JP2006155954A - Fuel reforming device - Google Patents

Fuel reforming device Download PDF

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JP2006155954A
JP2006155954A JP2004341123A JP2004341123A JP2006155954A JP 2006155954 A JP2006155954 A JP 2006155954A JP 2004341123 A JP2004341123 A JP 2004341123A JP 2004341123 A JP2004341123 A JP 2004341123A JP 2006155954 A JP2006155954 A JP 2006155954A
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fuel reformer
fuel
discharge pipe
supply pipe
reformer
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JP4903381B2 (en
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Ryuji Mori
隆二 森
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Kyocera Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fuel reforming device reduced in power generation loss and capable of supplying fuel to a fuel reformer satisfactorily and discharging gas such as a hydrogen gas reformed by the fuel reformer to the outside of the fuel reforming device with safety. <P>SOLUTION: The fuel reforming device comprises: the fuel reformer 9 for generating a reformed gas including a hydrogen gas from fuel; a base body 1; a lid 4; a discharge pipe 5b connecting the inside of a cavity to the outside to discharge the reformed gas from the fuel reformer 9; a supply pipe 5a connecting the inside of the cavity to the outside to supply fuel to the fuel reformer 9; and a lead terminal 2 for power feed that penetrates through the base body 1 or the lid 4. The fuel reformer 9 has a recessed part 9a formed at a portion joined to at least one of the supply pipe 5a and the discharge pipe 5b. The front end of at least one of the supply pipe 5a and the discharge pipe 5b is inserted in the recessed part 9a with a space provided between the side surface of the recessed part 9a and itself, and the front end and the side surface of the recessed part 9a are joined to each other through a joining material 6 filling the space. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、例えば燃料電池システムにおいて各種燃料から水素ガスを発生させる燃料改質器を用いた燃料改質装置を構成するための燃料改質器収納用容器および燃料改質装置に関するものである。   The present invention relates to a fuel reformer storage container and a fuel reformer for constituting a fuel reformer using a fuel reformer that generates hydrogen gas from various fuels in a fuel cell system, for example.

近年、電気エネルギーを効率的に、かつクリーンに生産する次世代の電源システムとして燃料電池システムが脚光を浴びており、既に自動車市場や家庭用燃料電池発電システムに代表されるコージェネレーション発電システム市場においては、低コストを目指した実用化のためのフィールドテストが盛んに行なわれている。   In recent years, fuel cell systems have been in the limelight as next-generation power systems that produce electric energy efficiently and cleanly. In the cogeneration power generation system market, which is already represented by the automobile market and household fuel cell power generation systems. In the field, field tests for practical application aiming at low cost are actively conducted.

さらに最近では、燃料電池システムの小型化を図り、携帯電話やPDA(Personal Digital Assistants),ノートパソコン,デジタルビデオカメラまたはデジタルスチルカメラ等の携帯機器の電源として使用することが検討されている。   More recently, the fuel cell system has been reduced in size and is being studied for use as a power source for portable devices such as mobile phones, PDAs (Personal Digital Assistants), notebook computers, digital video cameras, and digital still cameras.

一般に燃料電池は、例えばメタンや天然ガス(CNG)等の炭化水素ガスあるいはメタノールやエタノール等のアルコール類を燃料とし、燃料改質器を用いた燃料改質装置で水素ガスおよびその他のガスに改質した後、この水素ガスを発電セルと呼ばれる発電装置に供給することにより発電が行なわれる。   In general, a fuel cell uses, for example, hydrocarbon gas such as methane or natural gas (CNG) or alcohol such as methanol or ethanol as fuel, and is converted to hydrogen gas or other gas by a fuel reformer using a fuel reformer. Then, the hydrogen gas is supplied to a power generation device called a power generation cell to generate power.

ここでの燃料改質器による燃料の改質とは、触媒反応により水素ガスを発生させるプロセスをいう。   The reforming of fuel by the fuel reformer here refers to a process of generating hydrogen gas by a catalytic reaction.

例えば、燃料としてメタノールを用いる場合において、燃料を改質させる反応はいくつかあり、例えば次の化学反応式(1)に示すような水蒸気改質反応(式(1)中では、メタノールに水蒸気を結合させることにより、水素と二酸化炭素とに改質する反応)により、水素ガス(H)を生成するプロセスをいう。なお、この改質反応により生成される水素以外の微量の生成ガス(主にCO)は、通常は大気中に排出される。 For example, when methanol is used as the fuel, there are several reactions for reforming the fuel. For example, in the steam reforming reaction shown in the following chemical reaction formula (1) (in formula (1), steam is added to methanol. This is a process for generating hydrogen gas (H 2 ) by combining them with a reaction to reform hydrogen and carbon dioxide. Note that a very small amount of product gas (mainly CO 2 ) other than hydrogen produced by this reforming reaction is usually discharged into the atmosphere.

CHOH+HO → 3H+CO・・・(1)
このような水蒸気改質反応は吸熱反応であることから、外部よりヒーター等で加熱して反応温度を維持する必要がある。従って、燃料改質器内で燃料を改質させるには、触媒の水蒸気改質活性が低下するのを防止するとともに、生成される水素ガス濃度を高く維持するため、例えば燃料としてメタノールを用いた場合には約200〜500℃の温度が、またメタンガスを用いた場合には300〜800℃程度の高い温度が必要になる。
CH 3 OH + H 2 O → 3H 2 + CO 2 (1)
Since such a steam reforming reaction is an endothermic reaction, it is necessary to maintain the reaction temperature by heating from the outside with a heater or the like. Therefore, in order to reform the fuel in the fuel reformer, for example, methanol was used as the fuel in order to prevent the steam reforming activity of the catalyst from being lowered and to maintain a high concentration of generated hydrogen gas. In some cases, a temperature of about 200 to 500 ° C. is required, and in the case of using methane gas, a high temperature of about 300 to 800 ° C. is required.

また、例えば次の化学反応式(2)に示すような部分酸化改質反応では、400〜600℃程度の改質温度が必要になる。   For example, in the partial oxidation reforming reaction as shown in the following chemical reaction formula (2), a reforming temperature of about 400 to 600 ° C. is required.

CHOH+1/2O+2N → 2H+CO+2N・・・(2)
そこで家庭用燃料電池システムに代表されるコージェネレーション発電システムでは、このシステム自体が大型であることから、燃料改質器収納用容器の外壁を2重構造にして真空容器を構成したり、あるいは2重構造にした内外壁間に断熱材を充填することにより、燃料改質器の内部の熱が外部へ伝導して燃料改質器の温度が低下するのを防止している。そのため、燃料改質器を燃料改質器収納用容器に収容する際は、燃料改質器を燃料改質器収納用容器の2重構造の内壁に直接接合して載置固定することが可能である。
特開2003−2602号公報
CH 3 OH + 1 / 2O 2 + 2N 2 → 2H 2 + CO 2 + 2N 2 (2)
Therefore, in a cogeneration power generation system typified by a household fuel cell system, since this system itself is large, the outer wall of the fuel reformer storage container is made into a double structure to form a vacuum container, or 2 By filling a heat insulating material between the inner and outer walls having a heavy structure, the heat inside the fuel reformer is prevented from being conducted to the outside and the temperature of the fuel reformer is lowered. Therefore, when storing the fuel reformer in the fuel reformer storage container, the fuel reformer can be directly mounted and fixed on the inner wall of the double structure of the fuel reformer storage container. It is.
JP 2003-2602 A

近年、携帯機器用の燃料電池システムでは、携帯機器内に収納するために小型化,低背化することが求められている。しかしながら、従来のように燃料改質器収納用容器の外壁を2重構造にすることは、燃料電池システム全体が複雑化して大型化するため携帯機器用の燃料電池システムには採用することができない。そこで、携帯機器用の燃料電池システムについてはキャビティを有する基体と蓋体とから成る燃料改質器収納用容器内部を真空状態にすることにより、燃料改質器内で燃料を改質する際に発生する熱の外部への伝導を遮断し、発電損失の少ない燃料電池システムを提供することが提案されている。   In recent years, fuel cell systems for portable devices have been required to be reduced in size and height for storage in portable devices. However, the conventional structure of the outer wall of the fuel reformer storage container having a double structure cannot be employed in a fuel cell system for portable devices because the entire fuel cell system becomes complicated and large. . Therefore, in a fuel cell system for portable equipment, when reforming fuel in the fuel reformer by evacuating the inside of the container for housing the fuel reformer composed of a base body having a cavity and a lid. It has been proposed to provide a fuel cell system that cuts off heat generated to the outside and reduces power generation loss.

このような燃料電池システムを長期に安定かつ安全に使用するためには、燃料改質器収納用容器内部の真空状態を、燃料改質器収納用容器に燃料改質器を収納し封止した直後だけでなくその後も長期に保つ必要がある。しかし、燃料改質器からの伝熱を抑制する目的で供給管や排出管と燃料改質器との接合面積を小さくしているため、特にこの接合部の強度が弱くなって供給管や排出管と燃料改質器とを接合するロウ材に応力が集中しやすく、長期間にわたるヒートサイクル試験を行うと供給管や排出管と燃料改質器との間のロウ材にクラックが入り、燃料ガスや改質ガスが漏れて気密不良となる。そのため、燃料改質器収納用容器内部の真空度が低下することから、燃料改質器内で燃料を改質する際に発生する熱の外部への伝導量が増加することになり、その結果その熱によって燃料改質器収納用容器が高温となり、携帯機器内の他の部品を破壊したり、また携帯機器の使用者に火傷を負わせる可能性が高くなるという問題点があった。   In order to use such a fuel cell system stably and safely for a long period of time, the fuel reformer storage container is sealed with the fuel reformer stored in the vacuum state inside the fuel reformer storage container. It is necessary to keep it not only immediately but also for a long time thereafter. However, since the joint area between the supply pipe and discharge pipe and the fuel reformer is reduced for the purpose of suppressing heat transfer from the fuel reformer, the strength of this joint is particularly weakened and the supply pipe and discharge are reduced. Stress tends to concentrate on the brazing material joining the pipe and the fuel reformer, and cracking occurs in the brazing material between the supply pipe and discharge pipe and the fuel reformer when a long-term heat cycle test is performed. Gas or reformed gas leaks, resulting in poor airtightness. Therefore, since the degree of vacuum inside the fuel reformer storage container decreases, the amount of heat generated when reforming the fuel in the fuel reformer increases to the outside. Due to the heat, the fuel reformer storage container becomes hot, and there is a problem that other parts in the portable device are destroyed and there is a high possibility that the user of the portable device will be burned.

また、燃料改質反応が化学反応式(1)の水蒸気改質反応のような吸熱反応の場合では、燃料改質器で燃料を改質するためには、燃料改質器をヒーター等で加熱することによって反応温度を一定温度に維持する必要があるが、上記のように燃料改質器から発生する熱が燃料改質器収納用容器に伝導することによって、燃料改質器の温度は低下しやすくなる。   In the case where the fuel reforming reaction is an endothermic reaction such as the steam reforming reaction of the chemical reaction formula (1), the fuel reformer is heated with a heater or the like in order to reform the fuel with the fuel reformer. Although it is necessary to maintain the reaction temperature at a constant temperature, the heat of the fuel reformer is conducted to the fuel reformer storage container as described above, so that the temperature of the fuel reformer decreases. It becomes easy to do.

そこで反応温度を維持するためには、ヒーターの発熱量を増加させる必要があるが、ヒーターの発熱量を増加させると、燃料電池の発電セルで発電した総電気容量に占めるヒーター加熱に使用する電気容量が増えることになり、その結果、燃料電池システム全体の発電損失が増加するという問題点があった。   Therefore, in order to maintain the reaction temperature, it is necessary to increase the heat generation amount of the heater. However, if the heat generation amount of the heater is increased, the electricity used for heating the heater in the total electric capacity generated by the power generation cells of the fuel cell. As a result, the capacity increases, and as a result, the power generation loss of the entire fuel cell system increases.

本発明は上記従来の技術における問題点に鑑みて完成されたものであり、その目的は、燃料改質器へ良好に燃料を供給し、また、燃料改質器によって改質された水素ガス等のガスを安全に燃料改質装置の外に排出できるとともに、発電損失の少ない燃料改質装置を提供することにある。   The present invention has been completed in view of the above-described problems in the prior art, and its purpose is to supply fuel to the fuel reformer satisfactorily, as well as hydrogen gas reformed by the fuel reformer, etc. It is an object of the present invention to provide a fuel reforming apparatus that can safely discharge the gas out of the fuel reforming apparatus and reduce power generation loss.

本発明の燃料改質装置は、燃料から水素ガスを含む改質ガスを発生させる燃料改質器と、該燃料改質器が収納されるキャビティを有した基体と、前記キャビティの開口部を塞ぐようにして前記基体の上面に取着された蓋体と、前記燃料改質器からの前記改質ガスを排出すべく前記キャビティ内と外部とを連通する排出管と、前記燃料改質器に前記燃料を供給すべく前記キャビティ内と外部とを連通する供給管と、前記基体または前記蓋体を貫通する給電用のリード端子とを具備した燃料改質装置において、前記燃料改質器は前記供給管および前記排出管の少なくとも一方との接合部に凹部が形成されており、該凹部内に前記供給管および前記排出管の少なくとも一方の先端部が前記凹部の側面と間隙をあけて嵌め込まれるとともに該間隙に充填された接合材を介して前記先端部と前記凹部側面とが接合されていることを特徴とする。   The fuel reformer of the present invention closes a fuel reformer that generates reformed gas containing hydrogen gas from fuel, a base body having a cavity in which the fuel reformer is housed, and an opening of the cavity. In this way, the lid attached to the upper surface of the base body, a discharge pipe communicating between the inside of the cavity and the outside to discharge the reformed gas from the fuel reformer, and the fuel reformer In the fuel reformer comprising a supply pipe that communicates the inside of the cavity and the outside to supply the fuel, and a power supply lead terminal that penetrates the base body or the lid, the fuel reformer includes the fuel reformer, A recess is formed in a joint portion between at least one of the supply pipe and the discharge pipe, and at least one tip of the supply pipe and the discharge pipe is fitted into the recess with a gap from a side surface of the recess. And fill the gap And the tip portion through the by bonding material and the concave side surface, characterized in that it is joined.

本発明の燃料改質装置において、好ましくは、前記凹部内に嵌め込まれた前記供給管および前記排出管の少なくとも一方は、先端面が全周にわたって尖っていることを特徴とする。   In the fuel reforming apparatus of the present invention, preferably, at least one of the supply pipe and the discharge pipe fitted in the recess has a tip end pointed over the entire circumference.

本発明の燃料改質装置は、燃料改質器の供給管および排出管の少なくとも一方との接合部に凹部が形成されており、この凹部内に供給管および排出管の少なくとも一方の先端部が凹部の側面と間隙をあけて嵌め込まれるとともに間隙に充填された接合材を介して先端部と凹部側面とが接合されていることから、供給管や排出管の外面と凹部の側面との間に十分な量の接合材を溜めることができ、燃料改質器と供給管や排出管との接合が三次元的となってきわめて強度の高いものとなる。よって、燃料改質装置内に燃料改質器を収納した直後だけでなくその後も燃料改質装置内の気密性を良好に維持することができる。   In the fuel reformer of the present invention, a recess is formed at a joint portion between at least one of the supply pipe and the discharge pipe of the fuel reformer, and at least one tip of the supply pipe and the discharge pipe is formed in the recess. Since the tip and the side surface of the recess are joined to each other through the bonding material filled in the gap while being fitted with the side surface of the recess, between the outer surface of the supply pipe and the discharge pipe and the side surface of the recess. A sufficient amount of bonding material can be stored, and the connection between the fuel reformer and the supply pipe and the discharge pipe becomes three-dimensional and extremely strong. Therefore, it is possible to maintain good airtightness in the fuel reformer not only immediately after the fuel reformer is accommodated in the fuel reformer but also thereafter.

その結果、燃料改質器を断熱して燃料改質器の温度低下を抑制することができ、燃料改質器を良好に動作させるために必要な温度を保つためのヒーターに大きな電力を供給しつづける必要はなく、発電効率を向上させることができる。   As a result, the fuel reformer can be insulated to suppress the temperature drop of the fuel reformer, and a large amount of electric power is supplied to the heater to maintain the temperature necessary for operating the fuel reformer well. There is no need to continue, and the power generation efficiency can be improved.

また、燃料改質器装置内の気密性を良好に維持して断熱性を良好にすることができるので、燃料改質器の熱が燃料改質装置の外壁に伝達されるのを有効に防止でき、携帯機器内の他の部品を破壊したり、携帯機器の使用者に火傷を負わせるのを有効に防止できる、燃料電池システムを長期に安定かつ安全に使用することができる。   In addition, since the airtightness in the fuel reformer apparatus can be maintained well and the heat insulation can be improved, it is possible to effectively prevent the heat of the fuel reformer from being transferred to the outer wall of the fuel reformer. In addition, the fuel cell system can be used stably and safely for a long period of time, which can effectively prevent other parts in the portable device from being destroyed or burned to the user of the portable device.

本発明の燃料改質器は、凹部内に嵌め込まれた供給管および排出管の少なくとも一方は、先端面が全周にわたって尖っていることから、燃料改質器と供給管や排出管との接合面積が小さくなり、燃料改質器から供給管や排出管を経由して基体や蓋体へ熱が伝導するのを大幅に低減できるため、燃料改質装置の外壁表面の温度が上昇するのを有効に抑制することが可能となる。   In the fuel reformer of the present invention, since at least one of the supply pipe and the discharge pipe fitted in the recess has a pointed end surface over the entire circumference, the fuel reformer is joined to the supply pipe and the discharge pipe. Since the area is reduced and heat conduction from the fuel reformer to the base and lid via the supply pipe and discharge pipe can be greatly reduced, the temperature of the outer wall surface of the fuel reformer rises. It can be effectively suppressed.

その結果、燃料改質器の温度低下をより有効に抑制することができ、発電効率を著しく向上させることができる。   As a result, the temperature drop of the fuel reformer can be more effectively suppressed, and the power generation efficiency can be significantly improved.

本発明の燃料改質装置の実施形態を以下に詳細に説明する。   Embodiments of the fuel reformer of the present invention will be described in detail below.

図1は本発明の燃料改質装置の実施の形態の一例を示す断面図である。図2は図1の燃料改質装置における供給管または排出管と燃料改質器との接合部の要部拡大断面図である。これらの図において、1は基体、2は燃料改質器に電力を供給するための配線としてのリード端子、3はボンディングワイヤ、4は蓋体、5aは燃料改質器に燃料を供給するための供給管、5bは燃料改質器から改質ガスを排出するための排出管、6は供給管5aまたは排出管5bと燃料改質器9とを接合するための接合材、7は電極、8は基体1の貫通孔にリード端子2を絶縁しつつ封止固定するための絶縁封止材、9は燃料改質器、9aは燃料改質器9に設けた凹部であり、主にこれら基体1、蓋体4、供給管5aおよび排出管5bで燃料改質器9を収納する燃料改質器収納用容器が構成され、この燃料改質器収納用容器に燃料改質器を収納することによって燃料改質装置11となる。   FIG. 1 is a sectional view showing an example of an embodiment of a fuel reformer of the present invention. FIG. 2 is an enlarged cross-sectional view of a main part of a joint portion between a supply pipe or a discharge pipe and a fuel reformer in the fuel reformer of FIG. In these drawings, 1 is a base, 2 is a lead terminal as wiring for supplying power to the fuel reformer, 3 is a bonding wire, 4 is a lid, and 5a is for supplying fuel to the fuel reformer. , 5b is a discharge pipe for discharging the reformed gas from the fuel reformer, 6 is a bonding material for joining the supply pipe 5a or the discharge pipe 5b and the fuel reformer 9, and 7 is an electrode, 8 is an insulating sealing material for insulating and fixing the lead terminal 2 in the through hole of the base 1, 9 is a fuel reformer, and 9 a is a recess provided in the fuel reformer 9. The base body 1, the cover body 4, the supply pipe 5a and the discharge pipe 5b constitute a fuel reformer storage container for storing the fuel reformer 9, and the fuel reformer is stored in the fuel reformer storage container. Thus, the fuel reformer 11 is obtained.

本発明における基体1及び蓋体4は、ともに燃料改質器9を収納する容器としての役割を有する。それらは、例えば、SUS,Fe−Ni−Co合金,Fe−Ni合金等のFe系合金や、無酸素銅の金属材料や、酸化アルミニウム(Al)質焼結体,ムライト(3Al・2SiO)質焼結体,炭化珪素(SiC)質焼結体,窒化アルミニウム(AlN)質焼結体,窒化珪素(Si)質焼結体,ガラスセラミックス等のセラミック材料や、ポリイミド等の高耐熱の樹脂材料で形成されている。 Both the base body 1 and the lid body 4 in the present invention have a role as a container for storing the fuel reformer 9. These include, for example, Fe-based alloys such as SUS, Fe—Ni—Co alloys, Fe—Ni alloys, oxygen-free copper metal materials, aluminum oxide (Al 2 O 3 ) -based sintered bodies, mullite (3Al 2 Ceramic materials such as O 3 .2SiO 2 ) sintered body, silicon carbide (SiC) sintered body, aluminum nitride (AlN) sintered body, silicon nitride (Si 3 N 4 ) sintered body, and glass ceramics Further, it is made of a highly heat-resistant resin material such as polyimide.

なお、基体1および蓋体4に適用可能なガラスセラミックスは、ガラス成分とフィラー成分とから成る。そのガラス成分としては、例えばSiO−B系,SiO−B−Al系,SiO−B−Al−MO系(但し、MはCa,Sr,Mg,BaまたはZnを示す),SiO−Al−MO−MO系(但し、MおよびMは同一または異なってCa,Sr,Mg,BaまたはZnを示す),SiO−B−Al−MO−MO系(但し、MおよびMは前記と同じである),SiO−B−M O系(但し、MはLi,NaまたはKを示す),SiO−B−Al−M O系(但し、Mは前記と同じである),Pb系ガラス,Bi系ガラス等が挙げられる。 The glass ceramics applicable to the substrate 1 and the lid 4 are composed of a glass component and a filler component. As the glass component, for example, SiO 2 —B 2 O 3 system, SiO 2 —B 2 O 3 —Al 2 O 3 system, SiO 2 —B 2 O 3 —Al 2 O 3 —MO system (where M is Ca, Sr, Mg, Ba or Zn), SiO 2 —Al 2 O 3 —M 1 O—M 2 O system (where M 1 and M 2 are the same or different and Ca, Sr, Mg, Ba or Zn), SiO 2 —B 2 O 3 —Al 2 O 3 —M 1 O—M 2 O system (where M 1 and M 2 are the same as above), SiO 2 —B 2 O 3 — M 3 2 O system (where M 3 represents Li, Na or K), SiO 2 —B 2 O 3 —Al 2 O 3 —M 3 2 O system (where M 3 is the same as above) , Pb glass, Bi glass and the like.

また、フィラー成分としては、例えばAl,SiO,ZrOとアルカリ土類金属酸化物との複合酸化物、TiOとアルカリ土類金属酸化物との複合酸化物、AlおよびSiOから選ばれる少なくとも1種を含む複合酸化物(例えばスピネル,ムライト,コージェライト)等が挙げられる。 Examples of the filler component include a composite oxide of Al 2 O 3 , SiO 2 , ZrO 2 and an alkaline earth metal oxide, a composite oxide of TiO 2 and an alkaline earth metal oxide, Al 2 O 3. And composite oxides containing at least one selected from SiO 2 (for example, spinel, mullite, cordierite) and the like.

一方、基体1および蓋体4が、例えば相対密度が95%以上の緻密質の酸化アルミニウム質焼結体で形成されている場合は、例えば、まず酸化アルミニウム粉末に希土類酸化物粉末や酸化アルミニウム粉末等の焼結助剤を添加,混合して、酸化アルミニウム質焼結体の原料粉末を調製する。次いで、この原料粉末に有機バインダおよび分散媒を添加,混合してペースト化し、このペーストをドクターブレード法によって、あるいは原料粉末に有機バインダを加え、プレス成形,圧延成形等によって、所定の厚みのグリーンシートを作製する。その後、所定枚数のシート状成形体を位置合わせして積層圧着した後、この積層体を、例えば非酸化性雰囲気中、焼成最高温度が1200〜1500℃の温度で焼成して、目的とするセラミック製の基体1および蓋体4を得る。なお、基体1および蓋体4の成形は粉末成形プレス法であっても良い。   On the other hand, when the base 1 and the lid 4 are formed of a dense aluminum oxide sintered body having a relative density of 95% or more, for example, first, rare earth oxide powder or aluminum oxide powder is added to the aluminum oxide powder. A raw material powder of an aluminum oxide sintered body is prepared by adding and mixing a sintering aid such as the above. Next, an organic binder and a dispersion medium are added to the raw material powder, mixed to form a paste, and this paste is green by a doctor blade method, or an organic binder is added to the raw material powder, press forming, rolling forming, etc. A sheet is produced. Then, after aligning a predetermined number of sheet-like molded bodies and laminating and pressure-bonding, the laminated body is fired at a firing maximum temperature of 1200 to 1500 ° C., for example, in a non-oxidizing atmosphere, and the target ceramic A base body 1 and a lid 4 made of the product are obtained. The base 1 and the lid 4 may be molded by a powder molding press method.

他方、基体1および蓋体4が金属材料から成る場合は、切削法,プレス法,MIM(Metal Injection Mold)法等により所定の形状に形成される。   On the other hand, when the base 1 and the lid 4 are made of a metal material, they are formed into a predetermined shape by a cutting method, a press method, a MIM (Metal Injection Mold) method, or the like.

また、基体1および蓋体4が金属材料から成る場合には、腐食を防止するためにその表面は、例えばAu,Niのめっき処理や、ポリイミド等の樹脂コーティング等の被覆コーティング処理が行なわれることが望ましい。例えばAuめっき処理の場合であれば、その厚さは0.1〜5μm程度であることが望ましい。   Further, when the base 1 and the lid 4 are made of a metal material, the surface thereof is subjected to a coating treatment such as Au or Ni plating or a resin coating such as polyimide in order to prevent corrosion. Is desirable. For example, in the case of Au plating treatment, the thickness is desirably about 0.1 to 5 μm.

また、基体1および蓋体4で構成される燃料改質器収納用容器の少なくとも内側表面をAuやAlのめっき処理膜で覆うことにより、収容された燃料改質器9で発生する輻射熱を効率良く防ぐことができ、燃料改質装置11の昇温を抑制することが可能となる。   Further, by covering at least the inner surface of the fuel reformer storage container constituted by the base body 1 and the lid body 4 with an Au or Al plating film, the radiant heat generated in the accommodated fuel reformer 9 is efficiently generated. This can be prevented well, and the temperature rise of the fuel reformer 11 can be suppressed.

以上のような基体1および蓋体4は、燃料改質装置11の小型化,低背化を可能とするためには厚さを薄くすべきであるが、機械的強度である曲げ強度は200MPa以上であることが好ましい。   The base 1 and the lid 4 as described above should be reduced in thickness in order to enable the fuel reformer 11 to be reduced in size and height, but the bending strength, which is mechanical strength, is 200 MPa. The above is preferable.

次に、本発明におけるリード端子2は、基体1および蓋体4の熱膨張係数と同一または近似した金属が用いられるのがよく、例えば、Fe−Ni合金,Fe−Ni−Co合金よりなるものが、実用時の温度変化に対して熱歪の発生を防止できる。その上、リード端子2と基体1との良好な封着性が得られるとともに、ボンディング性に優れ、実装時に必要な強度と良好なはんだ付性や溶接性を確保できる。   Next, the lead terminal 2 in the present invention is preferably made of a metal having the same or approximate thermal expansion coefficient as that of the base body 1 and the lid body 4, for example, made of Fe—Ni alloy or Fe—Ni—Co alloy. However, it is possible to prevent the occurrence of thermal strain with respect to temperature changes during practical use. In addition, a good sealing property between the lead terminal 2 and the substrate 1 can be obtained, the bonding property is excellent, and the strength necessary for mounting and good solderability and weldability can be secured.

また、本発明の絶縁封止材8は、例えば、硼珪酸ガラス,アルカリガラス,鉛を主成分とする絶縁ガラス等のガラス材料や酸化アルミニウム等のセラミック材料等から成り、基体1に形成された貫通穴でこの絶縁封止材8によって基体1とリード端子2とが電気的に絶縁されてリード端子2が封止固定されている。基体1に形成されたリード端子2が挿通される貫通孔は、基体1とリード端子2とが接触して電気的に導通することがない大きさが必要であり、具体的にはリード端子2から基体1までの間隔が0.1mm以上確保できる内径が必要である。   The insulating sealing material 8 of the present invention is made of, for example, a glass material such as borosilicate glass, alkali glass, or insulating glass mainly containing lead, or a ceramic material such as aluminum oxide. The base 1 and the lead terminals 2 are electrically insulated by the insulating sealing material 8 in the through holes, and the lead terminals 2 are sealed and fixed. The through-hole through which the lead terminal 2 formed in the base body 1 is inserted needs to have a size such that the base body 1 and the lead terminal 2 do not come into electrical contact with each other. An inner diameter that can ensure a distance of 0.1 mm or more from the base 1 to the base 1 is required.

なお、絶縁封止材8が、酸化アルミニウム等のセラミック材料からなる場合、リード端子2を基体1の貫通孔に例えば筒状のセラミック材料から成る絶縁封止材8を介して挿入し、絶縁封止材8と基体1との接続および絶縁封止材8とリード端子2との接続をAu−GeやAg−Cu等のロウ材により行なうことができる。   When the insulating sealing material 8 is made of a ceramic material such as aluminum oxide, the lead terminal 2 is inserted into the through hole of the base 1 through the insulating sealing material 8 made of, for example, a cylindrical ceramic material, and the insulating sealing material 8 is sealed. The connection between the stopper 8 and the substrate 1 and the connection between the insulating sealing material 8 and the lead terminal 2 can be made with a brazing material such as Au—Ge or Ag—Cu.

燃料改質器9上の電極7とリード端子2とをボンディングワイヤ3を介して電気的に接続する。さらに蓋体4を用いて基体1のキャビティを封止することによって、燃料改質器収納用容器のキャビティ内に収容した燃料改質器9を気密に封止した燃料改質装置11が形成される。   The electrode 7 on the fuel reformer 9 and the lead terminal 2 are electrically connected via the bonding wire 3. Further, by sealing the cavity of the base body 1 using the lid 4, the fuel reformer 11 is formed in which the fuel reformer 9 accommodated in the cavity of the fuel reformer storage container is hermetically sealed. The

本発明の燃料改質装置11に収納される燃料改質器9は、燃料を改質するための装置であり、その内部に燃料を改質するための触媒が担持された微細流路あるいは空隙を有する。   The fuel reformer 9 accommodated in the fuel reforming apparatus 11 of the present invention is an apparatus for reforming fuel, and a fine flow path or void in which a catalyst for reforming the fuel is supported. Have

燃料改質器9の形状は様々であり、例えば微小ケミカルデバイスとして、半導体製造技術等を適用して、例えば、シリコン等の半導体,石英,ガラス,金属、セラミックス等の無機材料の基材に、切削法,エッチング法,ブラスト法等により細い溝を形成することによって液体流路が作製され、操作中の液体の蒸発防止等を目的として、ガラス板、金属等のカバーを陽極接合、ロウ付け、溶接等により表面に密着させて使用される、例えば略四角形状のものが挙げられる。また、石英,ガラス,金属、セラミックス等の無機材料から成る管状であり、その内面に燃料を改質するための触媒が担持されたものも挙げられる。   The shape of the fuel reformer 9 is various. For example, as a fine chemical device, by applying a semiconductor manufacturing technology or the like, for example, a semiconductor such as silicon, a substrate of an inorganic material such as quartz, glass, metal, ceramics, A liquid flow path is created by forming a narrow groove by a cutting method, etching method, blasting method, etc., and for the purpose of preventing evaporation of the liquid during operation, a glass plate, a metal cover, etc. are anodic bonded, brazed, For example, a substantially rectangular shape is used which is used in close contact with the surface by welding or the like. Moreover, it is a tube made of an inorganic material such as quartz, glass, metal, ceramics, etc., and the inner surface of which is supported with a catalyst for reforming the fuel.

燃料の改質反応が水蒸気改質反応のような吸熱反応の場合、燃料改質器9内には、温度調節機構、例えば、抵抗層等から成る薄膜ヒーター(不図示)や厚膜ヒーター(不図示)を形成し、表面にはこのヒーターへ電力を供給する端子として電極7が形成される。この温度調節機構により、燃料改質条件に相当する200〜800℃程度の温度条件に調整することで、供給管5aが接続された燃料供給口から供給される燃料を水蒸気と反応させて、燃料排出口に接続された排出管5bから水素ガスを発生させる改質反応を良好に促進することができる。   When the fuel reforming reaction is an endothermic reaction such as a steam reforming reaction, the fuel reformer 9 has a temperature control mechanism, for example, a thin film heater (not shown) or a thick film heater (not shown) composed of a resistance layer or the like. The electrode 7 is formed on the surface as a terminal for supplying power to the heater. By adjusting the temperature condition to about 200 to 800 ° C. corresponding to the fuel reforming condition by this temperature adjusting mechanism, the fuel supplied from the fuel supply port to which the supply pipe 5a is connected is caused to react with the water vapor. The reforming reaction for generating hydrogen gas from the discharge pipe 5b connected to the discharge port can be favorably promoted.

このようなヒーターは、燃料改質器9における触媒が担持され燃料改質をおこなう流路内や空隙内、あるいはその近傍に配置される。そうすることによってヒーターから発生する熱を効率的に燃料改質反応に用いることができる。   Such a heater is disposed in or near the flow path, the gap, or the like where the catalyst in the fuel reformer 9 is supported and reforms the fuel. By doing so, the heat generated from the heater can be efficiently used for the fuel reforming reaction.

また、燃料改質器9は、燃料改質器9と供給管5aや排出管5bとの接合部において、供給管5aや排出管5bの先端面の外寸法より大きな内寸法を有する凹部9aが形成されている。この凹部9aの底面には、燃料改質器9内へ燃料を供給するための供給口または燃料改質器9から改質ガスを排出するための排出口が形成されている。そして、供給管5aや排出管5bの先端部が凹部9aに嵌め込まれるとともに凹部9aの底面に形成された供給口や排出口と連通するように接合材を介して接合されている。このとき、供給管5aや排出管5bの外面と凹部9aの側面との間の隙間が接合材の溜まり部となる。   Further, the fuel reformer 9 has a concave portion 9a having an inner dimension larger than the outer dimension of the front end surface of the supply pipe 5a or the discharge pipe 5b at the joint between the fuel reformer 9 and the supply pipe 5a or the discharge pipe 5b. Is formed. A supply port for supplying fuel into the fuel reformer 9 or a discharge port for discharging the reformed gas from the fuel reformer 9 is formed on the bottom surface of the recess 9a. And the front-end | tip part of the supply pipe | tube 5a and the discharge pipe 5b is joined via the joining material so that it may be fitted in the recessed part 9a and it may connect with the supply port and discharge port formed in the bottom face of the recessed part 9a. At this time, a gap between the outer surface of the supply pipe 5a and the discharge pipe 5b and the side surface of the recess 9a becomes a pool portion for the bonding material.

この凹部9aの寸法は、凹部9aの側面と供給管5aや排出管5bの外面との間に接合材の溜まり部が確保されるのに必要な大きさとされる。具体的には供給管5aや排出管5bの先端部の外面から燃料改質器9の凹部9aの側面までの距離が30μm以上2mm以下が好ましく、凹部9aの深さが30μm以上2mm以下であることが好ましい。   The size of the concave portion 9a is set to a size necessary for securing a pool portion of the bonding material between the side surface of the concave portion 9a and the outer surface of the supply pipe 5a and the discharge pipe 5b. Specifically, the distance from the outer surface of the tip of the supply pipe 5a or the discharge pipe 5b to the side surface of the recess 9a of the fuel reformer 9 is preferably 30 μm or more and 2 mm or less, and the depth of the recess 9a is 30 μm or more and 2 mm or less. It is preferable.

供給管5aや排出管5bの先端部の外面から燃料改質器9の凹部9aの側面までの距離が30μm未満となると、燃料改質器9の凹部9aの側面とこれに対向する供給管5aや排出管5bの先端部の外面との間に形成される空間の容積が小さくなって十分な接合材6の溜まり部を形成できず、供給管5aや排出管5bを燃料改質器9の凹部9aが設けられた燃料改質器9に強固に接合させることが困難となる傾向がある。また、2mmを超えると燃料改質器9の凹部9aの側面とこれに対向する供給管5aや排出管5bの先端部の外面との間に形成される空間の容積が大きくなり過ぎ、その空間内に接合材6を完全に充填させることができなくなって供給管5aや排出管5bを燃料改質器9に強固に接合させることが困難となる傾向がある。   When the distance from the outer surface of the front end of the supply pipe 5a or the discharge pipe 5b to the side surface of the recess 9a of the fuel reformer 9 is less than 30 μm, the side surface of the recess 9a of the fuel reformer 9 and the supply pipe 5a opposite to the side surface. And the volume of the space formed between the outer surface of the distal end portion of the discharge pipe 5b is reduced, and a sufficient reservoir for the bonding material 6 cannot be formed, and the supply pipe 5a and the discharge pipe 5b are connected to the fuel reformer 9. There is a tendency that it is difficult to firmly join the fuel reformer 9 provided with the recess 9a. On the other hand, if it exceeds 2 mm, the volume of the space formed between the side surface of the concave portion 9a of the fuel reformer 9 and the outer surface of the front end portion of the supply pipe 5a and the discharge pipe 5b facing this becomes too large. There is a tendency that the joining material 6 cannot be completely filled therein and it becomes difficult to firmly join the supply pipe 5 a and the discharge pipe 5 b to the fuel reformer 9.

また、燃料改質器の凹部9aはその深さが30μm未満となると、燃料改質器の凹部9aの側面とこれに対向する供給管5aや排出管5bの先端部の外面との間に形成される空間の容積が小さくなって十分な接合材6の溜まり部を形成できずに供給管5aや排出管5bを燃料改質器9に強固に接合させることが困難となる傾向がある。また、2mmを超えると燃料改質器9の凹部9aの側面とこれに対向する供給管5aや排出管5bの先端部の外面との間に形成される空間の容積が大きくなり過ぎ、その空間内に接合材6を完全に充填させることができなくなってやはり十分な接合材6の溜まり部を形成できずに供給管5aや排出管5bを燃料改質器9に強固に接合させることが困難となる傾向がある。   Further, when the depth of the concave portion 9a of the fuel reformer is less than 30 μm, it is formed between the side surface of the concave portion 9a of the fuel reformer and the outer surface of the front end portion of the supply pipe 5a and the discharge pipe 5b facing this. The volume of the space to be formed becomes small, and a sufficient reservoir for the joining material 6 cannot be formed, so that it is difficult to firmly join the supply pipe 5a and the discharge pipe 5b to the fuel reformer 9. On the other hand, if it exceeds 2 mm, the volume of the space formed between the side surface of the concave portion 9a of the fuel reformer 9 and the outer surface of the front end portion of the supply pipe 5a and the discharge pipe 5b facing this becomes too large. It is difficult to completely fill the bonding material 6 in the interior, so that a sufficient reservoir of the bonding material 6 cannot be formed, and it is difficult to firmly bond the supply pipe 5a and the discharge pipe 5b to the fuel reformer 9. Tend to be.

また、燃料改質器9の供給口,排出口と供給管5a,排出管5bとの接合には、Au−Sn合金,Au−Si合金,Au−Ge合金,Ag−Cu合金等の各種ロウ材、石英ガラス,ホウ珪酸ガラス等のガラスや各種セラミックス,無機ポリマーを含む無機接着剤、ポリイミドアミド等の高耐熱性有機材料を含む接着剤、シリコーンゴムや珪素樹脂等の有機珪素化合物から成る接着剤等の接合材が適用でき、これにより燃料ガスや排出ガスの漏れを有効に防止して、燃料改質装置11の内部を長期にわたり良好に気密性を維持できる。   For joining the supply port and the discharge port of the fuel reformer 9 to the supply pipe 5a and the discharge pipe 5b, various brazing materials such as an Au—Sn alloy, an Au—Si alloy, an Au—Ge alloy, and an Ag—Cu alloy are used. Materials, quartz glass, borosilicate glass, etc., various ceramics, inorganic adhesives containing inorganic polymers, adhesives containing high heat-resistant organic materials such as polyimide amide, adhesives composed of organosilicon compounds such as silicone rubber and silicon resin A bonding material such as an agent can be applied, thereby effectively preventing leakage of fuel gas and exhaust gas, and the inside of the fuel reforming apparatus 11 can be well maintained for a long time.

この燃料改質器9は、蓋体4がAu合金,Ag合金,Al合金等の金属ロウ材やガラス材による接合やシームウェルド法等により基体1にそのキャビティを覆って取着されることによって、燃料改質装置11内に収納される。   The fuel reformer 9 has a cover 4 attached by covering the cavity to the substrate 1 by joining with a metal brazing material such as an Au alloy, an Ag alloy, an Al alloy, or a glass material, or by a seam weld method. The fuel is reformed in the fuel reformer 11.

例えば、Au−Snロウ材により接合する場合は、蓋体4に予めAu−Snロウ材を溶着させておくか、あるいは金型等を用いて打ち抜き加工等で枠状に形成したAu−Snロウ材を基体1と蓋体4との間に載置した後、封止炉あるいはシームウェルダーで蓋体4を基体1に接合することにより、燃料改質装置11の内部に燃料改質器9を封止することができる。   For example, in the case of joining with an Au—Sn brazing material, an Au—Sn brazing material formed by welding a Au—Sn brazing material to the lid 4 in advance or punching using a die or the like is used. After the material is placed between the base body 1 and the lid body 4, the lid body 4 is joined to the base body 1 by a sealing furnace or a seam welder, so that the fuel reformer 9 is installed inside the fuel reformer 11. It can be sealed.

また、燃料改質器9は、燃料改質器9上の電極7がボンディングワイヤ3を介して基体1に設けたリード端子2に電気的に接続される。これにより、電極7を通じて燃料改質器9の表面や内部に形成されたヒーターを加熱することができる。その結果、燃料改質器9において反応温度の維持が可能となり燃料の改質反応を安定させることができる。   In the fuel reformer 9, the electrode 7 on the fuel reformer 9 is electrically connected to the lead terminal 2 provided on the substrate 1 through the bonding wire 3. Thereby, the heater formed on the surface or inside of the fuel reformer 9 can be heated through the electrode 7. As a result, the reaction temperature can be maintained in the fuel reformer 9, and the fuel reforming reaction can be stabilized.

供給管5aおよび排出管5bは、それぞれ原料や燃料ガス流体の供給路および水素を含有する改質ガスの排出路である。これらは、例えば、SUS系金属材料、Fe−Ni合金,Fe−Ni−Co合金,Al質焼結体,3Al・2SiO質焼結体,SiC質焼結体,AlN質焼結体,Si質焼結体,ガラスセラミック焼結体等のセラミック材料、ポリイミド等の高耐熱の樹脂材料、または、ガラスで形成されている。 The supply pipe 5a and the discharge pipe 5b are a supply path for raw materials and fuel gas fluid and a discharge path for reformed gas containing hydrogen, respectively. These include, for example, SUS-based metal material, Fe-Ni alloy, Fe-Ni-Co alloy, Al 2 O 3 sintered material, 3Al 2 O 3 · 2SiO 2 sintered material, SiC sintered material, AlN It is made of a ceramic material such as a sintered material, a Si 3 N 4 material, a glass ceramic sintered material, a highly heat resistant resin material such as polyimide, or glass.

好ましくは、改質ガスに含まれる水素により脆化しにくいものであるのがよい。このような材料としては、Fe合金、セラミックス、ガラスが挙げられる。   Preferably, it is difficult to be embrittled by hydrogen contained in the reformed gas. Such materials include Fe alloys, ceramics, and glass.

また、供給管5aおよび排出管5bの少なくとも一方は、図3に示すように先端面が全周にわたって尖っているのがよい。これにより、燃料改質器9と供給管5aや排出管5bとの接合面積が小さくなり、燃料改質器9から供給管5aや排出管5bを経由して基体1や蓋体4へ熱が伝導するのを大幅に低減できるため、燃料改質装置11の外壁表面の温度が上昇するのを有効に抑制することが可能となる。   Further, it is preferable that at least one of the supply pipe 5a and the discharge pipe 5b has a pointed end surface over the entire circumference as shown in FIG. Thereby, the joint area between the fuel reformer 9 and the supply pipe 5a and the discharge pipe 5b is reduced, and heat is transferred from the fuel reformer 9 to the base body 1 and the lid body 4 via the supply pipe 5a and the discharge pipe 5b. Since conduction can be greatly reduced, it is possible to effectively suppress the temperature of the outer wall surface of the fuel reformer 11 from rising.

このような供給管5aおよび排出管5bの先端面は、図3に示すように外面側が突出するように尖っていてもよく、内面側が突出するように尖っていてもよい。また、内面と外面との間で尖っていてもよい。   The front end surfaces of the supply pipe 5a and the discharge pipe 5b may be pointed so that the outer surface side protrudes as shown in FIG. 3, or may be pointed so that the inner surface side protrudes. Moreover, you may sharpen between an inner surface and an outer surface.

そして、これらの燃料管5aおよび排出管5bは、基体1に形成した貫通穴に挿通するか、基体1の供給管5aおよび排出管5bがそれぞれ分割された状態で、基体1内側の貫通穴周囲および基体1外側の貫通穴周囲に貫通穴を挟み込むように接合される。この接合方法として、供給管5a,排出管5bおよび基体1を構成する材料に応じて、超音波接合や熱溶着、圧着、樹脂接着剤による接着、Au−SiやAg−Cu等のロウ材による接合、硼珪酸ガラス等のガラスによる接合、同時焼結等の各種方法が適宜用いられる。   The fuel pipe 5a and the discharge pipe 5b are inserted into through holes formed in the base body 1 or around the through holes inside the base body 1 with the supply pipe 5a and the discharge pipe 5b of the base body 1 divided. And it joins so that a through hole may be inserted | pinched around the through hole of the base | substrate 1 outer side. As this joining method, depending on the material constituting the supply pipe 5a, the discharge pipe 5b, and the substrate 1, ultrasonic joining, thermal welding, pressure bonding, adhesion with a resin adhesive, or a brazing material such as Au—Si or Ag—Cu is used. Various methods such as bonding, bonding with glass such as borosilicate glass, and simultaneous sintering are appropriately used.

また、供給管5aおよび排出管5bの内径はφ0.1mm以上として流体の圧力損失を抑えるとともに、小型化,低背化のためにはφ5mm以下とすることが好ましい。   The inner diameters of the supply pipe 5a and the discharge pipe 5b are preferably set to φ0.1 mm or more so as to suppress the pressure loss of the fluid and to be φ5 mm or less for miniaturization and low profile.

供給管5aおよび排出管5bの接合部分の断面形状としては、通常は円形とすればよいが、これに限定されない。すなわち、円形の他には、楕円形や、流体の流れ方向にその辺部を合わせることができる角状のもの、例えば、正方形,長方形が挙げられる。また、肉厚は原料供給や反応ガス排出の圧力で変形しない厚みが必要であり、上記の材料から成る場合には、携帯機器等に使用するものでは通常は0.1mm以上であれば良い。また、流れ方向の長さは、燃料改質器9で発生する熱を発電セルに伝えにくくするためには長い程よいが、燃料電池システム全体の大きさを考慮した長さにすべきである。   The cross-sectional shape of the joint portion between the supply pipe 5a and the discharge pipe 5b may be generally circular, but is not limited thereto. That is, besides the circular shape, there are an elliptical shape and a rectangular shape whose side can be aligned with the fluid flow direction, for example, a square shape and a rectangular shape. Further, the thickness needs to be a thickness that does not deform due to the pressure of the raw material supply or reaction gas discharge. When the material is made of the above-mentioned materials, it is usually 0.1 mm or more when used for a portable device or the like. Further, the length in the flow direction is preferably as long as possible to make it difficult for heat generated in the fuel reformer 9 to be transmitted to the power generation cell, but it should be taken into consideration in consideration of the size of the entire fuel cell system.

また、燃料改質装置11内の断熱性を得るためには、燃料改質装置11内を真空にすることが必要となり、燃料改質器9を封止する際、真空炉でのロウ材による封止や真空チャンバー内でのシームウェルド法などで行なえば良い。   Further, in order to obtain the heat insulation in the fuel reformer 11, it is necessary to make the inside of the fuel reformer 11 vacuum, and when sealing the fuel reformer 9, it is caused by brazing material in a vacuum furnace. What is necessary is just to carry out by the seam weld method etc. in sealing or a vacuum chamber.

また、供給管5aや排出管5bは、燃料改質装置11の内部の部位における外面において、軸方向に平行な複数の溝または軸方向に直角な複数の溝が形成されているのがよい。これにより、供給管5aや排出管5bの熱伝導を低下させて燃料改質器9から基体1や蓋体4への熱伝導をより有効に抑制できるとともに、供給管5aや排出管5bが適度に変形することが可能となり、供給管5aや排出管5bの適度な変形により応力を緩和することができ、供給管5aや排出管5bと燃料改質器9との接合部、および、供給管5aや排出管5bと基体1または蓋体4との接合部の接合を良好に維持することができる。   In addition, the supply pipe 5a and the discharge pipe 5b are preferably formed with a plurality of grooves parallel to the axial direction or a plurality of grooves perpendicular to the axial direction on the outer surface of the portion inside the fuel reformer 11. As a result, the heat conduction of the supply pipe 5a and the discharge pipe 5b can be reduced to more effectively suppress the heat conduction from the fuel reformer 9 to the base body 1 and the lid body 4, and the supply pipe 5a and the discharge pipe 5b can be appropriately controlled. And the stress can be relieved by appropriate deformation of the supply pipe 5a and the discharge pipe 5b, the joint between the supply pipe 5a and the discharge pipe 5b and the fuel reformer 9, and the supply pipe It is possible to maintain the bonding of the bonding portion between the base 5 or the discharge pipe 5b and the base body 1 or the lid body 4 well.

なお、本発明は以上の実施の形態の例に限定されるものではなく、本発明の要旨を逸脱しない範囲で種々の変更を加えることは何ら差し支えない。例えば、図1に示した例においては、燃料管5aや排出管5bは燃料改質器9の下面に接合されているが、これらは燃料改質器9の仕様に応じて上面に接合しても良い。また、供給管5aおよび排出管5bは複数形成されていてもよい。   In addition, this invention is not limited to the example of the above embodiment, A various change may be added in the range which does not deviate from the summary of this invention. For example, in the example shown in FIG. 1, the fuel pipe 5 a and the discharge pipe 5 b are joined to the lower surface of the fuel reformer 9, but these are joined to the upper surface according to the specifications of the fuel reformer 9. Also good. A plurality of supply pipes 5a and discharge pipes 5b may be formed.

本発明の燃料改質装置の実施の形態の一例を示す断面図である。It is sectional drawing which shows an example of embodiment of the fuel reforming apparatus of this invention. 図1の燃料改質装置における供給管または排出管と燃料改質器との接合部の要部拡大断面図である。FIG. 2 is an enlarged cross-sectional view of a main part of a joint portion between a supply pipe or a discharge pipe and a fuel reformer in the fuel reformer of FIG. 1. 本発明の燃料改質装置の実施の形態の他の例における供給管または排出管と燃料改質器との接合部の要部拡大断面図である。It is a principal part expanded sectional view of the junction part of the supply pipe or discharge pipe and fuel reformer in other examples of the embodiment of the fuel reformer of the present invention.

符号の説明Explanation of symbols

1・・・・・基体
4・・・・・蓋体
5a・・・・供給管
5b・・・・排出管
6・・・・・ロウ材
9・・・・・燃料改質器
9a・・・・凹部
11・・・・燃料改質器装置
DESCRIPTION OF SYMBOLS 1 ... Base | substrate 4 ... Lid body 5a ... Supply pipe 5b ... Discharge pipe 6 ... Brazing material 9 ... Fuel reformer 9a ... ..Recess 11 ... Fuel reformer device

Claims (2)

燃料から水素ガスを含む改質ガスを発生させる燃料改質器と、該燃料改質器が収納されるキャビティを有した基体と、前記キャビティの開口部を塞ぐようにして前記基体の上面に取着された蓋体と、前記燃料改質器からの前記改質ガスを排出すべく前記キャビティ内と外部とを連通する排出管と、前記燃料改質器に前記燃料を供給すべく前記キャビティ内と外部とを連通する供給管と、前記基体または前記蓋体を貫通する給電用のリード端子とを具備した燃料改質装置において、前記燃料改質器は前記供給管および前記排出管の少なくとも一方との接合部に凹部が形成されており、該凹部内に前記供給管および前記排出管の少なくとも一方の先端部が前記凹部の側面と間隙をあけて嵌め込まれるとともに該間隙に充填された接合材を介して前記先端部と前記凹部側面とが接合されていることを特徴とする燃料改質装置。 A fuel reformer that generates reformed gas including hydrogen gas from the fuel, a base body having a cavity in which the fuel reformer is housed, and an upper surface of the base body so as to close the opening of the cavity. An attached lid, a discharge pipe communicating the inside of the cavity with the outside to discharge the reformed gas from the fuel reformer, and the inside of the cavity to supply the fuel to the fuel reformer The fuel reformer comprises a supply pipe that communicates with the outside and a lead terminal for power feeding that penetrates the base body or the lid, and the fuel reformer is at least one of the supply pipe and the discharge pipe A joint is formed in which a tip of at least one of the supply pipe and the discharge pipe is fitted in a gap with a side surface of the recess and is filled in the gap. Before The fuel reforming apparatus characterized by the tip and the recess side are joined. 前記凹部内に嵌め込まれた前記供給管および前記排出管の少なくとも一方は、先端面が全周にわたって尖っていることを特徴とする請求項1記載の燃料改質装置。 2. The fuel reformer according to claim 1, wherein at least one of the supply pipe and the discharge pipe fitted in the concave portion has a tip end pointed over the entire circumference.
JP2004341123A 2004-11-25 2004-11-25 Fuel reformer Expired - Fee Related JP4903381B2 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61134597A (en) * 1984-12-04 1986-06-21 Asahi Glass Co Ltd Manufacture of heat exchange element
JP2004296349A (en) * 2003-03-27 2004-10-21 Kyocera Corp Container for housing material conversion device and material conversion apparatus

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61134597A (en) * 1984-12-04 1986-06-21 Asahi Glass Co Ltd Manufacture of heat exchange element
JP2004296349A (en) * 2003-03-27 2004-10-21 Kyocera Corp Container for housing material conversion device and material conversion apparatus

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