JP2006175503A - Different metals-welding method by high energy beam - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a different metals-welding method capable of tightly attaching welding interfaces of materials to be welded, allowing the heat to be reliably transferred from a material of high melting point to a material of low melting point, and realizing consistent welding in the overlap welding of different metals to irradiate high energy beams to the side of the material of high melting point through defocus while the different materials of different melting points overlap each other. <P>SOLUTION: A material 2 of high melting point and a material 3 of low melting point which are different in melting point overlap each other, and are overlap-welded to each other by irradiating high energy beams 1 defocused on the surface on the material side of high melting point in a spot to perform the overlap-welding of these materials. By using a pressing means such as an air cylinder, a weld part is locally pressed in a tightly attaching direction of both materials from an irradiation surface of the high energy beams 1 and the opposite surface. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a joining technique of different kinds of materials having different melting points such as different kinds of metals, for example, steel materials and aluminum alloy materials, in a state where a high energy beam such as an electron beam or a laser beam is defocused. The present invention relates to a method for lap joining of dissimilar metals in which both materials are joined by irradiating the surface of the high melting point side of the superimposed high melting point material and low melting point material.

Conventionally, in the lap joining of dissimilar materials using a high energy beam such as an electron beam or a laser beam, a high energy beam defocused from the high melting point material side is applied to suppress the formation of brittle intermetallic compounds. However, the low melting point material is melted and joined by heat transfer from the high melting point material (for example, see Non-Patent Document 1).
In such cases, controlling the welding conditions, melting only the material on one side (low melting point material) at the joining interface, and joining using the diffusion of the material suppresses the growth of the intermetallic compound layer. By reducing the thickness, it has been considered that the strength per unit area of the joint can be made higher than when both materials are melted.
“Overview of the National Conference of the Japan Welding Society”, Japan Welding Society, April 2003, Vol. 72, p. 152

In joining using a laser, a material surface is irradiated with a high-energy beam, and therefore, as shown in FIG. Joining was performed while fixing the materials 2 and 3 to be joined by sandwiching the overlapping portion of the high melting point material 2 and the low melting point material 3 using the pressing plate 5.
In FIG. 4, reference numeral 6 is a base plate, and reference numeral 4 is a bolt for fixing the jig 5 together with the materials 2 and 3 to the base plate 6.

However, when performing the above-described joining by irradiating a defocused beam, heat transfer at the joining interface is extremely important, unlike keyhole welding. As described above, since the joint surface cannot be directly pressurized, heat cannot be transferred well from the high melting point material 2 to the low melting point material 3 on the joint surface, so that it is impossible to join or a long time is required. There was a problem that.
Further, in joining using diffusion of materials, it is necessary to join while applying an appropriate pressure to the joining surface, but there is a problem that it is extremely difficult to control.

  The present invention has been made in view of the above-described problems in conventional dissimilar material lap joining in which a defocused high-energy beam is irradiated onto the surface of a high-melting-point material, and the low-melting-point material is melted and joined by heat transfer from the high-melting-point material. It is made of a dissimilar metal that can adhere to the joining interface of both materials to be bonded, ensure heat transfer from the high melting point material to the low melting point material, and can perform stable dissimilar material overlapping joining. The object is to provide a joining method.

  In order to achieve the above-described object, the present inventors have made extensive studies on the high energy beam irradiation conditions (defocusing conditions), irradiation positions, and the like, as well as methods for restraining the material to be joined. By directly pressurizing the joining part of the material to be joined from the back side of the surface, that is, from the low melting point material side, the joining interface of the material to be joined can be brought into close contact, and a stable heat transfer state and material diffusion can be achieved. As a result, the present invention has been completed.

  The present invention is based on the above knowledge, and in the dissimilar metal joining method of the present invention using a high energy beam, a high melting point material and a low melting point material having different melting points are overlapped, and the surface on the high melting point material side is overlapped. When a high energy beam defocused on the surface is irradiated in a spot shape and these materials are overlapped and joined together, for example, using a pressurizing means such as an air cylinder, the surface opposite to the irradiation surface of the high energy beam is used. And, it is characterized in that the joining parts are joined while locally pressurizing in the direction in which both materials are in close contact.

  According to the present invention, when dissimilar metals are overlapped and bonded using a high energy beam, the bonding site is locally positioned in the direction in which both the bonded materials are in close contact from the back surface of the irradiation surface of the high energy beam, that is, the low melting point material side. Since the defocused high energy beam is irradiated while applying pressure, the adhesion between the high melting point material and the low melting point material at the joint is increased to improve heat transfer and the heat transfer state is stable. In addition, the pressure required for material diffusion can be reliably applied to the bonding surface, and the oxide film on the material surface is easily destroyed, so that the bonding strength can be improved. Is brought about.

  Hereinafter, the dissimilar metal joining method according to the present invention will be described in detail and specifically.

The dissimilar metal joining method of the present invention irradiates a high energy beam such as an electron beam or a laser beam in a defocused state on a high melting point side material in a lap joint made of dissimilar materials having different melting points. At the time of joining, in order to bring both materials into close contact with each other at the joining part, the joining part is directly and locally pressurized from the side opposite to the irradiation surface of the high energy beam by using a pressurizing means. The shape of the tip of the indenter in contact with the material to be bonded is a ratio of the diameter Dp to the beam diameter Db on the material surface of the defocused high energy beam. It is desirable that (Dp / Db) is in the range of 0.8 to 1.2, whereby the pressure per unit area applied to the joint is uniform and appropriate. Become things, also because the area of the portion to be joined can be made proper, it is possible to improve the joint strength.
At this time, if the (Dp / Db) ratio is less than 0.8, the tip diameter of the indenter becomes too small with respect to the beam diameter, and the area to be pressed and properly joined is reduced, and the joint strength is reduced. On the other hand, if the ratio exceeds 1.2, the tip diameter of the indenter becomes excessive with respect to the beam diameter, and the applied pressure per unit area on the tip surface of the indenter becomes low, and the pressurizing means There is a possibility that a problem may occur in that the force applied by can not be efficiently transmitted to the joint.

  That is, when the indenter tip diameter is smaller than the beam diameter, the region where the beam is irradiated and heated in the bonding interface is pressurized and properly bonded only in the middle part, Since the strength per unit area is low with respect to the outer peripheral portion that is not pressurized, the entire range irradiated with the beam cannot be uniformly bonded with high strength, and efficient bonding cannot be performed. Conversely, if the indenter diameter is too large relative to the beam diameter, the force applied per unit area on the tip surface of the indenter will decrease when the indenter is pushed up with the same force compared to the case where the indenter diameter is appropriate. In order to make the force per unit area equal, an air cylinder or the like that can generate a higher pressure is required, which increases the size of the apparatus. When the diameter of the indenter is large, the portion that is not irradiated with the beam is pressed, and this portion does not contribute to the joint strength.

Further, the pressure means is not particularly limited, but it is desirable to use an air cylinder, for example, and even when the material is melted and deformed to cause displacement in the pressure direction, The force applied to the joint can always be kept constant, and the joint strength can be improved.
In addition to such an air cylinder, a mechanism using other fluid such as a hydraulic cylinder can be used, and the same effect can be obtained.

  Furthermore, it is desirable to provide a cooling mechanism, such as water cooling, for the indenter that is in direct contact with the material to be joined in the pressurizing means, so that heat can be removed from the low melting point material side. It is possible to stabilize the quality of the dissimilar material lap joint joint by preventing melting.

  When irradiating a high-energy beam in a defocused state on the high-melting-point side material, it is also desirable to hold the surface of the high-melting-point material with a material that transmits the high-energy beam. By directly pressing the surface to be bonded with a solid material, even when the material to be joined is melted, it is possible to suppress deformation of the material that is curved to the beam irradiation side by pressing from the lower side by the pressurizing means. Therefore, the joint can be stably pressurized, and the joint strength can be improved.

As the solid material that transmits the high energy beam, the wavelength of the beam changes when the high energy beam to be used changes. Therefore, it is necessary to select a material that transmits the light having the wavelength of the beam.
For example, in the case of an Nd: YAG laser, the wavelength is 1064 nm. Therefore, as a material that transmits light having the wavelength, pure quartz glass that generally transmits to the ultraviolet region can be used. In the case of a CO ₂ laser having a wavelength of 10.6 μm, generally ZnSe (zinc selenium) or GaAs can be used.

In the method for joining dissimilar metals of the present invention, as a combination of the high melting point material and the low melting point material, for example, a combination of a steel material and an aluminum alloy can be suitably employed. Since the combination of materials to be joined is steel and aluminum alloy, there is a moderate difference between the melting points of both materials, so that only the low melting point material is melted without melting the high melting point material at the joining interface. And can be joined while suppressing the formation of the intermetallic compound layer by utilizing the diffusion of the material, so that excellent joint strength can be obtained.
The same effect can be obtained when a combination of steel and magnesium alloy is employed.

Further, in the bonding method of dissimilar metals of the present invention, the oxide film can be removed at a low temperature state by causing eutectic melting at the bonding interface between the two materials and bonding. Control becomes possible, generation | occurrence | production of an intermetallic compound is suppressed, and the strong joining of the new surfaces of a joining material can be obtained now.
In this case, a third material different from the two materials to be joined is used as the insert material, or a material plated on at least one of the materials to be joined is used as the third material, and at least the third metal and the third material are used. Eutectic melting occurs at the interface between one bonding material and bonding. For example, in the case of joining an aluminum material and a steel material, examples of the third material include a material that forms a low melting point eutectic with Al, such as Ni, Ag, Cu, and Zn.

  Hereinafter, the present invention will be specifically described based on examples. In addition, this invention is not limited at all by these Examples.

  A galvanized steel sheet having a thickness of 0.55 mm is used as the high melting point material 2, and a 6000 series aluminum alloy sheet having a thickness of 1.0 mm is used as the low melting point material 3, which has a size of 70 mm × 20 mm. In addition to cutting, the galvanized steel sheet 2 (high melting point material) is overlapped by 20 mm in the longitudinal direction so that it is on the upper side, and as shown in FIGS. Two bolts are provided on a jig provided with an air cylinder (pressurizing means) 8 for pressurizing the joining materials 2 and 3 through a spacer 7 and a holding plate 5 having a hole at a position where the laser beam 1 passes. The bonded materials 2 and 3 were fixed by 4.

  The jig has an indenter 9 attached to the tip of the movable part of the air cylinder 8. By introducing air into the air cylinder 8, the indenter 9 operates upward to push up the aluminum alloy material 3 (low melting point material). Thus, the joining portion can be directly pressurized from the aluminum alloy material 3 side.

The galvanized steel sheet 2 and the aluminum alloy material 3 can be irradiated by irradiating one point without moving the Nd: YAG laser beam from the galvanized steel sheet 2 (high melting point material) side to the lap center of the materials 2 and 3 to be joined. Joined.
The irradiation condition of the YAG laser is such that the spot diameter of the laser on the galvanized steel sheet 2, the laser output, and the irradiation are such that the temperature distribution is such that only the aluminum alloy material 3 is melted without melting the galvanized steel sheet 2 side. Set the time. Specifically, using a YAG laser oscillator with a maximum output of 3 kW and a lens with a focal length of 100 mm, the beam is defocused so that the spot diameter Rb on the surface of the galvanized steel sheet 2 is 7 mm, and the laser output is 1.5 kW, The irradiation time was 1.4 seconds. During laser irradiation, argon gas was flowed from a nozzle coaxial with the laser at a flow rate of 20 L / min to shield the joint.

For the pressurizing jig, the air pressure is adjusted so that the joint can be pressed from the aluminum alloy material 3 side with a force of about 80 kgf, pressurization is started before beam irradiation, and beam irradiation ends. Later, the pressure was released by removing the air.
The tip surface of the indenter 9 of the air cylinder 8 has a circular flat shape, and the contact surface diameter Dp with the aluminum alloy material 3 is 4 mm (Dp / Db = 0.57), 8 mm (Dp / Db = 1. 14) and 3 types of 10 mm (Dp / Db = 1.43) were used.

  As shown in FIG. 4, when joining is performed without pressurizing the joining portion with a conventional jig having no pressurizing means for pressurizing the material to be joined from the side opposite to the beam irradiation surface, Since the contact state of the materials of the material fluctuates and does not become constant every time, the bonding time for obtaining a good bonding state is not stable, and from a steel material which is a high melting point material to an aluminum alloy material which is a low melting point material Since the heat transfer was not performed well, the bonding time tended to be long, whereas the jig was used to bond the bonded parts while locally pressurizing them. In the joining method of the invention, it has been confirmed that the joining time for obtaining a good joining state is stable and that joining is possible in a short time.

  And as a result of conducting a tensile shear strength test on the bonded specimen, when the contact surface diameter Dp with the aluminum alloy material at the tip of the indenter is 8 mm, a bonding strength of 0.9 kN was obtained, When the contact surface diameter Dp is 4 mm and 10 mm, they are 0.55 kN and 0.75 kN, respectively, and the beam diameter on the material surface of the high energy beam with the contact surface diameter Dp with the aluminum alloy material defocused. There was a tendency for the joint strength to decrease even if it was too small or too large relative to Db.

  In addition, when joining the galvanized steel sheet and the aluminum alloy as described above, since the joint is directly pressurized, the joint is in close contact and the surface oxide film of the aluminum alloy is destroyed, and Zn and Al When contact occurs, eutectic melting of Al and Zn occurs. The oxide film is discharged around the joint together with the eutectic melting, and as a result, the steel sheet and the aluminum alloy material are joined via the remaining galvanized layer and the eutectic metal layer of Al and Zn.

  The presser plate 5 that presses the materials 2 and 3 to be joined from the laser beam side has a hole for allowing the laser to pass through. As shown in FIG. 2, the presser plate 5 and the high melting point material 2 ( By placing the quartz glass 11 which is a material that transmits the Nd: YAG laser between the galvanized steel sheets), the surface of the refractory material 2 irradiated with the laser beam can be directly pressed with a solid material. Even when the bonding materials 2 and 3 are melted, the pressurization from the lower side of the materials to be bonded 2 and 3 can suppress deformation such that the material curves to the irradiation side of the laser beam, It becomes possible to pressurize the bonding site more stably.

  Further, as shown in FIG. 3, by providing a cooling water passage 12 as a cooling mechanism inside an indenter 9 of an air cylinder 8 that is a pressurizing means, the low melting point material 3 (aluminum alloy material) is pressurized by the indenter 9. However, it is possible to remove heat at the same time and prevent the low melting point material 3 from being melted down, so that the quality of the joint can be stabilized. In addition, as a material of the indenter 9, a material having high heat conductivity such as copper can be used, and thereby heat can be extracted more effectively.

It is sectional explanatory drawing (a) and a perspective view (b) explaining the structure and joining procedure of the jig | tool used for the joining method of the dissimilar metal of this invention. In the joining method of the dissimilar metals of this invention, it is a perspective view which shows the point to join in the state which pressed down the surface of the high melting-point material with the material which permeate | transmits a high energy beam. It is sectional explanatory drawing which shows the structural example of the pressurization means which provided the cooling mechanism in the indenter. It is sectional explanatory drawing which shows the conventional joining method of a dissimilar metal.

Explanation of symbols

1 High energy beam 2 High melting point material 3 Low melting point material 8 Air cylinder (pressurizing means)
9 Indenter 11 Quartz glass (material that transmits high energy beam)
12 Cooling channel (cooling mechanism)

Claims (7)

  In dissimilar metal bonding, where high-melting materials with different melting points and low-melting materials are overlapped with each other, the defocused high-energy beam is irradiated onto the surface of the high-melting material in a spot shape, A method for joining dissimilar metals, characterized in that joining is performed while locally pressurizing a joining portion from a surface opposite to an energy beam irradiation surface in a direction in which the two materials are in close contact with each other by a pressurizing means.   The pressurizing means includes an indenter that presses the material to be joined, the contact surface of the indenter with the low-melting-point material has a circular flat surface, and the surface of the high energy beam defocused with the diameter Dp of the corresponding contact surface The bonding method according to claim 1, wherein the ratio Dp / Db to the upper beam diameter Db is in the range of 0.8 to 1.2.   The joining method according to claim 1, wherein the pressurizing means is an air cylinder.   The joining method according to claim 2 or 3, wherein the indenter of the pressurizing means includes a cooling mechanism.   The bonding method according to claim 1, wherein the surface of the high melting point material is pressed by a material that transmits a high energy beam.   The joining method according to any one of claims 1 to 5, wherein the high melting point material is a steel material, and the low melting point material is an aluminum alloy or a magnesium alloy.   The joining method according to claim 1, wherein eutectic melting is caused at the interface of the materials to be joined, and joining is performed.

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