JP2006111437A - Dent preventive workpiece charging device, and dent preventive charging method using the same - Google Patents

Dent preventive workpiece charging device, and dent preventive charging method using the same Download PDF

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JP2006111437A
JP2006111437A JP2004303383A JP2004303383A JP2006111437A JP 2006111437 A JP2006111437 A JP 2006111437A JP 2004303383 A JP2004303383 A JP 2004303383A JP 2004303383 A JP2004303383 A JP 2004303383A JP 2006111437 A JP2006111437 A JP 2006111437A
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workpiece
rotation
container
unit
product
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Atsushi Kumanomido
篤 熊埜御堂
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Nippon Steel Slag Products Co Ltd
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Sumikin Recotech Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a dent preventive workpiece charging device of excellent reliability and versatility capable of effectively reducing dents formed when charging workpieces of various molded products with the surfaces soft and easily damaged such as forged products before heat treatment or synthetic resin products immediately after molded by controlling a turning angle and turning speed in turning a product transport container, a workpiece charging height, or the like. <P>SOLUTION: This dent preventive workpiece charging device is provided with a turning holding part for turnably holding the product transport container for holding the workpieces of molded products; a turning drive mechanism for adjusting the turning angle and/or turning speed in turning the product transport container; and a workpiece receiving part disposed below the product transport container to guide the workpieces charged from the product transport container, to a product conveying part on the lower reaches. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、熱処理前の鍛造品や成形直後の合成樹脂製品などの表面が軟らかく傷付き易いボルト等の各種成形品のワークの投入時に打こんが発生するのを防止することができる打こん防止ワーク投入装置及びそれを用いた打こん防止投入方法に関する。   The present invention prevents the occurrence of dents when a workpiece such as a bolt such as a forged product before heat treatment or a synthetic resin product immediately after molding is soft and easily damaged is inserted. The present invention relates to a workpiece input device and a dusting prevention input method using the same.

従来、所定の形状に成形されたワークを次の工程などに搬送するために種々のワーク投入装置が使用されている。特に、熱処理工程前のボルト等の鍛造品はその表面が軟らかいため、ワークを落下させて投入すると、先に落下した他のワークと衝突して表面に打こんが発生し、歩留まりが低下するという問題点を有していた。このようなワーク投入時の打こんを防止する装置に関して、例えば以下のような技術のものが知られている。
(特許文献1)には、「物品を搬送するコンベアとパレットとの間に配設され、コンベア側の端部が回動自在に支持されたシュート手段と、シュート手段の自由端側を昇降させる昇降手段と、シュート手段の通路を開閉して物品の移動を制御する通路開閉手段と、物品がコンベアからシュート手段に移載されたことを検出する第1の検出手段と、シュート手段が回動してその自由端がパレットに達したことを検出する第2の検出手段と、を備えた搬送コンベア用物品移送装置」が開示されている。
(特許文献2)には、「ワークを下方に移動させる傾斜したシュートと、シュートの下端付近に連続して配置した受け枠に取付けられ且つこの受け枠をワークの移動方向と異なる方向に振動させるバイブレータを有する振動手段と、を含むワーク搬送装置」が開示されている。
特開平7−242324号公報 特開2002−2931号公報
2. Description of the Related Art Conventionally, various work input devices have been used to transport a work formed into a predetermined shape to the next process or the like. In particular, forged products such as bolts before the heat treatment process have a soft surface, so when a workpiece is dropped and thrown in, it collides with other workpieces that have been dropped earlier, causing impact on the surface, resulting in a decrease in yield. Had problems. For example, the following technology is known as a device for preventing the impact when the workpiece is inserted.
(Patent Document 1) states that “chute means disposed between a conveyor for conveying an article and a pallet and having an end on the conveyor side rotatably supported, and a free end side of the chute means are raised and lowered. Lifting means, passage opening / closing means for opening and closing the passage of the chute means to control the movement of the article, first detection means for detecting that the article has been transferred from the conveyor to the chute means, and the chute means rotating And the 2nd detection means which detects that the free end reached | attained the pallet is disclosed.
(Patent Document 2) states that “an inclined chute that moves a workpiece downward and a receiving frame that is continuously arranged near the lower end of the chute and vibrates the receiving frame in a direction different from the moving direction of the workpiece. A workpiece conveying device including a vibrating means having a vibrator is disclosed.
JP 7-242324 A JP 2002-2931 A

しかしながら、上記従来の技術は以下のような課題を有していた。
(1)(特許文献1)では、1つの物品を移送する度にシュート手段の回動と通路の開閉を行うので、ワークの投入効率が悪く生産性に欠けるという課題があった。また、物品がコンベアからシュート手段に移載されたことを検出する第1の検出手段及びシュート手段が回動してその自由端がパレットに達したことを検出する第2の検出手段を必要とするため構成が複雑でメンテナンス性に欠けるという課題があった。更に、上流側の製品運搬容器からシュート手段へ物品を投入するための機構や投入方法については考慮されておらず、ボルト等の成形品を一度に多量に投入する用途には不向きで汎用性、実用性に欠けるという課題があった。
(2)(特許文献2)では、傾斜したシュートを振動させる手段や上流側の製品運搬容器からシュートへワークを投入するための機構や投入方法については考慮されておらず、ボルト等の成形品の打こん防止作用が不十分で信頼性、実用性に欠けるという課題があった。
However, the above conventional technique has the following problems.
In (1) (Patent Document 1), since the chute means is rotated and the passage is opened and closed each time one article is transferred, there is a problem in that the work input efficiency is poor and the productivity is lacking. Moreover, the 1st detection means which detects that the articles | goods were transferred from the conveyor to the chute means, and the 2nd detection means which detects that the chute means rotated and the free end reached the pallet are required. Therefore, there has been a problem that the configuration is complicated and lacks in maintainability. In addition, the mechanism and method for charging the article from the upstream product carrying container to the chute means are not considered, and it is not suitable for applications in which a large amount of molded products such as bolts are charged at one time. There was a problem of lack of practicality.
(2) (Patent Document 2) does not take into account the means for vibrating the inclined chute, the mechanism for feeding the workpiece from the upstream product carrying container to the chute, and the molding method such as bolts. There was a problem that the anti-indentation action of the material was insufficient and the reliability and practicality were lacking.

本発明は上記課題を解決するためになされたもので、製品運搬容器を回動させる回動角度や回動速度、ワーク投入高さ等を制御することにより、熱処理前の鍛造品や成形直後の合成樹脂製品などの表面が軟らかく傷付き易い各種成形品のワークの投入時に発生する打こんを効果的に低減することができ信頼性、汎用性に優れる打こん防止ワーク投入装置の提供及び多量のワークが収容された製品運搬容器からワークを投入する際にワーク同士の衝突を防止でき、打こん発生率を低減させると共に、ワークを下流側の製品搬送部に確実に効率良く案内することができる実用性、生産性に優れた打こん防止投入方法の提供を行うことを目的とする。   The present invention has been made to solve the above problems, and by controlling the rotation angle and rotation speed for rotating the product carrying container, the workpiece input height, etc., the forged product before heat treatment or immediately after forming is formed. Providing a high-reliability and versatile impact-preventing workpiece input device that can effectively reduce the impact generated when various workpieces such as synthetic resin products are soft and easily scratched. Collisions between workpieces can be prevented when throwing workpieces from a product carrying container containing workpieces, and the occurrence rate of impact can be reduced, and the workpieces can be reliably and efficiently guided to the downstream product conveyance section. The purpose is to provide a method for preventing dust injection that is highly practical and productive.

上記課題を解決するために本発明の打こん防止ワーク投入装置及びそれを用いた打こん防止投入方法は、以下の構成を有している。
請求項1に記載の打こん防止ワーク投入装置は、成形品のワークが収容される製品運搬容器を回動自在に保持する回動保持部と、前記製品運搬容器を回動させる回動角度及び/又は回動速度可変な回動駆動機構と、前記製品運搬容器の下方に配設され前記製品運搬容器から投入される前記ワークを下流側の製品搬送部に案内するワーク受け部と、を備えた構成を有している。
この構成により、以下のような作用を有する。
(1)成形品のワークが収容される製品運搬容器を回動自在に保持する回動保持部と、製品運搬容器を回動させる回動角度及び/又は回動速度可変な回動駆動機構と、を有するので、製品運搬容器に収容されたワークの量、傾斜シュート部や製品搬送部に溜まったワークの量等に応じて回動駆動機構により、製品運搬容器を回動させる回動角度及び/又は回動速度を調整しながらワ−クの投入を行うことができるので、ワーク受け部に溜まったワークと製品運搬容器から投入するワークとの衝突や製品搬送部に溜まったワークとワーク受け部から送出されるワ−クとの衝突が発生し難く、ワークに発生する打こん等の破損を低減することができる。
(2)製品運搬容器の下方に製品運搬容器から投入されるワークを下流側の製品搬送部に案内するワーク受け部が配設されているので、ワークを押し出すようにして確実にベルトコンベア等の製品搬送部に送出することができ、製品搬送部によりワークを次工程に搬送することができる。
In order to solve the above-mentioned problems, a dust-injection work input device and a dust-in prevention input method using the same have the following configurations.
The hammering work input device according to claim 1 includes a rotation holding unit that rotatably holds a product transport container in which a workpiece of a molded product is accommodated, a rotation angle that rotates the product transport container, and And / or a rotation drive mechanism having a variable rotation speed, and a work receiving section that is disposed below the product transport container and guides the work loaded from the product transport container to a downstream product transport section. It has a configuration.
This configuration has the following effects.
(1) A rotation holding unit that rotatably holds a product transport container in which a workpiece of a molded product is stored, and a rotation drive mechanism that can rotate a product transport container and a rotation angle and / or a rotation speed variable. Therefore, according to the amount of the work accommodated in the product carrying container, the amount of the work accumulated in the inclined chute part and the product carrying part, etc., the turning angle for turning the product carrying container by the turning drive mechanism and Since the work can be thrown in while adjusting the rotation speed, a collision between the work collected in the work receiving part and the work put in from the product carrying container or the work collected in the product carrying part and the work receiving Collision with the workpiece sent out from the part hardly occurs, and damage such as hammering generated on the workpiece can be reduced.
(2) Since the work receiving part for guiding the work put from the product carrying container to the downstream product carrying part is arranged below the product carrying container, it is necessary to push out the work and securely The product can be sent to the product conveyance unit, and the workpiece can be conveyed to the next process by the product conveyance unit.

ここで、回動保持部としては、製品運搬容器の一側又は両側から製品運搬容器の外形を把持又は挟持するものが好適に用いられる。製品運搬容器の大きさや形状に合わせて複数種類の回動保持部を用意しておけば、回動保持部を交換するだけで様々な製品運搬容器に対応することができ汎用性に優れる。また、予め製品運搬容器の一側又は両側に凸状又は凹状の係止部を形成し、回動保持部に製品運搬容器の係止部に着脱自在に嵌合される嵌合凹部又は嵌合凸部を形成してもよい。これにより、製品運搬容器の凸状又は凹状の係止部に回動保持部の嵌合凹部又は嵌合凸部を嵌合させることができ、容易に製品運搬容器を回動自在に保持することができる。   Here, as a rotation holding part, what hold | grips or clamps the external shape of a product carrying container from the one side or both sides of a product carrying container is used suitably. If a plurality of types of rotation holding parts are prepared according to the size and shape of the product carrying container, it can be used for various product carrying containers simply by exchanging the turning holding part, and is excellent in versatility. Also, a convex or concave locking part is formed in advance on one or both sides of the product carrying container, and a fitting recess or fitting that is detachably fitted to the locking part of the product carrying container in the rotation holding part. A convex portion may be formed. Thereby, the fitting concave part or the fitting convex part of the rotation holding part can be fitted to the convex or concave engaging part of the product carrying container, and the product carrying container can be easily held rotatably. Can do.

ワーク受け部としては、傾斜したシュートやベルトコンベア等が好適に用いられる。傾斜したシュートの場合、投入されたワークを自重により自動的にシュート上を滑らせて下流側に送出することができる。ベルトコンベアの場合、回動駆動機構による製品運搬容器の回動とベルトコンベアの移動を同期させることにより、投入されたワークを順次、下流側に送出することができる。特に、製品運搬容器を回動させる回動角度や回動速度を調整することにより、容易にワークの落下速度や投入量を変更できるので、ベルトコンベアの移動速度に合わせてワ−クの投入を行うことができ、先に投入されたワークと後から投入するワークとの衝突を確実に防止でき信頼性に優れる。
尚、ワーク受け部の上面に合成ゴム等の弾性部材や軟質性の合成樹脂製のシート等を緩衝材として敷設した場合、ワークが投入されて落下する際の衝撃を軽減でき、ワーク受け部との衝突による破損を防止できる。また、ワーク受け部の両側にガイド板を立設した場合、ワーク受け部の側方からワークが落下するのを防止でき、ワークを下流側の製品搬送部まで確実に案内することができ信頼性に優れる。
更に、ワーク受け部の下流側の端部と製品搬送部との間には、ワークの有無を検知するセンサを設けてもよい。特に、接触式のバネセンサは、上方からすだれ状に垂らすようにして設置することができ、設置スペースを必要としないので省スペース性に優れる。
尚、製品搬送部としては、マグネットコンベアやステップコンベア等が好適に用いられる。
An inclined chute, a belt conveyor, or the like is preferably used as the work receiving portion. In the case of an inclined chute, the loaded work can be automatically slid on the chute by its own weight and sent downstream. In the case of a belt conveyor, the inputted workpieces can be sequentially sent to the downstream side by synchronizing the rotation of the product carrying container by the rotation driving mechanism and the movement of the belt conveyor. In particular, by adjusting the rotation angle and rotation speed for rotating the product carrying container, the workpiece dropping speed and loading amount can be easily changed, so the workpiece can be loaded according to the moving speed of the belt conveyor. Therefore, it is possible to reliably prevent a collision between a workpiece that has been input first and a workpiece that is input later, and is excellent in reliability.
In addition, when an elastic member such as synthetic rubber or a soft synthetic resin sheet is laid as a cushioning material on the upper surface of the workpiece receiving portion, the impact when the workpiece is dropped after falling can be reduced. Can be prevented from being damaged. In addition, when guide plates are erected on both sides of the work receiving part, it can prevent the work from dropping from the side of the work receiving part, and can reliably guide the work to the downstream product conveyance part. Excellent.
Furthermore, a sensor for detecting the presence or absence of a workpiece may be provided between the downstream end of the workpiece receiving portion and the product conveying portion. In particular, the contact-type spring sensor can be installed so as to hang down from the upper side in an interdigital manner, and does not require an installation space, and is excellent in space saving.
In addition, a magnet conveyor, a step conveyor, etc. are used suitably as a product conveyance part.

打こん防止ワーク投入装置は、回動保持部を昇降させる上下動駆動部や回動保持部を前後動させる前後動駆動部を備えることが好ましい。これにより、傾斜シュート部へのワークの投入高さ、投入位置を調整することができ、ワークへの打こんの発生を低減することができ、汎用性、信頼性に優れる。また、複数の回動保持部を設けた場合、上流側でワークを収容した複数の製品運搬容器を順次、上下動駆動部や前後動駆動部により傾斜シュート部上方のワーク投入位置へ移動させ、投入作業を行うことができ、生産性、実用性に優れる。
上下動駆動部や前後動駆動部としては、例えば、回動保持部の基部や基部に連設された支持フレーム等の上下方向や前後方向に凹条を設け、装置の本体フレームの上下方向や前後方向に凸条を設け、該凹条と該凸条を遊嵌させてスライドさせるものや、回動保持部の基部や基部に連設された支持フレーム等にガイドシャフトが摺動自在に貫挿されるガイド孔を設け、ガイドシャフトに沿って上下方向や前後方向にスライドさせるもの等が好適に用いられる。
It is preferable that the impact-preventing work input device includes a vertical movement drive unit that moves the rotation holding unit up and down, and a longitudinal movement drive unit that moves the rotation holding unit back and forth. As a result, it is possible to adjust the height and position at which the workpiece is thrown into the inclined chute portion, to reduce the occurrence of hitting the workpiece, and to have excellent versatility and reliability. In addition, when a plurality of rotation holding portions are provided, a plurality of product carrying containers containing workpieces on the upstream side are sequentially moved to the workpiece loading position above the inclined chute portion by the vertical movement driving portion and the longitudinal movement driving portion, It is possible to perform the input work and is excellent in productivity and practicality.
As the vertical motion drive unit and the longitudinal motion drive unit, for example, the base of the rotation holding unit and the support frame connected to the base are provided with recesses in the vertical direction and the longitudinal direction, A guide shaft is slidably passed through a ridge provided in the front-rear direction, the ridge and the ridge being loosely fitted and slid, the base of the rotation holding portion, or a support frame connected to the base. A guide hole that is inserted and slides in the vertical direction or the front-rear direction along the guide shaft is preferably used.

回動駆動機構としては、回動保持部を直接、回動させるものの他、製品運搬容器の一端部を下方から押し上げ又は引き下げるもの或いは上方から引き上げ又は押し下げるものを用いることができる。回動駆動機構の駆動部としては、サーボモータやステッピングモータ等のモータや油圧シリンダ等が用いられる。これらの駆動部の回動角度又は伸縮長さ、回動速度又は伸縮速度を制御することにより、製品運搬容器を回動させる回動角度及び/又は回動速度を可変とすることができる。モータを用いる場合、回動保持部の回動軸を直接、モータで回動させることや回動軸に回転円板やスプロケット等の従動回動部を配設し、モータの駆動軸に配設された回転円板やスプロケット等の駆動用回動部と従動回動部の外周にベルトやチェーン等の駆動伝達部材を係合させて回動させることができる。
油圧シリンダを用いる場合、装置本体のフレームにシリンダの一端を固定し、ピストンにより製品運搬容器の一端部を押圧・牽引し、製品運搬容器を回動させることができる。
As the rotation drive mechanism, one that directly rotates the rotation holding unit, one that pushes up or pulls down one end of the product carrying container from below, or one that pulls up or pushes down from above can be used. As the drive unit of the rotation drive mechanism, a motor such as a servo motor or a stepping motor, a hydraulic cylinder, or the like is used. By controlling the rotation angle or expansion / contraction length, rotation speed or expansion / contraction speed of these drive units, the rotation angle and / or rotation speed for rotating the product carrying container can be made variable. When using a motor, the rotation shaft of the rotation holding unit is directly rotated by the motor, or a driven rotation unit such as a rotating disk or sprocket is disposed on the rotation shaft, and is disposed on the drive shaft of the motor. A drive transmission member such as a belt or a chain can be engaged and rotated on the outer periphery of the driving rotation unit and the driven rotation unit such as the rotating disk and sprocket.
In the case of using a hydraulic cylinder, one end of the cylinder is fixed to the frame of the apparatus main body, and one end of the product carrying container is pressed and pulled by the piston, whereby the product carrying container can be rotated.

請求項2に記載の発明は、請求項1に記載の打こん防止ワーク投入装置であって、前記ワーク受け部が、ベルトコンベアである構成を有している。
この構成により、請求項1の作用に加え、以下の作用を有する。
(1)ワーク受け部がベルトコンベアなので、回動駆動機構により製品運搬容器を回動させてワークを落下させるだけで、投入されたワークを自動的に下流側の製品搬送部に送出することができ、投入作業の効率化、作業時間の短縮を図ることができる。
(2)回動駆動機構による製品運搬容器の回動とベルトコンベアの移動を同期させることにより、ベルトコンベアの移動速度に合わせてワ−クの投入を行うことができ、先に投入されたワークと後から投入するワークとの衝突を確実に防止でき信頼性に優れる。
A second aspect of the present invention is the impact-preventing work input device according to the first aspect, wherein the work receiving portion is a belt conveyor.
With this configuration, in addition to the operation of the first aspect, the following operation is provided.
(1) Since the workpiece receiving unit is a belt conveyor, the loaded workpiece can be automatically sent to the downstream product conveying unit simply by rotating the product carrying container by the rotation driving mechanism and dropping the workpiece. It is possible to improve the efficiency of the input work and shorten the work time.
(2) By synchronizing the rotation of the product carrying container by the rotation drive mechanism and the movement of the belt conveyor, the workpiece can be loaded in accordance with the moving speed of the belt conveyor, and the workpiece loaded first It is possible to reliably prevent collisions with workpieces that will be thrown in later and has excellent reliability.

ここで、ベルトコンベアのベルトとしては、合成ゴム製等のシート状のものが好適に用いられる。ワークが引っ掛かることがなく搬送時の信頼性に優れ、また落下時の衝撃を低減できワークへのダメージを低減できるためである。   Here, as the belt of the belt conveyor, a sheet-like one made of synthetic rubber is preferably used. This is because the workpiece is not caught and is excellent in reliability at the time of conveyance, and the impact at the time of dropping can be reduced and damage to the workpiece can be reduced.

請求項3に記載の発明は、請求項1に記載の打こん防止ワーク投入装置であって、前記ワーク受け部が、前記ワークが投入される上流側が高く前記ワークが送出される下流側が低くなるように傾斜して形成された傾斜シュート部である構成を有している。
この構成により、請求項1の作用に加え、以下の作用を有する。
(1)ワーク受け部が、ワークが投入される上流側が高くワークが送出される下流側が低くなるように傾斜して形成された傾斜シュート部であることにより、投入されたワークを自重により自動的にシュート上を滑らせて下流側に送出することができるので、ワ−クを上流側から下流側に移動させるための動力を必要とせず省力性に優れる。
The invention described in claim 3 is the impact-preventing work input device according to claim 1, wherein the work receiving portion is higher on the upstream side where the work is input and lower on the downstream side where the work is delivered. Thus, it has the structure which is the inclination chute part formed so that it may incline.
With this configuration, in addition to the operation of the first aspect, the following operation is provided.
(1) Since the workpiece receiving portion is an inclined chute portion that is formed so that the upstream side to which the workpiece is thrown in is high and the downstream side to which the workpiece is sent out is low, the loaded workpiece is automatically weighted by its own weight. Since it can be slid on the chute and sent to the downstream side, power for moving the work from the upstream side to the downstream side is not required, and the power saving is excellent.

ここで、傾斜シュート部は、底面部と、底面部の両側にそれぞれ立設された側面部と、を備え略コ字型に形成された断面を有するものが好適に用いられる。上面が開口した略コ字型に形成されていることにより、上方からのワークの投入が容易であると同時に、側面部により両側からワークがこぼれ落ちるのを防止でき、信頼性、実用性に優れる。底面部は直線状に傾斜させて形成してもよいし、略円弧状に形成してもよい。傾斜シュート部の底面部を略円弧状に形成した場合、製品運搬容器から投入されるワークをスムーズに下流側の製品搬送部に案内することができ、傾斜シュート部内を移動して製品搬送部に達するまでにワークに打こん等の破損が発生するのを防止することができる。
また、底面部を略円弧状に形成する場合、曲率半径が上流側から下流側に向かって徐々に大きくなるように形成することが好ましい。これにより、製品運搬容器からのワーク投入時に傾斜シュート部の上流側にワークが溜まることがなく、速やかに下流側に案内することができると共に、下流側ではワークの移動速度を緩めてワークが一気に製品搬送部へ送出されるのを防止できるので、ワークを底面部の曲率に沿ってスムーズに移動させることができ、搬送時の信頼性に優れる。特に、傾斜シュート部の上流側にワークが溜まらないことにより、先に投入されたワークと、後から続けて投入されるワークとの衝突を防止でき、確実に打こんの発生を防止できる。
Here, as the inclined chute portion, a portion having a bottom surface portion and side portions erected on both sides of the bottom surface portion and having a substantially U-shaped cross section is preferably used. It is easy to insert the workpiece from above by forming the upper surface in a substantially U-shape, and at the same time, it can prevent the workpiece from spilling from both sides due to the side part, which is excellent in reliability and practicality. . The bottom surface portion may be formed by being inclined linearly or may be formed in a substantially arc shape. When the bottom surface of the inclined chute is formed in a substantially circular arc shape, the workpiece loaded from the product carrying container can be smoothly guided to the downstream product conveying unit, and the inside of the inclined chute moves to the product conveying unit. It is possible to prevent the workpiece from being damaged by hitting the workpiece until it reaches.
Moreover, when forming a bottom face part in a substantially circular arc shape, it is preferable to form so that a curvature radius may become large gradually toward the downstream from an upstream. As a result, when the workpiece is loaded from the product carrying container, the workpiece does not collect on the upstream side of the inclined chute part, and can be quickly guided to the downstream side, and on the downstream side, the workpiece moving speed can be reduced at a stretch. Since it can prevent sending to a product conveyance part, a workpiece | work can be smoothly moved along the curvature of a bottom face part, and it is excellent in the reliability at the time of conveyance. In particular, since the workpiece does not collect on the upstream side of the inclined chute portion, it is possible to prevent a collision between the workpiece that has been put in first and the workpiece that is thrown in later, and to prevent the occurrence of hitting.

請求項4に記載の発明は、請求項1乃至3の内いずれか1項に記載の打こん防止ワーク投入装置であって、前記傾斜シュート部の下流側の端部を軸支する軸支部と、前記軸支部を中心として前記傾斜シュート部の上流側を傾動させる傾動駆動部と、を備えた構成を有している。
この構成により、請求項1乃至3の内いずれか1項の作用に加え、以下の作用を有する。
(1)傾斜シュート部の下流側の端部を軸支する軸支部と、軸支部を中心として傾斜シュート部の上流側を傾動させる傾動駆動部を有することにより、傾斜シュート部を傾動させ投入されたワークを押し出すようにして確実に製品搬送部に送出することができ、傾斜シュート部にワークが溜まることがないので、先に投入されたワークと後から投入されるワークとの衝突を防止でき、ワークに打こん等の破損を発生させることがなく、効率的にワークの投入を行うことができる。
A fourth aspect of the present invention is the impact-preventing work loading device according to any one of the first to third aspects, wherein the shaft support portion pivotally supports the downstream end portion of the inclined chute portion. And a tilt drive unit that tilts the upstream side of the tilt chute part around the shaft support part.
With this configuration, in addition to the operation of any one of claims 1 to 3, the following operation is provided.
(1) By having a shaft support portion that pivotally supports the downstream end of the tilt chute portion and a tilt drive portion that tilts the upstream side of the tilt chute portion around the shaft support portion, the tilt chute portion is tilted and inserted. As the workpiece is pushed out, it can be reliably delivered to the product transport unit, and the workpiece does not collect on the inclined chute, so that it is possible to prevent a collision between the workpiece loaded first and the workpiece loaded later. Thus, the workpiece can be loaded efficiently without causing damage such as hammering.

ここで、傾動駆動部としては、例えば、ピストンが傾斜シュート部の底面部の背面に配設され、シリンダの端部が装置の基台に配設されたピストンシリンダ等が用いられる。この場合には、ピストンシリンダを伸縮させることにより、ピストンが傾斜シュート部を押圧・牽引し、傾斜シュート部が軸支部を中心にして回動する。   Here, as the tilting drive unit, for example, a piston cylinder in which a piston is disposed on the back surface of the bottom surface of the tilting chute and an end of the cylinder is disposed on a base of the apparatus is used. In this case, by extending and contracting the piston cylinder, the piston presses and pulls the inclined chute portion, and the inclined chute portion rotates around the shaft support portion.

請求項5に記載の発明は、請求項1乃至4の内いずれか1項に記載の打こん防止ワーク投入装置であって、前記回動保持部が、基部に回動自在に軸支された回動軸と、前記回動軸に配設され前記製品運搬容器の側面に当接する当接部と、前記当接部に延設され前記製品運搬容器の上下面及び前後面にそれぞれ係合する係止爪と、を有し、前記回動駆動機構が、前記回動軸の端部に形成又は配設された従動回動部と、駆動部と、前記駆動部の駆動軸に配設された駆動用回動部と、前記駆動用回動部及び前記従動回動部の外周に係合された駆動伝達部材と、を備えた構成を有している。
(1)回動保持部が、製品運搬容器の側面に当接する当接部と、当接部に延設され製品運搬容器の上下面及び前後面にそれぞれ係合する係止爪を有するので、製品運搬容器を確実に保持することができ、製品運搬容器を回動させた際にも製品運搬容器が落下することがなく信頼性に優れる。
(2)回動保持部が、基部に回動自在に軸支された回動軸を有するので、回動軸を回動させるだけで、回動保持部に保持された製品運搬容器を容易に回動させることができ、ワークの投入を行うことができる。
(3)回動駆動機構が、回動軸の端部に形成又は配設された従動回動部と、駆動部と、駆動部の駆動軸に配設された駆動用回動部を有するので、駆動用回動部及び従動回動部の外周に駆動伝達部材を係合することにより、駆動部の回動を回動軸に伝達することができ、回動保持部に保持された製品運搬容器を確実に回動させることができる。
A fifth aspect of the present invention is the impact-preventing work loading device according to any one of the first to fourth aspects, wherein the rotation holding portion is pivotally supported by the base portion. A rotating shaft, an abutting portion disposed on the rotating shaft and abutting against a side surface of the product carrying container, and extending to the abutting portion and engaging with the upper and lower surfaces and the front and rear surfaces of the product carrying container, respectively. The rotation drive mechanism is provided on a driven rotation portion formed or disposed at an end of the rotation shaft, a drive portion, and a drive shaft of the drive portion. And a drive transmission member engaged with the outer periphery of the drive rotation unit and the driven rotation unit.
(1) Since the rotation holding part has an abutting part that abuts on the side surface of the product transport container, and a locking claw that extends to the abutting part and engages with the upper and lower surfaces and the front and rear surfaces of the product transport container. The product carrying container can be securely held, and even when the product carrying container is rotated, the product carrying container does not fall and excellent in reliability.
(2) Since the rotation holding portion has a rotation shaft that is pivotally supported by the base portion, the product carrying container held by the rotation holding portion can be easily moved only by rotating the rotation shaft. It can be rotated and the workpiece can be loaded.
(3) Since the rotation drive mechanism includes a driven rotation unit formed or disposed at the end of the rotation shaft, a drive unit, and a drive rotation unit disposed on the drive shaft of the drive unit. By engaging the drive transmission member with the outer periphery of the drive rotation unit and the driven rotation unit, the rotation of the drive unit can be transmitted to the rotation shaft, and the product transported held by the rotation holding unit The container can be reliably rotated.

ここで、当接部は製品運搬容器の側面に当接する平板状に形成され、上下及び前後にそれぞれ製品運搬容器の上下面及び前後面にそれぞれ係合する係止爪を有する形状であればどのような形状でもよい。特に、当接部が略十字型に形成されている場合、それぞれの端部を直角方向に折曲するだけで係止爪を形成することができ生産性に優れると共に、当接部を軽量化することができ、装置を省力化でき、機動性に優れる。また、係止爪が製品運搬容器の長手方向及び高さ方向の略中央部で上下面及び前後面に係止されるので、製品運搬容器や回動保持部の寸法精度の影響を受けることなく確実に製品運搬容器を保持することができ信頼性に優れる。特に、当接部や係止爪の製品運搬容器との接触面に合成ゴムや弾性を有する合成樹脂製シート等を貼設した場合、製品運搬容器の滑りを防止でき、製品運搬容器の回動時の動作安定性に優れる。
また、当接部を伸縮自在に形成する等して係止爪の位置を可動にした場合、寸法の異なる製品運搬容器に対応することができ汎用性に優れる。
Here, the contact portion is formed in a flat plate shape that contacts the side surface of the product transport container, and has any shape as long as the upper and lower surfaces and the front and rear surfaces of the product transport container respectively engage with the upper and lower surfaces and the front and rear surfaces. Such a shape may be used. In particular, when the contact part is formed in a substantially cross shape, it is possible to form a locking claw simply by bending each end part in a right angle direction, and it is excellent in productivity and the contact part is reduced in weight. It is possible to save labor of the apparatus and to have excellent mobility. In addition, since the locking claw is locked to the upper and lower surfaces and the front and rear surfaces at the approximate center in the longitudinal direction and height direction of the product carrying container, it is not affected by the dimensional accuracy of the product carrying container or the rotation holding part. It is possible to hold the product carrying container reliably and has excellent reliability. In particular, when a synthetic rubber or elastic synthetic resin sheet or the like is attached to the contact surface of the contact part or the locking claw with the product transport container, the product transport container can be prevented from slipping and the product transport container can be rotated. Excellent operation stability at the time.
In addition, when the position of the locking claw is made movable by forming the abutting portion so as to be extendable and contractable, it is possible to deal with product carrying containers having different dimensions and excellent versatility.

回動保持部は製品運搬容器を一方の側面から保持するようにしてもよいし、製品運搬容器の両側に対向配置した二つの回動保持部により製品運搬容器を両側から挟持するようにしてもよい。製品運搬容器を両側から挟持した場合、製品運搬容器を強固に保持することができ、回動時に製品運搬容器が落下することがなく、回動動作の安定性、安全性に優れる。尚、回動保持部は基部及び/又は回動軸を左右方向に摺動させるか、或いは回動軸を伸縮させる等して当接部を製品運搬容器の側面に当接させるものが好適に用いられる。
また、従動回動部は一方の回動保持部に設ければよく、一つの回動駆動機構で回動動作を行うことができる。
従動回動部及び駆動用回動部には、外周に凹条溝を有する円板やスプロケット等が好適に用いられる。駆動伝達部材としては、従動回動部及び駆動用回動部が円板の場合はベルトが好適に用いられ、スプロケットの場合はチェーンが用いられる。
The rotation holding unit may hold the product carrying container from one side, or the product carrying container may be clamped from both sides by two turning holding units arranged opposite to both sides of the product carrying container. Good. When the product carrying container is sandwiched from both sides, the product carrying container can be firmly held, and the product carrying container does not fall during turning, and the stability and safety of the turning operation are excellent. In addition, it is preferable that the rotation holding unit is configured to slide the base portion and / or the rotation shaft in the left-right direction, or to make the contact portion contact the side surface of the product carrying container by expanding and contracting the rotation shaft. Used.
Moreover, the driven rotation part should just be provided in one rotation holding | maintenance part, and can rotate by one rotation drive mechanism.
A disk, sprocket, or the like having a concave groove on the outer periphery is suitably used for the driven rotation unit and the drive rotation unit. As the drive transmission member, a belt is preferably used when the driven rotation unit and the drive rotation unit are disks, and a chain is used when the sprocket is a sprocket.

請求項6に記載の発明は、請求項1乃至5の内いずれか1項に記載の打こん防止ワーク投入装置であって、前記回動保持部の昇降を行う上下動駆動部及び/又は前記回動保持部の前後動を行う前後動駆動部を備えた構成を有している。
この構成により、請求項1乃至5の内いずれか1項の作用に加え、以下の作用を有する。
(1)回動保持部の昇降を行う上下動駆動部を有することにより、回動保持部に保持された製品運搬容器を上下動させることができ、ワーク受け部へのワークの投入高さを調整することができるので、ワーク受け部とワークとの衝突時のダメージを低減することができ、ワークの打こん発生率を低減することができる。
(2)回動保持部の前後動を行う前後動駆動部を有することにより、回動保持部に保持された製品運搬容器を前後動させることができ、ワーク受け部への投入位置を調整することができる。特に、回動保持部を回動させながら回動保持部を下流側から上流側へ移動させた場合には、先に投入されたワークと後から投入されるワークとの衝突を防止でき、ワークの打こん発生率を低減することができる。
A sixth aspect of the present invention is the impact-preventing work input device according to any one of the first to fifth aspects, wherein the vertical movement drive unit moves up and down the rotation holding unit and / or It has the structure provided with the back-and-forth movement drive part which performs the back-and-forth movement of the rotation holding part.
With this configuration, in addition to the operation of any one of claims 1 to 5, the following operation is provided.
(1) By having an up-and-down movement drive unit that raises and lowers the rotation holding unit, the product carrying container held by the rotation holding unit can be moved up and down, and the height of the work input to the work receiving unit can be increased. Since it can be adjusted, damage at the time of collision between the workpiece receiving portion and the workpiece can be reduced, and the occurrence rate of the workpiece impact can be reduced.
(2) By having the forward / backward drive unit that performs the forward / backward movement of the rotation holding unit, the product carrying container held by the rotation holding unit can be moved back and forth, and the input position to the workpiece receiving unit is adjusted. be able to. In particular, when the rotation holding unit is moved from the downstream side to the upstream side while rotating the rotation holding unit, it is possible to prevent a collision between the workpiece loaded first and the workpiece loaded later. The occurrence rate of impact can be reduced.

ここで、上下動駆動部としては回動保持部の基部に連設された支持フレームに垂直ガイドシャフトを立設し、垂直ガイドシャフトが摺動自在に貫挿される垂直ガイド孔を備えたガイドフレームにより上下方向にスライドさせるものが好適に用いられる。さらに、ガイドフレームに水平ガイド孔を設け、水平ガイドシャフトを摺動自在に貫挿させた前後動駆動部を設けた場合、回動保持部を前後動させることができ、ワーク投入作業の効率性、汎用性を向上させることができる。   Here, as the vertical movement drive unit, a vertical guide shaft is provided upright on a support frame connected to the base of the rotation holding unit, and the guide frame has a vertical guide hole through which the vertical guide shaft is slidably inserted. Those that are slid in the vertical direction are preferably used. In addition, when the guide frame is provided with a horizontal guide hole and a horizontal drive shaft with a slidably inserted horizontal guide shaft is provided, the rotation holding part can be moved back and forth, thus increasing the efficiency of the work loading operation. , Versatility can be improved.

請求項7に記載の打こん防止投入方法は、請求項1乃至6の内いずれか1項に記載の打こん防止ワーク投入装置の回動保持部で製品運搬容器を回動自在に保持する容器保持工程と、前記回動駆動機構で前記製品運搬容器を回動させる容器回動工程と、を備えた構成を有している。
この構成により、以下の作用を有する。
(1)回動保持部で製品運搬容器を回動自在に保持する容器保持工程と、回動駆動機構で製品運搬容器を回動させる容器回動工程と、を有することで、回動保持部で保持した製品運搬容器を回動させて容易にワーク受け部にワークの投入を行うことができる。
ここで、容器回動工程では一度に全てのワークをワーク受け部に投入してもよいし、回動保持部による製品運搬容器の正逆回転を交互に繰り返しながら複数回に分けてワークの投入を行ってもよい。
7. The impact prevention charging method according to claim 7 is a container that rotatably holds the product carrying container by the rotation holding portion of the impact prevention work loading apparatus according to any one of claims 1 to 6. A holding step and a container turning step for turning the product carrying container by the turning drive mechanism.
This configuration has the following effects.
(1) The rotation holding unit includes a container holding step for rotatably holding the product transport container by the rotation holding unit, and a container rotation step for rotating the product transport container by the rotation drive mechanism. The product carrying container held in step 1 can be rotated to easily put the work into the work receiving portion.
Here, in the container rotation process, all the workpieces may be loaded into the workpiece receiving portion at once, or the workpiece loading is divided into a plurality of times while repeating the forward / reverse rotation of the product carrying container by the rotation holding portion alternately. May be performed.

請求項8に記載の打こん防止投入方法は、請求項7に記載の打こん防止投入方法であって、前記容器回動工程中に、前記前後動駆動部により前記回動保持部を前記傾斜シュート部の下流側から上流側に向かって移動させると共に前記傾斜シュート部の傾斜に沿うように前記上下動駆動部で前記回動保持部を上昇させる容器移動工程を行う構成を有している。
この構成により、請求項7の作用に加え、以下の作用を有する。
(1)容器回動工程中に、前後動駆動部により回動保持部を傾斜シュート部の下流側から上流側に向かって移動させると共に、傾斜シュート部の傾斜に沿うように上下動駆動部で回動保持部を上昇させる容器移動工程を行うことにより、傾斜シュート部の下流側から上流側に向かって製品運搬容器を移動させながら、ワークを整列させるように投入することができ、先に投入されたワークと後から投入されるワークとの衝突を防止でき、ワークの打こん発生率を確実に低減することができる。
(2)容器移動工程が、前後動駆動部により回動保持部を傾斜シュート部の下流側から上流側に向かって移動させると共に、傾斜シュート部の傾斜に沿うように上下動駆動部で回動保持部を上昇させるので、回動保持部や回動保持部に保持された製品運搬容器が傾斜シュート部と干渉するのを防止でき安全性に優れる。
(3)容器移動工程により、傾斜シュート部の傾斜に沿うように上下動駆動部で回動保持部を上昇させることができるので、ワークの投入高さを常に一定に保つことができ、ワークと傾斜シュート部との衝突による打こんの発生を低減することができる。
The impact prevention throwing method according to claim 8 is the impact prevention throwing method according to claim 7, wherein, during the container pivoting step, the pivot holding portion is tilted by the longitudinal drive unit. It has the structure which performs the container movement process which raises the said rotation holding | maintenance part by the said vertical motion drive part so that it may move toward the upstream from the downstream of a chute | shoot part, and it may follow the inclination of the said inclination chute | shoot part.
With this configuration, in addition to the operation of the seventh aspect, the following operation is provided.
(1) During the container rotation process, the vertical movement drive unit moves the rotation holding unit from the downstream side of the inclined chute unit toward the upstream side, and the vertical movement drive unit follows the inclination of the inclined chute unit. By moving the container moving step to raise the rotation holding part, the product carrying container can be moved from the downstream side to the upstream side of the inclined chute part, so that the workpieces can be aligned to be input first. Collision between the workpiece that has been placed and the workpiece that is thrown in later can be prevented, and the occurrence rate of the workpiece can be reliably reduced.
(2) The container moving step moves the rotation holding unit from the downstream side of the inclined chute unit to the upstream side by the longitudinal movement driving unit, and rotates by the vertical movement driving unit along the inclination of the inclined chute unit. Since the holding part is raised, the product holding container held by the rotation holding part or the rotation holding part can be prevented from interfering with the inclined chute part, which is excellent in safety.
(3) By the container moving step, the rotation holding unit can be raised by the vertical movement drive unit along the inclination of the inclined chute unit, so that the work input height can always be kept constant, The occurrence of impact due to the collision with the inclined chute can be reduced.

請求項9に記載の打こん防止投入方法は、請求項7又は8に記載の打こん防止投入方法であって、前記傾動駆動部で前記傾斜シュート部を傾動させるシュート部傾動工程を備えた構成を有している。
この構成により、請求項7又は8の作用に加え、以下の作用を有する。
(1)傾動駆動部で傾斜シュート部を傾動させるシュート部傾動工程を有することにより、傾斜シュート部に溜まったワークを押し出すようにして確実に下流側の製品搬送部に送出することができ、先に投入されたワークと後から投入されるワークとの衝突による打こんを確実に防止できる。
ここで、シュート部傾動工程は、一回の傾動動作で傾斜シュート部に溜まった全てのワークを製品搬送部に送出するようにしてもよいし、小さな角度で小刻みに傾斜シュート部の傾動動作を繰返して複数回に分けてワークの送出を行ってもよい。
The impact prevention throw-in method according to claim 9 is the impact prevention throw-in method according to claim 7 or 8, comprising a chute part tilting step in which the tilt chute part is tilted by the tilt drive part. have.
With this configuration, in addition to the operation of the seventh or eighth aspect, the following operation is provided.
(1) By having a chute part tilting step in which the tilt chute part is tilted by the tilt drive part, the workpiece accumulated in the tilt chute part can be pushed out and reliably delivered to the downstream product conveying part. Can be reliably prevented from colliding with the workpiece thrown into the workpiece and the workpiece thrown later.
Here, in the chute part tilting step, all the workpieces accumulated in the tilted chute part by one tilting action may be sent to the product conveying part, or the tilting chute part tilting action is performed in small increments at a small angle. The workpiece may be sent out repeatedly in a plurality of times.

請求項10に記載の発明は、請求項7乃至9の内いずれか1項に記載の打こん防止投入方法であって、前記容器回動工程が、前記回動駆動機構で前記製品運搬容器の回動角度及び/又は回動速度を調整する投入量調整工程を備えた構成を有している。
この構成により、請求項7乃至9の内いずれか1項の作用に加え、以下の作用を有する。
(1)容器回動工程が、回動駆動機構で製品運搬容器の回動角度及び/又は回動速度を調整する投入量調整工程を有することにより、ワークの種類や数量或いはワーク受け部に溜まったワークの数量に応じてワーク受け部へのワークの投入量や投入速度を調整することができ、ワーク受け部或いはワーク受け部に溜まったワークと後から投入されるワークとの衝突によるワークの破損を発生させることなく、効率的にワークの投入、送出を行うことができる。
(2)投入量調整工程で回動角度を調整することができるので、製品運搬容器の内部に少量のワークしか残っていない場合でも、全てのワークを確実にワーク受け部へ投入することができる。
A tenth aspect of the present invention is the impact prevention charging method according to any one of the seventh to ninth aspects, wherein the container rotation step is performed by the rotation drive mechanism of the product carrying container. It has the structure provided with the injection amount adjustment process which adjusts a rotation angle and / or a rotation speed.
With this configuration, in addition to the operation of any one of claims 7 to 9, the following operation is provided.
(1) The container rotation process includes an input amount adjustment process in which the rotation angle and / or rotation speed of the product carrying container is adjusted by a rotation drive mechanism, so that the type and quantity of workpieces or the workpiece receiving portion is accumulated. The amount and speed of workpiece input to the workpiece receiving section can be adjusted according to the quantity of workpieces received, and the amount of workpiece caused by a collision between the workpiece receiving section or the workpiece accumulated in the workpiece receiving section and the workpiece to be loaded later can be adjusted. It is possible to efficiently load and send workpieces without causing damage.
(2) Since the rotation angle can be adjusted in the loading amount adjustment process, even when only a small amount of workpiece remains in the product carrying container, all workpieces can be reliably loaded into the workpiece receiving portion. .

請求項11に記載の発明は、請求項7乃至10の内いずれか1項に記載の打こん防止投入方法であって、前記容器回動工程と前記シュート部傾動工程を交互に繰り返す構成を有している。
この構成により、請求項4又は5の作用に加え、以下の作用を有する。
(1)容器回動工程とシュート部傾動工程を交互に繰り返すことにより、ワークの投入量を調整しながら複数回に分けて傾斜シュート部へのワークの投入、下流側の製品搬送部へのワークの送出を行うことができるので、投入時のワーク同士の衝突や傾斜シュート部の下流側或いは製品搬送部へ溜まったワークと後から投入されたワークとの衝突を効果的に防止でき、効率的なワークの投入を行うことができる。
The invention described in claim 11 is the injection preventing injection method according to any one of claims 7 to 10, wherein the container rotating step and the chute portion tilting step are alternately repeated. is doing.
With this configuration, in addition to the operation of the fourth or fifth aspect, the following operation is provided.
(1) By alternately repeating the container rotation process and the chute part tilting process, the work input to the inclined chute part and the work to the product transport part on the downstream side are divided into multiple times while adjusting the input amount of the work. Can effectively prevent collision between workpieces at the time of loading, collision between workpieces accumulated on the downstream side of the slant chute or on the product conveyance section, and workpieces thrown later, and is efficient. It is possible to input a simple work.

請求項12に記載の発明は、請求項9乃至11の内いずれか1項に記載の打こん防止投入方法であって、前記容器回動工程の前工程とし前記上下動駆動部で前記製品運搬容器を降下させる容器降下工程と、前記シュート部傾動工程の前工程として前記上下動駆動部で前記製品運搬容器を上昇させる容器上昇工程と、を備えた構成を有している。
この構成により、請求項9乃至11の内いずれか1項の作用に加え、以下の作用を有する。
(1)容器回動工程の前工程として上下動駆動部で製品運搬容器を降下させる容器降下工程を有するので、ワークの投入前に製品運搬容器を傾斜シュート部へ近づけてワークの投入高さを低くすることができ、傾斜シュート部とワークの衝突時のダメージを低減でき、ワークの打こん等の破損を防止できる。
(2)シュート部傾動工程の前工程として上下動駆動部で製品運搬容器を上昇させる容器上昇工程を有するので、傾斜シュート部を上方へ傾動させる前に製品運搬容器を傾斜シュート部から遠ざけることができ、製品運搬容器と傾斜シュート部が干渉することなく、回動保持部や傾斜シュート部、製品運搬容器などの破損を防止できる。
A twelfth aspect of the present invention is the impact prevention charging method according to any one of the ninth to eleventh aspects, wherein the product is transported by the vertical movement drive unit as a pre-process of the container rotating process. A container lowering step for lowering the container and a container raising step for raising the product carrying container by the vertical movement drive unit as a pre-step of the chute tilting step are provided.
With this configuration, in addition to the operation of any one of claims 9 to 11, the following operation is provided.
(1) Since there is a container lowering step in which the product carrying container is lowered by the vertical movement drive part as a pre-process of the container rotating process, the product carrying container is brought close to the inclined chute part before the work is put, and the work throwing height is increased. It can be lowered, damage at the time of the collision between the inclined chute portion and the workpiece can be reduced, and damage such as hitting of the workpiece can be prevented.
(2) Since there is a container raising step for raising the product carrying container by the vertical movement drive unit as a pre-step of the chute portion tilting step, the product carrying container can be moved away from the inclined chute portion before the inclined chute portion is tilted upward. It is possible to prevent damage to the rotation holding part, the inclined chute part, the product carrying container, etc. without interference between the product carrying container and the inclined chute part.

ここで、制御部で容器降下工程、容器回動工程、容器上昇工程、シュート部傾動工程を自動的に繰り返すことにより、効率的にワークの投入、送出を行うことができ、生産性、信頼性に優れる。   Here, by automatically repeating the container lowering process, the container rotating process, the container raising process, and the chute tilting process in the control unit, the workpiece can be loaded and delivered efficiently, and the productivity and reliability are improved. Excellent.

請求項1に記載の発明によれば、以下のような効果を有する。
(1)成形品のワークが収容される製品運搬容器を回動自在に保持する回動保持部と、製品運搬容器を回動させる回動角度及び/又は回動速度可変な回動駆動機構と、を有することにより、製品運搬容器に収容されたワークの量、傾斜シュート部や製品搬送部に溜まったワークの量等に応じて製品運搬容器の回動角度及び/又は回動速度を調整しながらワ−クの投入を行うことができ、ワーク受け部に溜まったワークと製品運搬容器から投入するワークとの衝突や製品搬送部に溜まったワークとワーク受け部から送出されるワ−クとの衝突が発生し難く、ワークへの打こん等の発生を低減できる信頼性に優れた打こん防止ワーク投入装置を提供することができる。
(2)製品運搬容器の下方に製品運搬容器から投入されるワークを下流側の製品搬送部に案内するワーク受け部が配設されているので、ワークを次工程に搬送する製品搬送部に確実に供給することができる信頼性、生産性に優れた打こん防止ワーク投入装置を提供することができる。
According to invention of Claim 1, it has the following effects.
(1) A rotation holding unit that rotatably holds a product transport container in which a workpiece of a molded product is stored, and a rotation drive mechanism that can rotate a product transport container and a rotation angle and / or a rotation speed variable. By adjusting the rotation angle and / or rotation speed of the product carrying container according to the amount of work accommodated in the product carrying container, the amount of work accumulated in the inclined chute part or the product carrying part, etc. The workpiece can be loaded while the workpiece collected in the workpiece receiving section collides with the workpiece loaded from the product carrying container, and the workpiece accumulated in the product conveying section and the workpiece sent out from the workpiece receiving section Therefore, it is possible to provide a highly reliable impact-injecting work input device that can reduce the occurrence of impact on the work.
(2) Since the work receiving part that guides the work thrown from the product carrying container to the downstream product carrying part is arranged below the product carrying container, the work carrying part for carrying the work to the next process is surely secured. It is possible to provide an anti-striking work input device excellent in reliability and productivity that can be supplied.

請求項2に記載の発明によれば、請求項1の効果に加え、以下のような効果を有する。
(1)ワーク受け部がベルトコンベアなので、回動駆動機構により製品運搬容器を回動させてワークを落下させるだけで、投入されたワークを自動的に下流側の製品搬送部に送出することができ構成を簡素化できると共に、投入作業の効率化、作業時間の短縮を図ることができる生産性、効率性に優れた打こん防止ワーク投入装置を提供することができる。
(2)回動駆動機構による製品運搬容器の回動とベルトコンベアの移動を同期させることにより、ベルトコンベアの移動速度に合わせてワ−クの投入を行うことができ、先に投入されたワークと後から投入するワークとの衝突を確実に防止できる信頼性に優れた打こん防止ワーク投入装置を提供することができる。
According to invention of Claim 2, in addition to the effect of Claim 1, it has the following effects.
(1) Since the workpiece receiving unit is a belt conveyor, the loaded workpiece can be automatically sent to the downstream product conveying unit simply by rotating the product carrying container by the rotation driving mechanism and dropping the workpiece. Therefore, it is possible to provide an impact-injecting work input device excellent in productivity and efficiency capable of simplifying the configuration and improving the efficiency of the input operation and shortening the operation time.
(2) By synchronizing the rotation of the product carrying container by the rotation drive mechanism and the movement of the belt conveyor, the workpiece can be loaded in accordance with the moving speed of the belt conveyor, and the workpiece loaded first In addition, it is possible to provide a highly reliable anti-pumping work input device capable of reliably preventing a collision with a work input later.

請求項3に記載の発明によれば、請求項1の効果に加え、以下のような効果を有する。
(1)ワーク受け部が、ワークが投入される上流側が高くワークが送出される下流側が低くなるように傾斜して形成された傾斜シュート部であることにより、投入されたワークを自重により自動的にシュート上を滑らせて下流側に送出することができるので、ワ−クを上流側から下流側に移動させるための動力を必要とせず省力性に優れた打こん防止ワーク投入装置を提供することができる。
According to invention of Claim 3, in addition to the effect of Claim 1, it has the following effects.
(1) Since the workpiece receiving portion is an inclined chute portion that is formed so that the upstream side to which the workpiece is thrown in is high and the downstream side to which the workpiece is sent out is low, the loaded workpiece is automatically weighted by its own weight. Since it can be slid on the chute and sent to the downstream side, it is not necessary to provide power for moving the work from the upstream side to the downstream side. be able to.

請求項4に記載の発明によれば、請求項1乃至3の内いずれか1項の効果に加え、以下のような効果を有する。
(1)傾斜シュート部の下流側の端部を軸支する軸支部と、軸支部を中心として傾斜シュート部の上流側を傾動させる傾動駆動部を有することにより、傾斜シュート部を傾動させ投入されたワークを押し出すようにして確実に製品搬送部に送出することができ、傾斜シュート部にワークが溜まることがないので、先に投入されたワークと後から投入されるワークとの衝突を防止でき、ワークに打こん等の破損を発生させることがなく、効率的にワークの投入を行うことができる搬送効率性、信頼性に優れた打こん防止ワーク投入装置を提供することができる。
According to invention of Claim 4, in addition to the effect of any one of Claims 1 thru | or 3, it has the following effects.
(1) By having a shaft support portion that pivotally supports the downstream end of the tilt chute portion and a tilt drive portion that tilts the upstream side of the tilt chute portion around the shaft support portion, the tilt chute portion is tilted and inserted. As the workpiece is pushed out, it can be reliably delivered to the product transport unit, and the workpiece does not collect on the inclined chute, so that it is possible to prevent a collision between the workpiece loaded first and the workpiece loaded later. In addition, it is possible to provide an impact-preventing work input device that is capable of efficiently inputting a work without causing damage such as an impact on the work and having excellent transport efficiency and reliability.

請求項5に記載の発明によれば、請求項1乃至4の内いずれか1項の効果に加え、以下のような効果を有する。
(1)回動保持部が、製品運搬容器の側面に当接する当接部と、当接部に延設され製品運搬容器の上下面及び前後面にそれぞれ係合する係止爪を有するので、製品運搬容器を確実に保持することができ、製品運搬容器を回動させた際にも製品運搬容器が落下することがない動作安定性、安全性に優れた打こん防止ワーク投入装置を提供することができる。
(2)回動保持部の回動軸を回動させるだけで、回動保持部に保持された製品運搬容器を容易に回動させることができ、ワークの投入を行うことができる機能性に優れた打こん防止ワーク投入装置を提供することができる。
According to invention of Claim 5, in addition to the effect of any one of Claims 1 thru | or 4, it has the following effects.
(1) Since the rotation holding part has an abutting part that abuts on the side surface of the product transport container, and a locking claw that extends to the abutting part and engages with the upper and lower surfaces and the front and rear surfaces of the product transport container. Providing an anti-pumping work input device that can hold the product carrying container securely and does not fall when the product carrying container is rotated. be able to.
(2) By simply rotating the rotation shaft of the rotation holding unit, the product carrying container held by the rotation holding unit can be easily rotated, and the work can be loaded. It is possible to provide an excellent impact prevention work input device.

請求項6に記載の発明によれば、請求項1乃至5の内いずれか1項の効果に加え、以下のような効果を有する。
(1)上下動駆動部により回動保持部に保持された製品運搬容器を上下動させることができるので、ワーク受け部へのワークの投入高さを調整することができ、ワーク受け部とワークとの衝突によるワークの打こん発生率を低減することができる汎用性、信頼性に優れた打こん防止ワーク投入装置を提供することができる。
(2)回動保持部の前後動を行う前後動駆動部を有することにより、回動保持部に保持された製品運搬容器を前後動させることができ、ワーク受け部への投入位置を調整することができる。特に、回動保持部を回動させながら回動保持部を下流側から上流側へ移動させた場合には、先に投入されたワークと後から投入されるワークとの衝突を防止でき、ワークの打こん発生率を低減することができる実用性、信頼性に優れた打こん防止ワーク投入装置を提供することができる。
According to invention of Claim 6, in addition to the effect of any one of Claims 1 thru | or 5, it has the following effects.
(1) Since the product carrying container held by the rotation holding unit can be moved up and down by the vertical movement drive unit, the height of the workpiece loaded into the workpiece receiving unit can be adjusted. Therefore, it is possible to provide a throwing prevention work throwing device excellent in versatility and reliability that can reduce the occurrence rate of the hitting of the work due to the collision with the workpiece.
(2) By having the forward / backward drive unit that performs the forward / backward movement of the rotation holding unit, the product carrying container held by the rotation holding unit can be moved back and forth, and the input position to the workpiece receiving unit is adjusted. be able to. In particular, when the rotation holding unit is moved from the downstream side to the upstream side while rotating the rotation holding unit, it is possible to prevent a collision between the workpiece loaded first and the workpiece loaded later. Therefore, it is possible to provide an impact-preventing work throwing device excellent in practicality and reliability that can reduce the occurrence rate of impact.

請求項7に記載の発明によれば、以下のような効果を有する。
(1)容器保持工程により保持した製品運搬容器を容器回動工程により回動させることができるので、製品運搬容器に収容されたワークをワーク受け部に投入する投入作業を容易に自動化することができ生産性に優れた打こん防止投入方法を提供することができる。
According to invention of Claim 7, it has the following effects.
(1) Since the product carrying container held by the container holding process can be turned by the container turning process, it is possible to easily automate the loading operation of putting the work housed in the product carrying container into the work receiving portion. In addition, it is possible to provide an injection prevention method that is excellent in productivity.

請求項8に記載の発明によれば、請求項7の効果に加え、以下のような効果を有する。
(1)容器回動工程中に、前後動駆動部により回動保持部を傾斜シュート部の下流側から上流側に向かって移動させると共に、傾斜シュート部の傾斜に沿うように上下動駆動部で回動保持部を上昇させる容器移動工程を行うことにより、傾斜シュート部の下流側から上流側に向かって製品運搬容器を移動させながら、ワークを整列させるように投入することができ、先に投入されたワークと後から投入されるワークとの衝突を防止でき、ワークの打こん発生率を確実に低減することができる信頼性に優れた打こん防止投入方法を提供することができる。
(2)容器移動工程が、前後動駆動部により回動保持部を傾斜シュート部の下流側から上流側に向かって移動させると共に、傾斜シュート部の傾斜に沿うように上下動駆動部で回動保持部を上昇させるので、回動保持部や回動保持部に保持された製品運搬容器が傾斜シュート部と干渉するのを防止できる安全性に優れた打こん防止投入方法を提供することができる。
(3)容器移動工程により、傾斜シュート部の傾斜に沿うように上下動駆動部で回動保持部を上昇させることができるので、ワークの投入高さを常に一定に保つことができ、ワークと傾斜シュート部との衝突による打こんの発生を低減することができる機能性、信頼性に優れた打こん防止投入方法を提供することができる。
According to invention of Claim 8, in addition to the effect of Claim 7, it has the following effects.
(1) During the container rotation process, the vertical movement drive unit moves the rotation holding unit from the downstream side of the inclined chute unit toward the upstream side, and the vertical movement drive unit follows the inclination of the inclined chute unit. By moving the container moving step to raise the rotation holding part, the product carrying container can be moved from the downstream side to the upstream side of the inclined chute part, so that the workpieces can be aligned to be input first. Therefore, it is possible to provide a highly reliable impact prevention throwing method that can prevent a collision between a workpiece that has been placed and a workpiece that is thrown in later, and that can reliably reduce the incidence of the impact of the workpiece.
(2) The container moving step moves the rotation holding unit from the downstream side of the inclined chute unit to the upstream side by the longitudinal movement driving unit, and rotates by the vertical movement driving unit along the inclination of the inclined chute unit. Since the holding portion is raised, it is possible to provide a safety-injecting and throwing-in prevention method that can prevent the rotation holding portion and the product carrying container held by the rotation holding portion from interfering with the inclined chute portion. .
(3) By the container moving step, the rotation holding unit can be raised by the vertical movement drive unit along the inclination of the inclined chute unit, so that the work input height can always be kept constant, It is possible to provide a dumping prevention charging method excellent in functionality and reliability that can reduce the occurrence of bumping due to a collision with an inclined chute portion.

請求項9に記載の発明によれば、請求項7又は8の効果に加え、以下のような効果を有する。
(1)シュート部傾動工程により傾斜シュート部を傾動させることができるので、傾斜シュート部に溜まったワークを押し出すようにして確実に下流側の製品搬送部に送出することができ、先に投入されたワークと後から投入されるワークとの衝突による打こん等の破損を発生させることがなく、ワークの搬送性、生産性に優れた打こん防止投入方法を提供することができる。
According to invention of Claim 9, in addition to the effect of Claim 7 or 8, it has the following effects.
(1) Since the tilt chute can be tilted by the chute tilting step, the workpiece accumulated in the tilt chute can be pushed out and reliably delivered to the downstream product transport unit, and then the first shot Therefore, it is possible to provide a dumping prevention throwing method which is excellent in workpiece transportability and productivity without causing damage such as hitting due to collision between a workpiece and a workpiece thrown later.

請求項10に記載の発明によれば、請求項7乃至9の内いずれか1項の効果に加え、以下のような効果を有する。
(1)容器回動工程が、回動駆動機構で製品運搬容器の回動角度及び/又は回動速度を調整する投入量調整工程を有することにより、ワークの種類や数量或いはワーク受け部に溜まったワークの数量に応じてワーク受け部へのワークの投入量や投入速度を調整することができ、ワーク受け部或いはワーク受け部に溜まったワークと後から投入されるワークとの衝突によるワークの破損を発生させることなく、効率的にワークの投入、送出を行うことができる汎用性、生産性に優れた打こん防止投入方法を提供することができる。
(2)投入量調整工程で回動角度を調整することができるので、製品運搬容器の内部に少量のワークしか残っていない場合でも、全てのワークを確実にワーク受け部へ投入することができる信頼性に優れた打こん防止投入方法を提供することができる。
According to the tenth aspect, in addition to the effect of any one of the seventh to ninth aspects, the following effects are provided.
(1) The container rotation process includes an input amount adjustment process in which the rotation angle and / or rotation speed of the product carrying container is adjusted by a rotation drive mechanism, so that the type and quantity of workpieces or the workpiece receiving portion is accumulated. The amount and speed of workpiece input to the workpiece receiving section can be adjusted according to the quantity of workpieces received, and the amount of workpiece caused by a collision between the workpiece receiving section or the workpiece accumulated in the workpiece receiving section and the workpiece to be loaded later can be adjusted. It is possible to provide a dumping prevention throwing method excellent in versatility and productivity capable of efficiently loading and feeding a workpiece without causing breakage.
(2) Since the rotation angle can be adjusted in the loading amount adjustment process, even when only a small amount of workpiece remains in the product carrying container, all workpieces can be reliably loaded into the workpiece receiving portion. It is possible to provide an injection prevention method with excellent reliability.

請求項11に記載の発明によれば、請求項7乃至10の内いずれか1項の効果に加え、以下のような効果を有する。
(1)容器回動工程とシュート部傾動工程を交互に繰り返すことにより、ワークの投入量を調整しながら複数回に分けて傾斜シュート部へのワークの投入、下流側の製品搬送部へのワークの送出を行うことができるので、投入時のワーク同士の衝突や傾斜シュート部の下流側或いは製品搬送部へ溜まったワークと後から投入されたワークとの衝突を効果的に防止でき、効率的なワークの投入を行うことができる機能性、実用性に優れた打こん防止投入方法を提供することができる。
According to the eleventh aspect of the present invention, in addition to the effects of any one of the seventh to tenth aspects, the following effects can be obtained.
(1) By alternately repeating the container rotation process and the chute part tilting process, the work input to the inclined chute part and the work to the product transport part on the downstream side are divided into multiple times while adjusting the input amount of the work. Can effectively prevent collision between workpieces at the time of loading, collision between workpieces accumulated on the downstream side of the slant chute or on the product conveyance section, and workpieces thrown later, and is efficient. Therefore, it is possible to provide an anti-pumping injection method that is excellent in functionality and practicality that allows a simple workpiece to be input.

請求項12に記載の発明によれば、請求項9乃至11の内いずれか1項の効果に加え、以下のような効果を有する。
(1)容器回動工程の前工程として上下動駆動部で製品運搬容器を降下させる容器降下工程を有するので、ワークの投入前に製品運搬容器を傾斜シュート部へ近づけてワークの投入高さを低くすることができ、傾斜シュート部とワークの衝突時のダメージを低減でき、ワークの打こん等の破損を防止できる信頼性、機能性に優れた打こん防止投入方法を提供することができる。
(2)シュート部傾動工程の前工程として上下動駆動部で製品運搬容器を上昇させる容器上昇工程を有するので、傾斜シュート部を上方へ傾動させる前に製品運搬容器を傾斜シュート部から遠ざけることができ、製品運搬容器と傾斜シュート部が干渉することなく、回動保持部や傾斜シュート部、製品運搬容器などの破損を防止できる信頼性、実用性に優れた打こん防止投入方法を提供することができる。
According to invention of Claim 12, in addition to the effect of any one of Claim 9 thru | or 11, it has the following effects.
(1) Since there is a container lowering step in which the product carrying container is lowered by the vertical movement drive part as a pre-process of the container rotating process, the product carrying container is brought close to the inclined chute part before the work is put, and the work throwing height is increased. It is possible to reduce the damage caused by the collision between the inclined chute portion and the workpiece, and to provide a throwing-in prevention throwing method excellent in reliability and functionality that can prevent the workpiece from being damaged.
(2) Since there is a container raising step for raising the product carrying container by the vertical movement drive unit as a pre-step of the chute portion tilting step, the product carrying container can be moved away from the inclined chute portion before the inclined chute portion is tilted upward. Provide a reliable and practical anti-pumping injection method that can prevent damage to the rotation holding part, inclined chute part, product carrying container, etc. without interference between the product carrying container and the inclined chute part. Can do.

以下、本発明の実施の形態における打こん防止ワーク投入装置について、以下図面を参照しながら説明する。
(実施の形態1)
図1(a)は実施の形態1における打こん防止ワーク投入装置の側面図であり、図1(b)は実施の形態1における打こん防止ワーク投入装置の背面図である。
図1中、1は実施の形態1における打こん防止ワーク投入装置、2は土台20に載置された打こん防止ワーク投入装置1の基台、3は基台2上で傾斜シュート部4の下流側の端部を軸支する軸支部、4は略円弧状に形成され上流側から投入されるワークを下流側の製品搬送部(図示せず)に案内するワーク受け部としての傾斜シュート部、4aは傾斜シュート部4の底面部、4bは底面部4aの両側にそれぞれ立設された傾斜シュート部4の側面部、5はピストン5aが傾斜シュート部4の底面部4aの背面に配設されシリンダ5bの端部が装置の基台2に配設された傾動駆動部、6は成形品のワークが収容される製品運搬容器15を回動自在に保持する回動保持部、6aは回動保持部6の支持フレーム、6bは支持フレーム6aの両側に左右方向に摺動自在に垂設された回動保持部6の基部、6cは両側の基部6bにそれぞれ回動自在に軸支された回動保持部6の回動軸、6dは回動軸6cにそれぞれ配設され製品運搬容器15の側面15aに当接する略十字型に形成された回動保持部6の当接部、6eは当接部6dの端部をそれぞれ折曲して形成され製品運搬容器15の上下面及び前後面にそれぞれ係合する回動保持部6の係止爪、7は製品運搬容器15を回動させる回動角度及び/又は回動速度可変な回動駆動機構、7aは一方の回動軸6cの端部に形成又は配設された回動駆動機構7の従動回動部、7bはサーボモータやステッピングモータ等のモータを用いた回動駆動機構7の駆動部、7cは駆動部7bの駆動軸に配設され回動する回動駆動機構7の駆動用回動部、7dは従動回動部7a及び駆動用回動部7cの外周に係合され駆動用回動部7cの回動を回動軸6cに伝達する回動駆動機構7の駆動伝達部材、8は回動保持部6を上下動させる上下動駆動部、8aは支持フレーム6aの両側に立設された上下動駆動部8の垂直ガイドシャフト、8bは垂直ガイドシャフト8aが摺動自在に貫挿された上下動駆動部8のガイドフレーム、8cはガイドフレーム8bに穿設された水平ガイド孔、9は水平ガイド孔8cに摺動自在に貫挿されガイドフレーム8bを前後動させる水平ガイドシャフトである。
Hereinafter, an impact-preventing work input device according to an embodiment of the present invention will be described with reference to the drawings.
(Embodiment 1)
FIG. 1A is a side view of the impact-preventing work throwing device according to the first embodiment, and FIG. 1B is a rear view of the impact-preventing work throwing device according to the first embodiment.
In FIG. 1, reference numeral 1 denotes an impact-preventing workpiece input device according to the first embodiment, 2 is a base of the impact-preventing workpiece input device 1 placed on the base 20, and 3 is an inclined chute portion 4 on the base 2. A shaft support portion that pivotally supports the downstream end portion, 4 is an inclined chute portion that is formed in a substantially arc shape and serves as a workpiece receiving portion that guides a workpiece loaded from the upstream side to a downstream product conveyance portion (not shown). 4a is a bottom surface portion of the inclined chute portion 4, 4b is a side surface portion of the inclined chute portion 4 erected on both sides of the bottom surface portion 4a, and 5 is a piston 5a disposed on the back surface of the bottom surface portion 4a of the inclined chute portion 4. An end of the cylinder 5b is a tilting drive unit disposed on the base 2 of the apparatus, 6 is a rotation holding unit for rotatably holding a product transporting container 15 in which a workpiece of a molded product is accommodated, and 6a is a rotating unit. The support frame of the moving holding part 6, 6 b is left on both sides of the support frame 6 a 6c is a rotation shaft of the rotation holding portion 6 pivotally supported by the base portions 6b on both sides, and 6d is a rotation shaft 6c. The abutting portion 6e of the rotation holding portion 6 formed in a substantially cross shape and abutting against the side surface 15a of the product carrying container 15 is formed by bending the end portion of the abutting portion 6d. A locking claw of the rotation holding portion 6 that engages with the upper and lower surfaces and the front and rear surfaces of the transport container 15, 7 is a rotation drive mechanism that can rotate the product transport container 15 and / or the rotation speed is variable. 7a is a driven rotation portion of the rotation drive mechanism 7 formed or disposed at the end of one rotation shaft 6c, and 7b is a drive portion of the rotation drive mechanism 7 using a motor such as a servo motor or a stepping motor. , 7c are drive rotation portions of a rotation drive mechanism 7 which is disposed on the drive shaft of the drive portion 7b and rotates, 7d A drive transmission member of a rotation drive mechanism 7 which is engaged with the outer periphery of the driven rotation unit 7a and the drive rotation unit 7c and transmits the rotation of the drive rotation unit 7c to the rotation shaft 6c. A vertical movement drive unit for moving the unit 6 up and down, 8a is a vertical guide shaft of the vertical movement drive unit 8 provided upright on both sides of the support frame 6a, and 8b is a vertical movement in which the vertical guide shaft 8a is slidably inserted. A guide frame of the drive unit 8, 8 c is a horizontal guide hole formed in the guide frame 8 b, and 9 is a horizontal guide shaft that is slidably inserted into the horizontal guide hole 8 c and moves the guide frame 8 b back and forth.

傾斜シュート部4は上面が開口した略コ字型に形成されていることにより、上方からのワークの投入が容易であると同時に、側面部4bにより両側からワークがこぼれ落ちるのを防止でき、信頼性、実用性に優れる。また、傾斜シュート部4の略円弧状の底面部4aの曲率半径は、上流側から下流側に向かって徐々に大きくなるように形成した。これにより、製品運搬容器15からのワーク投入時に傾斜シュート部4の上流側にワークが溜まることがなく、速やかに下流側に案内することができると共に、下流側ではワークの移動速度を緩めてワークが一気に製品搬送部へ送出されるのを防止できるので、ワークを底面部4aの曲率に沿ってスムーズに移動させることができ、搬送時の信頼性に優れる。押し出されたワークはベルトコンベア等の製品搬送部に順次、送出され、次工程へのワークの供給が行われる。特に、傾斜シュート部4の上流側にワークが溜まらないことにより、先に投入されたワークと、後から続けて投入されるワークとの衝突を防止でき、確実に打こんの発生を防止できる。
尚、傾動駆動部5は、ピストン5aが傾斜シュート部4を押圧・牽引することにより、傾斜シュート部4を軸支部3を中心にして回動させる。
回動保持部6の基部6bを支持フレーム6aに対し左右方向に摺動自在に配設することにより、製品運搬容器15の両側面15a、15aにそれぞれ回動保持部6の当接部6dを当接させることができ、製品運搬容器15を両側から挟持できる。尚、基部6bを左右方向に摺動自在に配設する代りに、回動軸6cを左右方向に摺動、或いは伸縮させてもよいし、これらを組合せてもよい。
The inclined chute portion 4 is formed in a substantially U-shape with the upper surface opened, so that it is easy to load the workpiece from above, and at the same time, the side portion 4b can prevent the workpiece from spilling from both sides. Excellent in practicality and practicality. Further, the curvature radius of the substantially arc-shaped bottom surface portion 4a of the inclined chute portion 4 is formed so as to gradually increase from the upstream side toward the downstream side. As a result, the workpiece does not collect on the upstream side of the inclined chute portion 4 when the workpiece is loaded from the product carrying container 15 and can be quickly guided to the downstream side, and the workpiece moving speed is reduced on the downstream side. Can be prevented from being sent to the product conveying portion at a stretch, so that the workpiece can be smoothly moved along the curvature of the bottom surface portion 4a, and the reliability during conveyance is excellent. The extruded work is sequentially sent out to a product conveying section such as a belt conveyor, and the work is supplied to the next process. In particular, since the work does not collect on the upstream side of the inclined chute portion 4, it is possible to prevent a collision between the work that has been thrown in first and a work that is thrown in afterwards, and to prevent the occurrence of hitting.
The tilt drive unit 5 rotates the tilt chute 4 around the shaft support 3 by the piston 5 a pressing and pulling the tilt chute 4.
By disposing the base portion 6b of the rotation holding portion 6 so as to be slidable in the left-right direction with respect to the support frame 6a, the contact portions 6d of the rotation holding portion 6 are respectively provided on both side surfaces 15a, 15a of the product carrying container 15. The product carrying container 15 can be clamped from both sides. Instead of disposing the base portion 6b so as to be slidable in the left-right direction, the rotating shaft 6c may be slid in the left-right direction, or expanded or contracted.

回動保持部6の当接部6dは略十字型に形成することにより、軽量化及び装置の省力化を図り、機動性を向上させた。また、当接部6dが略十字型に形成されているので、それぞれの端部を直角方向に折曲するだけで係止爪6eを形成することができ生産性に優れる。当接部6dが製品運搬容器15を両側から挟持することにより、製品運搬容器15を強固に保持し、回動時に製品運搬容器15が落下することがなく、回動動作の安定性、安全性を向上させている。また、係止爪6eが製品運搬容器15の長手方向及び高さ方向の略中央部で上下面及び前後面に係止されるので、製品運搬容器15や回動保持部6の寸法精度の影響を受けることなく確実に製品運搬容器15を保持することができ信頼性に優れる。特に、当接部6dや係止爪6eの製品運搬容器15との接触面に合成ゴムや弾性を有する合成樹脂製シート等を貼設した場合、製品運搬容器15の滑りを防止でき、製品運搬容器15の回動時の動作安定性に優れる   The abutting portion 6d of the rotation holding portion 6 is formed in a substantially cross shape, thereby reducing the weight and labor of the apparatus and improving the mobility. Further, since the contact portion 6d is formed in a substantially cross shape, the latching claw 6e can be formed simply by bending each end portion in a right angle direction, and the productivity is excellent. The abutment portion 6d clamps the product carrying container 15 from both sides, so that the product carrying container 15 is firmly held, and the product carrying container 15 does not fall at the time of turning, and the stability and safety of the turning operation. Has improved. Further, since the locking claw 6e is locked to the upper and lower surfaces and the front and rear surfaces at the approximate center in the longitudinal direction and the height direction of the product transporting container 15, the influence of the dimensional accuracy of the product transporting container 15 and the rotation holding unit 6 is affected. The product carrying container 15 can be reliably held without being subjected to high reliability. In particular, when a synthetic rubber or a synthetic resin sheet having elasticity is attached to the contact surface of the contact portion 6d or the locking claw 6e with the product carrying container 15, the product carrying container 15 can be prevented from slipping and the product carrying Excellent operational stability when the container 15 is rotated

従動回動部7a及び駆動用回動部7cには、外周に凹条溝を有する円板やスプロケット等を好適に用いることができる。駆動伝達部材7dとしては、従動回動部7a及び駆動用回動部7cが円板の場合はベルトが好適に用いられ、スプロケットの場合はチェーンが用いられる。
回動保持部6を上下動させる上下動駆動部8のガイドフレーム8bが水平ガイド孔8cを有し、水平ガイドシャフト9に摺動自在に貫挿されているので、ガイドフレーム8bと共に回動保持部6を前後動させることができ、傾斜シュート部4へのワークの投入高さ、投入位置を調整することができ、ワークへの打こんの発生を低減することができ、汎用性、信頼性に優れる。
As the driven rotation part 7a and the driving rotation part 7c, a disk or a sprocket having a groove on the outer periphery can be suitably used. As the drive transmission member 7d, a belt is preferably used when the driven rotation portion 7a and the drive rotation portion 7c are disks, and a chain is used when the sprocket is a sprocket.
Since the guide frame 8b of the vertical movement drive unit 8 for moving the rotation holding unit 6 up and down has a horizontal guide hole 8c and is slidably inserted into the horizontal guide shaft 9, it is rotated and held together with the guide frame 8b. The part 6 can be moved back and forth, the height and position at which the workpiece is thrown into the inclined chute 4 can be adjusted, and the occurrence of impact on the workpiece can be reduced, making it versatile and reliable. Excellent.

以上のように構成された打こん防止ワーク投入装置の動作に基づいて打こん防止投入方法を説明する。
打こん防止ワーク投入装置1によりワークを投入するには、まず、容器保持工程により回動保持部6の両側の当接部6d、6dをそれぞれ製品運搬容器15の両側面15a、15aに当接させ、各々の係止爪6eを製品運搬容器15の上下面及び前後面に係合させ、製品運搬容器15を回動自在に保持する(図1参照)。
続いて、容器降下工程により、図1の状態から上下動駆動部8のガイドフレーム8bを垂直ガイドシャフト8aに沿って降下させ、製品運搬容器15を傾斜シュート部4の上面近傍の投入高さまで移動させる。
The impact prevention throwing-in method will be described based on the operation of the impact prevention work throwing device configured as described above.
In order to input a workpiece by the impact-preventing workpiece input device 1, first, the abutting portions 6 d and 6 d on both sides of the rotation holding portion 6 are brought into contact with both side surfaces 15 a and 15 a of the product carrying container 15 in the container holding step, respectively. Each latching claw 6e is engaged with the upper and lower surfaces and the front and rear surfaces of the product carrying container 15, and the product carrying container 15 is held rotatably (see FIG. 1).
Subsequently, in the container lowering step, the guide frame 8b of the vertical movement drive unit 8 is moved down along the vertical guide shaft 8a from the state shown in FIG. 1, and the product carrying container 15 is moved to the input height near the upper surface of the inclined chute unit 4. Let

次に、容器回動工程について説明する。
図2(a)は実施の形態1における打こん防止ワーク投入装置の容器回動工程を示す側面図である。
図2(a)において、回動駆動機構7の駆動部7bを駆動することにより、回動軸6cに配設された回動保持部6の当接部6dと共に製品運搬容器15が回動する。このとき、容器回動工程が回動駆動機構7で製品運搬容器15の回動角度及び/又は回動速度を調整する投入量調整工程を有することにより、製品運搬容器15からのワークの投入量や落下速度を調整できる。
ワークの投入が終了したら容器上昇工程において、上下動駆動部8のガイドフレーム8bが垂直ガイドシャフト8aに沿って上昇し、製品運搬容器15を傾斜シュート部4から遠ざけるように初期位置まで移動させる。
Next, the container turning process will be described.
FIG. 2A is a side view showing the container turning process of the impact-preventing work loading apparatus in the first embodiment.
In FIG. 2A, by driving the drive part 7b of the rotation drive mechanism 7, the product carrying container 15 rotates together with the contact part 6d of the rotation holding part 6 disposed on the rotation shaft 6c. . At this time, the container turning step includes a loading amount adjusting step in which the turning angle and / or the turning speed of the product carrying container 15 is adjusted by the turning drive mechanism 7, so that the amount of work input from the product carrying container 15 is reached. And fall speed can be adjusted.
When the introduction of the workpiece is completed, in the container raising process, the guide frame 8b of the vertical movement drive unit 8 is raised along the vertical guide shaft 8a, and the product carrying container 15 is moved to the initial position so as to be away from the inclined chute part 4.

次に、シュート部傾動工程について説明する。
図2(b)は実施の形態1における打こん防止ワーク投入装置のシュート部傾動工程を示す側面図である。
図2(b)において、傾動駆動部5のピストン5aが傾斜シュート部4の底面部4aを上方に押圧することにより、傾斜シュート部4が軸支部3を中心に反時計回りに傾動し、傾斜シュート部4に溜まったワークが押し出されて下流側に送出される。その後、傾動駆動部5のピストン5aで傾斜シュート部4の底面部4aを下方に牽引することにより、傾斜シュート部4が軸支部3を中心に時計回りに傾動し初期位置に復帰する。尚、傾斜シュート部4により送出されたワークは順次、下流側に連設されたマグネットコンベアやステップコンベア等の製品搬送部(図示せず)により、更に下流の次工程へ搬送される。
以上の容器降下工程、容器回動工程、容器上昇工程、シュート部傾動工程を自動的に繰り返す打こん防止投入方法により、効率的にワークの投入、送出を行うことができる。
Next, a chute part tilting process will be described.
FIG. 2B is a side view showing the chute portion tilting process of the impact-preventing work throwing device in the first embodiment.
In FIG. 2 (b), the piston 5a of the tilt drive part 5 presses the bottom surface part 4a of the tilt chute part 4 upward, so that the tilt chute part 4 tilts counterclockwise around the shaft support part 3 and tilts. The work accumulated in the chute 4 is pushed out and sent downstream. Thereafter, by pulling the bottom surface portion 4a of the inclined chute portion 4 downward by the piston 5a of the tilt drive portion 5, the inclined chute portion 4 tilts clockwise around the shaft support portion 3 and returns to the initial position. In addition, the workpiece | work sent out by the inclination chute | shoot part 4 is sequentially conveyed to the downstream further process by product conveyance parts (not shown), such as a magnet conveyor and a step conveyor connected in succession downstream.
The workpiece can be efficiently loaded and delivered by the impact prevention feeding method that automatically repeats the container lowering process, the container rotating process, the container raising process, and the chute tilting process.

以上のように実施の形態1における打こん防止ワーク投入装置によれば、以下の作用を有する。
(1)成形品のワークが収容される製品運搬容器15を回動自在に保持する回動保持部6と、製品運搬容器15を回動させる回動角度及び/又は回動速度可変な回動駆動機構7と、を有するので、製品運搬容器15に収容されたワークの量、傾斜シュート部4や製品搬送部に溜まったワークの量等に応じて回動駆動機構7により、製品運搬容器15を回動させる回動角度及び/又は回動速度を調整しながらワ−クの投入を行うことができるので、傾斜シュート部4に溜まったワークと製品運搬容器15から投入するワークとの衝突や製品搬送部に溜まったワークと傾斜シュート部4から送出されるワ−クとの衝突が発生し難く、ワークに発生する打こん等の破損を低減することができる。
(2)略円弧状に形成された傾斜シュート部4を有することにより、製品運搬容器15から投入されるワークをスムーズに下流側の製品搬送部に案内することができ、ワークを整列させるようにして押し出しながら順次、下流側に送出することができるので、傾斜シュート部4内を移動して製品搬送部に達するまでにワークに打こん等の破損が発生するのを防止することができる。
(3)傾斜シュート部4の下流側の端部を軸支する軸支部3と、軸支部3を中心として傾斜シュート部4の上流側を傾動させる傾動駆動部5を有することにより、傾斜シュート部4を傾動させ投入されたワークを確実に製品搬送部に送出することができ、傾斜シュート部4にワークが溜まることがないので、先に投入されたワークと後から投入されるワークとの衝突を防止でき、ワークに打こん等の破損を発生させることがなく、効率的にワークの投入を行うことができる。
(4)傾斜シュート部4が、上面が開口した略コ字型に形成されていることにより、上方からのワークの投入が容易であると同時に、側面部4bにより両側からワークがこぼれ落ちるのを防止でき、信頼性、実用性に優れる。
(5)略円弧状に形成された傾斜シュート部4の底面部4aの曲率半径を上流側から下流側に向かって徐々に大きくなるように形成することにより、製品運搬容器15からのワーク投入時に傾斜シュート部4の上流側にワークが溜まることがなく、速やかに下流側に案内することができると共に、下流側ではワークの移動速度を緩めてワークが一気に製品搬送部へ送出されるのを防止できるので、ワークを底面部4aの曲率に沿ってスムーズに移動させることができ、搬送時の信頼性に優れる。特に、傾斜シュート部4の上流側にワークが溜まらないことにより、先に投入されたワークと、後から続けて投入されるワークとの衝突を防止でき、確実に打こんの発生を防止できる。
(6)回動保持部6が、製品運搬容器15の側面15aに当接する当接部6dと、当接部6dに延設され製品運搬容器15の上下面及び前後面にそれぞれ係合する係止爪6eを有するので、製品運搬容器15を確実に保持することができ、製品運搬容器15を回動させた際にも製品運搬容器15が落下することがなく信頼性に優れる。
(7)回動保持部6が、基部6bに回動自在に軸支された回動軸6cを有するので、回動軸6cを回動させるだけで、回動保持部6に保持された製品運搬容器15を容易に回動させることができ、ワークの投入を行うことができる。
(8)回動駆動機構7が、回動軸6cの端部に形成又は配設された従動回動部7aと、駆動部7bと、駆動部7bの駆動軸に配設された駆動用回動部7cを有するので、従動回動部7a及び駆動用回動部7cの外周に駆動伝達部材7dを係合することにより、駆動部7bの回動を回動軸6cに伝達することができ、回動保持部6に保持された製品運搬容器15を確実に回動させることができる。
(9)回動保持部6の当接部6dが略十字型に形成されていることにより、それぞれの端部を直角方向に折曲するだけで係止爪6eを形成することができ生産性に優れると共に、当接部6dを軽量化することができ、装置を省力化でき、機動性に優れる。
(10)対向配置された回動保持部6により製品運搬容器15を両側から挟持することにより、製品運搬容器15を強固に保持することができ、回動時に製品運搬容器15が落下することがなく、回動動作の安定性、安全性に優れる。
(11)回動保持部6の昇降を行う上下動駆動部8を有することにより、回動保持部6に保持された製品運搬容器15を上下動させることができ、傾斜シュート部4へのワークの投入高さを調整することができるので、傾斜シュート部4とワークとの衝突時のダメージを低減することができ、ワークの打こん発生率を低減することができる。
(12)回動保持部6を上下動させる上下動駆動部8のガイドフレーム8bが水平ガイド孔8cを有し、水平ガイドシャフト9に摺動自在に貫挿されていることにより、ガイドフレーム8bと共に回動保持部6を前後動させることができるので、傾斜シュート部4へのワークの投入高さ、投入位置を自在に調整することができ、ワーク投入時のダメージを低減して効果的にワークの打こんを防止することができ、汎用性、信頼性に優れる。
As described above, the impact-preventing work input device according to Embodiment 1 has the following effects.
(1) A rotation holding unit 6 that rotatably holds a product carrying container 15 in which a workpiece of a molded product is accommodated, and a rotation that rotates the product carrying container 15 and / or a rotation with a variable rotation speed. And the drive mechanism 7, so that the product transport container 15 is rotated by the rotation drive mechanism 7 in accordance with the amount of work accommodated in the product transport container 15, the amount of work accumulated in the inclined chute unit 4 and the product transport unit, and the like. Since the work can be thrown in while adjusting the turning angle and / or the turning speed for turning the workpiece, the workpiece accumulated in the inclined chute 4 and the workpiece thrown in from the product carrying container 15 Collision between the work accumulated in the product conveying section and the work delivered from the inclined chute section 4 hardly occurs, and damage such as hammering generated on the work can be reduced.
(2) By having the inclined chute part 4 formed in a substantially circular arc shape, the work put from the product carrying container 15 can be smoothly guided to the downstream product carrying part, and the work is aligned. Thus, it is possible to prevent the workpiece from being damaged such as hitting before it moves through the inclined chute unit 4 and reaches the product conveying unit.
(3) By having the shaft support portion 3 that pivotally supports the downstream end portion of the tilt chute portion 4 and the tilt drive portion 5 that tilts the upstream side of the tilt chute portion 4 around the shaft support portion 3, the tilt chute portion 4 is tilted so that the loaded workpiece can be reliably delivered to the product conveying section, and the workpiece does not collect on the tilt chute 4, so that the previously loaded workpiece and the later loaded workpiece collide with each other. Therefore, the workpiece can be loaded efficiently without causing damage such as staking.
(4) Since the inclined chute portion 4 is formed in a substantially U shape with the upper surface opened, it is easy to load the workpiece from above, and at the same time, the side portion 4b prevents the workpiece from spilling from both sides. It can be prevented and has excellent reliability and practicality.
(5) By forming the curvature radius of the bottom surface portion 4a of the inclined chute portion 4 formed in a substantially arc shape so as to gradually increase from the upstream side toward the downstream side, The workpiece does not collect on the upstream side of the inclined chute 4 and can be quickly guided to the downstream side. On the downstream side, the workpiece moving speed is reduced to prevent the workpiece from being sent to the product conveying unit at once. Therefore, the workpiece can be smoothly moved along the curvature of the bottom surface portion 4a, and the reliability during conveyance is excellent. In particular, since the work does not collect on the upstream side of the inclined chute portion 4, it is possible to prevent a collision between the work that has been thrown in first and a work that is thrown in afterwards, and to prevent the occurrence of hitting.
(6) The rotation holding portion 6 is in contact with the contact portion 6d that contacts the side surface 15a of the product carrying container 15, and the engagement that extends from the contact portion 6d and engages with the upper and lower surfaces and the front and rear surfaces of the product carrying container 15. Since the pawl 6e is provided, the product carrying container 15 can be reliably held, and even when the product carrying container 15 is rotated, the product carrying container 15 does not fall and is excellent in reliability.
(7) Since the rotation holding portion 6 has the rotation shaft 6c pivotally supported by the base portion 6b, the product held by the rotation holding portion 6 simply by rotating the rotation shaft 6c. The transport container 15 can be easily rotated, and a workpiece can be loaded.
(8) The rotation drive mechanism 7 includes a driven rotation portion 7a formed or disposed at the end of the rotation shaft 6c, a drive portion 7b, and a drive rotation disposed on the drive shaft of the drive portion 7b. Since the moving portion 7c is provided, the rotation of the driving portion 7b can be transmitted to the rotating shaft 6c by engaging the drive transmitting member 7d with the outer periphery of the driven rotating portion 7a and the driving rotating portion 7c. The product carrying container 15 held by the rotation holding unit 6 can be reliably rotated.
(9) Since the abutment portion 6d of the rotation holding portion 6 is formed in a substantially cross shape, the latching claw 6e can be formed simply by bending each end portion in a right angle direction. In addition, the contact portion 6d can be reduced in weight, the apparatus can be labor-saving, and the mobility is excellent.
(10) The product carrying container 15 can be firmly held by sandwiching the product carrying container 15 from both sides by the rotation holding portions 6 arranged to face each other, and the product carrying container 15 may fall during turning. It is excellent in the stability and safety of the rotating operation.
(11) By having the vertical movement drive unit 8 that moves the rotation holding unit 6 up and down, the product carrying container 15 held by the rotation holding unit 6 can be moved up and down, and the workpiece to the inclined chute unit 4 can be moved. Therefore, it is possible to reduce the damage at the time of the collision between the inclined chute portion 4 and the workpiece, and to reduce the occurrence rate of the workpiece hitting.
(12) The guide frame 8b of the vertical movement drive unit 8 that moves the rotation holding unit 6 up and down has a horizontal guide hole 8c, and is slidably inserted into the horizontal guide shaft 9, whereby the guide frame 8b. At the same time, the rotation holding unit 6 can be moved back and forth, so that the height and position of the workpiece loaded onto the inclined chute 4 can be freely adjusted, effectively reducing damage during workpiece loading. It can prevent the workpiece from being struck and has excellent versatility and reliability.

実施の形態1における打こん防止ワーク投入装置を用いた打こん防止投入方法によれば、以下の作用を有する。
(1)回動保持部6で製品運搬容器15を回動自在に保持する容器保持工程と、回動駆動機構7で製品運搬容器15を回動させる容器回動工程と、を有することで、回動保持部6で保持した製品運搬容器15を回動させて容易に傾斜シュート部4にワークの投入を行うことができる。
(2)傾動駆動部5で傾斜シュート部4を傾動させるシュート部傾動工程を有することにより、傾斜シュート部4に溜まったワークを押し出すようにして確実に下流側の製品搬送部に送出することができ、先に投入されたワークと後から投入されるワークとの衝突による打こんを確実に防止できる。
(3)容器回動工程が、回動駆動機構7で製品運搬容器15の回動角度及び/又は回動速度を調整する投入量調整工程を有することにより、ワークの種類や数量或いは傾斜シュート部4に溜まったワークの数量に応じて傾斜シュート部4へのワークの投入量や投入速度を調整することができ、傾斜シュート部4或いは傾斜シュート部4に溜まったワークと後から投入されるワークとの衝突によるワークに打こん等の破損を発生させることなく、効率的にワークの投入、送出を行うことができる。
(4)投入量調整工程で回動角度を調整することができるので、製品運搬容器15の内部に少量のワークしか残っていない場合でも、全てのワークを確実に傾斜シュート部4へ投入することができる。
(5)容器回動工程とシュート部傾動工程を交互に繰り返すことにより、ワークの投入量を調整しながら複数回に分けて傾斜シュート部4へのワークの投入、下流側の製品搬送部へのワークの送出を行うことができるので、投入時のワーク同士の衝突や傾斜シュート部4の下流側或いは製品搬送部へ溜まったワークと後から投入されたワークとの衝突を効果的に防止でき、効率的なワークの投入を行うことができる。
(6)容器回動工程の前工程として上下動駆動部8で製品運搬容器15を降下させる容器降下工程を有するので、ワークの投入前に製品運搬容器15を傾斜シュート部4へ近づけてワークの投入高さを低くすることができ、傾斜シュート部4とワークの衝突時のダメージを低減でき、ワークの打こん等の破損を防止できる。
(7)シュート部傾動工程の前工程として上下動駆動部8で製品運搬容器15を上昇させる容器上昇工程を有するので、傾斜シュート部4を上方へ傾動させる前に製品運搬容器15を傾斜シュート部4から遠ざけることができ、製品運搬容器15と傾斜シュート部4が干渉することなく、回動保持部6や傾斜シュート部4、製品運搬容器15などの破損を防止できる。
(8)容器降下工程、容器回動工程、容器上昇工程、シュート部傾動工程を自動的に繰り返すことにより、効率的にワークの投入、送出を行うことができ、生産性、信頼性に優れる。
According to the impact prevention input method using the impact prevention work input device according to the first embodiment, the following operation is provided.
(1) By having a container holding step for holding the product carrying container 15 rotatably by the turning holding unit 6 and a container turning step for turning the product carrying container 15 by the turning drive mechanism 7, The product carrying container 15 held by the rotation holding unit 6 can be rotated to easily put the workpiece into the inclined chute unit 4.
(2) By having the chute part tilting step in which the tilting chute part 4 is tilted by the tilting drive part 5, the work accumulated in the tilted chute part 4 can be pushed out and reliably delivered to the product conveying part on the downstream side. In addition, it is possible to reliably prevent the impact due to the collision between the workpiece input first and the workpiece input later.
(3) Since the container rotation process includes an input amount adjustment process in which the rotation angle and / or the rotation speed of the product carrying container 15 is adjusted by the rotation drive mechanism 7, the type and quantity of the workpiece or the inclined chute part According to the quantity of workpieces accumulated in 4, the amount and speed of loading of workpieces into the inclined chute portion 4 can be adjusted, and workpieces accumulated in the inclined chute portion 4 or inclined chute portion 4 and workpieces thrown in later The workpiece can be efficiently loaded and delivered without causing damage such as staking or the like due to the collision with the workpiece.
(4) Since the rotation angle can be adjusted in the loading amount adjustment process, even when only a small amount of workpiece remains in the product transporting container 15, all the workpieces are reliably thrown into the inclined chute portion 4. Can do.
(5) By alternately repeating the container rotation process and the chute part tilting process, the work input to the inclined chute part 4 is divided into a plurality of times while adjusting the input quantity of the work, and the downstream product conveyance part Since the workpiece can be sent out, it is possible to effectively prevent the collision between the workpieces at the time of loading and the collision between the workpiece accumulated on the downstream side of the inclined chute 4 or the product conveying unit and the workpiece loaded later, Efficient work input is possible.
(6) Since there is a container lowering step for lowering the product transporting container 15 by the vertical movement drive unit 8 as a pre-process of the container rotating process, the product transporting container 15 is brought close to the inclined chute unit 4 before the work is loaded. The input height can be lowered, damage at the time of collision between the inclined chute portion 4 and the workpiece can be reduced, and damage such as hitting of the workpiece can be prevented.
(7) Since there is a container raising step for raising the product carrying container 15 by the vertical movement drive unit 8 as a pre-step of the chute part tilting step, the product carrying container 15 is inclined before the tilt chute 4 is tilted upward. 4, and the product carrying container 15 and the inclined chute part 4 can be prevented from interfering with each other, and the rotation holding part 6, the inclined chute part 4, the product carrying container 15, etc. can be prevented from being damaged.
(8) By automatically repeating the container lowering process, the container rotating process, the container raising process, and the chute tilting process, it is possible to efficiently put in and out the workpiece, which is excellent in productivity and reliability.

(実施の形態2)
以下、本発明の実施の形態2における打こん防止ワーク投入装置について、以下図面を参照しながら説明する。尚、実施の形態1と同様のものには同一の符号を付して説明を省略する。
図3は実施の形態2における打こん防止ワーク投入装置の側面図である。
本発明の実施の形態2における打こん防止ワーク投入装置1aが実施の形態1と異なるのは、ワーク受け部として傾斜シュート部4の代りにベルトコンベア14を有している点と、製品運搬容器15のワークの投入側に当たる後面15bが上方に向かって拡開するように傾斜して形成されている点である。
(Embodiment 2)
Hereinafter, an impact-preventing work loading apparatus according to Embodiment 2 of the present invention will be described with reference to the drawings. In addition, the same code | symbol is attached | subjected to the thing similar to Embodiment 1, and description is abbreviate | omitted.
FIG. 3 is a side view of the impact-preventing work input device according to the second embodiment.
The anti-striking work input device 1a according to the second embodiment of the present invention is different from the first embodiment in that it has a belt conveyor 14 instead of the inclined chute part 4 as a work receiving part, and a product carrying container. The rear surface 15b corresponding to the input side of 15 workpieces is formed so as to be inclined so as to expand upward.

ベルトコンベア14のベルトとしては、合成ゴム製等のシート状のものを用いた。ワークが引っ掛かることがなく搬送時の信頼性に優れ、また落下時の衝撃を低減できワークへのダメージを低減できるためである。
ワーク受け部がベルトコンベア14であることにより、回動駆動機構7により製品運搬容器15を回動させるだけで、投入されたワークが自動的にベルトコンベア14によって下流側の製品搬送部に送出されるので、回動駆動機構7や上下動駆動部8による複雑な制御が不要となり、投入作業の効率化、作業時間の短縮を図ることができる。尚、ベルトコンベア14の移動は、回動駆動機構7による製品運搬容器15の回動と同期させた。これにより、ベルトコンベア14の移動速度に合わせてワ−クの投入を行うことができ、先に投入されたワークと後から投入するワークとの衝突を確実に防止して信頼性を向上させている。
また、製品運搬容器15の後面15bが上方に向かって拡開するように傾斜して形成されていることにより、製品運搬容器15の底にワークを残すことなく確実に排出することができ、投入作業性を向上させることができる。
As the belt of the belt conveyor 14, a sheet-like material made of synthetic rubber or the like was used. This is because the workpiece is not caught and is excellent in reliability at the time of conveyance, and the impact at the time of dropping can be reduced and damage to the workpiece can be reduced.
Since the workpiece receiving portion is the belt conveyor 14, the loaded workpiece is automatically sent to the downstream product conveying portion by the belt conveyor 14 simply by rotating the product carrying container 15 by the rotation driving mechanism 7. Therefore, complicated control by the rotation drive mechanism 7 and the vertical movement drive unit 8 is not required, and it is possible to increase the efficiency of the input work and shorten the work time. The movement of the belt conveyor 14 was synchronized with the rotation of the product carrying container 15 by the rotation drive mechanism 7. As a result, the workpiece can be loaded in accordance with the moving speed of the belt conveyor 14, and the collision between the workpiece loaded first and the workpiece loaded later is reliably prevented to improve reliability. Yes.
Further, since the rear surface 15b of the product carrying container 15 is formed to be inclined so as to expand upward, it can be reliably discharged without leaving a workpiece on the bottom of the product carrying container 15. Workability can be improved.

実施の形態2の打こん防止ワーク投入装置は以上のように構成されているので、実施の形態1の作用に加え、以下の作用を有する。
(1)ワーク受け部としてベルトコンベア14を用いることにより、回動駆動機構7により製品運搬容器15を回動させてワークを落下させるだけで、投入されたワークを自動的に下流側の製品搬送部に送出することができ、投入作業の効率化、作業時間の短縮を図ることができる。
(2)回動駆動機構7による製品運搬容器15の回動とベルトコンベア14の移動を同期させることにより、ベルトコンベア14の移動速度に合わせてワ−クの投入を行うことができ、先に投入されたワークと後から投入するワークとの衝突を確実に防止でき信頼性に優れる。
Since the anti-striking work input device of the second embodiment is configured as described above, it has the following operation in addition to the operation of the first embodiment.
(1) By using the belt conveyor 14 as a work receiving part, the product can be dropped automatically by simply rotating the product carrying container 15 by the rotation driving mechanism 7 and dropping the work. Therefore, the efficiency of the input work can be improved and the work time can be shortened.
(2) By synchronizing the rotation of the product carrying container 15 by the rotation drive mechanism 7 and the movement of the belt conveyor 14, the work can be charged in accordance with the moving speed of the belt conveyor 14. It is possible to reliably prevent the collision between the thrown-in workpiece and the workpiece that will be thrown in later, resulting in excellent reliability.

本発明は、製品運搬容器を回動させる回動角度や回動速度、ワーク投入高さ等を制御することにより、熱処理前の鍛造品や成形直後の合成樹脂製品などの表面が軟らかく傷付き易い各種成形品のワークの投入時に発生する打こんを効果的に低減することができ信頼性、汎用性に優れる打こん防止ワーク投入装置を提供することができ、多量のワークが収容された製品運搬容器からワークを投入する際にワーク同士の衝突を防止でき、打こん発生率を低減させると共に、ワークを下流側の製品搬送部に確実に効率良く案内することができる実用性、生産性に優れた打こん防止投入方法を提供して歩留り改善、生産効率の向上を図ることができる。   In the present invention, the surface of a forged product before heat treatment or a synthetic resin product immediately after molding is soft and easily damaged by controlling a rotation angle and a rotation speed for rotating the product carrying container, a workpiece input height, and the like. It is possible to effectively reduce the impact generated during the loading of workpieces of various molded products, and to provide an impact-inhibiting workpiece input device with excellent reliability and versatility. It is excellent in practicality and productivity that can prevent collision between workpieces when throwing workpieces from the container, reduce the incidence of hitting, and reliably and efficiently guide the workpiece to the downstream product conveyance section It is possible to improve the yield and production efficiency by providing a dumping prevention method.

(a)実施の形態1における打こん防止ワーク投入装置の側面図(b)実施の形態1における打こん防止ワーク投入装置の背面図(A) Side view of the impact-preventing work input device according to the first embodiment (b) Rear view of the impact-preventing work input device according to the first embodiment (a)実施の形態1における打こん防止ワーク投入装置の容器回動工程を示す側面図(b)実施の形態1における打こん防止ワーク投入装置のシュート部傾動工程を示す側面図(A) Side view showing the container turning process of the impact preventing work loading apparatus in the first embodiment (b) Side view showing the chute part tilting process of the impact preventing work throwing apparatus in the first embodiment. 実施の形態2における打こん防止ワーク投入装置の側面図Side view of impact prevention work loading device in embodiment 2

符号の説明Explanation of symbols

1 実施の形態1における打こん防止ワーク投入装置
1a 実施の形態2における打こん防止ワーク投入装置
2 基台
3 軸支部
4 傾斜シュート部
4a 底面部
4b 側面部
5 傾動駆動部
5a ピストン
5b シリンダ
6 回動保持部
6a 支持フレーム
6b 基部
6c 回動軸
6d 当接部
6e 係止爪
7 回動駆動機構
7a 従動回動部
7b 駆動部
7c 駆動用回動部
7d 駆動伝達部材
8 上下動駆動部
8a 垂直ガイドシャフト
8b ガイドフレーム
8c 水平ガイド孔
9 水平ガイドシャフト
14 ベルトコンベア
15 製品運搬容器
15a 側面
15b 後面
20 土台
DESCRIPTION OF SYMBOLS 1 Impact prevention work injection | throwing-in apparatus in Embodiment 1 1a Impact prevention work injection | throwing-in apparatus in Embodiment 2 2 Base 3 Shaft support part 4 Inclination chute part 4a Bottom face part 4b Side surface part 5 Tilt drive part 5a Piston 5b Cylinder 6 times Movement holding portion 6a Support frame 6b Base portion 6c Rotating shaft 6d Abutting portion 6e Locking claw 7 Rotating drive mechanism 7a Driven rotating portion 7b Driving portion 7c Driving rotating portion 7d Drive transmission member 8 Vertical movement driving portion 8a Vertical Guide shaft 8b Guide frame 8c Horizontal guide hole 9 Horizontal guide shaft 14 Belt conveyor 15 Product transport container 15a Side surface 15b Rear surface 20 Base

Claims (12)

成形品のワークが収容される製品運搬容器を回動自在に保持する回動保持部と、前記製品運搬容器を回動させる回動角度及び/又は回動速度可変な回動駆動機構と、前記製品運搬容器の下方に配設され前記製品運搬容器から投入される前記ワークを下流側の製品搬送部に案内するワーク受け部と、を有することを特徴とする打こん防止ワーク投入装置。 A rotation holding unit that rotatably holds a product carrying container in which a workpiece of a molded product is accommodated, a rotation driving mechanism that can rotate the product carrying container, and a rotation angle and / or a rotation speed variable; And a workpiece receiving portion that is disposed below the product carrying container and guides the workpiece fed from the product carrying container to a downstream product carrying unit. 前記ワーク受け部が、ベルトコンベアであることを特徴とする請求項1に記載の打こん防止ワーク投入装置。 2. The impact preventing work loading apparatus according to claim 1, wherein the work receiving portion is a belt conveyor. 前記ワーク受け部が、前記ワークが投入される上流側が高く前記ワークが送出される下流側が低くなるように傾斜して形成された傾斜シュート部であることを特徴とする請求項1に記載の打こん防止ワーク投入装置。 2. The striking portion according to claim 1, wherein the workpiece receiving portion is an inclined chute portion formed so as to be inclined so that an upstream side into which the workpiece is introduced is high and a downstream side from which the workpiece is delivered is low. Dust prevention work input device. 前記傾斜シュート部の下流側の端部を軸支する軸支部と、前記軸支部を中心として前記傾斜シュート部の上流側を傾動させる傾動駆動部と、を有することを特徴とする請求項3に記載の打こん防止ワーク投入装置。 The shaft support portion that pivotally supports the downstream end portion of the inclined chute portion, and the tilt drive portion that tilts the upstream side of the inclined chute portion around the shaft support portion. Debris prevention work input device. 前記回動保持部が、基部に回動自在に軸支された回動軸と、前記回動軸に配設され前記製品運搬容器の側面に当接する当接部と、前記当接部に延設され前記製品運搬容器の上下面及び前後面にそれぞれ係合する係止爪と、前記回動軸の端部に形成又は配設された従動回動部と、を有し、前記回動駆動機構が、駆動部と、前記駆動部の駆動軸に配設された駆動用回動部と、前記駆動用回動部及び前記従動回動部の外周に係合された駆動伝達部材と、を有することを特徴とする請求項1乃至4の内いずれか1項に記載の打こん防止ワーク投入装置。 The rotation holding portion includes a rotation shaft that is rotatably supported by a base, a contact portion that is disposed on the rotation shaft and contacts a side surface of the product carrying container, and extends to the contact portion. A locking claw that engages with the upper and lower surfaces and the front and rear surfaces of the product carrying container, and a driven rotating portion that is formed or disposed at an end of the rotating shaft, and is configured to rotate. A mechanism comprising: a drive unit; a drive rotation unit disposed on a drive shaft of the drive unit; and a drive transmission member engaged with outer peripheries of the drive rotation unit and the driven rotation unit. 5. The impact-preventing work input device according to claim 1, comprising: 前記回動保持部の昇降を行う上下動駆動部及び/又は前記回動保持部の前後動を行う前後動駆動部を有することを特徴とする請求項1乃至5の内いずれか1項に記載の打こん防止ワーク投入装置。 6. The apparatus according to claim 1, further comprising a vertical movement drive unit that moves up and down the rotation holding unit and / or a longitudinal movement drive unit that moves the rotation holding unit back and forth. 6. Anti-striking work input device. 請求項1乃至6の内いずれか1項に記載の打こん防止ワーク投入装置の回動保持部で前記製品運搬容器を回動自在に保持する容器保持工程と、前記回動駆動機構で前記製品運搬容器を回動させて前記ワークの投入を行う容器回動工程と、を有することを特徴とする打こん防止投入方法。 7. A container holding step of holding the product carrying container in a turnable manner by the turning holding portion of the impact preventing work throwing device according to any one of claims 1 to 6, and the product by the turning drive mechanism. And a container turning step for turning the carrying container to place the workpiece. 前記容器回動工程中に、前記前後動駆動部により前記回動保持部を前記傾斜シュート部の下流側から上流側に向かって移動させると共に前記傾斜シュート部の傾斜に沿うように前記上下動駆動部で前記回動保持部を上昇させる容器移動工程を行うことを特徴とする請求項7に記載の打こん防止投入方法。 During the container rotation process, the vertical movement drive unit moves the rotation holding unit from the downstream side to the upstream side of the inclined chute unit and drives the vertical movement along the inclination of the inclined chute unit. 8. The method for preventing and applying impacts according to claim 7, wherein a container moving step of raising the rotation holding part by a part is performed. 前記傾動駆動部で前記傾斜シュート部を傾動させるシュート部傾動工程を有することを特徴とする請求項7又は8に記載の打こん防止投入方法。 9. The impact-preventing charging method according to claim 7, further comprising a chute part tilting step of tilting the tilted chute part by the tilt driving part. 前記容器回動工程が、前記回動駆動機構で前記製品運搬容器の回動角度及び/又は回動速度を調整する投入量調整工程を有することを特徴とする請求項7乃至9の内いずれか1項に記載の打こん防止投入方法。 The said container rotation process has the charging amount adjustment process of adjusting the rotation angle and / or rotation speed of the said product conveyance container with the said rotation drive mechanism, The any one of the Claims 7 thru | or 9 characterized by the above-mentioned. 4. A method for preventing dust injection according to item 1. 前記容器回動工程と前記シュート部傾動工程を交互に繰り返すことを特徴とする請求項7乃至10の内いずれか1項に記載の打こん防止投入方法。 11. The impact-preventing charging method according to claim 7, wherein the container rotating step and the chute portion tilting step are alternately repeated. 前記容器回動工程の前工程として前記上下動駆動部で前記製品運搬容器を降下させる容器降下工程と、前記シュート部傾動工程の前工程として前記上下動駆動部で前記製品運搬容器を上昇させる容器上昇工程と、を有することを特徴とする請求項9乃至11の内いずれか1項に記載の打こん防止投入方法。
A container lowering step for lowering the product carrying container by the vertical movement driving unit as a pre-step of the container rotating step, and a container for raising the product carrying container by the vertical movement driving unit as a pre-step of the chute portion tilting step The method according to any one of claims 9 to 11, further comprising an ascending step.
JP2004303383A 2004-10-18 2004-10-18 Dent preventive workpiece charging device, and dent preventive charging method using the same Pending JP2006111437A (en)

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CN110894000A (en) * 2019-12-02 2020-03-20 北京北方车辆集团有限公司 Feeding mechanical device with spring plate

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