material, and either one or both of the metal material is projected to the outer periphery of the housing.

(16)上記(14)項において、取付け部が、スポット溶接によって、ステムアームに止着される。 (16) In the above item (14), the attachment portion is fixed to the stem arm by spot welding.

(17)上記(14)〜(16)項のいずれかにおいて、取付け部が、接着材によって、ステムアームに止着される。 (17) In any one of the above items (14) to (16), the attachment portion is fixed to the stem arm with an adhesive.

(18)上記(17)項において、接着材が、蓋体をステムアームに固着する接着材よりも、硬化速度の速い接着材である。 (18) In the above item (17), the adhesive is an adhesive having a faster curing rate than the adhesive that fixes the lid to the stem arm.

本発明によると、次のような効果が奏せられる。
(a)請求項1記載の発明によれば、被測定部の取付面に、前面もしくは後面に歪みゲージを止着してなる蓋体の前面を、接着材を挟んで加圧しつつ当接させ、蓋体を緊密に止着してなるハウジングを、被測定部所近くに止着するため、被測定部所と蓋体との間の接着材は、加圧された状態で、接着力を強固なものにして固化されるとともに、その接着部は、歪み測定において、長期間経時変化の小さい測定を可能とし、かつ、ハウジングと被測定部所との固定は、蓋体と被測定部所を接着する接着材の固化時間を経過すると、止着強度は余り要求されなくなるが、振動などの加速度の加わる状況においては、ハウジングと被測定個所の止着強度は強固となることにより、蓋体と被測定個所との接着面を保護する働きが得られる。
また、歪みゲージの接続部が納められているハウジングの中は、緊密に封止されるので、センサー部分の経時変化も小さい。
さらに、歪み測定センサーの取付けに際しては、高度の技量や熟練を要しないため、誰でも簡単に取り付け作業を行え、取付け作業の個人差の無い歪み測定がを可能となる。
被測定部所は、ほぼ常温における機械構造の広範囲の部所に適用でき、極微小の歪みを、高精度に測定できる。
According to the present invention, the following effects can be obtained.
(A) According to the first aspect of the present invention, the front surface of the lid formed by attaching a strain gauge to the front surface or the rear surface is brought into contact with the mounting surface of the measured part while pressing the adhesive material between them. In order to fix the housing with the lid tightly attached close to the part to be measured, the adhesive between the part to be measured and the lid should be adhesive in a pressurized state. In addition to being solidified and solidified, the bonded portion enables measurement with little change over time for a long time in strain measurement, and the fixing of the housing and the measured portion is performed between the lid and the measured portion. After the solidification time of the adhesive material that adheres to each other, the fastening strength is not required so much, but in the situation where acceleration such as vibration is applied, the fastening strength of the housing and the location to be measured becomes stronger, so the lid body The function of protecting the adhesive surface between the measurement point and the measured part can be obtained.
Further, since the housing in which the strain gauge connection portion is housed is tightly sealed, the change with time of the sensor portion is also small.
In addition, since the installation of the strain measurement sensor does not require a high level of skill or skill, anyone can easily perform the installation work, and distortion measurement without individual differences in the installation work can be performed.
The part to be measured can be applied to a wide range of parts of the mechanical structure at almost normal temperature, and can measure a very small distortion with high accuracy.

(b)請求項2記載の発明によれば、密閉したハウジングを簡単に作ることができる。 (B) According to the invention described in claim 2, a sealed housing can be easily made.

(c)請求項3記載の発明によれば、蓋体が、あらゆる方向に均一に変形して、歪み方向の外乱や誤差を小さくすることができる。 (C) According to the invention described in claim 3, the lid body can be uniformly deformed in all directions to reduce disturbances and errors in the strain direction.

(d)請求項4記載の発明によれば、被測定面の表面が、不規則な平面をなす場合においても、歪みゲージの部分が弾性的蓋体によって支持されているので、歪みゲージは、ケーシングの傾きには係わらず、測定面の傾きに整合した状態で接着される。また、弾性的蓋体は断熱性に富むので、歪みゲージの温度外乱を防止して安定な歪み検出を行うことができる。 (D) According to the invention described in claim 4, even when the surface of the surface to be measured forms an irregular plane, the strain gauge portion is supported by the elastic lid, so that the strain gauge is Regardless of the inclination of the casing, bonding is performed in a state in which the measurement face is aligned with the inclination of the measurement surface. In addition, since the elastic lid is rich in heat insulation, it is possible to prevent strain disturbance of the strain gauge and perform stable strain detection.

(e)請求項5記載の発明によれば、蓋体の中央部が凸状になっているので、被測定部所と蓋体との間に挟まれる接着材を、中央から周辺に向けて押し出すように加圧するとともに、接着材を均一に薄く延ばして、薄い接着層を形成し、被測定部に生じる歪みを、蓋体に正確に伝達して、測定精度を高めることができる。 (E) According to the invention described in claim 5, since the central part of the lid is convex, the adhesive sandwiched between the measured portion and the lid is directed from the center toward the periphery. While pressurizing to extrude, the adhesive material can be uniformly and thinly formed to form a thin adhesive layer, and distortion generated in the measurement target portion can be accurately transmitted to the lid body to increase measurement accuracy.

(f)請求項6記載の発明によれば、歪みゲージの製造時に、均質な4個の抵抗体を作るので、温度係数や縦横の変化率が均質となり、縦方向と横方向の歪みに係る外乱成分を、相保的に打ち消し合って、雑音成分を効果的に除去することができる。 (F) According to the invention described in claim 6, since the four uniform resistors are produced at the time of manufacturing the strain gauge, the temperature coefficient and the rate of change in length and width are uniform, and the strain in the vertical and horizontal directions is affected. Noise components can be effectively removed by canceling out disturbance components in a conservative manner.

(g)請求項7記載の発明によれば、縦方向と横方向の歪みに係る外乱成分を、相保的に打ち消し合って、雑音成分を効果的に除去することができる。 (G) According to the invention described in claim 7, it is possible to effectively eliminate the noise component by canceling out the disturbance components related to the distortion in the vertical direction and the horizontal direction in a conservative manner.

(h)請求項8記載の発明によれば、歪みゲージ接続配線端部をコネクターとしてあるので、このコネクターに測定器を接続するだけで、容易に歪みゲージの平衡状態を測定することができる。 (H) According to the invention described in claim 8, since the strain gauge connection wiring end is used as a connector, the equilibrium state of the strain gauge can be easily measured only by connecting a measuring instrument to this connector.

(i)請求項9記載の発明によれば、蓋体に止着した歪みゲージが、被測定箇所に止着されるに際して、蓋体の前面を、接着材を挟んで被測定個所に加圧されるため、蓋体自体に初期的なオフセットの歪みを生じ、この歪みによるブリッヂ回路の不平衡成分を、可変抵抗器により除去し、もって、初期設定におけるをブリッヂ回路の平衡状態を、常に平衡させた状態として設定できる。特に、手動弁の開閉状態を検出する弁解閉検出センサにおいては、完全平衡状態を弁体の最適な全閉状態として初期設定することにより、手動弁を開いた後、再度最適な全閉状態に再現するに際して、ブリッヂ回路を平衡した状態に弁を閉めることにより、再現性の高い弁の閉止作業を行うことができる。 (I) According to the invention described in claim 9, when the strain gauge fixed to the lid is fixed to the measurement target, the front surface of the lid is pressed to the measurement target with the adhesive interposed therebetween. Therefore, initial offset distortion occurs in the lid itself, and the unbalanced component of the bridge circuit due to this distortion is removed by the variable resistor, so that the equilibrium state of the bridge circuit in the initial setting is always balanced. Can be set as In particular, in the valve opening / closing detection sensor that detects the open / closed state of the manual valve, the complete equilibrium state is initially set as the optimal fully closed state of the valve body, so that the manual valve is opened and then returned to the optimal fully closed state again. In reproduction, the valve can be closed with high reproducibility by closing the valve in a balanced state of the bridge circuit.

(j)請求項10記載の発明によれば、蓋体の周辺を延長して、取付け部を形成するので、構造が簡素で、かつハウジングの開口部と密着性の高い歪み測定ゲージができる。 (J) According to the invention described in claim 10, since the periphery of the lid is extended to form the attachment portion, a strain measurement gauge having a simple structure and high adhesion to the opening of the housing can be obtained.

(k)請求項11記載の発明によれば、ハウジングの開口部に設けた蓋体取付けフランジを延長して、取付け部を形成するので、構造が簡素で、かつ蓋体と密着性の高い歪み測定ゲージができるとともに、蓋体の前面より取付けを要する被測定部の表面との間に隙間ができるので、その隙間分を、蓋体の前面と被測定部の間に挟んだ接着材を加圧するための締め代として、機能させることができる。 (K) According to the eleventh aspect of the present invention, the lid mounting flange provided in the opening of the housing is extended to form the mounting portion, so that the structure is simple and the strain has high adhesion to the lid. In addition to creating a measurement gauge, there is a gap between the front of the lid and the part to be measured that needs to be attached, so an adhesive that sandwiches the gap between the front of the lid and the part to be measured is added. It can function as a tightening allowance for pressing.

(l)請求項12記載の発明によれば、取付け部の先端を後方に反らせることにより、蓋体の前面と被測定部の間に挟んだ接着材を加圧するための締め代が形成され、取付け部を被測定部所に止着することにより、接着材の部分が自然に加圧される。 (L) According to the invention of claim 12, by tightening the tip of the attachment portion backward, a fastening allowance is formed for pressurizing the adhesive sandwiched between the front surface of the lid and the portion to be measured, By fixing the attachment portion to the portion to be measured, the adhesive portion is naturally pressurized.

(m)請求項13記載の発明によれば、取付け部を周方向に対して不連続にすることにより、取付け部が前方に撓みやすくなり、蓋体の前面と被測定部の間に挟んだ接着材に、過大の圧力を加えることがなくなる。 (M) According to the invention described in claim 13, by making the attachment portion discontinuous with respect to the circumferential direction, the attachment portion is easily bent forward and is sandwiched between the front surface of the lid and the portion to be measured. No excessive pressure is applied to the adhesive.

(n)請求項14記載の発明によれば、開閉を検出する弁のステムアームに、裏面に歪みゲージを緊密に固着している板状の蓋の外表面を、接着材を挟んで加圧しつつ当接させ、蓋体を緊密に止着してなるハウジングを、一旦強固に止着するため、ステムアームと蓋体との間の接着材は、加圧された状態で固化されると、接着力が強固なものになるとともに、その接着部は、接着部の接着材が薄くて強固であるため、弁の開閉検出において長期間経時変化の少ない測定を可能とし、かつ、ハウジングとステムアームとの固定は、蓋体と被測定部所を接着する接着材の固化時間を経過すると、止着強度は余り要求されなくなるので、瞬間接着剤による固定も可能となる。しかし、振動などの加速度の加わる状況においては、ハウジングとステムアームの止着強度は強固なほどよく、その箇所が強固に固定されると、蓋体とステムアームの接着面を保護する働きをする。また、歪みゲージの納められているハウジングの中は、緊密に封止されるので、センサー部分の経時変化も少なくなっている。
さらに、弁開閉検出センサーの取付けに際しては、高度の技量や熟練を要しないため、誰でも簡単に取り付け作業を行え、取付け作業の個人差のない弁開閉検出が可能となり、かつ熟練者が閉じた適正な全閉状態を、ブリッヂ回路の平衡状態とした初期設定で固定でき、以後の弁の閉止作業を、熟練を要しないで、誰でも容易に再現できる。
弁開閉の検出には、純抵抗性の歪み検出素子によるブリッヂ回路が適用しうるので、広範囲の温度雰囲気においても、検出誤差の小さい開閉測定精度が得られる。
(N) According to the invention described in claim 14, the outer surface of the plate-like lid having the strain gauge tightly fixed to the back surface is pressed against the stem arm of the valve for detecting opening and closing with the adhesive interposed therebetween. The adhesive between the stem arm and the lid is solidified in a pressurized state in order to firmly secure the housing formed by abutting and tightly fastening the lid once. Adhesive strength is strong, and the adhesive part is thin and strong, making it possible to measure with little change over time in valve opening / closing detection, and the housing and stem arm Since the fixing strength is not required so much after the solidifying time of the adhesive for bonding the lid and the measured portion elapses, the fixing with the instantaneous adhesive is also possible. However, in a situation where acceleration such as vibration is applied, the fastening strength between the housing and the stem arm is better, and when the location is firmly fixed, it serves to protect the bonding surface between the lid and the stem arm. . Further, since the housing in which the strain gauge is accommodated is tightly sealed, the change with time of the sensor portion is also reduced.
Furthermore, when installing the valve open / close detection sensor, no high level of skill or skill is required, so anyone can easily perform the installation work, enabling valve open / close detection without individual differences in the installation work, and the skilled person closed. A proper fully closed state can be fixed at an initial setting in which the bridge circuit is in an equilibrium state, and any subsequent valve closing operation can be easily reproduced without requiring skill.
For detection of valve opening / closing, a bridge circuit using a pure resistance strain detection element can be applied, so that opening / closing measurement accuracy with a small detection error can be obtained even in a wide temperature atmosphere.

(o)請求項15記載の発明によれば、ステムアームとハウジングの止着を、電気抵抗溶接によって容易に行うことができるので、取付け作業が短時間で容易に行える。 (O) According to the invention described in claim 15, since the stem arm and the housing can be easily fixed by electric resistance welding, the mounting operation can be easily performed in a short time.

(p)請求項16記載の発明によれば、接着部に離れようとする外力が加わっているので、加圧しつつ溶着し、かつ接着作業の速いスポット溶接が、作業性を高めることができる。 (P) According to the invention of the sixteenth aspect, since an external force is applied to the bonded portion, spot welding that is welded while being pressurized and has a fast bonding work can improve workability.

(q)請求項17記載の発明によれば、蓋体又はハウジングいずれか一方もしくは両方を、絶縁性の材料で構成することができる。 (Q) According to the invention of claim 17, either one or both of the lid and the housing can be made of an insulating material.

(r)請求項18記載の発明によれば、接着部に離れようとする外力が加わっているので、瞬間接着剤による接着が、作業性を高めることができる。 (R) According to the invention described in claim 18, since an external force is applied to the bonded portion, bonding with an instantaneous adhesive can improve workability.

以下、本発明の実施の形態を、図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本発明の一実施形態に係る歪み測定センサを手動弁に取り付けた状態を示す要部切欠側面図である。   FIG. 1 is a cutaway side view of an essential part showing a state in which a strain measurement sensor according to an embodiment of the present invention is attached to a manual valve.

図1に示すように、手動弁(1)は、その全開時または全閉時に、弁棒(2)に加わる力を検出して、手動弁(1)の開閉状態を検出する弁開閉検出用センサとしての歪み測定センサ(以下センサと略称)(3)を備えている。なお、このセンサ(3)については、以下の説明では、手動弁(1)の開閉状態を検出するためのものして使用する場合について説明するが、その用途は、手動弁(1)に限ることなく、物理的に生じる各種の歪みを検出する歪み測定センサとしても使用できるものである。   As shown in FIG. 1, the manual valve (1) detects the force applied to the valve stem (2) when fully opened or fully closed to detect the open / closed state of the manual valve (1). A strain measurement sensor (hereinafter abbreviated as a sensor) (3) is provided as a sensor. In the following description, the sensor (3) is used for detecting the open / closed state of the manual valve (1), but its use is limited to the manual valve (1). It can also be used as a strain measurement sensor that detects various types of strain that occur physically.

手動弁(1)は、弁棒(2)の下部に、図示を省略した弁体を具備し、この弁体を収容する弁箱(4)の上方には、弁棒(2)のおねじ(5)に螺合されているステムナット(6)が上端の支持環(7)に固着されているステムアーム(8)が突出している。ステムアーム(8)の外側面適所には、センサ(3)が、後述するようにして固着されている。   The manual valve (1) has a valve body (not shown) below the valve stem (2). Above the valve box (4) for housing the valve body, the male screw of the valve stem (2). A stem arm (8) in which a stem nut (6) screwed to (5) is fixed to a support ring (7) at the upper end protrudes. A sensor (3) is fixed to an appropriate position on the outer surface of the stem arm (8) as will be described later.

図2〜図7は、センサ(3)を示すもので、図2は、手動弁(1)に取り付ける前の斜視図、図3は、ステムアーム(8)に取り付ける前の状態における図2のA−A線拡大縦断面図、図4は、ステムアーム(8)に取り付けた状態における図2のA−A線拡大縦断面図、図5は、歪みゲージにおける抵抗素子の配置構成を示す図、図6及び図7は、歪みゲージの電気的接続状態の異なる例を示す回路図である。   2 to 7 show the sensor (3), FIG. 2 is a perspective view before being attached to the manual valve (1), and FIG. 3 is a view of FIG. 2 in a state before being attached to the stem arm (8). AA line enlarged vertical sectional view, FIG. 4 is an AA line enlarged vertical sectional view of FIG. 2 in a state of being attached to the stem arm (8), and FIG. 5 is a diagram showing an arrangement configuration of resistance elements in the strain gauge. 6 and 7 are circuit diagrams showing different examples of electrical connection states of the strain gauges.

図2〜図7に示すように、センサ(3)は、ハウジング(9)、コネクタ(10)、電気回路基板(11)、可変抵抗器(12)、蓋体(13)、取付け部(14)、歪みゲージ(A)等で構成されている。   As shown in FIGS. 2 to 7, the sensor (3) includes a housing (9), a connector (10), an electric circuit board (11), a variable resistor (12), a lid (13), a mounting part (14 ), A strain gauge (A), and the like.

ハウジング(9)は、有底円筒状をなし、金属板をプレス成形して作られている。
ハウジング(9)の前面(図3における左側)である開口端には、外側方に向かってほぼ直角に折り曲げられた取付け用フランジ(9a)が一体的に設けられている。
The housing (9) has a bottomed cylindrical shape and is made by press-molding a metal plate.
At the opening end which is the front surface (left side in FIG. 3) of the housing (9), a mounting flange (9a) bent at a substantially right angle toward the outer side is integrally provided.

ハウジング(9)の後端における、底壁部(9b)の中心にはフランジ付き孔(9c)が設けられ、かつこのフランジ付き孔と隣接して、操作孔(9d)が設けられている。   A flanged hole (9c) is provided at the center of the bottom wall (9b) at the rear end of the housing (9), and an operation hole (9d) is provided adjacent to the flanged hole.

歪みゲージ接続配線の端部をなすコネクタ(10)は、金属製の外筒にねじ軸(10b)を挿入してなり、かつ外周面のほぼ中程には、位置決め用鍔(10a)が設けられている。
コネクタ(10)は、開口端側からハウジング(9)内に挿入し、フランジ付き孔(9c)の内面に位置決め用鍔(10a)を当接されて取り付けられている。
The connector (10) that forms the end of the strain gauge connection wiring is made by inserting a screw shaft (10b) into a metal outer cylinder, and a positioning rod (10a) is provided in the middle of the outer peripheral surface. It has been.
The connector (10) is inserted into the housing (9) from the opening end side, and attached to the inner surface of the flanged hole (9c) with a positioning rod (10a) in contact therewith.

挿入後、コネクタ(10)とフランジ付き孔(9c)とを、半田付けするか、または接着剤等によって、気密または水密性とするのが好ましい。   After the insertion, the connector (10) and the flanged hole (9c) are preferably made airtight or watertight by soldering or using an adhesive or the like.

ねじ軸(10b)の端面には、図2に明示するように、凹入孔(15)が設けられ、個の凹入孔(15)内に、コネクタ用の端子(16)が複数設けられている。   As clearly shown in FIG. 2, the end surface of the screw shaft (10b) is provided with a recessed hole (15), and a plurality of connector terminals (16) are provided in each recessed hole (15). ing.

ねじ軸(10b)に外部コネクタ(17)を取り付け、端子(16)と外部コネクタ(17)側の端子(不図示)とを電気接続することにより、センサ(3)内のブリッヂ回路におけるの平衡検出信号を取り出すことができるようになっている。   The external connector (17) is attached to the screw shaft (10b), and the terminal (16) is electrically connected to the terminal (not shown) on the external connector (17) side, thereby balancing the bridge circuit in the sensor (3). The detection signal can be taken out.

端子(16)は、コネクタ(10)の前端まで通じており、ハウジング(9)内で、電気回路基板(11)上の回路と電気結線しうるようになっている。このコネクタ(10)の端子(16)に接続する結線を、端子(16)を介さずに、直接ハウジング(9)の外部に導出することもできる。   The terminal (16) leads to the front end of the connector (10) and can be electrically connected to a circuit on the electric circuit board (11) in the housing (9). The connection connected to the terminal (16) of the connector (10) can be directly led out of the housing (9) without going through the terminal (16).

なお、コネクタ(10)の内部には、接続部となる部分を除いて、樹脂材を充填し、気密または水密とし、かつハウジング(9)の外周には、熱的外乱を防止する断熱性のウレタンゴムや発泡材による断熱カバー(23)を被すのが、好ましい。   The inside of the connector (10) is filled with a resin material except for a portion to be a connection portion to be airtight or watertight, and the outer periphery of the housing (9) has a heat insulating property to prevent thermal disturbance. It is preferable to cover the heat insulating cover (23) made of urethane rubber or foam material.

電気回路基板(11)は、歪みゲージ(A)の各抵抗素子を、ブリッヂ回路に接続する電気回路を搭載してなり、ハウジング(9)内に、歪みゲージ接続配線端部をなすコネクタ(10)に固定して取り付けられている。   The electric circuit board (11) is mounted with an electric circuit for connecting each resistance element of the strain gauge (A) to the bridge circuit, and a connector (10 that forms an end portion of the strain gauge connection wiring in the housing (9). ) Is fixedly attached.

電気回路基板(11)の後面には、前記ブリッヂ回路の平衡調整手段をなす可変抵抗器(12)が取り付けられている。   On the rear surface of the electric circuit board (11), a variable resistor (12) that constitutes a balance adjusting means of the bridge circuit is attached.

可変抵抗器(12)の後面から突出している回転軸(12a)の後面の溝(12b)に工具を差し込み、回転軸(12a)を回転させることにより、抗値を連続的に設定することができる。   The resistance value can be set continuously by inserting a tool into the groove (12b) on the rear surface of the rotating shaft (12a) protruding from the rear surface of the variable resistor (12) and rotating the rotating shaft (12a). it can.

回転軸(12a)の位置は、操作孔(9d)と対応しており、操作孔(9d)から工具を差し込んで調整することができるようになっている。   The position of the rotary shaft (12a) corresponds to the operation hole (9d) and can be adjusted by inserting a tool from the operation hole (9d).

この第1の実施例における蓋体(13)は、金属製で、弾性に富み、比較的薄い板材を、プレス成形して円板状に作られている。   The lid (13) in the first embodiment is made of metal, is rich in elasticity, and is made by pressing a relatively thin plate material into a disk shape.

蓋体(13)は、ハウジング(9)のフランジ(9a)より大径であり、フランジ(9a)に当接してスポット溶接(P1)されている。   The lid (13) has a larger diameter than the flange (9a) of the housing (9), and is in contact with the flange (9a) and spot welded (P1).

蓋体(13)のフランジ(9a)と対応する部分の内側部分(13a)は、ほぼ平面、もしくは、中央部を若干前向きに凸とされ、かつフランジ(9a)よりも外側の部分は、取付け部(14)として、後方へ向かって傾斜されている。   The inner part (13a) of the part corresponding to the flange (9a) of the lid (13) is substantially flat or convex slightly forward in the center, and the part outside the flange (9a) is attached As part (14), it inclines toward back.

歪みゲージ(A)は、蓋体(13)をハウジング(9)に取り付ける前に、蓋体(13)の後面に取り付けられる。   The strain gauge (A) is attached to the rear surface of the lid (13) before the lid (13) is attached to the housing (9).

図5の(a)または(b)に示すように、歪みゲージ(A)は、ゲージベース(18)上に、歪みに応じて抵抗値が変化する4個の細長い抵抗素子(19a)(19b)(19c)(19d)を、交差方向に配置してなるものである。   As shown in FIG. 5 (a) or (b), the strain gauge (A) has four elongated resistive elements (19a) (19b) whose resistance value changes according to the strain on the gauge base (18). ) (19c) (19d) are arranged in the crossing direction.

図5(a)は、歪みゲージ(A)の4個の抵抗素子(19a)(19b)(19c)(19d)を、抵抗パターンを直接にゲージベース(18)に形成したもの、同(b)は、抵抗パターンを別々のベース材に形成して、個々に作られた単独の各抵抗素子(19a)(19b)(19c)(19d)を、ゲージベース(18)に接着して形成したものである。この(b)の場合には、ゲージベース(18)を省略して、直接的に蓋体(13)の前方をなす外面に接着することもできる。   FIG. 5 (a) shows the four resistance elements (19a), (19b), (19c) and (19d) of the strain gauge (A), in which the resistance pattern is directly formed on the gauge base (18). ) Formed a resistance pattern on separate base materials, and formed each individual resistance element (19a) (19b) (19c) (19d) on the gauge base (18). Is. In the case of (b), the gauge base (18) can be omitted, and can be directly bonded to the outer surface of the lid (13).

各抵抗素子(19a)(19b)(19c)(19d)は、直角方向に延びるか、または縮む方向に応じて感度が異なるが、本例では、この点を考慮し、抵抗素子(19a)と(19b)、(19b)と(19c)、(19c)と(19d)、(19d)と(19a)の間で、その縦方向の向きと横方向の向きとを交互に変えて、互いに向きが直交するようにして、縦横の歪み成分が、計測を要する方向の外乱成分を相補的に相殺するように配置してある。   Each of the resistance elements (19a), (19b), (19c), and (19d) has different sensitivities depending on the direction that extends or contracts at right angles, but in this example, in consideration of this point, the resistance elements (19a) and Between (19b), (19b) and (19c), (19c) and (19d), (19d) and (19a), alternately changing the vertical direction and the horizontal direction, Are arranged so that the vertical and horizontal distortion components complementarily cancel the disturbance components in the direction requiring measurement.

ゲージベース(18)の素材としては、例えばベークライト等、可撓性があって、電気的絶縁性に優れたものが用いられる。   As a material of the gauge base (18), for example, a material having flexibility and excellent electrical insulation, such as bakelite, is used.

上記歪みゲージ(A)は、ゲージベース(18)の前面に接着材(20)を塗布して、蓋体(13)の後面のほぼ中心に接着固定される。
この際の接着作業は、工場内の完備された状況で行われ、十分に強固な接着がなされる。
The strain gauge (A) is bonded and fixed to substantially the center of the rear surface of the lid (13) by applying an adhesive (20) to the front surface of the gauge base (18).
The bonding operation at this time is performed in a complete condition in the factory, and a sufficiently strong bonding is performed.

歪みゲージ(A)の各抵抗素子(19a)(19b)(19c)(19d)は、電気回路基板(11)上の電気回路とリード線(21)を用いて、ブリッヂ回路に取付け部が、接着材によって、ステムアームに止着され電気結線される。   The resistance elements (19a), (19b), (19c), and (19d) of the strain gauge (A) are attached to the bridge circuit using the electric circuit and the lead wire (21) on the electric circuit board (11). The adhesive is fixed to the stem arm and electrically connected.

図6および図7は、ブリッヂ回路の電気結線の例を示す。   6 and 7 show examples of electrical connection of the bridge circuit.

図6の電気結線では、平衡調節用の可変抵抗器(12)を、いずれか1つの抵抗素子、例えば抵抗素子(19b)と並列に設けて、ブリッヂ回路の平衡を調節するようになっている。   In the electrical connection shown in FIG. 6, a variable resistor (12) for adjusting the balance is provided in parallel with any one of the resistance elements, for example, the resistance element (19b) to adjust the balance of the bridge circuit. .

図7の電気結線では、ブリッヂ回路の平衡検出端を、可変抵抗器(12)の摺動端子として、ブリッヂ回路の平衡を調節するようになっている。   In the electrical connection of FIG. 7, the balance detection end of the bridge circuit is used as a sliding terminal of the variable resistor (12) to adjust the balance of the bridge circuit.

このようにして、歪みゲージ(A)を蓋体(13)の後面に取り付け、かつ各抵抗素子(19a)(19b)(19c)(19d)を電気回路基板(11)に結線し終えたら、蓋体(13)をもって、ハウジング(9)の開口を塞ぎ、フランジ(9a)と蓋体(13)とを溶接する。   After the strain gauge (A) is attached to the rear surface of the lid (13) and the resistance elements (19a), (19b), (19c), and (19d) are connected to the electric circuit board (11) in this way, With the lid (13), the opening of the housing (9) is closed, and the flange (9a) and the lid (13) are welded.

これにより、ハウジング(9)の開口端が蓋体(13)で密閉されたカプセル形のセンサ(3)が完成される。図1及び図2は、この状態を示す。なお、この状態では、未だ操作孔(9d)は閉じられていない。また、蓋体(13)の取付け部(14)は、後方へ反り返ったままの状態にある。   Thereby, the capsule-shaped sensor (3) in which the open end of the housing (9) is sealed with the lid (13) is completed. 1 and 2 show this state. In this state, the operation hole (9d) has not been closed yet. Further, the attachment portion (14) of the lid (13) is in a state of being warped backward.

次に、センサ(3)をステム(7)の取付面であるステムアーム(8)に取り付ける要領について説明する。   Next, how to attach the sensor (3) to the stem arm (8) which is the attachment surface of the stem (7) will be described.

まず、蓋体(13)の前面(13a)に接着材(20)を塗布し、この前面(13a)を、ステムアーム(8)の外表面に当接させて位置決めする。次いで、外側に反り返っている取付け部(14)を、前方、すなわちステムアーム(8)側に押し付けて反りを戻し、取付け部(14)をステムアーム(8)の表面に密着させる。   First, the adhesive (20) is applied to the front surface (13a) of the lid (13), and the front surface (13a) is brought into contact with the outer surface of the stem arm (8) and positioned. Next, the mounting portion (14) that is warped outward is pressed forward, that is, toward the stem arm (8) to return the warpage, and the mounting portion (14) is brought into close contact with the surface of the stem arm (8).

その状態で、所定の箇所にスポット溶接をし、蓋体(13)をステムアーム(8)に固定すると、ステムアーム(8)に取り付けることができる。なお、蓋体(13)とステムアーム(8)との間に塗布した接着材(20)は、蓋体(13)とステムアーム(8)とが既に固定されているので、完全に固化していなくても動くことはない。   In this state, spot welding is performed at a predetermined location, and the lid (13) is fixed to the stem arm (8), so that it can be attached to the stem arm (8). The adhesive (20) applied between the lid (13) and the stem arm (8) is completely solidified because the lid (13) and the stem arm (8) are already fixed. It will not move even if it is not.

さらに、接着材(20)は、固化するまでの間、反り返りのある取付け部(14)の反力により、加圧されており、所要の硬化時間(約12時間)を経過した後は、強力な接着力を発揮し、その接着力は長期間維持されてる。   Further, the adhesive (20) is pressed by the reaction force of the mounting portion (14) that warps until it hardens, and after the required curing time (about 12 hours) has passed, it is strong. The adhesive strength is demonstrated and the adhesive strength is maintained for a long time.

なお、取付け部(14)とステムアーム(8)の止着は、スポット溶接に限るものではなく、接着材による接着でもよい。この場合、取付け部(14)とステムアーム(8)を接着する接着材として、硬化時間の極短い瞬間接着材を用いることができる。   Note that the attachment of the attachment portion (14) and the stem arm (8) is not limited to spot welding, and adhesion by an adhesive may be used. In this case, an instantaneous adhesive having an extremely short curing time can be used as an adhesive for bonding the attachment portion (14) and the stem arm (8).

この瞬間接着材の接着強度は、蓋体(13)とステムアーム(8)との間の接着材(20)が硬化するまでの間、維持されればよいので、長期間の接着力の維持は要しない。   Since the adhesive strength of the instant adhesive material only needs to be maintained until the adhesive material (20) between the lid (13) and the stem arm (8) is cured, the adhesive strength can be maintained for a long time. Is not required.

続いて、コネクタ(10)のコネクタ部である凹入孔(15)の部分に、検査用回路の外部コネクタ(17)を取り付け、可変抵抗器(12)で抵抗を調整しながら、ブリッヂ回路を平衡するように調整し、手動弁(1)の開閉検出に先立つ初期設定を行う。
この際、手動弁(1)は、熟練者による適度の全閉閉止力により、全閉状態としておく。
Next, attach the external connector (17) of the inspection circuit to the concave hole (15), which is the connector part of the connector (10), and adjust the resistance with the variable resistor (12). Adjust to balance and perform initial setting prior to detection of open / close of manual valve (1).
At this time, the manual valve (1) is kept in a fully closed state by an appropriate fully closed / closed force by a skilled person.

この、設定が済んだら、操作孔(9d)に樹脂材(22)を充填して塞ぐと、完全に密閉されたカプセル形のセンサ(3)が形成され、組み付けは完了する。   When this setting is completed, the operation hole (9d) is filled with a resin material (22) and closed to form a completely sealed capsule sensor (3), and the assembly is completed.

集中監視又は外部監視を要する手動弁(1)においては、コネクタ(10)のコネクタ部に監視測定用の外部コネクタ(17)を取り付けると、組み付けが完了する。   In the manual valve (1) requiring centralized monitoring or external monitoring, the assembly is completed when the external connector (17) for monitoring and measurement is attached to the connector portion of the connector (10).

単独使用の手動弁(1)においては、通常は、コネクタ(10)に適当な保護キャップをしておき、保守点検作業により開弁操作を生じたあと、閉弁操作するに際して、検査用回路の外部コネクタ(17)を取り付け、手動弁(1)の閉弁操作によってブリッヂ回路の平衡を取ることにより、熟練者の行った閉弁力と同じ閉弁操作を、未熟練者においても行うことができる。   In the case of a single-use manual valve (1), usually a suitable protective cap is attached to the connector (10). By attaching the external connector (17) and balancing the bridge circuit by closing the manual valve (1), the unskilled person can perform the same closing operation as the closing force performed by an expert. it can.

上述の、実施形態の構造では、支持環(7)の取付面、すなわちステムアーム(8)の表面に、蓋体(13)の前面(13a)を当接させ、さらに蓋体(13)の外周をなす取付け部(14)の反り返しを戻し、この取付け部(13b)を、ステムアーム(8)の表面に当接させてスポット溶接すると、蓋体(13)の前面をステムアーム(8)の表面に密着当接させた状態で、センサ(3)を取り付けることができる。   In the structure of the embodiment described above, the front surface (13a) of the lid (13) is brought into contact with the mounting surface of the support ring (7), that is, the surface of the stem arm (8), and the lid (13) When the mounting portion (14) forming the outer periphery is turned back and the mounting portion (13b) is brought into contact with the surface of the stem arm (8) and spot-welded, the front surface of the lid (13) is attached to the stem arm (8 The sensor (3) can be mounted in a state of being in close contact with the surface of

蓋体(13)の前面(13a)を、ステムアーム(8)の表面の形状に合わせて変形させることもできるので、センサ精度を低下させることなく、確実に固定して取り付けることができる。   Since the front surface (13a) of the lid (13) can be deformed according to the shape of the surface of the stem arm (8), it can be securely fixed and attached without deteriorating the sensor accuracy.

図8は、別の実施形態を示す図3と同様の縦断面図である。
この実施形態においては、蓋体13)を、前記実施例と同様の薄板状となすとともに、この円盤状の蓋体(13)をハウジング(9)に取り付けるための、(取付け用フランジ(9a)を延長して、この延長部を、ハウジング(9)の取付け部(14A)とした例である。
FIG. 8 is a longitudinal sectional view similar to FIG. 3 showing another embodiment.
In this embodiment, the lid body 13) is formed in the same thin plate shape as in the above-described embodiment, and (the mounting flange (9a) for attaching the disk-shaped lid body (13) to the housing (9). In this example, the extended portion is used as a mounting portion (14A) of the housing (9).

この場合、蓋体(13)とハウジング(9)共に金属材で構成し、蓋体(13)の径を、フランジ(9a)の径とほぼ等しいまで大とし、取付け部(14A)の部分を2枚重ねの構造としても、また、蓋体(13)の径を、ハウジング(9)の開口部を塞ぐ程度の大きさにして、フランジ(9a)のみを取付け部(14A)としてもよい。それらいずれの場合にも、測定部所をなすステムアーム(8)にスポット溶接できる。   In this case, both the lid (13) and the housing (9) are made of a metal material, the diameter of the lid (13) is increased to be substantially equal to the diameter of the flange (9a), and the mounting portion (14A) is formed. The two-layer structure may be used, or the diameter of the lid (13) may be made large enough to close the opening of the housing (9), and only the flange (9a) may be used as the mounting portion (14A). In either case, spot welding can be performed on the stem arm (8) forming the measurement site.

図9は、前記図8の実施例における取付け部(14B)を、周方向に非連続とした実施形態を示すものである。
この取付け部(14B)の目的は、ハウジング(9)を長期に亘り被測定部所に固定すること、およびハウジング(9)の内部を密閉するためではなく、蓋体(13)の前面を被測定部に接着剤(20)が固化するまで、圧接することが目的である。
FIG. 9 shows an embodiment in which the mounting portion (14B) in the embodiment of FIG. 8 is discontinuous in the circumferential direction.
The purpose of the mounting portion (14B) is not to fix the housing (9) to the measurement site for a long time and to seal the inside of the housing (9), but to cover the front surface of the lid (13). The purpose is to press contact the adhesive until the adhesive (20) is solidified.

そのため、中央部をバランス良く被測定部所に圧接するように、実施例図の如く、4本足、もしくは図示を省略した3本足をなすように、周方向に非連続的に突出部を形成することもできる。   For this reason, in order to press the center part in a well-balanced manner to the part to be measured, the protrusions are discontinuously arranged in the circumferential direction so as to form four legs or three legs which are not shown in the figure as shown in the embodiment example. It can also be formed.

図10と図11は、前記薄板状の蓋体(13)の部分を、ゴム状の弾性樹脂材の蓋体(13A)とした例である。   10 and 11 show an example in which the thin plate-like lid (13) is a rubber-like elastic resin lid (13A).

ハウジング(9)は、図8と同様に、開口端部にフランジ(9a)と取付け部(14A)を備え、ハウジング(9)の開口端部に、前記図8に示す薄板状の蓋体(13)と同様の、仮蓋部材(24)を仮止めする。   As in FIG. 8, the housing (9) has a flange (9a) and a mounting portion (14A) at the open end, and the thin plate-like lid (shown in FIG. 8) at the open end of the housing (9). Similar to 13), temporarily fix the temporary lid member (24).

その際、仮蓋部材(24)の後面に、ゲージベース(18)を省略した歪みゲージ(A)のみを、剥離容易に止着しておく。   At that time, only the strain gauge (A) from which the gauge base (18) is omitted is fixed to the rear surface of the temporary lid member (24) easily.

その後、ハウジング(9)の前方開口部に、隙間充填材に用いられるシリコン樹脂などの、硬化後に適度の硬さ持ち、変形を容易とし、かつ補形性に富む弾力性を示す弾性樹脂材を充填し、その弾性樹脂剤を硬化させて、ハウジング(9)の開口部に蓋体(13A)を形成し、仮蓋部材(24)を取り省く。   After that, an elastic resin material having an appropriate hardness after curing, such as silicon resin used for the gap filling material, easy to be deformed, and exhibiting elasticity with high complementarity is provided in the front opening of the housing (9). Filling and curing the elastic resin agent to form a lid (13A) in the opening of the housing (9), omitting the temporary lid member (24).

このように形成された蓋体(13A)の前方には、歪みゲージ(A)が止着されている。   A strain gauge (A) is fixed in front of the lid (13A) formed in this way.

図11は、この歪みゲージ(A)の前面に接着剤(20)を挟んで、ハウジング(9)をステムアーム(8)へ取り付けた状態を示している。   FIG. 11 shows a state in which the housing (9) is attached to the stem arm (8) with the adhesive (20) sandwiched between the front surfaces of the strain gauge (A).

この実施例においては、被測定面をなすステムアーム(8)の表面が、不規則な平面をなす場合においても、歪みゲージ(A)の部分が弾性的蓋体(13A)によって支持されているので、歪みゲージ(A)は、ケーシング(9)の傾きには係わらず、測定面の傾きに整合した状態で接着される。   In this embodiment, even when the surface of the stem arm (8) forming the surface to be measured forms an irregular plane, the portion of the strain gauge (A) is supported by the elastic lid (13A). Therefore, the strain gauge (A) is bonded in a state where it is aligned with the inclination of the measurement surface regardless of the inclination of the casing (9).

なお、本発明の要旨を逸脱しない範囲内で、上記実施形態に種々の変形や変更を施すことも可能である。   Various modifications and changes can be made to the above embodiment without departing from the scope of the present invention.

本発明における第1の実施形態に係るセンサを取り付けた状態を示す手動弁の要部切欠側面図である。It is a principal part notched side view of the manual valve which shows the state which attached the sensor which concerns on 1st Embodiment in this invention. 手動弁に取り付ける前の状態で示すセンサの外観斜視図である。It is an external appearance perspective view of the sensor shown in the state before attaching to a manual valve. 図2のIII−III線に沿う拡大縦断側面図である。FIG. 3 is an enlarged longitudinal sectional side view taken along line III-III in FIG. 2. 手動弁に取り付けた後の図3と同様の縦断側面図である。FIG. 4 is a longitudinal side view similar to FIG. 3 after being attached to a manual valve. 歪みゲージにおけるの抵抗素子の配置構成を示す図である。It is a figure which shows the arrangement configuration of the resistive element in a strain gauge. 歪みゲージの電気的接続状態を示す回路図である。It is a circuit diagram which shows the electrical connection state of a strain gauge. 歪みゲージの電気的接続状態を示す別の回路図である。It is another circuit diagram which shows the electrical connection state of a strain gauge. 本発明における第2の実施形態を示す、図3同様の中央縦断面図である。It is a center longitudinal cross-sectional view similar to FIG. 3 which shows 2nd Embodiment in this invention. 本発明における第3の実施形態を示す、センサの背面図である。It is a rear view of a sensor which shows a 3rd embodiment in the present invention. 本発明における第4の実施形態を示す、図3同様の中央縦断面図である。It is a center longitudinal cross-sectional view similar to FIG. 3 which shows the 4th Embodiment in this invention. 図10の実施形態のセンサを、手動弁に取り付けた状態を示す、図2を同様の縦断面図である。FIG. 11 is a longitudinal sectional view similar to FIG. 2, showing a state where the sensor of the embodiment of FIG. 10 is attached to a manual valve.

符号の説明Explanation of symbols

(1)手動弁
(2)弁棒
(3)センサ
(4)弁箱
(5)おねじ
(6)ステムナット
(7)支持環
(8)ステムアーム
(9)ハウジング
(9a)フランジ
(9b)底壁
(9c)フランジ付き孔
(9d)操作孔
(10)コネクタ
(10a)位置決め用鍔
(10b)ねじ軸
(11)電気回路基板
(12)可変抵抗器
(12a)回転軸
(12b)溝
(13)(13A)蓋体
(13a)前面
(14)取付け部
(15)凹入孔
(16)端子
(17)外部コネクタ
(18)ゲージベース
(19a)抵抗素子
(19b)抵抗素子
(19c)抵抗素子
(19d)抵抗素子
(20)接着材
(21)リード線
(22)樹脂材
(23)断熱カバー
(24)仮蓋部材
(A)歪みゲージ
(P1)スポット溶接箇所
(1) Manual valve
(2) Valve stem
(3) Sensor
(4) Valve box
(5) Male thread
(6) Stem nut
(7) Support ring
(8) Stem arm
(9) Housing
(9a) Flange
(9b) Bottom wall
(9c) Hole with flange
(9d) Operation hole
(10) Connector
(10a) Positioning rod
(10b) Screw shaft
(11) Electric circuit board
(12) Variable resistor
(12a) Rotating shaft
(12b) Groove
(13) (13A) Lid
(13a) Front
(14) Mounting part
(15) Recessed hole
(16) Terminal
(17) External connector
(18) Gauge base
(19a) Resistance element
(19b) Resistance element
(19c) Resistance element
(19d) Resistance element
(20) Adhesive
(21) Lead wire
(22) Resin material
(23) Insulation cover
(24) Temporary lid member
(A) Strain gauge
(P1) Spot welding location

Claims (18)

中空室の少なくとも一側端を開口したハウジングと、
このハウジングの開口端を緊密に塞ぐ蓋体と、
前記蓋体の前面もしくは後面に止着された歪みゲージと、
前記ハウジングに設けられた歪みゲージ接続配線端部と、
前記ハウジングの開口部の外周に設けられ、前記蓋体の前面に接着材を挟んで、その蓋体を被測定部に加圧しつつ、ハウジングを被測定部材に止着する取付部
とを備えてなることを特徴とする歪み測定センサ。
A housing having an open at least one side end of the hollow chamber;
A lid that tightly closes the open end of the housing;
A strain gauge secured to the front or rear surface of the lid,
A strain gauge connection wiring end provided in the housing;
Provided on the outer periphery of the opening of the housing, and having an attachment portion for fixing the housing to the member to be measured while sandwiching an adhesive on the front surface of the lid and pressurizing the lid to the portion to be measured. A strain measurement sensor characterized by comprising:
ハウジングが、一端を開口した有底円筒体である、請求項1記載の歪み測定センサ。   The strain measurement sensor according to claim 1, wherein the housing is a bottomed cylindrical body having an open end. 蓋体が、有底円筒体の開口端に、鼓膜状に張設された板材である、請求項1または2記載の歪み測定センサ。   The strain measuring sensor according to claim 1 or 2, wherein the lid is a plate member stretched in an eardrum shape at the opening end of the bottomed cylindrical body. 蓋体が、有底円筒体の開口端を塞ぐように、ハウジング内前端に充填された弾性樹脂材である、請求項1または2記載の歪み測定センサ。   The strain measurement sensor according to claim 1 or 2, wherein the lid is an elastic resin material filled in the front end of the housing so as to close the open end of the bottomed cylindrical body. 蓋体が、中央部を前方へ若干凸状として、ハウジングに固設されている、請求項1〜4のいずれかに記載の歪み測定センサ。   The strain measurement sensor according to any one of claims 1 to 4, wherein the lid is fixed to the housing with the center portion slightly convex forward. 歪みゲージが、歪み検出方向を相補的として配置された4個の歪み検出抵抗パターンを、ブリッヂ回路とした1枚の歪みゲージである、請求項1〜5のいずれかに記載の歪み測定センサ。   The strain measurement sensor according to any one of claims 1 to 5, wherein the strain gauge is a single strain gauge in which four strain detection resistance patterns arranged with a complementary strain detection direction are used as a bridge circuit. 歪みゲージが、ブリッヂ回路を構成した際に、歪み検出方向に対して、相補的に外乱成分を減少するべく、4個の歪みゲージを配置したものである、請求項1〜5のいずれかに記載の歪み測定センサ。   6. The strain gauge according to any one of claims 1 to 5, wherein four strain gauges are disposed so as to complementarily reduce a disturbance component with respect to a strain detection direction when the bridge circuit is configured. The strain measuring sensor described. 歪みゲージ接続配線端部が、ブリッヂ回路の平衡出力を検出し得るように、歪みゲージに接続されたコネクタである請求項1〜7のいずれかに記載の歪み測定センサ。   The strain measurement sensor according to any one of claims 1 to 7, wherein the strain gauge connection wiring end is a connector connected to the strain gauge so that a balanced output of the bridge circuit can be detected. ブリッヂ回路が、ハウジング内に設けたブリッヂ回路の平衡調整用の可変抵抗器を備えてなる、請求項5〜8のいずれかに記載の歪み測定センサ。   The strain measurement sensor according to claim 5, wherein the bridge circuit includes a variable resistor for adjusting the balance of the bridge circuit provided in the housing. 取付部が、蓋体の一部を延長して、ハウジングの外周へ突出させてなる請求項1〜9のいずれかに記載の歪み測定センサ。   The strain measurement sensor according to any one of claims 1 to 9, wherein the attachment portion extends a part of the lid and protrudes to the outer periphery of the housing. 取付部が、ハウジングの開口端部に設けた蓋体取付けフランジの延長部である請求項1〜9のいずれかに記載の歪み測定センサ。   The strain measurement sensor according to claim 1, wherein the attachment portion is an extension portion of a lid attachment flange provided at an opening end portion of the housing. 取付部が、前記ハウジングの前面開口部外周より外側へ、開口面に沿って延び、かつ、延びた先端側を、前記ハウジングの後方向へ向かって斜めに反り返してなる請求項1〜11のいずれかに記載の歪み測定センサ。   The mounting portion extends outward from the outer periphery of the front opening of the housing along the opening surface, and the extended distal end side is warped obliquely toward the rear of the housing. The distortion measuring sensor according to any one of the above. 取付部が、周方向に不連続となっている請求項1〜12のいずれかに記載の歪み測定センサ。   The strain measurement sensor according to any one of claims 1 to 12, wherein the attachment portion is discontinuous in the circumferential direction. 中空室の少なくとも一側端を開口したハウジングと、
このハウジングの開口端を緊密に塞ぐ蓋体と、
前記蓋体の前面もしくは後面に止着されて、ブリッヂ回路を形成している複数の歪みゲージと、
前記複数の歪みゲージによるブリッヂ回路の平衡状態を測定するべく、ブリッヂ回路に接続された接続配線端部と、
前記ハウジングの開口部外周に設けられ、前記蓋体の中央部を、接着材を挟んで被測定弁のステムアームに圧着しつつ、ハウジングをステムアームに止着する取付部と、
前記ハウジングの中に設けられ、前記取付け部をステムアームに取り付けてから、被測定弁を全開もしくは全閉いずれかの状態として、接続配線端部におけるブリッヂ回路の平衡を調整するようにしたブリッヂ回路調整手段
とを備えてなることを特徴とする弁開閉検出用センサ。
A housing having an open at least one side end of the hollow chamber;
A lid that tightly closes the open end of the housing;
A plurality of strain gauges fixed to the front surface or the rear surface of the lid body to form a bridge circuit;
In order to measure the equilibrium state of the bridge circuit by the plurality of strain gauges, a connection wiring end connected to the bridge circuit,
An attachment portion that is provided on the outer periphery of the opening of the housing, and that attaches the housing to the stem arm while crimping the central portion of the lid to the stem arm of the valve to be measured with an adhesive interposed therebetween;
A bridge circuit provided in the housing, wherein the mounting portion is attached to the stem arm, and then the valve to be measured is either fully open or fully closed to adjust the equilibrium of the bridge circuit at the connection wiring end. A valve opening / closing detection sensor comprising an adjusting means.
ハウジングもしくは蓋体のいずれか一方もしくは両方を、金属材で形成するとともに、その金属材のいずれか一方もしくは両方を、ハウジングの外周へ突出させてなる、請求項14記載の弁開閉検出用センサ。   The valve opening / closing detection sensor according to claim 14, wherein either or both of the housing and the lid are formed of a metal material, and either or both of the metal materials are projected to the outer periphery of the housing. 取付け部が、スポット溶接によって、ステムアームに止着されている請求項14記載の弁開閉検出用センサ。   The valve opening / closing detection sensor according to claim 14, wherein the attachment portion is fixed to the stem arm by spot welding. 取付け部が、接着材によって、ステムアームに止着されている請求項13〜16のいずれかに記載の弁開閉検出用センサ。   The valve opening / closing detection sensor according to any one of claims 13 to 16, wherein the attachment portion is fixed to the stem arm by an adhesive. 接着材が、蓋体をステムアームに固着する接着材よりも、硬化速度の速い接着材である請求項17記載の弁開閉検出用センサ。   18. The valve opening / closing detection sensor according to claim 17, wherein the adhesive is an adhesive having a faster curing speed than an adhesive that fixes the lid to the stem arm.
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JP2009053005A (en) * 2007-08-27 2009-03-12 Hitachi Metals Ltd Semiconductor strain sensor, and mounting method of semiconductor strain sensor
CN105136014A (en) * 2015-07-07 2015-12-09 宁波工程学院 Producing and preparing technology of strain gauge

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