JP2006194290A - Failure detection device for oil lifter of rotary machine - Google Patents

Failure detection device for oil lifter of rotary machine Download PDF

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JP2006194290A
JP2006194290A JP2005004614A JP2005004614A JP2006194290A JP 2006194290 A JP2006194290 A JP 2006194290A JP 2005004614 A JP2005004614 A JP 2005004614A JP 2005004614 A JP2005004614 A JP 2005004614A JP 2006194290 A JP2006194290 A JP 2006194290A
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check valve
oil
pump
failure
thrust bearing
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JP4529694B2 (en
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Kazuhiro Abiru
和浩 安蒜
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Meidensha Corp
Meidensha Electric Manufacturing Co Ltd
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Meidensha Corp
Meidensha Electric Manufacturing Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To accurately detect failure of an oil lifter of a rotary machine. <P>SOLUTION: The failure detection device for the oil lifter lifts a thrust bearing rotary part 1 of a generator by pressurized oil supplied to a thrust bearing stationary part 2 by drive of a pump 10 via a check valve 5 provided in a hydraulic pressure line 4 at a time of start of the generator, detects an operation condition of the pump 10 by a pump operation condition detection part 25, and detects a gap between a valve body 5a and a valve element 5b of the check valve 5 by receiving light from a light projection part 21 provided on the valve body 5a by a light receive part 22 provided on the valve body 5a with a pressurized oil supply detection part 24. A check valve failure detection part 26 receives signal from a pump operation condition detection part 25 and the pressurized oil supply detection part 24, and failure of the check valve 5 is detected by not detecting the gap of the check valve during operation of the pump 1o or detecting a gap of the check valve 5 during stop of the pump 10. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明は、回転機械のオイルリフターの故障検出装置に関するものである。   The present invention relates to a failure detection device for an oil lifter of a rotary machine.

特許文献1においては、水力発電機等の回転機械の回転軸に取り付けられたスラスト軸受回転板とこの回転板と当接して回転軸をスラスト方向に支承するスラスト軸受静止板とを軸受油槽に浸漬し、回転板と静止板との間に形成されるスラスト軸受油膜の圧力を検出する検出装置が示されている。又、特許文献2においては、立軸回転電機の回転軸を軸受油槽内にあって回転軸と一体に回転する回転板とこの回転板と油膜を介して対峙する静止板とにより支承し、軸受温度、軸受油膜圧力、軸受油膜厚さ、軸受内油温度等を検出してスラスト軸受の異常を検出するスラスト軸受装置の自動監視装置が示されている。   In Patent Document 1, a thrust bearing rotating plate attached to a rotating shaft of a rotary machine such as a hydroelectric generator and a thrust bearing stationary plate that contacts the rotating plate and supports the rotating shaft in the thrust direction are immersed in a bearing oil tank. A detecting device for detecting the pressure of a thrust bearing oil film formed between the rotating plate and the stationary plate is shown. In Patent Document 2, the rotating shaft of the vertical rotating electrical machine is supported by a rotating plate in the bearing oil tank that rotates integrally with the rotating shaft, and a stationary plate that faces the rotating plate through an oil film. There is shown an automatic monitoring device for a thrust bearing device that detects an abnormality of a thrust bearing by detecting a bearing oil film pressure, a bearing oil film thickness, a bearing oil temperature, and the like.

一方、水力発電機等の回転機械の始動時にスラスト軸受回転部を圧油で持ち上げて始動させるオイルリフターがある。図2は発電機のオイルリフターの配管系統図を示し、1はスラスト軸受回転部、2はスラスト軸受回転部1を支持する複数のスラスト軸受静止部であり、静止部2にはオリフィス3を介して油圧管路4がそれぞれ接続され、各油圧管路4には第1の逆止弁5を介して油圧管路7の一端が接続され、これらの部分は軸受油槽6内に浸漬される。油圧管路7には弁8、第2の逆止弁9、ポンプ10及び弁11が順次設けられ、油圧管路7の他端は軸受油槽6に接続される。油圧管路7の弁8と第2の逆止弁9との間には油圧管路12が接続され、油圧管路12には弁13と油圧計14が設けられる。又、油圧管路7の弁8と第2の逆止弁9との間には油圧管路15の一端も接続され、油圧管路15には弁16と圧力スイッチ17が設けられ、油圧管路15の他端は軸受油槽6に接続される。又、油圧管路7の第2の逆止弁9とポンプ10との間には油圧管路18の一端が接続され、油圧管路18には油圧を制御する油圧制御弁19及び弁20が設けられ、油圧管路18の他端は軸受油槽6に接続される。   On the other hand, there is an oil lifter that starts a thrust bearing rotating portion by lifting it with pressure oil when starting a rotary machine such as a hydroelectric generator. FIG. 2 shows a piping system diagram of an oil lifter of a generator, wherein 1 is a thrust bearing rotating part, 2 is a plurality of thrust bearing stationary parts that support the thrust bearing rotating part 1, and the stationary part 2 is connected via an orifice 3. The hydraulic lines 4 are connected to each other, and one end of the hydraulic line 7 is connected to each hydraulic line 4 via the first check valve 5, and these portions are immersed in the bearing oil tank 6. A valve 8, a second check valve 9, a pump 10 and a valve 11 are sequentially provided in the hydraulic line 7, and the other end of the hydraulic line 7 is connected to the bearing oil tank 6. A hydraulic line 12 is connected between the valve 8 of the hydraulic line 7 and the second check valve 9, and a valve 13 and a hydraulic gauge 14 are provided in the hydraulic line 12. One end of a hydraulic line 15 is also connected between the valve 8 of the hydraulic line 7 and the second check valve 9. The hydraulic line 15 is provided with a valve 16 and a pressure switch 17. The other end of the path 15 is connected to the bearing oil tank 6. One end of a hydraulic line 18 is connected between the second check valve 9 of the hydraulic line 7 and the pump 10, and a hydraulic control valve 19 and a valve 20 for controlling the hydraulic pressure are connected to the hydraulic line 18. The other end of the hydraulic line 18 is connected to the bearing oil tank 6.

上記構成において、発電機の始動時にポンプ10を駆動すると、圧油が油圧管路7、第2の逆止弁9、弁8、第1の逆止弁5、油圧管路4、オリフィス3及びスラスト軸受静止部2を介してスラスト軸受回転部1に供給され、スラスト軸受回転部1は圧油により持ち上げられ、円滑に回転する。第1の逆止弁5はスラスト軸受回転部1を持ち上げる圧油が軸受油槽6から逆流するのを防止するために設けられており、第1の逆止弁5が故障すると、発電機の始動時にスラスト軸受回転部1を持ち上げることができなくなり、発電機を始動できなくなる。従って、第1の逆止弁5の故障検出は重要である。   In the above configuration, when the pump 10 is driven at the time of starting the generator, the pressure oil is supplied from the hydraulic line 7, the second check valve 9, the valve 8, the first check valve 5, the hydraulic line 4, the orifice 3, and the like. The thrust bearing rotating part 1 is supplied to the thrust bearing rotating part 1 via the thrust bearing stationary part 2, and the thrust bearing rotating part 1 is lifted by the pressure oil and rotates smoothly. The first check valve 5 is provided to prevent the pressure oil that lifts the thrust bearing rotating portion 1 from flowing back from the bearing oil tank 6, and when the first check valve 5 breaks down, the generator is started. Sometimes the thrust bearing rotating part 1 cannot be lifted and the generator cannot be started. Therefore, failure detection of the first check valve 5 is important.

上記した発電機のオイルリフターにおいては、第1の逆止弁5が故障すると、油圧管路7における第1及び第2の逆止弁5,9間の油圧が上昇し、圧力スイッチ17が作動し続けることにより、第1の逆止弁5の故障を検出することができる。
特開平7−12117号公報 特開昭61−157821号公報
In the above-described generator oil lifter, when the first check valve 5 fails, the hydraulic pressure between the first and second check valves 5 and 9 in the hydraulic line 7 is increased, and the pressure switch 17 is activated. By continuing to do so, a failure of the first check valve 5 can be detected.
Japanese Patent Laid-Open No. 7-12117 Japanese Patent Application Laid-Open No. 61-157821

上記した従来の回転機械のオイルリフターにおいては、第1の逆止弁5の故障検出を圧油の油流の有無を直接検出するのではなく、油圧管路7の逆止弁5,9間の油圧の上昇により検出しており、この油圧上昇が逆止弁5の故障以外の原因で発生した場合には、逆止弁5の故障を誤検出することとなった。又、第1の逆止弁5は複数有り、どの逆止弁5が故障したかを検出することができなかった。   In the oil lifter of the conventional rotary machine described above, the failure detection of the first check valve 5 is not directly detected by the presence or absence of the oil flow of the pressure oil, but between the check valves 5 and 9 of the hydraulic line 7. When the increase in hydraulic pressure occurs due to a cause other than the failure of the check valve 5, a failure of the check valve 5 is erroneously detected. In addition, there are a plurality of first check valves 5 and it has not been possible to detect which check valve 5 has failed.

この発明は上記のような課題を解決するために成されたものであり、回転機械のオイルリフターの故障を正確に検出することができるとともに、いずれの第1の逆止弁が故障したかを検出することができる回転機械のオイルリフターの故障検出装置を得ることを目的とする。   The present invention has been made to solve the above-described problems, and can accurately detect a failure of an oil lifter of a rotating machine and determine which first check valve has failed. An object of the present invention is to obtain a failure detection device for an oil lifter of a rotating machine that can be detected.

この発明の請求項1に係る回転機械のオイルリフターの故障検出装置は、回転機械の始動時に回転機械のスラスト軸受回転部をポンプの駆動により油圧管路に設けた逆止弁を介してスラスト軸受静止部に供給した圧油により持ち上げるようにした回転機械のオイルリフターにおいて、上記油圧管路に油流が生じているか否かを検出する油流有無検出部と、逆止弁の弁胴と弁体との隙間を光学的に検出することによりスラスト軸受回転部に圧油が供給されているか否かを検出する圧油供給検出部と、油流有無検出部及び圧油供給検出部からの信号を受け、逆止弁の故障の有無を判定する逆止弁故障有無判定部とを備えたものである。   According to a first aspect of the present invention, there is provided a failure detection device for an oil lifter of a rotating machine through a check valve in which a thrust bearing rotating portion of the rotating machine is provided in a hydraulic line by driving a pump when the rotating machine is started. In an oil lifter of a rotary machine that is lifted by pressurized oil supplied to a stationary part, an oil flow presence / absence detecting unit that detects whether or not an oil flow is generated in the hydraulic pipe, a valve body and a valve of a check valve A pressure oil supply detection unit that detects whether or not pressure oil is supplied to the thrust bearing rotating unit by optically detecting a gap with the body, and a signal from the oil flow presence / absence detection unit and the pressure oil supply detection unit And a check valve failure presence / absence determination unit that determines the presence or absence of a check valve failure.

以上のようにこの発明の請求項1によれば、油圧管路に油流が生じているか否かを検出するとともに、逆止弁の弁胴と弁体との隙間を光学的に検出することによりスラスト軸受回転部に圧油が供給されているか否かを検出し、これらの検出信号を受けて逆止弁の故障の有無を判定しており、逆止弁の隙間の検出により圧油の供給の有無を直接検出するので、逆止弁の故障の検出を正確に行なうことができるとともに、逆止弁が複数の場合、どの逆止弁が故障しているかを検出することができる。   As described above, according to the first aspect of the present invention, it is detected whether or not an oil flow is generated in the hydraulic pipeline, and the gap between the valve body and the valve body of the check valve is optically detected. Is used to detect whether or not pressure oil is being supplied to the thrust bearing rotating part, and the presence or absence of a check valve failure is determined by receiving these detection signals. Since the presence / absence of the supply is directly detected, it is possible to accurately detect the check valve failure, and when there are a plurality of check valves, it is possible to detect which check valve has failed.

以下、この発明を実施するための最良の形態を図面とともに説明する。図1はこの発明の実施最良形態による発電機のオイルリフターの故障検出装置の構成図を示し、第1の逆止弁5は油圧管路4に設けられた弁胴5aと、弁胴5aの図示しない油通流部を塞ぐ弁体5bとから構成され、弁胴5aには光センサの投光部21と受光部22とが設けられ、投光部21は発光部以外は樹脂によりモールドされる。受光部22は弁胴5aに埋設される。投光部21及び受光部22の信号線23は弁胴5aの内部を通って外部に引き出され、圧油供給検出部24に接続される。また、ポンプ運転状態検出部25は例えばポンプ10のモータが駆動状態か否かによりポンプ10が運転状態か停止状態かを検出する。26は逆止弁故障検出部であり、圧油供給検出部24及びポンプ運転状態検出部25からの信号を受けて逆止弁5が故障か否かを検出する。   The best mode for carrying out the present invention will be described below with reference to the drawings. FIG. 1 shows a configuration diagram of a failure detection device for an oil lifter of a generator according to the best mode of the present invention. A first check valve 5 includes a valve body 5a provided in a hydraulic line 4, and a valve body 5a. The valve body 5b is provided with a light projecting portion 21 and a light receiving portion 22 of an optical sensor, and the light projecting portion 21 is molded with resin except for the light emitting portion. The The light receiving unit 22 is embedded in the valve body 5a. The signal lines 23 of the light projecting unit 21 and the light receiving unit 22 are drawn out through the inside of the valve body 5 a and connected to the pressure oil supply detection unit 24. Further, the pump operation state detection unit 25 detects whether the pump 10 is in an operation state or a stop state based on, for example, whether the motor of the pump 10 is in a drive state. A check valve failure detection unit 26 receives signals from the pressure oil supply detection unit 24 and the pump operation state detection unit 25 to detect whether the check valve 5 is in failure.

上記構成において、圧油供給検出部24は投光部21からの光が受光部22により受光されたか否かにより逆止弁5の弁胴5aと弁体5bとの間に隙間があるか否かを検出する。即ち、受光部22により受光された場合は弁胴5aと弁体5bとの間に隙間があるということであり、受光されなかった場合には隙間がないということである。又、隙間があるということは逆止弁5を介して圧油がスラスト軸受回転部1に供給されているということであり、隙間がないということは圧油が供給されていないということになる。又、ポンプ運転状態検出部25はポンプ10が運転状態か停止状態かを検出する。逆止弁故障検出部26は圧油供給検出部24及びポンプ運転状態検出部25から信号を受け、逆止弁5が故障か否かを検出する。具体的には、表1に示すような結果となる。   In the above configuration, the pressure oil supply detection unit 24 determines whether or not there is a gap between the valve body 5a and the valve body 5b of the check valve 5 depending on whether or not the light from the light projecting unit 21 is received by the light receiving unit 22. To detect. That is, when light is received by the light receiving unit 22, there is a gap between the valve body 5a and the valve body 5b, and when no light is received, there is no gap. Moreover, the fact that there is a gap means that the pressure oil is supplied to the thrust bearing rotating part 1 via the check valve 5, and the fact that there is no gap means that no pressure oil is supplied. . The pump operation state detection unit 25 detects whether the pump 10 is in an operation state or a stop state. The check valve failure detection unit 26 receives signals from the pressure oil supply detection unit 24 and the pump operation state detection unit 25 and detects whether or not the check valve 5 has failed. Specifically, the results shown in Table 1 are obtained.

Figure 2006194290
Figure 2006194290

即ち、ポンプ運転状態検出部25がポンプ10の運転状態を検出するとともに、圧油供給検出部24が弁胴5aと弁体5bとの隙間を検出、即ち圧油の供給を検出した場合には、逆止弁故障検出部26は逆止弁5の故障が無く、正常であることを検出し、ポンプ運転状態検出部25がポンプ10の停止状態を検出するとともに、圧油供給検出部24が弁胴5aと弁体5bとの隙間を検出した場合には、逆止弁故障検出部26は逆止弁5の故障を検出する。又、ポンプ運転状態検出部25がポンプ10の運転状態を検出するとともに、圧油供給検出部24が弁胴5aと弁体5bとの間に隙間が無いことを検出、即ち圧油の供給を検出しない場合には、逆止弁故障検出部26は逆止弁5の故障を検出し、ポンプ運転状態検出部25がポンプ10の停止状態を検出するとともに、圧油供給検出部24が弁胴5aと弁体5bとの隙間を検出しない場合には、逆止弁故障検出部26は逆止弁5の故障が無く、正常であることを検出する。   That is, when the pump operation state detection unit 25 detects the operation state of the pump 10 and the pressure oil supply detection unit 24 detects a gap between the valve body 5a and the valve body 5b, that is, when supply of pressure oil is detected. The check valve failure detection unit 26 detects that the check valve 5 has no failure and is normal. The pump operation state detection unit 25 detects the stop state of the pump 10 and the pressure oil supply detection unit 24 When the gap between the valve body 5a and the valve body 5b is detected, the check valve failure detection unit 26 detects a failure of the check valve 5. In addition, the pump operation state detection unit 25 detects the operation state of the pump 10, and the pressure oil supply detection unit 24 detects that there is no gap between the valve body 5a and the valve body 5b, that is, supplies pressure oil. If not detected, the check valve failure detection unit 26 detects a failure of the check valve 5, the pump operation state detection unit 25 detects the stop state of the pump 10, and the pressure oil supply detection unit 24 detects the valve body. When the gap between the valve body 5b and the valve body 5b is not detected, the check valve failure detection unit 26 detects that the check valve 5 is normal and normal.

上記した実施最良形態においては、ポンプ10の運転時に逆止弁5の弁胴5aと弁体5bとの隙間を検出しないことにより、又はポンプ10の停止時に逆止弁5の弁胴5aと弁体5bとの隙間を検出することにより、逆止弁5の故障を検出しており、逆止弁5の隙間の検出によりスラスト軸受回転部1に対する圧油の供給の有無を直接検出しており、逆止弁5の故障の検出を正確に行なうことができる。又、投光部21は、発光部以外は樹脂によりモールドしており、油流による損傷を防止することができる。さらに、逆止弁故障検出部26は第1の逆止弁5毎に設けられており、どの逆止弁5が故障したかを検出することができる。   In the above-described best embodiment, the gap between the valve body 5a and the valve body 5b of the check valve 5 is not detected when the pump 10 is operated, or the valve body 5a and the valve of the check valve 5 are stopped when the pump 10 is stopped. The failure of the check valve 5 is detected by detecting the clearance with the body 5b, and the presence or absence of supply of pressure oil to the thrust bearing rotating part 1 is directly detected by detecting the clearance of the check valve 5. The failure of the check valve 5 can be accurately detected. Further, the light projecting portion 21 is molded with resin except for the light emitting portion, and can be prevented from being damaged by the oil flow. Further, the check valve failure detection unit 26 is provided for each first check valve 5 and can detect which check valve 5 has failed.

なお、上記実施最良形態においては、ポンプ10の運転状態を検出しているが、要は油圧管路4,7に油が流れているか否かを検出すればよく、油圧管路4,7に流量計を設けて油流を検出するようにしてもよい。   In the above-described best embodiment, the operating state of the pump 10 is detected. In short, it is only necessary to detect whether oil is flowing in the hydraulic lines 4 and 7. A flow meter may be provided to detect the oil flow.

この発明の実施最良形態による発電機のオイルリフターの故障検出装置の構成図である。It is a block diagram of the failure detection apparatus of the oil lifter of the generator by this Embodiment best mode. 従来の発電機のオイルリフターの配管系統図である。It is a piping system diagram of the oil lifter of the conventional generator.

符号の説明Explanation of symbols

1…スラスト軸受回転部
2…スラスト軸受静止部
4,7…油圧管路
5,9…逆止弁
5a…弁胴
5b…弁体
6…軸受油槽
10…ポンプ
17…圧力スイッチ
21…投光部
22…受光部
24…圧油供給検出部
25…ポンプ運転状態検出部
26…逆止弁故障検出部
DESCRIPTION OF SYMBOLS 1 ... Thrust bearing rotary part 2 ... Thrust bearing stationary part 4, 7 ... Hydraulic pipe 5, 9 ... Check valve 5a ... Valve body 5b ... Valve body 6 ... Bearing oil tank 10 ... Pump 17 ... Pressure switch 21 ... Light emitting part DESCRIPTION OF SYMBOLS 22 ... Light-receiving part 24 ... Pressure oil supply detection part 25 ... Pump operation state detection part 26 ... Check valve failure detection part

Claims (1)

回転機械の始動時に回転機械のスラスト軸受回転部をポンプの駆動により油圧管路に設けた逆止弁を介してスラスト軸受静止部に供給した圧油により持ち上げるようにした回転機械のオイルリフターにおいて、上記油圧管路に油流が生じているか否かを検出する油流有無検出部と、逆止弁の弁胴と弁体との隙間を光学的に検出することによりスラスト軸受回転部に圧油が供給されているか否かを検出する圧油供給検出部と、油流有無検出部及び圧油供給検出部からの信号を受け、逆止弁の故障の有無を判定する逆止弁故障有無判定部を備えたことを特徴とする回転機械のオイルリフターの故障検出装置。
In the oil lifter of a rotating machine, the thrust bearing rotating part of the rotating machine is lifted by the pressure oil supplied to the thrust bearing stationary part via a check valve provided in the hydraulic line by driving the pump when the rotating machine is started. The oil flow presence / absence detecting unit for detecting whether or not an oil flow is generated in the hydraulic pipe line and the oil pressure detection in the thrust bearing rotating unit by optically detecting the gap between the valve body and the valve body of the check valve. Check whether there is a check valve failure by receiving a signal from the pressure oil supply detection unit that detects whether or not oil is being supplied, and signals from the oil flow presence / absence detection unit and the pressure oil supply detection unit An oil lifter failure detection device for a rotary machine, comprising:
JP2005004614A 2005-01-12 2005-01-12 Failure detection device for oil lifter of rotating machinery Expired - Fee Related JP4529694B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104729839A (en) * 2013-12-24 2015-06-24 广州汽车集团股份有限公司 Testing method and evaluating method for performance of hydraulic tappet

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JPS4993743A (en) * 1973-01-10 1974-09-06
JPS6077808U (en) * 1983-11-02 1985-05-30 株式会社日立製作所 Bearing metal oil supply device
JPS60149520U (en) * 1984-03-15 1985-10-04 株式会社東芝 Plain bearing device
JPH10267165A (en) * 1997-03-26 1998-10-09 Nissin Electric Co Ltd Valve with opening/closing output
JP2003139270A (en) * 2001-11-01 2003-05-14 Advance Denki Kogyo Kk Opening and closing valve provided with operation detection mechanism of valve element

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4993743A (en) * 1973-01-10 1974-09-06
JPS6077808U (en) * 1983-11-02 1985-05-30 株式会社日立製作所 Bearing metal oil supply device
JPS60149520U (en) * 1984-03-15 1985-10-04 株式会社東芝 Plain bearing device
JPH10267165A (en) * 1997-03-26 1998-10-09 Nissin Electric Co Ltd Valve with opening/closing output
JP2003139270A (en) * 2001-11-01 2003-05-14 Advance Denki Kogyo Kk Opening and closing valve provided with operation detection mechanism of valve element

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104729839A (en) * 2013-12-24 2015-06-24 广州汽车集团股份有限公司 Testing method and evaluating method for performance of hydraulic tappet

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