JP2006178359A - Optical compensation film, polarizing plate and liquid crystal display - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an optical compensation film which improves a display characteristic of a TN mode (twisted nematic alignment mode ) liquid crystal display, particularly a reversal phenomenon of gradation observed from a lower direction and can further expand its usage region, and also to provide a polarizing plate and the liquid crystal display using the same. <P>SOLUTION: The optical compensation film is constituted of a liquid crystal compound layer and a transparent supporting body and is arranged between a TN mode liquid crystal cell and the polarizing plates of its both sides. The optical compensation film is constituted of a cellulose acylate film in which summation of Rth(590) is within a range between Δn×d×0.7 and Δn×d×1.2 and the transparent supporting body satisfies conditions of following formulas:(I) 0 ≤Re(630)≤10 and ¾Rth(630)¾≤25, (II) ¾Re(400)-Re(700)¾≤10 and ¾Rth(400)-Rth(700)¾≤35, wherein Re(λ) denotes a front retardation value at a wavelength λnm, Rth(λ) denotes a retardation value in a film thickness direction at the wavelength λnm (unit:nm), Δn denotes double refractivity of liquid crystal molecules in the liquid crystal cell measured at 590nm wavelength, and d denotes thickness of a liquid crystal layer (unit:nm). <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to an optical compensation film, a polarizing plate and a liquid crystal display device using a cellulose acylate film.

  Conventionally, cellulose acylate films have been used for photographic supports and various optical materials because of their toughness and flame retardancy. In particular, in recent years, it has been widely used as an optical transparent film for liquid crystal display devices. Cellulose acylate films are excellent as optical materials for devices that handle polarized light such as liquid crystal display devices because of their high optical transparency and high optical isotropy. It has been used as a support for optical protective films that can improve (viewing angle compensation) a protective film and a display viewed from an oblique direction.

A polarizing film, which is one of the members for a liquid crystal display device, has a polarizing film protective film bonded to at least one side of the polarizing film. A general polarizing film is obtained by dyeing a stretched polyvinyl alcohol (PVA) film with iodine or a dichroic dye.
In many cases, as a protective film for a polarizing film, a cellulose acylate film, particularly a triacetyl cellulose film, which can be directly bonded to PVA is used. It is important that the polarizing film protective film is excellent in optical isotropy, and the optical characteristics of the polarizing film protective film greatly influence the characteristics of the polarizing plate.

  In recent liquid crystal display devices, there is a strong demand for improvement in viewing angle characteristics, and optical transparent films such as a protective film for a polarizing film and a support for an optical compensation film are more optically isotropic. It is required to be sex. Optically isotropic means that the retardation value represented by the product of birefringence and thickness of the optical transparent film is small. In particular, in a TN mode liquid crystal display device using a twisted nematic alignment mode liquid crystal cell, in order to improve display characteristics from a diagonally downward direction based on the display principle, retardation in the front direction (Re) In addition to this, it is necessary to reduce the retardation (Rth) in the film thickness direction. Specifically, when the optical properties of the optical transparent film are evaluated, the Re measured from the front of the film is small, and it is required that the Re does not change even if the angle is changed.

  So far, there has been a cellulose acylate film with a small Re on the front, but it was difficult to produce a cellulose acylate film with a small Re change with angle, that is, a small Rth. Therefore, an optical transparent film having a small angle change of Re using a polycarbonate film or a thermoplastic cycloolefin film instead of a cellulose acylate film has been proposed (for example, Patent Documents 1 and 2, ZEONOR ( Zeon Corporation), ARTON (JSR Corporation), etc.). However, when these optically transparent films are used as a protective film for a polarizing film, there is a problem in bonding properties with PVA because the film is hydrophobic. There also remains a problem that the optical characteristics of the entire film surface are non-uniform.

  As a solution to this, it is strongly desired to improve a cellulose acylate film excellent in suitability for bonding to PVA by further reducing optical anisotropy. Specifically, it is an optically isotropic optically transparent film in which Re on the front surface of the cellulose acylate film is substantially zero and the change in retardation angle is small, that is, Rth is also substantially zero.

  In the production of a cellulose acylate film, a compound called a plasticizer is generally added to improve the film forming performance. As types of plasticizers, triphenyl phosphate, biphenyl diphenyl phosphate, phosphate triester, phthalates and the like are disclosed (for example, see Non-Patent Document 1). Among these plasticizers, those having the effect of reducing the optical anisotropy of the cellulose acylate film are known. For example, specific fatty acid esters are disclosed (for example, see Patent Document 3). ). However, the effect of reducing the optical anisotropy of cellulose acylate films using these conventionally known compounds is not sufficient.

  Also, recent liquid crystal display devices are required to improve display color. Therefore, an optical transparent film such as a protective film for a polarizing film or a support for an optical compensation film not only reduces Re and Rth in the visible region of a wavelength of 400 to 800 nm, but also changes Re and Rth depending on the wavelength, that is, wavelength dispersion. It needs to be small.

  As TN mode liquid crystal display devices are widely used in notebook personal computers, monitors and TVs, mobile phones, etc., it is necessary to solve the phenomenon of inversion of display gradation observed from the diagonally lower side of the display screen. ing. The state of this gradation inversion phenomenon is shown in FIG. This is an example in which two optical compensation films made of discotic liquid crystal disclosed in Patent Document 4 are arranged between a polarizing film and a liquid crystal cell. The horizontal axis of the graph indicates the upward polar angle from the normal of the display screen on the + side. When the luminance level at the front is divided into seven and the luminance change in the vertical direction is plotted, L1 and L2 intersect at around 33 ° in the downward visual field. That is, although there is a luminance difference between L1 and L2 in the front, the luminance difference disappears in the vicinity of the downward visual field of 33 °, which means equal gradation.

JP 2001-318233 A JP 2002-328233 A JP 2001-247717 A Plastic Materials Course, Volume 17, Nikkan Kogyo Shimbun, “Fiber-Based Resin”, p. 121 (Showa 45) Japanese Patent No. 2587398

  In view of such a situation, an object of the present invention is to improve the display characteristics of the TN mode liquid crystal display device, in particular, the inversion phenomenon of gradation observed from below, and to further expand the use area. It is providing a compensation film, a polarizing plate, and a liquid crystal display device.

As a result of intensive studies, the present inventors have found that cellulose anions having small optical anisotropy (Re, Rth) and substantially optical isotropy, and further having small wavelength dispersion of optical anisotropy (Re, Rth). It has been found that the gradation reversal phenomenon in the downward direction is improved by using an optical compensation film comprising a transparent support comprising a rate film and a liquid crystal compound layer formed on the support.
In order to realize a transparent support with small optical anisotropy, the optical anisotropy is sufficiently reduced by using a compound that suppresses the in-plane and film thickness orientation of cellulose acylate in the transparent support. Re was zero and Rth was close to zero. By forming a liquid crystalline compound layer on this transparent support, the ratio of Rth due to the liquid crystalline compound layer in the optical compensation film was increased. A wide contrast viewing angle is realized when the total Rth of all the optical compensation films sandwiched between two polarizing plates in the liquid crystal display device is close to Δnd of the liquid crystal layer of the liquid crystal display device. It is known that Specifically, a wide contrast viewing angle is realized when the sum of Rth (590) of the optical compensation film is in the range of Δn × d × 0.7 to Δn × d × 1.2.
In the above formula, Rth (λ) is a retardation value (unit: nm) in the film thickness direction at a wavelength λnm, Δn is a birefringence of liquid crystal molecules in the liquid crystal cell measured at a wavelength of 590 nm, and d is the liquid crystal cell. The thickness of the liquid crystal layer (unit: nm). Therefore, when a cellulose acylate having a small optical anisotropy and a liquid crystal compound layer are combined, an optical compensation film having a liquid crystal compound layer having a large Rth component can be realized. In the TN mode liquid crystal display device using such an optical compensation film having a liquid crystal compound layer having a large Rth component, the gradation inversion phenomenon observed from an oblique lower direction of the display screen is remarkably improved. It was verified by experimental evaluation and completed the present invention.

The present invention is as follows.
1) An optical compensation film composed of a liquid crystal compound layer and a transparent support and disposed on at least one of a liquid crystal cell of twisted nematic alignment mode and a polarizing plate disposed on both sides of the liquid crystal cell, The total Rth (590) of the optical compensation film is in the range of Δn × d × 0.7 to Δn × d × 1.2,
An optical compensation film, wherein the transparent support comprises a cellulose acylate film that satisfies the conditions of Re (λ) and Rth (λ) in the following formulas (I) and (II).
(I) 0 ≦ Re (630) ≦ 10 and | Rth (630) | ≦ 25
(II) | Re (400) −Re (700) | ≦ 10 and | Rth (400) −Rth (700) | ≦ 35
[In the above formula, Re (λ) is the front retardation value at wavelength λnm (unit: nm), Rth (λ) is the retardation value in film thickness direction at wavelength λnm (unit: nm), and Δn is measured at wavelength 590 nm. The birefringence of the liquid crystal molecules in the liquid crystal cell, d is the thickness (unit: nm) of the liquid crystal layer of the liquid crystal cell. ]

2) The transparent support contains at least one compound that reduces the retardation value Rth in the film thickness direction within the range satisfying the following formulas (III) and (IV). Optical compensation film.
(III) (Rth (A) −Rth (0)) / A ≦ −1.0
(IV) 0.01 ≦ A ≦ 30
[Wherein Rth (A) is Rth (nm) of a film containing A% of a compound that lowers Rth, Rth (0) is Rth (nm) of a film not containing a compound that lowers Rth, and A is the cellulose. This is the mass (%) of the compound when the mass of the acylate is 100. ]

  3) The transparent support is a cellulose acylate having an acyl substitution degree of 2.85 to 3.00, and at least one compound for reducing Re (λ) and Rth (λ) is added to the cellulose acylate. 2. The optical compensation film as described in 2) above, which is obtained by adding 0.01 to 30% by mass.

  4) The optical compensation film as described in any one of 1) to 3) above, wherein the liquid crystalline compound layer contains a discotic liquid crystalline compound.

  5) The optical compensation film as described in 4) above, wherein the direction of the average slow axis of the liquid crystal compound in the liquid crystal compound layer is twisted in the thickness direction of the liquid crystal compound layer.

  6) The optical compensation as described in 4) above, wherein the direction of the slow axis in the liquid crystalline compound layer is rotated by 1 ° to 45 ° from the direction of the absorption axis or transmission axis of a nearby polarizing film. the film.

  7) An elliptically polarizing plate having one or more of the optical compensation films according to any one of 1) to 6) and a polarizing film.

  8) A liquid crystal display device comprising the optical compensation film according to any one of 1) to 6) above.

9) A polarizing plate disposed on both sides of a twisted nematic alignment mode liquid crystal cell, the polarizing plate comprising: a polarizing film; a liquid crystalline compound layer disposed on the liquid crystal cell side of the polarizing film; and a transparent support; And the transparent support is made of a cellulose acylate film satisfying the conditions of Re (λ) and Rth (λ) in the following formulas (I) and (II).
(I) 0 ≦ Re (630) ≦ 10 and | Rth (630) | ≦ 25
(II) | Re (400) −Re (700) | ≦ 10 and | Rth (400) −Rth (700) | ≦ 35
[In the above formula, Re (λ) is the front retardation value (unit: nm) at the wavelength λnm, and Rth (λ) is the retardation value (unit: nm) in the film thickness direction at the wavelength λnm. ]

10) The transparent support comprises at least one compound that decreases the retardation value Rth in the film thickness direction within the range satisfying the following formulas (III) and (IV). Polarizer.
(III) (Rth (A) −Rth (0)) / A ≦ −1.0
(IV) 0.01 ≦ A ≦ 30
[Wherein Rth (A) is Rth (nm) of a film containing A% of a compound that lowers Rth, Rth (0) is Rth (nm) of a film not containing a compound that lowers Rth, and A is the cellulose. This is the mass (%) of the compound when the mass of the acylate is 100. ]

  According to the present invention, an optical compensation film, a polarizing plate, and a liquid crystal capable of improving the display characteristics of a TN mode liquid crystal display device, in particular, the inversion phenomenon of gradation observed from below, and further expanding the use area thereof. A display device is provided.

  The cellulose acylate film having a small optical anisotropy (Re, Rth) of the transparent support used in the present invention has a front retardation value Re (630) at a wavelength of 630 nm of 10 nm or less (0 ≦ Re (630). ≦ 10) and the retardation value Rth (630) in the film thickness direction is 25 nm or less (| Rth (630) | ≦ 25 nm). More preferably, 0 ≦ Re (630) ≦ 5 and | Rth (630) | ≦ 20 nm, and 0 ≦ Re (630) ≦ 2 and | Rth (630) | ≦ 15 nm.

In the cellulose acylate film of the present invention, for example, by using an additive as described below, the difference between Re and Rth at wavelengths of 400 nm and 700 nm, | Re (400) −Re (700) | and | Rth It is necessary to reduce (400) −Rth (700) |.
Specifically, the cellulose acylate film satisfies | Re (400) −Re (700) | ≦ 10 and | Rth (400) −Rth (700) | ≦ 35. More preferably, | Re (400) −Re (700) | ≦ 5 and | Rth (400) −Rth (700) | ≦ 25, and | Re (400) −Re (700) | ≦ 3 It is particularly desirable that | Rth (400) −Rth (700) | ≦ 15.

In addition, in the optical compensation film of the present invention, as a liquid crystal compound layer, for example, by incorporating a discotic liquid crystal compound disclosed in Patent Document 4 or the like, gradation inversion observed in the visual field on the lower side of the display screen An optical compensation film for realizing a liquid crystal display device with an improved phenomenon (hereinafter referred to as “downward gradation inversion”) is realized.
Furthermore, by having a structure in which the direction of the slow axis in the liquid crystalline compound layer is twisted in the thickness direction of the liquid crystalline compound layer, in addition to improving the lower gradation inversion phenomenon, a wide contrast viewing angle is realized. Is possible.
Furthermore, since the direction of the slow axis in the liquid crystal compound layer is rotated from 1 ° to 45 ° from the direction of the absorption axis or transmission axis of the nearby polarizing film, the wide gradation inversion phenomenon is widened. A contrast viewing angle can be realized.

The optical compensation film of the present invention can be suitably used as a polarizing plate disposed on both sides of a twisted nematic alignment mode liquid crystal cell, for example, an elliptical polarizing plate.
The liquid crystal display device provided with the optical compensation film of the present invention or the polarizing plate using the same can improve the gradation reversal phenomenon observed from the lower side in particular, and can further expand the use area.

Next, the cellulose acylate film used in the present invention will be described in detail.
[Cellulose acylate raw cotton]
Cellulose acylate raw material cellulose used in the present invention includes cotton linter and wood pulp (hardwood pulp, softwood pulp) and the like, and any cellulose acylate obtained from any raw material cellulose can be used, optionally mixed. May be. Details of these raw material celluloses are, for example, the plastic material course (17) Fibrous resin (manufactured by Marusawa and Uda, Nikkan Kogyo Shimbun, published in 1970) and the Japan Institute of Technology Open Technical Report 2001-1745 (7-8). However, the present invention is not limited to the description.

[Substitution degree of cellulose acylate]
Next, the cellulose acylate of the present invention produced from the above-mentioned cellulose will be described. The cellulose acylate of the present invention is obtained by acylating a hydroxyl group of cellulose, and the substituent can be any acetyl group having 2 carbon atoms in the acyl group to those having 22 carbon atoms. In the cellulose acylate of the present invention, the degree of substitution of cellulose with a hydroxyl group is not particularly limited. You can get a degree. As a measuring method, it can carry out according to ASTM D-817-91.

  As described above, in the cellulose acylate of the present invention, the degree of substitution of the cellulose with a hydroxyl group is not particularly limited, but the degree of acyl substitution with the hydroxyl group of cellulose is preferably 2.50 to 3.00. Furthermore, the substitution degree is preferably 2.75 to 3.00, and more preferably 2.85 to 3.00.

  Among the acetic acid and / or the fatty acid having 3 to 22 carbon atoms substituted for the hydroxyl group of cellulose, the acyl group having 2 to 22 carbon atoms may be an aliphatic group or an aromatic group, and is not particularly limited. It may be a mixture of more than one type. These are, for example, cellulose alkylcarbonyl esters, alkenylcarbonyl esters, aromatic carbonyl esters, aromatic alkylcarbonyl esters, and the like, each of which may further have a substituted group. These preferred acyl groups include acetyl, propionyl, butanoyl, heptanoyl, hexanoyl, octanoyl, decanoyl, dodecanoyl, tridecanoyl, tetradecanoyl, hexadecanoyl, octadecanoyl, iso-butanoyl, t-butanoyl, cyclohexanecarbonyl, Examples include oleoyl, benzoyl, naphthylcarbonyl, and cinnamoyl groups. Among these, acetyl, propionyl, butanoyl, dodecanoyl, octadecanoyl, t-butanoyl, oleoyl, benzoyl, naphthylcarbonyl, cinnamoyl and the like are preferable, and acetyl, propionyl and butanoyl are more preferable.

  As a result of intensive studies by the present inventors, among the acyl substituents substituted on the above-mentioned cellulose hydroxyl groups, when the acetyl group / propionyl group / butanoyl group are substantially composed of at least two kinds, the total substitution degree is It was found that the optical anisotropy of the cellulose acylate film can be reduced in the case of 2.50 to 3.00. The degree of acyl substitution is more preferably 2.60 to 3.00, and even more preferably 2.65 to 3.00.

[Degree of polymerization of cellulose acylate]
The degree of polymerization of cellulose acylate preferably used in the present invention is 180 to 700 in terms of viscosity average polymerization degree, and in cellulose acetate, 180 to 550 is more preferable, 180 to 400 is more preferable, and 180 to 350 is particularly preferable. . If the degree of polymerization is too high, the viscosity of the cellulose acylate dope solution becomes high, and film production becomes difficult due to casting. If the degree of polymerization is too low, the strength of the produced film will decrease. The average degree of polymerization can be measured by Uda et al.'S intrinsic viscosity method (Kazuo Uda, Hideo Saito, Journal of Textile Society, Vol. This is described in detail in JP-A-9-95538.
The molecular weight distribution of cellulose acylate preferably used in the present invention is evaluated by gel permeation chromatography, and its polydispersity index Mw / Mn (Mw is a mass average molecular weight, Mn is a number average molecular weight) is small, and the molecular weight distribution. Is preferably narrow. The specific value of Mw / Mn is preferably 1.0 to 3.0, more preferably 1.0 to 2.0, and most preferably 1.0 to 1.6. preferable.

  When the low molecular component is removed, the average molecular weight (degree of polymerization) increases, but the viscosity becomes lower than that of normal cellulose acylate, which is useful. Cellulose acylate having a small amount of low molecular components can be obtained by removing low molecular components from cellulose acylate synthesized by a usual method. The removal of the low molecular component can be carried out by washing the cellulose acylate with an appropriate organic solvent. In addition, when manufacturing a cellulose acylate with few low molecular components, it is preferable to adjust the sulfuric acid catalyst amount in an acetylation reaction to 0.5-25 mass parts with respect to 100 mass parts of cellulose. When the amount of the sulfuric acid catalyst is in the above range, cellulose acylate that is preferable in terms of molecular weight distribution (uniform molecular weight distribution) can be synthesized. When used in the production of the cellulose acylate of the present invention, the water content is preferably 2% by mass or less, more preferably 1% by mass or less, and particularly 0.7% by mass or less. . In general, cellulose acylate contains water and is known to have a moisture content of 2.5 to 5% by mass. In order to obtain the moisture content of the cellulose acylate in the present invention, it is necessary to dry, and the method is not particularly limited as long as the desired moisture content is obtained. The method for synthesizing these cellulose acylates of the present invention is described in detail on pages 7 to 12 in the Japan Society for Invention and Innovation (Public Technical Number 2001-1745, published on March 15, 2001, Japan Society for Invention). .

  The cellulose acylate of the present invention can be used as a single group or a mixture of two or more different types of cellulose acylates as long as the substituent, substitution degree, polymerization degree, molecular weight distribution and the like are within the above-mentioned ranges.

[Additive to cellulose acylate]
The cellulose acylate of the present invention has various additives (for example, compounds that reduce optical anisotropy, wavelength dispersion adjusting agents, fine particles, plasticizers, UV inhibitors, deterioration inhibitors, release agents, optical property adjustments). Agents), etc., which are described below. Moreover, the addition time may be any in the dope preparation process (the preparation process of the cellulose acylate solution), but a step of adding and preparing an additive may be performed at the end of the dope preparation process.
By adjusting the amount of these additives added, which is a requirement of the present invention,
(I) 0 ≦ Re (630) ≦ 10 and | Rth (630) | ≦ 25
(II) | Re (400) −Re (700) | ≦ 10 and | Rth (400) −Rth (700) | ≦ 35
Can be met.

It is preferable to contain at least one compound that reduces the optical anisotropy of the cellulose acylate film of the invention, particularly the retardation Rth in the film thickness direction, within the range satisfying the following formulas (iii) and (iv).
(Iii) (Rth (A) −Rth (0)) / A ≦ −1.0
(Iv) 0.01 ≦ A ≦ 30
[Wherein Rth (A) is Rth (nm) of a film containing A% of a compound that lowers Rth, Rth (0) is Rth (nm) of a film not containing a compound that lowers Rth, and A is cellulose acylate. This is the mass (%) of the compound when the mass of the rate is 100. ]
The above formulas (iii) and (iv) are as follows: (iii) (Rth (A) −Rth (0)) / A ≦ −2.0
(Iv) 0.05 ≦ A ≦ 25
It is more desirable to be
(Iii) (Rth (A) −Rth (0)) / A ≦ −3.0
(Iv) 0.1 ≦ A ≦ 20
It is even more desirable.

[Structural characteristics of compounds that reduce the optical anisotropy of cellulose acylate films]
The compound that reduces the optical anisotropy of the cellulose acylate film will be described. As a result of intensive studies, the present inventors have sufficiently reduced the optical anisotropy by using a compound that suppresses in-plane and film thickness orientation of cellulose acylate in the film, and Re and Rth are It was close to zero. For this purpose, it is advantageous that the compound that lowers the optical anisotropy is sufficiently compatible with cellulose acylate, and the compound itself does not have a rod-like structure or a planar structure. Specifically, when a plurality of planar functional groups such as aromatic groups are provided, a structure having these functional groups in a non-planar rather than the same plane is advantageous.

(LogP value)
In producing the cellulose acylate film of the present invention, as described above, among the compounds that suppress the orientation of the cellulose acylate in the film in the plane and in the film thickness direction and reduce the optical anisotropy, Compounds having an octanol-water partition coefficient (log P value) of 0 to 7 are preferred. A compound having a log P value of more than 7 is poor in compatibility with cellulose acylate, and tends to cause film turbidity or powder blowing. In addition, since a compound having a log P value smaller than 0 has high hydrophilicity, the water resistance of the cellulose acetate film may be deteriorated. A more preferable range of the logP value is 1 to 6, and a particularly preferable range is 1.5 to 5.
The octanol-water partition coefficient (log P value) can be measured by a flask immersion method described in JIS Japanese Industrial Standard Z7260-107 (2000). Further, the octanol-water partition coefficient (log P value) can be estimated by a computational chemical method or an empirical method instead of the actual measurement. As a calculation method, Crippen's fragmentation method (J. Chem. Inf. Comput. Sci., 27, 21 (1987).), Viswanadhan's fragmentation method (J. Chem. Inf. Comput. Sci., 29, 163 (1989).) Broto's fragmentation method (Eur. J. Med. Chem.- Chim. Theor., 19, 71 (1984).) And the like are preferably used, but Crippen's fragmentation method (J. Chem. Inf. Comput. Sci., 27 , 21 (1987). When the log P value of a certain compound varies depending on the measurement method or calculation method, it is preferable to determine whether or not the compound is within the scope of the present invention by the Crippen's fragmentation method. In addition, the value of logP described in this specification is determined by the Crippen's fragmentation method (J. Chem. Inf. Comput. Sci., 27, 21 (1987)).

[Physical properties of compounds that reduce optical anisotropy]
The compound that decreases the optical anisotropy may or may not contain an aromatic group. The compound that reduces the optical anisotropy preferably has a molecular weight of 150 or more and 3000 or less, more preferably 170 or more and 2000 or less, and particularly preferably 200 or more and 1000 or less. A specific monomer structure may be used as long as these molecular weights are within the range, and an oligomer structure or a polymer structure in which a plurality of the monomer units are bonded may be used.
The compound that reduces optical anisotropy is preferably a liquid at 25 ° C. or a solid having a melting point of 25 to 250 ° C., more preferably a liquid at 25 ° C. or a melting point of 25 to 200. C solid. Moreover, it is preferable that the compound which reduces optical anisotropy does not volatilize in the process of dope casting and drying of cellulose acylate film production.
The amount of the compound that decreases the optical anisotropy is preferably 0.01 to 30% by mass, more preferably 1 to 25% by mass, more preferably 5 to 20%, based on the solid content of cellulose acylate. It is particularly preferable that the content is% by mass.
The compound that decreases the optical anisotropy may be used alone, or two or more compounds may be mixed and used in an arbitrary ratio.
The timing for adding the compound for reducing the optical anisotropy may be any time during the dope preparation process, or may be performed at the end of the dope preparation process.

  The compound that reduces the optical anisotropy is such that the average content of the compound in the portion from the surface on at least one side to 10% of the total film thickness is the average content of the compound in the center of the cellulose acylate film. 80-99% of the rate. The amount of the compound present can be determined, for example, by measuring the amount of the compound at the surface and in the center by a method using an infrared absorption spectrum described in JP-A-8-57879.

  Specific examples of the compound for reducing the optical anisotropy of the cellulose acylate film preferably used in the present invention are represented by any of the following general formulas (13), (18), and (19). Although a compound is mentioned, this invention is not limited to these compounds.

[In General Formula (13), R ¹ represents an alkyl group or an aryl group, and R ² and R ³ each independently represent a hydrogen atom, an alkyl group, or an aryl group. However, the total number of carbon atoms of R ¹ , R ² and R ³ is 10 or more. ]

[In General Formula (18), R ¹ represents an alkyl group or an aryl group, and R ² and R ³ each independently represent a hydrogen atom, an alkyl group, or an aryl group. ]

[In the general formula (19), R ⁴ , R ⁵ and R ⁶ each independently represents an alkyl group or an aryl group. ]

The compound of the general formula (13) will be described.
In the general formula (13), R ¹ represents an alkyl group or an aryl group, and R ² and R ³ each independently represent a hydrogen atom, an alkyl group, or an aryl group. Further, the total number of carbon atoms of R ¹ , R ² and R ³ is particularly preferably 10 or more. R ¹ , R ² and R ³ may be substituted, and the substituent is preferably a fluorine atom, an alkyl group, an aryl group, an alkoxy group, a sulfone group and a sulfonamide group, and an alkyl group, an aryl group, an alkoxy group, A sulfone group and a sulfonamide group are particularly preferred. Further, the alkyl group may be linear, branched or cyclic, and preferably has 1 to 25 carbon atoms, more preferably 6 to 25, and more preferably 6 to 20 (E.g., methyl, ethyl, propyl, isopropyl, butyl, isobutyl, t-butyl, amyl, isoamyl, t-amyl, hexyl, cyclohexyl, heptyl, octyl, bicyclooctyl, nonyl, adamantyl, decyl, t-octyl, undecyl, Dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, didecyl) are particularly preferred. As the aryl group, those having 6 to 30 carbon atoms are preferable, and those having 6 to 24 carbon atoms (for example, phenyl, biphenyl, terphenyl, naphthyl, binaphthyl, triphenylphenyl) are particularly preferable. Preferred examples of the compound represented by the general formula (13) are shown below, but the present invention is not limited to these specific examples.

  Although the preferable example of a compound represented by General formula (18) or General formula (19) below is shown below, this invention is not limited to these specific examples.

In the formula, Pr ⁱ represents an isopropyl group.

[Wavelength dispersion modifier]
A compound for reducing the wavelength dispersion of the cellulose acylate film (hereinafter also referred to as a wavelength dispersion adjusting agent) will be described. In order to improve the Rth wavelength dispersion of the cellulose acylate film of the present invention, a compound that reduces the Rth wavelength dispersion ΔRth = | Rth (400) −Rth (700) | represented by the following formula (iv): Is preferably contained within a range satisfying the following formulas (iv) and (v).
(Iii) ΔRth = | Rth (400) −Rth (700) |
(Iv) (ΔRth (B) −ΔRth (0)) / B ≦ −2.0
(Vi) 0.01 ≦ B ≦ 30
[Wherein, ΔRth (B) is ΔRth (nm) of a film containing B% of a compound that lowers Rth wavelength dispersion, and ΔRth (0) is ΔRth (nm of a film not containing a compound that reduces Rth wavelength dispersion) ), B is the mass (%) of the compound when the mass of the cellulose acylate is 100. ]
The above formulas (v) and (vi) are: (v) (ΔRth (B) −ΔRth (0)) / B ≦ −3.0
(Vi) 0.05 ≦ B ≦ 25
It is more desirable to be
(V) (ΔRth (B) −ΔRth (0)) / B ≦ −4.0
(Vi) 0.1 ≦ B ≦ 20
It is even more desirable.
The above-mentioned wavelength dispersion adjusting agent has an absorption in the ultraviolet region of 200 to ₄₀₀ nm, and lowers both | Re ₍₄₀₀₎ −Re ₍₇₀₀₎ | and | Rth ₍₄₀₀₎ −Rth ₍₇₀₀₎ | The compound to be made is preferable, and it is good to use 0.01-30 mass% with respect to cellulose acylate solid content.

  In general, the Re and Rth values of the cellulose acylate film have a wavelength dispersion characteristic that the longer wavelength side is larger than the shorter wavelength side. Therefore, it is required to smooth the chromatic dispersion by increasing Re and Rth on the relatively short wavelength side. On the other hand, a compound having absorption in the ultraviolet region of 200 to 400 nm has a wavelength dispersion characteristic in which the absorbance on the long wavelength side is larger than that on the short wavelength side. If the compound itself is isotropically present inside the cellulose acylate film, it is assumed that the birefringence of the compound itself, and thus the wavelength dispersion of Re and Rth, is large on the short wavelength side as well as the wavelength dispersion of absorbance. .

  Therefore, as described above, by using the compound having absorption in the ultraviolet region of 200 to 400 nm and assuming that the wavelength dispersion of Re and Rth of the compound itself is large on the short wavelength side, the Re and Rth of the cellulose acylate film are used. Chromatic dispersion can be prepared. For this purpose, the compound for adjusting the wavelength dispersion is required to be sufficiently homogeneously compatible with the cellulose acylate. The absorption band range in the ultraviolet region of such a compound is preferably 200 to 400 nm, more preferably 220 to 395 nm, and even more preferably 240 to 390 nm.

In recent years, liquid crystal display devices such as televisions, notebook personal computers, and mobile portable terminals have been required to have excellent transmittance of optical members used in liquid crystal display devices in order to increase luminance with less power. In this respect, a cellulose acylate film is a compound having absorption in the ultraviolet region of 200 to ₄₀₀ nm and reducing | Re ₍₄₀₀₎ -Re ₍₇₀₀₎ | and | Rth ₍₄₀₀₎ -Rth ₍₇₀₀₎ | When it is added, it is required that the spectral transmittance is excellent. In the cellulose acylate film of the present invention, the spectral transmittance at a wavelength of 380 nm is preferably 45% or more and 95% or less, and the spectral transmittance at a wavelength of 350 nm is preferably 10% or less.

  As described above, the wavelength dispersion adjusting agent preferably used in the present invention preferably has a molecular weight of 250 to 1000 from the viewpoint of volatility. More preferably, it is 260-800, More preferably, it is 270-800, Most preferably, it is 300-800. A specific monomer structure may be used as long as these molecular weights are within the range, and an oligomer structure or a polymer structure in which a plurality of the monomer units are bonded may be used.

  It is preferable that the wavelength dispersion adjusting agent does not volatilize during the dope casting and drying process for producing the cellulose acylate film.

(Compound addition amount)
The amount of the chromatic dispersion adjusting agent preferably used in the present invention described above is preferably 0.05 to 25% by mass, more preferably 0.05 to 25% by mass, based on cellulose acylate. It is particularly preferably 1 to 20% by mass.

(Method of compound addition)
These wavelength dispersion adjusting agents may be used alone or in combination of two or more compounds at an arbitrary ratio.
The timing of adding these wavelength dispersion adjusting agents may be any time during the dope preparation process, or may be performed at the end of the dope preparation process.

  Specific examples of the wavelength dispersion adjusting agent preferably used in the present invention include, for example, benzotriazole compounds, benzophenone compounds, cyano group-containing compounds, oxybenzophenone compounds, salicylic acid ester compounds, nickel complex compounds, and the like. However, the present invention is not limited to these compounds. Hereinafter, preferred compounds are exemplified.

  As the benzotriazole-based compound, those represented by the general formula (101) are preferably used as the wavelength dispersion adjusting agent of the present invention.

Formula (101) Q ¹ -Q ² -OH

(In the formula, Q ¹ represents a nitrogen-containing aromatic heterocycle, and Q ² represents an aromatic ring.)

Q ¹ represents a nitrogen-containing aromatic heterocycle, preferably a 5- to 7-membered nitrogen-containing aromatic heterocycle, more preferably a 5- to 6-membered nitrogen-containing aromatic heterocycle, such as imidazole, Pyrazole, triazole, tetrazole, thiazole, oxazole, selenazole, benzotriazole, benzothiazole, benzoxazole, benzoselenazole, thiadiazole, oxadiazole, naphthothiazole, naphthoxazole, azabenzimidazole, purine, pyridine, pyrazine, pyrimidine, pyridazine , Triazine, triazaindene, tetrazaindene and the like, more preferably a 5-membered nitrogen-containing aromatic heterocycle, specifically, imidazole, pyrazole, triazole, tetrazole, thiazole, oxa Lumpur, benzotriazole, benzothiazole, benzoxazole, thiadiazole, oxadiazole preferably, particularly preferably benzotriazole.
The nitrogen-containing aromatic heterocycle represented by Q ¹ may further have a substituent, and the substituent T described below can be applied as the substituent. In addition, when there are a plurality of substituents, each may be condensed to form a ring.

The aromatic ring represented by Q ² may be an aromatic hydrocarbon ring or an aromatic heterocycle. These may be monocyclic or may form a condensed ring with another ring.
The aromatic hydrocarbon ring is preferably (preferably a monocyclic or bicyclic aromatic hydrocarbon ring having 6 to 30 carbon atoms (for example, benzene ring, naphthalene ring etc.), more preferably 6 carbon atoms. An aromatic hydrocarbon ring having 20 to 20 carbon atoms, more preferably an aromatic hydrocarbon ring having 6 to 12 carbon atoms.), More preferably a benzene ring.
The aromatic heterocycle is preferably an aromatic heterocycle containing a nitrogen atom or a sulfur atom. Specific examples of the heterocyclic ring include, for example, thiophene, imidazole, pyrazole, pyridine, pyrazine, pyridazine, triazole, triazine, indole, indazole, purine, thiazoline, thiazole, thiadiazole, oxazoline, oxazole, oxadiazole, quinoline, isoquinoline, Examples include phthalazine, naphthyridine, quinoxaline, quinazoline, cinnoline, pteridine, acridine, phenanthroline, phenazine, tetrazole, benzimidazole, benzoxazole, benzthiazole, benzotriazole, and tetrazaindene. Preferred examples of the aromatic heterocycle include pyridine, triazine, and quinoline.
The aromatic ring represented by Q ² is preferably an aromatic hydrocarbon ring, more preferably a naphthalene ring or a benzene ring, and particularly preferably a benzene ring. Q ² may further have a substituent, and the substituent T described later is preferable.
Examples of the substituent T include an alkyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 12 carbon atoms, and particularly preferably 1 to 8 carbon atoms such as methyl, ethyl, iso-propyl, tert-butyl, and n-octyl, n-decyl, n-hexadecyl, cyclopropyl, cyclopentyl, cyclohexyl, etc.), an alkenyl group (preferably having 2 to 20 carbon atoms, more preferably 2 to 12 carbon atoms, and particularly preferably carbon number). 2 to 8, for example, vinyl, allyl, 2-butenyl, 3-pentenyl, etc.), an alkynyl group (preferably having 2 to 20 carbon atoms, more preferably 2 to 12 carbon atoms, and particularly preferably carbon number). 2-8, for example, propargyl, 3-pentynyl, etc.), aryl groups (preferably having 6-30 carbon atoms) More preferably, it has 6 to 20 carbon atoms, particularly preferably 6 to 12 carbon atoms, and examples thereof include phenyl, p-methylphenyl, naphthyl and the like, and a substituted or unsubstituted amino group (preferably having 0 to 0 carbon atoms). 20, more preferably 0 to 10 carbon atoms, particularly preferably 0 to 6 carbon atoms, such as amino, methylamino, dimethylamino, diethylamino, dibenzylamino, etc.), an alkoxy group (preferably having a carbon number) 1 to 20, more preferably 1 to 12 carbon atoms, particularly preferably 1 to 8 carbon atoms, such as methoxy, ethoxy, butoxy, etc.), an aryloxy group (preferably 6 to 20 carbon atoms, more Preferably it has 6 to 16 carbon atoms, particularly preferably 6 to 12 carbon atoms, such as phenyloxy, 2-naphthyloxy and the like. An acyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, and examples thereof include acetyl, benzoyl, formyl, and pivaloyl). An alkoxycarbonyl group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 12 carbon atoms, such as methoxycarbonyl, ethoxycarbonyl, etc.), an aryloxycarbonyl group ( Preferably it has 7 to 20 carbon atoms, more preferably 7 to 16 carbon atoms, particularly preferably 7 to 10 carbon atoms, and examples thereof include phenyloxycarbonyl, etc.), an acyloxy group (preferably 2 to 20 carbon atoms, More preferably, it has 2 to 16 carbon atoms, particularly preferably 2 to 10 carbon atoms. Nzoyloxy and the like. ), An acylamino group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 10 carbon atoms, and examples thereof include acetylamino and benzoylamino), alkoxycarbonylamino group (Preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 12 carbon atoms, such as methoxycarbonylamino), aryloxycarbonylamino group (preferably having carbon number) 7 to 20, more preferably 7 to 16 carbon atoms, particularly preferably 7 to 12 carbon atoms, such as phenyloxycarbonylamino, and the like, and sulfonylamino groups (preferably 1 to 20 carbon atoms, more preferably Has 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms. And sulfamoyl group (preferably having 0 to 20 carbon atoms, more preferably 0 to 16 carbon atoms, particularly preferably 0 to 12 carbon atoms, such as sulfamoyl and methylsulfamoyl). , Dimethylsulfamoyl, phenylsulfamoyl, etc.), a carbamoyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, such as carbamoyl). , Methylcarbamoyl, diethylcarbamoyl, phenylcarbamoyl, etc.), an alkylthio group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, such as methylthio, Ethylthio etc.), arylthio group (preferably Has 6 to 20 carbon atoms, more preferably 6 to 16 carbon atoms, particularly preferably 6 to 12 carbon atoms, such as phenylthio, and a sulfonyl group (preferably 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, such as mesyl, tosyl, etc.), sulfinyl group (preferably 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably Has 1 to 12 carbon atoms, such as methanesulfinyl, benzenesulfinyl, etc.), ureido group (preferably 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms). For example, ureido, methylureido, phenylureido, etc.), phosphoric acid amide group (preferably having 1 to 20 carbon atoms) More preferably, it is C1-C16, Most preferably, it is C1-C12, for example, diethyl phosphoric acid amide, phenylphosphoric acid amide etc. are mentioned. ), Hydroxy group, mercapto group, halogen atom (eg fluorine atom, chlorine atom, bromine atom, iodine atom), cyano group, sulfo group, carboxyl group, nitro group, hydroxamic acid group, sulfino group, hydrazino group, imino group, Heterocyclic group (preferably having 1 to 30 carbon atoms, more preferably 1 to 12 carbon atoms, and examples of the hetero atom include a nitrogen atom, an oxygen atom, a sulfur atom, specifically, for example, imidazolyl, pyridyl, quinolyl, furyl, piperidyl , Morpholino, benzoxazolyl, benzimidazolyl, benzthiazolyl, etc.), silyl group (preferably having 3 to 40 carbon atoms, more preferably 3 to 30 carbon atoms, and particularly preferably 3 to 24 carbon atoms). For example, trimethylsilyl, triphenylsilyl, etc.) . These substituents may be further substituted. Moreover, when there are two or more substituents, they may be the same or different. If possible, they may be linked together to form a ring.

As the general formula (101), a compound represented by the following general formula (101-A) is preferable.
General formula (101-A)

(Wherein R ¹ , R ² , R ³ , R ⁴ , R ⁵ , R ⁶ , R ⁷ , and R ⁸ each independently represents a hydrogen atom or a substituent)

R ¹ , R ² , R ³ , R ⁴ , R ⁵ , R ⁶ , R ⁷ , R ⁸ , and R ⁹ each independently represent a hydrogen atom or a substituent. Applicable. These substituents may be further substituted with another substituent, and the substituents may be condensed to form a ring structure.
R ¹ and R ³ are preferably hydrogen atoms, alkyl groups, alkenyl groups, alkynyl groups, aryl groups, substituted or unsubstituted amino groups, alkoxy groups, aryloxy groups, hydroxy groups, and halogen atoms, more preferably hydrogen atoms. An atom, an alkyl group, an aryl group, an alkyloxy group, an aryloxy group and a halogen atom, more preferably a hydrogen atom and an alkyl group having 1 to 12 carbon atoms, particularly preferably an alkyl group having 1 to 12 carbon atoms (preferably 4 to 12 carbon atoms).

R ² and R ⁴ are preferably a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a substituted or unsubstituted amino group, an alkoxy group, an aryloxy group, a hydroxy group, and a halogen atom, more preferably A hydrogen atom, an alkyl group, an aryl group, an alkyloxy group, an aryloxy group, and a halogen atom, more preferably a hydrogen atom and an alkyl group having 1 to 12 carbon atoms, particularly preferably a hydrogen atom and a methyl group, most preferably Is a hydrogen atom.

R ⁵ and R ⁸ are preferably hydrogen atoms, alkyl groups, alkenyl groups, alkynyl groups, aryl groups, substituted or unsubstituted amino groups, alkoxy groups, aryloxy groups, hydroxy groups, and halogen atoms, more preferably hydrogen atoms. An atom, an alkyl group, an aryl group, an alkyloxy group, an aryloxy group, and a halogen atom, more preferably a hydrogen atom and an alkyl group having 1 to 12 carbon atoms, particularly preferably a hydrogen atom and a methyl group, most preferably It is a hydrogen atom.

R ⁶ and R ⁷ are preferably a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a substituted or unsubstituted amino group, an alkoxy group, an aryloxy group, a hydroxy group, and a halogen atom, more preferably a hydrogen atom. An atom, an alkyl group, an aryl group, an alkyloxy group, an aryloxy group, and a halogen atom, more preferably a hydrogen atom and a halogen atom, and particularly preferably a hydrogen atom and a chlorine atom.

More preferable as the general formula (101) is a compound represented by the following general formula (101-B).
General formula (101-B)

(In formula, R < ¹ >, R < ³ >, R < ⁶ > and R < ⁷ > are synonymous with those in general formula (101-A), and their preferred ranges are also the same.)

  Specific examples of the compound represented by formula (101) are listed below, but the present invention is not limited to the following specific examples.

  Among the benzotriazole compounds exemplified in the above examples, when the cellulose acylate film of the present invention was produced without including those having a molecular weight of 320 or less, it was confirmed that it was advantageous in terms of retention.

In addition, as the benzophenone compound which is one of the wavelength dispersion adjusting agents used in the present invention, those represented by the general formula (102) are preferably used.
Formula (102)

(In the formula, Q ¹ and Q ² each independently represent an aromatic ring. X represents NR (R represents a hydrogen atom or a substituent), an oxygen atom or a sulfur atom.)

The aromatic ring represented by Q ¹ and Q ² may be an aromatic hydrocarbon ring or an aromatic heterocycle. These may be monocyclic or may form a condensed ring with another ring.
The aromatic hydrocarbon ring represented by Q ¹ and Q ² is preferably (preferably a monocyclic or bicyclic aromatic hydrocarbon ring having 6 to 30 carbon atoms (for example, a benzene ring, a naphthalene ring, etc.). More preferably an aromatic hydrocarbon ring having 6 to 20 carbon atoms, still more preferably an aromatic hydrocarbon ring having 6 to 12 carbon atoms.) More preferably, it is a benzene ring.
The aromatic heterocycle represented by Q ¹ and Q ² is preferably an aromatic heterocycle containing at least one of an oxygen atom, a nitrogen atom or a sulfur atom. Specific examples of the heterocyclic ring include, for example, furan, pyrrole, thiophene, imidazole, pyrazole, pyridine, pyrazine, pyridazine, triazole, triazine, indole, indazole, purine, thiazoline, thiazole, thiadiazole, oxazoline, oxazole, oxadiazole, Examples include quinoline, isoquinoline, phthalazine, naphthyridine, quinoxaline, quinazoline, cinnoline, pteridine, acridine, phenanthroline, phenazine, tetrazole, benzimidazole, benzoxazole, benzothiazole, benzotriazole, and tetrazaindene. Preferred examples of the aromatic heterocycle include pyridine, triazine, and quinoline.
The aromatic ring represented by Q ¹ and Q ² is preferably an aromatic hydrocarbon ring, more preferably an aromatic hydrocarbon ring having 6 to 10 carbon atoms, still more preferably a substituted or unsubstituted benzene ring. is there.
Q ¹ and Q ² may further have a substituent, and the substituent T described later is preferable, but the substituent does not contain a carboxylic acid, a sulfonic acid, or a quaternary ammonium salt. Further, if possible, substituents may be linked to form a ring structure.

  X represents NR (R represents a hydrogen atom or a substituent. Substituent T described later can be applied as the substituent), an oxygen atom or a sulfur atom, and X is preferably NR (R is preferably an acyl group) A sulfonyl group, and these substituents may be further substituted.) Or an oxygen atom, particularly preferably an oxygen atom.

  Examples of the substituent T include an alkyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 12 carbon atoms, and particularly preferably 1 to 8 carbon atoms such as methyl, ethyl, iso-propyl, tert-butyl, and n-octyl, n-decyl, n-hexadecyl, cyclopropyl, cyclopentyl, cyclohexyl, etc.), an alkenyl group (preferably having 2 to 20 carbon atoms, more preferably 2 to 12 carbon atoms, and particularly preferably carbon number). 2 to 8, for example, vinyl, allyl, 2-butenyl, 3-pentenyl, etc.), an alkynyl group (preferably having 2 to 20 carbon atoms, more preferably 2 to 12 carbon atoms, and particularly preferably carbon number). 2-8, for example, propargyl, 3-pentynyl, etc.), aryl groups (preferably having 6-30 carbon atoms) More preferably, it has 6 to 20 carbon atoms, particularly preferably 6 to 12 carbon atoms, and examples thereof include phenyl, p-methylphenyl, naphthyl and the like, and a substituted or unsubstituted amino group (preferably having 0 to 0 carbon atoms). 20, more preferably 0 to 10 carbon atoms, particularly preferably 0 to 6 carbon atoms, such as amino, methylamino, dimethylamino, diethylamino, dibenzylamino, etc.), an alkoxy group (preferably having a carbon number) 1 to 20, more preferably 1 to 12 carbon atoms, particularly preferably 1 to 8 carbon atoms, such as methoxy, ethoxy, butoxy, etc.), an aryloxy group (preferably 6 to 20 carbon atoms, more Preferably it has 6 to 16 carbon atoms, particularly preferably 6 to 12 carbon atoms, such as phenyloxy, 2-naphthyloxy and the like. An acyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, and examples thereof include acetyl, benzoyl, formyl, and pivaloyl). An alkoxycarbonyl group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 12 carbon atoms, such as methoxycarbonyl, ethoxycarbonyl, etc.), an aryloxycarbonyl group ( Preferably it has 7 to 20 carbon atoms, more preferably 7 to 16 carbon atoms, particularly preferably 7 to 10 carbon atoms, and examples include phenyloxycarbonyl, etc.), an acyloxy group (preferably 2 to 20 carbon atoms, More preferably, it has 2 to 16 carbon atoms, particularly preferably 2 to 10 carbon atoms. Nzoyloxy and the like. ), An acylamino group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 10 carbon atoms, and examples thereof include acetylamino and benzoylamino), alkoxycarbonylamino group (Preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 12 carbon atoms, such as methoxycarbonylamino), aryloxycarbonylamino group (preferably having carbon number) 7 to 20, more preferably 7 to 16 carbon atoms, particularly preferably 7 to 12 carbon atoms, such as phenyloxycarbonylamino, and the like, and sulfonylamino groups (preferably 1 to 20 carbon atoms, more preferably Has 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms. And sulfamoyl group (preferably having 0 to 20 carbon atoms, more preferably 0 to 16 carbon atoms, and particularly preferably 0 to 12 carbon atoms, such as sulfamoyl and methylsulfamoyl). , Dimethylsulfamoyl, phenylsulfamoyl, etc.), a carbamoyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, such as carbamoyl). , Methylcarbamoyl, diethylcarbamoyl, phenylcarbamoyl, etc.), an alkylthio group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, such as methylthio, Ethylthio etc.), arylthio group (preferably Has 6 to 20 carbon atoms, more preferably 6 to 16 carbon atoms, particularly preferably 6 to 12 carbon atoms, such as phenylthio, and a sulfonyl group (preferably 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, such as mesyl, tosyl, etc.), sulfinyl group (preferably 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably Has 1 to 12 carbon atoms, such as methanesulfinyl, benzenesulfinyl, etc.), ureido group (preferably 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms). For example, ureido, methylureido, phenylureido, etc.), phosphoric acid amide group (preferably having 1 to 20 carbon atoms) More preferably, it is C1-C16, Most preferably, it is C1-C12, for example, diethyl phosphoric acid amide, phenylphosphoric acid amide etc. are mentioned. ), Hydroxy group, mercapto group, halogen atom (eg fluorine atom, chlorine atom, bromine atom, iodine atom), cyano group, sulfo group, carboxyl group, nitro group, hydroxamic acid group, sulfino group, hydrazino group, imino group, Heterocyclic group (preferably having 1 to 30 carbon atoms, more preferably 1 to 12 carbon atoms, and examples of the hetero atom include a nitrogen atom, an oxygen atom, a sulfur atom, specifically, for example, imidazolyl, pyridyl, quinolyl, furyl, piperidyl , Morpholino, benzoxazolyl, benzimidazolyl, benzthiazolyl, etc.), silyl group (preferably having 3 to 40 carbon atoms, more preferably 3 to 30 carbon atoms, and particularly preferably 3 to 24 carbon atoms). For example, trimethylsilyl, triphenylsilyl, etc.) . These substituents may be further substituted. Moreover, when there are two or more substituents, they may be the same or different. If possible, they may be linked together to form a ring.

As the general formula (102), a compound represented by the following general formula (102-A) is preferable.
Formula (102-A)

(In the formula, R ¹ , R ² , R ³ , R ⁴ , R ⁵ , R ⁶ , R ⁷ , R ⁸ , and R ⁹ each independently represents a hydrogen atom or a substituent.)

R ¹ , R ² , R ³ , R ⁴ , R ⁵ , R ⁶ , R ⁷ , R ⁸ , and R ⁹ each independently represent a hydrogen atom or a substituent, and the above-mentioned substituent T is applied as the substituent. it can. These substituents may be further substituted with another substituent, and the substituents may be condensed to form a ring structure.

R ¹ , R ³ , R ⁴ , R ⁵ , R ⁶ , R ⁸ and R ⁹ are preferably a hydrogen atom, alkyl group, alkenyl group, alkynyl group, aryl group, substituted or unsubstituted amino group, alkoxy group, aryl An oxy group, a hydroxy group and a halogen atom, more preferably a hydrogen atom, an alkyl group, an aryl group, an alkyloxy group, an aryloxy group and a halogen atom, still more preferably a hydrogen atom and a carbon 1-12 alkyl group. Particularly preferred are a hydrogen atom and a methyl group, and most preferred is a hydrogen atom.

R ² is preferably a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a substituted or unsubstituted amino group, an alkoxy group, an aryloxy group, a hydroxy group, a halogen atom, more preferably a hydrogen atom or one carbon atom. An alkyl group having -20 carbon atoms, an amino group having 0-20 carbon atoms, an alkoxy group having 1-12 carbon atoms, an aryloxy group having 6-12 carbon atoms, and a hydroxy group, and more preferably an alkoxy group having 1-20 carbon atoms. And particularly preferably an alkoxy group having 1 to 12 carbon atoms.

R ⁷ is preferably a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a substituted or unsubstituted amino group, an alkoxy group, an aryloxy group, a hydroxy group, a halogen atom, more preferably a hydrogen atom or one carbon atom. An alkyl group having -20 carbon atoms, an amino group having 0-20 carbon atoms, an alkoxy group having 1-12 carbon atoms, an aryloxy group having 6-12 carbon atoms, and a hydroxy group, more preferably a hydrogen atom, having 1-20 carbon atoms. An alkyl group (preferably having 1 to 12 carbon atoms, more preferably 1 to 8 carbon atoms, still more preferably a methyl group), particularly preferably a methyl group or a hydrogen atom.

More preferable as the general formula (102) is a compound represented by the following general formula (102-B).
General formula (102-B)

(Wherein R ¹⁰ represents a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkenyl group, a substituted or unsubstituted alkynyl group, or a substituted or unsubstituted aryl group.)

R ¹⁰ represents a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkenyl group, a substituted or unsubstituted alkynyl group, or a substituted or unsubstituted aryl group. Applicable.
R ¹⁰ is preferably a substituted or unsubstituted alkyl group, more preferably a substituted or unsubstituted alkyl group having 5 to 20 carbon atoms, and still more preferably a substituted or unsubstituted alkyl group having 5 to 12 carbon atoms. (Including n-hexyl group, 2-ethylhexyl group, n-octyl group, n-decyl group, n-dodecyl group, benzyl group, etc.), particularly preferably a substitution of 6 to 12 carbon atoms or An unsubstituted alkyl group (2-ethylhexyl group, n-octyl group, n-decyl group, n-dodecyl group, benzyl group).

The compound represented by the general formula (102) can be synthesized by a known method described in JP-A-11-12219.
Specific examples of the compound represented by the general formula (102) are given below, but the present invention is not limited to the following specific examples.

As the compound containing a cyano group, which is one of the wavelength dispersion adjusting agents used in the present invention, those represented by the general formula (103) are preferably used.
General formula (103)

(In the formula, Q ¹ and Q ² each independently represents an aromatic ring. X ¹ and X ² represent a hydrogen atom or a substituent, and at least one of them represents a cyano group.)
The aromatic ring represented by Q ¹ and Q ² may be an aromatic hydrocarbon ring or an aromatic heterocycle. These may be monocyclic or may form a condensed ring with another ring.

  The aromatic hydrocarbon ring is preferably (preferably a monocyclic or bicyclic aromatic hydrocarbon ring having 6 to 30 carbon atoms (for example, benzene ring, naphthalene ring etc.), more preferably 6 carbon atoms. An aromatic hydrocarbon ring having 20 to 20 carbon atoms, more preferably an aromatic hydrocarbon ring having 6 to 12 carbon atoms.), More preferably a benzene ring.

  The aromatic heterocycle is preferably an aromatic heterocycle containing a nitrogen atom or a sulfur atom. Specific examples of the heterocyclic ring include, for example, thiophene, imidazole, pyrazole, pyridine, pyrazine, pyridazine, triazole, triazine, indole, indazole, purine, thiazoline, thiazole, thiadiazole, oxazoline, oxazole, oxadiazole, quinoline, isoquinoline, Examples include phthalazine, naphthyridine, quinoxaline, quinazoline, cinnoline, pteridine, acridine, phenanthroline, phenazine, tetrazole, benzimidazole, benzoxazole, benzthiazole, benzotriazole, and tetrazaindene. Preferred examples of the aromatic heterocycle include pyridine, triazine, and quinoline.

The aromatic ring represented by Q ¹ and Q ² is preferably an aromatic hydrocarbon ring, and more preferably a benzene ring.
Q ¹ and Q ² may further have a substituent, and a substituent T described later is preferable. Examples of the substituent T include an alkyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 12 carbon atoms, and particularly preferably 1 to 8 carbon atoms such as methyl, ethyl, iso-propyl, tert-butyl, and n-octyl, n-decyl, n-hexadecyl, cyclopropyl, cyclopentyl, cyclohexyl, etc.), an alkenyl group (preferably having 2 to 20 carbon atoms, more preferably 2 to 12 carbon atoms, and particularly preferably carbon number). 2 to 8, for example, vinyl, allyl, 2-butenyl, 3-pentenyl, etc.), an alkynyl group (preferably having 2 to 20 carbon atoms, more preferably 2 to 12 carbon atoms, and particularly preferably carbon number). 2-8, for example, propargyl, 3-pentynyl, etc.), aryl groups (preferably having 6-30 carbon atoms) More preferably, it has 6 to 20 carbon atoms, particularly preferably 6 to 12 carbon atoms, and examples thereof include phenyl, p-methylphenyl, naphthyl and the like, and a substituted or unsubstituted amino group (preferably having 0 to 0 carbon atoms). 20, more preferably 0 to 10 carbon atoms, particularly preferably 0 to 6 carbon atoms, such as amino, methylamino, dimethylamino, diethylamino, dibenzylamino, etc.), an alkoxy group (preferably having a carbon number) 1 to 20, more preferably 1 to 12 carbon atoms, particularly preferably 1 to 8 carbon atoms, such as methoxy, ethoxy, butoxy, etc.), an aryloxy group (preferably 6 to 20 carbon atoms, more Preferably it has 6 to 16 carbon atoms, particularly preferably 6 to 12 carbon atoms, such as phenyloxy, 2-naphthyloxy and the like. An acyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, and examples thereof include acetyl, benzoyl, formyl, and pivaloyl). An alkoxycarbonyl group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 12 carbon atoms, such as methoxycarbonyl, ethoxycarbonyl, etc.), an aryloxycarbonyl group ( Preferably it has 7 to 20 carbon atoms, more preferably 7 to 16 carbon atoms, particularly preferably 7 to 10 carbon atoms, and examples thereof include phenyloxycarbonyl, etc.), an acyloxy group (preferably 2 to 20 carbon atoms, More preferably, it has 2 to 16 carbon atoms, particularly preferably 2 to 10 carbon atoms. Nzoyloxy and the like. ), An acylamino group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 10 carbon atoms, and examples thereof include acetylamino and benzoylamino), alkoxycarbonylamino group (Preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 12 carbon atoms, such as methoxycarbonylamino), aryloxycarbonylamino group (preferably having carbon number) 7 to 20, more preferably 7 to 16 carbon atoms, particularly preferably 7 to 12 carbon atoms, such as phenyloxycarbonylamino, and the like, and sulfonylamino groups (preferably 1 to 20 carbon atoms, more preferably Has 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms. And sulfamoyl group (preferably having 0 to 20 carbon atoms, more preferably 0 to 16 carbon atoms, particularly preferably 0 to 12 carbon atoms, such as sulfamoyl and methylsulfamoyl). , Dimethylsulfamoyl, phenylsulfamoyl, etc.), a carbamoyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, such as carbamoyl). , Methylcarbamoyl, diethylcarbamoyl, phenylcarbamoyl, etc.), an alkylthio group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, such as methylthio, Ethylthio etc.), arylthio group (preferably Has 6 to 20 carbon atoms, more preferably 6 to 16 carbon atoms, particularly preferably 6 to 12 carbon atoms, such as phenylthio, and a sulfonyl group (preferably 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, such as mesyl, tosyl, etc.), sulfinyl group (preferably 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably Has 1 to 12 carbon atoms, such as methanesulfinyl, benzenesulfinyl, etc.), ureido group (preferably 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms). For example, ureido, methylureido, phenylureido, etc.), phosphoric acid amide group (preferably having 1 to 20 carbon atoms) More preferably, it is C1-C16, Most preferably, it is C1-C12, for example, diethyl phosphoric acid amide, phenylphosphoric acid amide etc. are mentioned. ), Hydroxy group, mercapto group, halogen atom (eg fluorine atom, chlorine atom, bromine atom, iodine atom), cyano group, sulfo group, carboxyl group, nitro group, hydroxamic acid group, sulfino group, hydrazino group, imino group, Heterocyclic group (preferably having 1 to 30 carbon atoms, more preferably 1 to 12 carbon atoms, and examples of the hetero atom include a nitrogen atom, an oxygen atom, a sulfur atom, specifically, for example, imidazolyl, pyridyl, quinolyl, furyl, piperidyl , Morpholino, benzoxazolyl, benzimidazolyl, benzthiazolyl, etc.), silyl group (preferably having 3 to 40 carbon atoms, more preferably 3 to 30 carbon atoms, and particularly preferably 3 to 24 carbon atoms). For example, trimethylsilyl, triphenylsilyl, etc.) . These substituents may be further substituted. Moreover, when there are two or more substituents, they may be the same or different. If possible, they may be linked together to form a ring.

X ¹ and X ² each represent a hydrogen atom or a substituent, and at least one of them represents a cyano group. The substituent T described above can be applied to the substituents represented by X ¹ and X ² . The substituents represented by X ¹ and X ² may be further substituted with other substituents, and X ¹ and X ² may be condensed to form a ring structure.

X ¹ and X ² are preferably a hydrogen atom, an alkyl group, an aryl group, a cyano group, a nitro group, a carbonyl group, a sulfonyl group, or an aromatic heterocycle, and more preferably a cyano group, a carbonyl group, a sulfonyl group, An aromatic heterocycle, more preferably a cyano group or a carbonyl group, and particularly preferably a cyano group or an alkoxycarbonyl group (—C (═O) OR (R is an alkyl group having 1 to 20 carbon atoms, 6 carbon atoms). ˜12 aryl groups and combinations thereof.

Preferred as the general formula (103) is a compound represented by the following general formula (103-A).
General formula (103-A)

(Wherein R ¹ , R ² , R ³ , R ⁴ , R ⁵ , R ⁶ , R ⁷ , R ⁸ , R ⁹ and R ¹⁰ each independently represents a hydrogen atom or a substituent. X ¹ and X ² Are the same as those in formula (103), and the preferred range is also the same.)

R ¹ , R ² , R ³ , R ⁴ , R ⁵ , R ⁶ , R ⁷ , R ⁸ , R ⁹ and R ¹⁰ each independently represent a hydrogen atom or a substituent, and examples of the substituent include the substituents described above. T is applicable. These substituents may be further substituted with another substituent, and the substituents may be condensed to form a ring structure.

R ¹ , R ² , R ⁴ , R ⁵ , R ⁶ , R ⁷ , R ⁹ , and R ¹⁰ are preferably a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a substituted or unsubstituted amino group, An alkoxy group, an aryloxy group, a hydroxy group, and a halogen atom, more preferably a hydrogen atom, an alkyl group, an aryl group, an alkyloxy group, an aryloxy group, and a halogen atom, still more preferably a hydrogen atom and carbon 1-12. An alkyl group, particularly preferably a hydrogen atom or a methyl group, and most preferably a hydrogen atom.

R ³ and R ⁸ are preferably hydrogen atoms, alkyl groups, alkenyl groups, alkynyl groups, aryl groups, substituted or unsubstituted amino groups, alkoxy groups, aryloxy groups, hydroxy groups, halogen atoms, more preferably hydrogen atoms. , An alkyl group having 1 to 20 carbon atoms, an amino group having 0 to 20 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, an aryloxy group having 6 to 12 carbon atoms, and a hydroxy group, more preferably a hydrogen atom and a carbon number. An alkyl group having 1 to 12 carbon atoms and an alkoxy group having 1 to 12 carbon atoms, particularly preferably a hydrogen atom.

More preferable as the general formula (103) is a compound represented by the following general formula (103-B).
General formula (103-B)

(Wherein R ³ and R ⁸ have the same meanings as those in formula (103-A), and preferred ranges are also the same. X ³ represents a hydrogen atom or a substituent.)

X ³ represents a hydrogen atom or a substituent. As the substituent, the above-described substituent T can be applied, and if possible, the substituent may be further substituted with another substituent. X ³ is preferably a hydrogen atom, an alkyl group, an aryl group, a cyano group, a nitro group, a carbonyl group, a sulfonyl group or an aromatic heterocyclic ring, more preferably a cyano group, a carbonyl group, a sulfonyl group or an aromatic heterocyclic ring. More preferably a cyano group or a carbonyl group, and particularly preferably a cyano group or an alkoxycarbonyl group (—C (═O) OR (R is an alkyl group having 1 to 20 carbon atoms, aryl having 6 to 12 carbon atoms). Group and a combination thereof).

As the general formula (103), a compound represented by the general formula (103-C) is more preferable.
General formula (103-C)

(Wherein R ³ and R ⁸ have the same meanings as those in formula (103-A), and the preferred range is also the same. R ²¹ represents an alkyl group having 1 to 20 carbon atoms.)

R ²¹ is preferably an alkyl group having 2 to 12 carbon atoms, more preferably an alkyl group having 4 to 12 carbon atoms, and still more preferably 6 carbon atoms when both R ³ and R ⁸ are hydrogen. To 12 alkyl groups, particularly preferably n-octyl group, tert-octyl group, 2-ethylhexyl group, n-decyl group, n-dodecyl group, most preferably 2-ethylhexyl. It is a group.

When R ³ and R ⁸ are preferably other than hydrogen as R ²¹ , the compound represented by the general formula (103-C) has a molecular weight of 300 or more and an alkyl group having 20 or less carbon atoms. preferable.

  The compound represented by the general formula (103) can be synthesized by the method described in Journal of American Chemical Society 63, 3452 (1941).

  Specific examples of the compound represented by the general formula (103) are given below, but the present invention is not limited to the following specific examples.

[Matting agent fine particles]
It is preferable to add fine particles as a matting agent to the cellulose acylate film of the present invention. The fine particles used in the present invention include silicon dioxide, titanium dioxide, aluminum oxide, zirconium oxide, calcium carbonate, calcium carbonate, talc, clay, calcined kaolin, calcined calcium silicate, hydrated calcium silicate, aluminum silicate, silica Mention may be made of magnesium and calcium phosphates. Fine particles containing silicon are preferable in terms of low turbidity, and silicon dioxide is particularly preferable. The fine particles of silicon dioxide preferably have a primary average particle diameter of 20 nm or less and an apparent specific gravity of 70 g / liter or more. Those having an average primary particle size as small as 5 to 16 nm are more preferred because they can reduce the haze of the film. The apparent specific gravity is preferably 90 to 200 g / liter or more, and more preferably 100 to 200 g / liter or more. A larger apparent specific gravity is preferable because a high-concentration dispersion can be produced, and haze and aggregates are improved.

  These fine particles usually form secondary particles having an average particle diameter of 0.1 to 3.0 μm, and these fine particles are present as aggregates of primary particles in the film, and 0.1 to 0.1 μm on the film surface. An unevenness of 3.0 μm is formed. The secondary average particle size is preferably from 0.2 μm to 1.5 μm, more preferably from 0.4 μm to 1.2 μm, and most preferably from 0.6 μm to 1.1 μm. The primary and secondary particle sizes were determined by observing the particles in the film with a scanning electron microscope and determining the diameter of a circle circumscribing the particles as the particle size. In addition, 200 particles were observed at different locations, and the average value was taken as the average particle size.

  As fine particles of silicon dioxide, for example, commercially available products such as Aerosil R972, R972V, R974, R812, 200, 200V, 300, R202, OX50, TT600 (above Nippon Aerosil Co., Ltd.) can be used. Zirconium oxide fine particles are commercially available, for example, under the trade names Aerosil R976 and R811 (manufactured by Nippon Aerosil Co., Ltd.) and can be used.

  Among these, Aerosil 200V and Aerosil R972V are fine particles of silicon dioxide having a primary average particle diameter of 20 nm or less and an apparent specific gravity of 70 g / liter or more, and the coefficient of friction is maintained while keeping the turbidity of the optical film low. It is particularly preferable because it has a great effect of reducing the effect.

In order to obtain a cellulose acylate film having particles having a small secondary average particle size in the present invention, several methods are conceivable when preparing a fine particle dispersion. For example, a fine particle dispersion prepared by stirring and mixing a solvent and fine particles is prepared in advance, and the fine particle dispersion is added to a separately prepared small amount of cellulose acylate solution and dissolved by stirring. Further, a main cellulose acylate solution (dope solution) and There is a way to mix. This method is a preferable preparation method in that the dispersibility of the silicon dioxide fine particles is good and the silicon dioxide fine particles are more difficult to reaggregate. In addition, after adding a small amount of cellulose ester to the solvent and dissolving with stirring, add the fine particles to this and disperse with a disperser to make this fine particle additive solution, and mix this fine particle additive solution with the dope solution using an inline mixer There is also a way to do it. The present invention is not limited to these methods, but the concentration of silicon dioxide when the silicon dioxide fine particles are mixed and dispersed with a solvent or the like is preferably 5 to 30% by mass, more preferably 10 to 25% by mass, and 15 to 20%. Mass% is most preferred. A higher dispersion concentration is preferable because the liquid turbidity with respect to the added amount is lowered, and haze and aggregates are improved. The addition amount of the matting agent fine particles in the final cellulose acylate dope solution is preferably 0.01 to 1.0 g, more preferably 0.03 to 0.3 g, more preferably 0.08 to 0.16 g per m ^3. Is most preferred.

  The solvent used is preferably lower alcohols such as methyl alcohol, ethyl alcohol, propyl alcohol, isopropyl alcohol, butyl alcohol and the like. Although it does not specifically limit as solvents other than a lower alcohol, It is preferable to use the solvent used at the time of film forming of a cellulose ester.

[Plasticizer, degradation inhibitor, release agent]
In addition to the compound that optically reduces anisotropy and the wavelength dispersion adjusting agent, the cellulose acylate film of the present invention includes various additives (for example, plasticizers, UV protection) as described above. Agents, deterioration inhibitors, release agents, infrared absorbers, etc.), which may be solid or oily. That is, the melting point and boiling point are not particularly limited. For example, mixing of ultraviolet absorbing material at 20 ° C. or lower and 20 ° C. or higher, and similarly, mixing of a plasticizer is described in, for example, JP-A-2001-151901. Furthermore, as an infrared absorber, it describes in Unexamined-Japanese-Patent No. 2001-194522, for example. In addition, the timing of addition may be any time in the dope manufacturing process, but it is preferable to add an additive at the end of the dope manufacturing process. Furthermore, the amount of each additive added is not particularly limited as long as the function is exhibited. Moreover, when a cellulose acylate film is formed from a multilayer, the kind and addition amount of the additive of each layer may differ. For example, it is described in Japanese Patent Application Laid-Open No. 2001-151902, but these are conventionally known techniques. For these details, materials described in detail on pages 16 to 22 in the Japan Institute of Invention Disclosure Technical Report (Public Technical Number 2001-1745, published on March 15, 2001, Japan Institute of Invention) are preferably used.

[Rate of compound addition]
In the cellulose acylate film of the present invention, the total amount of compounds having a molecular weight of 3000 or less is preferably 5 to 45% based on the mass of the cellulose acylate. More preferably, it is 10 to 40%, and even more preferably 15 to 30%. As mentioned above, these compounds include compounds that reduce optical anisotropy, wavelength dispersion modifiers, ultraviolet inhibitors, plasticizers, deterioration inhibitors, fine particles, release agents, infrared absorbers, etc., and molecular weight For example, 3000 or less is preferable, 2000 or less is more preferable, and 1000 or less is more preferable. When the total amount of these compounds is less than 5% by mass, the properties of cellulose acylate alone are likely to be produced, and there are problems such as that the optical performance and physical strength are likely to vary with changes in temperature and humidity. . If the total amount of these compounds exceeds 45% by mass, the compound will exceed the limit of compatibility in the cellulose acylate film, causing problems such as precipitation on the film surface and clouding of the film (crying out of the film). It becomes easy.

[Organic solvent for cellulose acylate solution]
In the present invention, it is preferable to produce a cellulose acylate film by a solvent cast method, and the film is produced using a solution (dope) in which cellulose acylate is dissolved in an organic solvent. The organic solvent preferably used as the main solvent of the present invention is preferably a solvent selected from esters, ketones, ethers having 3 to 12 carbon atoms, and halogenated hydrocarbons having 1 to 7 carbon atoms. Esters, ketones and ethers may have a cyclic structure. A compound having two or more functional groups of esters, ketones and ethers (that is, —O—, —CO— and —COO—) can also be used as a main solvent. It may have a functional group of In the case of the main solvent having two or more kinds of functional groups, the number of carbon atoms may be within the specified range of the compound having any functional group.

  As described above, chlorine-based halogenated hydrocarbons may be used as the main solvent for the cellulose acylate film of the present invention, and as described in JIII Journal of Technical Disclosure 2001-1745 (pages 12-16), A non-chlorinated solvent may be used as the main solvent, and is not particularly limited to the cellulose acylate film of the present invention.

  In addition, the solvent for the cellulose acylate solution and film of the present invention is disclosed in the following published patent gazette including its dissolution method, and is a preferred embodiment. They are, for example, JP 2000-95876, JP 12-95877, JP 10-324774, JP 8-152514, JP 10-330538, JP 9-95538, JP 9-95557, JP 10-10. -235664, JP-A-12-63534, JP-A-11-21379, JP-A-10-182853, JP-A-10-278056, JP-A-10-279702, JP-A-10-323853, JP-A-10-237186, JP-A-11-60807. JP-A-11-152342, JP-A-11-292988, JP-A-11-60752, JP-A-11-60752, and the like. According to these publications, not only the preferred solvent for the cellulose acylate of the present invention but also the physical properties of the solution and the coexisting substances to be coexisted are described, which is also a preferred embodiment in the present invention.

[Manufacturing process of cellulose acylate film]
[Dissolution process]
The method for dissolving the cellulose acylate solution (dope) of the present invention is not particularly limited, and it may be performed at room temperature or further by a cooling dissolution method or a high temperature dissolution method, or a combination thereof. Regarding the preparation of the cellulose acylate solution in the present invention, and further the steps of solution concentration and filtration associated with the dissolution step, the Technical Report of the Japan Society of Invention (Publication No. 2001-1745, published on March 15, 2001, Japan Society of Invention) The manufacturing process described in detail on pages 22 to 25 is preferably used.

(Transparency of dope solution)
The dope transparency of the cellulose acylate solution of the present invention is preferably 85% or more. More preferably, it is 88% or more, and more preferably 90% or more. In the present invention, it was confirmed that various additives were sufficiently dissolved in the cellulose acylate dope solution. As a specific method for calculating the dope transparency, the dope solution was poured into a 1 cm square glass cell, and the absorbance at 550 nm was measured with a spectrophotometer (UV-3150, Shimadzu Corporation). Only the solvent was measured in advance as a blank, and the transparency of the cellulose acylate solution was calculated from the ratio with the absorbance of the blank.

[Casting, drying, winding process]
Next, a method for producing a film using the cellulose acylate solution of the present invention will be described. As a method and equipment for producing the cellulose acylate film of the present invention, a solution casting film forming method and a solution casting film forming apparatus used for the conventional cellulose triacetate film production are used. The dope (cellulose acylate solution) prepared from the dissolving machine (kettle) is temporarily stored in a storage kettle, and the foam contained in the dope is defoamed for final preparation. The dope is sent from the dope discharge port to the pressure die through a pressure metering gear pump capable of delivering a constant amount of liquid with high accuracy, for example, by the number of rotations. The dry-dried dope film (also referred to as web) is peeled off from the metal support at a peeling point that is uniformly cast on the metal support and substantially rounds the metal support. The both ends of the obtained web are sandwiched between clips, transported by a tenter while holding the width and dried, and then the obtained film is mechanically transported by a roll group of a drying device, dried, and then rolled by a winder Wind up to a predetermined length. The combination of the tenter and the roll group dryer varies depending on the purpose. In the solution casting film forming method used for the functional protective film as an optical member for an electronic display, which is the main use of the cellulose acylate film of the present invention, in addition to the solution casting film forming apparatus, the undercoat layer In many cases, a coating apparatus is added for surface processing of a film such as an antistatic layer, an antihalation layer, or a protective layer. These are described in detail on pages 25-30 in the Japan Society for Invention and Innovation Technical Report (Public Technical Number 2001-1745, issued on March 15, 2001, Japan Society for Invention). Including), metal support, drying, peeling and the like, and can be preferably used in the present invention.
Moreover, 10-120 micrometers is preferable, as for the thickness of a cellulose acylate film, 20-100 micrometers is more preferable, and 30-90 micrometers is more preferable.

[Change in optical performance of film after high humidity treatment]
[Property evaluation of cellulose acylate film]
Regarding the change in optical performance due to the environmental change of the cellulose acylate film of the present invention, it is desirable that the amount of change in Re (590) and Rth (590) of a film treated at 60 ° C. and 90% RH for 240 hours is 15 nm or less. . More preferably, it is 12 nm or less, and more preferably 10 nm or less.

[Change in optical performance of film after high temperature treatment]
Further, it is preferable that the amount of change in Re (590) and Rth (590) of the film treated at 80 ° C. for 240 hours is 15 nm or less. More preferably, it is 12 nm or less, and more preferably 10 nm or less.

[Compound volatilization after film heat treatment]
A compound that lowers Rth and a compound that lowers ΔRth, which can be preferably used in the cellulose acylate film of the present invention, has a volatilization amount of a compound from a film treated at 80 ° C. for 240 hours of 30% or less. I want to see that. More preferably, it is 25% or less, and more preferably 20% or less.
The amount of volatilization from the film was determined by dissolving the film treated at 80 ° C. for 240 hours and the untreated film in a solvent, detecting the compound by high performance liquid chromatography, and determining the peak area of the compound in the film The amount was calculated by the following formula.
Volatilization amount (%) = {(remaining compound amount in untreated product) − (remaining compound amount in treated product)} / (remaining compound amount in untreated product) × 100

[Glass Transition Temperature Tg of Film]
The glass transition temperature Tg of the cellulose acylate film of the present invention is 80 to 165 ° C. From the viewpoint of heat resistance, Tg is more preferably 100 to 160 ° C, and particularly preferably 110 to 150 ° C. The glass transition temperature Tg is measured with a differential scanning calorimeter (DSC2910, T.A. Instrument) using a 10 mg cellulose acylate film sample of the present invention at a temperature rising / lowering rate of 5 ° C./min. And the glass transition temperature Tg was calculated.

[Haze of film]
The haze of the cellulose acylate film of the present invention is preferably 0.01 to 2.0%. More preferably, it is 0.05 to 1.5%, and more preferably 0.1 to 1.0%. As an optical film, the transparency of the film is important. The haze was measured by measuring a cellulose acylate film sample 40 mm × 80 mm of the present invention at 25 ° C. and 60% RH with a haze meter (HGM-2DP, Suga Test Instruments) according to JIS K-6714.

[Humidity dependency of Rth of film]
It is preferable that both the in-plane retardation Re and the thickness direction retardation Rth of the cellulose acylate film of the present invention are small in change due to humidity. Specifically, the difference ΔRth (= Rth10% RH−Rth80% RH) between the Rth value at 25 ° C. and 10% RH and the Rth value at 25 ° C. and 80% RH is preferably 0 to 50 nm. More preferably, it is 0-40 nm, More preferably, it is 0-35 nm.

[Equilibrium moisture content of film]
The equilibrium moisture content of the cellulose acylate film of the present invention is 25 ° C. at 80 ° C. regardless of the film thickness so as not to impair the adhesion with a water-soluble polymer such as polyvinyl alcohol when used as a protective film of a polarizing plate. The equilibrium moisture content at% RH is preferably 0 to 4%. It is more preferably 0.1 to 3.5%, and particularly preferably 1 to 3%. An equilibrium moisture content of 4% or more is not preferable because the dependency of retardation due to humidity change becomes too large.
The moisture content was measured by measuring the cellulose acylate film sample 7 mm × 35 mm of the present invention by the Karl Fischer method using a moisture measuring device and a sample drying apparatus (CA-03, VA-05, both Mitsubishi Chemical Corporation). . The moisture content (g) was calculated by dividing by the sample mass (g).

[Water permeability of film]
The moisture permeability of the cellulose acylate film of the present invention is measured under the conditions of a temperature of 60 ° C. and a humidity of 95% RH based on JIS standard JISZ0208, and converted to a film thickness of 80 μm at 400 to 2000 g / m ² · 24 h. I want to be there. More preferably 500~1800g / m ² · 24h, and particularly preferably 600~1600g / m ² · 24h. If it exceeds 2000 g / m ² · 24 h, the tendency that the absolute value of the humidity dependency of Re and Rth of the film exceeds 0.5 nm /% RH becomes strong. Also, when an optical compensation film is formed by laminating a liquid crystalline compound layer on the cellulose acylate film of the present invention, the absolute value of the humidity dependence of the Re value and Rth value tends to exceed 0.5 nm /% RH. It becomes unpreferable. When this optical compensation sheet or polarizing plate is incorporated in a liquid crystal display device, it causes a change in color and a decrease in viewing angle. In addition, when the moisture permeability of the cellulose acylate film is less than 400 g / m ² · 24 h, when the polarizing plate is prepared by being attached to both surfaces of the polarizing film, the cellulose acylate film prevents the drying of the adhesive, and adhesion Cause a defect.
If the film thickness of the cellulose acylate film is thick, the moisture permeability becomes small, and if the film thickness is thin, the moisture permeability becomes large. Therefore, it is necessary to convert the sample of any film thickness to a standard of 80 μm. The conversion of the film thickness was obtained as (water permeability in terms of 80 μm = measured moisture permeability × measured film thickness μm / 80 μm).
The measurement method of moisture permeability is “Polymer Physical Properties II” (Polymer Experiment Course 4, Kyoritsu Shuppan), pages 285-294: Measurement of vapor permeation amount (mass method, thermometer method, vapor pressure method, adsorption amount method) The cellulose acylate film sample 70 mmφ of the present invention was conditioned at 25 ° C., 90% RH, 60 ° C., and 95% RH for 24 hours, respectively, and a moisture permeation test apparatus (KK-709007) was applied. , Toyo Seiki Co., Ltd.) calculated the amount of water per unit area (g / m ² ) according to JIS Z-0208, and determined moisture permeability = mass after humidity adjustment−mass before humidity adjustment.

[Dimensional change of film]
The dimensional stability of the cellulose acylate film of the present invention is as follows: dimensional change rate after standing for 24 hours under the conditions of 60 ° C. and 90% RH (high humidity) and the condition of 90 ° C. and 5% RH. It is preferable that the dimensional change rate after standing for 24 hours (high temperature) is 0.5% or less. More preferably, it is 0.3% or less, and even more preferably, it is 0.15% or less.
As a specific measurement method, two cellulose acylate film samples 30 mm × 120 mm were prepared, conditioned at 25 ° C. and 60% RH for 24 hours, and automatically pin gauge (Shinto Kagaku Co., Ltd.) at both ends. Holes of 6 mmφ were opened at intervals of 100 mm to obtain the original punch interval (L0). Punch interval size (L1) after one sample was treated at 60 ° C. and 90% RH for 24 hours, punch after one sample was treated at 90 ° C. and 5% RH for 24 hours The spacing dimension (L2) was measured. Measurement was made to a minimum scale of 1/1000 mm at all intervals. Dimensional change rate of 60 ° C. and 90% RH (high humidity) = {| L0−L1 | / L0} × 100, Dimensional change rate of 90 ° C. and 5% RH (high temperature) = {| L0−L2 | / The dimensional change rate was determined as L0} × 100.

[Elastic modulus of film]
(Elastic modulus)
The elastic modulus of the cellulose acylate film of the present invention is preferably 200 to 500 kgf / mm ² (1.96 to 4.90 GPa). More preferably, it is 240-470 kgf / mm < ² > (2.35-4.61 GPa), More preferably, it is 270-440 kgf / mm < ² > (2.65-4.31 GPa). As a specific measurement method, Toyo Baldwin Universal Tensile Tester STM T50BP was used to measure the stress at 0.5% elongation in a 23 ° C, 70% atmosphere at a pulling rate of 10% / min to obtain the elastic modulus. It was.

[Photoelastic coefficient of film]
(Photoelastic coefficient)
The photoelastic coefficient of the cellulose acylate film of the present invention is preferably 50 × 10 ⁻¹³ cm ² / dyne (5 × 10 ⁻¹³ N / m ² ) or less. More preferably, it is 30 × 10 ⁻¹³ cm ² / dyne (3 × 10 ⁻¹³ N / m ² ) or less, and 20 × 10 ⁻¹³ cm ² / dyne (2 × 10 ⁻¹³ N / m ² ) or less. More preferably it is. As a specific measuring method, a tensile stress is applied to the major axis direction of a 12 mm × 120 mm cellulose acylate film sample, and the retardation at that time is measured with an ellipsometer (M150, JASCO Corporation). The photoelastic coefficient was calculated from the amount of change in retardation with respect to.

[Front retardation change before and after stretching, detection of slow axis]
A sample, 100 mm in the longitudinal direction × 100 mm in the width direction, is cut out from the strip-shaped film, and stretched in parallel with the longitudinal direction (MD direction) or parallel with the width direction (TD direction) using a fixed uniaxial stretching machine at a temperature of 140 ° C. went. The front retardation Re of each sample before and after stretching was measured using an automatic birefringence meter KOBRA21ADH. The detection of the slow axis was determined from the orientation angle obtained during the retardation measurement. The cellulose acylate film disposed in the immediate vicinity of the polarizing film preferably has a small change in Re by stretching. Specifically, the front retardation (nm) of the film obtained by stretching Re (n) by n (%), Re ( 0) is the front retardation (nm) of the unstretched film, it is preferable that | Re (n) −Re (0) | /n≦1.0, and | Re (n) −Re (0) | /n≦0.3 or less is more preferable.

[Direction with slow axis]
When the cellulose acylate film of the present invention is used as a protective film for a polarizing film, since the polarizing film has an absorption axis in the machine transport direction (MD direction), the slow axis of the cellulose acylate film is near the MD direction or the TD direction. It is desirable to be in. Light leakage and color change can be reduced by making the slow axis parallel or orthogonal to the polarizing film. “Near” means that the slow axis and the MD or TD direction are in the range of 0 to 10 °, preferably 0 to 5 °.

[Cellulose acylate film with positive intrinsic birefringence]
When the cellulose acylate film of the present invention is stretched in the direction having a slow axis in the film plane, the front retardation Re increases, and when stretched in the direction perpendicular to the direction having the slow axis, the front retardation Re decreases. Become. This indicates that the intrinsic birefringence is positive, and it is effective to stretch the film in the direction perpendicular to the slow axis in order to cancel the Re developed in the film. As this method, for example, when the film has a slow axis in the MD direction, it is conceivable to reduce the front Re by using tenter stretching in a direction perpendicular to the MD (TD direction). As an opposite example, if the TD direction has a slow axis, the front Re can be reduced by increasing the tension of the transport roll parallel to the MD direction and stretching.

[Cellulose acylate film with negative intrinsic birefringence]
When the cellulose acylate film of the present invention is stretched in a direction having a slow axis, the front retardation Re may be reduced, and when stretched in a direction perpendicular to the direction having a slow axis, the front retardation Re may be increased. This indicates that the intrinsic birefringence is negative, and it is effective to stretch the film in the same direction as the slow axis in order to cancel the Re developed in the film. As this method, for example, when the film has a slow axis in the MD direction, it is conceivable to reduce the front surface Re by increasing the tension of the conveying roll in the MD direction and stretching. As an opposite example, when the slow axis is in the TD direction, it is conceivable to reduce the front retardation Re by using tenter stretching in the TD direction.

[Method for Evaluating Cellulose Acylate Film of the Present Invention]
In evaluating the cellulose acylate film of the present invention, measurement was carried out by the following method.

  Re (λ) is measured in KOBRA 21ADH (manufactured by Oji Scientific Instruments) by making light having a wavelength of λ nm incident in the normal direction of the film. Rth (λ) is the light of wavelength λnm from the direction inclined by + 40 ° with respect to the normal direction of the film, with Re (λ) and the in-plane slow axis (determined by KOBRA 21ADH) as the tilt axis (rotation axis) And a retardation value measured by making light of wavelength λ nm incident from a direction inclined by −40 ° with respect to the film normal direction with the in-plane slow axis as the tilt axis (rotation axis). KOBRA 21ADH calculates based on the retardation value measured in three directions, the assumed value of the average refractive index, and the input film thickness value. Here, as the assumed value of the average refractive index, values in the polymer handbook (JOHN WILEY & SONS, INC) and catalogs of various optical films can be used. Those whose average refractive index is not known can be measured with an Abbe refractometer. The average refractive index values of main optical films are exemplified below: cellulose acylate (1.48), cycloolefin polymer (1.52), polycarbonate (1.59), polymethyl methacrylate (1.49), Polystyrene (1.59). KOBRA 21ADH calculates nx, ny, and nz by inputting these assumed values of average refractive index and film thickness.

(Transmittance)
The transmittance of visible light (615 nm) was measured on a 20 mm × 70 mm sample at 25 ° C. and 60% RH with a transparency measuring instrument (AKA phototube colorimeter, KOTAKI Corporation).

[Film surface properties]
The surface of the cellulose acylate film of the present invention has an arithmetic average roughness (Ra) of surface irregularities of the film based on JIS B0601-1994 of 0.1 μm or less and a maximum height (Ry) of 0.5 μm or less. preferable. Preferably, the arithmetic average roughness (Ra) is 0.05 μm or less, and the maximum height (Ry) is 0.2 μm or less. The concave and convex shapes on the film surface can be evaluated by an atomic force microscope (AFM).

[In-plane variation of retardation of cellulose acylate film]
The cellulose acylate film of the present invention preferably satisfies the following formula.
| Re _(MAX) −Re _(MIN) | ≦ 3 and | Rth _(MAX) −Rth _(MIN) | ≦ 5
[In the formula, Re _(MAX) and Rth _(MAX) are the maximum retardation values of 1 m square film cut out arbitrarily, and Re _(MIN) and Rth _(MIN) are the minimum values. ]

[Retention of film]
In the cellulose acylate film of the present invention, retention of various compounds added to the film is required. Specifically, the mass change of the film when the cellulose acylate film of the present invention is allowed to stand for 48 hours under the condition of 80 ° C./90% RH is preferably 0 to 5%. More preferably, it is 0 to 3%, and still more preferably 0 to 2%.
<Reservation evaluation method>
The sample was cut to a size of 10 cm × 10 cm, and the mass after being allowed to stand for 24 hours in an atmosphere of 23 ° C. and 55% RH was measured, and left for 48 hours under the conditions of 80 ± 5 ° C. and 90 ± 10% RH. . The surface of the sample after the treatment was lightly wiped, the mass after standing for 1 day at 23 ° C. and 55% RH was measured, and the retention was calculated by the following method.
Retention property (mass%) = {(mass before standing−mass after standing) / mass before standing} × 100

[Mechanical properties of film]
(curl)
The curl value in the width direction of the cellulose acylate film of the present invention is preferably −10 / m to + 10 / m. When the cellulose acylate film of the present invention is subjected to a long surface treatment or the like, which will be described later, the curl value in the width direction of the cellulose acylate film of the present invention is outside the above range, which hinders the handling of the film, Cutting of the film may occur. In addition, the film is strongly in contact with the transport roll at the edge and center of the film, so it is easy to generate dust, and foreign matter adheres to the film, and the frequency of point defects and coating streaks exceeds the allowable value. There is. In addition, by setting the curl to the above range, it is possible to prevent bubbles from entering when the polarizing film is bonded, which is preferable.
The curl value can be measured according to a measurement method (ANSI / ASCPH1.29-1985) defined by the American National Standards Institute.

(Tear strength)
In the tear strength (Elmendorf tear method) based on the tear test method of JISK7128-2: 1998, 2 g or more is preferable when the film thickness of the cellulose acylate film of the present invention is in the range of 20 to 80 μm. More preferably, it is 5-25g, Furthermore, it is 6-25g. Moreover, 8 g or more is preferable at 60 micrometer conversion, More preferably, it is 8-15g. Specifically, it can be measured using a light load tear strength tester after conditioning a sample piece of 50 mm × 64 mm under the conditions of 25 ° C. and 65% RH for 2 hours.

[Residual solvent amount of film]
It is preferable to dry on the conditions that the amount of residual solvents with respect to the cellulose acylate film of the present invention is in the range of 0.01 to 1.5% by mass. More preferably, it is 0.01-1.0 mass%. Curling can be suppressed by setting the residual solvent amount to 1.5% by mass or less. More preferably, it is 1.0 mass% or less. This is presumably because free deposition is reduced by reducing the amount of residual solvent during film formation by the above-described solvent casting method.

[Hygroscopic expansion coefficient of film]
The hygroscopic expansion coefficient of the cellulose acylate film of the present invention is preferably 30 × 10 ⁻⁵ /% RH or less. The hygroscopic expansion coefficient is preferably 15 × 10 ⁻⁵ /% RH or less, and more preferably 10 × 10 ⁻⁵ /% RH or less. The hygroscopic expansion coefficient is preferably small, but usually it is 1.0 × 10 ⁻⁵ /% RH or more. The hygroscopic expansion coefficient indicates the amount of change in the length of the sample when the relative humidity is changed at a constant temperature. By adjusting this hygroscopic expansion coefficient, it is possible to prevent frame-like transmittance increase, that is, light leakage due to distortion.

[surface treatment]
The cellulose acylate film can achieve improved adhesion between the cellulose acylate film and each functional layer (for example, the undercoat layer and the back layer) by optionally performing a surface treatment. For example, glow discharge treatment, ultraviolet irradiation treatment, corona treatment, flame treatment, acid or alkali treatment can be used. The glow discharge treatment here may be low-temperature plasma that occurs under a low pressure gas of 10 ^{−3 to} 20 Torr (0.133 to 2660 Pa), and plasma treatment under atmospheric pressure is also preferable. Examples of the plasma-excitable gas that is plasma-excited under the above conditions include chlorofluorocarbons such as argon, helium, neon, krypton, xenon, nitrogen, carbon dioxide, and tetrafluoromethane, and mixtures thereof. Details of these are described in detail in pages 30 to 32 in the Japan Institute of Invention Disclosure Technical Bulletin (Public Technical No. 2001-1745, published on March 15, 2001, Japan Institute of Invention), and are preferably used in the present invention. be able to.

[Contact angle of film surface by alkali saponification]
One effective means for surface treatment of the cellulose acylate film of the present invention is alkali saponification. In this case, the contact angle on the film surface after the alkali saponification treatment is preferably 55 ° or less. More preferably, it is 50 ° or less, and more preferably 45 ° or less. The contact angle evaluation method can be used as an evaluation of hydrophilicity / hydrophobicity by an ordinary method in which a water droplet having a diameter of 3 mm is dropped on the surface of the film after the alkali saponification treatment and the angle formed by the film surface and the water droplet is determined.

(Light resistance)
As an index of light durability of the cellulose acylate film of the present invention, it is preferable that the color difference ΔE ^* ab of the film irradiated with super xenon light for 240 hours is 20 or less. More preferably, it is 18 or less, and more preferably 15 or less. The color difference was measured using UV3100 (manufactured by Shimadzu Corporation). The measurement was carried out by adjusting the film to 25 ° C. and 60% RH for 2 hours or more, and then measuring the color of the film before irradiation with xenon light to determine initial values (L0 ^* , a0 ^* , b0 ^* ). Thereafter, the film alone was irradiated with xenon light for 240 hours under conditions of 150 W / m ² , 60 ° C. and 50% RH with a Super Xenon Weather Meter SX-75 (manufactured by Suga Test Instruments Co., Ltd.). After the elapse of a predetermined time, the film was taken out from the thermostat, adjusted to 25 ° C. and 60% RH for 2 hours, and then subjected to color measurement again to obtain values after irradiation (L1 ^* , a1 ^* , b1 ^* ). . From these, the color difference ΔE ^* ab = ((L0 ^* −L1 ^* ) ² + (a0 ^* −a1 ^* ) ² + (b0 ^* −b1 ^* ) ² ) ^0.5 was obtained.

[Functional layer]
When the cellulose acylate film of the present invention is used, various functional layers are provided. They are, for example, an antistatic layer, a cured resin layer (transparent hard coat layer), an antireflection layer, an easy adhesion layer, an antiglare layer, an optical compensation layer, an alignment layer, a liquid crystal layer, and the like. These functional layers and materials for which the cellulose acylate film of the present invention can be used include surfactants, slipping agents, matting agents, antistatic layers, hard coat layers, etc. No. 2001-1745, published on March 15, 2001, Japan Institute of Invention) and described in detail on pages 32 to 45, and can be preferably used in the present invention.

[Liquid crystal compound layer]
The liquid crystalline compound layer in the present invention is preferably a discotic liquid crystalline compound or a rod-shaped liquid crystalline compound as the liquid crystalline compound. Of these, discotic liquid crystalline compounds are preferable.

(Discotic liquid crystalline compounds)
Examples of discotic liquid crystalline compounds that can be used in the present invention include various documents (C. Destrade et al., Mol. Crysr. Liq. Cryst., Vol. 71, page 111 (1981); edited by the Chemical Society of Japan). , Quarterly Chemistry Review, No. 22, Liquid Crystal Chemistry, Chapter 5, Chapter 10 Section 2 (1994); B. Kohne et al., Angew. Chem. Soc. Chem. Comm., Page 1794 (1985). J. Zhang et al., J. Am.Chem.Soc., Vol.116, page 2655 (1994)).

  In the liquid crystal compound layer, the discotic liquid crystal molecules are preferably fixed in an aligned state, and most preferably fixed by a polymerization reaction. The polymerization of discotic liquid crystalline molecules is described in JP-A-8-27284. In order to fix the discotic liquid crystalline molecules by polymerization, it is necessary to bond a polymerizable group as a substituent to the discotic core of the discotic liquid crystalline molecules. However, when the polymerizable group is directly connected to the disc-shaped core, it becomes difficult to maintain the orientation state in the polymerization reaction. Therefore, a linking group is introduced between the discotic core and the polymerizable group. JP-A-2001-4387 discloses a discotic liquid crystalline molecule having a polymerizable group.

(Bar-shaped liquid crystalline compound)
Examples of rod-like liquid crystalline compounds that can be used in the present invention include azomethines, azoxys, cyanobiphenyls, cyanophenyl esters, benzoic acid esters, cyclohexanecarboxylic acid phenyl esters, cyanophenylcyclohexanes, and cyano-substituted compounds. Phenyl pyrimidines, alkoxy substituted phenyl pyrimidines, phenyl dioxanes, tolanes and alkenyl cyclohexyl benzonitriles are included. Not only the above low-molecular liquid crystalline compounds but also high-molecular liquid crystalline compounds can be used.

  In the liquid crystal compound layer, the rod-like liquid crystal molecules are preferably fixed in an aligned state, and most preferably fixed by a polymerization reaction. Examples of polymerizable rod-like liquid crystalline compounds that can be used in the present invention include Makromol. Chem. 190, 2255 (1989), Advanced Materials 5, 107 (1993), US Pat. Nos. 4,683,327, 5,622,648 and 5,770,107, World Patents (WO) 95/22586, 95/24455. No. 97/00600, No. 98/23580, No. 98/52905, JP-A-1-272551, JP-A-6-16616, JP-A-7-110469, JP-A-11-80081, and JP-A-2001-2001. And the compounds described in US Pat.

[Polarizer]
In the present invention, a method for manufacturing the polarizing plate is not particularly limited, and the polarizing plate can be manufactured by a general method. For example, an elliptically polarizing plate can be produced by bonding one or more of the above optical compensation films as a transparent support and a polarizing film. Specifically, there is a method in which the obtained cellulose acylate film is alkali-treated and bonded to at least one surface of the polarizing film using an adhesive. Instead of the alkali treatment, an adhesion process as described in JP-A-6-94915 and JP-A-6-118232 may be performed.
Examples of the adhesive used for bonding the cellulose acylate film treated surface and the polarizing film include polyvinyl alcohol adhesives such as polyvinyl alcohol and polyvinyl butyral, vinyl latexes such as butyl acrylate, and the like.
The polarizing plate has a protective film for protecting both sides of the polarizing plate, and further comprises a protective film on one surface of the polarizing plate and a separate film on the other surface. The protective film and the separate film are used for the purpose of protecting the polarizing plate at the time of shipping the polarizing plate and at the time of product inspection. In this case, the protect film is bonded for the purpose of protecting the surface of the polarizing plate, and is used on the side opposite to the surface where the polarizing plate is bonded to the liquid crystal cell. Moreover, a separate film is used in order to cover the contact bonding layer bonded to a liquid crystal cell, and is used for the surface side which bonds a polarizing plate to a liquid crystal cell.

The polarizing film is preferably a coating type polarizing film typified by Optiva, or a polarizing film made of a binder and iodine or a dichroic dye.
Iodine and dichroic dye in the polarizing film exhibit deflection performance by being oriented in the binder. It is preferable that the iodine and the dichroic dye are aligned along the binder molecule, or the dichroic dye is aligned in one direction by self-assembly such as liquid crystal.
Currently, a general-purpose polarizing film is produced by immersing a stretched polymer in a solution of iodine or dichroic dye in a bath and allowing the iodine or dichroic dye to penetrate into the binder. Is common. In general-purpose polarizing films, iodine or dichroic dye is distributed about 4 μm (about 8 μm on both sides) from the polymer surface, and a thickness of at least 10 μm is necessary to obtain sufficient polarization performance. The penetrability can be controlled by the solution concentration of iodine or dichroic dye, the temperature of the bath, and the immersion time.

The binder of the polarizing film may be cross-linked. As the crosslinked binder, a polymer that can be crosslinked per se can be used. A polarizing film can be formed by reacting a polymer having a functional group or a binder obtained by introducing a functional group into a polymer between the binders by light, heat, or pH change.
Moreover, you may introduce | transduce a crosslinked structure into a polymer with a crosslinking agent. It can be formed by cross-linking between binders by introducing a bonding group derived from the cross-linking agent between binders using a cross-linking agent which is a compound having high reaction activity.
Crosslinking is generally carried out by applying a coating solution containing a polymer or a mixture of a polymer and a crosslinking agent on a transparent support and then heating. Since it is only necessary to ensure durability at the stage of the final product, the crosslinking treatment may be performed at any stage until the final polarizing plate is obtained.

  As the binder of the polarizing film, either a polymer that can be crosslinked by itself or a polymer that is crosslinked by a crosslinking agent can be used. Examples of polymers include polymethyl methacrylate, polyacrylic acid, polymethacrylic acid, polystyrene, gelatin, polyvinyl alcohol, modified polyvinyl alcohol, poly (N-methylolacrylamide), polyvinyltoluene, chlorosulfonated polyethylene, nitrocellulose, chlorinated Polyolefin (eg, polyvinyl chloride), polyester, polyimide, polyvinyl acetate, polyethylene, carboxymethylcellulose, polypropylene, polycarbonate and copolymers thereof (eg, acrylic acid / methacrylic acid copolymer, styrene / maleimide copolymer, styrene) / Vinyl toluene copolymer, vinyl acetate / vinyl chloride copolymer, ethylene / vinyl acetate copolymer). Water-soluble polymers (eg, poly (N-methylolacrylamide), carboxymethylcellulose, gelatin, polyvinyl alcohol and modified polyvinyl alcohol) are preferred, gelatin, polyvinyl alcohol and modified polyvinyl alcohol are more preferred, and polyvinyl alcohol and modified polyvinyl alcohol are most preferred. .

The saponification degree of polyvinyl alcohol and modified polyvinyl alcohol is preferably 70 to 100%, more preferably 80 to 100%, and most preferably 95 to 100%. The polymerization degree of polyvinyl alcohol is preferably 100 to 5000.
Modified polyvinyl alcohol is obtained by introducing a modifying group into polyvinyl alcohol by copolymerization modification, chain transfer modification or block polymerization modification. In the copolymerization modification, COONa, Si (OH) ₃ , N (CH ₃ ) ₃ .Cl, C ₉ H ₁₉ COO, SO ₃ Na, C ₁₂ H ₂₅ can be introduced as modifying groups. In chain transfer modification, COONa, SH, or SC ₁₂ H ₂₅ can be introduced as a modifying group. The degree of polymerization of the modified polyvinyl alcohol is preferably 100 to 3000. The modified polyvinyl alcohol is described in JP-A-8-338913, JP-A-9-152509 and JP-A-9-316127.
Unmodified polyvinyl alcohol and alkylthio-modified polyvinyl alcohol having a saponification degree of 85 to 95% are particularly preferred.
Two or more kinds of polyvinyl alcohol and modified polyvinyl alcohol may be used in combination.

When a large amount of the crosslinking agent for the binder is added, the heat and humidity resistance of the polarizing film can be improved. However, when 50 mass% or more of a crosslinking agent is added to the binder, the orientation of iodine or the dichroic dye is lowered. The addition amount of the crosslinking agent is preferably 0.1 to 20% by mass, and more preferably 0.5 to 15% by mass with respect to the binder.
The binder contains some crosslinking agent that has not reacted even after the crosslinking reaction has been completed. However, the amount of the remaining crosslinking agent is preferably 1.0% by mass or less in the binder, and more preferably 0.5% by mass or less. When the crosslinking agent is contained in the binder layer in an amount exceeding 1.0% by mass, there may be a problem in durability. That is, when a polarizing film having a large amount of residual crosslinking agent is incorporated in a liquid crystal display device and used for a long time or left in a high-temperature and high-humidity atmosphere for a long time, the degree of polarization may decrease. The crosslinking agent is described in US Reissue Patent 23297. Boron compounds (eg, boric acid, borax) can also be used as a crosslinking agent.

  As the dichroic dye, an azo dye, stilbene dye, pyrazolone dye, triphenylmethane dye, quinoline dye, oxazine dye, thiazine dye or anthraquinone dye is used. The dichroic dye is preferably water-soluble. The dichroic dye preferably has a hydrophilic substituent (eg, sulfo, amino, hydroxyl). Examples of dichroic dyes include C.I. I. Direct Yellow 12, C.I. I. Direct Orange 39, C.I. I. Direct Orange 72, C.I. I. Direct Red 39, C.I. I. Direct Red 79, C.I. I. Direct Red 81, C.I. I. Direct Red 83, C.I. I. Direct Red 89, C.I. I. Direct Violet 48, C.I. I. Direct Blue 67, C.I. I. Direct Blue 90, C.I. I. Direct Green 59, C.I. I. Acid Red 37 is included. As for the dichroic dyes, those described in JP-A-1-161202, 1-172906, 1-172907, 1-183602, 1-248105, 1-265205, 7-261024 are used. There are descriptions in each publication. The dichroic dye is used as a free acid or an alkali metal salt, ammonium salt or amine salt. By blending two or more types of dichroic dyes, polarizing films having various hues can be produced. A polarizing film using a compound (pigment) that exhibits a black color when the polarization axes are orthogonal to each other, or a polarizing film or a polarizing plate in which various dichroic molecules are blended so as to exhibit a black color, have both a single-plate transmittance and a polarizability. It is excellent and preferable.

[TN mode liquid crystal display]
The optical compensation film in which the liquid crystalline compound layer is formed using the cellulose acylate film in the present invention as a transparent support is preferably used for optical compensation of a liquid crystal cell in which liquid crystals are twisted and aligned, for example, a TN mode liquid crystal display device. The TN mode liquid crystal display device has been well known for a long time. The conventional optical compensation film used in the TN mode liquid crystal display device is described in JP-A-3-9325, JP-A-6-148429, JP-A-8-50206, and JP-A-9-26572. . Moreover, it is described in Mori et al. (Jpn. J. Appl. Phys. Vol. 36 (1997) p. 143 and Jpn. J. Appl. Phys. Vol. 36 (1997) p. 1068). is there.
The TN mode liquid crystal display device includes a liquid crystal cell having a liquid crystal sandwiched between two electrode substrates, two polarizing plates disposed on both sides thereof, and at least one between the liquid crystal cell and the polarizing plate. It has a configuration in which a single optical compensation film is arranged. The absorption axis or transmission axis of the polarizing film arranged on both sides of the liquid crystal cell and the slow axis of the cellulose acylate film may be arranged at any angle, but the slow axis of the liquid crystalline compound layer The direction is preferably rotated from 1 ° to 45 ° from the direction of the absorption axis or transmission axis of the nearby polarizing film.
The liquid crystal layer of the liquid crystal cell is usually formed by sealing liquid crystal in a space formed by sandwiching a spacer between two substrates. The transparent electrode layer is formed on the substrate as a transparent film containing a conductive substance. The liquid crystal cell may further be provided with a gas barrier layer, a hard coat layer, or an undercoat layer (undercoat layer) (used for adhesion of the transparent electrode layer). These layers are usually provided on the substrate. The substrate of the liquid crystal cell generally has a thickness of 50 μm to 2 mm.

  The liquid crystal display device of the present invention has a configuration as shown in FIG. It has a liquid crystal cell 6 sandwiched between substrates 5a and 5b, and a polarizing plate comprising polarizing films 2a and 2b and transparent protective films 1a and 1b. An optical compensation film composed of the liquid crystal compound layers 4a and 4b and the transparent supports 3a and 3b is sandwiched between the liquid phase cell and the polarizing plate. Note that BL is a backlight.

Examples of the present invention will be given below, but the present invention is not limited thereto.
[Example 1]
(Creation of transparent support)
The following composition was put into a mixing tank and stirred to dissolve each component to prepare a cellulose acetate solution.

(Cellulose acetate solution composition)
Cellulose acetate having an acetylation degree of 2.86 100.0 parts by mass Methylene chloride (first solvent) 402.0 parts by mass Methanol (second solvent) 60.0 parts by mass

(Preparation of matting agent fine particle solution)
20 parts by mass of silica particles having an average particle diameter of 16 nm (AEROSIL R972, manufactured by Nippon Aerosil Co., Ltd.) and 80 parts by mass of methanol were thoroughly mixed for 30 minutes to obtain a silica particle dispersion. This dispersion was put into a disperser together with the following composition, and further stirred for 30 minutes or more to dissolve each component to prepare a matting agent fine particle solution.

(Matting agent fine particle solution composition)
Silica particle dispersion with an average particle size of 16 nm 10.0 parts by weight Methylene chloride (first solvent) 76.3 parts by weight Methanol (second solvent) 3.4 parts by weight Cellulose acetate solution 10.3 parts by weight

(Preparation of additive solution)
The following composition was put into a mixing tank and stirred while heating to dissolve each component to prepare a cellulose acetate solution. The compounds shown in Table 1 below were used for the compounds and wavelength dispersion adjusting agents that reduce the optical anisotropy.

(Additive solution composition)
Compound for reducing optical anisotropy 49.3 parts by weight Wavelength dispersion adjusting agent 7.6 parts by weight Methylene chloride (first solvent) 58.4 parts by weight Methanol (second solvent) 8.7 parts by weight Cellulose acetate solution 12 .8 parts by mass

(Preparation of cellulose acetate film sample 115)
94.6 parts by mass of the cellulose acetate solution, 1.3 parts by mass of the matting agent solution, and 4.1 parts by mass of the additive solution were mixed after filtration, and cast using a band casting machine. The mass ratio of the compound for reducing optical anisotropy and the wavelength dispersion adjusting agent to cellulose acetate in the above composition was 12% and 1.8%, respectively. The film was peeled from the band with a residual solvent amount of 30% and dried at 140 ° C. for 40 minutes to produce a cellulose acetate film sample 115. The resulting cellulose acetate film sample 115 had a residual solvent amount of 0.2%.

(Production of other cellulose acetate films)
Cellulose acetate film samples 008 to 011 and 116 to 128 with the types and amounts of the compound (optical anisotropy reducing agent) and the wavelength dispersion adjusting agent for reducing the optical anisotropy in the additive solution as shown in Table 1. Was made. In Table 1, the solution composition for preparing the cellulose acetate film sample 115 was also entered. When the difference ΔRth (= Rth10% RH−Rth80% RH) in the film thickness direction between the relative humidity of 10% and the relative humidity of 80% was measured, no optical anisotropy reducing agent was added. In the comparative samples 008 and 009 and the comparative sample 010 to which the plasticizer biphenyldiphenyl phosphate (BDP) is added instead of the optical anisotropy reducing agent, ΔRth does not become 30 nm or less and the optical anisotropy is highly dependent on humidity. It was.
On the other hand, in samples 115 to 128 containing the optical anisotropy reducing agent of the present invention, ΔRth was in the range of 0 to 30 nm, and it was confirmed that the humidity dependency was reduced. Further, when the equilibrium moisture content of these samples at 25 ° C. and 80% RH was measured, all of them were 4% or less except for the comparative sample 008. It was confirmed that the acylate film was hydrophobized. Furthermore, when 60 ° C., 95% RH, and 24 hr moisture permeability (in terms of 80 μm) of these samples were measured, all of them were 400 g / m ² · 24 hr to 2000 g / m ² · 24 hr, except for the comparative sample 008. It was confirmed that all of the samples 115 to 128 to which the optical anisotropy reducing agent and the wavelength dispersion adjusting agent of the present invention were added compared with the comparative samples 009 and 010 had improved moisture permeability. In addition, the samples other than the comparative sample 011 had no film turbidity, and a sufficiently transparent film could be prepared. In this case, the film was clouded and the compound was precipitated (crying out), and could not be evaluated as a transparent cellulose acylate film.
Further, in Samples 126 and 127, when the mass change was measured after being left for 48 hours at 80 ° C. and 90% RH, Sample 126 was −0.12% and Sample 127 was −0.02%. It was. As a wavelength dispersion adjusting agent, UV-21, UV-22, and UV-23, which are benzotriazole compounds, were used, but the sample 127 containing no UV-23 (molecular weight 315.5) having a molecular weight of 320 or less was used. It was confirmed that the sample 126 is more advantageous than the sample 126 in terms of retention.

  Among the cellulose acetate film samples prepared as described above, Sample 115 was used as the transparent support (PK-1) used in Example 1.

The width of the obtained transparent support (PK-1) was 1340 mm, and the thickness was 92 μm. Re (630) is 0.3 nm, | Rth (630) | is 3.2 nm, | Re (400) -Re (700) | is 1.2 nm, | Rth (400) -Rth (700) | It was 5 nm.
Moreover, it was 1 nm when the retardation value (Re) in wavelength 590nm was measured using the ellipsometer (M-150, JASCO Corporation make). When the retardation value (Rth) at a wavelength of 590 nm was measured, it was -2 nm.
Further, the hygroscopic expansion coefficient of the transparent support (PK-1) was measured and found to be 12.0 × 10 ⁻⁵ /% RH.

(Preparation of undercoat layer)
On the transparent support (PK-1), a coating solution having the following composition was applied and dried at 28 cc / m ^2, and a 0.1 μ gelatin layer (undercoat layer) was applied.

Composition of undercoat layer coating solution Gelatin 0.542 parts by weight Formaldehyde 0.136 parts by weight Salicylic acid 0.160 parts by weight Acetone 39.1 parts by weight Methanol 15.8 parts by weight Methylene chloride 40.6 parts by weight Water 1.2 parts by weight

On the undercoat layer, an alignment film coating solution having the following composition was applied at a coating amount of 28 ml / m ² with a # 16 wire bar coater. Drying was performed with warm air of 60 ° C. for 60 seconds, and further with warm air of 90 ° C. for 150 seconds.

(Orientation film coating solution composition)
The following modified polyvinyl alcohol 10 parts by weight Water 371 parts by weight Methanol 119 parts by weight Glutaraldehyde (crosslinking agent) 0.5 parts by weight

  The alignment film was rubbed parallel to the slow axis (measured at a wavelength of 632.8 nm) of the transparent support (PK-1).

(Formation of liquid crystalline compound layer)
The following discotic liquid crystal compound (A) 41.01 kg, ethylene oxide-modified trimethylolpropane triacrylate (V # 360, manufactured by Osaka Organic Chemical Co., Ltd.) 4.06 kg, cellulose acetate butyrate (CAB531-1, Eastman) Chemical Co., Ltd.) 0.35 kg, Photopolymerization initiator (Irgacure 907, Ciba Geigy Co., Ltd.) 1.35 kg, Sensitizer (Kayacure DETX, Nippon Kayaku Co., Ltd.) 0.45 kg, and the following fluorine-containing interface 0.1 kg of the activator is dissolved in 102 kg of methyl ethyl ketone to form a coating solution. This coating solution is continuously applied onto the alignment film with a # 5.6 wire bar and heated at 130 ° C. for 2 minutes. A discotic liquid crystal compound was aligned. Next, UV irradiation was performed for 1 minute using a 120 W / cm high-pressure mercury lamp at 100 ° C. to polymerize the discotic liquid crystalline compound. Then, it stood to cool to room temperature. Thus, an optical compensation film (KH-1) with a liquid crystal compound layer having a thickness of 92 μm was produced.
The retardation value Rth in the thickness direction of only the liquid crystalline compound layer measured at a wavelength of 590 nm was 175 nm. The angle (tilt angle) between the disk surface and the transparent support surface was 38 ° on average.
When the polarizing plate was arranged in a crossed Nicol arrangement and the unevenness of the obtained optical compensation sheet was observed, the unevenness could not be detected even when viewed from the front and the direction inclined to 60 ° from the normal line.
Discotic liquid crystalline compound (A)

(Preparation of polarizing film)
PVA having an average polymerization degree of 4000 and a saponification degree of 99.8 mol% was dissolved in water to obtain a 4.0% aqueous solution. This solution was band-cast using a die having a taper and dried to form a film so that the width before stretching was 110 mm, the thickness was 120 μm at the left end, and 135 μm at the right end.
The film was peeled off from the band, and obliquely stretched in the 45 ° direction in a dry state, and immersed in an aqueous solution of 0.5 g / L iodine and 50 g / L potassium iodide for 1 minute at 30 ° C., and then 100 g boric acid. / L, potassium iodide 60 g / L in an aqueous solution at 70 ° C. for 5 minutes, further washed with water at 20 ° C. for 10 seconds and then dried at 80 ° C. for 5 minutes to obtain an iodine-based polarizing film (HF-1 ) The polarizing film had a width of 660 mm and a thickness of 20 μm on both sides.

(Preparation of polarizing plate)
Using a polyvinyl alcohol-based adhesive, KH-1 (optical compensation film) was attached to one side of the polarizing film (HF-1) on the transparent support (PK-1) surface. Further, a triacetyl cellulose film: Fujitac TD-80U was subjected to a surface saponification treatment in the same manner as in the saponification treatment described in Example 1 of International Publication No. WO 02/46809, and a polyvinyl alcohol adhesive was used for polarizing Affixed to the other side of the membrane.
The transmission axis of the polarizing film and the slow axis of the transparent support (PK-1) were arranged so as to be orthogonal. The transmission axis of the polarizing film and the slow axis of the TD-80U were arranged so as to be orthogonal to each other.
In this way, a polarizing plate (HB-1) was produced.

[Comparative Example 1]
(Preparation of transparent support)
The following composition was put into a mixing tank and stirred while heating to dissolve each component to prepare a cellulose acetate solution.

(Cellulose acetate solution composition)
Cellulose acetate (linter) with an acetylation degree of 60.9% 80 parts by mass Cellulose acetate (linter) with an acetylation degree of 60.8% 20 parts by mass Triphenyl phosphate (plasticizer) 7.8 parts by mass Biphenyl diphenyl phosphate (plasticizer) 3.9 parts by mass Methylene chloride (first solvent) 300 parts by mass Methanol (second solvent) 54 parts by mass 1-butanol (third solvent) 11 parts by mass

In another mixing tank, 16 parts by mass of the following retardation increasing agent, 80 parts by mass of methylene chloride and 20 parts by mass of methanol were added and stirred while heating to prepare a retardation increasing agent solution.
A dope was prepared by mixing 474 parts by mass of the cellulose acetate solution with 25 parts by mass of the retardation increasing agent solution and stirring sufficiently. The addition amount of the retardation increasing agent was 3.5 parts by mass with respect to 100 parts by mass of cellulose acetate.

The obtained dope was cast using a band casting machine. After the film surface temperature on the band reached 40 ° C., the film was dried for 1 minute, peeled off, and then a transparent support (PK-2) having a residual solvent amount of 0.3 mass% with a drying air of 140 ° C. Manufactured.
The width of the obtained transparent support (PK-2) was 1500 mm, and the thickness was 65 μm. Re (630) was 5 nm, | Rth (630) | was 80 nm, | Re (400) -Re (700) | was 2 nm, and | Rth (400) -Rth (700) |
Moreover, it was 4 nm when the retardation value (Re) in wavelength 590nm was measured using the ellipsometer (M-150, JASCO Corporation make). Moreover, it was 78 nm when the retardation value (Rth) in wavelength 590nm was measured.

(Preparation of optical compensation film with liquid crystalline compound layer)
The transparent support (PK-2) was immersed in a 2.0N potassium hydroxide solution (25 ° C.) for 2 minutes, then neutralized with sulfuric acid, washed with pure water and dried. The contact angle with water on the surface of PK-2 was 35 degrees, and the surface energy was 63 mN / m (determined by the contact angle method).

<Formation of alignment film>
On the produced PK-2, a coating solution having the following composition was coated with a # 16 wire bar coater at a coating amount of 28 ml / m ² . Drying was performed with warm air of 60 ° C. for 60 seconds, and further with warm air of 90 ° C. for 150 seconds.

<Alignment film coating solution composition>
The following modified polyvinyl alcohol 13.5 parts by weight Polyvinyl alcohol (PVA117, manufactured by Kuraray) 1.5 parts by weight Water 361 parts by weight Methanol 119 parts by weight Glutaraldehyde (crosslinking agent) 0.5 parts by weight Modified polyvinyl alcohol:

  Next, the modified polyvinyl alcohol film was rubbed so as to be oriented in a direction parallel to the longitudinal direction of PK-2.

<Formation of liquid crystalline compound layer>
On the alignment film, the above discotic liquid crystalline compound (A) 46.65 kg, ethylene oxide modified trimethylolpropane triacrylate (V # 360, manufactured by Osaka Organic Chemical Co., Ltd.) 4.06 kg, cellulose acetate butyrate (CAB551) -0.2, manufactured by Eastman Chemical Co.) 0.90 kg, cellulose acetate butyrate (CAB531-1, manufactured by Eastman Chemical Co.) 0.23 kg, photopolymerization initiator (Irgacure 907, manufactured by Ciba Geigy Co.) 1.35 kg A solution obtained by dissolving 0.45 kg of a sensitizer (Kayacure DETX, manufactured by Nippon Kayaku Co., Ltd.) in 102 kg of methyl ethyl ketone was used as a coating solution, and this was coated with a # 3.6 wire bar. This was heated in a constant temperature zone of 130 ° C. for 2 minutes to align the discotic liquid crystalline compound. Next, UV irradiation was performed for 1 minute using a 120 W / cm high-pressure mercury lamp in an atmosphere of 60 ° C. to polymerize the discotic liquid crystalline compound. Then, it stood to cool to room temperature. In this way, a liquid crystal compound layer having a thickness of 1.4 μm was formed, and an optical compensation film (KH-2) was produced.

The retardation value Rth in the thickness direction of the liquid crystal compound layer measured at a wavelength of 590 nm was 103 nm. The angle (tilt angle) between the disk surface and the transparent support surface was 39 ° on average.
When the polarizing plate was arranged in a crossed Nicol arrangement and the unevenness of the obtained optical compensation sheet was observed, the unevenness could not be detected even when viewed from the front and the direction inclined to 60 ° from the normal line.

(Preparation of polarizing plate)
Using a polyvinyl alcohol-based adhesive, KH-2 (optical compensation film) was attached to one side of the polarizing film (HF-1). Moreover, the saponification process was performed to triacetylcellulose film: Fujitac TD-80U like Example 1, and it affixed on the other side of the polarizing film using the polyvinyl alcohol-type adhesive agent.
The transmission axis of the polarizing film and the slow axis of PK-2 were arranged to be orthogonal. The transmission axis of the polarizing film and the slow axis of the TD-80U were arranged so as to be orthogonal to each other. In this way, a polarizing plate (HB-2) was produced.

[Example 2]
The same undercoat layer and alignment film as in Example 1 were prepared on the transparent support (PK-1) prepared in Example 1.
(Formation of liquid crystalline compound layer)
Discotic liquid crystalline compound (A) 41.01 kg similar to Example 1, ethylene oxide-modified trimethylolpropane triacrylate (V # 360, manufactured by Osaka Organic Chemical Co., Ltd.) 4.06 kg, cellulose acetate butyrate (CAB531- 1, 0.35 kg manufactured by Eastman Chemical Co., Ltd., 1.35 kg photoinitiator (Irgacure 907, manufactured by Ciba Geigy Co.), 0.45 kg sensitizer (Kayacure DETX, manufactured by Nippon Kayaku Co., Ltd.), and the above 0.29 kg of a chiral agent that develops a twisted structure in a liquid crystal compound is added to 0.1 kg of the fluorine-containing surfactant, and dissolved in 102 kg of methyl ethyl ketone to form a coating solution. Apply continuously with 6 wire bars, heat at 130 ° C for 2 minutes, discotic solution Sex compound was oriented. Next, UV irradiation was performed for 1 minute using a 120 W / cm high-pressure mercury lamp at 100 ° C. to polymerize the discotic liquid crystalline compound. Then, it stood to cool to room temperature. In this way, an optical compensation film (KH-3) with a liquid crystal compound layer having a thickness of 94 μm was produced.
The retardation value Rth in the thickness direction of the liquid crystalline compound layer measured at a wavelength of 590 nm was 168 nm. The angle (tilt angle) between the disk surface and the transparent support surface was 36 ° on average.

(Preparation of polarizing plate)
Using a polyvinyl alcohol-based adhesive, KH-3 (optical compensation film) was attached to one side of the polarizing film (HF-1). Moreover, the saponification process was performed to triacetylcellulose film: Fujitac TD-80U like Example 1, and it affixed on the other side of the polarizing film using the polyvinyl alcohol-type adhesive agent.
The transmission axis of the polarizing film and the slow axis of PK-1 were arranged to be orthogonal. The transmission axis of the polarizing film and the slow axis of the TD-80U were arranged so as to be orthogonal to each other. In this way, a polarizing plate (HB-3) was produced.

[Example 3]
An undercoat layer similar to that in Example 1 was formed on the transparent support (PK-1) prepared in Example 1. An alignment film coating solution similar to that in Example 1 was prepared, and the alignment film was rubbed by rotating clockwise by 4 ° from the slow axis of PK-1.
(Formation of liquid crystalline compound layer)
Discotic liquid crystalline compound (A) 41.01 kg similar to Example 1, ethylene oxide-modified trimethylolpropane triacrylate (V # 360, manufactured by Osaka Organic Chemical Co., Ltd.) 4.06 kg, cellulose acetate butyrate (CAB531- 1, 0.35 kg of Eastman Chemical Co., Ltd., 1.35 kg of photopolymerization initiator (Irgacure 907, Ciba Geigy Co., Ltd.), 0.45 kg of sensitizer (Kayacure DETX, Nippon Kayaku Co., Ltd.), 102 kg The solution is dissolved in methyl ethyl ketone to form a coating solution, and this coating solution is continuously coated on the alignment film with a # 5.6 wire bar and heated at 130 ° C. for 2 minutes to align the discotic liquid crystalline compound. I let you. Next, UV irradiation was performed for 1 minute using a 120 W / cm high-pressure mercury lamp at 100 ° C. to polymerize the discotic liquid crystalline compound. Then, it stood to cool to room temperature. In this way, an optical compensation sheet (KH-4) with a liquid crystal compound layer having a thickness of 93 μm was produced.
The retardation value Rth in the thickness direction of the liquid crystalline compound layer measured at a wavelength of 590 nm was 172 nm. The angle (tilt angle) between the disk surface and the transparent support surface was 36 ° on average.

(Preparation of polarizing plate)
Using a polyvinyl alcohol-based adhesive, KH-4 (optical compensation film) was attached to one side of the polarizing film (HF-1). Moreover, the saponification process was performed to triacetylcellulose film: Fujitac TD-80U like Example 1, and it affixed on the other side of the polarizing film using the polyvinyl alcohol-type adhesive agent.
The transmission axis of the polarizing film and the slow axis of PK-1 were arranged to be orthogonal. The transmission axis of the polarizing film and the slow axis of the TD-80U were arranged so as to be orthogonal to each other. In this way, a polarizing plate (HB-4) was produced.

  In Example 1, instead of protecting the polarizing film with TD-80U, a polarizing plate was produced in the same manner using a commercially available polycarbonate film “Panlite C1400” (manufactured by Teijin Chemicals). However, the bonding property with the stretched polyvinyl alcohol was insufficient, and the polycarbonate film could not function as a protective film for the polarizing film, and there was a problem in the suitability for polarizing plate processing.

  In Example 1, instead of protecting the polarizing film with TD-80U, a polarizing plate was produced in the same manner using an 80 μm thick Arton film (manufactured by JSR). However, the bonding property with the stretched polyvinyl alcohol is insufficient, and the Arton film cannot function as a protective film for the polarizing film, and there is a problem in the suitability for polarizing plate processing.

  The above-prepared polarizing plates are arranged in Tables 2 and 3.

(Evaluation with TN mode liquid crystal display)
Remove the pair of polarizing plates provided in the liquid crystal display device (SyncMaster 172x, Nippon Samsung Co., Ltd.) using a twisted nematic alignment mode liquid crystal cell, and the retardation of the liquid crystal layer and the twist direction of the liquid crystal The measurement was performed using a general-purpose deflection analyzer H33 manufactured by KK. It was confirmed that the retardation was about 0.4 μm, and the liquid crystal cell was twisted about 90 ° clockwise from the light source side toward the display observation side as viewed from the observation side.
The polarizing plate, HB-1, HB-2, HB-3, and HB-4 prepared in place of the peeled deflecting plate are placed on the viewer side through an adhesive so that the optical compensation film side becomes the liquid crystal cell side. A sheet was attached to the backlight side. The transmission axis of the polarizing plate on the observer side and the transmission axis of the polarizing plate on the backlight side were arranged so as to be orthogonal to the liquid crystal rubbing direction on each substrate.
About the produced liquid crystal display device, the gradation level equally divided into eight steps from black display (L0) to white display (L7) was measured using the measuring machine (EZ-Contrast160D, ELDIM company make). Table 4 shows the angles at which L1 and L2 in the downward direction intersect as a result.

The birefringence of the liquid crystal molecules in the liquid crystal cell is 0.08, the thickness of the liquid crystal layer is about 5 μm, and Δnd = 400 nm.
In Examples 1 to 3 and Comparative Example 1, the total of Rth (590) of the two optical compensation films disposed on the upper and lower sides is Δnd × 0.7 to Δnd × 1 with respect to the liquid crystal Δnd of the liquid crystal cell. In the range of .2. Specifically, in Example 1, the ratio of Rth of the optical compensation film to Δnd = 400 nm is 0.87, Example 2 is 0.83, Example 3 is 0.85, and Comparative Example 1 is 0.91. It is.
Among these, only Rth of the transparent support accounted for 40% or more in Comparative Example 1, and in that case, it was verified that gradation inversion (angle at which L1 and L2 intersect) was reduced.

It is a schematic diagram which shows the basic structural example of the liquid crystal display device in this invention. It is a figure showing the mode of the gradation inversion phenomenon of a TN mode liquid crystal display device.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1a, 1b Transparent protective film 2a, 2b Polarizing film 3a, 3b Transparent support 4a, 4b Liquid crystalline compound layer 5a, 5b Upper and lower substrates of liquid crystal cell 6 Liquid crystal cell BL Backlight

Claims (10)

An optical compensation film comprising a liquid crystal compound layer and a transparent support, and disposed on at least one of a liquid crystal cell of twisted nematic alignment mode and a polarizing plate disposed on both sides of the liquid crystal cell, The total Rth (590) of the compensation film is in the range of Δn × d × 0.7 to Δn × d × 1.2, and the transparent support is represented by Re ( An optical compensation film comprising a cellulose acylate film satisfying the conditions of λ) and Rth (λ).
(I) 0 ≦ Re (630) ≦ 10 and | Rth (630) | ≦ 25
(II) | Re (400) −Re (700) | ≦ 10 and | Rth (400) −Rth (700) | ≦ 35
[In the above formula, Re (λ) is the front retardation value at wavelength λnm (unit: nm), Rth (λ) is the retardation value in film thickness direction at wavelength λnm (unit: nm), and Δn is measured at wavelength 590 nm. The birefringence of the liquid crystal molecules in the liquid crystal cell, d is the thickness (unit: nm) of the liquid crystal layer of the liquid crystal cell. ] 2. The optical compensation according to claim 1, wherein the transparent support contains at least one compound that decreases the retardation value Rth in the film thickness direction within a range satisfying the following formulas (III) and (IV). Film.
(III) (Rth (A) −Rth (0)) / A ≦ −1.0
(IV) 0.01 ≦ A ≦ 30
[Wherein Rth (A) is Rth (nm) of a film containing A% of a compound that lowers Rth, Rth (0) is Rth (nm) of a film not containing a compound that lowers Rth, and A is the cellulose. This is the mass (%) of the compound when the mass of the acylate is 100. ]   When the transparent support is cellulose acylate having an acyl substitution degree of 2.85 to 3.00, at least one compound for reducing Re (λ) and Rth (λ) is added to cellulose acylate in an amount of 0.8. 3. The optical compensation film according to claim 2, wherein the optical compensation film is obtained by adding at a ratio of 01 to 30% by mass.   The optical compensation film according to claim 1, wherein the liquid crystal compound layer contains a discotic liquid crystal compound.   The optical compensation film according to claim 4, wherein the direction of the average slow axis of the liquid crystal compound in the liquid crystal compound layer is twisted in the thickness direction of the liquid crystal compound layer.   5. The optical compensation film according to claim 4, wherein the direction of the slow axis in the liquid crystal compound layer is rotated by 1 ° to 45 ° from the direction of the absorption axis or transmission axis of a nearby polarizing film.   An elliptically polarizing plate comprising one or more of the optical compensation films according to claim 1 and a polarizing film.   A liquid crystal display device comprising the optical compensation film according to claim 1. A polarizing plate disposed on both sides of a twisted nematic alignment mode liquid crystal cell, the polarizing plate having a polarizing film, a liquid crystal compound layer disposed on the liquid crystal cell side of the polarizing film, and a transparent support. A polarizing plate, wherein the transparent support comprises a cellulose acylate film that satisfies the conditions of Re (λ) and Rth (λ) in the following formulas (I) and (II).
(I) 0 ≦ Re (630) ≦ 10 and | Rth (630) | ≦ 25
(II) | Re (400) −Re (700) | ≦ 10 and | Rth (400) −Rth (700) | ≦ 35
[In the above formula, Re (λ) is the front retardation value (unit: nm) at the wavelength λnm, and Rth (λ) is the retardation value (unit: nm) in the film thickness direction at the wavelength λnm. ] The polarizing plate according to claim 9, wherein the transparent support contains at least one compound that decreases the retardation value Rth in the film thickness direction within a range satisfying the following formulas (III) and (IV). .
(III) (Rth (A) −Rth (0)) / A ≦ −1.0
(IV) 0.01 ≦ A ≦ 30
[Wherein Rth (A) is Rth (nm) of a film containing A% of a compound that lowers Rth, Rth (0) is Rth (nm) of a film not containing a compound that lowers Rth, and A is the cellulose. This is the mass (%) of the compound when the mass of the acylate is 100. ]

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