JP2006130609A - Tilting jig for machine tool - Google Patents

Tilting jig for machine tool Download PDF

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Publication number
JP2006130609A
JP2006130609A JP2004322391A JP2004322391A JP2006130609A JP 2006130609 A JP2006130609 A JP 2006130609A JP 2004322391 A JP2004322391 A JP 2004322391A JP 2004322391 A JP2004322391 A JP 2004322391A JP 2006130609 A JP2006130609 A JP 2006130609A
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Prior art keywords
jig
workpiece
jig plate
rotary joint
tilt
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Kazumitsu Kiyozawa
和満 清澤
Nobuyuki Nakamura
伸幸 中村
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Nippei Toyama Corp
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Nippei Toyama Corp
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Priority to JP2004322391A priority Critical patent/JP2006130609A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a tilting jig which is constructed by mounting a jig plate for firmly holding a workpiece on a rotating shaft for supporting rotation of the jig plate in one body, and arranging a rotary joint serving as a pressure oil feeding channel to a cylinder arranged on the jig plate between support devices for supporting the rotating shaft of the jig plate, to thereby achieve space saving thereof. <P>SOLUTION: According to the structure of the tilting jig 1, an annular groove 39 serving as the pressure oil feeding channel is formed in the rotating shaft 16 arranged between the support devices 19, 20 for rotatively supporting the jig plate 3 of the tilting jig 1, and the rotary joint 35 is connected to the annular groove 39, to thereby achieve space saving of the entire width of the tilting jig 1. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、ワークを治具プレートに固定して、その治具プレートを旋回及び回転割出しして5面方向から加工を行なうための加工姿勢変更可能な工作機械のチルト治具に関するものである。   The present invention relates to a tilt jig of a machine tool capable of changing a machining posture for fixing a workpiece to a jig plate and turning and rotating the jig plate to perform machining from five directions. .

従来の工作機械のチルト治具に装架された治具プレートは旋回支軸に支持され、ワークの固定と開放を行なう治具装置のシリンダへの圧油供給通路として、治具プレートの旋回を支持する支持装置の外側に回転継手を配置することが常とされていた。その理由として、治具プレートを旋回軸心とほぼ同一とすることで、旋回による重量バランスを安定したものとすることや旋回角度を大きく確保したいとの理由による。   A jig plate mounted on a tilt jig of a conventional machine tool is supported by a turning spindle, and the jig plate is turned as a pressure oil supply passage to a cylinder of a jig device for fixing and releasing a workpiece. It has been usual to arrange a rotary joint outside the supporting device to be supported. The reason is that by making the jig plate substantially the same as the pivot axis, it is possible to stabilize the weight balance by turning and to ensure a large turning angle.

しかしながら、ワークが比較的大きく複雑な形状になると、例えば特許文献1及び特許文献2のチルト治具装置に開示されたように、ワークチャック機構やクランプ機構も複雑となり、そのためシリンダ等のアクチュエータの数も多く必要として、それに伴う圧油供給配管部材も必然的に多数必要となる。そのため治具プレートの支持装置外側に配置された回転継手が益々大きくなりチルト治具に占めるスペースも広くなっている。   However, when the workpiece has a relatively large and complicated shape, for example, as disclosed in the tilt jig devices of Patent Document 1 and Patent Document 2, the work chuck mechanism and the clamp mechanism become complicated, and therefore the number of actuators such as cylinders is increased. In addition, a large number of pressure oil supply piping members are inevitably required. For this reason, the rotary joint disposed outside the jig plate support device becomes larger and the space occupied by the tilt jig becomes wider.

さらには回転継手への圧油供給配管部材としてのホースの占めるスペースも広く必要とするため治具装置が大掛かりとなり、ワーク姿勢変更を行なうインデックス装置への組付けも容易ではなかった。またワークに対して治具装置が大きくなると工具の加工による切屑がそれらの部材上に残存してワークの搬入出に支障をきたすことになる。
特開平10−58254号公報 特開2000−280131号公報
Furthermore, since a space occupied by a hose as a pressure oil supply piping member for the rotary joint is also required, the jig device becomes large, and it is not easy to assemble the index device for changing the work posture. Further, when the jig device becomes large with respect to the workpiece, chips generated by machining of the tool remain on those members and hinder the loading and unloading of the workpiece.
Japanese Patent Laid-Open No. 10-58254 JP 2000-280131 A

この発明は、このような従来の技術に存在する問題点に着目してなされたものである。
その目的は、ワークを固定保持する治具プレートの旋回を支持する旋回支軸上に治具プレートを一体に設け、治具プレートに設けられたシリンダへの圧油供給通路としての回転継手を治具プレートの旋回支軸を支持する支持装置間の内側に設けて省スペース化を図った工作機械のチルト治具を提供することにある。
さらには省スペース化されたチルト治具をインデックス装置上に設置して、治具プレートを回転割出しして加工面を広くすることにある。
The present invention has been made paying attention to such problems existing in the prior art.
The purpose is to provide a jig plate integrally on a turning support shaft that supports the turning of the jig plate that holds and holds the workpiece, and to fix a rotary joint as a pressure oil supply passage to a cylinder provided on the jig plate. It is an object of the present invention to provide a tilt jig for a machine tool provided inside a support device for supporting a pivot support shaft of a tool plate to save space.
Further, a tilt jig with reduced space is installed on the index device, and the jig plate is rotated and indexed to widen the processing surface.

上記の目的を達成するために、請求項1に記載の発明は、取付け台上の両端に旋回支軸を旋回自在に支持する支持装置が設けられ、その旋回支軸にワークの固定と開放をするための複数シリンダを備えた治具プレートが一体に設けられたチルト治具において、前記複数シリンダへの圧油を供給するための油通路としての配管部材を前記取付け台と前記旋回支軸間に設け、その旋回支軸に油通路としての環状溝を設け、その環状溝を囲むようにした回転継手を前記支持装置間の内側に設けたことを特徴とする工作機械のチルト治具。   In order to achieve the above object, according to the first aspect of the present invention, there is provided a support device for pivotally supporting the pivot support shaft at both ends on the mounting base, and fixing and releasing the workpiece on the pivot support shaft. In a tilt jig integrally provided with a jig plate having a plurality of cylinders, a piping member as an oil passage for supplying pressure oil to the plurality of cylinders is provided between the mounting base and the pivot support shaft. A tilt jig for a machine tool, characterized in that an annular groove serving as an oil passage is provided on the pivot support shaft, and a rotary joint surrounding the annular groove is provided inside the support device.

請求項2に記載の発明は、請求項1に記載の前記取付け台を回転割出ししてワークの加工方向変換を行なうインデックス装置上に設置したことを特徴とする工作機械のチルト治具。 According to a second aspect of the present invention, there is provided a tilt jig for a machine tool, characterized in that the mounting base according to the first aspect is installed on an indexing device for rotationally indexing and converting a workpiece machining direction.

本発明のチルト治具は、旋回支軸上に治具プレートを配置して、その治具プレートに設けられたシリンダへの圧油供給通路としての回転継手を旋回支軸の左右支持装置間の内側に設けた構成にして、左右の支持装置の外側には回転継手を設けないことから、支軸装置の外側には油ホースを含めたはみ出し物を極力少なくして、加工による切屑等がチルト装置に残存する影響が少なく機械全体としても省スペースのチルト治具装置を構成できる。
また取付け台を回転割出ししてワークの加工方向変換を行なうインデックス装置上に設置したことから省スペースながら治具プレートの回転割出しを行ないワークの多面加工が可能なチルト装置を構成できる。
In the tilt jig of the present invention, a jig plate is arranged on a turning support shaft, and a rotary joint as a pressure oil supply passage to a cylinder provided on the jig plate is connected between the left and right support devices of the turning support shaft. Since there is no rotary joint on the outside of the left and right support devices in the configuration provided on the inner side, the protrusions including the oil hose are reduced as much as possible on the outer side of the support shaft device, and the chips etc. due to processing tilt. There is little influence on the apparatus, and a space saving tilt jig apparatus can be configured as the entire machine.
In addition, since the mounting base is installed on an indexing device that performs rotational indexing of the work and changes the work direction of the workpiece, a tilting device capable of multi-face machining of the workpiece by performing rotational indexing of the jig plate while saving space can be configured.

治具プレートの旋回支軸を左右の支持装置で旋回自在に支持して、その支持装置間における旋回支軸内に設けられた油通路としての環状溝に回転継手を介して圧油を治具プレートへ供給する構成にしてチルト治具の省スペース化を図った。 The swivel support shaft of the jig plate is supported by the left and right support devices so as to be able to swivel, and the pressure oil is jigged through a rotary joint in an annular groove as an oil passage provided in the swivel support shaft between the support devices. The tilt jig was designed to save space by using a structure that supplies it to the plate.

以下にこの発明の実施形態を図1ないし図4に基づいて説明する。
図1はクランクシャフト加工機のチルト治具1の全体外形図である。取付け台2上には治具プレート3の旋回支軸16を旋回支持するために左右に軸受け17,18を備えた支持装置19,20が設けられている。クランクシャフトであるワークWを固定保持する多数のシリンダを備えた治具プレート3が旋回支軸16に一体に形成され、その旋回支軸16が前記支持装置19,20により旋回自在に支持されている。
Hereinafter, an embodiment of the present invention will be described with reference to FIGS.
FIG. 1 is an overall outline view of a tilt jig 1 of a crankshaft processing machine. On the mounting base 2, support devices 19 and 20 having bearings 17 and 18 on the left and right sides are provided for turning and supporting the turning support shaft 16 of the jig plate 3. A jig plate 3 having a large number of cylinders for fixing and holding a workpiece W, which is a crankshaft, is formed integrally with the turning support shaft 16, and the turning support shaft 16 is supported by the support devices 19 and 20 so as to be turnable. Yes.

はじめにワークWを保持する治具プレート3について説明する。なお、治具プレート3はワークWの2個取り装置となっており、一組のワーク取付け治具装置としてはワーク受け4,4、ワークシフト装置5、チャック装置6、割出し装置7、位置決め装置8で構成しており双方同じ機構なため説明は一方のみとする。
治具プレート3上にはワークWが図示しない搬送装置により搬送されてワークシフト装置5に備えたワーク受け4,4に載置されるようになっている。
ワークシフト装置5はワーク受け4,4にワークWを載置した状態でシフトシリンダ42の動作によりワークWの右端をワークシフト装置5に設けられたセンタ21で当接してチャック装置6に向けて所定位置まで左行して、チャック装置6とセンタ21との間で軽くワークWを挟み込むようになっている。
First, the jig plate 3 that holds the workpiece W will be described. The jig plate 3 is a two-piece picking device for the workpiece W. As a set of workpiece mounting jig devices, the workpiece receivers 4 and 4, the workpiece shift device 5, the chuck device 6, the indexing device 7, and positioning. Since it is composed of the apparatus 8 and both have the same mechanism, only one explanation will be given.
On the jig plate 3, the work W is transported by a transport device (not shown) and placed on the work receivers 4 and 4 provided in the work shift device 5.
The work shift device 5 is directed toward the chuck device 6 by contacting the right end of the work W with the center 21 provided in the work shift device 5 by the operation of the shift cylinder 42 with the work W placed on the work receivers 4 and 4. The work W is lightly sandwiched between the chuck device 6 and the center 21 by moving left to a predetermined position.

図2は図1の治具プレート3の右側面断面図であり、ワークWの位置決め装置8について説明する。
ワークシフト装置5によりワークWがチャック位置に移動されると、ワークWのラジヤル方向の姿勢位置決めをプレート3上に備えられた位置決め爪9,9の開閉動作により行なわれる。
治具プレート3の下部に備えた位置決めシリンダ41の作動により位置決めシリンダロッド10が昇降するようになっている。その昇降動作によりシリンダロッド10に噛み合ったウォームギヤ11が回転して、ウォームギヤ11と一体に組み付けられた位置決め爪9,9が図の実線と二点鎖線のように開閉してワークWのクランクピン12を挟むことにより、ワーク受け4上に支持されたワークWのジャーナル13が回転軸となりワーク受け4に対するワークWのラジヤル方向の姿勢が定まるようになっている。
FIG. 2 is a right side cross-sectional view of the jig plate 3 of FIG. 1, and the workpiece W positioning device 8 will be described.
When the workpiece W is moved to the chuck position by the workpiece shift device 5, the positioning of the workpiece W in the radial direction is performed by opening and closing the positioning claws 9, 9 provided on the plate 3.
The positioning cylinder rod 10 is moved up and down by the operation of the positioning cylinder 41 provided at the lower part of the jig plate 3. The worm gear 11 meshed with the cylinder rod 10 is rotated by the ascending / descending operation, and the positioning claws 9, 9 assembled integrally with the worm gear 11 are opened / closed as shown by the solid line and the two-dot chain line in the drawing, and the crank pin 12 of the work W As a result, the journal 13 of the workpiece W supported on the workpiece receiver 4 serves as a rotation axis, and the posture of the workpiece W in the radial direction with respect to the workpiece receiver 4 is determined.

図1の左辺には治具プレート3上に割出し装置7が配置され、その前方にチャック装置6が組付けられている。ワークWのラジヤル方向の姿勢が定まるとチャックシリンダ43の作動によりワークWのジャーナル部をチャックするようになっている。
割出し装置7の前方にチャック装置6を備え、ワークWをチャックした状態でワークWの加工面を主軸装置15の工具14に対向するようにモータ22の駆動により割出しを行なうようになっている。
An indexing device 7 is disposed on the jig plate 3 on the left side of FIG. 1, and a chuck device 6 is assembled in front of the indexing device 7. When the posture of the workpiece W in the radial direction is determined, the journal portion of the workpiece W is chucked by the operation of the chuck cylinder 43.
A chuck device 6 is provided in front of the indexing device 7, and indexing is performed by driving the motor 22 so that the work surface of the workpiece W faces the tool 14 of the spindle device 15 in a state where the workpiece W is chucked. Yes.

図3は図1の左側面図であり、治具プレート3を旋回するターンオーバシリンダ24は取付け台2の中央部に設けられ、取付け台2に設けられた支軸25と治具プレート3に設けられた支軸26とを結んでシリンダロッド27を伸縮することにより旋回支軸16を旋回中心に治具プレート3を旋回するようになっている。 FIG. 3 is a left side view of FIG. 1. A turnover cylinder 24 for turning the jig plate 3 is provided at the center of the mounting base 2, and the support shaft 25 and the jig plate 3 provided on the mounting base 2 are provided. The jig plate 3 is turned around the turning support shaft 16 by connecting the provided support shaft 26 and extending and retracting the cylinder rod 27.

次にこれらの治具プレート3に配置されたシリンダ装置への圧油供給通路について説明する。
図2の取付け台2及びインデックス装置44の中央部には油タンク30及び圧油ポンプ31から圧油を供給する配管と油を逃がすドレン配管とが複数の電磁切替弁32a〜32e及び回転継手46を介して接続されている。
取付け台2と治具プレート3への油供給は、図1に示すように取付け台2と旋回支軸16の外周に設けられた回転継手35間を互いに平行に直線状に配置した複数の配管部材34a〜34jで接続してその内部に油通路36a〜36jを設けている。
図4は図1の回転継手35を拡大した詳細図であり、図に示すように支軸装置19,20の内側に回転継手35が設けられている。回転継手35の内周には複数の環状溝39a〜39jが形成され、さらに各環状溝39a〜39jに対応するよう油通路37a〜37jが形成されている。これらの37a〜37jに対応して治具プレート3内に設けられた油通路38a〜38jを通じて、位置決めシリンダ41,41a、ワークシフトシリンダ42,42a、チャックシリンダ43,43aの夫々2つのポートに接続されている。
Next, the pressure oil supply passage to the cylinder devices arranged on these jig plates 3 will be described.
In the central part of the mounting base 2 and the index device 44 in FIG. 2, there are a plurality of electromagnetic switching valves 32 a to 32 e and a rotary joint 46 including a pipe for supplying pressure oil from the oil tank 30 and the pressure oil pump 31 and a drain pipe for releasing the oil. Connected through.
As shown in FIG. 1, the oil supply to the mounting base 2 and the jig plate 3 is made up of a plurality of pipes arranged in a straight line parallel to each other between the mounting base 2 and the rotary joint 35 provided on the outer periphery of the turning support shaft 16. The members 34a to 34j are connected to each other and oil passages 36a to 36j are provided therein.
FIG. 4 is an enlarged detailed view of the rotary joint 35 of FIG. 1, and the rotary joint 35 is provided inside the support shaft devices 19 and 20 as shown in the figure. A plurality of annular grooves 39a to 39j are formed on the inner periphery of the rotary joint 35, and oil passages 37a to 37j are formed so as to correspond to the respective annular grooves 39a to 39j. Connected to two ports of positioning cylinders 41 and 41a, work shift cylinders 42 and 42a, and chuck cylinders 43 and 43a through oil passages 38a to 38j provided in the jig plate 3 corresponding to these 37a to 37j. Has been.

次に、前記のように構成されたチルト装置1について動作を説明する。
図1において、図示しない搬送装置からワークWである2個のクランクシャフトが搬入され、それぞれのワークシフト装置5のワーク受け4,4に載置される。次いでワークシフト装置5が左行するとワークWの右端にワークシフト装置5に付随しているセンタ21が当接してワークWの左端がチャック装置6に押し付けられる位置まで移動する。次にワーク位置決め装置8の位置決め爪9が位置決めシリンダ41の駆動によりクランクシャフトのピン部12を挟み込みワーク回転姿勢の位置決めを行なう。続いてチャック装置6がワークWの左端ジャーナル部をチャックする。次に位置決め爪9,9が開放して主軸装置15の動作により加工が開始される。
加工姿勢変更はインデックス装置44の回転動作により、治具プレート3が90度回転してワーク姿勢が変換される。またターンオーバシリンダ24のロッド27が縮まることにより、治具プレート3は縦向きとなり、ワークW,Waは上下に配置されて主軸装置15が両ワークの側面から接近して工具14によりワークWの5面の加工を行なうことができる。
Next, the operation of the tilt device 1 configured as described above will be described.
In FIG. 1, two crankshafts, which are workpieces W, are carried from a conveying device (not shown) and placed on the workpiece receivers 4, 4 of each workpiece shift device 5. Next, when the work shift device 5 moves to the left, the center 21 attached to the work shift device 5 comes into contact with the right end of the work W and moves to a position where the left end of the work W is pressed against the chuck device 6. Next, the positioning claw 9 of the workpiece positioning device 8 sandwiches the pin portion 12 of the crankshaft by driving the positioning cylinder 41 and positions the workpiece rotation posture. Subsequently, the chuck device 6 chucks the left end journal portion of the workpiece W. Next, the positioning claws 9 and 9 are opened, and machining is started by the operation of the spindle device 15.
The machining posture is changed by rotating the jig plate 3 by 90 degrees by the rotation operation of the index device 44, thereby converting the workpiece posture. Further, when the rod 27 of the turnover cylinder 24 is contracted, the jig plate 3 becomes vertically oriented, the workpieces W and Wa are arranged vertically, and the spindle device 15 approaches from the side surfaces of both workpieces so that the tool 14 moves the workpiece W. Five surfaces can be processed.

このようにして、治具プレート3に備えたチャック装置6に備えた各シリンダへの圧油は、配管部材34a〜34j、回転継手35、治具プレート3内の油通路38a〜38jを経由して供給される。回転継手35は、旋回支軸16の両支持装置19,20間の内側に配置されているから、チルト治具1の全体幅は従来構成に比べ相当狭くすることが出来き省スペース化に寄与する。これによって工具14による加工から発生する切屑は従来のように回転継手やそれらのホース類に残存することはない。
また、省スペース化によりワークの加工面変換を行なうインデックス装置上にチルト治具の設置が容易となり、加工範囲を広くすることができる。
Thus, the pressure oil to each cylinder provided in the chuck device 6 provided in the jig plate 3 passes through the piping members 34 a to 34 j, the rotary joint 35, and the oil passages 38 a to 38 j in the jig plate 3. Supplied. Since the rotary joint 35 is disposed on the inner side between the support devices 19 and 20 of the turning support shaft 16, the entire width of the tilt jig 1 can be made considerably narrower than that of the conventional configuration, contributing to space saving. To do. As a result, the chips generated from the machining by the tool 14 do not remain in the rotary joints and their hoses as in the prior art.
Further, the space saving can facilitate the installation of the tilt jig on the index device that converts the machining surface of the workpiece, and the machining range can be widened.

チルト治具の全体図Overall view of tilt jig 姿勢位置決め図Posture positioning diagram チルト装置の駆動構成図Tilt device drive configuration diagram 回転継手油通路詳細図Detailed view of rotary joint oil passage

符号の説明Explanation of symbols

1 チルト治具
2 取付台
4 ワーク受け
5 ワークシフト装置
6 チャック装置
8 位置決め装置
15 主軸装置
16 旋回支軸
19,20 支持装置
32a〜32e 電磁切替弁
34a〜34j 配管部材
35 回転継手
44 インデックス装置
1 Tilt jig 2 Mounting base 4 Work receiving 5 Work shift device
6 Chuck device 8 Positioning device 15 Spindle device 16 Rotating support shafts 19 and 20 Support devices 32a to 32e Electromagnetic switching valves 34a to 34j Piping member 35 Rotary joint 44 Index device

Claims (2)

取付け台上の両端に旋回支軸を旋回自在に支持する支持装置が設けられ、その旋回支軸にワークの固定と開放をするための複数シリンダを備えた治具プレートが一体に設けられたチルト治具において、前記複数シリンダへの圧油を供給するための油通路としての配管部材を前記取付け台と前記旋回支軸間に設け、その旋回支軸に油通路としての環状溝を設け、その環状溝を囲むようにした回転継手を前記支持装置間の内側に設けたことを特徴とする工作機械のチルト治具。
A tilting device in which a support device is provided at both ends of the mounting base so as to be capable of pivoting the pivot shaft, and a jig plate having a plurality of cylinders for fixing and releasing the workpiece is integrally provided on the pivot shaft. In the jig, a piping member as an oil passage for supplying pressure oil to the plurality of cylinders is provided between the mounting base and the turning support shaft, and an annular groove as an oil passage is provided in the turning support shaft, A tilt jig for a machine tool, wherein a rotary joint that surrounds an annular groove is provided inside the support device.
請求項1に記載の前記取付け台を回転割出ししてワークの加工方向変換を行なうインデックス装置上に設置したことを特徴とする工作機械のチルト治具。 A tilt jig for a machine tool, characterized in that the mounting base according to claim 1 is installed on an indexing device for rotationally indexing and converting a machining direction of a workpiece.
JP2004322391A 2004-11-05 2004-11-05 Tilting jig for machine tool Pending JP2006130609A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11918131B2 (en) 2019-02-25 2024-03-05 Lg Electronics Inc. Refrigerator
US12044465B2 (en) 2019-02-25 2024-07-23 Lg Electronics Inc. Method for controlling and managing front door refrigerator using application installed in recording medium

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11918131B2 (en) 2019-02-25 2024-03-05 Lg Electronics Inc. Refrigerator
US12044465B2 (en) 2019-02-25 2024-07-23 Lg Electronics Inc. Method for controlling and managing front door refrigerator using application installed in recording medium

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