JP2006149285A - Emulsifying retort sauce - Google Patents

Emulsifying retort sauce Download PDF

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JP2006149285A
JP2006149285A JP2004345118A JP2004345118A JP2006149285A JP 2006149285 A JP2006149285 A JP 2006149285A JP 2004345118 A JP2004345118 A JP 2004345118A JP 2004345118 A JP2004345118 A JP 2004345118A JP 2006149285 A JP2006149285 A JP 2006149285A
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starch
retort
sauce
egg white
emulsified
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JP4498111B2 (en
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Tomomi Yamazaki
智美 山崎
Hiroyuki Shidara
弘之 設楽
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QP Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide emulsifying retort sauce containing starch and oil and fat and having moderate thickness, fluidity instantly spreading in the mouth and softness together in spite of being subjected to retort treatment. <P>SOLUTION: The emulsifying retort sauce is such that albumen is almost evenly scattered on an emulsifying liquid part containing starch and oil and fat and the albumen content is 0.001-0.2 pt.mass at 1 pt.mass of the starch in terms of albumen solid. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、澱粉及び油脂を含有する乳化状レトルトソース類に関し、更に詳しくは、レトルト処理されているにも拘らず、適度なとろみ、口腔内に瞬時に拡がる流動性及びなめらかさを合わせ持つ乳化状レトルトソース類に関する。   The present invention relates to emulsified retort sauces containing starch and fats and oils, and more specifically, emulsification that combines moderate thoroughness, fluidity and smoothness that spreads instantly in the oral cavity despite being retorted. Related to retort sauces.

小麦粉等の澱粉やバター等の油脂からなるルウを用いて製した乳化状のソースは、西洋料理の基本的なソースの一種であり、例えば、ホワイトソースやブラウンソース等が挙げられる。これらのソースを食した時に感じる美味しさには、香りや味だけではなく、適度なとろみ、口腔内に瞬時に拡がる流動性及びなめらかさ等のソースの性状が大きな影響を与えている。このような澱粉と油脂を用いたソースに望まれる特有な性状は、澱粉由来のアミロースやアミロペクチンと乳化された油脂等が複雑に関与して形成されるものである。   An emulsified sauce made using roux made of starch such as wheat flour or fats such as butter is a kind of basic sauce of western cuisine, and examples thereof include white sauce and brown sauce. In addition to the fragrance and taste, the taste of these sauces is influenced not only by the aroma and taste, but also by the properties of the source such as moderate thickness, fluidity and smoothness that instantly spreads in the oral cavity. Specific properties desired for such a sauce using starch and fat are formed by complicated involvement of starch-derived amylose, amylopectin and emulsified fat and the like.

従来から、ソース等をパウチ等の耐熱性容器に充填密封し、レトルト処理することにより、常温で長期間保存可能としたレトルト品が提供されているが、前述した澱粉と油脂を用いた乳化状のソースをレトルト処理するとレトルト処理による高温加熱により、澱粉や乳化された油脂の状態が変化して、適度なとろみ、口腔内に瞬時に拡がる流動性及びなめらかさが損なわれて、口腔内にべたついたりする後味の悪い性状となってしまう問題があった。   Conventionally, retort products that can be stored for a long time at room temperature by filling and sealing sauces etc. in heat-resistant containers such as pouches, and retort treatment, are emulsified using the aforementioned starch and fats and oils When retorting the sauce, the state of starch and emulsified oil changes due to the high temperature heating by retorting, and the proper fluidity and smoothness that spreads instantly in the oral cavity are impaired, resulting in stickiness in the oral cavity. There was a problem that it became a property with a bad aftertaste.

レトルト処理による澱粉の悪影響を防止する技術としては、加熱に強く物性の変化を起こし難い特定の澱粉を使用する技術が提案されている。例えば、特開平6−7124号公報(特許文献1)には、湿熱処理澱粉を用いた食感と風味に優れたレトルト食品が提案されており、特開平9−47263号公報(特許文献2)には、米澱粉を用いた食感と風味に優れたレトルト食品が提案されている。さらに、澱粉と油脂を含むソースの乳化安定性を高める技術としては、例えば、特開2000−279139号公報(特許文献3)に、澱粉、油脂および水を含むソース原料を第一次加熱処理して炊き上げソースを調製し、次いで前記炊き上げソースを乳化処理し、第2加熱処理した後、容器に充填密封し、レトルト処理することにより、きめが細かくなめらかな舌触りを有するソースを得る製造方法が提案されている。   As a technique for preventing the adverse effects of starch due to retort treatment, a technique using a specific starch that is resistant to heating and hardly changes in physical properties has been proposed. For example, Japanese Patent Laid-Open No. 6-7124 (Patent Document 1) proposes a retort food excellent in texture and flavor using wet heat-treated starch, and Japanese Patent Laid-Open No. 9-47263 (Patent Document 2). Has proposed a retort food that uses rice starch and has an excellent texture and flavor. Furthermore, as a technique for improving the emulsification stability of a sauce containing starch and fats and oils, for example, Japanese Unexamined Patent Publication No. 2000-279139 (Patent Document 3) firstly heats a source material containing starch, fats and oils and water. Manufacturing method for obtaining a sauce having a fine texture and a smooth texture by emulsifying the cooked sauce, and then emulsifying the cooked sauce, performing a second heat treatment, filling and sealing the container, and performing a retort treatment Has been proposed.

しかしながら、前述の特許文献1及び2に提案されている特定の澱粉を用いたレトルト食品は、ある程度レトルト処理による澱粉の物性の変化を防止する効果が得られるものの依然としてべたついた食感を有するものであった。また、特許文献3に提案されている方法も製造工程が煩雑な上に、製したソースの性状を改良する効果も充分ではなかった。   However, the retort food using the specific starch proposed in the aforementioned Patent Documents 1 and 2 has a sticky texture although it can prevent the change in the physical properties of the starch due to the retort treatment to some extent. there were. In addition, the method proposed in Patent Document 3 has a complicated manufacturing process, and the effect of improving the properties of the manufactured sauce is not sufficient.

一方、本願発明の澱粉と油脂を用いた乳化状のソース類をレトルト処理した際の性状の変化を防止する課題とは異なるが、水溶性蛋白質を含有するレトルトソースに関する技術として、特開平8−322520号公報(特許文献4)には、水性蛋白原料と油脂原料を用い、品質改良材として、リゾレシチン、キサンタンガム及び化工澱粉を併用することにより、レトルト処理による油脂の分離と糸引き性を防止したレトルトソースが提案されている。また、特開2002−355011号公報(特許文献5)には、卵黄及び乳蛋白を含有するレトルトソース類の製造方法において、卵黄と食塩を含む水分散液を加熱した後、均質化処理して得られた卵黄処理液を用いることにより、乳蛋白の凝集と卵黄のダマを防止するレトルトソース類の製造方法が提案されている。これらは、水溶性蛋白質を含むレトルトソース類において、水溶性蛋白質に由来する悪影響を防止することを課題とした技術である。これらの文献からも明らかなように、卵蛋白質や乳蛋白質等の水性蛋白質、特に熱凝固力を有する卵蛋白質は、レトルト処理により、ソースの物性に悪影響を与えることが知られている。   On the other hand, although different from the problem of preventing changes in properties when retorting the emulsified sauces using starch and fats and oils of the present invention, as a technique relating to a retort sauce containing a water-soluble protein, JP-A-8- No. 322520 (Patent Document 4) uses an aqueous protein raw material and an oil and fat raw material, and uses lysolecithin, xanthan gum and modified starch as a quality improving material, thereby preventing fat separation and stringiness by retorting. Retort sauce has been proposed. Japanese Patent Laid-Open No. 2002-355011 (Patent Document 5) discloses a method for producing retort sauces containing egg yolk and milk protein, wherein the aqueous dispersion containing egg yolk and salt is heated and then homogenized. A method for producing retort sauces that prevents aggregation of milk proteins and egg yolk lumps by using the obtained egg yolk treatment solution has been proposed. These techniques are aimed at preventing adverse effects derived from water-soluble proteins in retort sauces containing water-soluble proteins. As is apparent from these documents, it is known that aqueous proteins such as egg protein and milk protein, especially egg protein having heat coagulation ability, adversely affect the physical properties of the sauce by retort treatment.

特開平6−7124号公報JP-A-6-7124 特開平9−47263号公報JP-A-9-47263 特開2000−279139号公報JP 2000-279139 A 特開平8−322520号公報JP-A-8-322520 特開2002−355011号公報JP 2002-355011 A

そこで、本発明の目的は、レトルト処理されているにも拘らず、適度なとろみ、口腔内に瞬時に拡がる流動性及びなめらかさを合わせ持つ澱粉及び油脂含有の乳化状レトルトソース類を提供するものである。   Therefore, the object of the present invention is to provide starch and fat-containing emulsified retort sauces that have moderate thickness, fluidity and smoothness that instantly spreads in the oral cavity despite being retorted. It is.

本発明者等は、鋭意研究を行い、意外にも、従来その熱凝固性や特有の風味からレトルトソース類に積極的に用いられることのなかった卵白を、澱粉に対して特定量含有させることにより、レトルト処理されているにも拘らず、適度なとろみ、口腔内に瞬時に拡がる流動性及びなめらかさを合わせ持つ澱粉及び油脂含有の乳化状レトルトソース類が得られることを見出し、遂に本発明を完成するに至った。
つまり、本発明は、
(1) 澱粉及び油脂を含有する乳化状の液状部に卵白が略均一に分散されてなり、前記卵白含有量が前記澱粉1質量部に対して卵白固形分換算で0.001〜0.2質量部である乳化状レトルトソース類、
(2) 前記澱粉含有量が、液状部に対して1%以上である(1)記載の乳化状レトルトソース類、
(3) 前記澱粉として少なくとも化工澱粉を含有する(1)又は(2)記載の乳化状レトルトソース類、
(4) レトルトソース類がホワイトソースである(1)乃至(3)のいずれかに記載の乳化状レトルトソース類、
である。
The present inventors have conducted intensive research and surprisingly include a certain amount of egg white that has not been actively used in retort sauces due to its heat-coagulation property and unique flavor. It has been found that, despite being retorted, starch and fat-containing emulsified retort sauces having moderate thickening, fluidity and smoothness that instantly spread in the oral cavity can be obtained, and finally the present invention It came to complete.
In other words, the present invention
(1) Egg white is dispersed substantially uniformly in an emulsified liquid part containing starch and fat, and the egg white content is 0.001 to 0.2 in terms of egg white solid content with respect to 1 part by mass of starch. Emulsified retort sauces that are parts by mass,
(2) The emulsified retort sauce according to (1), wherein the starch content is 1% or more with respect to the liquid part,
(3) The emulsified retort sauce according to (1) or (2), which contains at least a modified starch as the starch.
(4) The emulsified retort sauce according to any one of (1) to (3), wherein the retort sauce is a white sauce,
It is.

本発明により、レトルト処理されているにも拘らず、適度なとろみ、口腔内に瞬時に拡がる流動性及びなめらかさを合わせ持つ澱粉及び油脂含有の乳化状レトルトソース類を提供できるので、これらの更なる需要を拡大できる。   According to the present invention, it is possible to provide starch and fat-containing emulsified retort sauces that have a proper thickening, fluidity and smoothness that instantly spreads in the oral cavity despite being retorted. Can expand demand.

以下、本発明の乳化状レトルトソース類を詳述する。なお、本発明において「%」は「質量%」を意味する。   Hereinafter, the emulsified retort sauces of the present invention will be described in detail. In the present invention, “%” means “mass%”.

本発明の乳化状レトルトソース類とは、具材を除く液状部に澱粉及び油脂を含有して乳化状に調製されたソース類が耐熱性容器に充填密封されてレトルト処理、すなわち、当該食品の中心部の品温を120℃で4分間相当又はこれと同等以上の効力を有する条件で加熱処理されたものである。   The emulsified retort sauces of the present invention are retort-treated, that is, the sauces prepared in an emulsified form containing starch and fat in the liquid part excluding ingredients are filled and sealed in a heat-resistant container, that is, the food. The product at the center is heated at 120 ° C. for 4 minutes or under conditions that have an effect equivalent to or better than this.

澱粉及び油脂を含有する乳化状のソース類としては、澱粉及び油脂を用いて常法により乳化状に調製されたソース、シチュー及びスープであれば特に制限はないが、具体的には、例えば、ソースとしては、ホワイトソース、ブラウンソース、カレーソース等が、スープとしては、クリームスープ、コーンクリームスープ等が、シチューとしては、ホワイトシチュー、ビーフシチュー等が挙げられる。これらの中でも、スープ及びシチューに比べて、適度なとろみ、口腔内に瞬時に拡がる流動性及びなめらかさを合わせ持つことが重視されるソースにおいて本発明は好適であり、特に、ホワイトソースにより好適である。   The emulsified sauces containing starch and fats and oils are not particularly limited as long as they are sauces, stews and soups prepared in an emulsified manner by conventional methods using starch and fats and oils. Examples of the sauce include white sauce, brown sauce, and curry sauce, examples of the soup include cream soup and corn cream soup, and examples of the stew include white stew and beef stew. Among these, compared to soups and stews, the present invention is suitable for a sauce that emphasizes moderate thickening, fluidity and smoothness that spreads instantly in the oral cavity, and particularly preferred for white sauce. is there.

用いる澱粉としては、例えば、小麦粉、トウモロコシ粉、米粉等の穀粉類、小麦粉澱粉、コーンスターチ、馬鈴薯澱粉、米澱粉、タピオカ澱粉等の生澱粉、これらを原料として常法により架橋処理、エステル化処理、エーテル化処理、酸化処理等の化学的処理の一種又は二種以上を行った架橋澱粉、酸化澱粉、エーテル化澱粉、エステル化澱粉等の化工澱粉、さらに、常法によりα化処理、湿熱処理等の物理的処理を行った加工澱粉等が挙げられる。
これら澱粉の中でも、少なくとも澱粉の一部として化工澱粉を用いると、適度なとろみ、口腔内に瞬時に拡がる流動性及びなめらかさを合わせ持つ好ましい性状のレトルトソース類が得られ易く好ましい。澱粉の合計含有量に対する化工澱粉の割合は、好ましくは10%以上、より好ましくは30%以上である。なお、澱粉の合計含有量に対する化工澱粉の割合が高すぎても、相対的に小麦粉等のソース類に風味を付与する澱粉の割合が少なくなってしまうので、澱粉の合計含有量に対する化工澱粉の割合は、好ましくは90%以下である。
As the starch used, for example, flour such as wheat flour, corn flour, rice flour, wheat starch, corn starch, potato starch, rice starch, raw starch such as tapioca starch, etc., raw materials such as cross-linking treatment, esterification treatment, Cross-linked starch, oxidized starch, modified starch such as etherified starch, esterified starch, etc. that have been subjected to one or more chemical treatments such as etherification treatment and oxidation treatment. Processed starch and the like that have been subjected to the physical treatment.
Among these starches, the use of modified starch as at least a part of the starch is preferable because retort sauces having preferable properties that have both proper thickening, fluidity and smoothness that instantly spread in the oral cavity can be obtained. The ratio of the modified starch to the total starch content is preferably 10% or more, more preferably 30% or more. In addition, even if the ratio of the modified starch to the total content of starch is too high, the proportion of starch that imparts a flavor to the sauces such as wheat flour will be relatively small. The proportion is preferably 90% or less.

乳化状レトルトソース類の澱粉含有量は、適度なとろみを付与し、油脂を乳化させるのを助けて好ましい性状とする点から、具材を除く液状部に対して好ましくは1%以上、より好ましくは3%以上、さらに好ましくは5%以上である。また、澱粉含有量は、多すぎても粘度が高くなりすぎてしまうので、具材を除く液状部に対して好ましくは20%以下である。なお、本発明の澱粉含有量は、製品の液状部に含有する前述の穀粉類、生澱粉、化工澱粉及び加工澱粉等の澱粉の合計量を乾物換算で表した値である。   The starch content of the emulsified retort sauces is preferably 1% or more, more preferably with respect to the liquid part excluding ingredients, from the viewpoint of imparting appropriate thickness and helping to emulsify the fats and oils. Is 3% or more, more preferably 5% or more. Moreover, since the viscosity will become high too much even if there is too much starch content, Preferably it is 20% or less with respect to the liquid part except ingredients. In addition, the starch content of this invention is the value which represented the total amount of starches, such as the above-mentioned cereals, raw starch, modified starch, processed starch, etc. which are contained in the liquid part of a product in dry matter conversion.

また、油脂としては、例えば、バター、ラード、牛脂、卵黄油等の動物性油脂、あるいは、菜種油、コーン油、オリーブ油、サフラワー油、綿実油、大豆油、米油、トウモロコシ油、これらを精製したサラダ油等の植物性油脂が挙げられる。さらに、これらの油脂を硬化、エステル交換等の処理を施したものの他、MCT(中鎖脂肪酸トリグリセリド)、ジグリセリド等のように化学的あるいは酵素的処理を施して得られる油脂等が挙げられる。
油脂含有量は、適度なとろみ、口腔内に瞬時に拡がる流動性及びなめらかさを合わせ持つ好ましい性状のソース類を得る点から、具材を除く液状部に対して好ましくは1%以上、より好ましくは3%以上、さらに好ましくは5%以上である。また、油脂含有量は、多すぎてもソース類の風味のバランスが崩れてしまうので、具材を除く液状部に対して好ましくは30%以下である。なお、合成クリーム、乳化油脂等のように前記油脂を予め乳化材等で乳化処理したものを用いた場合は、この乳化物に配合した油脂も前記油脂含有量に含まれる。
Moreover, as fats and oils, for example, animal fats and oils such as butter, lard, beef tallow and egg yolk oil, or rapeseed oil, corn oil, olive oil, safflower oil, cottonseed oil, soybean oil, rice oil, corn oil, etc. Examples include vegetable oils such as salad oil. Furthermore, in addition to those obtained by subjecting these fats and oils to treatments such as curing and transesterification, fats and oils obtained by subjecting them to chemical or enzymatic treatments such as MCT (medium chain fatty acid triglycerides) and diglycerides can be mentioned.
The fat content is preferably 1% or more, more preferably more than the liquid part excluding ingredients, from the viewpoint of obtaining a source of favorable properties that have a proper thickening, fluidity and smoothness that spreads instantaneously in the oral cavity. Is 3% or more, more preferably 5% or more. Moreover, since the balance of the flavor of sauces will be destroyed even if there is too much fat content, it is preferably 30% or less with respect to the liquid part except ingredients. In addition, when using what pre-emulsified the said fats and oils, such as synthetic cream and emulsified fats, the fats and oils mix | blended with this emulsion are also contained in the said fat content.

本発明は、澱粉及び油脂を含有する乳化状の液状部に卵白が略均一に分散されてなり、前記卵白含有量が前記澱粉1質量部に対して卵白固形分換算で0.001〜0.2質量部、好ましくは0.001〜0.1質量部、より好ましくは0.01〜0.1質量部であることを特徴とする。ここで、乳化状の液状部に卵白が略均一に分散されているとは、卵白の熱変性物がざらついた食感を生じない程度に均一に分散されていること、より具体的には、卵白の熱変性物の粒子径の平均が100μm以下であることを意味する。また、卵白固形分とは、卵白の質量から栄養表示基準(平成15年4月24日厚生労働省告示第176号)別表第2の第3欄記載の減圧加熱乾燥法に準じて測定した該卵白の水分量を控除して算定した値である。したがって、本願発明の液状部中の卵白含有量は、配合した卵白原料の卵白固形分から算定することができる。
このように卵白を澱粉に対して特定量含有させることにより、後述の試験例に示すように、レトルト処理により、口腔内にべたついたりする後味の悪い性状となってしまうことなく、適度なとろみ、口腔内に瞬時に拡がる流動性及びなめらかさを合わせ持つレトルトソース類が得られる。
これに対して、卵白含有量が前記範囲より少ない場合は、適度なとろみに欠けて口腔内にべたついて拡がり難い性状となってしまい本発明の効果が得られず、卵白含有量が前記範囲より多い場合は、口腔内にべたついて拡がり難くなるばかりか、レトルト処理により卵白の熱変性物が生じてざらついてなめらかさに欠ける性状となり本発明の効果が得られない。
In the present invention, egg white is dispersed substantially uniformly in an emulsified liquid part containing starch and fat, and the egg white content is 0.001 to 0.00 in terms of egg white solid content with respect to 1 part by mass of starch. 2 mass parts, Preferably it is 0.001-0.1 mass part, More preferably, it is 0.01-0.1 mass part. Here, the fact that the egg white is substantially uniformly dispersed in the emulsified liquid part means that the egg white heat denatured product is uniformly dispersed to such an extent that a rough texture is not produced. It means that the average particle diameter of the egg white heat-denatured product is 100 μm or less. Moreover, the egg white solid content is the egg white measured according to the reduced pressure heating drying method described in the third column of Appendix 2 of the Nutrition Labeling Standard (April 24, 2003, Ministry of Health, Labor and Welfare Notification No. 176). This is a value calculated by subtracting the amount of water. Therefore, the egg white content in the liquid part of the present invention can be calculated from the egg white solid content of the blended egg white raw material.
By containing egg white in a specific amount with respect to starch in this manner, as shown in the test examples described later, the retort treatment does not result in a bad aftertaste property that is sticky in the oral cavity, Retort sauces having fluidity and smoothness that instantly spread in the oral cavity can be obtained.
On the other hand, if the egg white content is less than the above range, the effect of the present invention is not obtained because it is difficult to spread due to lack of appropriate thickening and sticking to the oral cavity, and the egg white content is from the above range. When the amount is large, not only is it difficult to spread in the oral cavity, but a heat denatured product of egg white is generated by the retort treatment, resulting in a rough and lacking smoothness, and the effect of the present invention cannot be obtained.

用いる卵白としては、殻付卵を割卵して卵黄と分離して得た卵白や、糖分やリゾチーム等の成分の一部を除去した卵白、あるいは、分離して得た卵白を殺菌、凍結、乾燥等の各種処理を施した卵白等を用いることができる。これらの中でも、生の卵白や凍結卵白を用いると風味が優れていることから好ましい。   As the egg white to be used, egg white obtained by splitting a shell egg and separating it from egg yolk, egg white from which a part of components such as sugar and lysozyme has been removed, or egg white obtained separately is sterilized, frozen, Egg white that has been subjected to various treatments such as drying can be used. Among these, raw egg white or frozen egg white is preferably used because of its excellent flavor.

なお、本発明の乳化状レトルトソース類には、以上述べた原料の他に、砂糖、食塩、グルタミン酸ナトリウム等の調味料、コショウ、唐辛子、パプリカ等の香辛料、キサンタンガム、ローカストビーンガム、ジェランガム等の増粘材、ショ糖脂肪酸エステル、レシチン等の乳化材等の種々の添加材等を本発明の効果を損なわない範囲で適宜選択して用いることができる。
また、必要に応じて、野菜や肉類等の具材を適宜選択して用いることができる。
In addition to the raw materials described above, the emulsified retort sauces of the present invention include seasonings such as sugar, sodium chloride and sodium glutamate, spices such as pepper, chili and paprika, xanthan gum, locust bean gum, gellan gum and the like. Various additives such as thickeners, emulsifying agents such as sucrose fatty acid esters and lecithin can be appropriately selected and used within a range not impairing the effects of the present invention.
Moreover, ingredients, such as vegetables and meat, can be selected suitably and used as needed.

本発明のレトルトソース類の製造方法は、特に限定するものではなく、前述したソース類原料を、常法により、混合加熱してソース類を製し、これを耐熱性パウチに充填密封後、レトルト処理して製すれば良い。
すなわち、まず、澱粉、油脂、澱粉1質量部に対して卵白固形分換算で0.001〜0.2質量部、好ましくは0.001〜0.1質量部、より好ましくは0.01〜0.1質量部の卵白、調味料及び清水等のソース類原料を用意する。次に、これらを攪拌装置付きニーダーに投入し、攪拌しながら90℃まで混合加熱をしてソース類を製する。続いて、製したソース類を耐熱性合成樹脂あるいはアルミ箔等の金属と耐熱性合成樹脂のラミネート等からなる耐熱性パウチ等の耐熱性容器に充填密封後、常法によりレトルト処理して、乳化状レトルトソース類を製する。
The method for producing the retort sauces of the present invention is not particularly limited, and the sauce materials described above are mixed and heated by a conventional method to produce sauces, which are filled and sealed in a heat-resistant pouch, and then the retort is prepared. What is necessary is just to process and manufacture.
That is, first, 0.001 to 0.2 parts by mass, preferably 0.001 to 0.1 parts by mass, and more preferably 0.01 to 0 parts by mass in terms of egg white solids based on 1 part by mass of starch, fat and oil, and starch. Prepare 1 part by weight of egg whites, seasonings and sauces such as fresh water. Next, these are put into a kneader equipped with a stirrer, and mixed and heated to 90 ° C. with stirring to produce sauces. Subsequently, the prepared sauces were filled and sealed in a heat-resistant container such as a heat-resistant pouch made of a heat-resistant synthetic resin or a laminate of a metal such as aluminum foil and a heat-resistant synthetic resin, and then retorted by an ordinary method to emulsify. Retort sauces are made.

以下、本発明の乳化状レトルトソース類の製造方法について、実施例及び試験例に基き具体的に説明する。なお、本発明は、これらの実施例および試験例に限定するものではない。   Hereinafter, the manufacturing method of the emulsified retort sauce of this invention is demonstrated concretely based on an Example and a test example. The present invention is not limited to these examples and test examples.

[実施例1]
攪拌装置付きのニーダーに清水49kgを投入し、攪拌しながら牛乳30kg、小麦粉3kg、化工澱粉(架橋エステル化澱粉:ナショナルスターチアンドケミカル(株)製、商品名「コルフロ67」)2kg、生卵白(卵白固形分11.6%)1kg、上白糖1kg、グルタミン酸ナトリウム1kg、食塩0.8kg、キサンタンガム0.2kg、大豆サラダ油6kgを加えて混合加熱した。90℃に達温後加熱を停止し、生クリーム6kgを加えて仕上げ攪拌し、ホワイトソース100kgを得た。なお、加熱による水分の蒸発分は水分を加えて補正した。続いて、得られたホワイトソースをそれぞれ130gずつ耐熱性アルミパウチ(120mm×150mm)に充填密封して、熱水式レトルト中で120℃で20分間レトルト殺菌した後、冷却してレトルトホワイトソースを製した。製したレトルトホワイトソースの澱粉含有量は5%、油脂含有量は6%であり、卵白含有量は澱粉1質量部に対して卵白固形分換算で0.02質量部である。
また、製したレトルトホワイトソースを常温に30日間保管した後、60℃に温めてから開封して食したところ、ホワイトソースとしての適度なとろみ、口腔内に瞬時に拡がる流動性及びなめらかさを合わせ持つ好ましいものであった。
[Example 1]
49 kg of fresh water is added to a kneader equipped with a stirrer, while stirring, 30 kg of milk, 3 kg of wheat flour, modified starch (cross-linked esterified starch: manufactured by National Starch and Chemical Co., Ltd., trade name “Colflo 67”), raw egg white ( Egg white solid content 11.6%) 1 kg, super white sugar 1 kg, sodium glutamate 1 kg, salt 0.8 kg, xanthan gum 0.2 kg and soybean salad oil 6 kg were added and mixed and heated. After reaching 90 ° C., heating was stopped, 6 kg of fresh cream was added, and the resulting mixture was stirred to obtain 100 kg of white sauce. The amount of moisture evaporated by heating was corrected by adding moisture. Subsequently, 130 g each of the obtained white sauce was filled and sealed in a heat-resistant aluminum pouch (120 mm × 150 mm), sterilized by retort at 120 ° C. for 20 minutes in a hot water type retort, then cooled to obtain a retort white sauce. Made. The produced retort white sauce has a starch content of 5%, a fat content of 6%, and an egg white content of 0.02 parts by mass in terms of egg white solid content with respect to 1 part by mass of starch.
In addition, after storing the retort white sauce at room temperature for 30 days, after heating to 60 ° C and opening and eating, it is moderately thick as a white sauce, with fluidity and smoothness that instantly spreads in the oral cavity It was a preferable thing to have.

[実施例2]
小麦粉0.7kg、バター0.7kgを攪拌装置付きのニーダーに投入し、攪拌しながら120℃で加熱焙焼して小麦粉ルウを調製した。次に、この小麦粉ルウに、大豆サラダ油4kg、牛乳20kg、生卵白(卵白固形分11.6%)0.1kg、清水71.7kg、上白糖1kg、グルタミン酸ナトリウム1kg、食塩0.5kg、化工澱粉(架橋エステル化澱粉:ナショナルスターチアンドケミカル(株)製、商品名「コルフロ67」)0.3kgを加えて混合加熱し、90℃に達温後加熱を停止して、クリームスープ100kgを得た。なお、加熱による水分の蒸発分は水分を加えて補正した。続いて、得られたクリームスープをそれぞれ130gずつ耐熱性アルミパウチ(120mm×150mm)に充填密封して、熱水式レトルト中で120℃で20分間レトルト殺菌した後、冷却してレトルトクリームスープを製した。製したレトルトクリームスープの澱粉含有量は1%、油脂含有量は4.7%であり、卵白含有量は澱粉1質量部に対して卵白固形分換算で0.01質量部である。
また、製したレトルトクリームスープを常温に30日間保管した後、60℃に温めてから開封して食したところ、クリームスープとしての適度なとろみ、口腔内に瞬時に拡がる流動性及びなめらかさを合わせ持つ好ましいものであった。
[Example 2]
Wheat flour 0.7 kg and butter 0.7 kg were put into a kneader equipped with a stirrer, and heated and roasted at 120 ° C. with stirring to prepare flour roux. Next, 4 kg of soybean salad oil, 20 kg of milk, 0.1 kg of raw egg white (egg white solid content 11.6%), 71.7 kg of fresh water, 1 kg of white sucrose, 1 kg of sodium glutamate, 0.5 kg of salt, and modified starch (Crosslinked esterified starch: manufactured by National Starch and Chemical Co., Ltd., trade name “Colflo 67”) 0.3 kg was added and mixed and heated. After reaching 90 ° C., the heating was stopped to obtain 100 kg of cream soup. . The amount of moisture evaporated by heating was corrected by adding moisture. Subsequently, 130 g each of the obtained cream soup was filled and sealed in a heat-resistant aluminum pouch (120 mm × 150 mm), sterilized by retorting at 120 ° C. for 20 minutes in a hot water type retort, cooled, and retort cream soup was prepared. Made. The produced retort cream soup has a starch content of 1%, a fat content of 4.7%, and an egg white content of 0.01 parts by mass in terms of egg white solids with respect to 1 part by mass of starch.
Also, after storing the prepared retort cream soup at room temperature for 30 days, after heating it to 60 ° C and opening it, it was moderately melted as a cream soup, with fluidity and smoothness that spreads instantly in the mouth. It was a preferable thing to have.

[試験例1]
実施例1において、生卵白(卵白固形分11.6%)の配合量を調節し、ソース中の卵白固形分含有量が表1に記載された量となるようにした他は、実施例1と同じ配合と製法で8種類のレトルトホワイトソースを製した。なお、生卵白の配合量を調節した際の減少分又は増加分は清水の配合量で補正した。
次に、製した8種類のレトルトホワイトソースを常温に30日間保管した後、60℃に温めてから開封して食し、ソースのとろみ、流動性及びなめらかさを評価した。
[Test Example 1]
Example 1 is the same as Example 1 except that the amount of raw egg white (egg white solid content: 11.6%) was adjusted so that the content of egg white solid content in the sauce was the amount described in Table 1. Eight types of retort white sauce were made with the same formulation and manufacturing method. In addition, the reduction | decrease amount or increase part at the time of adjusting the compounding quantity of a raw egg white was correct | amended with the compounding quantity of fresh water.
Next, the eight types of retort white sauce produced were stored at room temperature for 30 days, then heated to 60 ° C., opened and eaten, and the thickness, fluidity and smoothness of the sauce were evaluated.

Figure 2006149285
Figure 2006149285

表中の評価記号
<とろみの評価>
A:ホワイトソースとしての適度なとろみがある。
B:ホワイトソースとしての適度なとろみにやや欠けるが問題ない程度である。
C:ホワイトソースとしての適度なとろみにやや欠ける。
D:ホワイトソースとしての適度なとろみに欠ける。
<流動性の評価>
A:口腔内に瞬時に拡がる好ましい流動性を有する。
B:口腔内に瞬時に拡がる好ましい流動性にやや欠けるが問題ない程度である。
C:口腔内にややべたついて拡がり難い。
D:口腔内にべたついて拡がり難い。
<なめらかさの評価>
A:好ましいなめらかさを有する。
B:やや好ましいなめらかさに欠けるが問題のない程度である。
C:ややざらついてなめらかさに欠ける。
D:ざらついてなめらかさに欠ける。
Evaluation symbol in the table <Evaluation of Thoromi>
A: There is a moderate thickness as a white sauce.
B: Slightly lacking in proper thickening as a white sauce, but not problematic.
C: Slightly lacking in moderate thickness as a white sauce.
D: Lack of moderate thickness as a white sauce.
<Evaluation of fluidity>
A: It has preferable fluidity that spreads instantly in the oral cavity.
B: Although it is somewhat lacking in the preferable fluidity that spreads instantaneously in the oral cavity, there is no problem.
C: Slightly sticky in the oral cavity and difficult to spread.
D: Sticky to the oral cavity and difficult to spread.
<Evaluation of smoothness>
A: It has preferable smoothness.
B: Slightly less preferred smoothness but no problem.
C: Slightly rough and lacks smoothness.
D: It is rough and lacks smoothness.

表1より、卵白を澱粉に対して特定量含有させたレトルトホワイトソース、すなわち、卵白含有量が澱粉1質量部に対して卵白固形分換算で0.001〜0.2質量部であるレトルトホワイトソースは、適度なとろみ、口腔内に瞬時に拡がる流動性及びなめらかさの点で問題のない性状であることが理解できる。中でも、卵白含有量が澱粉1質量部に対して卵白固形分換算で0.001〜0.1質量部であるレトルトホワイトソースは、口腔内に瞬時に拡がる好ましい流動性を有することから好ましく、特に、卵白含有量が澱粉1質量部に対して卵白固形分換算で0.01〜0.1質量部であるレトルトホワイトソースは、ホワイトソースとしての適度なとろみを有することからより好ましかった。
これに対して、卵白含有量が前記範囲より少ないレトルトホワイトソース、すなわち、卵白を含有させていないレトルトホワイトソース及び卵白含有量が澱粉1質量部に対して固形分換算で0.0001質量部であるレトルトホワイトソースは、ホワイトソースとしての適度なとろみに欠けて口腔内にべたついて拡がり難い性状であることが理解できる。一方、卵白含有量が前記範囲より多いレトルトホワイトソース、すなわち、卵白含有量が澱粉1質量部に対して固形分換算で0.3質量部であるレトルトホワイトソースは、口腔内にべたついて拡がり難くざらついてなめらかさに欠けることが理解できる。
From Table 1, a retort white sauce containing a specific amount of egg white with respect to starch, that is, a retort white whose egg white content is 0.001 to 0.2 parts by mass in terms of egg white solid content with respect to 1 part by mass of starch. It can be understood that the source is a property having no problem in terms of moderate thickness, fluidity that spreads instantly in the oral cavity, and smoothness. Among them, the retort white sauce whose egg white content is 0.001 to 0.1 parts by mass in terms of egg white solid content with respect to 1 part by mass of starch is preferable because it has a preferable fluidity that instantly spreads in the oral cavity. The retort white sauce having an egg white content of 0.01 to 0.1 parts by mass in terms of egg white solid content with respect to 1 part by mass of starch was more preferable because it has a suitable thickness as a white sauce.
On the other hand, retort white sauce with less egg white content than the above range, that is, retort white sauce not containing egg white and egg white content is 0.0001 parts by mass in terms of solid content with respect to 1 part by mass of starch. It can be understood that a certain retort white sauce does not have a proper thickness as a white sauce and is sticky to the oral cavity and hardly spreads. On the other hand, a retort white sauce having an egg white content larger than the above range, that is, a retort white sauce having an egg white content of 0.3 parts by mass in terms of solid content with respect to 1 part by mass of starch is sticky in the oral cavity and hardly spreads. It can be understood that it is rough and lacks smoothness.

Claims (4)

澱粉及び油脂を含有する乳化状の液状部に卵白が略均一に分散されてなり、前記卵白含有量が前記澱粉1質量部に対して卵白固形分換算で0.001〜0.2質量部であることを特徴とする乳化状レトルトソース類。 Egg white is dispersed substantially uniformly in an emulsified liquid part containing starch and fats and oils, and the egg white content is 0.001 to 0.2 parts by mass in terms of egg white solid content with respect to 1 part by mass of starch. Emulsified retort sauces characterized by being. 前記澱粉含有量が、液状部に対して1%以上である請求項1記載の乳化状レトルトソース類。 The emulsified retort sauce according to claim 1, wherein the starch content is 1% or more with respect to the liquid part. 前記澱粉として少なくとも化工澱粉を含有する請求項1又は2記載の乳化状レトルトソース類。 The emulsified retort sauce according to claim 1 or 2, comprising at least a modified starch as the starch. レトルトソース類がホワイトソースである請求項1乃至3のいずれかに記載の乳化状レトルトソース類。 The emulsified retort sauce according to any one of claims 1 to 3, wherein the retort sauce is a white sauce.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010051242A (en) * 2008-08-28 2010-03-11 Meiji Milk Prod Co Ltd Cream sauce, method for producing the same, and frozen food product
JP2012085608A (en) * 2010-10-22 2012-05-10 Q P Corp Creamy retort food and method for producing the same
JP2012170427A (en) * 2011-02-23 2012-09-10 Q P Corp Method for making salad

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JPH04356169A (en) * 1991-05-29 1992-12-09 Ajinomoto Co Inc Food containing fructose polymer
JPH0823935A (en) * 1994-07-13 1996-01-30 Hosoda Shoten:Kk Western style pot-steamed hotchpotch and its production
JPH10108631A (en) * 1996-10-02 1998-04-28 Q P Corp Frozen food for fry

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Publication number Priority date Publication date Assignee Title
JPH04356169A (en) * 1991-05-29 1992-12-09 Ajinomoto Co Inc Food containing fructose polymer
JPH0823935A (en) * 1994-07-13 1996-01-30 Hosoda Shoten:Kk Western style pot-steamed hotchpotch and its production
JPH10108631A (en) * 1996-10-02 1998-04-28 Q P Corp Frozen food for fry

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010051242A (en) * 2008-08-28 2010-03-11 Meiji Milk Prod Co Ltd Cream sauce, method for producing the same, and frozen food product
JP2012085608A (en) * 2010-10-22 2012-05-10 Q P Corp Creamy retort food and method for producing the same
JP2012170427A (en) * 2011-02-23 2012-09-10 Q P Corp Method for making salad

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