JP2006132678A - Toroidal variable transmission and step-less transmission unit - Google Patents

Toroidal variable transmission and step-less transmission unit Download PDF

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JP2006132678A
JP2006132678A JP2004323161A JP2004323161A JP2006132678A JP 2006132678 A JP2006132678 A JP 2006132678A JP 2004323161 A JP2004323161 A JP 2004323161A JP 2004323161 A JP2004323161 A JP 2004323161A JP 2006132678 A JP2006132678 A JP 2006132678A
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variable transmission
continuously variable
disk
toroidal
hydraulic pressure
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JP4534726B2 (en
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Takumi Shinojima
巧 篠島
Eiji Inoue
英司 井上
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NSK Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To secure the power transmission efficiency and the durability by preventing the excessive increase of slide at the traction part (rolling contact part). <P>SOLUTION: The oil pressure lead to an oil pressure room 45 of a pressing equipment 5 is regulated by a pressure regulating valve 41. This pressure regulating valve 41 is switched according to the operation condition of the speed change ratio of a toroidal variable transmission, the lubricant temperature in this toroidal variable transmission and the revolution speed etc. in addition to the magnitude of torque to pass the toroidal variable transmission. The above speed change ratio in these respective operating condition is detected based on the step count of a stepping motor 29 to switch the control valve 21 that feeds the pressure oil into an oil-pressure room 26a, 26b of an actuator 19. Even in the case that the slide occurs in a traction part as a result of this, the above pressure regulating valve 41 can be prevented from being switched in the direction where the pressure of the above pressing equipment 5 is lack, which can solve the above subject. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明は、車両(自動車)用自動変速機として利用するトロイダル型無段変速機、及び、このトロイダル型無段変速機を組み込んだ無段変速装置の改良に関し、動力を伝達するトラクション部(転がり接触部)で滑りが過大になる事を防止して、伝達効率及び耐久性を確保できる構造を実現するものである。   The present invention relates to a toroidal-type continuously variable transmission used as an automatic transmission for a vehicle (automobile) and a continuously variable transmission incorporating this toroidal-type continuously variable transmission, and relates to a traction section (rolling) that transmits power. This prevents the slippage at the contact portion) from becoming excessive and realizes a structure that can ensure transmission efficiency and durability.

自動車用自動変速機として使用されるトロイダル型無段変速機が、特許文献1、非特許文献1、2等の多くの刊行物に記載され、且つ、一部で実施されていて周知である。この様なトロイダル型無段変速機は、互いに対向する軸方向側面をトロイド曲面とした入力側ディスク(例えば第一のディスク)と出力側ディスク(例えば第二のディスク)との間に、複数個のパワーローラを挟持して成る。運転時には、上記入力側ディスクの回転が、これら各パワーローラを介して上記出力側ディスクに伝達される。これら各パワーローラは、それぞれトラニオン等の支持部材に回転自在に支持されており、これら各支持部材は、それぞれ上記両ディスクの中心軸に対し捩れの位置にある枢軸を中心とする揺動変位を自在に支持されている。上記両ディスク同士の間の変速比を変える場合は、油圧式のアクチュエータにより上記各支持部材を上記枢軸の軸方向に変位させる。この様なアクチュエータへの圧油の給排は、制御弁により制御すると共に、上記支持部材の動きをこの制御弁にフィードバックする様に構成している。   Toroidal type continuously variable transmissions used as automatic transmissions for automobiles are described in many publications such as Patent Document 1, Non-Patent Documents 1 and 2, and are partly implemented and well known. Such a toroidal-type continuously variable transmission includes a plurality of input-side disks (for example, a first disk) and output-side disks (for example, a second disk) having a toroidal curved surface in the axial direction facing each other. The power roller is sandwiched between. During operation, the rotation of the input side disk is transmitted to the output side disk via these power rollers. Each of these power rollers is rotatably supported by a support member such as a trunnion, and each of these support members is subject to swinging displacement about a pivot that is in a twisted position with respect to the central axes of the two disks. It is supported freely. When changing the gear ratio between the two disks, the support members are displaced in the axial direction of the pivot by a hydraulic actuator. Such supply and discharge of pressure oil to and from the actuator is controlled by a control valve, and the movement of the support member is fed back to the control valve.

上記アクチュエータへの圧油の給排に基づき上記各支持部材を上記枢軸の軸方向に変位させると、上記各パワーローラの周面と上記入力側、出力側各ディスクの側面との転がり接触部(トラクション部)に作用する、接線方向の力の向きが変化(転がり接触部にサイドスリップが発生)する。そして、この力の向きの変化に伴って上記各支持部材が上記枢軸を中心に揺動(傾斜)し、上記各パワーローラの周面と上記入力側、出力側各ディスクの側面との接触位置が変化する。上記各パワーローラの周面を、上記入力側ディスクの側面の径方向外寄り部分と、上記出力側ディスクの側面の径方向内寄り部分とに転がり接触させれば、上記両ディスク同士の間の変速比が増速側になる。これに対して、上記各パワーローラの周面を、上記入力側ディスクの側面の径方向内寄り部分と、上記出力側ディスクの側面の径方向外寄り部分とに転がり接触させれば、上記両ディスク同士の間の変速比が減速側になる。   When each support member is displaced in the axial direction of the pivot based on supply / discharge of pressure oil to / from the actuator, a rolling contact portion between the peripheral surface of each power roller and the side surface of each disk on the input side and output side ( The direction of the tangential force acting on the traction section changes (side slip occurs in the rolling contact section). Then, with the change in the direction of the force, each support member swings (tilts) about the pivot, and the contact position between the peripheral surface of each power roller and the side surface of each disk on the input side and output side. Changes. If the circumferential surface of each of the power rollers is brought into rolling contact with the radially outward portion of the side surface of the input side disc and the radially inward portion of the side surface of the output side disc, The gear ratio is increased. In contrast, if the circumferential surface of each power roller is brought into rolling contact with the radially inward portion of the side surface of the input side disk and the radially outward portion of the side surface of the output side disc, The gear ratio between the disks is on the deceleration side.

又、上述の様なトロイダル型無段変速機を実際の自動車用自動変速機に組み込む場合、特許文献2〜7等に記載されている様に、遊星歯車機構等の歯車式の差動ユニットと組み合わせて無段変速装置を構成する事が、従来から提案されている。このうちの例えば特許文献6〜7には、所謂ギヤードニュートラルと呼ばれ、入力軸を一方向に回転させたまま、出力軸の回転状態を、停止状態を挟んで正転、逆転に切り換えられる無段変速装置が記載されている。この様な無段変速装置の場合、入力軸を回転させた状態のまま出力軸を停止させたり、或いは極低速で回転させる状態で、トロイダル型無段変速機を通過するトルク(通過トルク)を適正に規制する必要がある。この様な事情に鑑みて、特許文献8には、入力軸を駆動するエンジンの回転速度を大まかに制御しつつ、この回転速度に合わせてトロイダル型無段変速機の変速比を調節する事により、上記トロイダル型無段変速機を通過するトルクを目標値に規制する制御方法が記載されている。   Further, when the above-described toroidal continuously variable transmission is incorporated into an actual automatic transmission for automobiles, as described in Patent Documents 2 to 7, etc., a gear-type differential unit such as a planetary gear mechanism and the like It has been conventionally proposed to configure a continuously variable transmission in combination. Of these, for example, Patent Documents 6 to 7 are called so-called geared neutrals, and the rotation state of the output shaft can be switched between forward rotation and reverse rotation with the input shaft rotated in one direction with the stop state interposed therebetween. A step transmission is described. In the case of such a continuously variable transmission, the torque (passing torque) that passes through the toroidal continuously variable transmission can be obtained while the output shaft is stopped or rotated at an extremely low speed while the input shaft is rotated. It is necessary to regulate appropriately. In view of such circumstances, Patent Document 8 discloses that the rotational speed of the engine that drives the input shaft is roughly controlled, and the speed ratio of the toroidal continuously variable transmission is adjusted according to this rotational speed. A control method is described in which the torque passing through the toroidal continuously variable transmission is regulated to a target value.

又、特許文献9には、トロイダル型無段変速機を通過するトルク(通過トルク)が急変動した際に、油圧式の押圧装置が発生する押圧力が一時的に低下するのを防止する発明が記載されている。即ち、この特許文献9に記載された構造の場合には、上記通過トルクが急増する際に、上記押圧装置の油圧室内に導入する油圧を高める信号を、この油圧室内に導入する圧油を制御する為の制御ユニットに送る。この為、上記トルクが急変動する際にも、上記押圧装置が発生する押圧力を適正値に維持する事ができ、伝達効率及び耐久性の確保を図れる、   Patent Document 9 discloses an invention that prevents a pressing force generated by a hydraulic pressing device from temporarily decreasing when a torque (passing torque) passing through a toroidal-type continuously variable transmission fluctuates suddenly. Is described. That is, in the case of the structure described in Patent Document 9, when the passing torque increases rapidly, a signal for increasing the hydraulic pressure introduced into the hydraulic chamber of the pressing device is controlled by the pressure oil introduced into the hydraulic chamber. To the control unit for For this reason, even when the torque changes suddenly, the pressing force generated by the pressing device can be maintained at an appropriate value, and transmission efficiency and durability can be ensured.

又、特許文献10には、トラクション部(転がり接触部)の面圧を適正にすべく、油圧式の押圧装置に導入する油圧を運転状況に応じて適正に制御する発明が記載されている。即ち、この特許文献10に記載された構造の場合は、押圧装置の発生する押圧力を、トロイダル型無段変速機を通過する力(通過トルク)、即ち、入力側、出力側各ディスク同士の間で伝達する力(伝達トルク)の大きさの他、これら入力側、出力側各ディスク同士の間の変速比や内部に存在する潤滑油の温度、駆動源であるエンジンの回転速度に応じた最適な値となる様に調整自在としている。より具体的には、上記押圧装置の油圧室に導入する油圧を、上記通過トルク(伝達トルク)の大きさに応じて設定される目標値(通過トルクが大きくなる程大きな値)に調節自在とすると共に、この目標値に調整された油圧を、上記変速比や温度、回転速度に対応して変化する、上記押圧装置が最適な押圧力を発生させる為に必要な必要値に補正(減圧)自在としている。   Further, Patent Document 10 describes an invention in which the hydraulic pressure introduced into the hydraulic pressing device is appropriately controlled according to the operation state in order to make the surface pressure of the traction portion (rolling contact portion) appropriate. That is, in the case of the structure described in Patent Document 10, the pressing force generated by the pressing device is used as the force (passing torque) passing through the toroidal continuously variable transmission, that is, between the input side and output side disks. In addition to the magnitude of the force transmitted between them (transmission torque), it depends on the gear ratio between the input and output disks, the temperature of the lubricating oil present inside, and the rotational speed of the engine that is the drive source It can be adjusted to the optimum value. More specifically, the hydraulic pressure introduced into the hydraulic chamber of the pressing device can be adjusted to a target value (a larger value as the passing torque increases) set according to the magnitude of the passing torque (transmission torque). At the same time, the hydraulic pressure adjusted to this target value is changed to correspond to the necessary value required for the pressing device to generate the optimal pressing force, which changes according to the gear ratio, temperature, and rotational speed (decompression). It is free.

この為に、上記特許文献10に記載された構造の場合は、上記押圧装置の油圧室に導入する油圧を調整する為の押圧力調整弁を、上記通過トルクの大きさに比例して変化する、パワーローラを支持する支持部材(トラニオン)を変位させる為の油圧式のアクチュエータの油圧室同士の間の油圧の差に基づいて、切り換え自在としている。又、これと共に、上記押圧力調整弁の切り換え状態を切り換える為の電磁弁を制御する制御器に、検出された通過トルク、変速比、温度、回転速度に基づいて上記必要値を算出する機能(演算機能)、並びに、上記目標値に調整された油圧をこの算出された必要値となる様に、上記電磁弁の開閉状態を制御する機能(制御機能)を持たせている。   For this reason, in the case of the structure described in Patent Document 10, the pressure adjusting valve for adjusting the hydraulic pressure introduced into the hydraulic chamber of the pressing device changes in proportion to the magnitude of the passing torque. The switch can be switched based on the hydraulic pressure difference between the hydraulic chambers of the hydraulic actuator for displacing the support member (trunnion) that supports the power roller. At the same time, the controller for controlling the solenoid valve for switching the switching state of the pressing force adjusting valve calculates the necessary value based on the detected passing torque, speed ratio, temperature, and rotational speed ( And a function (control function) for controlling the open / close state of the solenoid valve so that the hydraulic pressure adjusted to the target value becomes the calculated required value.

この様な特許文献10に記載された構造の場合、運転時に上記押圧力調整弁は、上記アクチュエータの油圧室同士の油圧の差と、上記制御器により制御される電磁弁の開閉とに基づき、切り換え状態を切り換えられる。そして、この様な切り換えに基づき、上記押圧装置の油圧室に導入される油圧が、上記通過トルク、変速比、温度、回転速度に対応した適切な押圧力を発生させる為に必要な必要値に調整される。この為、上記押圧装置が発生する押圧力、延いてはこの押圧力に基づいて上記トラクション面に加わる面圧を適正にして、上記トロイダル型無段変速機の伝達効率及び耐久性の確保を図れる。   In the case of such a structure described in Patent Document 10, during operation, the pressing force adjustment valve is based on the hydraulic pressure difference between the hydraulic chambers of the actuator and the opening and closing of the electromagnetic valve controlled by the controller. The switching state can be switched. Based on such switching, the hydraulic pressure introduced into the hydraulic chamber of the pressing device is set to a necessary value necessary to generate an appropriate pressing force corresponding to the passing torque, speed ratio, temperature, and rotational speed. Adjusted. For this reason, it is possible to ensure the transmission efficiency and durability of the toroidal continuously variable transmission by optimizing the pressing force generated by the pressing device, and hence the surface pressure applied to the traction surface based on the pressing force. .

ところで、この様な特許文献10に記載された従来構造の場合、上記トロイダル型無段変速機の変速比(NID/NOD)を求める為に、入力側ディスクの回転速度(NID)と出力側ディスクの回転速度(NOD)とをそれぞれ回転センサにより検出している。そして、この検出された入力側、出力側両ディスクの回転速度に基づいて、上記変速比を算出している。ところが、この様に回転速度から変速比を算出する場合、例えば一時的な押圧力不足等、何らかの原因でトラクション部で滑りを生じた場合に、算出された変速比の値に基づいて上記押圧力の制御を行なうと、この滑りを増大させる可能性がある。以下、この点に就いて説明する。 By the way, in the case of such a conventional structure described in Patent Document 10, in order to obtain the speed ratio (N ID / N OD ) of the toroidal continuously variable transmission, the rotational speed (N ID ) of the input side disk The rotation speed (N OD ) of the output disk is detected by a rotation sensor. The gear ratio is calculated based on the detected rotational speeds of both the input and output disks. However, when the gear ratio is calculated from the rotational speed in this way, for example, when a slip occurs in the traction part for some reason, such as a temporary insufficient pressing force, the above pressing force is calculated based on the calculated gear ratio value. This control may increase this slip. Hereinafter, this point will be described.

即ち、上記トラクション部で滑りが生じると、上記各回転速度から算出される変速比と、実際のパワーローラの傾き(傾転量、揺動量)に対応した変速比である、上記トラクション部で滑りが生じていない場合の変速比とに、ずれを生じる可能性がある。そして、この様に変速比にずれを生じると、上記押圧装置に導入される油圧が、実際のパワーローラの傾きに対応する変速比とは異なる変速比に対応する値に調節される可能性がある。この様な場合、上記各回転速度から算出された変速比の、パワーローラの傾きに対応する変速比に対するずれの方向によっては、上記押圧装置に導入される油圧が、その時点でのパワーローラの傾きに対応する油圧よりも低くなる。そして、この押圧装置が発生する押圧力が、当該傾きに対応する変速比で必要とされる押圧力よりも低くなる(押圧力が不足する)可能性がある。この様に押圧装置の発生する押圧力が不足した場合には、上記トラクション部で滑りが過大になる可能性がある。この様に滑りが過大になると、上記両ディスクの回転速度に基づいて算出した変速比と、上記パワーローラの傾きに対応する変速比との差が増々大きくなり、上記押圧力が、この傾きに応じた適正値よりも更に低くなる、悪循環が生じる。この結果、トロイダル型無段変速機の伝達効率が低下する他、著しい場合には上記トラクション部で過度の摩耗や温度上昇を生じ、耐久性が低下する可能性がある。   That is, when slipping occurs in the traction unit, the slipping in the traction unit is a gear ratio that corresponds to the gear ratio calculated from each rotational speed and the actual power roller inclination (tilt amount, swing amount). There is a possibility that a shift occurs in the gear ratio in the case where there is no occurrence. If the gear ratio shifts in this way, the hydraulic pressure introduced into the pressing device may be adjusted to a value corresponding to a gear ratio different from the gear ratio corresponding to the actual inclination of the power roller. is there. In such a case, depending on the direction of deviation of the speed ratio calculated from each rotational speed with respect to the speed ratio corresponding to the inclination of the power roller, the hydraulic pressure introduced into the pressing device may be It becomes lower than the oil pressure corresponding to the inclination. Then, there is a possibility that the pressing force generated by the pressing device is lower than the pressing force required at the gear ratio corresponding to the inclination (the pressing force is insufficient). In this way, when the pressing force generated by the pressing device is insufficient, there is a possibility that the slip is excessive in the traction portion. When the slip becomes excessive in this way, the difference between the transmission ratio calculated based on the rotational speeds of the two disks and the transmission ratio corresponding to the inclination of the power roller becomes larger, and the pressing force becomes the inclination. A vicious circle occurs that is even lower than the appropriate value. As a result, the transmission efficiency of the toroidal-type continuously variable transmission is reduced, and in the extreme case, excessive wear and temperature increase may occur in the traction portion, and durability may be reduced.

特開2001−317601号公報JP 2001-317601 A 特開平1−169169号公報JP-A-1-169169 特開平1−312266号公報Japanese Patent Laid-Open No. 1-312266 特開平10−196759号公報Japanese Patent Laid-Open No. 10-196759 特開平11−63146号公報JP 11-63146 A 特開2003−307266号公報JP 2003-307266 A 特開2000−220719号公報JP 2000-220719 A 特開2004−225888号公報JP 2004-225888 A 特開2004−169719号公報JP 2004-169719 A 特開2004−76940号公報JP 2004-76940 A 青山元男著、「別冊ベストカー 赤バッジシリーズ245/クルマの最新メカがわかる本」、株式会社三雄社/株式会社講談社、平成13年12月20日、p.92−93Motoo Aoyama, "Bessed Best Car Red Badge Series 245 / A book that understands the latest mechanics of cars", Sanyusha Co., Ltd./Kodansha Co., Ltd., December 20, 2001, p. 92-93 田中裕久著、「トロイダルCVT」、株式会社コロナ社、2000年7月13日Hirohisa Tanaka, “Toroidal CVT”, Corona Inc., July 13, 2000

本発明のトロイダル型無段変速機及び無段変速装置は、上述の様な事情に鑑みて、何らかの原因で一時的に押圧力が不足し、動力を伝達するトラクション部(転がり接触部)で滑りが生じても、その時点で必要とする押圧力を確保し、この滑りが更に増大する事を防止して、優れた伝達効率及び耐久性を得られる構造を実現すべく発明したものである。   The toroidal-type continuously variable transmission and continuously variable transmission of the present invention, in view of the circumstances as described above, are slipped by a traction part (rolling contact part) that transmits power temporarily due to a temporary shortage of pressure for some reason. The present invention has been invented to realize a structure that can secure the required pressing force at that time, prevent the slip from increasing further, and obtain excellent transmission efficiency and durability.

本発明のトロイダル型無段変速機及び無段変速装置のうち、請求項1に記載したトロイダル型無段変速機は、第一、第二のディスクと、複数のパワーローラと、複数個の支持部材と、アクチュエータと、変速比制御ユニットと、押圧装置とを備える。
このうちの第一、第二のディスクは、互いに同心に、且つ、相対回転自在に配置されている。
又、上記各パワーローラは、互いに対向する上記第一、第二のディスクの内側面同士の間に挟持されて、これら第一、第二のディスク同士の間で動力を伝達する。
又、上記各支持部材は、上記各パワーローラを回転自在に支持するものである。
又、上記アクチュエータは、油圧式のものであり、上記各支持部材を、それぞれの両端部に設けた枢軸の軸方向に変位させて、上記第一のディスクと第二のディスクとの間の変速比を変える。
又、上記変速比制御ユニットは、上記変速比を所望値にする為に、上記アクチュエータの変位方向及び変位量を制御する為のものである。
又、上記押圧装置は、上記第一のディスクと上記第二のディスクとを互いに近付く方向に押圧する。
又、この押圧装置は、油圧の導入に伴ってこの油圧に比例した押圧力を発生させる油圧式のものである。
そして、この押圧装置に導入する油圧を調整する為の油圧調整手段は、この押圧装置に導入する油圧を、上記第一のディスクと上記第二のディスクとの間で伝達する力(伝達トルク、通過トルク)の大きさと、これら第一のディスクと第二のディスクとの間の変速比の値とに対応して変化する、上記押圧装置が適切な押圧力を発生する為に必要とされる油圧の必要値に調節した状態で、上記押圧装置に導入するものである。
特に、本発明のトロイダル型無段変速機に於いては、上記油圧を上記必要値に調節する為に求める上記変速比を、上記変速比制御ユニットを構成する駆動部材又はこの駆動部材により変位させられる部材の変位量に基づいて求める。
Among the toroidal-type continuously variable transmission and continuously variable transmission of the present invention, the toroidal-type continuously variable transmission according to claim 1 includes a first disk, a second disk, a plurality of power rollers, and a plurality of supports. A member, an actuator, a transmission ratio control unit, and a pressing device are provided.
Of these, the first and second disks are arranged concentrically and rotatably relative to each other.
Each of the power rollers is sandwiched between the inner surfaces of the first and second disks facing each other, and transmits power between the first and second disks.
The support members support the power rollers rotatably.
Further, the actuator is a hydraulic type, and each of the support members is displaced in the axial direction of the pivots provided at both ends thereof, so that a shift between the first disk and the second disk is achieved. Change the ratio.
The gear ratio control unit controls the displacement direction and the displacement amount of the actuator in order to set the gear ratio to a desired value.
The pressing device presses the first disk and the second disk in a direction approaching each other.
The pressing device is of a hydraulic type that generates a pressing force proportional to the hydraulic pressure as the hydraulic pressure is introduced.
And the hydraulic pressure adjusting means for adjusting the hydraulic pressure introduced into the pressing device is a force (transmission torque, transmission force) that transmits the hydraulic pressure introduced into the pressing device between the first disk and the second disk. The pressing device, which changes in accordance with the magnitude of the passing torque) and the value of the gear ratio between the first disk and the second disk, is required for the appropriate pressing force to be generated. It is introduced into the pressing device in a state adjusted to the required value of the hydraulic pressure.
In particular, in the toroidal type continuously variable transmission according to the present invention, the transmission ratio required for adjusting the hydraulic pressure to the required value is displaced by the drive member constituting the transmission ratio control unit or the drive member. Obtained based on the amount of displacement of the member to be obtained.

又、請求項4に記載した無段変速装置は、トロイダル型無段変速機と、複数の歯車を組み合わせて成る歯車式の差動ユニットとを備える。
このうちの差動ユニットは、トロイダル型無段変速機を構成する第一のディスクと共に入力軸により回転駆動される第一の入力部と、同じく第二のディスクに接続される第二の入力部とを有し、これら第一、第二の入力部同士の間の速度差に応じた回転を取り出して出力軸に伝達するものとする。
特に、本発明の無段変速装置に於いては、上記トロイダル型無段変速機を、上述の様なトロイダル型無段変速機とする。
According to a fourth aspect of the present invention, a continuously variable transmission includes a toroidal continuously variable transmission and a gear-type differential unit formed by combining a plurality of gears.
The differential unit includes a first input unit that is rotationally driven by an input shaft together with a first disk that constitutes a toroidal-type continuously variable transmission, and a second input unit that is also connected to the second disk. The rotation corresponding to the speed difference between the first and second input parts is taken out and transmitted to the output shaft.
In particular, in the continuously variable transmission of the present invention, the toroidal continuously variable transmission is a toroidal continuously variable transmission as described above.

上述の様に構成する本発明のトロイダル型無段変速機及び無段変速装置によれば、押圧装置に導入する油圧を必要値に調節する為に求める変速比を、変速比制御ユニットを構成する駆動部材等(以下断りがなければ、駆動部材又はこの駆動部材により変位させられる部材を意味する)の変位量に基づいて求める為、上記必要値の算出を正確に行なえる。即ち、上記変速比制御ユニットを構成する駆動部材等の変位量は、この変速比制御ユニットにより制御されるアクチュエータの動きに基づいて揺動するパワーローラの傾き(傾転量、揺動量)と相関関係を有する。この為、上記駆動部材等の変位量に基づき、上記パワーローラの傾き、延いては、このパワーローラの傾きに対応する変速比を求められる。そして、この様に求めたパワーローラの傾きに対応した変速比に基づき、上記押圧装置に導入する油圧を必要値に制御すれば、トラクション部で滑りが生じた場合でも、この押圧装置の発生する押圧力を、上記パワーローラの傾きに対応した変速比に応じた最適値に規制できる。この為、前述した様な、一時的な押圧力の低下等に基づいてトラクション部に滑りが生じた場合でも、上記押圧装置が発生する押圧力が低下し、この滑りが更に増大する事がなくなり、伝達効率及び耐久性の確保を図れる。   According to the toroidal type continuously variable transmission and the continuously variable transmission of the present invention configured as described above, the transmission ratio control unit is configured to determine the transmission ratio required for adjusting the hydraulic pressure introduced into the pressing device to the required value. Since the required value is calculated based on the amount of displacement of the drive member or the like (hereinafter referred to as the drive member or a member displaced by the drive member unless otherwise specified), the necessary value can be accurately calculated. That is, the amount of displacement of the drive member constituting the speed ratio control unit correlates with the inclination (tilt amount, swing amount) of the power roller that swings based on the movement of the actuator controlled by the speed ratio control unit. Have a relationship. For this reason, based on the amount of displacement of the drive member or the like, the inclination of the power roller, and hence the gear ratio corresponding to the inclination of the power roller can be obtained. Then, if the hydraulic pressure introduced into the pressing device is controlled to a required value based on the transmission ratio corresponding to the inclination of the power roller thus obtained, even if slippage occurs in the traction portion, the pressing device is generated. The pressing force can be regulated to an optimum value according to the transmission gear ratio corresponding to the inclination of the power roller. For this reason, even when slip occurs in the traction portion based on a temporary decrease in the pressing force as described above, the pressing force generated by the pressing device is reduced and the slip is not further increased. , Ensuring transmission efficiency and durability.

本発明を実施する場合に好ましくは、請求項2に記載した様に、変速比制御ユニットを構成する駆動部材を、アクチュエータの油圧室内に圧油を供給する制御弁を切り換える為のステッピングモータとする。そして、このステッピングモータの駆動量(ステップ数)に基づき、第一のディスクと第二のディスクとの間の変速比を求める。
この様に構成すれば、上記駆動部材又はこの駆動部材により変位させられる部材の変位量を、回転センサや変位センサ等を設ける事なく検出できる。この為、上記変速比を求める為の構造を簡素に構成でき、装置の小型化、軽量化を図れる。
尚、押圧装置の押圧力を最適にする為の制御(押圧装置に導入する油圧を必要値とする制御)を、パワーローラの傾き(傾転量、揺動量)を直接検出し、この傾き又はこの傾きに対応する変速比に基づいて行なう事も考えられる。但し、この様な場合は、上記パワーローラを支持する支持部材等に回転センサを設ける必要があり、上記傾きを検出する為の構造が複雑になる可能性がある。これに対して、上述の様にステッピングモータの駆動量であるステップ数を検出する場合には、回転センサや変位センサ等のセンサを設ける事なく、このステップ数からこのステップ数に対応する上記変速比又は上記パワーローラの傾きを求められる。従って、上記変位センサや回転センサ等のセンサを省略できる事による利点をより顕著に得られる。
Preferably, when carrying out the present invention, as described in claim 2, the drive member constituting the gear ratio control unit is a stepping motor for switching a control valve for supplying pressure oil into the hydraulic chamber of the actuator. . Then, based on the drive amount (number of steps) of this stepping motor, the gear ratio between the first disk and the second disk is obtained.
If comprised in this way, the displacement amount of the said drive member or the member displaced by this drive member can be detected, without providing a rotation sensor, a displacement sensor, etc. For this reason, the structure for calculating | requiring the said gear ratio can be comprised simply, and size reduction and weight reduction of an apparatus can be achieved.
It should be noted that control for optimizing the pressing force of the pressing device (control using the hydraulic pressure introduced into the pressing device as a required value) is performed by directly detecting the inclination (tilting amount, swinging amount) of the power roller. It is also conceivable to carry out based on the gear ratio corresponding to this inclination. However, in such a case, it is necessary to provide a rotation sensor on a support member or the like that supports the power roller, and the structure for detecting the tilt may be complicated. On the other hand, when detecting the number of steps, which is the driving amount of the stepping motor, as described above, the speed change corresponding to the number of steps from this number of steps without providing a sensor such as a rotation sensor or a displacement sensor. Ratio or the slope of the power roller. Therefore, the advantage of being able to omit sensors such as the displacement sensor and the rotation sensor can be obtained more remarkably.

又、本発明を実施する場合に好ましくは、請求項3に記載した様に、第一のディスクと第二のディスクとの間で伝達する力(伝達トルク)及びこれら第一のディスクと第二のディスクとの間の変速比に加え、押圧装置が発生すべき適切な押圧力に影響を及ぼす、上記力及び変速比以外の状態量、例えば内部に存在する潤滑油の温度や駆動源であるエンジンの回転速度等に応じて、油圧の必要値を求める。
この様に構成すれば、上記伝達トルク及び変速比だけでなく、これら伝達トルク及び変速比以外の状態量(温度や回転速度)に応じても、上記押圧装置の発生する押圧力を最適な値に細かく調節できる。この為、この押圧力、延いてはトラクション部の面圧をより適正にして、更なる伝達効率及び耐久性の確保を図れる。
When the present invention is implemented, preferably, as described in claim 3, the force (transmission torque) transmitted between the first disk and the second disk and the first disk and the second disk are transmitted. This is a state quantity other than the above-mentioned force and gear ratio that affects the appropriate pressing force to be generated by the pressing device in addition to the gear ratio with the other disc, for example, the temperature of the lubricating oil existing inside and the driving source. The required value of hydraulic pressure is obtained according to the engine speed and the like.
According to this configuration, the pressing force generated by the pressing device is an optimum value not only according to the transmission torque and the transmission ratio but also according to state quantities (temperature and rotational speed) other than the transmission torque and the transmission ratio. Can be finely adjusted. For this reason, it is possible to further ensure the transmission efficiency and durability by making the pressing force, and hence the surface pressure of the traction portion more appropriate.

図1〜3は、本発明の実施例を示している。先ず、図1のブロック図により、本実施例の無段変速装置に就いて説明する。この図1中、太矢印は動力の伝達経路を、実線は油圧回路を、破線は電気回路を、それぞれ示している。エンジン1の出力は、ダンパ2を介して、入力軸3に入力される。この入力軸3に伝達された動力は、トロイダル型無段変速機4を構成する押圧装置5から入力側ディスク6に伝達され、更にパワーローラ7を介して出力側ディスク8に伝達される。これら両ディスク6、8のうち、入力側ディスク6の回転速度は入力側回転センサ9により、出力側ディスク8の回転速度は出力側回転センサ10により、それぞれ測定して、制御器11に入力し、上記両ディスク6、8間の(トロイダル型無段変速機4の)変速比(速度比)を算出する。尚、本実施例の場合、後述する様に、この様に算出される変速比を、上記押圧装置5の押圧力を最適な値に調節する為の制御には、そのままは使用しない。又、上記押圧装置5は、後述する図2に示す様に、油圧の送り込みに伴ってこの油圧に比例した押圧力を発生させる油圧式のものとしている。   1 to 3 show an embodiment of the present invention. First, the continuously variable transmission of this embodiment will be described with reference to the block diagram of FIG. In FIG. 1, a thick arrow indicates a power transmission path, a solid line indicates a hydraulic circuit, and a broken line indicates an electric circuit. The output of the engine 1 is input to the input shaft 3 via the damper 2. The power transmitted to the input shaft 3 is transmitted from the pressing device 5 constituting the toroidal type continuously variable transmission 4 to the input side disk 6 and further to the output side disk 8 via the power roller 7. Of these two discs 6, 8, the rotational speed of the input side disc 6 is measured by the input side rotational sensor 9, and the rotational speed of the output side disc 8 is measured by the output side rotational sensor 10, and is input to the controller 11. The gear ratio (speed ratio) between the disks 6 and 8 (of the toroidal type continuously variable transmission 4) is calculated. In this embodiment, as will be described later, the speed ratio calculated in this way is not used as it is for the control for adjusting the pressing force of the pressing device 5 to an optimum value. Further, as shown in FIG. 2 to be described later, the pressing device 5 is of a hydraulic type that generates a pressing force proportional to the hydraulic pressure when the hydraulic pressure is fed.

又、上記入力軸3に伝達された動力は、直接又は上記トロイダル型無段変速機4を介して、差動ユニットである遊星歯車式変速機12に伝達される。そして、この遊星歯車式変速機12の構成部材の差動成分が、クラッチ装置13を介して出力軸14に取り出される。尚、このクラッチ装置13は、後述する図2に示す低速用クラッチ15及び高速用クラッチ16を表すものである。又、本実施例の場合には、出力軸回転センサ17により上記出力軸14の回転速度を検出自在として、上記入力側回転センサ9及び出力側回転センサ10の故障の有無を判定する為のフェールセーフを可能としている。   The power transmitted to the input shaft 3 is transmitted directly or via the toroidal continuously variable transmission 4 to the planetary gear type transmission 12 which is a differential unit. Then, the differential component of the constituent members of the planetary gear type transmission 12 is extracted to the output shaft 14 via the clutch device 13. The clutch device 13 represents a low speed clutch 15 and a high speed clutch 16 shown in FIG. In the case of this embodiment, the output shaft rotation sensor 17 can detect the rotation speed of the output shaft 14 so as to determine whether or not the input side rotation sensor 9 and the output side rotation sensor 10 have a failure. Safe is possible.

一方、前記ダンパ2部分から取り出した動力によりオイルポンプ18(図2の18a、18b)を駆動し、このオイルポンプ18から吐出した圧油を、上記押圧装置5と、上記パワーローラ7を支持した支持部材であるトラニオンを枢軸(図示省略)の軸方向に変位させるアクチュエータ19(図2参照)の変位量を制御する為の制御弁装置20とに、送り込み自在としている。尚、この制御弁装置20とは、後述する図2に示す制御弁21と、差圧シリンダ22と、補正用制御弁23a、23bと、高速用切換弁24及び低速用切換弁25とを合わせたものである。このうちの制御弁21は、上記アクチュエータ19への油圧の給排を制御するものである。又、このアクチュエータ19に設けた1対の油圧室26a、26b(図2参照)内の油圧を油圧センサ27(実際には図2に示す様に1対の油圧センサ27a、27b)により検出して、その検出信号を、上記制御器11に入力している。   On the other hand, the oil pump 18 (18a, 18b in FIG. 2) is driven by the power extracted from the damper 2 portion, and the pressure oil discharged from the oil pump 18 supports the pressing device 5 and the power roller 7. The trunnion, which is a support member, can be fed into a control valve device 20 for controlling the amount of displacement of an actuator 19 (see FIG. 2) that displaces the trunnion in the axial direction of a pivot (not shown). The control valve device 20 includes a control valve 21, a differential pressure cylinder 22, correction control valves 23a and 23b, a high-speed switching valve 24, and a low-speed switching valve 25 shown in FIG. It is a thing. Of these, the control valve 21 controls the supply and discharge of hydraulic pressure to the actuator 19. The hydraulic pressure in a pair of hydraulic chambers 26a and 26b (see FIG. 2) provided in the actuator 19 is detected by a hydraulic sensor 27 (actually, a pair of hydraulic sensors 27a and 27b as shown in FIG. 2). The detection signal is input to the controller 11.

この制御器11は、上記油圧センサ27からの信号に基づいて、上記トロイダル型無段変速機4を通過するトルク(通過トルク)を算出する。そして、この様に算出される通過トルクに応じてトロイダル型無段変速機4の変速比を補正すべく、上記制御弁21の構成部材であるスリーブ28(図2参照)を上記差圧シリンダ22により変位させる。この様な差圧シリンダ22への圧油の給排は、上記補正用制御弁23a、23bにより制御される。又、上記制御弁装置20は、駆動部材であるステッピングモータ29と、後述する押圧力調整弁41を切り換える為のライン圧制御用電磁開閉弁30と、上記補正用制御弁23a、23bを切り換える為の電磁弁31と、上記高速用切換弁24及び低速用切換弁25を切り換える為のシフト用電磁弁32とにより、その作動状態を切り換えられる。そして、これらステッピングモータ29と、ライン圧制御用電磁開閉弁30と、電磁弁31と、シフト用電磁弁32とは、何れも上記制御器11からの制御信号に基づいて切り換えられる。尚、本実施例の場合は、この様に制御器11からの制御信号に基づいて切り換えられる上記各部材29、30、31、32と、上記制御弁21を含む上記制御弁装置20と、上記制御器11とにより、特許請求の範囲に記載した変速比制御ユニットを構成している。   The controller 11 calculates a torque (passing torque) that passes through the toroidal continuously variable transmission 4 based on a signal from the hydraulic sensor 27. Then, in order to correct the gear ratio of the toroidal type continuously variable transmission 4 according to the passing torque calculated in this way, a sleeve 28 (see FIG. 2) which is a component of the control valve 21 is connected to the differential pressure cylinder 22. Displace by. The supply / discharge of the pressure oil to / from the differential pressure cylinder 22 is controlled by the correction control valves 23a and 23b. Further, the control valve device 20 switches the stepping motor 29 as a driving member, the line pressure control electromagnetic on-off valve 30 for switching a pressing force adjusting valve 41 described later, and the correction control valves 23a and 23b. The operation state can be switched by the electromagnetic valve 31 and the shift electromagnetic valve 32 for switching the high-speed switching valve 24 and the low-speed switching valve 25. The stepping motor 29, the line pressure control electromagnetic on-off valve 30, the electromagnetic valve 31, and the shift electromagnetic valve 32 are all switched based on the control signal from the controller 11. In the case of the present embodiment, the control members 20, 30, 31, 32 that are switched based on the control signal from the controller 11, the control valve device 20 including the control valve 21, The controller 11 constitutes the transmission ratio control unit described in the claims.

又、上記制御器11には、前記各回転センサ9、10、17及び上記油圧センサ27からの信号の他、油温センサ33の検出信号と、ポジションスイッチ34の位置信号と、アクセルセンサ35の検出信号と、ブレーキスイッチ36の信号とを入力している。このうちの油温センサ33は、無段変速装置を納めたケーシング内の潤滑油(トラクションオイル)の温度を検出するものである。又、上記ポジションスイッチ34は、後述する図2に記載した手動油圧切換弁37を切り換える為の、運転席に設けられたシフトレバー(操作レバー)の操作位置(選択位置)を表す信号を発するものである。又、上記アクセルセンサ35は、アクセルペダルの開度を検出する為のものである。更に、上記ブレーキスイッチ36は、ブレーキペダルが踏まれた事、或いはパーキングブレーキが操作された事を検出して、その事を表す信号を発するものである。   In addition to the signals from the rotation sensors 9, 10, 17 and the hydraulic sensor 27, the controller 11 includes a detection signal from the oil temperature sensor 33, a position signal from the position switch 34, and an accelerator sensor 35. The detection signal and the signal of the brake switch 36 are input. Of these, the oil temperature sensor 33 detects the temperature of the lubricating oil (traction oil) in the casing that houses the continuously variable transmission. The position switch 34 emits a signal indicating an operation position (selection position) of a shift lever (operation lever) provided in a driver's seat for switching a manual hydraulic pressure switching valve 37 described later in FIG. It is. The accelerator sensor 35 is for detecting the opening of the accelerator pedal. Further, the brake switch 36 detects that the brake pedal has been depressed or the parking brake has been operated, and issues a signal indicating that fact.

又、上記制御器11は、上記各スイッチ34、36及び各センサ9、10、17、27、33、35からの信号に基づいて、上記ステッピングモータ29と、ライン圧制御用電磁開閉弁30と、電磁弁31と、シフト用電磁弁32とに上記制御信号を送る他、前記エンジン1を制御する為のエンジンコントローラ38に制御信号を送る。そして、前述の特許文献8に記載されている様に、前記入力軸1と前記出力軸14との間の速度比を変えたり、或いは停止時若しくは極く低速走行時に前記トロイダル型無段変速機4を通過して上記出力軸14に加えられるトルク(通過トルク)を制御する。   Further, the controller 11 is configured to detect the stepping motor 29 and the line pressure control electromagnetic on-off valve 30 based on signals from the switches 34 and 36 and the sensors 9, 10, 17, 27, 33 and 35. In addition to sending the control signal to the solenoid valve 31 and the shift solenoid valve 32, the control signal is sent to the engine controller 38 for controlling the engine 1. And as described in the above-mentioned Patent Document 8, the toroidal continuously variable transmission changes the speed ratio between the input shaft 1 and the output shaft 14, or stops or runs at a very low speed. 4 to control the torque applied to the output shaft 14 (passing torque).

図2は、上述の様な無段変速装置を制御する油圧回路を示している。この油圧回路では、油溜39から吸引されてオイルポンプ18a、18bにより吐出された圧油を、低圧側調整弁40並びに押圧力調整弁41により所定圧に調整自在としている。このうちの押圧装置5側に送る油圧を調整する上記押圧力調整弁41は、リリーフ弁としての機能を備えたもので、第一〜第三のパイロット部42〜44を備える。このうちの第一、第二のパイロット部42、43は、上記トロイダル型無段変速機4を通過するトルク(通過トルク)、即ち、前記入力側ディスク6と前記出力側ディスク8との間で伝達される力(伝達トルク)の大きさに応じて、上記押圧力調整弁41の開弁圧を調節する為のものである。これに対して、第三のパイロット部44は、上記トロイダル型無段変速機4の変速比、このトロイダル型無段変速機4の内部に存在する潤滑油(トラクションオイル)の温度、駆動源であるエンジン1の回転速度等、上記伝達される力以外の運転条件に応じて上記押圧力調整弁41の開弁圧を調節する為のものである。本実施例の場合、上記第一〜第三のパイロット部42〜44に導入する油圧を適切に調節する事で、上記押圧装置5が発生する押圧力を、上記トロイダル型無段変速機4の運転状況に応じ、適正に規制する様に構成している。   FIG. 2 shows a hydraulic circuit for controlling the continuously variable transmission as described above. In this hydraulic circuit, the pressure oil sucked from the oil reservoir 39 and discharged by the oil pumps 18 a and 18 b can be adjusted to a predetermined pressure by the low pressure side adjustment valve 40 and the pressing force adjustment valve 41. Among these, the said pressing force adjustment valve 41 which adjusts the hydraulic pressure sent to the press apparatus 5 side is provided with the function as a relief valve, and is provided with the 1st-3rd pilot parts 42-44. Among these, the first and second pilot portions 42 and 43 are torques (passing torques) passing through the toroidal type continuously variable transmission 4, that is, between the input side disk 6 and the output side disk 8. This is for adjusting the valve opening pressure of the pressing force adjusting valve 41 according to the magnitude of the transmitted force (transmission torque). On the other hand, the third pilot section 44 is a transmission ratio of the toroidal-type continuously variable transmission 4, the temperature of the lubricating oil (traction oil) existing in the toroidal-type continuously variable transmission 4, and a drive source. This is for adjusting the valve opening pressure of the pressing force adjusting valve 41 in accordance with operating conditions other than the transmitted force such as the rotational speed of an engine 1. In the case of the present embodiment, by appropriately adjusting the hydraulic pressure introduced into the first to third pilot portions 42 to 44, the pressing force generated by the pressing device 5 is changed to that of the toroidal continuously variable transmission 4. It is configured to properly regulate according to the driving situation.

この為に、本実施例の場合は、上記第一、第二のパイロット部42、43のうちの何れかのパイロット部に導入する油圧が高くなる程、上記押圧力調整弁41の開弁圧が高くなり、上記押圧装置5を構成する油圧室45内に導入する油圧を高くする様に構成している。又、これと共に、パワーローラ7を支持する支持部材(トラニオン)を枢軸の軸方向に変位させる為のアクチュエータ19にピストン46を挟んで設けた1対の油圧室26a、26b同士の間の差圧を、差圧取り出し弁47を介して、何れかのパイロット部42、43に導入する様にしている。上記差圧取り出し弁47は、上記アクチュエータ19の油圧室26a、26b内の油圧の差、即ち、トロイダル型無段変速機4を通過する力が大きくなる程、上記押圧力調整弁41の何れかのパイロット部42、43に導入される油圧が高くなる様に切り換えられる。従って、上記押圧装置5の油圧室45内に導入される油圧、延てはこの押圧装置5が発生する押圧力は、上記トロイダル型無段変速機4を通過する力が大きくなる程大きくなる。この様にして上記押圧装置5に発生させる押圧力は、上記トロイダル型無段変速機4の変速比が、最も大きな押し付け力を必要とする値(例えば1.32)である場合に必要となる値とし、その為に必要となる油圧を目標値として設定している。この様な目標値は、後述する必要値よりも大きい値としている。   For this reason, in the case of the present embodiment, as the hydraulic pressure to be introduced into any one of the first and second pilot portions 42 and 43 increases, the valve opening pressure of the pressing force adjusting valve 41 increases. And the hydraulic pressure introduced into the hydraulic chamber 45 constituting the pressing device 5 is increased. At the same time, a differential pressure between a pair of hydraulic chambers 26a and 26b provided with a piston 46 sandwiched between an actuator 19 for displacing a support member (trunnion) supporting the power roller 7 in the axial direction of the pivot. Is introduced into one of the pilot portions 42 and 43 via the differential pressure take-out valve 47. The differential pressure take-off valve 47 is one of the pressure adjusting valves 41 as the difference between the hydraulic pressures in the hydraulic chambers 26a and 26b of the actuator 19, that is, the force passing through the toroidal continuously variable transmission 4 increases. These are switched so that the hydraulic pressure introduced into the pilot portions 42 and 43 increases. Accordingly, the hydraulic pressure introduced into the hydraulic chamber 45 of the pressing device 5 and thus the pressing force generated by the pressing device 5 increase as the force passing through the toroidal type continuously variable transmission 4 increases. The pressing force generated in the pressing device 5 in this manner is required when the gear ratio of the toroidal type continuously variable transmission 4 is a value that requires the greatest pressing force (for example, 1.32). The oil pressure required for this is set as the target value. Such a target value is set to a value larger than a necessary value described later.

又、本実施例の場合、前記制御器11からの指令により制御されるライン圧制御用電磁開閉弁30の切り換えに基づき、前記第三のパイロット部44に圧油を導入自在としている。即ち、上記制御器11は、上記トロイダル型無段変速機4の変速比、内部に存在する潤滑油の温度、駆動源であるエンジン1の回転速度等を勘案して、上記押圧装置5に発生させるべき押圧力の最適値に応じた油圧の必要値を算出する。そして、この必要値と、上記目標値との差である補正値に対応する油圧を、上記ライン圧制御用電磁開閉弁30の切り換えに基づき上記第三のパイロット部44に導入する。この様にしてこの第三のパイロット部44に導入された油圧は、上記押圧力調整弁41のスプール48を、図2の左方に押し、上記押圧装置5に導入される油圧を低下させる(減圧する)。この結果、上記押圧装置5に導入される油圧が、前記差圧取り出し弁47が設定した目標値から、上記第三のパイロット部44に導入された油圧に基づく補正値を減じた値に比例する必要値に補正(減圧)される。尚、上記第三のパイロット部44に導入する油圧は、上記変速比が所定値(最も大きな油圧を必要とする値で、例えば1.32)からのずれが大きくなる程、上記油温が低い程、高くする。又、本実施例の場合は、上記押圧力調整弁41と、差圧取り出し弁47と、制御器11と、ライン圧制御用電磁開閉弁30とにより、特許請求の範囲に記載した油圧調整手段を構成している。   In this embodiment, pressure oil can be introduced into the third pilot section 44 based on switching of the line pressure control electromagnetic on-off valve 30 controlled by a command from the controller 11. That is, the controller 11 is generated in the pressing device 5 in consideration of the gear ratio of the toroidal-type continuously variable transmission 4, the temperature of the lubricating oil present therein, the rotational speed of the engine 1 as a drive source, and the like. Calculate the required value of hydraulic pressure according to the optimum value of the pressing force to be applied. Then, a hydraulic pressure corresponding to a correction value that is a difference between the necessary value and the target value is introduced into the third pilot section 44 based on the switching of the line pressure control electromagnetic on-off valve 30. The hydraulic pressure introduced into the third pilot portion 44 in this way pushes the spool 48 of the pressing force adjusting valve 41 to the left in FIG. 2, and reduces the hydraulic pressure introduced into the pressing device 5 ( Depressurize). As a result, the hydraulic pressure introduced into the pressing device 5 is proportional to a value obtained by subtracting a correction value based on the hydraulic pressure introduced into the third pilot section 44 from the target value set by the differential pressure take-out valve 47. It is corrected (reduced pressure) to the required value. The oil pressure introduced into the third pilot section 44 is such that the oil temperature decreases as the shift ratio increases from a predetermined value (a value that requires the largest oil pressure, for example, 1.32). Make it higher. In this embodiment, the pressure adjusting valve 41, the differential pressure take-off valve 47, the controller 11, and the line pressure control electromagnetic switching valve 30 are used to adjust the hydraulic pressure as described in the claims. Is configured.

更に、本実施例の場合は、上述の様に油圧を必要値に調節する為に求める上記変速比を、変速比制御ユニットを構成する前記制御弁21を切り換える為のステッピングモータ29の駆動量に基づいて求める様にしている。この為に、本実施例の場合は、(トラクション部で滑りが生じていない状態での)上記トロイダル型無段変速機4の変速比と、上記ステッピングモータ29の駆動量であるステップ数との相関関係を予め求め、上記制御器11のメモリに記憶させておく。そして、この様に記憶させた相関関係から、現在のステッピングモータ29のステップ数に対応する上記変速比を求め、上記制御器11の指令信号に基づき、上述の様に油圧を必要値に調節する。例えば、トラクション部で滑りが生じていない場合の上記トロイダル型無段変速機4の変速比と、上記ステッピングモータ29のステップ数とが、図3に示す様な関係となる場合を考える。即ち、上記トロイダル型無段変速機4の最大減速比(Low_max )が0.5であり、最大増速比(High_max)が2.2であり、これら最大減速比から最大増速比まで変速比を変化させる為に必要な上記ステッピングモータ29のステップ数(step)が390ステップである場合を考える。   Further, in the case of the present embodiment, the gear ratio obtained for adjusting the hydraulic pressure to the required value as described above is used as the drive amount of the stepping motor 29 for switching the control valve 21 constituting the gear ratio control unit. Based on the request. For this reason, in the case of the present embodiment, the speed ratio of the toroidal type continuously variable transmission 4 (in a state where no slip occurs in the traction portion) and the number of steps which is the driving amount of the stepping motor 29 The correlation is obtained in advance and stored in the memory of the controller 11. Then, the transmission ratio corresponding to the current number of steps of the stepping motor 29 is obtained from the stored correlation, and the hydraulic pressure is adjusted to the required value as described above based on the command signal of the controller 11. . For example, let us consider a case where the transmission ratio of the toroidal-type continuously variable transmission 4 and the number of steps of the stepping motor 29 have a relationship as shown in FIG. That is, the maximum reduction ratio (Low_max) of the toroidal-type continuously variable transmission 4 is 0.5 and the maximum speed increase ratio (High_max) is 2.2. The speed ratio is from the maximum speed reduction ratio to the maximum speed increase ratio. Consider the case where the number of steps of the stepping motor 29 required to change the value is 390 steps.

この様な相関関係は、予め計算により、或は実際にトロイダル型無段変速機4を運転する事により求められる。即ち、このトロイダル型無段変速機4を、最小減速状態から最大増速状態まで(トラクション部で滑りが生じない状態で)運転しつつ、上記ステッピングモータ29のステップ数と、前記入力側、出力側各回転センサ9、10により求められる前記入力側、出力側各ディスク6、8の回転速度NID、NODに基づいて算出される上記トロイダル型無段変速機4の変速比NOD/NIDとを、例えば数式或はマップ等に互いに対応させた状態で、前記制御器11のメモリに記憶させておく。この様にして求める上記ステップ数と上記変速比NOD/NIDとの関係は、工場出荷の際に予め初期設定として上記制御器11等に記憶させておく他、イグニッションスイッチをONする都度、上記トロイダル型無段変速機4を最小減速状態から最大増速状態まで運転する事により再設定しても良い。 Such a correlation is obtained by calculation in advance or by actually operating the toroidal continuously variable transmission 4. That is, while operating the toroidal continuously variable transmission 4 from the minimum deceleration state to the maximum acceleration state (with no slippage in the traction section), the number of steps of the stepping motor 29, the input side, the output The speed ratio N OD / N of the toroidal continuously variable transmission 4 calculated based on the rotational speeds N ID and N OD of the input and output disks 6 and 8 obtained by the side rotation sensors 9 and 10. The ID is stored in the memory of the controller 11 in a state corresponding to each other, for example, a mathematical formula or a map. The relationship between the number of steps obtained in this way and the gear ratio N OD / N ID is stored in advance in the controller 11 as an initial setting at the time of factory shipment, and each time the ignition switch is turned on, The toroidal type continuously variable transmission 4 may be reset by operating from the minimum deceleration state to the maximum acceleration state.

何れにしても、上述の様な図3に示す様な相関関係を有する場合、上記ステッピングモータの1ステップ当たりの上記トロイダル型無段変速機4の変速比の変化量は、(2.2−0.5)/390=0.00436となる。従って、このトロイダル型無段変速機4の変速比が最大減速状態{最大減速比(0.5)の状態}、或いは、最大増速状態{最大増速比(2.2)の状態}、入力軸3を回転させたまま出力軸14を停止させる状態{変速比無限大の状態=GN位置(1.7)}のうちの何れかの状態を基準とし、この状態から現在の状態までに必要とされた上記ステッピングモータ29のステップ数が分かれば、上記トロイダル型無段変速機4の変速比を求められる。そして、この様に求めた変速比から、上記押圧装置5に発生させるべき押圧力の最適値に応じた油圧の必要値を算出し、前述の様にこの押圧装置5に導入する油圧を調整する。   In any case, when there is a correlation as shown in FIG. 3, the amount of change in the gear ratio of the toroidal continuously variable transmission 4 per step of the stepping motor is (2.2- 0.5) /390=0.00436. Therefore, the gear ratio of the toroidal-type continuously variable transmission 4 is the maximum deceleration state {the state of the maximum reduction ratio (0.5)}, or the maximum acceleration state {the state of the maximum acceleration ratio (2.2)}, The state where the output shaft 14 is stopped while the input shaft 3 is rotated {the state where the gear ratio is infinite = GN position (1.7)} is used as a reference, and from this state to the current state If the required number of steps of the stepping motor 29 is known, the transmission ratio of the toroidal type continuously variable transmission 4 can be obtained. Then, a necessary value of the hydraulic pressure corresponding to the optimum value of the pressing force to be generated in the pressing device 5 is calculated from the speed ratio thus determined, and the hydraulic pressure introduced into the pressing device 5 is adjusted as described above. .

この様な本実施例によれば、上記押圧装置5に導入する油圧を、上記トロイダル型無段変速機4の運転状態(通過トルク、変速比、潤滑油の温度、エンジンの回転速度等)に応じて細かく調節できる。この為、トラクション部の面圧を適正にして、上記トロイダル型無段変速機4の伝達効率及び耐久性の確保を図れる。しかも、本実施例の場合には、上述の様に、上記押圧装置5に導入する油圧を運転状態に応じて調節する為に求める、上記トロイダル型無段変速比4の変速比を、上記ステッピングモータ29のステップ数に基づいて求める。この為、上記押圧装置5が最適な押圧力を発生させる為に必要とされる油圧の必要値の算出を正確に行なえる。   According to this embodiment, the hydraulic pressure introduced into the pressing device 5 is changed to the operating state (passing torque, gear ratio, lubricating oil temperature, engine speed, etc.) of the toroidal continuously variable transmission 4. It can be finely adjusted according to your needs. Therefore, it is possible to ensure the transmission efficiency and durability of the toroidal-type continuously variable transmission 4 by making the surface pressure of the traction portion appropriate. In addition, in the case of the present embodiment, as described above, the transmission ratio of the toroidal-type continuously variable transmission ratio 4 that is obtained in order to adjust the hydraulic pressure introduced into the pressing device 5 according to the operating state is set to the stepping. Obtained based on the number of steps of the motor 29. For this reason, the required value of the hydraulic pressure required for the pressing device 5 to generate an optimal pressing force can be accurately calculated.

即ち、上記ステッピングモータ29のステップ数は、前記パワーローラ7の傾き(傾転量、揺動量)、延いては、このパワーローラ7の傾き(傾転量、揺動量)に対応する変速比と相関関係を有する。この為、上記ステッピングモータ29のステップ数に基づき、上記パワーローラ7の傾き、延いては、このパワーローラ7の傾きに対応する変速比を求められる。そして、この様に求めたパワーローラ7の傾き又はこの傾きに対応した変速比に基づき、上記押圧装置5に送り込む油圧を必要値に制御すれば、トラクション部で滑りが生じた場合でも、この押圧装置5の発生する押圧力を最適にできる。この為、前述した様な、トラクション部の滑りに基づき押圧装置が発生する押圧力が低下し、この滑りが更に増大する事がなくなり、伝達効率及び耐久性の確保を図れる。   That is, the number of steps of the stepping motor 29 is determined by the inclination of the power roller 7 (inclination amount, swing amount), and the gear ratio corresponding to the inclination of the power roller 7 (inclination amount, swing amount). Correlation. For this reason, based on the number of steps of the stepping motor 29, the inclination of the power roller 7, and hence the gear ratio corresponding to the inclination of the power roller 7, can be obtained. If the hydraulic pressure fed to the pressing device 5 is controlled to a necessary value based on the inclination of the power roller 7 thus obtained or the gear ratio corresponding to this inclination, even if slip occurs in the traction portion, The pressing force generated by the device 5 can be optimized. For this reason, as described above, the pressing force generated by the pressing device due to the slip of the traction portion decreases, and this slip does not increase further, and transmission efficiency and durability can be ensured.

尚、本実施例の場合は、上述の様に押圧装置5に導入する油圧を必要値にする制御を、ステッピングモータ29のステップ数に基づいて行なう場合を示した。但し、本発明は、この様な実施例に限定するものではなく、例えば、上記ステッピングモータ29並びに差圧シリンダ22により変位させられる制御弁21のスリーブ28の変位量に基づき、上記油圧を必要値に制御する事もできる。但し、この場合には、このスリーブ28又はこのスリーブ28と共に変位する部材の変位量を変位センサ等により検出する必要があり、上記パワーローラ7の傾きを直接検出すべく回転センサ等も設けた場合と同様に、構造が複雑になる可能性がある。又、上記差圧シリンダ22は、入力軸3を回転させた状態のまま出力軸14を停止させたり、或いは極低速で回転させる状態で、上記トロイダル型無段変速機4を通過するトルク(通過トルク)を適正に規制すべく、上記スリーブ28を変位させて、上記トロイダル型無段変速機4の変速比を調節するものである。しかも、この様に差圧シリンダ22により調節される上記変速比の変速比幅(調節幅)は小さい。この為、本実施例の様にステッピングモータ29の駆動量(ステップ数)に対応する変速比に基づき上記押圧装置5に導入する油圧を調節しても、この油圧を必要値に十分調節できる。しかも、この場合には、上述の様なセンサを必要としない事による利益を顕著に得られる。   In the case of the present embodiment, the case where the control for setting the hydraulic pressure introduced into the pressing device 5 to the required value is performed based on the number of steps of the stepping motor 29 as described above. However, the present invention is not limited to such an embodiment. For example, the hydraulic pressure is set to a required value based on the displacement amount of the sleeve 28 of the control valve 21 that is displaced by the stepping motor 29 and the differential pressure cylinder 22. It can also be controlled. However, in this case, the displacement amount of the sleeve 28 or a member displaced together with the sleeve 28 needs to be detected by a displacement sensor or the like, and a rotation sensor or the like is provided to directly detect the inclination of the power roller 7. As with, the structure can be complex. Further, the differential pressure cylinder 22 stops the output shaft 14 while rotating the input shaft 3 or rotates the torque (passing through the toroidal continuously variable transmission 4 while rotating at an extremely low speed). In order to properly regulate the torque, the sleeve 28 is displaced to adjust the gear ratio of the toroidal continuously variable transmission 4. Moreover, the speed ratio width (adjustment width) of the speed ratio adjusted by the differential pressure cylinder 22 is small. For this reason, even if the hydraulic pressure introduced into the pressing device 5 is adjusted based on the gear ratio corresponding to the driving amount (number of steps) of the stepping motor 29 as in the present embodiment, the hydraulic pressure can be sufficiently adjusted to the required value. In addition, in this case, the advantage of not requiring the sensor as described above can be remarkably obtained.

尚、前記入力側、出力側両回転センサ9、10の検出信号により上記変速比を求めれば、上記差圧シリンダ22による補正分を含めた変速比を求められるが、前述した様に、トラクション部で過大な滑りが生じた場合には、求められる変速比が不正確になり、やはり前述した様に、押圧力不足が顕著になる可能性がある。この様な点を勘案して、通常は上記両回転センサ9、10の検出信号により求めた変速比に基づいて上記油圧を規制し、この求めた変速比が、上記ステップ数に対応する変速比から上記補正分を越えてずれた場合に、このステップ数に対応する変速比に基づいて上記油圧を規制する事もできる。   If the speed ratio is obtained from the detection signals of the input side and output side rotation sensors 9, 10, the speed ratio including the correction by the differential pressure cylinder 22 can be obtained. As described above, the traction section If excessive slip occurs, the required gear ratio becomes inaccurate, and as described above, there is a possibility that the pressing force is insufficient. Taking these points into consideration, the hydraulic pressure is normally regulated based on the transmission ratio obtained from the detection signals of the rotation sensors 9 and 10, and the obtained transmission ratio corresponds to the number of steps. Therefore, the hydraulic pressure can be regulated based on the gear ratio corresponding to the number of steps.

又、本実施例は、上記入力軸3を一方向に回転させたまま上記出力軸14の回転状態を、停止状態を挟んで正転、逆転に切り換えられる、ギヤードニュートラル型の無段変速装置に本発明を適用した場合を示した。但し、この様な構造に限定されるものではなく、低速モード時にトロイダル型無段変速機のみで動力を伝達すると共に、高速モード時に差動ユニットである遊星歯車式変速機により主動力を伝達し、上記トロイダル型無段変速機により変速比の調節を行なう、パワースプリット型の無段変速装置に本発明を適用する事もできる。又、トロイダル型無段変速機と作動ユニットである遊星歯車式変速機とをクラッチ装置を介して組み合わせて成る無段変速装置だけでなく、トロイダル型無段変速機単体に本発明を適用する事もできる。   In addition, the present embodiment is a geared neutral type continuously variable transmission that can switch the rotation state of the output shaft 14 between forward rotation and reverse rotation with the input shaft 3 rotated in one direction with the stop state interposed therebetween. The case where the present invention is applied is shown. However, it is not limited to such a structure. In the low-speed mode, power is transmitted only by the toroidal continuously variable transmission, and in the high-speed mode, the main power is transmitted by a planetary gear type transmission that is a differential unit. The present invention can also be applied to a power split type continuously variable transmission that adjusts the transmission ratio with the toroidal type continuously variable transmission. In addition, the present invention is applied not only to a continuously variable transmission comprising a toroidal type continuously variable transmission and a planetary gear type transmission as an operation unit combined via a clutch device, but also to a toroidal type continuously variable transmission alone. You can also.

本発明の実施例を示す、無段変速装置のブロック図。The block diagram of the continuously variable transmission which shows the Example of this invention. この無段変速装置に組み込むトロイダル型無段変速機の変速比並びに押圧装置の発生する押圧力を調節する為の機構を示す油圧回路図。The hydraulic circuit diagram which shows the mechanism for adjusting the gear ratio of the toroidal type continuously variable transmission built in this continuously variable transmission, and the pressing force which a pressing device generate | occur | produces. トロイダル型無段変速機の変速比とステッピングモータのステップ数との関係の1例を示す線図。The diagram which shows one example of the relationship between the gear ratio of a toroidal type continuously variable transmission, and the number of steps of a stepping motor.

符号の説明Explanation of symbols

1 エンジン
2 ダンパ
3 入力軸
4 トロイダル型無段変速機
5 押圧装置
6 入力側ディスク
7 パワーローラ
8 出力側ディスク
9 入力側回転センサ
10 出力側回転センサ
11 制御器
12 遊星歯車式変速機
13 クラッチ装置
14 出力軸
15 低速用クラッチ
16 高速用クラッチ
17 出力軸回転センサ
18、18a、18b オイルポンプ
19 アクチュエータ
20 制御弁装置
21 制御弁
22 差圧シリンダ
23a、23b 補正用制御弁
24 高速用切換弁
25 低速用切換弁
26a、26b 油圧室
27、27a、27b 油圧センサ
28 スリーブ
29 ステッピングモータ
30 ライン圧制御用電磁開閉弁
31 電磁弁
32 シフト用電磁弁
33 油温センサ
34 ポジションスイッチ
35 アクセルセンサ
36 ブレーキスイッチ
37 手動油圧切換弁
38 エンジンコントローラ
39 油溜
40 低圧側調整弁
41 押圧力調整弁
42 第一のパイロット部
43 第二のパイロット部
44 第三のパイロット部
45 油圧室
46 ピストン
47 差圧取り出し弁
48 スプール
DESCRIPTION OF SYMBOLS 1 Engine 2 Damper 3 Input shaft 4 Toroidal type continuously variable transmission 5 Pressing device 6 Input side disk 7 Power roller 8 Output side disk 9 Input side rotation sensor 10 Output side rotation sensor 11 Controller 12 Planetary gear type transmission 13 Clutch device DESCRIPTION OF SYMBOLS 14 Output shaft 15 Low speed clutch 16 High speed clutch 17 Output shaft rotation sensor 18, 18a, 18b Oil pump 19 Actuator 20 Control valve device 21 Control valve 22 Differential pressure cylinder 23a, 23b Correction control valve 24 High speed switching valve 25 Low speed Switching valve 26a, 26b Hydraulic chamber 27, 27a, 27b Hydraulic sensor 28 Sleeve 29 Stepping motor 30 Line pressure control electromagnetic switching valve 31 Solenoid valve 32 Shifting solenoid valve 33 Oil temperature sensor 34 Position switch 35 Acceleration sensor 36 Brake switch 7 Manual Hydraulic Switching Valve 38 Engine Controller 39 Oil Reservoir 40 Low Pressure Side Adjusting Valve 41 Pressing Pressure Adjusting Valve 42 First Pilot Part 43 Second Pilot Part 44 Third Pilot Part 45 Hydraulic Chamber 46 Piston 47 Differential Pressure Extraction Valve 48 spool

Claims (4)

互いに同心に、且つ相対回転自在に配置された第一、第二のディスクと、互いに対向するこれら第一、第二のディスクの内側面同士の間に挟持されてこれら第一、第二のディスク同士の間で動力を伝達する複数のパワーローラと、これら各パワーローラを回転自在に支持した複数個の支持部材と、これら各支持部材を、それぞれの両端部に設けた枢軸の軸方向に変位させて上記第一のディスクと上記第二のディスクとの間の変速比を変える油圧式のアクチュエータと、この変速比を所望値にする為にこのアクチュエータの変位方向及び変位量を制御する為の変速比制御ユニットと、上記第一のディスクと上記第二のディスクとを互いに近付く方向に押圧する押圧装置とを備え、この押圧装置は、油圧の導入に伴ってこの油圧に比例した押圧力を発生させる油圧式のものであり、この押圧装置に導入する油圧を調整する為の油圧調整手段は、この押圧装置に導入する油圧を、上記第一のディスクと上記第二のディスクとの間で伝達する力の大きさと、これら第一のディスクと第二のディスクとの間の変速比の値とに対応して変化する、上記押圧装置が適切な押圧力を発生する為に必要とされる油圧の必要値に調節した状態で、上記押圧装置に導入するものであるトロイダル型無段変速機に於いて、上記油圧を上記必要値に調節する為に求める上記変速比を、上記変速比制御ユニットを構成する駆動部材又はこの駆動部材により変位させられる部材の変位量に基づいて求める事を特徴とするトロイダル型無段変速機。   The first and second discs are sandwiched between the inner and outer surfaces of the first and second discs that are concentrically arranged and relatively rotatable, and the first and second discs facing each other. A plurality of power rollers that transmit power between each other, a plurality of support members that rotatably support the power rollers, and the support members that are displaced in the axial direction of the pivots provided at both ends. A hydraulic actuator for changing the speed ratio between the first disk and the second disk, and for controlling the displacement direction and the amount of displacement of the actuator in order to set the speed ratio to a desired value. A gear ratio control unit, and a pressing device that presses the first disk and the second disk in a direction approaching each other, the pressing device being a pressing force proportional to the hydraulic pressure as the hydraulic pressure is introduced The hydraulic pressure adjusting means for adjusting the hydraulic pressure to be introduced into the pressing device generates the hydraulic pressure to be introduced into the pressing device between the first disk and the second disk. The pressing device, which changes according to the magnitude of the force to be transmitted and the speed ratio between the first and second discs, is required for the appropriate pressing force to be generated. In a toroidal type continuously variable transmission that is introduced into the pressing device in a state adjusted to the required value of the hydraulic pressure, the transmission ratio calculated to adjust the hydraulic pressure to the required value is set to the transmission ratio control. A toroidal continuously variable transmission characterized in that it is obtained based on a displacement amount of a drive member constituting the unit or a member displaced by the drive member. 変速比制御ユニットを構成する駆動部材が、アクチュエータの油圧室内に圧油を供給する制御弁を切り換える為のステッピングモータであり、このステッピングモータの駆動量に基づき、第一のディスクと第二のディスクとの間の変速比を求める、請求項1に記載したトロイダル型無段変速機。   The drive member constituting the transmission ratio control unit is a stepping motor for switching a control valve that supplies pressure oil into the hydraulic chamber of the actuator. Based on the drive amount of the stepping motor, the first disk and the second disk The toroidal-type continuously variable transmission according to claim 1, wherein a transmission gear ratio between and is determined. 第一のディスクと第二のディスクとの間で伝達する力及びこれら第一のディスクと第二のディスクとの間の変速比に加え、押圧装置が発生すべき適切な押圧力に影響を及ぼす、上記力及び変速比以外の状態量に応じて、油圧の必要値を求める、請求項1〜2の何れか1項に記載したトロイダル型無段変速機。   In addition to the force transmitted between the first disk and the second disk and the gear ratio between the first disk and the second disk, it affects the appropriate pressing force that the pressing device should generate. The toroidal continuously variable transmission according to any one of claims 1 to 2, wherein a required value of the hydraulic pressure is obtained according to a state quantity other than the force and the gear ratio. トロイダル型無段変速機と、複数の歯車を組み合わせて成る歯車式の差動ユニットとを備え、このうちの差動ユニットは、トロイダル型無段変速機を構成する第一のディスクと共に入力軸により回転駆動される第一の入力部と、同じく第二のディスクに接続される第二の入力部とを有し、これら第一、第二の入力部同士の間の速度差に応じた回転を取り出して出力軸に伝達するものである無段変速装置に於いて、上記トロイダル型無段変速機が、請求項1〜3の何れか1項に記載したトロイダル型無段変速機である事を特徴とする無段変速装置。   A toroidal-type continuously variable transmission and a gear-type differential unit formed by combining a plurality of gears. Among these, the differential unit is connected to the first disk constituting the toroidal-type continuously variable transmission by an input shaft. It has a first input unit that is rotationally driven and a second input unit that is also connected to the second disk, and rotates according to the speed difference between the first and second input units. In the continuously variable transmission which is taken out and transmitted to the output shaft, the toroidal continuously variable transmission is the toroidal continuously variable transmission according to any one of claims 1 to 3. A continuously variable transmission device.
JP2004323161A 2004-11-08 2004-11-08 Toroidal continuously variable transmission and continuously variable transmission Expired - Fee Related JP4534726B2 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10267099A (en) * 1997-03-22 1998-10-06 Mazda Motor Corp Toroidal type continuously variable transmission
JP2004076940A (en) * 2002-08-02 2004-03-11 Nsk Ltd Toroidal continuously variable transmission
JP2004278780A (en) * 2003-02-28 2004-10-07 Nsk Ltd Toroidal continuously variable transmission

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10267099A (en) * 1997-03-22 1998-10-06 Mazda Motor Corp Toroidal type continuously variable transmission
JP2004076940A (en) * 2002-08-02 2004-03-11 Nsk Ltd Toroidal continuously variable transmission
JP2004278780A (en) * 2003-02-28 2004-10-07 Nsk Ltd Toroidal continuously variable transmission

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