JP2006147204A - Light emitting device and its manufacturing method - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To solve such a problem that, although the normal light emission of an EL device is performed at a part called as a light-emitting layer pinched by an indium tin oxide alloy (ITO) transparent electrode fitted on a glass substrate and its counter electrode, total reflection takes place especially at an interface between the ITO transparent electrode and the glass substrate and on the top face of the glass substrate, since materials forming the layers are different from one another, to cause different refractive indices, and light-takeout efficiency tends to be lowered to 20 to 30%. <P>SOLUTION: The device is provided with at least a transparent electrode 11, a counter electrode 12 arranged in opposition to the transparent electrode 11, and a light-emitting layer 13 arranged between the transparent electrode 11 and the counter electrode 12, and further, a first light-takeout layer 21 is arranged between the transparent electrode 11 and the transparent substrate 21. At least one lens 15 for refracting light emitted from the light emitting layer 13 is embedded in the first light-taking-out layer 21. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a light emitting device and a manufacturing method thereof, and more particularly to an EL element and a manufacturing method thereof.

  In recent years, research and development of display devices having various light-emitting mechanisms have been promoted in applications for mobile devices such as mobile phones and stationary devices such as wall-mounted televisions. Among these displays, EL devices have been actively put into practical use with the expectation that thinning, high brightness, and energy saving will be high.

For example, as a specific example of the above-described study, a light emitting device is proposed in which the light extraction side of the substrate has a lens structure to increase the light extraction efficiency (Patent Document 1). As an example, an example of improving the light extraction efficiency has been proposed (Patent Document 2).
Japanese Patent No. 2773720 JP 2004-39500 A

  However, the present inventors have not yet obtained a sufficient light extraction efficiency suitable for practical use in the conventional light emitting devices including Patent Document 1 and Patent Document 2 described above, and there is room for improvement. I found out.

  The present invention has been made in view of the above-described problems of the prior art, and an object of the present invention is to provide a light-emitting device and a method for manufacturing the same, in which a decrease in light extraction efficiency is improved.

  As a result of intensive studies to achieve the above object, the inventors of the present invention have a layer (light extraction layer) including a lens intended to condense light emitted from the light emitting layer between the transparent electrode and the light emitting layer. ) Was found to be extremely effective in achieving the above-described object of the present invention, and the present invention was achieved.

  That is, the present invention is a light emitting device having at least a transparent electrode, a counter electrode disposed opposite to the transparent electrode, and a light emitting layer disposed between the transparent electrode and the counter electrode, wherein the counter electrode and A first light extraction layer is further disposed between the light emitting layer and at least one lens for refracting light emitted from the light emitting layer is embedded in the first light extraction layer. A light-emitting device characterized by the above.

  The first light extraction layer is configured to be disposed between the counter electrode and the light emitting layer, and at least one lens is provided in the first light extraction layer as described above, whereby the light is emitted from the light emitting layer. Light (light emitted in all directions) can be refracted and collected. Therefore, compared with the conventional light emitting device, the total reflection of the light emitted from the light emitting layer (light emitted in all directions) on the upper surface of the transparent electrode (the surface on the side emitting light from the light emitting layer) is compared. Can be sufficiently reduced. Thereby, the light emitted from the light emitting layer can be efficiently emitted from the upper surface of the transparent electrode to the outside as compared with the conventional light emitting device. That is, in the light emitting device of the present invention, it is possible to obtain sufficient light extraction efficiency.

  Here, in the present invention, the transparent electrode has a single-layer structure composed only of a layer (for example, indium tin oxide alloy (ITO)) having electrical conductivity and light transmittance with respect to light emitted from the light emitting layer. An electrode made of a laminate of two or more layers, such as a laminate formed on a transparent substrate (for example, a glass substrate) having light transmittance for light emitted from the light emitting layer. It may be.

  In the present invention, even when the transparent electrode is a laminate of two or more layers, the conventional light-emitting device performs total reflection of light on the upper surface of the transparent electrode and total reflection of light at the interface between the layers. Since it can be sufficiently reduced in comparison, it is possible to obtain sufficient light extraction efficiency even in this case.

  On the other hand, in the case of a conventional light emitting device such as an EL element not provided with a light extraction layer, for example, a light emitting layer disposed between a transparent electrode having a layer made of ITO on a glass substrate and its counter electrode The present inventors have found that the effect of light loss due to total reflection of light is large in the case of an EL element having the following. More specifically, in the case of the above-described conventional EL element, since the material forming each layer of the transparent electrode is different, the refractive index of each layer of the transparent electrode is also different. In particular, the total light at the interface between the ITO layer and the glass substrate is different. The present inventors have found that the occurrence of reflection and the total reflection of light on the upper surface of the glass substrate has not been sufficiently reduced, and the light extraction efficiency has decreased to 20 to 30%.

  Here, in the present invention, in order to make it possible to collect light in the lens, the refractive index of the lens, the shape of the lens, the number of lenses, the size of the lens, the position of the lens, and the state of these lenses. This can be done by designing the device by adjusting the variation and the relationship between the physical properties (especially the refractive index) of the surrounding material embedding the lens.

  In addition, from the viewpoint of obtaining the above-described effect of the present invention more reliably, in the present invention, at least one lens is emitted from the light emitting layer and travels toward the transparent electrode through the at least one lens. Is preferably formed so that it can be incident substantially perpendicular to the lower surface of the transparent electrode.

  By irradiating the emitted light emitted from the light emitting layer in all directions substantially perpendicularly to the lower surface of the transparent electrode, the total reflection of light on the upper surface of the transparent electrode described above can be more reliably prevented. be able to. Furthermore, even when the transparent electrode is a laminate of two or more layers, this configuration ensures more total reflection of light at the interface between the layers as well as total reflection of light on the upper surface of the transparent electrode. Can be prevented.

  The light-emitting device according to claim 1, wherein a charge generation layer is further disposed between the first light extraction layer and the light-emitting layer. In the case where the extraction layer is insulative, by providing a charge generation layer between the first light extraction layer and the light emitting layer, holes equivalent to the number of holes generated from the transparent electrode can be generated in the charge generation layer. Since it is generated on the lower surface, the amount of light emitted from the light emitting layer is increased as compared with the case where no charge generating layer is provided.

  According to the present invention, the first light extraction layer has a frame for fixing the position of the at least one lens in the first light extraction layer, the upper surface of the first light extraction layer, and The light emitting device is formed in a state of being in contact with and integrated with any one of the lower surfaces, and by disposing the lens at a predetermined position on the frame body, The emitted light can be extracted uniformly on the upper surface of the transparent electrode, and the light extraction efficiency can be improved.

  In the present invention, the frame body is formed of a monomolecular film, the monomolecular film is formed using an organic molecule, and the surface is in contact with the upper surface of the first light extraction layer. The light emitting device is characterized in that it is fixed to any one of the surfaces in contact with the lower surface of the light extraction layer by a covalent bond, and the frame is formed of a monomolecular film. The first light extraction layer can be easily formed between the light emitting layer and the transparent electrode.

  In the present invention, the frame includes a planarizing layer for flattening an uneven surface constituted by the monomolecular film, the at least one lens, and the monomolecular film, and the monomolecular film contains organic molecules. And is fixed to one of a surface in contact with the upper surface of the first light extraction layer and a surface in contact with the lower surface of the first light extraction layer by a covalent bond. The light-emitting device is characterized in that the light-emitting device can be easily stacked by forming a planarization layer.

  According to the present invention, a second light extraction layer is further disposed between the light emitting layer and the counter electrode, and the light emitted from the light emitting layer is refracted into the second light extraction layer. The light emitting device is characterized in that at least one lens is embedded, and the light extraction efficiency on the upper surface of the transparent electrode can be improved by providing the second light extraction layer.

  Here, in the present invention, the “lower surface” refers to two surfaces that face the light emitting layer among the six surfaces of one layer and that are closer to the counter electrode.

  Here, in the present invention, the “upper surface” refers to the two surfaces defined by the “lower surface” and the surfaces farther from the counter electrode.

  Here, in the present invention, the “transparent electrode” refers to an electrode having optical transparency to light generated by recombination of holes and electrons in the light emitting layer.

  Here, in the present invention, the “frame body” has light transmittance with respect to light generated by recombination of holes and electrons in the light emitting layer. In addition, the light extraction layer is formed in an integrated state in contact with one of the lower surface and the upper surface.

  Here, in the present invention, the “charge generation layer” refers to a layer having electrical insulating properties and a function of generating holes and electron pairs.

  Here, in the present invention, “upward” refers to a direction away from the counter electrode with respect to the “upper surface”.

  According to the present invention, a light-emitting device with high light extraction efficiency can be formed. The amount of light of the device can be increased as compared with the conventional case, and as an additional effect, if the same amount of light as that of the conventional case is maintained, the driving power can be reduced. In addition, in the case of a light emitting device using a material in which the light emitting material is significantly deteriorated by driving power, the lifetime can be extended.

Hereinafter, preferred embodiments of the light-emitting device of the present invention will be described in detail with reference to the drawings. In the following description, the same or corresponding parts are denoted by the same reference numerals, and redundant description is omitted.
(Embodiment 1)
An embodiment of the present invention will be described with reference to FIG.

  FIG. 1 is a schematic cross-sectional view showing the basic configuration of a light emitting device according to Embodiment 1 of the present invention. A light emitting device 10 shown in FIG. 1 includes a transparent electrode 11, a counter electrode 12, a light emitting layer 13, and a first light extraction layer 21. The first light extraction layer 21 has a lens 15 embedded therein. Further, the lens 15 has a function of refracting light emitted from the light emitting layer 13. Further, the transparent electrode 11 and the light extraction layer 21 have a function of transmitting light emitted from the light emitting layer 13. Further, the counter electrode 12 has any one function of reflecting or transmitting light emitted from the light emitting layer 13.

  The light emitting device 10 is constituted by the transparent electrode 11 and the counter electrode 12, but may also be constituted by an anode and a cathode. The transparent electrode 11 serves as either an anode or a cathode, and the counter electrode 12 serves as a counter electrode of the transparent electrode 11.

  As the cathode material, a metal having a small work function and an alloy or oxide containing the metal are used. A specific representative example is a simple alkali metal such as sodium or lithium, or an alloy thereof (for example, an aluminum-lithium alloy). Moreover, it is an alkaline-earth metal simple substance, such as calcium and magnesium, or its alloy (for example, magnesium-indium alloy). The alloy is made of aluminum, silver, indium or the like. It is also possible to use some Group 3 metals such as gallium and indium.

  As the anode material, a metal or alloy having a large work function can be used. Typical examples thereof include indium tin oxide alloy (ITO), indium zinc oxide alloy (IZO), indium oxide, tin oxide, gold, copper iodide, and derivatives thereof.

  In addition, when a transparent electrode is comprised from a transparent substrate and an electrically conductive layer, the said transparent electrode points out an electrically conductive layer.

  The light emitting layer 13 may be made of a low molecular organic compound, a dendrimer, or a high molecular compound, and typical examples thereof include an aluminum-quinolinol complex, a beryllium-benzoquinolinol complex, an oxadiazole derivative, a triazole derivative, a quinacridone derivative, and perylene. Compounds, diphenyltetracene, rubrene, europium complexes, platinum porphyrin complexes, iridium complexes, polyparaphenylene vinylene derivatives, polyphenylene derivatives, polythiophenes, polyfluorenes, distilbiphenyl derivatives, diphenylethylene derivatives, diaminocarbazole derivatives, coumarin compounds , Naphthalene compounds, bisstyryl compounds, pyrazine compounds, and polybenzocarbazoles.

  Further, specific examples of the aluminum-quinolinol complex include tris (8-hydroxyquinolinato) aluminum (abbreviation: Alq3), and specific examples of the beryllium-benzoquinolinol complex include bis (benzoquinolinolato) beryllium complex, Specific examples of europium complexes include tri (dibenzoylmethyl) phenanthroline europium complexes, and specific examples of diphenylethylene derivatives include di (toluylvinylbiphenyl) and polyparaphenylenevinylene derivatives. -Methoxy-5- (2'-ethylhexyloxy) -1,4- (1-cyanovinylene) phenylene).

  The first light extraction layer 21 is provided between the counter electrode 12 and the light emitting layer 13, the lens 15 is disposed in the first light extraction layer 21, and the light emitted from the light emitting layer 13. The light is incident on the transparent electrode 11 through the action of refraction or diffraction. By this operation, the incident angle of light incident on the transparent electrode 11 is changed, and the ratio of total reflection occurring on the upper surface of the transparent electrode 11 can be reduced.

  Next, a modification of the first embodiment is shown in FIG. The charge generation layer 17 is provided in contact with the upper surface of the first light extraction layer 21. The charge generation layer 17 is a layer that has electrical insulation and generates a pair of holes and electrons.

  In FIG. 2, when the transparent electrode 11 is an anode and the counter electrode 12 is a cathode, holes are generated on the lower surface of the charge generation layer 17.

  The material constituting the charge generation layer 17 is preferably an arylamine compound, more specifically 4,4′-bis (N- (2-naphthyl) -N-phenylamino) biphenyl (α-NPD). , (Spiro-NPB), 2,2,7,7-tetra- (3-methyldiphenylamino) -9,9-spirobifluorene (spiro-TAD), 4,4 ′, 4 ″ -tris- [ Examples thereof include N- (1-naphthyl) -N-phenylamino] -triphenylamine (2-TNATA), vanadium pentoxide, and ITO.

  In addition, the material of the charge generation layer described in p.263 to p.274 of the organic EL handbook, issued by Realize Science and Technology Center, supervised by Tetsuo Tsutsui, and editor-in-chief Keiji Kido can also be used.

  Next, a modification of the first embodiment is shown in FIG.

  A frame 16 is provided on the first light extraction layer 21. The frame body 16 is provided for the purpose of dividing the lens 15. The division is provided to determine the shape, position, and size of the lens 15 and needs to be transparent to the light related to the light emitting device of the present application.

  Next, a modification of the first embodiment is shown in FIG.

  In the first light extraction layer 21, the monomolecular film 18 is provided as a frame, and a planarization film 19 is further provided.

  The monomolecular film 18 is a film provided for separating the lens 15. The flattening film 19 is provided to flatten the uneven surface constituted by at least one of the lens 15 and the monomolecular film 18.

  The organic molecule constituting the monomolecular film 18 is not particularly limited as long as it has a function of separating the material constituting the lens 15.

  The separating function does not need to be present in the whole organic molecule constituting the monomolecular film 18, and may be at least in a portion that exerts the function of the classification.

  Examples of the function that exerts the function of classification include hydrophobicity, oil repellency, non-adhesiveness, and non-affinity. This is a property showing a correlation with the material constituting the lens 15 and cannot be specified. The above list of properties is from a common sense point of view. Specific examples considered to exhibit these properties include hydrocarbon groups and fluorocarbon groups.

  However, depending on the correlation with the material constituting the lens 15, the reverse action may be exerted.

  The monomolecular film 18 is fixed by covalent bond with the base.

  In FIG. 4, the base is the light emitting layer 13, but the base is not limited thereto. The form of the covalent bond exhibiting fixation is determined by the combination of the organic molecules constituting the monomolecular film 18 and the base.

  Typical forms of covalent bonding include at least one structure selected from the group consisting of —Z—O—, —Z—N—, and —Z—S— from the viewpoint of ease of production. It is preferable that it is a bond. Here, Z is an atom selected from the group consisting of Si, Ti, and Al.

It is preferable that the functional group of the organic molecule constituting the monomolecular film 18 necessary for providing a typical form of covalent bonding has a characteristic represented by the general formula (1).
-ZD _q (1)
｜
E _r
Here, D in the formula (1) is at least one selected from the group consisting of F, Cl, Br, I, —OH, —SCN, —NCO, and an alkoxy group having 1 to 5 carbon atoms. Or an atomic group. E represents at least one atom or atomic group selected from the group consisting of H and an alkyl group having 1 to 3 carbon atoms. q represents an integer of 1 to 3, and q + r is 3. Z is an atom selected from the group consisting of Si, Ti, and Al.

More specific organic molecules constituting the monomolecular film 18 are represented by the general formula (2).
_{CF x H y - (CF 2} ) m - (CH 2) n -ZD q E r ··· (2)
Here, x is an integer in the range of 1 to 3, y is an integer in the range of 0 to 2, and x + y is a number satisfying 3. M is an integer of 0 to 18, n is an integer of 0 to 18, and m + n is a number that is 3 or more and less than 24. Z is an atom selected from the group consisting of Si, Ti, and Al. D represents at least one atom or atomic group selected from the group consisting of F, Cl, Br, I, —OH, —SCN, —NCO, and an alkoxy group having 1 to 5 carbon atoms. E represents at least one atom or atomic group selected from the group consisting of H and an alkyl group having 1 to 3 carbon atoms. q represents an integer of 1 to 3, and q + r is 3.

  Furthermore, in general, in order to form a monomolecular film having good molecular orientation, the organic molecule constituting the molecule is preferably linear, and the molecular chain length is 10 or more in terms of the number of constituent atoms of the linear part. Preferably there is.

  Furthermore, the organic molecules for constituting the monomolecular film 18 need to be soluble in a solvent, and from this point of view, if the chain length is long, it becomes insoluble and thus unsuitable. Although the solubility varies depending on the type and number of functional groups, it is generally preferable that the number of constituent atoms is 22 or less.

Among the organic molecules represented by the general formula (1), a viewpoint of sufficiently ensuring the uniformity of the monomolecular film and a viewpoint of sufficiently ensuring the molecular density of the organic molecules arranged when forming the monomolecular film. Therefore, organic molecules represented by the following (101) to (127) are preferable.
CF ₃ (CF ₂ ) ₇ (CH ₂ ) ₂ SiCl ₃ (101)
CF ₃ (CH ₂ ) ₉ SiCl ₃ (102)
CH ₂ F (CH ₂ ) ₉ SiCl ₃ (103)
CF ₃ (CF ₂ ) ₄ (CH ₂ ) ₂ SiCl ₃ (104)
CF ₃ (CF ₂ ) ₆ SiCl ₃ (105)
CH ₃ (CH ₂ ) ₉ SiCl ₃ (106)
CH ₃ (CH ₂ ) ₅ SiCl ₃ (107)
CH ₃ (CH ₂ ) ₆ SiCl ₃ (108)
CF ₃ (CF ₂ ) ₇ (CH ₂ ) ₂ Si (OCH ₃ ) ₃ (109)
CH ₃ (CH ₂ ) ₉ Si (OCH ₃ ) ₃ (110)
CF ₃ (CF ₂ ) ₆ Si (OCH ₃ ) ₃ (111)
CF ₃ (CF ₂ ) ₇ (CH ₂ ) ₂ SiBr ₃ (112)
CH ₃ (CH ₂ ) ₉ SiBr ₃ (113)
CF ₃ (CF ₂ ) ₆ SiBr ₃ (114)
CF ₃ (CF ₂ ) ₇ (CH ₂ ) ₂ Si (OCN) ₃ (115)
CH ₃ (CH ₂ ) ₉ SiH ₂ Cl (116)
CF ₃ (CF ₂ ) ₆ SiH ₂ Cl (117)
CF ₃ (CF ₂ ) ₇ (CH ₂ ) ₂ SiH ₂ Cl (118)
CH ₃ (CH ₂ ) ₉ SiH ₂ Cl (119)
CF ₃ (CF ₂ ) ₆ SiH ₂ Cl (120)
CF ₃ (CF ₂ ) ₇ (CH ₂ ) ₂ Si (CH ₃ ) ₂ (OCH ₃ ) (121)
CH ₃ (CH ₂ ) ₉ Si (CH ₃ ) ₂ (OCH ₃ ) (122)
CF ₃ (CF ₂ ) ₆ Si (CH ₃ ) ₂ (OCH ₃ ) (123)
CF ₃ (CF ₂ ) ₂ (CH ₂ ) ₂ Al (OC ₂ H ₅ ) ₃ (124)
CH ₃ (CH ₂ ) ₄ SnCl (C ₃ H ₇ ) ₂ (125)
CF ₂ H (CF ₂ ) ₂ (CH ₂ ) ₂ SiH ₂ Cl (126)
CF ₃ (CF ₂ ) ₇ (CH ₂ ) ₂ TiCl (CH ₃ ) ₂ (127)
Examples of the organic molecules as described above include, for example, a silane coupling agent manufactured by Shin-Etsu Chemical Co., Ltd., a silane coupling agent manufactured by GE Toshiba Silicone Co., Ltd., an organic silicon manufactured by Chisso Corporation, and a product manufactured by Toray Dow Corning Co., Ltd. Examples include silane coupling agents and special chemicals manufactured by Asmax Co., Ltd.

Moreover, when showing a preferable value by the film thickness of one monolayer, it will be the range of 5.0 * 10 < ^-10 > m-3.4 * 10 < ^-9 > m. Monolayers can also be stacked, and a preferable value of the film thickness in the case of multiple layers is in the range of 1 × 10 ⁻⁹ m to 3 × 10 ⁻⁸ m. It is possible to increase the film thickness of the monomolecular film by stacking the organic molecules constituting the monomolecular film in this way, but in general, the molecular orientation may be lost by stacking the monomolecular film 18. Will increase. Thus, a monomolecular film of 1-layer, regardless of the multi-monomolecular film, and more preferred thickness is in the range of ^{1.2 × 10 -9 m~2.0 × 10 -9} m.

  Since the base structure forms a covalent bond with the monomolecular film 18, it preferably has active hydrogen capable of performing a condensation reaction with the organic molecules constituting the monomolecular film 18.

The characteristic group having active hydrogen capable of condensation reaction with an organic molecule is composed of —OH, —NH ₂ , ═N—H, and —SH at the terminal portion bonded to the organic molecule by the condensation reaction. It is more preferable to have at least one structure selected from the group. A characteristic group other than the Examples of the characteristic group having an organic molecule and a condensation reactive active _{hydrogen, -SO 3 H, -SO 2 H} , -PO 3 H, -PO 3 H 2 and,, -CO ₂ H More preferably, it has at least one structure selected from the group consisting of:

Note that the characteristic group having active hydrogen capable of undergoing a condensation reaction with an organic molecule is not only the state in which the whole is exposed from the base surface, but also only active hydrogen or -OH, -SH, = N-H,- Only the NH ₂ portion may be exposed from the base surface, and a portion other than active hydrogen may be included in the base.

  For example, when a portion other than active hydrogen is included in the base, the portion other than active hydrogen may be bonded to the constituent element of the base.

More specifically, for example, when the vicinity of the base surface is made of a light-transmitting metal oxide as a constituent material and the characteristic group is -PO ₃ H, the entire -PO ₃ H is may be exposed from the underlying surface is exposed only -OH of -PO ₃ H, -PO ₂ - portion of the may also be contained within the base. -PO ₂ contained within the base - part of -PO ₂ - may remain in the state, the oxygen bonded to P is bonded to a metal atom (metal ions) M of the metal oxides in bulk, for example, - It may be in a state having a structure such as POM.

  Even if the base is a resin material, it can be used if it has the characteristic group. Furthermore, even if the base is a resin material and does not have the characteristic group, the base can be used if the characteristic group can be formed on the surface of the base by a physical method or a chemical method. is there.

  Typical examples of physical methods include plasma oxidation treatment, corona discharge treatment, and ozone oxidation treatment. As a typical example of the chemical method, there is an oxidation reaction treatment with an oxidizing agent (potassium permanganate).

  Furthermore, there is a method of newly providing a layer having the active hydrogen or a characteristic group containing active hydrogen on the surface of the resin base by plating, vapor deposition, or CVD.

  As a matter of course, when the transparency of the base is required, the newly provided layer also needs transparency. A typical example of the new layer is a layer made of silicon oxide.

  The lens 15 needs to have an optical effect on the target light, and at least a refractive index and transparency are required. The refractive index is derived by comprehensively designing various optical components including the base material of the element of the present invention, and cannot be generally defined, but is usually in the range of 1.3 to 1.7. become.

  However, a higher refractive index can be obtained by combining an inorganic material (high refractive index inorganic fine particles) with an organic material.

  Of course, it is transparent, but the minimum value of transparency is determined in relation to various optical components, and the minimum value of translucency cannot be defined, but usually 80% or more. Is required.

  In addition, when the said lens 15 requires electrical conductivity, when taking the form of the composite material which contains an electrically conductive material in a lens formation material, and when the lens formation material itself has electrical conductivity. Divided.

  When the lens 15 does not require electrical conductivity, the lens itself has a charge generation function or a charge generation layer needs to be provided separately.

  Furthermore, the material constituting the lens 15 needs to be thermosetting or energy ray curable. Here, the energy rays are actinic radiations represented by ultraviolet rays, visible rays, electron beams, and X-rays. Both the case where the main component of the material is a polymer material and the case where it is a low molecular material (monomer material, oligomer material) are effective.

  Typical examples of polymer materials include epoxy resin, urethane resin, polyester resin, polyether resin, silicone resin, polycarbonate, polymethyl methacrylate, methyl phthalate, polyethylene terephthalate, polystyrene, diethylene glycol, bisallyl carbonate, acrylonitrile, styrene copolymer Examples include coalesce, methyl methacrylate / styrene copolymer, and polypropylene. Representative examples of low molecular weight materials include polyamide oligomers, acrylic monomers, unsaturated polyester oligomers, polyacryl oligomers, enethiol monomers, and alkylpolysiloxane oligomers.

  Since the lens material is generally not electrically conductive, it is necessary to newly contain an electrically conductive substance when electrical conductivity is required.

  As such an electrically conductive material, the above-mentioned ITO, the above-mentioned IZO, zinc oxide, tin oxide, and indium oxide are listed as typical examples of the metal inorganic compound, and the shape is preferably a fine powder or a filler. .

  Carbon black, copper, copper alloy, silver, silver alloy, solder, and nickel are typical examples of the electrically conductive substance although there is a possibility of reducing the transparency of the material. These materials are effective in the form of fine powder and filler that can maintain electrical conductivity without impairing transparency and optical lens effect.

  In addition, conductive polymer particles represented by polypyrrole, polyaniline, polyacetylene, and polythiophene are also effective.

  Further, a material obtained by coating the periphery of a granular polymer or filler polymer with a metal such as gold is also effective. The concentration at which the electroconductive substance is contained in the lens material cannot be generally determined by the configuration of the light emitting device.

  Further, an inorganic material can also be used as the material constituting the lens 15. Any material to which a so-called sol-gel method can be applied may be used, and a metal alkoxide of a metal organic compound (represented by the general formula M (OR) n, where M is a metal element, R is an alkyl group, and n is a metal element. Typical examples are tetraethoxysilane, aluminum isopropoxide, aluminum butoxide, silicon tetraethoxide, titanium isopropoxide), metal acetyl acetate (typical examples are indium acetyl acetate, zinc acetyl acetate). ), Metal carboxylates (metal organic hydrochloric acid) (representative examples include barium oxalate and yttrium stearate).

  These metal-inorganic compound or metal-organic compound oxide solid of the lens-forming material can be applied in any form of amorphous ceramic or crystalline ceramic.

  For lens formation, a mixed solution (sol) of the above-described inorganic material with alcohol and water is prepared. May be warmed as needed. A lens can be formed by providing this sol at a place where the underlying lens is placed and then heating to vitrify it. Care must also be taken when forming a lens with an organic material, but it is necessary to fully consider that volume reduction occurs particularly when the above-described inorganic material is formed with a lens by this manufacturing method. These inorganic materials generally have poor electrical conductivity, and the above-mentioned electrically conductive materials can be cited as candidates when it is necessary to contain the electrically conductive material.

  In addition to the above, a material in which the lens itself retains electrical conductivity is also effective. Typical examples include polypyrrole, polythiophene, polyaniline, polypyrrole derivatives, polythiophene derivatives, and polyaniline derivatives.

The lens material constituting the lens 15 is provided at a location where the surface of the base is not covered with the monomolecular film 18. The volume of the depression formed from the surface of the base material on which the lens material is placed and the monomolecular film 18 is preferably in the range of 5 × 10 ⁻²⁵ m ³ to 2 × 10 ⁻¹⁶ m ³ . Furthermore, the range of 6 × 10 ⁻²² m ³ to 1 × 10 ⁻¹⁹ m ³ is more preferable.

The lens 15 can take various shapes such as a spherical lens shape or a curved lens shape, and the bulk of the lens material is preferably 3 × 10 ⁻²⁴ m ^{3 to} 3 × 10 ⁻¹³ m ³ . Further, it is more preferably 1 × 10 ⁻¹⁹ m ^{3 to} 3 × 10 ⁻¹⁶ m ³ .

  As a method of patterning the monomolecular film 18 in order to place the lens 15 on the base, the monomolecular film at the place where the lens is placed is removed after the whole base is covered with the monomolecular film. There are a technique and a technique in which a monomolecular film 18 is formed after a portion where the lens 15 is placed is previously covered with a resist film, and then the resist film is removed.

  As the former, the portion where the monomolecular film 18 is left is protected with a resist or a metal mask, and the organic molecules are oxidatively decomposed by ozone by ultraviolet irradiation under an oxygen atmosphere. In addition, organic molecules can be decomposed by direct pattern irradiation of high energy rays such as ultraviolet rays and electron beams without performing the cover.

  In addition to the methods described above, for example, methods such as a printing method, a transfer method, a screen method, a liquid discharge method, an ink jet method, and a stamp method can be employed.

  Further, a method of forming a photoresist pattern by a semiconductor process on the base, forming a monomolecular film while leaving the resist pattern, and then removing the photoresist pattern with an organic solvent is also applicable. As long as it can be removed, the material of the pattern formed on the base may be metal.

  When the lens material is placed on the base, the lens material is placed at a place where the lens is placed on the base by dipping the base into the liquid of the lens material and pulling up the base from the liquid. Can be placed.

  However, proper placement may not be possible depending on the viscosity of the liquid and the non-affinity of the monomolecular lens material.

  In that case, the lens can be formed by a system in which an appropriate amount of lens material is discharged. Specific methods for discharging an appropriate amount can include dropping the lens material with a dropper, dropping the lens material with a dispenser, and dropping the lens material with an inkjet method.

  If the amount of lens material to be placed can be determined by a method such as an ink jet method, a lens material amount of hemispherical or higher or a lens material amount of less than a hemispherical lens can be placed on the lens mounting surface. It becomes possible to adopt a shape other than a hemispherical lens.

  Therefore, it is obvious that the application range of the microlens is expanded by applying this method to the present application.

  The lens 15 shown in FIG. 1 to FIG. 4 does not particularly show the shape of the bottom surface, but the shape of the portion where the lens 15 is formed is determined by the shape of the portion not covered with the monomolecular film 18, so It may be a polygon (hexagon, octagon) or the like.

  Moreover, as shown in FIGS. 1-4, the said lens 15 can comprise the form of the lens array which consists of a some lens. Each lens is divided by the monomolecular film 18, and the interval between the individual lenses is determined by the pattern shape of the monomolecular film 18.

The minimum pattern size between individual lenses of the monomolecular film 18 suitable for forming a lens array is 5 × 10 ⁻⁸ m, and the maximum pattern size can be set as large as possible.

A common sense value for the configuration of the lens array would be 5 × 10 ⁻¹ m. However, if there are multiple locations that require lens arrays in the shape of islands in the device, and the interval between the island locations is the lens pattern interval, the maximum pattern size may be larger than the above value. Is self-explanatory.

Further, a more preferable value of the minimum dimension is preferably 1 × 10 ⁻⁷ m.
However, the above-mentioned minimum pattern dimension changes depending on the limit value of pattern formation by the current semiconductor process technology, and in the future, the minimum pattern dimension can be further reduced in the monomolecular film.

The lens density of the lens array can be adapted to the device according to the device to which it is applied, but a suitable value is determined by the configuration, material, manufacturing method, etc. of the lens of the present application, and a maximum of 1 × 10 ¹⁴ pieces / m ² is possible. .

Further, a maximum value of 2 × 10 ¹² pieces / m ² is preferable, and a maximum value of 2 × 10 ¹¹ pieces / m ² is more preferable.

  On the other hand, the minimum value of the density is possible up to the case of one lens and cannot be a numerical value.

  However, the maximum value changes depending on the limit value of pattern formation by the current semiconductor process technology, and it is possible for the monomolecular film to further increase the maximum value as technology advances.

  The shape of the lens array does not always need to be constant, and it is possible to change the shape of the lens bottom surface according to the situation, to change the shape of the lens bottom surface, or to arrange a totally at random lens shape. It is possible enough.

  The planarizing film 19 is required to have a light-transmitting property with respect to light treated in the present application. An organic material is mainly used as the material constituting the planarizing film 19. The planarizing film 19 is more preferably formed by a wet process (for example, spin coating), and specific examples include methacrylate compounds, acrylate compounds, silicone compounds, urethane compounds, acrylic compounds. Silicon compounds and organoalkoxysilane compound materials are used. As the inorganic material, a silicate compound compound or an alkoxysilane compound compound material is used. Specific examples of the material include polyester acrylate, polyether acrylate, epoxy acrylate, and urethane acrylate as the acrylate compound. An example of the organoalkoxysilane compound is glycidoxypropyltrimethoxysilane.

  These materials are selected depending on the configuration of the first light extraction layer 21 such as the lens 15 and the optical configuration of the transparent electrode 11 and the light emitting layer 13 before and after the first light extraction layer 21.

  In some cases, the planarization film 19 preferably has electrical conductivity. However, since the material for forming the planarizing film 19 is generally poor in electrical conductivity, it is necessary to separately impart electrical conductivity to the material for forming the planarizing film 19.

  As the electrical conductivity imparting substance, an electrical conductive material for the lens material can be used.

Also, an electrically conductive material can be used for the material of the planarizing film 19. As the candidate, the material used in the description of the lens material can be used. However, it is reasonable to select a material that does not interfere with the optical effect of the lens as a material for forming the planarizing film 19.
In Embodiment 1 and other embodiments, a convex lens is illustrated on the drawing as shown in FIGS. 1 to 4. However, depending on the configuration and process of the light emitting device, the drawing is used. A convex lens may be formed downward, but the optical effect is not changed, and a simpler form may be adopted.

  Here, the manufacturing process of the light-emitting device of the present invention will be described with reference to FIGS.

  First, as shown in FIG. 11A, although not particularly illustrated, an aluminum alloy (Li: 15%) is used as an evaporation source as a material for forming the counter electrode 12 on a mirror surface such as a Si plate as a base material. The counter electrode 12 is formed so as to have a film thickness of 50 nm by vacuum deposition.

Here, the chamber pressure of the vacuum vapor deposition machine was 5 × 10 ⁻⁵ Pa, and the vapor deposition rate was controlled to be 0.1 to 0.2 nm / second.

  A light extraction layer 21 is formed on the upper surface of the counter electrode 12.

This light extraction layer is formed by a lens forming step and a frame forming step.
Further, the frame forming process is formed by a monomolecular film forming process and a planarizing film forming process.

  First, a monomolecular film is formed on the upper surface of the counter electrode 12 in order to form the frame body 19. In order to dispose the lens 15 necessary for the light emitting device on the surface of the counter electrode 12, a monomolecular film pattern is formed by a general-purpose semiconductor resist process. Specifically, a photoresist is applied to the surface of the counter electrode 12, and a photoresist is patterned by irradiating ultraviolet rays with a predetermined photomask.

Next, a monomolecular film is formed with the photoresist pattern remaining.
The material for forming this monomolecular film is a fluorine-based liquid (trade name: HFE-7100, Sumitomo 3M Co., Ltd.) of (heptadecafluoro-1,1,2,2-tetrahydrodecyl) trichlorosilane (manufactured by Shin-Etsu Chemical Co., Ltd.) A solution (concentration: 1 wt%) made of a company) was prepared. This preparation is performed in a dry atmosphere (in a dry nitrogen gas atmosphere, 55 ° C. below the dew point of the supplied nitrogen gas).

  The monomolecular film is formed in the glove box under the above-mentioned dry atmosphere (in a dry nitrogen gas atmosphere and 55 ° C. below the dew point freezing point of the supplied nitrogen gas). The monomolecular film can be formed by bringing the material for forming the monomolecular film into contact with the surface of the counter electrode 12 on which the monomolecular film is provided.

Generally, it is formed by immersing a base material for forming a monomolecular film in the solution.
The immersion time is between 5 minutes and 60 minutes. After immersing to form a monomolecular film on the surface of the counter electrode 12, it is washed with the same organic solvent as the solvent, and is taken out from the glove box after the surface is dried.

  Next, the resist film is removed with an organic solvent such as acetone, and finally, a patterned monomolecular film 18 for forming the lens 15 is formed.

Next, a method for forming the lens 15 having electrical conductivity will be described.
As a material for forming the lens 15, a polyester resin solution in which fine powder ITO is dispersed is dropped onto the extracted portion of the monomolecular film using a micro dispenser or the like. Alternatively, the base material on which the monomolecular film 18 is formed is dipped in a polyester resin solution in which the fine powder ITO is dispersed, and the base material is pulled up after an appropriate time, so that the monomolecular film is not formed. A lens forming material can be placed. A heating operation is performed in a state where the lens forming material is placed, and the lens forming material is thermally cured.
The heat curing conditions were heating at 140 to 150 degrees, and the time was 10 to 30 minutes. The lens material was completely cured to form the lens 15.

  Next, a planarizing film 19 that retains electrical conductivity is formed on the upper surface of the lens 15.

  As a material for forming the planarizing film 19, a cyclohexane solution of a copolymer of glycidyl methacrylate and 4'-methacryloyloxychalcone in which fine powder ITO was dispersed was prepared.

  This solution is applied to the upper surface of the lens 15 with a spin coater and baked at 100 ° C. for 10 minutes.

And ultraviolet irradiation is performed and photocuring is performed. The curing condition is 360 mJ / cm ² ultraviolet irradiation.

  Further, baking was performed at 120 ° C. for 20 minutes, and the film was completely cured to form a planarizing film 19.

  It is also possible to cure completely by performing ultraviolet curing as necessary.

  In addition, another method for forming a lens having electrical conductivity will be described. Polyvinyl alcohol is impregnated with an aqueous solution or alcohol solution of ferric chloride, and the polyvinyl alcohol solution is dropped into a portion where the monomolecular film is not formed using a microdispenser or the like. Alternatively, the polyvinyl alcohol solution is placed on a portion where the monomolecular film is not formed by immersing the base material on which the monomolecular film is formed in the polyvinyl alcohol solution and pulling up the base material after an appropriate time. I can do it. Next, a monomolecular film of the base material is formed by dropping an ethanol solution of pyrrole onto the portion where the polyvinyl alcohol is placed, or immersing the base material in the pyrrole solution and pulling it up after an appropriate time. The pyrrole solution can be placed on the unexposed portion. The pyrrole is polymerized by the action of ferric chloride to form a polypyrrole lens.

  As a supply method other than the supply method of the pyrrole, a material containing the substrate and an ethanol solution of pyrrole in a container is put in a sealed container, and vapor of pyrrole is generated to form polypyrrole on the polyvinyl alcohol solution. When the amount of steam generated by pyrrole is poor, it is possible to increase the amount of steam generated by heating.

  In addition, another method for forming a lens having electrical conductivity will be described. An ethanol solution of pyrrole is dropped onto a portion where the monomolecular film is not formed using a micro dispenser or the like. Alternatively, the substrate on which the monomolecular film is formed is immersed in the ethanol solution of pyrrole, and the pyrrole ethanol solution is mounted on a portion where the monomolecular film is not formed by lifting the substrate after an appropriate time. Can be placed. Polypyrrole lenses can be formed by exposing the substrate to an aqueous solution or alcoholic solution of ferric chloride.

  The method for forming the electrically conductive lens 15 can also be applied to the formation of the planarizing film 19. However, the optical effect of the lens 15 should not be impaired.

  Next, as shown in FIG. 11B, the light emitting layer 13 is formed on the upper surface of the planarization layer.

As a material for forming the light emitting layer 13, tris (8-hydroxyquinolinato) aluminum (Alq3) is used as an evaporation source so as to have a film thickness of 50 nm by vacuum deposition. Here, the chamber pressure of the vacuum vapor deposition machine was 1.33 × 10 ⁻² Pa, and the light emitting layer 13 was formed by controlling the vapor deposition rate to be 0.1 to 0.2 nm / second.

  Next, the transparent electrode 11 is formed on the upper surface of the light emitting layer 13 as shown in FIG.

  The transparent electrode 11 is formed by applying a coating type conductive solution in which ITO fine particles are dispersed in an acrylic polymer to the upper surface of the light emitting layer 13 and prebaking at 40 ° C. for 10 minutes. Next, post-baking was performed for 10 minutes in a baking furnace at 120 ° C., and the transparent electrode 11 was formed by curing.

  The light emitting device 10 was produced through the above steps.

  The structure of the light emitting device created above was simulated for light extraction efficiency by ZEMAX (Optical Evaluation Design Software) manufactured by ZEMAX Development Corporation. Table 1 shows the results of measuring the amount of externally extracted light of the light emitting device that constitutes the lens 15 of the present invention and the light emitting device that does not form the lens 15, and the externally extracted amount of light of the light emitting device that does not form the lens 15 is 1. The result of having confirmed that the external extraction light quantity of the light emitting device of the present invention is doubled is shown.

(Embodiment 2)
An embodiment of the present invention will be described with reference to FIG.

  FIG. 5 is a schematic cross-sectional view showing the basic configuration of the light emitting device according to Embodiment 2 of the present invention.

  The light-emitting device 30 illustrated in FIG. 5 has a configuration in which a second light extraction layer 31 is further provided to the first embodiment or the first embodiment. Further, the second light extraction layer 31 includes a lens 32 and a frame 33. Further, the lens 32 has a function of refracting light emitted from the light emitting layer 13. Further, the second light extraction layer 31 has a function of transmitting light emitted from the light emitting layer 13.

  In the light emitting device 30, light emitted from the light emitting layer 13 in all directions is incident on the transparent electrode 11 and then emitted upward from the transparent electrode 11 according to the first embodiment. It becomes possible to reduce the ratio of total reflection.

  Next, a modification of the second embodiment is shown in FIG.

  In FIG. 6, the second light extraction layer 31 includes the lens 32, a monomolecular film 34, and a planarization layer 35.

The transparent electrode may be an electrode having a single-layer structure made of only a layer (for example, indium tin oxide alloy (ITO)) having electrical conductivity and light permeability to light emitted from the light emitting layer. This layer may be an electrode composed of a laminate of two or more layers such as a laminate formed on a transparent substrate (for example, a glass substrate) having a light transmission property for light emitted from the light emitting layer.
(Embodiment 3)
FIG. 7 is a schematic cross-sectional view showing the basic configuration of Embodiment 3 of the light-emitting device of the present invention.

The light emitting device 40 shown in FIG. 7 has a configuration in which a transparent substrate 41 is provided on the side facing the counter electrode 12. The transparent substrate 41 only needs to have a function of transmitting light from the light emitting layer 13, and a glass plate is usually used. A transparent plastic plate can also be used, and films of these materials may be used.
(Embodiment 4)
FIG. 8 is a schematic cross-sectional view showing the basic configuration of the light emitting device according to Embodiment 4 of the present invention.
The light emitting device 50 shown in FIG. 8 has a configuration in which a third light extraction layer 51 is provided on the upper surface of the transparent substrate 41 of the third embodiment. Further, the third light extraction layer 51 includes a lens 52 and a monomolecular film 53.

The third light extraction layer 51 further reduces the ratio of total reflection that light from the light emitting layer 13 incident on the transparent substrate 41 is generated on the upper surface of the transparent substrate 41, and from the upper surface of the transparent substrate 41. It also serves to adjust the directivity so that light emitted in all directions on the front surface is emitted in a direction perpendicular to the surface of the transparent substrate 41.
(Embodiment 5)
FIG. 9 is a schematic cross-sectional view showing the basic configuration of the light emitting device according to Embodiment 5 of the present invention.
The light emitting device 60 shown in FIG. 9 includes a hole injection layer 61, a hole transport layer 62, an electron blocking layer 63, a hole blocking layer 64, an electron transport layer 65, and an electron injection layer 66 that may be necessary as a light emitting device. Is included.

9 includes all of the hole injection layer 61, the hole transport layer 62, the electron blocking layer 63, the hole blocking layer 64, the electron transport layer 65, and the electron injection layer 66. Is provided as needed, and not always required.
FIG. 9 is an example in which the transparent electrode 11 is an anode and the counter electrode is a cathode. When the transparent electrode 11 is a cathode and the counter electrode is an anode, the hole injection is performed. The arrangement of the layer 61, the hole transport layer 62, the electron blocking layer 63, the hole blocking layer 64, the electron transport layer 65, and the electron injection layer 66 is reversed. That is, the electron injection layer 66, the electron transport layer 65, the hole blocking layer 64, the electron blocking layer 63, the hole transport layer 62, and the hole injection layer 61 are formed.

The hole injection layer 61 is provided in order to improve the efficiency with which holes are injected from the electrode, and the material is copper phthalocyanine as a representative example.
As a material for forming the hole injection layer 61, a thin film having a thickness of 20 nm is formed by a heat evaporation method using copper phthalocyanine as an evaporation source to form a hole injection layer. The mask is used in combination with a mask for forming a hole transport layer.

  The hole transport layer 62 is provided in order to efficiently transport injected holes to the light emitting layer. As a material, the above-mentioned α-NPD is a representative example.

As a material for forming the hole transport layer 62, a film of 50 nm is formed by vacuum deposition using 4,4′-bis (N- (2-naphthyl) -N-phenylamino) biphenyl (α-NPD) as an evaporation source. It is formed to be thick. The hole transport layer 62 is formed after the transparent electrode pattern is formed. A metal mask is used for selective formation. Here, the chamber pressure of the vacuum vapor deposition machine is 1.33 × 10 ⁻² Pa, the vapor deposition rate is controlled to be 0.1 to 0.2 nm / second, and the hole transport layer 62 is formed.

  The electron blocking layer 63 is provided in order to block the movement of electrons that pass through the light emitting layer 13 without recombining with the holes and move toward the anode. A typical example is bis (3-methylphenyl) -N, N′-diphenyl- (1,1′-biphenyl) -4,4′-diamine (abbreviation: TPD). As a material for forming the electron blocking layer 63, an electron blocking layer 63 is formed by forming a 10 nm thin film by the above-described TPD as a vapor deposition source by a heat vapor deposition method. The mask is used in combination with a mask for forming a hole transport layer.

  The hole blocking layer 64 is provided to block the movement of the holes that pass through the light emitting layer 13 without recombining with the electrons and move toward the cathode, and the material is bathocuproine (abbreviation: abbreviation: BCP) is a typical example. As a material for forming the hole blocking layer 64, the hole blocking layer 64 is formed by forming a 20 nm thin film by a heating vapor deposition method using the above-mentioned BCP as an evaporation source. The mask is used in combination with a mask for forming a hole transport layer.

  The electron transport layer 65 is provided for efficiently transporting injected electrons to the light emitting layer, and the above-described Alq3 is a representative example as a material. The electron transport layer 65 is formed by forming a 20 nm thin film by a heat vapor deposition method using the above-mentioned dibenzoxazole, which is an oxazole derivative, as a material for forming the electron transport layer 65. The mask is used in combination with a mask for forming a hole transport layer.

The electron injection layer 66 is provided in order to improve the efficiency with which electrons are injected from the electrode. Typical examples of the material include oxadiazole derivatives, bisacetylacetonatomagnesium, and organometallic complexes. As a material for forming the electron injection layer 66, a bis (8-quinolinonato) magnesium (II) which is the aforementioned organometallic complex is used as a deposition source, and a 10 nm thin film is formed by a heat deposition method to form the electron injection layer 66. The mask is used in combination with a mask for forming a hole transport layer.

  Note that these layers are not only provided independently of each other, but also may be formed by combining a plurality of functions with one layer. In addition, as an additional function of the light emitting layer, the above function may be used.

  Examples of the respective layers, the light emitting layer, the transparent electrode, the counter electrode, and the transparent substrate are disclosed in Japanese Patent Application Laid-Open Nos. 2000-348859, 2001-279429, 2002-100480, 2004-59555, and JP-A-2004-55555. 2004-139798, JP-A-2004-171866, JP-A-2004-192961, JP-A-2004-217557, JP-A-2004-217492, and American Institute of Physics, Applied Physics Letters, Volume 81, 162, 2002 Is specifically stated in As the light emitting device of the present invention, the materials described above can be used as representative examples.

  The electrode has a one-layer structure made of only a layer (for example, indium tin oxide alloy (ITO)) having electrical conductivity and light transmittance with respect to light emitted from the light emitting layer.

  Modifications of the first to sixth embodiments of the light-emitting device of the present invention will be described with reference to FIG. FIG. 10 is a schematic cross-sectional view of the light emitting device 70 based on FIG. 4 used in the first embodiment. However, FIG. 10 is an exemplification, and the same implementation is possible in the second to sixth embodiments.

  The light emitting device 70 includes a transparent electrode 11, a counter electrode 12, a light emitting layer 13, and a first light extraction layer 71. Further, the first light extraction layer 71 includes a lens 72, a first monomolecular film 73, a planarizing film 74, and a second monomolecular film 75. The transparent electrode 11, the counter electrode 12, the light emitting layer 13, the first light extraction layer 71, the lens 72, the first monomolecular film 73, and the planarization film 74 are as described above. The description is omitted.

  The second monomolecular film 75 has a functional group having high wettability with the lens material, and is formed for the purpose of improving the retention of the lens material. Therefore, it is necessary to have the same surface energy as the molecules (polymer or low molecule) constituting the lens material. The difference in surface energy between the functional group of the monomolecular film and the functional group mainly constituting the molecule constituting the lens material is preferably 12 mN / m or less. Alternatively, the difference between the surface energy made of the lens material and the surface energy of the second monomolecular film 75 is preferably 12 mN / m or less. The lens constituent material has various functional groups as shown in the first embodiment, and the surface energy can take various values. However, the organic molecule has the same functional group as the functional group constituting the lens. If the second monomolecular film 75 is formed, there is almost no doubt. For example, the surface energy of a polyurethane resin is about 38 mN / m, and a material having a CCl2H group at the end is preferable as a functional group of an organic molecule constituting a monomolecular film compatible therewith. The surface energy of the monomolecular film formed with these organic molecules is about 39 mN / m. In the case of polyamide, the surface energy is about 42 mN / m, but the suitable functional group of the organic molecule of the second monomolecular film suitable for this is a CCl2 = CH group. In this case, the surface energy is 43 mN / m. It will be about. In addition, since the surface energy of polyethylene terephthalate is about 42 mN / m, the second monomolecular film can be used.

  The surface energy of polypropylene is 29 mN / m. Examples of the organic molecules constituting the second monomolecular film 75 suitable for the lens material include molecules having a CH2 group at the end group, and the surface energy of the monomolecular film is 31 mN / m. As described above, by forming the second monomolecular film 75 close to the surface energy of the lens material, it is possible to form a lens that is in close contact with the substrate.

  Furthermore, chemical bonding can be performed at the interface between the second monomolecular film 75 and the lens forming material.

  In other words, the second monomolecular film 75 can have the same characteristic group as the polymerizable group of the lens forming material. For example, by giving an epoxy group to the organic molecules constituting the second monomolecular film 75, it is possible to form a chemical bond with an epoxy resin lens.

  In addition, an ester bond, an amide bond, a peptide bond, or the like can be formed at the interface between the second monomolecular film 75 and the lens. In this case, it is possible to form a lens with higher adhesion not only by improving the adhesion by matching the wettability but also by forming a chemical bond.

Examples of the organic molecule as described above include organic molecules having the following general formula.
CH ₂ = CH (CH ₂ ) _q SiCl ₃ (201)
NC (CH ₂ ) _q SiCl ₃ (202)

C ₆ H ₅ (CH ₂ ) _q SiCl ₃ (204)
[In formulas (201) to (204), q represents an integer of 2 to 22]
Furthermore, examples of organic molecules that can be used to form the second monomolecular film other than those described above include the following organic molecules.

H ₂ N (CH ₂ ) ₃ Si (OCH ₃ ) ₃ (301)
OHC (CH ₂ ) ₃ Si (OCH ₂ CH ₃ ) ₃ (302)
HOOC (CH ₂ ) ₅ Si (OCH ₃ ) ₃ (303)
HO (CH ₂ ) ₅ Si (OCH ₃ ) ₃ (304)
H ₃ COOC (CH ₂ ) ₅ Si (OCH ₂ CH ₃ ) ₃ (305)
(OH) ₂ OP (CH ₂ ) ₃ Si (OCH ₃ ) ₃ (306)
HO ₂ S (CH ₂ ) ₃ Si (OCH ₃ ) ₃ (307)
HS (CH ₂ ) ₃ Si (OCH ₃ ) ₃ (308)
CH ₂ = CH (CH ₂ ) ₆ Si (OCH ₃ ) ₃ (309)
CH ₃ C ₆ H ₄ Si (OCH ₃ ) ₃ (310)
ClCH ₂ C ₆ H ₄ Si (OCH ₃ ) ₃ (311)
The organic molecules as described above are available as respective compounds in the same manner as the organic molecules used in the case of forming the first monomolecular film described above.

  The transparent electrode may be an electrode having a single-layer structure made of only a layer (for example, indium tin oxide alloy (ITO)) having electrical conductivity and light permeability to light emitted from the light emitting layer. This layer may be an electrode composed of a laminate of two or more layers such as a laminate formed on a transparent substrate (for example, a glass substrate) having a light transmission property for light emitted from the light emitting layer.

  The binding property between the second monomolecular film and the substrate is the same as the binding property between the first monomolecular film and the substrate.

  The film thickness of the second monomolecular film is preferably equal to or less than the film thickness of the first monomolecular film.

  Further, in the device configuration, a charge generation layer may be required, and the formation configuration thereof is shown below.

As a material for forming the charge generation layer, vanadium pentoxide is used as an evaporation source, and the film is formed to a thickness of 10 nm by a vacuum evaporation method. The charge generation layer is formed after the transparent electrode pattern is formed. A metal mask is used for selective formation. Here, the chamber pressure of the vacuum vapor deposition machine was 1.33 × 10 ⁻² Pa, and the vapor deposition rate was controlled to be 0.1 to 0.2 nm / second.

  Further, another type of configuration for forming the transparent electrode described above is shown below.

  That is, aluminum is formed with a thickness of 70 nm on a glass substrate having a thickness of 1 mm by a sputtering method. Next, surface cleaning by ultraviolet irradiation is performed to create a transparent electrode (anode).

  Any of the above-described embodiments and modifications thereof have been described in the case where the light emitting layer is a single layer for the sake of simplicity, but even when there are a plurality of light emitting layers, by introducing the light extraction layer of the present invention, The light extraction efficiency of each light emitting layer can be improved.

Schematic sectional view showing the basic configuration of Embodiment 1 of the light-emitting device of the present invention Schematic sectional view showing the configuration of a variation of the first embodiment of the light emitting device of the present invention Schematic sectional view showing the configuration of a variation of the first embodiment of the light emitting device of the present invention Schematic sectional view showing the configuration of a variation of the first embodiment of the light emitting device of the present invention Schematic cross-sectional view showing the basic configuration of Embodiment 2 of the light-emitting device of the present invention Schematic sectional view showing the configuration of a modification of the second embodiment of the light emitting device of the present invention Schematic sectional view showing the basic configuration of Embodiment 3 of the light-emitting device of the present invention Schematic sectional view showing the basic configuration of Embodiment 4 of the light emitting device of the present invention Schematic sectional view showing the basic configuration of Embodiment 5 of the light-emitting device of the present invention Schematic cross-sectional view showing a configuration corresponding to the deformation of the light-emitting devices of Embodiments 1 to 5 of the present invention Schematic sectional view showing a method for manufacturing a light emitting device of the present invention

Explanation of symbols

10, 30, 40, 50, 60, 70 ... light emitting device 11 ... transparent electrode 12 ... counter electrode 13 ... light emitting layer 21, 71 ... first light extraction layer 15, 32, 52 72 ... lenses 16, 33 ... frame 17 ... charge generation layers 18, 34, 53 ... monomolecular films 19, 35, 74 ... flattening film 31 ... second Light extraction layer 41 ... Transparent substrate 51 ... Third light extraction layer 61 ... Hole injection layer 62 ... Hole transport layer 63 ... Electron blocking layer 64 ... Hole blocking layer 65 ... Electron transport layer 66 ... Electron injection layer 73 ... First monomolecular film 75 ... Second monomolecular film

Claims (34)

A light emitting device having at least a transparent electrode, a counter electrode disposed opposite to the transparent electrode, and a light emitting layer disposed between the transparent electrode and the counter electrode,
A first light extraction layer is further disposed between the counter electrode and the light emitting layer;
Embedded in the first light extraction layer is at least one lens for refracting the light emitted from the light emitting layer;
A light emitting device characterized by. The first light extraction layer has electrical insulation;
The light-emitting device according to claim 1. The at least one lens is formed such that light emitted from the light emitting layer and traveling toward the transparent electrode through the at least one lens can be incident substantially perpendicularly to the lower surface of the transparent electrode. Being
The light-emitting device according to claim 1, wherein: The first light extraction layer has a frame for fixing the position of the at least one lens in the first light extraction layer, a surface in contact with the upper surface of the first light extraction layer, and Formed in an integrated state in contact with any one of the surfaces in contact with the lower surface,
The light-emitting device according to claim 1, wherein the light-emitting device is a light-emitting device. The frame is a monomolecular film;
The monomolecular film is formed using organic molecules, and
It is fixed by covalent bond to any one of a surface in contact with the upper surface of the first light extraction layer and a surface in contact with the lower surface of the first light extraction layer,
The light-emitting device according to claim 4. The frame body is composed of a flattening layer for flattening an uneven surface constituted by the monomolecular film, the at least one lens, and the monomolecular film,
The monomolecular film is
Formed using organic molecules, and
Fixed to one of the surface in contact with the upper surface of the first light extraction layer and the surface in contact with the lower surface of the first light extraction layer by covalent bonding; and
The planarizing layer covers the monomolecular film and the lens;
The light-emitting device according to claim 4.   The light emitting device according to claim 2, wherein a charge generation layer is further disposed between the first light extraction layer and the light emitting layer. A second light extraction layer is further disposed above the transparent electrode,
At least one lens for refracting light emitted from the light emitting layer is embedded in the second light extraction layer;
The light emitting device according to claim 1, wherein the light emitting device is a light emitting device. The second light extraction layer has a frame for fixing the position of the at least one lens in the second light extraction layer,
It is formed in an integrated state in contact with either one of the upper surface and the lower surface of the second light extraction layer,
The light-emitting device according to claim 8. The frame is a monomolecular film;
The monomolecular film is formed using organic molecules, and
Being fixed by covalent bond to any one of the upper surface and the lower surface of the second light extraction layer;
The light-emitting device according to claim 9. The frame body is composed of a monomolecular film, the at least one lens, and a planarizing layer for flattening an uneven surface composed of the monomolecular film,
The monomolecular film is
Formed using organic molecules, and
Fixed to one of the upper surface and the lower surface of the second light extraction layer by a covalent bond; and
The planarizing layer covers the monomolecular film and the lens;
The light-emitting device according to claim 9. A transparent substrate is further disposed above the second light extraction layer;
The light emitting device according to claim 8, wherein the light emitting device is a light emitting device. A third light extraction layer is further disposed above the transparent substrate,
At least one lens for refracting the light emitted from the light emitting layer is embedded in the third light extraction layer;
The light-emitting device according to any one of claims 1 to 7 and claim 12. The third light extraction layer has a frame for fixing the position of the at least one lens in the third light extraction layer,
It is formed in an integrated state in contact with either one of the upper surface and the lower surface of the third light extraction layer,
The light-emitting device according to claim 13. The frame is a monomolecular film;
The monomolecular film is formed using organic molecules, and
Being fixed to one of the upper surface and the lower surface of the third light extraction layer by a covalent bond;
The light-emitting device according to claim 14. The frame body is composed of a monomolecular film, the at least one lens, and a planarizing layer for flattening an uneven surface composed of the monomolecular film,
The monomolecular film is
Formed using organic molecules, and
Fixed to one of the upper surface and the lower surface of the third light extraction layer by a covalent bond; and
The planarizing layer covers the monomolecular film and the lens;
The light-emitting device according to any one of claims 14 to 15. At least one of a hole injection layer, a hole transport layer, and an electron blocking layer is disposed at at least one position between the transparent electrode and the light emitting layer;
And when at least two or more of the hole injection layer, the hole transport layer, and the electron blocking layer are disposed, the hole injection layer, the hole transport layer from the transparent electrode side And being arranged in the order of the electron blocking layer,
The light-emitting device according to any one of claims 1 to 16. At least one of a hole blocking layer, an electron transporting layer, and an electron injection layer is disposed at at least one position between the light emitting layer and the counter electrode;
And when at least two or more of the hole blocking layer, the electron transporting layer, and the electron injection layer are disposed, the hole blocking layer, the electron transporting layer, and Being arranged in the order of the electron injection layer,
The light emitting device according to claim 1, wherein the light emitting device is a light emitting device. The lens is an oxide solid composed of any one of a metal organic compound and a metal inorganic compound;
The light emitting device according to claim 1, wherein the light emitting device is a light emitting device. The oxide solid is any one of amorphous ceramics and crystalline ceramics;
The light-emitting device according to claim 21. The oxide solid was formed through a sol-gel process;
The light-emitting device according to claim 19. The lens is a high molecular compound composed of any one of a thermoplastic monomer, a thermoplastic oligomer, and a thermoplastic polymer;
The light emitting device according to claim 1, wherein the light emitting device is a light emitting device. The lens is a polymer compound composed of any one of a photocurable monomer, a photocurable oligomer, and a photocurable polymer;
The light emitting device according to claim 1, wherein the light emitting device is a light emitting device. The lens is a composite of the polymer compound and an inorganic material;
The light emitting device according to any one of claims 1 to 16 and claims 22 to 23. The covalent bond is a bond including at least one structure selected from the group consisting of -Z-O-, -ZN-, and -ZS-;
The light-emitting device according to any one of claims 5 to 6, claim 10 to 11, and claim 15 to 16. (Here, Z is an atom selected from the group consisting of Si, Ti, and Al.) It is represented by the general formula (Chemical Formula 1) of the functional group of the organic molecule that constitutes the monomolecular film, among the claims 5 to 6, the claims 10 to 11, and the claims 15 to 16 The light emitting device according to any one of the above.
-ZD _q ... (Chemical formula 1)
｜
E _r
(Where D is at least one atom or atomic group selected from the group consisting of F, Cl, Br, I, -OH, -SCN, -NCO, and an alkoxy group having 1 to 5 carbon atoms. E represents at least one atom or atomic group selected from the group consisting of H and an alkyl group having 1 to 3 carbon atoms, and q represents an integer of 1 to 3. Q + r is 3. Z is an atom selected from the group consisting of Si, Ti, and Al.) The organic molecule constituting the monomolecular film is represented by the general formula (Formula 2),
27. The light emitting device of claim 26.
_{CF x H y - (CF 2} ) m - (CH 2) n -ZD q E r ··· ( of 2)
(Here, x is an integer in the range of 1 to 3, y is an integer in the range of 0 to 2, and x + y is a number satisfying 3. Also, m is an integer of 0 to 18, N is an integer of 0 to 18, and m + n is a number of 3 or more and less than 24. Z is an atom selected from the group consisting of Si, Ti, and Al. , F, Cl, Br, I, —OH, —SCN, —NCO, and at least one atom or atomic group selected from the group consisting of alkoxy groups having 1 to 5 carbon atoms. Represents at least one atom or atomic group selected from the group consisting of H and an alkyl group having 1 to 3 carbon atoms, q represents an integer of 1 to 3, and q + r is 3. .) The light emitting device comprises at least a transparent electrode forming step, a light extraction layer forming step, a light emitting layer forming step, a counter electrode forming step,
A method of manufacturing a light emitting device characterized by The light-emitting device includes a step of forming a charge generation layer in addition to the step of claim 28.
The method for manufacturing a light-emitting device according to claim 28. The step of forming the first light extraction layer of the light emitting device comprises a step of forming a frame and a step of forming a lens;
30. The method for manufacturing a light-emitting device according to any one of claims 28 to 29. The step of forming the frame comprises a step of forming a monomolecular film;
The method for manufacturing a light emitting device according to claim 30. The step of forming the frame includes a step of forming a monomolecular film and a step of forming a planarizing layer,
The method for manufacturing a light emitting device according to claim 30. In addition to the steps of claims 29 to 30, the light emitting device includes a step of forming a hole transport layer, a step of forming a hole injection layer, a step of forming a hole blocking layer, and a formation of an electron transport layer. Including at least one of the following steps: forming an electron injection layer, forming an electron blocking layer,
30. The method for manufacturing a light-emitting device according to any one of claims 28 to 29. In addition to the step of forming the light extraction layer, the light emitting device includes at least one of a step of forming a second light extraction layer and a step of forming a third light extraction layer. thing,
30. The method for manufacturing a light-emitting device according to any one of claims 28 to 29.

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