JP2006158298A - Ultra low protein content bread and method for producing the same - Google Patents
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Description
本発明は、極低蛋白パン及びその製造方法に関するものである。 The present invention relates to an extremely low protein bread and a method for producing the same.
腎臓病患者用の食品として低蛋白食品が提供されており、その製造手段として従前より種々提案されている。 Low protein foods have been provided as foods for patients with kidney disease, and various proposals have been made for their production.
例えばパン用小麦粉に澱粉(小麦粉澱粉、馬鈴薯澱粉)を配合して、その含有蛋白量を6.5〜7.5%とした低蛋白パン用穀粉組成物を主原料とし、常法手段で製パンしたり(特許文献1)また、低蛋白小麦粉を55〜80重量%の割合でパン用小麦粉に配合し、小麦粉組成物100重量部に対し3〜30重量部の糖質、5〜30重量部の油脂を配合し、0.4〜1.2重量部の食塩を配合することを特徴とする低塩低蛋白パンの製造方法が提案されている(特許文献2)。 For example, starch (wheat starch, potato starch) is blended with wheat flour for bread and the protein content is 6.5 to 7.5%. Bread (Patent Document 1) Low protein flour is blended in bread flour at a rate of 55 to 80% by weight, 3 to 30 parts by weight of saccharide, 5 to 30 parts by weight with respect to 100 parts by weight of the flour composition A method for producing a low-salt low-protein bread characterized by blending a part of oil and fat and blending 0.4 to 1.2 parts by weight of sodium chloride has been proposed (Patent Document 2).
またパンの主原料である小麦粉の50%以上を澱粉に置換し、増粘多糖類と食物繊維とを併用添加することにより、発酵及び焼成中に発生するガスを生地中に保持させて、ソフトな食感を有する製パン手段が提案されており(特許文献3)、更に小麦粉25〜50質量部、α化澱粉を除く澱粉45〜70質量部及びα化澱粉5〜15質量部を含むことで低蛋白パンを製造する手段が提案されている(特許文献4)。また小麦澱粉を混合するに際して、大粒澱粉を採用することも提案されている(特許文献5)。 Also, by replacing 50% or more of wheat flour, which is the main ingredient of bread, with starch, and adding a thickening polysaccharide and dietary fiber together, the gas generated during fermentation and baking is retained in the dough and softened. A bread making means having a good texture has been proposed (Patent Document 3), and further contains 25 to 50 parts by mass of wheat flour, 45 to 70 parts by mass of starch excluding pregelatinized starch, and 5 to 15 parts by mass of pregelatinized starch A means for producing a low protein bread is proposed (Patent Document 4). In addition, when mixing wheat starch, it has been proposed to employ large starch (Patent Document 5).
更に米粉を用いてパンを製造する手段も知られている(特許文献6)。しかし前記のパン生地は、気泡が内在しふっくらとしたパンにするために活性グルテンを添加しており、低蛋白パンとはならない。 Furthermore, a means for producing bread using rice flour is also known (Patent Document 6). However, the bread dough does not become a low protein bread because active gluten is added to make the bread dough with air bubbles inside.
前記の低蛋白パンは、パン生地となる小麦粉の一部を、小麦澱粉や馬鈴薯澱粉に置き換えることを基本手段としている。しかし澱粉の添加はパンのうま味を損ない、砂糖や油脂などの調整食材を添加しても、充分な改善はなされない。そこで本発明者は、澱粉を使用したパンより、米粉を使用したパンの方がパンのうま味を醸し出すことに着目し、小麦粉に替えて低蛋白米パウダーを使用する低蛋白パンの製造方法を提案した(特許文献7)。 The above-mentioned low protein bread is based on replacing a part of the wheat flour used as bread dough with wheat starch or potato starch. However, the addition of starch impairs the umami taste of bread, and even when adjusting ingredients such as sugar and fats are added, sufficient improvement is not achieved. Therefore, the present inventor has paid attention to the fact that bread using rice flour brings out the umami of bread rather than bread using starch, and proposed a method for producing low protein bread using low protein rice powder instead of wheat flour. (Patent Document 7).
前記の低蛋白米粉を使用する低蛋白パンは確かに食味の良いパンを提供できるか、小麦粉の一部を低蛋白米粉に置き替えるので、通常の小麦粉パンに比較して蛋白量を1/3以下とした場合には、グルテンによる網状構造の形成(発酵ガスを包む膜の形成)が困難で、パンの風味を得ることができない。 The low protein bread using the low protein rice flour can surely provide a good bread, or a part of the flour is replaced with the low protein rice flour. In the case of the following, it is difficult to form a network structure with gluten (formation of a film surrounding the fermentation gas), and the flavor of bread cannot be obtained.
そこで本発明は、所定量の増粘多糖類を使用することでグルテンに代わる生地の膜形成が可能であることを見出し、小麦粉を全く使用しない極低蛋白パンの製造手段を提案したものである。 Therefore, the present invention has found that the use of a predetermined amount of thickening polysaccharide enables the formation of a dough film instead of gluten, and proposes a means for producing an extremely low protein bread that does not use flour at all. .
本発明に係る極低蛋白パンの製造方法は、パン生地として、低蛋白米粉又は低蛋白米粉と小麦澱粉を主成分とした粉生地に、少なくとも粉生地量に対して膜形成材として1.5%重量以上の増粘多糖類を加えた生地で、常法通りの製パンを行ってなることを特徴とするものである。 The method for producing an ultra-low protein bread according to the present invention is as follows. The bread dough is low protein rice flour or flour dough mainly comprising low protein rice flour and wheat starch. It is characterized in that the dough is added with a thickening polysaccharide of a weight or more, and bread is made as usual.
また本発明は、前記生地において、硬化抑制材として、適宜量のα化澱粉(α化低蛋白米粉又は粳米α粉)と、βアミラーゼを添加してなることを特徴とするものである。 Further, the present invention is characterized in that in the dough, an appropriate amount of pregelatinized starch (pregelatinized low protein rice flour or brown rice α flour) and β-amylase are added as a curing inhibitor.
低蛋白米粉は、米を乳酸発酵処理や酵素処理、或いは乳酸発酵処理及び酵素処理を併用して低蛋白化し、低蛋白化米を粉化処理して粉状としたものであり、この低蛋白米粉や、低蛋白米粉と小麦澱粉を生地の主成分とし、増粘多糖類によって膜形成を行って発酵ガスを内在させることで、常法通りの製パンで、低蛋白を実現したパンを提供できる。 Low protein rice flour is made by converting rice to lactic acid fermentation treatment and enzyme treatment, or using lactic acid fermentation treatment and enzyme treatment in combination to lower the protein, and then pulverizing the low protein rice to make a powder. Bread that achieves low protein by conventional bread making by using rice flour, low protein rice flour and wheat starch as the main ingredients of dough, forming a film with thickening polysaccharides and making fermentation gas internal it can.
以上のとおり本発明は、パン生地として、低蛋白米粉又は低蛋白米粉と小麦澱粉を主成分とした粉生地に、少なくとも粉生地量に対して膜形成材として1.5%重量以上の増粘多糖類を加えた生地で製パンしたもので、蛋白量を小麦粉パンの1/10以下まで低減させ、且つ食味の良いパンを提供することができたものである。 As described above, the present invention provides low-protein rice flour or flour dough mainly composed of low-protein rice flour and wheat starch as bread dough. Bread is made with a dough added with sugars, and the amount of protein can be reduced to 1/10 or less of wheat flour bread, and bread with good taste can be provided.
次に本発明の実施の形態について説明する。本発明の第一実施形態は、パン生地の主成分を低蛋白米粉としたものである。 Next, an embodiment of the present invention will be described. In the first embodiment of the present invention, the main ingredient of bread dough is low protein rice flour.
低蛋白米粉は、乳酸発酵処理や酵素処理或いは両者を併用して低蛋白化した米を粉化処理したものである。具体的には、洗米を乳酸発酵させると、発酵過程で蛋白質の変性が認められ、低蛋白化する。また、洗米を蛋白分解酵素液に所定環境下で浸漬すると、米組織内の蛋白質が分解して低蛋白化する。 Low protein rice flour is obtained by pulverizing rice that has been reduced in protein by lactic acid fermentation treatment, enzyme treatment, or a combination of both. Specifically, when the washed rice is subjected to lactic acid fermentation, protein denaturation is observed during the fermentation process, and the protein is reduced. Moreover, when the washed rice is immersed in a proteolytic enzyme solution in a predetermined environment, the protein in the rice tissue is degraded and the protein is reduced.
これらの低蛋白処理を行った米粉に図1に示した比率でα化低蛋白米粉(前記低蛋白米粉を一旦熱処理してアルファ化し、乾燥させたもの)を加え、更に図1で示した添加物を、粉状生地100に対する所定重量比率で添加混合して生地とするものである。 1 is added to these low protein-treated rice flour in the ratio shown in FIG. 1 (the low protein rice flour is once heat-treated and alphalated and dried), and the addition shown in FIG. The material is added and mixed at a predetermined weight ratio with respect to the powdery dough 100 to obtain a dough.
増粘多糖類は、発酵ガスを内在させる膜生成物であり、α化低蛋白米粉並びにβアミラーゼは、パンの硬化抑制のために添加し、また必要とする加水量が多いため、油脂の分離を抑え、パンのボリュームを良くし、焼成後にも優れたパン組織を維持するために、親水性の高い乳化剤を添加する。 The thickening polysaccharide is a membrane product that contains fermentation gas, and pregelatinized low protein rice flour and β-amylase are added to suppress bread hardening and require a large amount of water to separate fats and oils. In order to suppress the above, increase the bread volume, and maintain an excellent bread structure even after baking, a highly hydrophilic emulsifier is added.
そして全材料をミキシング(ビータM10分)して捏ね上げ(捏上温度27℃)、1時間程度発酵させる(28℃、湿度75%の雰囲気下で行う)。 Then, all the materials are mixed (beater M10 minutes) and sown (floor temperature 27 ° C.) and fermented for about 1 hour (performed at 28 ° C. and humidity 75%).
発酵後にガス抜き(ミキシング2分)を行い、所定の大きさに分割型詰め(比容積2.0)し、ホイロ工程(35℃、湿度80%雰囲気下で50分放置)後、焼成(上220℃、下220から240℃、45分)する。 After fermentation, degassing (mixing for 2 minutes), dividing mold packing to a predetermined size (specific volume 2.0), proofing process (standing at 35 ° C, humidity 80% atmosphere for 50 minutes), firing (top 220 ° C., lower 220 to 240 ° C., 45 minutes).
製出されたパンは、焼き色が良く外観は通常のパンと変わらず、しっとり感がある独特の風味を有する美味なパンにできあがった。 The produced bread was baked and had the same appearance as a normal bread. The result was a delicious bread with a moist and distinctive flavor.
前記の製出されたパンの蛋白含有量は、0.54%であった。五訂食品成分表に記載されている市販食パンの蛋白含有量9.3%に比較して1/10以下となり、しかも小麦を全く使用しないものであるから、小麦アレルギーの患者にも対応できるパンを提供できたものである。 The protein content of the bread produced was 0.54%. Compared to 9.3% of protein content of commercial bread listed in the 5th Food Composition Table, the bread content is 1/10 or less, and it does not use wheat at all. Was able to provide.
また図2の表は、本発明の第二実施形態の材料表であり、低蛋白米粉量の半分を小麦澱粉に置き換え、小麦風味を備えた極低蛋白パンを製造するものである。 The table of FIG. 2 is a material table of the second embodiment of the present invention, in which half of the amount of low protein rice flour is replaced with wheat starch to produce an extremely low protein bread having a wheat flavor.
その製造手順を説明すると、全材料をミキシング(ビータM10分)して捏ね上げ(捏上温度27℃)、1時間程度発酵させる(28℃、湿度75%の雰囲気下で行う)。 The production procedure will be described. All materials are mixed (beater M10 minutes), and then kneaded (floor temperature 27 ° C.) and fermented for about 1 hour (performed at 28 ° C. and humidity 75%).
発酵後にガス抜き(ミキシング2分)を行い、所定の大きさに分割型詰め(比容積2.0)し、ホイロ工程(35℃、湿度80%雰囲気下で50分放置)後、焼成(上220℃、下当初240〜250℃で後220℃、45分)する。 After fermentation, degassing (mixing for 2 minutes), dividing mold packing to a predetermined size (specific volume 2.0), proofing process (standing at 35 ° C, humidity 80% atmosphere for 50 minutes), firing (top 220 ° C., initially 240-250 ° C. and later 220 ° C., 45 minutes).
製出されたパンは、前記第一実施形態と同様に、焼き色が良く外観は通常のパンと変わらず、しっとり感がある独特の小麦風味を有する美味なパンにできあがった。 As in the first embodiment, the produced bread was baked and had the same appearance as a normal bread, and was a delicious bread having a unique wheat flavor with a moist feeling.
前記の第二実施形態の製出されたパンの蛋白含有量は、0.69%であった。 The protein content of the bread produced in the second embodiment was 0.69%.
本発明は前記各実施形態に限定されず、例えば使用する澱粉やα化澱粉の種別は任意であるし、またその添加比率も、第二実施形態に示した比率以下でも良い。 The present invention is not limited to the above-described embodiments. For example, the type of starch or pregelatinized starch to be used is arbitrary, and the addition ratio may be equal to or less than the ratio shown in the second embodiment.
Claims (4)
The ultra-low protein bread according to claim 3, wherein an appropriate amount of pregelatinized starch (pregelatinized low protein rice flour or glutinous rice α flour) and β-amylase are added to the dough as a curing inhibitor.
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Cited By (8)
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JP2007215464A (en) * | 2006-02-16 | 2007-08-30 | Bio Tec Japan:Kk | Extremely low protein bread and method for producing the same |
JP2008278827A (en) * | 2007-05-11 | 2008-11-20 | Ken Rich:Kk | Rice flour bread and method for producing the same |
JP2010279355A (en) * | 2009-06-05 | 2010-12-16 | Brunob Ii Bv | Gluten-free bakery product |
JP2011211920A (en) * | 2010-03-31 | 2011-10-27 | Sala Akita Shirakami Corp | Non-gluten rice flour bread dough and method for producing non-gluten rice flour bread using the same |
WO2013058309A1 (en) * | 2011-10-18 | 2013-04-25 | 有限会社下津フードサービス | Low protein bread and method for manufacturing same |
JP2017042098A (en) * | 2015-08-26 | 2017-03-02 | 味の素株式会社 | Coated food and method for producing the same |
JP2019180268A (en) * | 2018-04-04 | 2019-10-24 | 昭和産業株式会社 | Bread quality improver and bread composition, and bread dough and bread using said bread quality improver or bread composition |
WO2022168663A1 (en) * | 2021-02-03 | 2022-08-11 | ハウス食品株式会社 | Baked food |
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2004
- 2004-12-08 JP JP2004354799A patent/JP2006158298A/en active Pending
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2007215464A (en) * | 2006-02-16 | 2007-08-30 | Bio Tec Japan:Kk | Extremely low protein bread and method for producing the same |
JP2008278827A (en) * | 2007-05-11 | 2008-11-20 | Ken Rich:Kk | Rice flour bread and method for producing the same |
JP4651641B2 (en) * | 2007-05-11 | 2011-03-16 | 有限会社ケン・リッチ | Rice flour bread and method for producing the same |
JP2010279355A (en) * | 2009-06-05 | 2010-12-16 | Brunob Ii Bv | Gluten-free bakery product |
JP2011211920A (en) * | 2010-03-31 | 2011-10-27 | Sala Akita Shirakami Corp | Non-gluten rice flour bread dough and method for producing non-gluten rice flour bread using the same |
WO2013058309A1 (en) * | 2011-10-18 | 2013-04-25 | 有限会社下津フードサービス | Low protein bread and method for manufacturing same |
JPWO2013058309A1 (en) * | 2011-10-18 | 2015-04-02 | 有限会社下津フードサービス | Low protein bread and method for producing the same |
JP2017042098A (en) * | 2015-08-26 | 2017-03-02 | 味の素株式会社 | Coated food and method for producing the same |
JP2019180268A (en) * | 2018-04-04 | 2019-10-24 | 昭和産業株式会社 | Bread quality improver and bread composition, and bread dough and bread using said bread quality improver or bread composition |
JP7130413B2 (en) | 2018-04-04 | 2022-09-05 | 昭和産業株式会社 | Bread improving agent and bread composition, and bread dough and bread using said bread improving agent or bread composition |
WO2022168663A1 (en) * | 2021-02-03 | 2022-08-11 | ハウス食品株式会社 | Baked food |
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