JP2006182869A - Active energy ray-curing type water-based resin composition - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an active energy ray-curing type water-based resin composition having little environmental pollution, excellent in preservation stability, highly sensitive to energy rays and giving practical coating film strength in a short time. <P>SOLUTION: The active energy ray-curing type water-based resin composition contains the water-dispersive polyurethane prepared by dispersing, in water, a reaction product obtained by reacting (a) a polyhydroxy compound having at least one aryl diazosulfonic acid salt and ≥2 hydroxy groups with (b) a polyisocyanate compound having ≥2 isocyanate groups in one molecule as essential ingredients. The active energy ray-curing type water-based resin composition also contains a water-dispersive polyurethane prepared by dispersing, in water, a reaction product obtained by reacting the compound (a), the compound (b) and a compound (c) having at least one unsaturated double bond and at least one hydroxy group as essential ingredients. In addition, the active energy ray-curing type water-based resin composition further contains a compound having ≥2 unsaturated double bonds in the molecule and a photoinitiator. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention is an aqueous resin composition that is cured by irradiation with active energy rays, particularly ultraviolet rays, and further is an aqueous resin composition that is aqueous but forms a hydrophobic coating after curing, and has excellent durability. The present invention relates to an active energy ray-curable aqueous resin composition useful as a binder for paints, printing inks, ink jet recording inks, adhesives, coating materials and the like.

  Since the active energy ray-curable resin does not substantially contain an organic solvent, it is excellent in safety and hygiene of the working environment during use in coating and printing. Furthermore, it is expected to be a non-polluting resin composition for paints, inks, and coating materials because it has a high curing speed and is advantageous from the viewpoint of productivity improvement and energy saving. Conventional organic solvent-based paints, inks, and coating materials Instead, the field of practical application is gradually expanding.

However, since the conventional active energy ray-curable resin composition is generally high in viscosity, a large amount of a reactive diluent or an organic solvent is used in combination for adjusting coating viscosity and rheological properties. This is the current situation. When a large amount of reactive diluent is used, it causes problems such as skin irritation, hypersensitivity disorder, reduced curability, and reduced physical properties of the cured product such as hardness. The risk of fire is high, and it is not preferable for occupational health.

  The active energy ray curable aqueous resin composition solves the problems of high viscosity, safety and hygiene, which are the disadvantages of the conventional active energy ray curable resin composition described above, as well as comprehensive coating. In recent years, it has attracted much attention because it can improve performance and reduce costs of raw materials.

  Examples of active energy ray-curable aqueous resin compositions that have been proposed so far are: 1. Water-soluble resin type 2. Emulsion type 3. Colloidal dispersion type There are forced emulsification types. Among these, typical materials include urethane acrylate dispersions to which the above two types belong. This urethane acrylate dispersion is generally excellent in coating suitability and coating film performance as compared with other water-soluble resin types, emulsion types, and forced emulsification types.

  The urethane acrylate dispersion can be synthesized by a known method. By reacting a diisocyanate, a diol, and a diol containing a carboxylic acid to prepare a carboxyl group-containing polyurethane oligomer having an isocyanate group at the end, then reacting a hydroxy group-containing acrylic monomer, and dispersing in water after neutralization An aqueous dispersion of urethane acrylate containing an unsaturated double bond at the molecular end is obtained.

  In the coating composition based on the urethane acrylate dispersion according to the prior art, the carboxylate or carboxylic acid, which is essential for water dispersion, is present after curing. There is a problem that durability such as water resistance of the coating film obtained is insufficient. An object of the present invention is to provide an active energy ray-curable aqueous resin composition that provides excellent durability after curing by irradiation with active energy rays, which is difficult to achieve with the prior art.

  As a result of intensive studies to solve the above problems, the present inventors have reacted at least one aryldiazosulfonate, a polyhydroxy compound having two or more hydroxyl groups, and a polyisocyanate compound as essential components. By using a water-dispersible polyurethane in which the obtained reaction product is dispersed in water, it has been found that problems that could not be achieved conventionally can be achieved, and the present invention has been completed.

An aryl diazosulfonate is a compound having at least one (per mole) sulfonate directly bonded to a diazo group. Although it is inherently hydrophilic, it is known that in a coating film, nitrogen is released by irradiation with active energy rays, and changes to a corresponding phenyl radical to cause a crosslinking reaction and insolubilize in water. That is, the hydrophilicity changes to hydrophobicity and further has a property of forming a crosslinked structure. Utilizing this property, vinyl polymers containing aryl diazosulfonates are disclosed in JP-A-2-14204, JP-A-6-180504, and JP-A-9-136395 and applied to lithographic printing plates. However, there have been no reports on urethane emulsions and dispersions containing aryl diazosulfonates, and the active energy ray-curable aqueous resin composition of the present invention is a novel material.

That is, the present invention comprises (a) at least one aryl diazosulfonate salt, a polyhydroxy compound having two or more hydroxyl groups, and (b) a polyisocyanate compound having two or more isocyanate groups in one molecule. An active energy ray-curable aqueous resin composition comprising a water-dispersible polyurethane in which a reaction product obtained by reacting as an essential component is dispersed in water, and further comprising (a), (b) and (C) a water-dispersible polyurethane in which a reaction product obtained by reacting a compound having at least one unsaturated double bond and at least one hydroxyl group as essential components is dispersed in water, and a photopolymerization initiator An active energy ray-curable aqueous resin composition characterized by containing 2 or more, and two or more in the molecule To the active energy ray curable aqueous resin composition characterized in that it further comprises a compound having a unsaturated double bond.

  Since the active energy ray-curable composition of the present invention contains an aryl diazosulfonate salt that is a hydrophilic group, it has a self-emulsifying property and becomes a stable aqueous dispersion. In addition, since the aryl diazosulfonate is converted to a hydrophobic group by irradiation with active energy rays, the obtained cured coating film has no or few hydrophilic groups, and in order to form a crosslinked structure, It is possible to form a coating film having excellent properties and wear resistance. For this reason, it can be set as a useful aqueous binder composition with little environmental pollution.

Hereinafter, the active energy ray-curable aqueous resin composition of the present invention will be described in detail. The water-dispersible polyurethane of the present invention is produced, for example, by the following method. First, in an organic solvent, (a) a polyhydroxy compound having at least one aryldiazosulfonate and two or more hydroxyl groups, and (b) a polyisocyanate compound having two or more isocyanate groups in one molecule. After producing a prepolymer having an isocyanate group at the terminal by polyaddition reaction, the terminal isocyanate group is reacted with a compound having (c) at least one unsaturated double bond and at least one hydroxyl group. The active isocyanate group is sealed. Subsequently, it is converted into an O / W type emulsion by adding water. Subsequently, the water-dispersible urethane of the present invention is obtained by recovering the organic solvent and a part of water under reduced pressure. After converting to an emulsion by adding water, chain extension is further performed with a compound having a secondary amino group or hydrazide group, and finally the organic solvent and a part of the water are recovered under reduced pressure to recover the water of the present invention. Dispersible urethane can also be obtained.
(A) polyaddition reaction of at least one aryl diazosulfonic acid and a polyhydroxy compound having two or more hydroxyl groups in an organic solvent, and (b) a polyisocyanate compound having two or more isocyanate groups in one molecule. And producing a prepolymer having an isocyanate group at the terminal, and then reacting the isocyanate group at the terminal with (c) a compound having at least one unsaturated double bond and at least one hydroxyl group. Is then converted to an O / W emulsion by adding water after neutralizing the diazosulfonic acid by adding a base. Subsequently, the water-dispersible urethane of the present invention can also be obtained by recovering the organic solvent and a part of water under reduced pressure.

Examples of the aryl diazosulfonate used in the present invention include alkali metal salts, alkaline earth metal salts, ammonium salts, amine salts, onium salts and the like. Preferable specific examples of the polyhydroxy compound having at least one aryl diazosulfonate and two or more hydroxyl groups include diols containing sodium phenyldiazosulfonate. For example, 5-diazosulfoisophthalic acid dimethyl sodium salt can be reacted with 4 mol of diethylene glycol at 150 ° C., and further with ε-caprolactone to obtain a phenyl diazosulfonate-containing polycaprolactone diol. 5-Diazosulfoisophthalic acid dimethyl sodium salt is obtained by a known method prepared by diazotization of dimethyl 5-aminoisophthalate and subsequent reaction with sodium sulfite. Another example is sodium 3,5-bis (hydroxymethyl) phenyldiazosulfonate. This compound is obtained by reducing 3,5-bis (hydroxymethyl) nitrobenzene to the corresponding amine and diazotizing it in a known manner, followed by reaction with sodium sulfite.

The use amount of the aryl diazosulfonate of the present invention is 30 to 1000 mmol / kg with respect to the dry weight of the water-dispersible polyurethane, considering the self-emulsifying property, the durability of the cured coating film and the light sensitivity, preferably 50 to 600 mmol / kg, more preferably 80 to 500 mmol / kg.

  Examples of the polyisocyanate compound having two or more isocyanate groups in one molecule used in the present invention include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 1,5-naphthylene diisocyanate, 4 , 4'-diphenylmethane diisocyanate, m-phenylene diisocyanate, xylene diisocyanate, 4,4'-diphenyldimethylmethane diisocyanate, 4,4'-dibenzyl isocyanate and other aromatic diisocyanates, tetramethylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, etc. Examples of the aliphatic or alicyclic diisocyanate and hexamethylene diisocyanate include triisocyanate such as cyclic trimer. However, it is not limited to these.

  Examples of the compound having at least one unsaturated double bond and at least one hydroxyl group used in the present invention include the following. Suitable compounds having a hydroxyl group and at least one unsaturated double bond are hydroxyalkyl (meth) such as 2-hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate and the like. Examples include acrylate, polypropylene glycol mono (meth) acrylate, and polyethylene glycol mono (meth) acrylate. In order to introduce two or more unsaturated double bonds, polyvalents such as glycerin di (meth) acrylate, trimethylolpropane di (meth) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, etc. Examples include poly (meth) acrylates of alcohol. With suitable polyols having at least two hydroxyl groups, unsaturated double bonds can be incorporated not only at the ends of the polyurethane chain but also at the side chains of the polymer backbone. Suitable compounds for this purpose include glycerin mono (meth) acrylate, trimethylolpropane mono (meth) acrylate, and pentaerythritol di (meth) acrylate.

  In the production of the water-dispersible polyurethane of the present invention, the essential components are at least one aryl diazosulfonate and a polyhydroxy compound having two or more hydroxyl groups, a polyisocyanate compound, and at least one unsaturated double. In addition to the compound having a bond and at least one hydroxyl group, a high-molecular-weight or low-molecular-weight polyol, preferably a diol, is used to control physical properties such as film-forming properties and elastic modulus of the cured coating film. Is done. Examples of preferred polyols include polyester polyols and hexamethylene carbonates selected from esters of polyhydric alcohols and polybasic acids. Polycarbonate diols such as pentamethylene carbonate, polyether diols such as polyethylene glycol, polypropylene glycol and polytetramethylene glycol, polylactone diols such as polycaprolacton diol and polybutyrolactone diol, and polyhydroxy olefins.

  The photopolymerization initiator used in the present invention is not particularly limited as long as it is a substance having a function capable of initiating vinyl polymerization by irradiation with active energy rays. Specific examples include 2,2-dimethoxy-diphenylmethane-1-one, 1-hydroxy-cyclohexyl phenyl ketone, benzophenone, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropanone-1, 2-Benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 2,4,6-trimethylbenzoyldiphenylphos Fin oxide, 1- [4-2-2- (hydroxyethoxy) phenyl] -2-hydroxy-2-methyl-1-propan-1-one, iron allene complex, benzoin, benzyldimethyl ketal, 2,4,6-trimethyl Benzophenone, 4-methylbenzophenone, 2-isopropylidhioxanthone, 4-i Like propyl thioxanthone, but it is not particularly limited thereto.

  The blending amount of the photopolymerization initiator is preferably 0 to 10% by weight with respect to the dry weight of the water-dispersible polyurethane and the compound having two or more unsaturated double bonds in the molecule.

  As the compound having two or more unsaturated double bonds in the molecule used in the present invention, (meth) acrylate oligomers generally used in UV curable paints, inks, resists, etc. are used. it can. Among these, preferred are tri (meth) acrylates of trimethylol proman propylene oxide 3 mol adduct, trimethylol proman ethylene oxide 3 mol adduct triacrylate, dipentaerythritol penta (meth) acrylate, and the like. Polyfunctional (meth) acrylate, epoxy (meth) acrylate, urethane (meth) acrylate, polyether (meth) acrylate, polyester (meth) acrylate, unsaturated oligomers such as diallyl phthalate, unsaturated polyester, etc. It is not necessarily limited to these.

  It is preferable that the compounding quantity of the compound which has a 2 or more unsaturated double bond in a molecule | numerator is 0 to 50 weight% with respect to the dry weight of water-dispersible polyurethane.

  The active energy ray-curable aqueous resin composition of the present invention may further comprise barium sulfate, barium titanate, silicon oxide powder, finely divided silicon, and amorphous silica for the purpose of further improving properties such as adhesion and hardness. Well-known inorganic fillers such as talc, clay, magnesium carbonate, calcium carbonate, aluminum oxide, and mica powder can be used. The amount to be used is preferably 0 to 60% by weight, particularly preferably 5 to 40% by weight in the composition of the present invention.

Color materials such as coloring pigments and dyes can be used as necessary. Examples of the coloring pigment include the following. Examples of yellow pigments include Pigment Yellow 1, 2, 3, 12, 13, 14, 16, 17, 55, 73, 74, 75, 83, 93, 95, 97, 98, 109, 110, 114, 128, and 138. 139, 150, 151, 154 and 180. Examples of the magenta pigment include Pigment Red 5, 7, 12, 48 (Ca), 48 (Mn), 57: 1, 57 (Sr), 57: 2, 122, 123, 168, 184, 202, 238 and the like. be able to. Examples of cyan pigments include pigment blue 1, 2, 3, 13, 15, 16, 22, 60, and bat blue 4 and 60. Carbon black can be suitably used as the black pigment.

  As the dye, a cationic dye can be preferably used as follows. As basic dyes in the present invention, acridine, methine, polymethine, azo, azomethine, xanthene, thioxanthene, oxazine, thioxazine, triallylmethane, cyanine, anthraquinone, phthalocyanine, etc. A known basic dye can be used. Especially for the three primary colors of the process color, C.I. I. Basic Yellow 11, 12, 13, 21, 23, 24, 33, 40, 51, 54, 63, 71, 87 are C.I. I. Basic Red 13, 14, 45, 19, 26, 27, 34, 35, 36, 38, 39, 42, 43, 45, 46, 50, 51, 52, 53, 56, 59, 63, 65, 66, 71, C.I. I. Basic Violet 7, 11, 14, 15, 16, 18, 19, 20, 28, 29, 30, 33, 34, 35, 36, 38, 39, 41, 44 are C.I. I. Basic Blue 3, 22, 33, 41, 45, 54, 63, 65, 66, 67, 75, 77, 85, 87, 88, 109, 116 are preferably used.

  As a special example of the color material, polymer fine particles colored with a dye can be used. More specifically, anionic group-containing polymer fine particles dyed with a cationic dye, acid dyes, cationic group-containing polymers dyed with direct dyes, or polymer particles colored with oily dyes, disperse dyes, etc. are used. It is possible.

Furthermore, polymerization inhibitors such as hydroquinone, hydroquinone monomethyl ether, tertiary-butylcatechol, pyrogallol, phenothiazine, etc., known thickeners such as asbestos, olben, benton, montmorillonite, antifoaming agents such as silicones, fluorines, and polymers Alternatively, known additives such as leveling agents, imidazole-based, thiazole-based, triazole-based, and adhesion-imparting agents such as silane coupling agents can be used. Further, known binder resins such as forced dispersions of other photopolymerizable oligomers, double bond-containing aqueous acrylic resins, other aqueous urethane resins, and aqueous acrylic resins can be mixed and used within an appropriate range.

  The medium of the composition of the present invention is basically water. Furthermore, the aqueous medium obtained by adding a water-soluble organic compound to water as needed can be used suitably. The water-soluble organic compound is mainly used for imparting non-volatility to the composition, reducing the viscosity, and ensuring the wettability of the composition to the substrate to be coated, and is suitable for such purpose. Anything can be used. When the substrate to be coated is non-absorbable, the aqueous medium is formed only with water, or when a water-soluble organic solvent is used, the aqueous medium is easily evaporated, or all of the aqueous medium is a cured film. It is preferable that it is taken in.

  Examples of water-soluble organic compounds include methanol, ethanol, propanol, isopropanol, butanol, pentanol, hexanol, sepanol, C8 or higher alcohols, ethylene glycol, diethylene glycol, triethylene glycol, tripropylene glycol, 1,2,4-butane. Triol, 1,2,6-hexanetriol, 1,2,5-pentanetriol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, dimethyl sulfoxide, diacetone alcohol, glycerin mono Allyl ether, propylene glycol, butylene glycol, polyethylene glycol 300, thiodiglycol, N-methyl-2-pyrrolidone, 2-pyrrolidone, γ-butyrolactone, 1,3-dimethyl 2-Imidazolidinone, sulfolane, trimethylolpropane, trimethylolethane, neopentyl glycol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monoisopropyl ether, ethylene glycol monoallyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl Ether, triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, β-dihydroxyethyl urea, urea, acetonyl acetone, pentaerythritol, 1,4-cyclohexanediol, hexylene Glycol, ethylene glycol mono Propyl ether, ethylene glycol monobutyl ether, ethylene glycol monoisobutyl ether, ethylene glycol monophenyl ether, diethylene glycol diethyl ether, diethylene glycol monobutyl ether, diethylene glycol monoisobutyl ether, triethylene glycol monobutyl ether, triethylene glycol dimethyl ether, triethylene glycol diethyl ether, tetra Ethylene glycol dimethyl ether, tetraethylene glycol diethyl ether, propylene glycol monobutyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monopropyl ether, dipropylene glycol monobutyl ether, tripropylene glycol monomethyl Ether, glycerol monoacetate, glycerol diacetate, glycerol triacetate, ethylene glycol monomethyl ether acetate, diethylene glycol monomethyl ether acetate, cyclohexanol, 1,2-cyclohexanediol, 1-butanol, 3-methyl-1,5-pentanediol, 3 -Hexene-2,5-diol, 2,3-butanediol, 1,5-pentanediol, 2,4-pentanediol, 2,5-hexanediol, monoethanolamine, diethanolamine, triethanolamine, etc. These can be used alone or in combination of two or more.

  The composition of this invention can be prepared by mix | blending a required component in an aqueous medium. The order of mixing the components is not particularly limited. However, it is preferable that the mixing be performed quickly without maintaining a non-uniform state for a long time.

  The composition of the present invention can be formed into a coating film by a conventional method such as brush coating, spray coating, curtain coating, monocoating, spin coating, screen printing, gravure printing, flexographic printing, inkjet printing or the like. As the processing apparatus, those having a structure in which an active energy ray irradiation apparatus is mounted on these coating machines can be suitably used.

  The active energy ray is irradiated from the upper part or the lower part to the coating surface of the coating machine agent that has left the coating part. In the case of a transparent substrate to be coated, irradiation from both above and below is effective as necessary. The time interval from application to irradiation area must be adjustable by the amount of moisture contained in the composition. It is also possible to install a mechanism for heating and drying between the application area and the active energy ray irradiation apparatus.

  As an active energy ray source used for the irradiation device, a so-called low-pressure mercury lamp whose mercury vapor pressure is 1 to 10 Pa during lighting, a high-pressure mercury lamp having a higher pressure, or an ultra-high-pressure mercury lamp having a higher pressure. Further, a mercury lamp coated with a phosphor, a laser, a fluorescent tube, a cold cathode tube, other discharge tubes, and the like can be used. In particular, a mercury lamp is practically preferable. A germicidal lamp having a peak near 254 nm can also be used. The emission spectrum of the active energy ray region of these mercury lamps is in the range of 184 to 450 nm, which is suitable for efficiently reacting the active energy ray polymerizable compound in the composition. As mercury lamps, metal halide lamps, high-pressure mercury lamps, ultra-high pressure mercury lamps, xenon flash lamps, deep UV lamps, UV lasers, etc. have been put into practical use, and the emission wavelength range includes the above range, so the power supply size, input intensity, It can be appropriately selected and used according to the lamp shape and the like. The light source is preferably selected in consideration of suitability with the absorption wavelength of the curable composition.

The necessary active energy ray intensity is desirable for obtaining a better polymerization rate when the total energy in the ultraviolet region is about 1 to 1000 mW / cm ² . The irradiation time is practically in the range of 0.1 to 100 seconds. If the integrated irradiation amount is insufficient, the adhesive force of the fixed composition to the substrate to be coated may not be sufficient, and it is preferable to perform the irradiation treatment in consideration of the necessary integrated irradiation amount. By fixing the composition with active energy rays and fixing it to the substrate to be coated, good fixing, scratching, water resistance and the like can be obtained. At the same time, deformation of the substrate to be coated itself, such as curling and cockle, is also suppressed, and handling and storage can be improved.

(Function)
Since the active energy ray-curable composition of the present invention contains an aryl diazosulfonate salt that is a hydrophilic group, it has a self-emulsifying property and becomes a stable aqueous dispersion. Moreover, the aryl diazo sulfonate is converted into a hydrophobic group by irradiation with active energy rays and cross-linked, and cross-linking by photopolymerization also occurs. Therefore, the obtained cured coating film has no or few hydrophilic groups, And since a strong crosslinked structure is formed, a coating film excellent in water resistance and abrasion resistance can be formed.

Hereinafter, the present invention will be described in more detail with reference to examples.

Synthesis example 1
Synthesis of sodium salt of dimethyl 5- diazosulfoisophthalate 20.9 g (0.1 mol) of dimethyl 5-aminoisophthalate is cooled to −5 ° C. in 100 ml of 10% aqueous hydrochloric acid. To this solution, 6.9 g (0.1 mol) of sodium nitrite is dissolved in 50 ml of water, and a previously cooled solution is gradually added. The reaction solution was stirred at 0 ° C. for an additional 30 minutes, and then added to a cold solution in which 25.2 g (0.2 mol) of sodium sulfite and 33 g (0.4 mol) of sodium acetate were dissolved in 150 ml of water. Add quickly at ° C. The product precipitates on cooling with ice and can be filtered off with suction. This was washed with a small amount of cold water and recrystallized from ethanol to obtain a sodium salt of dimethyl 5-diazosulfoisophthalate.

Synthesis example 2
Synthesis of sodium phenyldiazosulfonate-containing diol 220.3 g (0.68 mol) of sodium salt of dimethyl 5-diazosulfoisophthalate, 286.6 g (2.7 mol) of diethylene glycol, 0.49 g (2.7 mmol) of zinc acetate ) Were mixed and reacted at 150 ° C. for 10 hours. After distilling off the liberated methanol and cooling to room temperature, 1038 g (9.2 mol) of ε-caprolactone and 0.89 g (1.4 mmol) of dibutyltin dilaurate were added and reacted at 150 ° C. for 6 hours. After cooling to room temperature, the product was gradually crystallized to give a solid sodium phenyldiazosulfonate-containing diol (molecular weight 600).

Synthesis example 3
Polyurethane dispersion 1
In a four-necked flask equipped with a reflux condenser, a thermometer, a nitrogen gas inlet and a stirrer, 293 g of polytetramethylene glycol (Hodogaya Chemical Co., Ltd. PTG-850SN, molecular weight 850) was synthesized. A diol (120 g), hydroquinone (0.35 g), and ethyl acetate (150 g) were added, and the mixture was heated to 90 ° C. with stirring in the air and dissolved uniformly.
Subsequently, 122 g of isophorone diisocyanate, 0.9 g of organotin catalyst KS-1260 (manufactured by Kyodo Yakuhin Co., Ltd.) and 0.2 g of amine catalyst U-CAT-SA102 (manufactured by San Apro Co., Ltd.) were added, and 90 ± The reaction was performed at 5 ° C. for 2 hours. Subsequently, 565 g of ion-exchanged water was added, and then ethyl acetate was distilled off under reduced pressure. Furthermore, after adding water and diluting so as to have a solid content of 25%, wetting modifier Polyflow KL-260 (manufactured by Kyoeisha Chemical Co., Ltd.) 0.1 wt% is added, and polyurethane aqueous dispersion 1 is obtained. Obtained.

Synthesis example 4
Polyurethane dispersion 2
In a four-necked flask equipped with a reflux condenser, a thermometer, a nitrogen gas inlet and a stirrer, 293 g of polytetramethylene glycol (Hodogaya Chemical Co., Ltd. PTG-850SN, molecular weight 850) was synthesized. A diol (120 g), hydroquinone (0.35 g), and ethyl acetate (150 g) were added, and the mixture was heated to 90 ° C. with stirring in the air and dissolved uniformly.
Subsequently, 142 g of isophorone diisocyanate, 1.0 g of organotin catalyst KS-1260 (manufactured by Kyodo Yakuhin Co., Ltd.) and 0.2 g of amine-based catalyst U-CAT-SA102 (manufactured by San Apro Co., Ltd.) were added, and 90 ± The reaction was performed at 5 ° C. for 2 hours. Subsequently, 23 g of 2-ethylhexyl acrylate was added to the reaction mixture, and the reaction was continued at 90 ± 5 ° C. for another 2 hours. The reaction mixture was cooled to 65 ° C., 5.5 g of photoinitiator Irgacure 907 (manufactured by Ciba Specialty Chemicals) was added, and stirring was continued for 30 minutes.
To this mixture was added 565 g of ion-exchanged water, and then ethyl acetate was distilled off under reduced pressure. Further, after adding water to dilute to a solid content of 25%, wetting modifier Polyflow KL-260 (manufactured by Kyoeisha Chemical Co., Ltd.) 0.1% by weight is added, and polyurethane aqueous dispersion 2 is obtained. Obtained.

Synthesis example 5
Polyurethane dispersion 3
In a four-necked flask equipped with a reflux condenser, a thermometer, a nitrogen gas inlet and a stirrer, 293 g of polytetramethylene glycol (Hodogaya Chemical Co., Ltd. PTG-850SN, molecular weight 850) was synthesized. A diol (120 g), hydroquinone (0.35 g), and ethyl acetate (150 g) were added, and the mixture was heated to 90 ° C. with stirring in the air and dissolved uniformly.
Subsequently, 142 g of isophorone diisocyanate, 1.0 g of organotin catalyst KS-1260 (manufactured by Kyodo Yakuhin Co., Ltd.) and 0.2 g of amine-based catalyst U-CAT-SA102 (manufactured by San Apro Co., Ltd.) were added, and 90 ± The reaction was performed at 5 ° C. for 2 hours. Subsequently, 23 g of 2-ethylhexyl acrylate was added to the reaction mixture, and the reaction was continued at 90 ± 5 ° C. for another 2 hours. The reaction mixture was cooled to 65 ° C., 55 g of polyfunctional acrylate Actylene 430 (Across Chemical Co.) and 5.5 g of photoinitiator Irgacure 907 (Ciba Specialty Chemical Co.) were added, and stirring was continued for 30 minutes. .
To this mixture was added 565 g of ion exchanged water, and then ethyl acetate was distilled off under reduced pressure to obtain an aqueous polyurethane dispersion containing a polyfunctional acrylate and a photoinitiator. Further, after adding water to dilute to a solid content of 25%, wetting modifier Polyflow KL-260 (manufactured by Kyoeisha Chemical Co., Ltd.) 0.1 wt% is added to obtain an aqueous polyurethane dispersion 3 Obtained.

Synthesis Example 6
Synthesis of Sodium Phenylsulfonate-Containing Diol 201 g (0.68 mol) of sodium dimethyl 5-sulfoisophthalate, 286.6 g (2.7 mol) of diethylene glycol, and 0.49 g (2.7 mmol) of zinc acetate were mixed. And reacted at 150 ° C. for 10 hours. After distilling off the liberated methanol and cooling to room temperature, 1038 g (9.2 mol) of ε-caprolactone and 0.89 g (1.4 mmol) of dibutyltin dilaurate were added and reacted at 150 ° C. for 6 hours. After cooling to room temperature, the product was gradually crystallized to obtain a solid sodium phenylsulfonate-containing diol (molecular weight 600).

Synthesis example 7
Polyurethane dispersion 4
In a four-necked flask equipped with a reflux condenser, a thermometer, a nitrogen gas inlet and a stirrer, 293 g of polytetramethylene glycol (Hodogaya Chemical Co., Ltd. PTG-850SN, molecular weight 850) was synthesized. The diol 112g, hydroquinone 0.35g, and ethyl acetate 150g were thrown in, and it heated up to 90 degreeC, stirring in air, and melt | dissolved uniformly.
Subsequently, 122 g of isophorone diisocyanate, 0.9 g of organotin catalyst KS-1260 (manufactured by Kyodo Yakuhin Co., Ltd.) and 0.2 g of amine catalyst U-CAT-SA102 (manufactured by San Apro Co., Ltd.) were added, and 90 ± The reaction was performed at 5 ° C. for 2 hours. Subsequently, 565 g of ion-exchanged water was added, and then ethyl acetate was distilled off under reduced pressure. Further, after adding water to dilute to a solid content of 25%, wetting modifier Polyflow KL-260 (manufactured by Kyoeisha Chemical Co., Ltd.) 0.1 wt% is added to form an aqueous polyurethane dispersion 4. Obtained.

Synthesis example 8
Polyurethane dispersion 5
In a four-necked flask equipped with a reflux condenser, a thermometer, a nitrogen gas inlet and a stirrer, 293 g of polytetramethylene glycol (Hodogaya Chemical Co., Ltd. PTG-850SN, molecular weight 850) was synthesized. The diol 112g, hydroquinone 0.35g, and ethyl acetate 150g were thrown in, and it heated up to 90 degreeC, stirring in air, and melt | dissolved uniformly.
Subsequently, 142 g of isophorone diisocyanate, 1.0 g of organotin catalyst KS-1260 (manufactured by Kyodo Yakuhin Co., Ltd.) and 0.2 g of amine-based catalyst U-CAT-SA102 (manufactured by San Apro Co., Ltd.) were added, and 90 ± The reaction was performed at 5 ° C. for 2 hours. Subsequently, 23 g of 2-ethylhexyl acrylate was added to the reaction mixture, and the reaction was continued at 90 ± 5 ° C. for another 2 hours. The reaction mixture was cooled to 65 ° C., 5.5 g of photoinitiator Irgacure 907 (manufactured by Ciba Specialty Chemicals) was added, and stirring was continued for 30 minutes.
To this mixture was added 565 g of ion-exchanged water, and then ethyl acetate was distilled off under reduced pressure. Furthermore, after adding water and diluting so that it may become solid content 25%, wetting modifier polyflow KL-260 (made by Kyoeisha Chemical Co., Ltd.) 0.1 weight% is added, and the polyurethane aqueous dispersion 5 is added. Obtained.

Synthesis Example 9
Polyurethane dispersion 6
In a four-necked flask equipped with a reflux condenser, a thermometer, a nitrogen gas inlet and a stirrer, 293 g of polytetramethylene glycol (Hodogaya Chemical Co., Ltd. PTG-850SN, molecular weight 850) was synthesized. The diol 112g, hydroquinone 0.35g, and ethyl acetate 150g were thrown in, and it heated up to 90 degreeC, stirring in air, and melt | dissolved uniformly.
Subsequently, 142 g of isophorone diisocyanate, 1.0 g of organotin catalyst KS-1260 (manufactured by Kyodo Yakuhin Co., Ltd.) and 0.2 g of amine-based catalyst U-CAT-SA102 (manufactured by San Apro Co., Ltd.) were added, and 90 ± The reaction was performed at 5 ° C. for 2 hours. Subsequently, 23 g of 2-ethylhexyl acrylate was added to the reaction mixture, and the reaction was continued at 90 ± 5 ° C. for another 2 hours. The reaction mixture was cooled to 65 ° C., 55 g of polyfunctional acrylate Actylene 430 (Across Chemical Co.) and 5.5 g of photoinitiator Irgacure 907 (Ciba Specialty Chemical Co.) were added, and stirring was continued for 30 minutes. .
To this mixture was added 565 g of ion exchanged water, and then ethyl acetate was distilled off under reduced pressure to obtain an aqueous polyurethane dispersion containing a polyfunctional acrylate and a photoinitiator. Furthermore, after adding water to dilute to a solid content of 25%, wetting modifier Polyflow KL-260 (manufactured by Kyoeisha Chemical Co., Ltd.) 0.1% by weight is added, and aqueous polyurethane dispersion 6 is obtained. Obtained.

Example 1
The polyurethane dispersion 1 was applied to a cold-rolled steel sheet with a bar coater so as to have a dry film thickness of 4 g / m ^2, and then dried at 80 ° C. for 2 minutes. This coating was cured by irradiating with ultraviolet rays using a polymer printer 3000 manufactured by Oak High Pressure Mercury Lamp Oak.

Examples 2-3
A cured film was obtained in the same manner as in Example 1 except that polyurethane dispersions 2 and 3 were used instead of polyurethane dispersion 1.

Comparative Examples 1-3
A cured film was obtained in the same manner as in Example 1 except that the polyurethane dispersions 4 to 6 were used instead of the polyurethane dispersion 1.

  Table 1 shows the composition of each composition.

Each test method is as follows.
(1) Adhesiveness The sample irradiated with a predetermined amount of light was evaluated by a cello tape (registered trademark) peel test based on K5600-5-6 adhesion (cross-cut method) in the JIS coating film evaluation method.
(2) Water resistance A sample subjected to a predetermined amount of light irradiation was immersed in water at 80 ° C. for 1 hour and taken out, and then the above-mentioned adhesion test was performed to evaluate water resistance.
(3) Chemical resistance Ethyl acetate was soaked in gauze, and a rubbing test was performed using this gauze to rub the surface of the test piece. The evaluation results were expressed as follows.
Evaluation criteria;
◎: Very good ○: Good △: Slightly bad ×: Poor

The obtained evaluation results are shown in Table 2.

As is clear from the above results, the coating film of the active energy ray-curable composition based on polyurethane containing an aryl diazosulfonate as a hydrophilic group can be applied to the adhesive film, water resistance and chemical resistance of the coating film by ultraviolet irradiation. Is clearly superior.

  The aqueous active energy ray-curable composition of the present invention has high sensitivity to active energy rays, can form a coating film excellent in water resistance and abrasion resistance while being aqueous, and is an ink for image recording or the like. It can be expected to be used as a useful aqueous binder composition with less environmental pollution in applications such as coatings and coating agents, and contributes to the industry.

Claims (3)

(1) (a) at least one aryl diazosulfonate salt, a polyhydroxy compound having two or more hydroxyl groups, and (b) a polyisocyanate compound having two or more isocyanate groups in one molecule as essential components An active energy ray-curable aqueous resin composition comprising a water-dispersible polyurethane in which a reaction product obtained by reacting is dispersed in water. (1) (a) a polyhydroxy compound having at least one aryldiazosulfonate group and two or more hydroxyl groups, (b) a polyisocyanate compound having two or more isocyanate groups in one molecule, (c) A water-dispersible polyurethane in which a reaction product obtained by reacting a compound having at least one unsaturated double bond and at least one hydroxyl group as essential components is dispersed in water; and (2) a photopolymerization initiator. An active energy ray-curable aqueous resin composition comprising: The active energy ray-curable aqueous resin composition according to claim 2, further comprising a compound having two or more unsaturated double bonds in the molecule.