JP2006170572A - Basket for cold storage agent, its manufacturing method, and cold storage agent freezer - Google Patents

Basket for cold storage agent, its manufacturing method, and cold storage agent freezer Download PDF

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Publication number
JP2006170572A
JP2006170572A JP2004366532A JP2004366532A JP2006170572A JP 2006170572 A JP2006170572 A JP 2006170572A JP 2004366532 A JP2004366532 A JP 2004366532A JP 2004366532 A JP2004366532 A JP 2004366532A JP 2006170572 A JP2006170572 A JP 2006170572A
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Prior art keywords
basket
regenerator
cold storage
partition member
cold
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JP2004366532A
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JP4497362B2 (en
Inventor
Junichi Tozaki
淳一 戸崎
Takeshi Ueda
毅 植田
Masayuki Yamamoto
雅幸 山本
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Hoshizaki Electric Co Ltd
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Hoshizaki Electric Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D25/00Charging, supporting, and discharging the articles to be cooled
    • F25D25/02Charging, supporting, and discharging the articles to be cooled by shelves
    • F25D25/022Baskets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2303/00Details of devices using other cold materials; Details of devices using cold-storage bodies
    • F25D2303/08Devices using cold storage material, i.e. ice or other freezable liquid
    • F25D2303/082Devices using cold storage material, i.e. ice or other freezable liquid disposed in a cold storage element not forming part of a container for products to be cooled, e.g. ice pack or gel accumulator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2317/00Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass
    • F25D2317/06Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation
    • F25D2317/065Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the air return
    • F25D2317/0655Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the air return through the top
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2317/00Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass
    • F25D2317/06Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation
    • F25D2317/066Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the air supply
    • F25D2317/0665Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the air supply from the top

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Devices That Are Associated With Refrigeration Equipment (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a basket for uniformly freezing cold storage agents. <P>SOLUTION: The cold storage agents A are stored in parallel in the basket 30 which is placed on a shelf net 60 in a freezing chamber 12. The basket 30 is formed in shallow basket shape with the upper face open by attaching a plurality of wire materials and fixing them by welding. A side face part 31 of the basket 30 is formed inclining in an upward opened manner, and partition members 34 formed by arranging pairs of spaced wire materials 35, are provided at predetermined spaces at the side face part 31. Storage areas 38 of the cold storage agents A are formed in every space between the partition members 34 in the basket 30, and conversely, when the cold storage agents A are enclosed in the storage areas 38, a cold air passage S is ensured between the adjacent cold storage agents A. Cold air blown into the freezing chamber 12 is smoothly circulated through the cold passages S between the respective cold storage agents A and openings 36 of the partition members 34 to uniformly and efficiently freeze all the cold storage agents A. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、蓄冷剤用バスケット、その製造方法及び蓄冷剤凍結庫に関する。   The present invention relates to a cool storage agent basket, a manufacturing method thereof, and a cool storage agent freezer.

従来、蓄冷剤を凍結する凍結庫として、特許文献1に記載されたものが知られている。このものは、複数の蓄冷剤がバスケット内に収納され、このバスケットが、冷気が循環供給される凍結室内に複数段に配された各棚網上に載せられることによって、蓄冷剤が凍結されるようになっている。
一方、この種の凍結庫では、蓄冷剤自身が冷気の流通の妨げとなって冷気が全域に行き渡り難く、蓄冷剤を均一に凍結できない傾向にあるため、従来では、冷凍室内に専用のダクトを備えて冷気を全域に回らせるようにしていた。
特開平11−264645号公報
Conventionally, what was described in patent document 1 is known as a freezer which freezes a cool storage agent. In this, a plurality of cool storage agents are stored in a basket, and the cool storage agents are frozen by placing the basket on each shelf network arranged in a plurality of stages in a freezing chamber in which cold air is circulated and supplied. It is like that.
On the other hand, in this type of freezer, the cold storage agent itself obstructs the flow of cold air, and it is difficult for the cold air to spread throughout the entire area, and the cold storage agent tends not to freeze uniformly. In preparation, it was designed to rotate the cold throughout.
JP-A-11-264645

しかるに従来のダクトを設ける方法では、部品点数並びに製造工数が増えるためにコスト高を招き、また庫内容積も減少する不具合があるため、新たな対策の出現が切望されていた。
本発明は上記のような事情に基づいて完成されたものであって、その目的は、簡単な手段で以て蓄冷剤を均一に凍結できるようにするところにある。
However, in the conventional method of providing a duct, since the number of parts and the number of manufacturing steps increase, the cost increases and the internal volume decreases.
The present invention has been completed based on the above circumstances, and an object of the present invention is to make it possible to freeze the regenerator uniformly by simple means.

上記の目的を達成するための手段として、請求項1の発明は、複数の蓄冷剤が上面開放のバスケット内に並列して収納され、このバスケットが、冷気が循環供給される凍結室内に配された棚網上に載せられることで前記蓄冷剤が凍結されるようにした蓄冷剤凍結庫における前記バスケットであって、隣り合う蓄冷剤の間に割って入ってこれらの蓄冷剤の間に隙間を確保する仕切部材が設けられ、かつこの仕切部材には前記冷気の流通を許容する開口が形成されている構成としたところに特徴を有する。
請求項2の発明は、請求項1に記載のものにおいて、前記仕切部材が弾性変形可能であるところに特徴を有する。
As a means for achieving the above object, the invention of claim 1 is characterized in that a plurality of cold storage agents are accommodated in parallel in a basket with an open top surface, and this basket is arranged in a freezing chamber in which cold air is circulated and supplied. The cool storage agent freezer in which the cool storage agent is frozen by being placed on a shelf network, and is divided between adjacent cool storage agents so that a gap is formed between these cool storage agents. The partition member to be secured is provided, and the partition member is characterized in that an opening for allowing the circulation of the cold air is formed.
The invention of claim 2 is characterized in that the partition member according to claim 1 is elastically deformable.

請求項3の発明は、請求項1または請求項2に記載のものにおいて、前記蓄冷剤の並列方向に沿った方向の両側面が上開きの傾斜面に形成されており、この傾斜面上に前記仕切部材が設けられているところに特徴を有する。
請求項4の発明は、請求項1ないし請求項3のいずれかに記載のものにおいて、底面には補強棒が設けられており、この補強棒は、前記蓄冷剤の収納領域内に配されているところに特徴を有する。
Invention of Claim 3 is the thing of Claim 1 or Claim 2, The both sides | surfaces of the direction along the parallel direction of the said cool storage agent are formed in the inclined surface of upper opening, On this inclined surface It is characterized in that the partition member is provided.
According to a fourth aspect of the present invention, there is provided the reinforcing bar on the bottom surface according to any one of the first to third aspects, and the reinforcing bar is disposed in the storage region of the cold storage agent. It has a characteristic where it exists.

請求項5の発明は、請求項3記載のバスケットであって、蓄冷剤の並列方向を前後に向けた姿勢で前記棚網上に正面側から出し入れされるものにおいて、前後両端面の上縁には取手が設けられ、この取手を含む前記両端面の上部側のみが外方に開いて形成されているところに特徴を有する。   Invention of Claim 5 is the basket of Claim 3, Comprising: In the thing with which the parallel direction of a cool storage agent was orient | assigned to the shelf network from the front side in the attitude | position which faced back and forth, Is characterized in that a handle is provided and only the upper side of both end faces including the handle is formed to open outward.

請求項6の発明は、請求項4記載のバスケットが、蓄冷剤の並列方向を前後に向けた姿勢において、冷気が循環供給される凍結室内に配された棚網上に正面側から出し入れされるようにした蓄冷剤凍結庫において、前記バスケットの底面における前記補強棒には保護筒が嵌装されているところに特徴を有する。
請求項7の発明は、請求項4記載のバスケットが、蓄冷剤の並列方向を前後に向けた姿勢において、冷気が循環供給される凍結室内に配された棚網上に正面側から出し入れされ、かつ前記棚網には前記バスケットの押し込みを定位置で規制するストッパが設けられた蓄冷剤凍結庫において、前記棚網は、前記凍結室の奥行方向を向いた棚棒と、間口方向を向いた補強棒とが格子状に組み付けられて形成されており、かつこの補強棒が、前記バスケットが定位置で載置された場合にこのバスケットにおける前記蓄冷剤の収納領域の下方に位置する設定となっているところに特徴を有する。
According to a sixth aspect of the present invention, the basket according to the fourth aspect of the present invention is withdrawn from the front side on a shelf network arranged in a freezing room in which cold air is circulated and supplied in a posture in which the parallel direction of the regenerator is directed forward and backward The cool storage agent freezer as described above is characterized in that a protective cylinder is fitted to the reinforcing bar on the bottom surface of the basket.
In the invention of claim 7, the basket of claim 4 is taken in and out from the front side on a shelf network arranged in a freezing room in which cold air is circulated and supplied in a posture in which the parallel direction of the regenerator is directed back and forth, And in the cool storage agent freezer provided with a stopper for restricting the pushing of the basket at a fixed position on the shelf network, the shelf network faces a shelf bar facing the depth direction of the freezing chamber and a frontage direction. The reinforcing bars are formed in a lattice shape, and when the basket is placed at a fixed position, the reinforcing bars are positioned below the storage area for the regenerator in the basket. It has the characteristics in the place.

請求項8の発明は、複数の蓄冷剤が上面開放のバスケット内に並列して収納され、このバスケットが、冷気が循環供給される凍結室内に配された棚網上に載せられることで前記蓄冷剤が凍結されるようにした蓄冷剤凍結庫における前記バスケットであって、複数本の線材を組み付けて溶接することで形成され、前記蓄冷剤の並列方向に沿った方向の両側面には、隣り合う蓄冷剤の間に割って入ってこれらの蓄冷剤の間に隙間を確保する仕切部材が設けられ、かつこの仕切部材には冷気の流通を許容する開口が形成されたものを製造する方法において、少なくとも前記バスケットの各側面部が先に組み付けられて溶接により一体化され、その後にこれらの一体化された側面部と他の面を構成する線材とが組み付けられて溶接により固定されるところに特徴を有する。   In the invention of claim 8, a plurality of regenerators are stored in parallel in a basket having an open top surface, and the basket is placed on a shelf network arranged in a freezing room to which cold air is circulated and supplied. The basket in the regenerator freezer in which the agent is frozen, formed by assembling and welding a plurality of wires, adjacent to both side surfaces in the direction along the parallel direction of the regenerator In a method of manufacturing a partition member that is divided between matching cool storage agents and that has a partition member that secures a gap between these cool storage agents and that has an opening that allows the flow of cool air in the partition member. When at least each side portion of the basket is assembled first and integrated by welding, and then the integrated side surface portion and the wire constituting the other surface are assembled and fixed by welding. Furnace has a feature.

<請求項1の発明>
蓄冷剤は、開口を有する仕切部材によってバスケット内で互いに隙間を開けて収納されているから、凍結室内に吹き込まれた冷気は、各蓄冷剤間の隙間並びに仕切部材の開口を通ってスムーズに循環され、全蓄冷剤が均一にかつ効率良く凍結される。バスケットに形状変更を加えただけであるから比較的安価に対応でき、また凍結室の容積低下を招くこともない。
<請求項2の発明>
蓄冷剤は凍結されると体積膨張するため、仕切部材に押し付けられる可能性があるが、仕切部材は弾性変形可能であるから、蓄冷剤を取り出す際には仕切部材を弾性変形させつつ、すなわち抵抗を減じた状態で取り出すことができる。すなわち、凍結後における蓄冷剤のバスケットからの取り出し作業を能率良く行うことができる。
<Invention of Claim 1>
Since the cool storage agent is stored in the basket with a gap between each other by the partition member having an opening, the cold air blown into the freezing chamber circulates smoothly through the clearance between each cool storage agent and the opening of the partition member. And all the regenerators are frozen uniformly and efficiently. Since only the shape of the basket is changed, it can be handled relatively inexpensively, and the freezing chamber volume is not reduced.
<Invention of Claim 2>
Since the cold storage agent expands in volume when frozen, it may be pressed against the partition member, but the partition member can be elastically deformed. Therefore, when taking out the cold storage agent, the partition member is elastically deformed, that is, the resistance is increased. Can be taken out in a reduced state. That is, it is possible to efficiently take out the cold storage agent from the basket after freezing.

<請求項3の発明>
仕切部材が、隣り合う蓄冷剤のうちの下部側の角部に割って入った状態で、蓄冷剤間に隙間が構成される。蓄冷剤同士の間の冷気通路の面積を広く取ることができる。
<請求項4の発明>
バスケットの底面に設けられた補強棒が、蓄冷剤同士の間の冷気通路を避けた位置に配されているから、同冷気通路における冷気の流通を妨げない。もって全冷気通路にわたって冷気を均一に流通させることができる。
<Invention of Claim 3>
A gap is formed between the cool storage agents in a state where the partition member is divided into the lower corners of the adjacent cool storage agents. The area of the cold air passage between the cold storage agents can be widened.
<Invention of Claim 4>
Since the reinforcing rod provided on the bottom surface of the basket is arranged at a position avoiding the cold air passage between the cold storage agents, the circulation of the cold air in the cold air passage is not hindered. Accordingly, it is possible to distribute the cold air uniformly over the entire cold air passage.

<請求項5の発明>
バスケットにおける蓄冷剤の並列方向に沿った方向の左右両側面が上開きに形成されていることから、それらと交差した前後の端面も上開きとすると、バスケットをほぼ全高にわたって嵌めつつ積み重ねることができる。ただし、前後の両端面が全高にわたって上開きに傾いていると、全長が長くなるため、凍結室の奥壁に当たることなく収めるためには、全長を短くする必要があり、結果バスケットの底面長さが短くなり、実質的に蓄冷剤の収容容積が小さくなる。
そこでこの発明では、バスケットにおける取手を含む両端面の上部側のみを外方に開いて形成したから、バスケットを全高の一部を嵌めつつ積み重ねることができ、かつ全長の延びも小さく抑えられる。すなわち、各バスケットについて蓄冷剤の収容容積の減少を最小限に抑えつつ、不使用時には低い背に抑えて積み重ねることができ、収納スペースを節約することができる。
また、取手が外側に開いていることで端部に収納された蓄冷剤との間に大きな隙間が確保でき、取手が掴みやすくて、ひいてはバスケットの出し入れの操作がしやすくなる。
<Invention of Claim 5>
Since the left and right side surfaces in the direction along the parallel direction of the regenerator in the basket are formed so as to open upward, the front and rear end surfaces intersecting with each other can also be opened, so that the baskets can be stacked while fitting over almost the entire height. . However, if the front and rear end faces are tilted upwards over the entire height, the total length will be longer.Therefore, it is necessary to shorten the total length in order to fit it without hitting the inner wall of the freezing chamber. Becomes shorter, and the storage capacity of the regenerator is substantially reduced.
Therefore, according to the present invention, since the upper side of both end faces including the handle in the basket is formed to open outward, the baskets can be stacked while fitting a part of the overall height, and the overall length can be kept small. In other words, each basket can be stacked with a low back when not in use, while minimizing the reduction in the storage capacity of the regenerator, and storage space can be saved.
In addition, since the handle is open to the outside, a large gap can be secured between the cool storage agent stored in the end portion, the handle can be easily grasped, and the basket can be easily taken in and out.

<請求項6の発明>
バスケットは、底面の補強棒に嵌装された保護筒を摺動させつつ、棚網上に出し入れされる。バスケットの補強棒が棚網に直接擦られないから、互いに傷等が付きにくくなる。また、摺動抵抗の減少も図れて、バスケットの出し入れをスムーズに行うことができる。
<請求項7の発明>
バスケットが棚網上に載せられて押し込まれ、ストッパに当たることで定位置に至ったとき、棚網を構成する補強棒も、バスケット内における蓄冷剤同士の間の冷気通路を避けた位置に配され、同冷気通路への冷気の流通を妨げない。したがって、全冷気通路にわたって冷気を均一に流通させることに寄与し得る。
<Invention of Claim 6>
The basket is put in and out of the shelf network while sliding the protective cylinder fitted to the reinforcing bar on the bottom surface. Since the reinforcing bars of the basket are not directly rubbed against the shelf net, they are less likely to be damaged. Further, the sliding resistance can be reduced, and the basket can be inserted and removed smoothly.
<Invention of Claim 7>
When the basket is placed on the shelf net and pushed in and hits the stopper to reach a fixed position, the reinforcing rods that make up the shelf net are also placed in a position that avoids the cold air passage between the cool storage agents in the basket. The flow of cold air to the cold air passage is not hindered. Therefore, it can contribute to distribute | circulating cool air uniformly over all the cool air paths.

<請求項8の発明>
線材を溶接で固定してバスケットを形成する場合、一般には、線材を治具上で所定形状に組み付けておいて溶接により固定することになる。一方、側面部に仕切部材を設ける場合、蓄冷剤間の隙間を均等に取るためにも、仕切部材の位置決めは高精度に行う必要があるが、上記ようにバスケット全体を大きな治具上で組み付けると、仕切部材を高精度に位置決めすることが難しい。
そこでこの発明では、仕切部材を含むバスケットの両側面部が、それぞれ小さな治具上で組み付けられたのち溶接により一体化され、その後にこれらの一体化された側面部と他の面を構成する線材とが組み付けられ、溶接で固定されることによりバスケット全体が形成される。
仕切部材を含むバスケットの側面部を、小さな治具上で組み付けて溶接できることから、仕切部材を高精度に位置決めして配することが可能となる。
<Invention of Claim 8>
When the basket is formed by fixing the wire rod by welding, generally, the wire rod is assembled in a predetermined shape on a jig and fixed by welding. On the other hand, when the partition member is provided on the side surface, it is necessary to position the partition member with high precision in order to evenly leave the gaps between the regenerators, but the entire basket is assembled on a large jig as described above. It is difficult to position the partition member with high accuracy.
Therefore, in the present invention, both side surface portions of the basket including the partition member are assembled by welding after being assembled on a small jig, and then the integrated side surface portion and the wire constituting the other surface, Are assembled and fixed by welding to form the entire basket.
Since the side portion of the basket including the partition member can be assembled and welded on a small jig, the partition member can be positioned and arranged with high accuracy.

<実施形態>
以下、本発明の一実施形態を図1ないし図16に基づいて説明する。
本実施形態の凍結庫10は、図1及び図2に示すように、前面開放の縦長の断熱箱体からなる凍結庫本体11を有し、内部が凍結室12とされて、底面の四隅に設けられた脚13で支持されている。凍結室12の前面開口には、仕切壁14で仕切られて上下2つの出入口15が形成され、それぞれ断熱扉17が揺動開閉可能に装着されている。
凍結室12の天井部の奥側寄りの位置には冷却器室20が画成されており、その底面の手前側の位置には吸込口21が、奥側には吹出口22がそれぞれ形成されている。冷却器室20内には冷却器23が収容され、凍結庫本体11の上面の機械室19内に装備された冷凍装置(図示せず)と冷媒配管で接続されて冷凍サイクルが構成されているとともに、吸込口21に臨んで庫内ファン24が装着されている。
<Embodiment>
Hereinafter, an embodiment of the present invention will be described with reference to FIGS.
As shown in FIGS. 1 and 2, the freezer 10 of the present embodiment has a freezer main body 11 formed of a vertically long heat insulating box with an open front, and the inside is made into a freezing chamber 12 at the four corners of the bottom surface. It is supported by the provided legs 13. The front opening of the freezing chamber 12 is partitioned by a partition wall 14 to form two upper and lower entrances 15, and a heat insulating door 17 is mounted so as to be swingable and openable.
A cooler chamber 20 is defined at a position near the back side of the ceiling of the freezing chamber 12, and a suction port 21 is formed at a position on the near side of the bottom surface, and an outlet 22 is formed at the back side. ing. A cooler 23 is accommodated in the cooler chamber 20 and connected to a refrigeration apparatus (not shown) installed in the machine chamber 19 on the upper surface of the freezer main body 11 by a refrigerant pipe to constitute a refrigeration cycle. At the same time, an internal fan 24 is mounted facing the suction port 21.

そして、冷凍装置を運転しつつ庫内ファン24を駆動すると、凍結室12の室内空気が吸込口21から冷却器室20内に吸引され、その空気が冷却器23を流通する間に熱交換によって冷気が生成され、その冷気が吹出口22から凍結室12の奥壁12Aに沿うようにして吹き出され、凍結室12内に冷気が循環供給されて冷却される。
この間に、例えば冷却器室20内に装備された温度センサ(図示せず)によって庫内温度が検知され、その検知温度に基づき冷凍装置と庫内ファン24とがオンオフ制御されることにより、凍結室12内が予め定められた設定温度(例えば−30°C程度)に維持されるようになっている。
When the internal fan 24 is driven while operating the refrigeration apparatus, the indoor air in the freezing chamber 12 is sucked into the cooler chamber 20 from the suction port 21, and heat exchange is performed while the air flows through the cooler 23. Cold air is generated, and the cold air is blown out from the blower outlet 22 along the inner wall 12A of the freezing chamber 12, and the cold air is circulated and supplied into the freezing chamber 12 to be cooled.
During this time, for example, a temperature sensor (not shown) provided in the cooler chamber 20 detects the internal temperature, and the refrigeration apparatus and the internal fan 24 are controlled on and off based on the detected temperature, thereby freezing. The interior of the chamber 12 is maintained at a preset temperature (for example, about −30 ° C.).

上記した凍結室12内には、蓄冷剤Aがバスケット30に収納されて入れられるようになっており、詳しくは後記するように、バスケット30は、左右2個ずつ上下4段にわたって棚網60に載せられて支持されるようになっている。
蓄冷剤Aは、ポリエンチレン等の樹脂製のハードケース内にゲル化剤が充填された公知のものであって、全体としては方形の厚板形状をなしている。この蓄冷剤Aが、図8に示すように、短辺側を縦向きとして立てられた姿勢において、バスケット30内に並んで収容され、ここでは各バスケット30について、蓄冷剤Aが14個ずつ収納可能とされている。
In the freezing chamber 12, the regenerator A is accommodated in the basket 30, and, as will be described in detail later, the basket 30 is placed on the shelf network 60 in two upper and lower four stages. It is placed and supported.
The regenerator A is a known one in which a gelling agent is filled in a hard case made of resin such as polyethylene, and as a whole has a rectangular plate shape. As shown in FIG. 8, the cool storage agent A is stored side by side in the basket 30 in a posture in which the short side is vertically oriented, and here, for each basket 30, 14 cool storage agents A are stored. It is possible.

続いて、バスケット30の構造を図3ないし図7によって説明する。バスケット30は大まかには、鋼線等の金属線材を組み付けることによって、前後方向(蓄冷剤Aの並列方向)に細長く、上面開放の浅いかご状に形成されている。
詳細には、前後方向の長さが凍結室12の奥行寸法程度、左右方向の幅が、凍結室12の間口寸法の半分弱、また高さが、収納姿勢における蓄冷剤Aの高さ寸法の半分弱となっている。
Next, the structure of the basket 30 will be described with reference to FIGS. The basket 30 is roughly formed in a shallow basket shape that is elongated in the front-rear direction (parallel direction of the regenerator A) and has an open top surface by assembling a metal wire such as a steel wire.
Specifically, the length in the front-rear direction is about the depth dimension of the freezing chamber 12, the width in the left-right direction is a little less than half the opening size of the freezing chamber 12, and the height is the height dimension of the regenerator A in the storage posture. It is a little less than half.

バスケット30の左右の側面部31は、それぞれ傾斜角が70度程度の比較的急勾配で上開きとなった姿勢で形成されており、図11に参照して示すように、左右の側面部31の上縁同士の間隔が、蓄冷剤Aの横幅寸法より少し広く、同両側面部31の下縁同士の間隔が、蓄冷剤Aの横幅寸法よりも所定寸法小さくなっている。
各側面部31は、前後方向に細長い外枠32に対して、13個の仕切部材34が、上下の枠32U,32Lの内面の間に渡された形態で、前後方向に所定間隔を開けて取り付けられている。仕切部材34は詳細には、外枠32よりも径の小さい一対の線材35が、蓄冷剤Aの厚さの半分程度の間隔を開けて互いに平行に配されて構成されている。この仕切部材34が、蓄冷剤Aの厚さよりも若干大きい間隔を開けて、上記のように外枠32の内面側の上下の枠32U,32Lの間に渡されて溶接により固定されている。
The left and right side surface portions 31 of the basket 30 are formed in a relatively steeply inclined posture with an inclination angle of about 70 degrees, and as shown in FIG. The distance between the upper edges of the cold storage agent A is slightly wider than the width dimension of the cold storage agent A, and the distance between the lower edges of the both side surface portions 31 is smaller than the width dimension of the cold storage agent A by a predetermined dimension.
Each side surface portion 31 has a configuration in which thirteen partition members 34 are passed between the inner surfaces of the upper and lower frames 32U and 32L with respect to the outer frame 32 elongated in the front-rear direction, with a predetermined interval in the front-rear direction. It is attached. Specifically, the partition member 34 is configured by a pair of wire rods 35 having a diameter smaller than that of the outer frame 32 being arranged in parallel with each other with an interval of about half of the thickness of the regenerator A. The partition member 34 is passed between the upper and lower frames 32U and 32L on the inner surface side of the outer frame 32 and fixed by welding with a space slightly larger than the thickness of the regenerator A as described above.

上記のように左右の側面部31に仕切部材34が設けられることにより、バスケット30内には、仕切部材34で仕切られた合計14個の蓄冷剤Aの収納領域38が、前後方向に間隔を開けて並んで形成される。ここで仕切部材34は、間隔を開けた一対の線材35で形成されているのであるから、両線材35間の隙間により、仕切部材34には冷気の流通を許容する開口36が設けられていることになる。さらに両線材35は細いことから、例えば両線材35が接近する方向に弾性変形が可能となっている。   By providing the partition members 34 on the left and right side portions 31 as described above, a total of 14 storage regions 38 for the regenerator A partitioned by the partition members 34 are spaced apart in the front-rear direction in the basket 30. Open and lined up. Here, since the partition member 34 is formed by a pair of wire rods 35 spaced apart from each other, the partition member 34 is provided with an opening 36 that allows cold air to flow through a gap between the wire rods 35. It will be. Furthermore, since both the wires 35 are thin, for example, elastic deformation is possible in the direction in which both wires 35 approach.

バスケット30の底面部40は、上記した左右の側面部31における下枠32Lの下面側の間に渡される3本の横棒41と、これらの横棒41の上に直交姿勢で渡される1本の縦棒42とから構成されている。詳細には横棒41は、図5に示すように、14個の収納領域38のうちの両端から1つ内側に入った収納領域38と、一端側から7番目の収納領域38とに対応した位置において、それぞれ左右の側面部31の下枠32Lの下面側に渡されて、溶接により固定されている。また縦棒42は、3本の横棒41の上面側において、各横棒41の中央部を結ぶようにして上記のように直交姿勢で載せられ、溶接により固定されている。   The bottom surface portion 40 of the basket 30 includes three horizontal bars 41 passed between the lower surface sides of the lower frame 32L in the left and right side surface portions 31, and one crossed on the horizontal bars 41 in an orthogonal posture. And the vertical bar 42. Specifically, as shown in FIG. 5, the horizontal bar 41 corresponds to a storage area 38 that is one inward from both ends of the 14 storage areas 38 and a seventh storage area 38 from one end side. At the positions, they are respectively passed to the lower surface side of the lower frame 32L of the left and right side portions 31 and fixed by welding. Further, the vertical bars 42 are placed in an orthogonal posture as described above so as to connect the central portions of the horizontal bars 41 on the upper surface side of the three horizontal bars 41, and are fixed by welding.

バスケット30の前後の端面部45は、上記左右の側面部31の前枠32F同士、または後枠32R同士に、上横棒46と下横棒48とを渡すことで形成されている。上横棒46は、両前枠32Fまたは両後枠32Rにおける上端から全高の約1/4高さ下がった位置の外面の間に渡される一方、下横棒48は、両前枠32Fまたは両後枠32Rにおける下端から全高の約1/3高さ上がった位置の外面の間に渡され、両横棒46,48の両端が、前後の枠32F,32Rに対して溶接されて固定されている。   The front and rear end face portions 45 of the basket 30 are formed by passing an upper horizontal bar 46 and a lower horizontal bar 48 to the front frames 32F or the rear frames 32R of the left and right side surface portions 31. The upper horizontal bar 46 is passed between the outer surfaces of the front frames 32F or both rear frames 32R at positions lower by about 1/4 of the total height, while the lower horizontal bar 48 is connected to the front frames 32F or both It is passed between the outer surfaces of the rear frame 32R at a position that is about 1/3 of the total height from the lower end, and both ends of both horizontal bars 46, 48 are welded and fixed to the front and rear frames 32F, 32R. Yes.

ここで図4に示すように、下横棒48は、上記の底面部40に配された横棒41と平行をなす真直姿勢であるのに対して、上横棒46は、底面部40の横幅寸法に匹敵する長さ方向の中央部を除いて、左右両端部が内側に斜めに屈曲されている(内方屈曲部47)。したがって、この上横棒46の両端が、上記のように、両側面部31の前枠32Fまたは後32Rに固定されると、上横棒46における長さ方向の両端部を除いた中央の大部分が、下横棒48と比べてこれらの棒の径の2倍程度外側に張り出した状態となる。   Here, as shown in FIG. 4, the lower horizontal bar 48 is in a straight posture parallel to the horizontal bar 41 arranged on the bottom surface part 40, whereas the upper horizontal bar 46 is formed on the bottom surface part 40. Except for the central portion in the length direction, which is comparable to the width dimension, the left and right ends are bent obliquely inward (inward bent portion 47). Therefore, when both ends of the upper horizontal bar 46 are fixed to the front frame 32F or the rear 32R of the both side surface parts 31 as described above, most of the center of the upper horizontal bar 46 excluding both ends in the length direction. However, as compared with the lower horizontal bar 48, it is in a state of projecting outward about twice the diameter of these bars.

上記した前後の端面部45には、取手50が設けられている。この取手50は、線材を門形に曲げ形成したものであって、前後の端面部45における幅方向の中央部の外面に当てられて取り付けられている。詳細には、取手50における左右の脚片51の下端が下横棒48に、ほぼ中央高さ部分が上横棒46の外側に張り出した部分に当てられ、それぞれ溶接により固定されており、取手50における持ち手部52を含むほぼ上半分が、上横棒46から上方に突出している。
言い換えると、バスケット30の前後の端面部45は、取手50を含めてその上部側が外側に開いた状態に形成されている。
A handle 50 is provided on the front and rear end face portions 45 described above. The handle 50 is formed by bending a wire rod into a gate shape, and is attached to the outer surface of the center portion in the width direction of the front and rear end surface portions 45. Specifically, the lower ends of the left and right leg pieces 51 of the handle 50 are applied to the lower horizontal bar 48, and the substantially central height portion is applied to a part protruding to the outside of the upper horizontal bar 46, and each is fixed by welding. A substantially upper half including the handle portion 52 at 50 protrudes upward from the upper horizontal bar 46.
In other words, the front and rear end surface portions 45 of the basket 30 are formed in a state where the upper side including the handle 50 is opened outward.

上記バスケット30の製造工程の一例を示すと、まず図7に示すように、2枚の側面部ユニット31Xと、1枚の底面部ユニット40Xと、2枚の端面部ユニット45Xとが、それぞれ小さい専用の治具を用いて個別に形成される。側面部ユニット31Xは、外枠32の上下の枠32U,32Lの間に、一対の線材35からなる仕切部材34を所定数(13個)渡して組み付け、溶接で固定することで形成される。底面部ユニット40Xは、3本の横棒41を所定間隔を開けて配し、その上面に縦棒42を載せて溶接により固定する。また端面部ユニット45Xは、上横棒46と下横棒48とを所定間隔を開けて配し、その外面にわたって取手50を当てて溶接により固定する。   An example of the manufacturing process of the basket 30 is as follows. First, as shown in FIG. 7, two side surface unit 31X, one bottom surface unit 40X, and two end surface unit 45X are small. Individually formed using a dedicated jig. The side surface unit 31X is formed by passing a predetermined number (13) of partition members 34 made of a pair of wire members 35 between the upper and lower frames 32U and 32L of the outer frame 32 and fixing them by welding. In the bottom unit 40X, three horizontal bars 41 are arranged at predetermined intervals, and a vertical bar 42 is placed on the upper surface and fixed by welding. In the end face unit 45X, the upper horizontal bar 46 and the lower horizontal bar 48 are arranged at a predetermined interval, and the handle 50 is applied to the outer surface of the unit to fix it by welding.

これらの各ユニット31X,40X,45Xが、大きな治具を利用して所定の配置で組み付けられ、所定箇所を溶接することによってバスケット30の骨組みが形成される。そののちこのバスケット30の骨組みに対して、ポリエチレン等の樹脂コートが施され、図3に示すバスケット30が完成する。
また、バスケット30の底面部40を構成する3本の横棒41、詳細には縦棒42の両側に分けられた部分ごとの都合6箇所に、保護筒43が回転可能に嵌装されている。この保護筒43は、テフロン(登録商標)等の耐摩耗性に優れた厚肉の樹脂チューブによって形成されており、全長にわたって切れ目44が形成されている。したがって、切れ目44から開きつつ横棒41に嵌められ、復元弾力で閉じて回転可能に支持されることになる。なお、後記するように蓄冷剤Aを収納した場合に、保護筒43が押し潰されないように、嵌装された保護筒43の上面が、側面部31の下枠32L並びに底面部40の縦棒42の上面よりも若干下方に来るように設定されている(図11参照)。
These units 31X, 40X, and 45X are assembled in a predetermined arrangement using a large jig, and a frame of the basket 30 is formed by welding predetermined portions. Thereafter, a resin coat such as polyethylene is applied to the framework of the basket 30 to complete the basket 30 shown in FIG.
Further, the protective cylinder 43 is rotatably fitted at the six horizontal bars 41 constituting the bottom surface portion 40 of the basket 30, specifically, at six convenient locations for each part divided on both sides of the vertical bar 42. . The protective cylinder 43 is formed of a thick resin tube having excellent wear resistance, such as Teflon (registered trademark), and a cut 44 is formed over the entire length. Therefore, it is fitted to the horizontal bar 41 while opening from the cut 44, and is closed by restoring elasticity and supported rotatably. As will be described later, when the cool storage agent A is stored, the upper surface of the fitted protective cylinder 43 is a vertical bar of the lower frame 32L of the side face 31 and the bottom face 40 so that the protective cylinder 43 is not crushed. It is set to be slightly below the upper surface of 42 (see FIG. 11).

上記のように形成されたバスケット30内に、蓄冷剤Aが収納される。例えば蓄冷剤Aは、図8に示すように、一端側の収納領域38から順次に、上方から落とし込まれるようにして収納される。蓄冷剤Aは、図10及び図11に示すように、下端面の左右両端部が、左右の側面部31を構成する下枠32Lの上に、また下端面の中央部が底面部40の縦棒42の上にそれぞれ載せられるとともに、左右の両端面のほぼ中央高さ位置が、左右の上枠32Uの間に挟まれた状態で、ほとんどがたつきなく収納される。このとき、隣り合う蓄冷剤Aの間には、左右の側面部31に設けられた仕切部材34が割って入った状態となるから、図10に示すように、隣り合う蓄冷剤Aの間には、仕切部材34の幅寸法にほぼ匹敵する隙間、すなわち冷気通路Sが確保されることになる。   The regenerator A is stored in the basket 30 formed as described above. For example, as shown in FIG. 8, the cool storage agent A is stored sequentially from the storage area 38 on one end side so as to be dropped from above. As shown in FIGS. 10 and 11, the cold storage agent A has both left and right end portions of the lower end surface on the lower frame 32 </ b> L constituting the left and right side portions 31, and the center portion of the lower end surface is a vertical portion of the bottom portion 40. Each is placed on the rod 42, and almost the center height position of the left and right end faces is stored between the left and right upper frames 32U with little rattling. At this time, since the partition members 34 provided on the left and right side portions 31 are split between the adjacent cold storage agents A, as shown in FIG. Therefore, a clearance substantially equal to the width dimension of the partition member 34, that is, the cold air passage S is secured.

詳細には仕切部材34は、蓄冷剤Aよりも背が低くて外側に開いた左右の側面部31とほぼ同一面上に形成されているから、仕切部材34は、隣り合う蓄冷剤Aのうちの下部側の角部に割って入った状態となる。ここで左右の側面部31、したがって仕切部材34が比較的急な勾配に形成されていることには、以下のような意義がある。
例えば、バスケット30の下面側から冷気が上昇した場合は、仕切部材34を構成する線材35自体にも冷気の一部が当たり、その傾きに倣って外側に逃げるおそれがある。このとき、仕切部材34の勾配が緩いほど、線材35に冷気が当たって逃げる量が多くなるため、本願では、仕切部材34を急勾配とすることにより、蓄冷剤Aの保持力を確保した上で、冷気の逃げる量を抑え、すなわち冷気通路Sへの冷気の流通量を増大させている。
また、蓄冷剤Aが両側の仕切部材34で挟まれた場合、仕切部材34の勾配が緩いと、角部における内側の深い部分が挟まれることになるが、本実施形態のように仕切部材34が急勾配であると、角部の比較的浅い部分を挟むことに留まる。これにより、蓄冷剤Aを取り出す場合の抵抗が減じられる。
In detail, since the partition member 34 is shorter than the cold storage agent A and is formed on substantially the same plane as the left and right side portions 31 opened outward, the partition member 34 is formed of the adjacent cold storage agents A. It will be in a state of being broken into the corners on the lower side of the. Here, the fact that the left and right side portions 31, and therefore the partition member 34 are formed with a relatively steep slope has the following significance.
For example, when the cool air rises from the lower surface side of the basket 30, a part of the cool air may hit the wire 35 constituting the partition member 34 and escape to the outside following the inclination. At this time, the looser the gradient of the partition member 34, the greater the amount of cold air hitting the wire 35 and escaping. Therefore, in the present application, the partition member 34 has a steep slope to ensure the holding power of the regenerator A. Thus, the amount of cold air escaped is suppressed, that is, the amount of cold air flowing into the cold air passage S is increased.
Further, when the regenerator A is sandwiched between the partition members 34 on both sides, if the partition member 34 has a gentle gradient, the inner deep portion of the corner portion is sandwiched, but the partition member 34 as in this embodiment. When is steep, it is only to pinch a relatively shallow part of the corner. Thereby, the resistance at the time of taking out the cool storage agent A is reduced.

凍結室12内には、上部側と下部側とで2段ずつ計4段にわたって棚網60が取り付けられるようになっている。
棚網60は、バスケット30と同様に、鋼線等の複数本の金属線材を組み付けることによって形成されている。詳細には図12に示すように、凍結室12の平断面よりも一回り小さい方形の外枠61を備えている。この外枠61における左右の枠61L,61Rの間には、詳しくは後記するように、3本の補強棒63が同一平面上で差し渡されて溶接により固定されている。この補強棒63を組み付けた外枠32の上面には、奥行方向を向いた多数本の棚棒64が、横幅方向に所定間隔を開けて並べて載せられ、溶接により固定されている。
In the freezing chamber 12, a shelf network 60 is attached over a total of four stages, two stages on the upper side and the lower side.
Similar to the basket 30, the shelf network 60 is formed by assembling a plurality of metal wires such as steel wires. Specifically, as shown in FIG. 12, a rectangular outer frame 61 that is slightly smaller than the flat section of the freezing chamber 12 is provided. Between the left and right frames 61L and 61R of the outer frame 61, as will be described in detail later, three reinforcing bars 63 are passed on the same plane and fixed by welding. On the upper surface of the outer frame 32 to which the reinforcing bar 63 is assembled, a number of shelf bars 64 facing in the depth direction are placed side by side at predetermined intervals in the horizontal width direction and fixed by welding.

また、奥側の枠61Dから所定寸法手前側に入った上面には、バスケット30における前後の端面部45の下部位置を突き当て可能なストッパ65が設けられている。実際にストッパ65に当たるのは、左右の側面部31を構成する外枠32の奥側の枠32Fまたは32Rである。ストッパ65は、当該棚網60の全幅にわたる背の低い門形に形成され、両脚部の下端を奥側に直角曲げして形成した取付部66が、左右の枠61L,61Rの奥側の位置に載せられて、溶接により固定されている。この棚網60も、同様に樹脂コートが施されている。   Further, a stopper 65 capable of abutting the lower positions of the front and rear end surface portions 45 of the basket 30 is provided on the upper surface that enters the front side of the predetermined dimension from the rear frame 61D. What actually hits the stopper 65 is the frame 32F or 32R on the back side of the outer frame 32 constituting the left and right side surface portions 31. The stopper 65 is formed in a short gate shape over the entire width of the shelf network 60, and a mounting portion 66 formed by bending the lower ends of both leg portions to the back side is positioned at the back side of the left and right frames 61L and 61R. Is fixed by welding. The shelf network 60 is similarly coated with a resin coat.

一方、凍結室12の壁面、例えば奥壁12Aの左右両端部と、左右の側壁12Bの入口に寄った位置との都合4箇所には、棚柱26が取り付けられている。棚柱26には、詳しくは図示しないが、棚受金27を取り付けるための多数の取付孔が一定ピッチで形成されている。
そして図13に示すように、各棚柱26に同一高さで棚受金27が取り付けられた状態において棚網60が載せられ、外枠32における奥側の枠61Dの左右両端部と、左右の枠61L,61Rの手前側の端部とを、対応する棚受金27に載せて掛止することによって、棚網60が水平姿勢で支持されるようになっている。
On the other hand, shelf pillars 26 are attached to four places on the wall of the freezing chamber 12, for example, the left and right ends of the back wall 12A and the positions near the entrances of the left and right side walls 12B. Although not shown in detail in the shelf column 26, a large number of attachment holes for attaching the shelf receivers 27 are formed at a constant pitch.
Then, as shown in FIG. 13, the shelf net 60 is placed in a state in which the shelf receiver 27 is attached to each shelf column 26 at the same height, and both the left and right ends of the frame 61 </ b> D on the back side in the outer frame 32, The shelf net 60 is supported in a horizontal posture by placing the front end portions of the frames 61L and 61R on the corresponding shelf receivers 27 and hooking them.

上記のように支持された棚網60上に、バスケット30が正面側から押し込まれて載せられるようになっており、バスケット30の奥側の端面部45がストッパ65に当たることで押し込みが停止され、この位置がバスケット30の正規の載置位置となる。上記のように、バスケット30の前後の端面部45に設けられた取手50は、外側に開いて形成されているが、図15に示すように、バスケット30が正規の載置位置で停止される限り、奥側の取手50は、凍結室12の奥壁12Aの手前に留まる設定となっている。
また、棚網60における3本の横棒41の配設位置については、上記のようにバスケット30が正規載置まで押し込まれた際に、図13に示すように、バスケット30における手前側から4番目、7番目及び11番目の蓄冷剤Aの収納領域38の直下にそれぞれ対応するような位置に設けられている。
The basket 30 is pushed from the front side and placed on the shelf network 60 supported as described above, and the pushing is stopped when the end surface portion 45 on the back side of the basket 30 hits the stopper 65, This position is the normal placement position of the basket 30. As described above, the handles 50 provided on the front and back end face portions 45 of the basket 30 are formed so as to open outward. However, as shown in FIG. 15, the basket 30 is stopped at the normal placement position. As far as it is concerned, the handle 50 on the back side is set to stay in front of the back wall 12A of the freezing chamber 12.
Further, the arrangement positions of the three horizontal bars 41 in the shelf network 60 are 4 from the front side of the basket 30 as shown in FIG. 13 when the basket 30 is pushed to the normal placement as described above. The seventh, eleventh, and eleventh regenerators A are provided at positions corresponding to the positions immediately below the storage area 38 respectively.

続いて、本実施形態の作用を説明する。
凍結室12内には、上部側と下部側とで2段ずつ計4段にわたって棚網60が取り付けられている。
一方、バスケット30は使用前には、図16に示すように、上下に積み重ねられる。下側のバスケット30内に上側のバスケット30が上方から入れられると、上側のバスケット30の底部が入り込んで、その両端面部45の下横棒48が、下側のバスケット30の端面部45に配された上横棒46の両端の内方屈曲部47に引っ掛かる等で受けられる。これによりバスケット30は、全高のほぼ1/3の寸法を嵌めつつ順次に積み重ねられる。結果、低い背に積み重ねられて収納スペースが節約される。
Then, the effect | action of this embodiment is demonstrated.
In the freezing chamber 12, a shelf network 60 is attached over a total of four stages, two stages on the upper side and the lower side.
On the other hand, the basket 30 is stacked up and down as shown in FIG. 16 before use. When the upper basket 30 is inserted into the lower basket 30 from above, the bottom portion of the upper basket 30 enters, and the lower horizontal bars 48 of both end surface portions 45 are arranged on the end surface portion 45 of the lower basket 30. The upper horizontal bar 46 is received by being hooked by the inwardly bent portions 47 at both ends. As a result, the baskets 30 are sequentially stacked while fitting a size of approximately 1/3 of the total height. As a result, the storage space is saved by stacking on a low profile.

蓄冷剤Aを凍結する場合は、積み重ねられたバスケット30をばらし、例えば作業台(図示せず)上において、図8に示すように、バスケット30の収納領域38に蓄冷剤Aを順次に収納する。既述したように、各蓄冷剤Aは、仕切部材34を間に割って入れた状態で収納されるから、図9及び図10に示すように、各蓄冷剤Aの間には所定の隙間、すなわち冷気通路Sが確保される。
このように蓄冷剤Aを収納したバスケット30が、断熱扉17が開けられた出入口15を通して、凍結室12内の各棚網60上に左右2個ずつ載せられる。
When freezing the cold storage agent A, the stacked baskets 30 are separated, and the cold storage agent A is sequentially stored in the storage area 38 of the basket 30 as shown in FIG. 8 on a work table (not shown), for example. . As described above, since each regenerator A is stored in a state where the partition member 34 is inserted between the regenerators A, a predetermined gap is provided between the regenerators A as shown in FIGS. That is, the cold air passage S is secured.
In this way, two baskets 30 storing the regenerator A are placed on each shelf network 60 in the freezing chamber 12 on the left and right through the doorway 15 where the heat insulating door 17 is opened.

より具体的には、各バスケット30は、両側の取手50を両手で掴み、あるいは片方の手で底を支えつつ、長さ方向を前後に向けた姿勢で出入口15に運ばれる。この場合、前後の向きは反対でもよい。また、取手50が外開きに形成され、持ち手部52が端部の蓄冷剤Aから離間しているから、持ちやすい。
バスケット30は、図13に示すように、その奥端側が、棚網60における右または左の領域における手前側の端部に載せられ、引き続いて奥へ押し込まれる。この間、バスケット30の底面部40の横棒41に嵌装された保護筒43が回転しつつ、スムーズに押し込まれる。
そののち、バスケット30の奥側の端面部45がストッパ65に当たることで押し込みが停止され、バスケット30はその位置に残って載置される。このとき既述したように、棚網60の補強棒63は、蓄冷剤Aの直下位置、すなわち蓄冷剤A間の冷気通路Sからは外れて位置している。
More specifically, each basket 30 is carried to the entrance / exit 15 in a posture in which the length direction is directed back and forth while grasping the handles 50 on both sides with both hands or supporting the bottom with one hand. In this case, the front and rear directions may be opposite. Moreover, since the handle 50 is formed in the outward opening and the handle part 52 is separated from the cold storage agent A at the end part, it is easy to hold.
As shown in FIG. 13, the rear end side of the basket 30 is placed on the front end portion in the right or left region of the shelf network 60, and subsequently pushed into the back. During this time, the protective cylinder 43 fitted to the horizontal bar 41 of the bottom surface portion 40 of the basket 30 is smoothly pushed in while rotating.
After that, when the end face portion 45 on the back side of the basket 30 hits the stopper 65, the pushing is stopped, and the basket 30 is left in that position and placed. At this time, as already described, the reinforcing rod 63 of the shelf network 60 is positioned directly below the cool storage agent A, that is, away from the cool air passage S between the cool storage agents A.

全バスケット30が収納されると、併せて断熱扉17が閉じられる。係る状態から、冷凍装置並びに庫内ファン24が駆動されると、図2に示すように、冷却器室20で生成された冷気が吹出口22から凍結室12の奥壁12Aに沿うようにして吹き出され、凍結室12の底部に導かれ、また一部が上から2段目の棚網60の下方に導かれたのち、蓄冷剤Aが収納されたバスケット30を通って上昇し、吸込口21から吸い込まれる。
ここで冷気は、各バスケット30において、仕切部材34の開口36も含めて各蓄冷剤A間に構成された冷気通路Sを通って上昇する。特に、バスケット30の底面部40の横棒41や、棚網60の補強棒63が冷気通路Sから外れた位置にあって冷気流通を妨げないから、冷気通路Sごとに流通量にばらつきが出にくい。また、仕切部材34が急勾配で設けられていることで、既述したように、冷気が逃げる量も最小限に抑えられる。そのために冷気は、各冷気通路Sについて均一に、かつ大きな流量で流通し、全蓄冷剤Aが均一にかつ効率良く凍結される。
When all the baskets 30 are stored, the heat insulating door 17 is closed together. When the refrigeration apparatus and the internal fan 24 are driven from such a state, as shown in FIG. 2, the cold air generated in the cooler chamber 20 extends from the outlet 22 along the inner wall 12A of the freezing chamber 12. After being blown out and guided to the bottom of the freezing chamber 12 and partly guided below the second shelf network 60 from above, it rises through the basket 30 in which the regenerator A is stored, Inhaled from 21.
Here, the cold air rises through the cold air passages S formed between the regenerators A in each basket 30 including the opening 36 of the partition member 34. In particular, since the horizontal bar 41 of the bottom surface portion 40 of the basket 30 and the reinforcing bar 63 of the shelf network 60 are located away from the cold air passage S and do not interfere with the cold air flow, the flow amount varies for each cold air passage S. Hateful. Further, since the partition member 34 is provided with a steep slope, the amount of cool air escaped can be minimized as described above. Therefore, the cold air is circulated uniformly and with a large flow rate in each of the cold air passages S, and the entire cool storage agent A is frozen uniformly and efficiently.

凍結が完了したら、蓄冷剤Aを庫外に取り出す。それには、断熱扉17を開けたのち、手前の取手50に手を掛けて、バスケット30を棚網60上を滑らせつつ手前側に引き出す。同様に、保護筒43が回転しつつ引き出されるから、軽い力で引き出すことができる。バスケット30は例えば作業台上に載せられ、上記とは逆に、蓄冷剤Aの上端側を掴んで上方に引き抜く。蓄冷剤Aの間には所定の隙間が確保されているから、蓄冷剤Aの上端側が掴みやすい。
また蓄冷剤Aは、凍結されるとケースごと膨張するため、両側の仕切部材34で挟み付けられる可能性があるが、仕切部材34は弾性変形可能に形成されているから、これを弾性変形させつつ抵抗を減じて引き抜くことができ、また仕切部材34は蓄冷剤Aの下側の角部の浅い位置を挟んでいるだけであって、これも引き抜く際の抵抗を減少させることに有効であることから、凍結後の蓄冷剤Aは、バスケット30から簡単に取り出される。
When the freezing is completed, the cold storage agent A is taken out of the cabinet. For this purpose, after opening the heat insulating door 17, a hand is placed on the handle 50 on the near side, and the basket 30 is pulled out to the near side while sliding on the shelf network 60. Similarly, since the protective cylinder 43 is pulled out while rotating, it can be pulled out with a light force. For example, the basket 30 is placed on a work table, and, conversely, the upper end side of the cold storage agent A is grasped and pulled upward. Since a predetermined gap is secured between the cool storage agents A, the upper end side of the cool storage agent A is easy to grasp.
Further, since the cold storage agent A expands with the case when it is frozen, there is a possibility that the cold storage agent A is sandwiched between the partition members 34 on both sides. However, since the partition member 34 is formed to be elastically deformable, it is elastically deformed. However, the partition member 34 only sandwiches the shallow position of the lower corner of the regenerator A, and this is also effective in reducing the resistance at the time of extraction. Therefore, the regenerator A after freezing is easily taken out from the basket 30.

本実施形態によれば、以下のような数々の利点を得ることができる。
蓄冷剤Aは、開口36を有する仕切部材34によってバスケット30内で互いに隙間(冷気通路S)を開けて収納されているから、凍結室12内に吹き込まれた冷気は、仕切部材34の開口36を含む各蓄冷剤A間の冷気通路Sを通ってスムーズに循環され、全蓄冷剤Aが均一にかつ効率良く凍結される。バスケット30に形状変更を加えただけであるから、従来の凍結室12内にダクトを装備したものと比較すると安価に対応でき、また凍結室12の容積低下を招くこともない。
According to this embodiment, the following many advantages can be obtained.
Since the regenerator A is stored in the basket 30 with a gap (cold air passage S) opened in the basket 30 by the partition member 34 having the opening 36, the cold air blown into the freezing chamber 12 is stored in the opening 36 of the partition member 34. Is smoothly circulated through the cool air passages S between the regenerators A, so that all the regenerators A are frozen uniformly and efficiently. Since the shape of the basket 30 is merely changed, the basket 30 can be handled at a lower cost than the conventional one having a duct in the freezing chamber 12, and the volume of the freezing chamber 12 is not reduced.

蓄冷剤Aは凍結されると体積膨張するため、両側から仕切部材34で挟み付けられる可能性があるが、仕切部材34は弾性変形可能であるから、蓄冷剤Aを取り出す際には仕切部材34を弾性変形させつつ、すなわち抵抗を減じた状態で取り出すことができる。結果、凍結後における蓄冷剤Aのバスケット30からの取り出し作業を能率良く行うことができる。
バスケット30の底面部40を構成する横棒41、さらにはバスケット30を載せる棚網60の補強棒63が、蓄冷剤A同士の間の冷気通路Sを避けた位置に配されているから、同冷気通路Sにおける冷気の流通を妨げない。もって全冷気通路Sにわたって冷気をより均一に流通させることができる。
Since the regenerator A expands in volume when it is frozen, there is a possibility that the regenerator A may be sandwiched by the partition members 34 from both sides. However, since the partition member 34 is elastically deformable, when the regenerator A is taken out, the partition member 34 Can be taken out while being elastically deformed, that is, with reduced resistance. As a result, it is possible to efficiently take out the regenerator A from the basket 30 after freezing.
Since the horizontal bar 41 constituting the bottom surface portion 40 of the basket 30 and the reinforcing bar 63 of the shelf network 60 on which the basket 30 is placed are arranged at positions avoiding the cold air passage S between the cold storage agents A, The circulation of the cold air in the cold air passage S is not hindered. Accordingly, the cold air can be more uniformly distributed over the entire cold air passage S.

バスケット30の左右両側面部31が全高にわたって上開きに形成されているのに対して、前後両端面部45は取手50を含めて上部側のみが外方に開いて形成されている。そのため、バスケット30を全高の一部を嵌めつつ積み重ねることができ、かつ全長の延びも小さく抑えられる。すなわち、各バスケット30について蓄冷剤Aの収容容積の減少を最小限に抑えつつ、不使用時には低い背に抑えて積み重ねることができ、収納スペースを節約することができる。また、取手50が外側に開いていることで、持ち手部52と端部に収納された蓄冷剤Aとの間に大きな隙間が確保でき、取手50が掴みやすくて、ひいてはバスケット30の出し入れの操作等がしやすくなる。   The left and right side surface portions 31 of the basket 30 are formed to open upward over the entire height, whereas the front and rear end surface portions 45 are formed so that only the upper side including the handle 50 is opened outward. Therefore, the baskets 30 can be stacked while fitting a part of the total height, and the overall length can be kept small. That is, it is possible to stack each basket 30 while keeping the storage capacity of the regenerator A to a minimum while keeping the back low when not in use, thereby saving storage space. Further, since the handle 50 is opened to the outside, a large gap can be secured between the handle portion 52 and the regenerator A stored in the end portion, the handle 50 can be easily grasped, and the basket 30 can be taken in and out. Easy to operate.

バスケット30の底面部40を構成する横棒41に、保護筒43を回転自由に嵌装したから、バスケット30は保護筒43を回転させつつ、棚網60上で出し入れされる。バスケット30の横棒41が棚網60に直接擦られないから、互いの樹脂コートが剥がれる等の傷が付きにくくなる。また、摺動抵抗が大幅に減少して、バスケット30の出し入れをスムーズに行うことができる。
バスケット30は線材を溶接で固定して形成されるが、特に仕切部材34の位置決めは高精度に行う必要がある。そこで本実施形態では、側面部ユニット31X、底面部ユニット40X及び端面部ユニット45Xに分けて個々に形成し、そののち各ユニット31X,40X,45Xを一体化するようにしている。特に、仕切部材34を含む側面部31が、小さな専用の治具上で組み付けて溶接により一体化できるから、仕切部材34を高精度に位置決めして配したバスケット30を製造することができる。
Since the protective cylinder 43 is rotatably fitted to the horizontal bar 41 constituting the bottom surface portion 40 of the basket 30, the basket 30 is taken in and out on the shelf network 60 while rotating the protective cylinder 43. Since the horizontal bar 41 of the basket 30 is not directly rubbed against the shelf network 60, it is difficult to be damaged such as the mutual resin coat being peeled off. Further, the sliding resistance is greatly reduced, and the basket 30 can be inserted and removed smoothly.
The basket 30 is formed by fixing a wire rod by welding. In particular, the partition member 34 needs to be positioned with high accuracy. Therefore, in the present embodiment, the side surface unit 31X, the bottom surface unit 40X, and the end surface unit 45X are separately formed, and then the units 31X, 40X, and 45X are integrated. In particular, since the side surface portion 31 including the partition member 34 can be assembled on a small dedicated jig and integrated by welding, the basket 30 in which the partition member 34 is positioned with high accuracy can be manufactured.

<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
(1)バスケットにおいて、予めユニット化するのは仕切部材を備えた側面部だけとし、他の面にはユニット化しなくてもよい。
(2)バスケットの底面は、横棒のみで構成されていてもよい。
(3)バスケットについて、側面や端面が傾斜のない鉛直姿勢であって、その側面や底面から仕切部材を突出して設けた形状のものであってもよい。
(4)蓄冷剤間に形成する隙間の大きさは、蓄冷剤の大きさや、バスケット自身の大きさ等の条件に応じて、最適の大きさを設定すればよい。
<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention, and further, within the scope not departing from the gist of the invention other than the following. Various modifications can be made.
(1) In the basket, only the side surface portion provided with the partition member is previously unitized, and the other surface may not be unitized.
(2) The bottom surface of the basket may be composed only of horizontal bars.
(3) The basket may have a vertical posture in which the side surface and the end surface are not inclined, and may have a shape in which a partition member protrudes from the side surface or the bottom surface.
(4) The size of the gap formed between the cold storage agents may be set to an optimum size according to conditions such as the size of the cold storage agent and the size of the basket itself.

本発明の一実施形態に係る凍結庫の一部切欠正面図1 is a partially cutaway front view of a freezer according to an embodiment of the present invention. 凍結庫の内部構造を示す縦断面図Vertical section showing the internal structure of the freezer バスケットの斜視図Perspective view of basket 同平面図Plan view 同側面図Side view 同正面図Front view 同分解斜視図Exploded perspective view 蓄冷剤をバスケットに収納する動作を示す斜視図The perspective view which shows the operation | movement which accommodates a cool storage agent in a basket 蓄冷剤が収納されたバスケットの平面図Top view of the basket containing the regenerator 同側面図Side view 同正面図Front view 棚網の斜視図Perspective view of shelf network バスケットの出し入れ動作を示す一部切欠平面図Partially cutaway plan view showing the basket loading and unloading operation バスケットが収納された状態の平断面図Flat cross-sectional view with basket stored 同部分縦断面図The same longitudinal section バスケットの積み重ね動作を示す側面図Side view showing basket stacking operation

符号の説明Explanation of symbols

A…蓄冷剤 S…冷気通路(蓄冷剤A間の隙間) 10…凍結庫 12…凍結室 30…バスケット 31…側面部 31X…側面部ユニット 32…外枠 34…仕切部材 35…線材 36…開口 38…収納領域 40…底面部 41…横棒(補強棒) 42…縦棒 43…保護筒 45…端面部 50…取手 60…棚網 63…補強棒 65…ストッパ   A ... Cold storage agent S ... Cold air passage (gap between the cold storage agents A) 10 ... Freezer 12 ... Freezing chamber 30 ... Basket 31 ... Side surface portion 31X ... Side surface unit 32 ... Outer frame 34 ... Partition member 35 ... Wire rod 36 ... Opening DESCRIPTION OF SYMBOLS 38 ... Storage area 40 ... Bottom part 41 ... Horizontal bar (reinforcing bar) 42 ... Vertical bar 43 ... Protection cylinder 45 ... End surface part 50 ... Handle 60 ... Shelf network 63 ... Reinforcing bar 65 ... Stopper

Claims (8)

複数の蓄冷剤が上面開放のバスケット内に並列して収納され、このバスケットが、冷気が循環供給される凍結室内に配された棚網上に載せられることで前記蓄冷剤が凍結されるようにした蓄冷剤凍結庫における前記バスケットであって、
隣り合う蓄冷剤の間に割って入ってこれらの蓄冷剤の間に隙間を確保する仕切部材が設けられ、かつこの仕切部材には前記冷気の流通を許容する開口が形成されていることを特徴とする蓄冷剤用バスケット。
A plurality of regenerators are stored in parallel in a basket with an open top surface, and the baskets are placed on a shelf network arranged in a freezing room to which cold air is circulated and supplied so that the regenerators are frozen. Said basket in a cold storage agent freezer,
A partition member is provided that is divided between adjacent cool storage agents to secure a gap between the cool storage agents, and an opening that allows the cool air to flow is formed in the partition member. A basket for cold storage.
前記仕切部材が弾性変形可能であることを特徴とする請求項1記載の蓄冷剤用バスケット。 The regenerator basket according to claim 1, wherein the partition member is elastically deformable. 前記蓄冷剤の並列方向に沿った方向の両側面が上開きの傾斜面に形成されており、この傾斜面上に前記仕切部材が設けられていることを特徴とする請求項1または請求項2記載の蓄冷剤用バスケット。 The both sides | surfaces of the direction along the parallel direction of the said cool storage agent are formed in the inclined surface of upper opening, The said partition member is provided on this inclined surface, The Claim 1 or Claim 2 characterized by the above-mentioned. The basket for the regenerator described. 底面には補強棒が設けられており、この補強棒は、前記蓄冷剤の収納領域内に配されていることを特徴とする請求項1ないし請求項3のいずれかに記載の蓄冷剤用バスケット。 The regenerator bar according to any one of claims 1 to 3, wherein a reinforcing bar is provided on a bottom surface, and the reinforcing bar is disposed in a storage area of the regenerator. . 請求項3記載のバスケットであって、蓄冷剤の並列方向を前後に向けた姿勢で前記棚網上に正面側から出し入れされるものにおいて、
前後両端面の上縁には取手が設けられ、この取手を含む前記両端面の上部側のみが外方に開いて形成されていることを特徴とする蓄冷剤用バスケット。
The basket according to claim 3, wherein the cold storage agent is put in and out from the front side on the shelf network in a posture in which the parallel direction of the regenerator is directed back and forth.
A basket for a regenerator, wherein a handle is provided on the upper edge of the front and rear end faces, and only the upper side of the both end faces including the handle is opened outward.
請求項4記載のバスケットが、蓄冷剤の並列方向を前後に向けた姿勢において、冷気が循環供給される凍結室内に配された棚網上に正面側から出し入れされるようにした蓄冷剤凍結庫において、
前記バスケットの底面における前記補強棒には保護筒が嵌装されていることを特徴とする蓄冷剤凍結庫。
5. A regenerator freezer in which the basket according to claim 4 is put in and out from the front side on a shelf network arranged in a freezing chamber in which cold air is circulated and supplied in a posture in which the parallel direction of the regenerator is directed back and forth. In
A regenerator freezer having a protective cylinder fitted to the reinforcing bar on the bottom surface of the basket.
請求項4記載のバスケットが、蓄冷剤の並列方向を前後に向けた姿勢において、冷気が循環供給される凍結室内に配された棚網上に正面側から出し入れされ、かつ前記棚網には前記バスケットの押し込みを定位置で規制するストッパが設けられた蓄冷剤凍結庫において、
前記棚網は、前記凍結室の奥行方向を向いた棚棒と、間口方向を向いた補強棒とが格子状に組み付けられて形成されており、かつこの補強棒が、前記バスケットが定位置で載置された場合にこのバスケットにおける前記蓄冷剤の収納領域の下方に位置する設定となっていることを特徴とする蓄冷剤凍結庫。
The basket according to claim 4 is put in and out from the front side on a shelf network arranged in a freezing room in which cold air is circulated and supplied in a posture in which the parallel direction of the regenerator is directed forward and backward, and the shelf network includes the In a regenerator freezer equipped with a stopper that regulates basket pushing in place,
The shelf network is formed by assembling a shelf bar facing the depth direction of the freezing chamber and a reinforcing bar facing the frontage direction in a lattice shape, and the reinforcing bar is arranged so that the basket is in a fixed position. A regenerator freezer, which is placed below the regenerator storage area of the basket when placed.
複数の蓄冷剤が上面開放のバスケット内に並列して収納され、このバスケットが、冷気が循環供給される凍結室内に配された棚網上に載せられることで前記蓄冷剤が凍結されるようにした蓄冷剤凍結庫における前記バスケットであって、複数本の線材を組み付けて溶接することで形成され、前記蓄冷剤の並列方向に沿った方向の両側面には、隣り合う蓄冷剤の間に割って入ってこれらの蓄冷剤の間に隙間を確保する仕切部材が設けられ、かつこの仕切部材には冷気の流通を許容する開口が形成されたものを製造する方法において、
少なくとも前記バスケットの各側面部が先に組み付けられて溶接により一体化され、その後にこれらの一体化された側面部と他の面を構成する線材とが組み付けられて溶接により固定されることを特徴とする蓄冷剤用バスケットの製造方法。
A plurality of regenerators are stored in parallel in a basket with an open top surface, and the baskets are placed on a shelf network arranged in a freezing room to which cold air is circulated and supplied so that the regenerators are frozen. The basket in the cold storage agent freezer formed by assembling and welding a plurality of wires, and splitting between adjacent cold storage agents on both side surfaces in the direction along the parallel direction of the cold storage agent. In a method of manufacturing a partition member that is provided with a partition member that secures a gap between the regenerators and that has an opening that allows the cool air to flow therethrough,
At least each side surface portion of the basket is assembled first and integrated by welding, and then the integrated side surface portion and the wire constituting the other surface are assembled and fixed by welding. The manufacturing method of the basket for cool storage agents.
JP2004366532A 2004-12-17 2004-12-17 Cold storage basket and cold storage freezer Expired - Fee Related JP4497362B2 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011007390A (en) * 2009-06-24 2011-01-13 Sanyo Electric Co Ltd Rack for freezing refrigerant and refrigerant freezer
JP2011007389A (en) * 2009-06-24 2011-01-13 Sanyo Electric Co Ltd Rack for freezing refrigerant and refrigerant freezer
JP2012220039A (en) * 2011-04-04 2012-11-12 Hoshizaki Electric Co Ltd Rack for cool storage agent
CN105546926A (en) * 2015-12-31 2016-05-04 青岛海尔股份有限公司 Refrigeration and freezing device and shelf thereof
CN109186172A (en) * 2018-10-17 2019-01-11 上海安鲜达物流科技有限公司 The quick-frozen frame of phase transformation refrigerant

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JPS4733880Y1 (en) * 1969-09-16 1972-10-13
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011007390A (en) * 2009-06-24 2011-01-13 Sanyo Electric Co Ltd Rack for freezing refrigerant and refrigerant freezer
JP2011007389A (en) * 2009-06-24 2011-01-13 Sanyo Electric Co Ltd Rack for freezing refrigerant and refrigerant freezer
JP2012220039A (en) * 2011-04-04 2012-11-12 Hoshizaki Electric Co Ltd Rack for cool storage agent
CN105546926A (en) * 2015-12-31 2016-05-04 青岛海尔股份有限公司 Refrigeration and freezing device and shelf thereof
CN109186172A (en) * 2018-10-17 2019-01-11 上海安鲜达物流科技有限公司 The quick-frozen frame of phase transformation refrigerant

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