JP2006106686A - Heating apparatus and image forming apparatus - Google Patents

Heating apparatus and image forming apparatus Download PDF

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JP2006106686A
JP2006106686A JP2005193814A JP2005193814A JP2006106686A JP 2006106686 A JP2006106686 A JP 2006106686A JP 2005193814 A JP2005193814 A JP 2005193814A JP 2005193814 A JP2005193814 A JP 2005193814A JP 2006106686 A JP2006106686 A JP 2006106686A
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temperature
heating
heated
paper
fixing
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JP2006106686A5 (en
JP4829551B2 (en
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Satoshi Nishida
聡 西田
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Canon Inc
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Canon Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heating apparatus having a heating member A and a pressure member 17 which are mutually brought into press-contact to hold, convey and heat a member to be heated P by a nip portion N formed between both of them, and capable of restraining the curl of the outputted member to be heated P, or an image forming apparatus equipped with the heating apparatus as a fixing device. <P>SOLUTION: The heating apparatus is equipped with a temperature detector 18 for detecting the temperature of the heating member A, and a power control means for controlling the detected temperature of the heating member to a target temperature. A paper conveyance interval temperature which is the target temperature of the heating member set in a paper conveyance interval which is a period from end of heating the M-th member to be heated up to start of heating the M+1-th member to be heated in continuous heating of N members to be heated or in a certain period in the paper conveyance interval is set to a temperature higher than the heating temperature of the member to be heated which is the target temperature of the heating member when heating the M+1-th member to be heated. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、搬送導入される被加熱材を加熱部で加熱して排出する加熱装置に関する。   The present invention relates to a heating apparatus that heats and discharges a material to be heated to be conveyed by a heating unit.

より詳しくは、互いに圧接された加熱体と加圧体とを有し、両者間に形成されたニップ部で被加熱材を挟持搬送して加熱処理する加熱装置に関する。   More specifically, the present invention relates to a heating apparatus that includes a heating body and a pressure body that are in pressure contact with each other, and sandwiches and conveys a material to be heated at a nip portion formed between them.

また、該加熱装置を画像加熱定着装置として備えるプリンタ、複写機などの画像形成装置に関するものである。   The present invention also relates to an image forming apparatus such as a printer or a copying machine provided with the heating device as an image heating and fixing device.

以下、便宜上、画像形成装置において画像を加熱定着させる加熱装置としての定着装置を例にして説明する。   Hereinafter, for convenience, a fixing device as a heating device that heats and fixes an image in the image forming apparatus will be described as an example.

一般的な定着装置は、加熱体(加熱部材)と加圧体(加圧部材)とを圧接させてニップ部を形成させ、そのニップ部に未定着画像を形成担持させた被記録材(以下、記録媒体と記す)を通紙して挟持搬送させることにより、加熱体の熱で未定着画像を記録媒体面に加熱・加圧定着させる。装置構成としては、フィルム加熱方式やローラ加熱方式などがある。   A general fixing device is a recording material (hereinafter referred to as a recording material) in which a heating body (heating member) and a pressure body (pressure member) are pressed to form a nip portion, and an unfixed image is formed and supported on the nip portion. In this case, the unfixed image is heated and pressure-fixed on the surface of the recording medium by the heat of the heating body. The apparatus configuration includes a film heating system and a roller heating system.

フィルム加熱方式の定着装置は、特許文献1や2に記載されるように、加熱体として、固定支持された加熱手段(加熱源)と、この加熱手段と摺動する可撓性部材と、を有するアセンブリを用いたものである。加圧体は上記の可撓性部材を介して加熱手段と定着ニップ部を形成し、その定着ニップ部で未定着画像を形成担持させた記録媒体を挟持搬送して可撓性部材を介した加熱手段の熱で記録媒体を加熱する構成となっている。   As described in Patent Documents 1 and 2, the film heating type fixing device includes a heating unit (heating source) fixed and supported as a heating body, and a flexible member that slides on the heating unit. The assembly is used. The pressure member forms a heating means and a fixing nip portion through the flexible member, and sandwiches and conveys a recording medium carrying an unfixed image at the fixing nip portion and passes through the flexible member. The recording medium is heated by the heat of the heating means.

より具体的に、加熱手段としては一般に、低熱容量で温度立ち上りが速い、所謂セラミックヒータが用いられている。可撓性部材としては耐熱樹脂や金属をベースとする単層構成あるいは複合層構成の薄膜フィルム(以下、フィルムと略記する)が用いられている。そして、固定支持させたセラミックヒータにフィルムを挟ませて加圧ローラを圧接させて定着ニップ部を形成させ、定着ニップ部においてセラミックヒータ面にフィルムを密着摺動させる。このような構成において定着ニップ部のフィルムと加圧ローラとの間に記録媒体を導入してフィルムと一緒に定着ニップ部を移動通過させることによりセラミックヒータの熱をフィルムを介して記録媒体に付与する。   More specifically, a so-called ceramic heater having a low heat capacity and a fast temperature rise is generally used as the heating means. As the flexible member, a thin film film (hereinafter abbreviated as a film) having a single layer structure or a composite layer structure based on a heat resistant resin or metal is used. Then, the film is sandwiched between the ceramic heaters fixedly supported and the pressure roller is brought into pressure contact with each other to form a fixing nip portion. The film is slid in close contact with the ceramic heater surface in the fixing nip portion. In such a configuration, the recording medium is introduced between the film in the fixing nip portion and the pressure roller, and the heat of the ceramic heater is applied to the recording medium through the film by moving the fixing nip portion together with the film. To do.

加熱手段としてのセラミックヒータは、セラミックスを主成分とする薄板状の基板の一方の面に通電により発熱する発熱抵抗体が設けられると共に基板の他方の面に温度検知体たるサーミスタセンサー(以下、サーミスタと略記する)が当接して配置されている。   A ceramic heater as a heating means includes a thermistor sensor (hereinafter referred to as a thermistor sensor) which is provided with a heating resistor that generates heat when energized on one surface of a thin plate-shaped substrate mainly composed of ceramics and the other surface of the substrate. Are abutted and arranged.

ローラ加熱方式の定着装置は、加熱体として、内部または外部にハロゲンヒータなどの加熱手段を供えた円筒状の熱ローラ(以下、定着ローラと記す)を用いたものである。この定着ローラに加熱体としての加圧ローラを圧接させて定着ニップ部を形成させ、定着ニップ部において、定着ローラと加圧ローラとの間に記録媒体を導入して、定着ローラの熱で記録媒体を加熱する。定着ローラには温度検知体たるサーミスタが当接されている。   The roller heating type fixing device uses a cylindrical heat roller (hereinafter referred to as a fixing roller) provided with heating means such as a halogen heater inside or outside as a heating body. A pressure roller as a heating element is pressed against the fixing roller to form a fixing nip portion. A recording medium is introduced between the fixing roller and the pressure roller at the fixing nip portion, and recording is performed by the heat of the fixing roller. Heat the medium. A thermistor as a temperature detecting member is in contact with the fixing roller.

前記定着装置にあっては、サーミスタによる検知温度が目標温度から所定幅内の温度になるように商用電源から加熱手段への通電が制御されて加熱体温度が温調されるようになっている。   In the fixing device, the temperature of the heating body is controlled by controlling the energization from the commercial power source to the heating means so that the temperature detected by the thermistor falls within a predetermined range from the target temperature. .

次に、前記定着装置での複数枚の記録媒体の連続定着処理工程における加熱体の温度制御に関して図16に基づき説明する。図16は、複数枚の記録媒体の連続定着処理工程におけるサーミスタの検知温度の変遷を示すグラフである。   Next, the temperature control of the heating body in the continuous fixing process step for a plurality of recording media in the fixing device will be described with reference to FIG. FIG. 16 is a graph showing changes in the detected temperature of the thermistor in the continuous fixing process for a plurality of recording media.

前記定着装置を備える画像形成装置が複数たるN枚の記録媒体から成る一連の記録媒体への画像形成プロセスを開始するに伴い商用電源から加熱手段への通電が開始され、サーミスタ検知温度は停止時の温度aから、温度b、温度cというように昇温する。   When the image forming apparatus including the fixing device starts an image forming process for a series of recording media including a plurality of N recording media, energization from the commercial power source to the heating unit is started, and the thermistor detection temperature is stopped. The temperature is raised from temperature a to temperature b and temperature c.

商用電源から加熱手段への通電は、未定着画像を担持した一枚目の記録媒体が定着ニップ部に突入する時刻T1の直前までにサーミスタの検知温度が定着温度(記録媒体加熱温度)dに昇温されるように制御される。そして、前記記録媒体に定着処理が施されている期間T1からT2にわたり、前記検知温度が定着温度dから所定幅内の値に維持されるように制御される。   The energization from the commercial power source to the heating means is performed so that the temperature detected by the thermistor reaches the fixing temperature (recording medium heating temperature) d immediately before time T1 when the first recording medium carrying an unfixed image enters the fixing nip portion. The temperature is controlled to be raised. The detected temperature is controlled to be maintained within a predetermined range from the fixing temperature d over a period T1 to T2 in which the recording medium is subjected to fixing processing.

次に、一枚目の記録媒体の定着処理終了後から二枚目の記録媒体の定着処理開始までの間にあっては、商用電源から加熱手段への通電は、サーミスタの検知温度が定着温度d又は、それよりも低い紙間温度eの所定幅内の値に維持されるように制御される。なお、定着温度dよりも低い紙間温度eの所定幅内の値に維持することにより、電力消費の節約及び加圧ローラの外周面の非通紙領域における過昇温の解消を図ることができる。   Next, between the end of the fixing process of the first recording medium and the start of the fixing process of the second recording medium, the energization from the commercial power source to the heating means is performed so that the temperature detected by the thermistor is the fixing temperature d or The temperature is controlled so as to be maintained at a value within a predetermined width of the inter-paper temperature e lower than that. In addition, by maintaining the value between the sheet temperature e lower than the fixing temperature d within a predetermined range, it is possible to save power consumption and to eliminate excessive temperature rise in the non-sheet passing region of the outer peripheral surface of the pressure roller. it can.

加熱体は上記のよう温度制御され、記録媒体の加熱処理時は、記録媒体の一方の面に接する加熱体から熱が供給される。一方、記録媒体の他方の面には接する加圧体からも熱が供給される。加圧体自体には加熱手段を持たない為、加圧体からは、紙間で加熱体表面から加熱されて蓄熱した熱を通紙中に記録媒体に伝熱する。
特開昭63−313182号公報 特開平6−149103号公報
The temperature of the heating element is controlled as described above, and heat is supplied from the heating element in contact with one surface of the recording medium during the heat treatment of the recording medium. On the other hand, heat is also supplied from a pressurizing member in contact with the other surface of the recording medium. Since the pressurizing body itself does not have a heating means, the heat that is heated from the surface of the heating body between the paper and stored in the pressurizing body is transferred to the recording medium in the paper.
JP-A-63-313182 JP-A-6-149103

しかしながら、前記定着装置にあっては、紙間で、定着温度dと同じ温度か、定着温度dよりも低い紙間温度eに加熱体の温度を制御している。   However, in the fixing device, the temperature of the heating body is controlled between the sheets so as to be equal to the fixing temperature d or lower than the fixing temperature d.

加圧体表面からの放熱、加圧体内部および周辺部品への熱伝導によって、加圧体の表面温度は、定着温度dで加熱された加熱体表面の温度に比べて必ず低くなる。さらに、加圧体表面の温度は、通紙中は記録媒体に熱量を伝えて低下する。   Due to heat radiation from the surface of the pressure member and heat conduction to the inside of the pressure member and peripheral parts, the surface temperature of the pressure member is necessarily lower than the temperature of the surface of the heating member heated at the fixing temperature d. Further, the temperature of the surface of the pressurizing member is lowered by transferring heat to the recording medium while the paper is being passed.

その結果、加圧体の表面温度は、加熱体表面の温度に比べてかなり低くなり、定着装置の定着ニップ部で加熱定着動作を行う際に、記録媒体の表裏に与える熱量に大きな差が出てしまう恐れがある。   As a result, the surface temperature of the pressure member becomes considerably lower than the temperature of the surface of the heating member, and a large difference appears in the amount of heat applied to the front and back of the recording medium when performing the heat fixing operation at the fixing nip portion of the fixing device. There is a risk that.

特に記録媒体が紙などの水分を含む材料から成る場合、記録媒体の表裏から蒸発する水分量に差が生じる為、記録媒体の表面と裏面で収縮/膨張量が変って、定着動作後の記録媒体に反り、カールが生じてしまう問題があった。   In particular, when the recording medium is made of a material containing moisture such as paper, there is a difference in the amount of moisture that evaporates from the front and back of the recording medium. There is a problem that the medium warps and curls.

特に、画像形成装置や、記録媒体のおかれた環境が高湿環境の場合、水分を多く含む記録媒体の場合、厚み、剛性などに欠ける記録媒体の場合は、カールがひどくなる。   In particular, when the environment where the image forming apparatus or the recording medium is placed is a high humidity environment, when the recording medium contains a lot of moisture, when the recording medium lacks thickness, rigidity, etc., the curl becomes severe.

カールがひどくなると、出力された記録媒体を整然と重ねたり、綴じたりする事ができなくなり、出力された記録媒体の利便性が損なわれる。   If the curl is severe, the output recording media cannot be neatly stacked or bound, and the convenience of the output recording medium is impaired.

また、連続で出力した場合、画像形成装置の排出積載部に整然と積載する事が出来なくなり、出力された記録媒体が落下したり、散らばったり、排出順序が入れ替わったりして問題となる。また、カールした出力記録媒体が、画像形成装置の記録媒体排出部を塞いで、記録媒体の折れ曲がりや、しわを発生させたり、滞留して画像形成装置を出力不能にしたりすることにもなり兼ねない。   In addition, when outputting continuously, it becomes impossible to orderly stack on the discharge stacking unit of the image forming apparatus, and the output recording medium falls or scatters, and the discharge order is changed. In addition, the curled output recording medium may block the recording medium discharge portion of the image forming apparatus, cause the recording medium to bend or wrinkle, or may stay and disable the image forming apparatus. Absent.

そこで、本発明は、出力された被加熱材のカールを抑えることができる加熱装置、及びこの加熱装置を被記録材の画像加熱定着装置として備え、出力された被記録材のカールを抑えることができる画像形成装置を提供することを目的とする。   Therefore, the present invention includes a heating device that can suppress curling of the output heated material, and an image heating and fixing device for the recording material, and suppresses curling of the output recording material. It is an object of the present invention to provide an image forming apparatus that can be used.

上記目的を達成するための本発明に係る加熱装置の代表的な構成は、互いに圧接された加熱体と加圧体とを有し、両者間に形成されたニップ部で被加熱材を挟持搬送して加熱処理する加熱装置において、加熱体の温度検知のための温度検知体と、検知された加熱体の温度を目標温度へ制御する電力制御手段と、を備え、複数たるN枚の被加熱材への連続加熱処理におけるM枚目の被加熱材の加熱処理終了から、M+1枚目の被加熱材の加熱処理開始までの期間たる紙間において、紙間中、または紙間の内の一定期間に設定される加熱体の目標温度たる紙間温度が、M+1枚目の被加熱材の加熱処理時での加熱体の目標温度たる被加熱材加熱温度よりも高い温度に設定される事を特徴とする加熱装置、である。   A typical configuration of the heating apparatus according to the present invention for achieving the above object has a heating body and a pressure body that are pressed against each other, and sandwiches and conveys the material to be heated at a nip formed between the two. In the heating apparatus that performs the heat treatment, a plurality of N pieces to be heated are provided with a temperature detection body for detecting the temperature of the heating body, and power control means for controlling the detected temperature of the heating body to the target temperature. During the interval from the end of the heat treatment of the Mth material to be heated in the continuous heat treatment to the material to the start of the heat treatment of the M + 1th material to be heated, between papers, or within the paper The paper-to-paper temperature that is the target temperature of the heating body set in the period is set to a temperature that is higher than the heating material heating temperature that is the target temperature of the heating body during the heat treatment of the M + 1th heating material. A heating device, which is characterized.

すなわち、紙間での加熱体の目標温度を、被加熱材加熱処理時の目標温度よりも高く設定する事により、紙間で加圧体の温度を上昇させ、被加熱材加熱処理時には加熱体の温度を低下させ、被加熱材の加熱処理時における加熱体の表面温度と、加圧体の表面温度の差を小さくし、加熱体側から被加熱材に供給される熱量と、加圧体側から被加熱材に伝わる熱量の差を小さくして、被加熱材の反り、カールを抑える事ができる。   That is, by setting the target temperature of the heating body between the papers to be higher than the target temperature during the heating material heating process, the temperature of the pressing body is raised between the papers, and the heating body during the heating material heating process The temperature of the heated body during the heat treatment of the heated material is reduced and the difference between the surface temperature of the pressurized body and the surface temperature of the pressurized body is reduced, the amount of heat supplied to the heated material from the heated body side, and from the pressurized body side The difference in the amount of heat transmitted to the material to be heated can be reduced to suppress warpage and curling of the material to be heated.

(実施例1)
(1)画像形成装置例
図1は、本実施形態の画像形成装置を好適に示す一例たるレーザビームプリンタ(以下、プリンタと略称する)1の概略構成を示す模式的断面図である。
Example 1
(1) Example of Image Forming Apparatus FIG. 1 is a schematic cross-sectional view showing a schematic configuration of a laser beam printer (hereinafter abbreviated as a printer) 1 as an example suitably showing an image forming apparatus of the present embodiment.

このプリンタ1は、ホストコンピュータ等の外部画像情報提供装置(図示せず)から提供された画像情報に応じた画像をシート状の記録媒体Pに形成し記録するという一連の画像形成プロセスを公知の電子写真方式に則り行う形態の画像形成装置である。   The printer 1 has a known image forming process in which an image corresponding to image information provided from an external image information providing apparatus (not shown) such as a host computer is formed and recorded on a sheet-like recording medium P. This is an image forming apparatus in a form that conforms to an electrophotographic system.

プリンタ1は、潜像担持体としてのドラム状の回転自在な電子写真感光体2及び現像装置3を保持するプロセスカートリッジ4と、画像情報に応じて感光体2の外周面を露光することにより静電潜像を形成するレーザスキャナユニット(以下、スキャナと略記する)5と、記録媒体Pに画像を転写処理を施すロール状の回転自在な転写体6と、画像転写処理済みの記録媒体Pに加熱及び加圧により定着処理を施す定着装置7とを備えている。   The printer 1 exposes a drum-shaped rotatable electrophotographic photosensitive member 2 as a latent image carrier and a process cartridge 4 holding a developing device 3 and an outer peripheral surface of the photosensitive member 2 according to image information. A laser scanner unit (hereinafter abbreviated as a scanner) 5 that forms an electrostatic latent image, a roll-shaped rotatable transfer body 6 that performs an image transfer process on the recording medium P, and a recording medium P that has undergone the image transfer process. And a fixing device 7 that performs a fixing process by heating and pressing.

プリンタ1に備えられたプロセスカートリッジ4は、感光体2及び現像装置3に加えて、スキャナ5による露光処理工程前に感光体2の外周面を規定電位分布に帯電せしめる一次帯電機構8も保持している。そしてこのプロセスカートリッジ4はプリンタ本体にて取り外し自在に支持されている。感光体2の修理及び現像装置3への現像剤補給等のメンテナンスが必要であるときには、前記本体にて開閉自在に支持されているカバー9を開いたのち、プロセスカートリッジ4ごと交換することによりメンテナンスの迅速化及び簡易化等が図られている。   In addition to the photosensitive member 2 and the developing device 3, the process cartridge 4 provided in the printer 1 also holds a primary charging mechanism 8 that charges the outer peripheral surface of the photosensitive member 2 to a specified potential distribution before the exposure processing step by the scanner 5. ing. The process cartridge 4 is detachably supported by the printer body. When maintenance such as repair of the photosensitive member 2 and supply of developer to the developing device 3 is necessary, the maintenance is performed by opening the cover 9 supported by the main body so as to be opened and closed and then replacing the process cartridge 4 together. Speeding up and simplification.

プロセスカートリッジ4に保持されている一次帯電機構8は、スキャナ5による露光処理工程前において商用電源等から規定バイアスを印加されることにより感光体2の外周面を規定電位分布に帯電せしめるようになっている。   The primary charging mechanism 8 held in the process cartridge 4 charges the outer peripheral surface of the photoreceptor 2 to a specified potential distribution by applying a specified bias from a commercial power source or the like before the exposure processing step by the scanner 5. ing.

プリンタ1に備えられたスキャナ5は、画像情報提供装置からの画像情報に基づいて生成されるデジタル画素信号に応じて変調されたレーザLaで、プロセスカートリッジ本体に設けられた窓4aを介して、帯電処理された感光体2の外周面を露光走査する。これにより前記画像情報に応じた静電潜像が前記感光体2の外周面に形成される。   A scanner 5 provided in the printer 1 is a laser La modulated in accordance with a digital pixel signal generated based on image information from an image information providing device, and through a window 4a provided in the process cartridge main body. Exposure scanning is performed on the outer peripheral surface of the charged photoreceptor 2. Thereby, an electrostatic latent image corresponding to the image information is formed on the outer peripheral surface of the photoreceptor 2.

次に、プリンタ1における一連の画像形成プロセスに関して説明する。先ず、プリンタ1に対して一連の画像形成プロセスの開始が指示されると、感光体2が矢印K1の時計方向に規定周速度にて回転駆動を開始されると共に、規定バイアスが印加されている一次帯電機構8により感光体2の外周面が規定電位分布に帯電せしめられる。   Next, a series of image forming processes in the printer 1 will be described. First, when the printer 1 is instructed to start a series of image forming processes, the photosensitive member 2 starts to rotate at a specified peripheral speed in the clockwise direction of the arrow K1, and a specified bias is applied. The primary charging mechanism 8 charges the outer peripheral surface of the photoreceptor 2 to a specified potential distribution.

次に、画像情報提供装置からの画像情報に応じて感光体2の外周面の帯電処理済みの部位がスキャナ5により走査及び露光されることにより前記画像情報に応じた静電潜像が前記部位に形成される。その静電潜像が現像装置3の現像剤により前記静電潜像が顕像に可視像化される。   Next, a charged portion on the outer peripheral surface of the photosensitive member 2 is scanned and exposed by the scanner 5 in accordance with image information from the image information providing apparatus, so that an electrostatic latent image corresponding to the image information becomes the portion. Formed. The electrostatic latent image is visualized into a visible image by the developer of the developing device 3.

一方、所定のタイミングにて駆動された給紙ローラ12により給紙カセット11から記録媒体Pが一枚分離給送される。給紙カセット11には複数枚の記録媒体Pを積載収容してあり、プリンタ本体にて取り外し自在に支持されている。給紙カセット11から給送された記録媒体Pはレジストローラ対12aにより所定の制御タイミングにて感光体2と転写体6との間に形成された転写ニップ部へと給送され、転写ニップ部を挟持搬送されていく。この挟持搬送過程において感光体2側の前記顕像が転写体6により記録媒体P側に順次に転写される。   On the other hand, the recording medium P is separated and fed from the paper feed cassette 11 by the paper feed roller 12 driven at a predetermined timing. A plurality of recording media P are stacked and accommodated in the paper feed cassette 11 and are detachably supported by the printer body. The recording medium P fed from the paper feed cassette 11 is fed to a transfer nip portion formed between the photosensitive member 2 and the transfer member 6 by a registration roller pair 12a at a predetermined control timing. Is being nipped and conveyed. In the nipping and conveying process, the visible image on the photosensitive member 2 side is sequentially transferred to the recording medium P side by the transfer member 6.

そして、転写処理済みの記録媒体Pは、定着装置7により定着処理が施されたのち回転自在に支持された定着排紙部10を経由してプリンタ排紙部13から機外へと排紙され、プリンタ本体の上面のトレイ14上に積載され、一連の画像形成プロセスが終了する。   The recording medium P that has been subjected to the transfer process is discharged from the printer discharge unit 13 to the outside of the apparatus via the fixing discharge unit 10 that is rotatably supported after being subjected to the fixing process by the fixing device 7. Then, the images are stacked on the tray 14 on the upper surface of the printer main body, and a series of image forming processes is completed.

(2)定着装置7
次に、プリンタ1に備えられた定着装置7に関して説明する。図2は定着装置7の概略構成を示す要部の斜視模型図、図3は模式的断面図である。この定着装置7は、フィルム加熱方式、加圧体駆動方式の加熱装置である。
(2) Fixing device 7
Next, the fixing device 7 provided in the printer 1 will be described. FIG. 2 is a schematic perspective view of a main part showing a schematic configuration of the fixing device 7, and FIG. 3 is a schematic sectional view. The fixing device 7 is a heating device of a film heating method and a pressure member driving method.

15は加熱手段(加熱源)たるセラミックヒータである。後述するように、被加熱材である記録媒体(被記録材)Pの搬送路面において記録媒体搬送方向FPに交差する方向を長手とする横長・薄肉で、全体に低熱容量のものである。電力供給を受けて発熱して迅速に昇温する。   A ceramic heater 15 is a heating means (heating source). As will be described later, the recording medium (recording material) P, which is a material to be heated, has a horizontally long and thin wall in the direction of the recording medium conveyance direction FP on the conveyance path surface, and has a low heat capacity as a whole. Receives power and generates heat to quickly raise the temperature.

19は耐熱性・断熱性のヒータホルダである。このヒータホルダ19は横断面略半円弧状樋型で、記録媒体搬送方向FPに交差する方向を長手とする横長の剛性部材である。例えばフェノール系の熱硬化性樹脂製である。このヒータホルダ19の下面の略中央部の位置に長手に沿って形成具備させたヒータ嵌め込み溝部19a内に上記のセラミックヒータ15を嵌め込んで固定支持させている。   Reference numeral 19 denotes a heat-resistant and heat-insulating heater holder. The heater holder 19 is a horizontally long rigid member having a substantially semicircular arc shape in cross section and having a direction that intersects the recording medium conveyance direction FP as a longitudinal direction. For example, it is made of a phenol-based thermosetting resin. The ceramic heater 15 is fitted and fixedly supported in a heater fitting groove 19a formed and provided along the longitudinal direction at a substantially central position on the lower surface of the heater holder 19.

16は円筒状またはエンドレスベルト状の可撓性部材である。この可撓性部材16は、低熱容量化を図ることにより定着ニップ部等の昇温率を向上するために、本実施形態にあっては、ポリイミドを主成分とする無端帯状体の外周面にPTFEを主成分とする無端帯状体を被覆した二層構造となっており、全層厚が100μm以下となっている。以下、上記の可撓性部材16をフィルムと記す。フィルム16の構成としては、本実施形態に限定されず、低熱容量化を図る他の有効な構造としてもよい。例えば、耐熱素材たるPTFE、PFA又はFEP等を主成分とする無端帯状体の単層構造、或いは、ポリイミド、ポリアミドイミド、PEEK、PES又はPPS等を主成分とする無端帯状体の外周面にPTFE、PFA又はFEP等を主成分とする無端帯状体を被覆した二層構造などが挙げられる。また金属層をベースとする単層構造、或いは、複合層構造のものにすることもできる。又、フィルム16の全層厚としては、本実施形態に限定されないが、低熱容量化を効率良く図るためには、100μm以下が好ましく、20μm以上50μm以下がより好ましい。   Reference numeral 16 denotes a cylindrical or endless belt-like flexible member. In the present embodiment, the flexible member 16 is formed on the outer peripheral surface of an endless belt having polyimide as a main component in order to improve the temperature rising rate of the fixing nip portion by reducing the heat capacity. It has a two-layer structure in which an endless strip mainly composed of PTFE is coated, and the total thickness is 100 μm or less. Hereinafter, the flexible member 16 is referred to as a film. The configuration of the film 16 is not limited to this embodiment, and may be another effective structure for reducing the heat capacity. For example, a single layer structure of an endless strip mainly composed of PTFE, PFA or FEP which is a heat-resistant material, or PTFE on an outer peripheral surface of an endless strip mainly composed of polyimide, polyamideimide, PEEK, PES or PPS. , A two-layer structure in which an endless strip having PFA or FEP as a main component is coated. Further, a single layer structure based on a metal layer or a composite layer structure may be used. Further, the total thickness of the film 16 is not limited to this embodiment, but is preferably 100 μm or less, more preferably 20 μm or more and 50 μm or less in order to efficiently reduce the heat capacity.

上記の円筒状のフィルム16は、セラミックヒータ15を取り付けたヒータホルダ19に対してルーズに外嵌させてある。すなわち、円筒状のフィルム16は、その内周長がヒータホルダ19の外周長より所定長、例えば、3mm程度、長く採られ、以て、ヒータホルダ19に無張力にて外嵌されている。   The cylindrical film 16 is loosely fitted to the heater holder 19 to which the ceramic heater 15 is attached. That is, the cylindrical film 16 has an inner peripheral length that is longer than the outer peripheral length of the heater holder 19 by a predetermined length, for example, about 3 mm, and is thus fitted on the heater holder 19 without tension.

上記のセラミックヒータ15、ヒータホルダ19、フィルム16等で加熱体Aが構成されている。   The heating element A is composed of the ceramic heater 15, the heater holder 19, the film 16, and the like.

17は加圧体としての加圧ローラである。この加圧ローラ17は、アルミニウム等の金属製の円柱状若しくは略円柱状の芯金17Aと、その外周面に被覆した離型性の良いシリコーンゴム等を主成分とする弾性層17Bとから成る弾性ローラである。   Reference numeral 17 denotes a pressure roller as a pressure body. The pressure roller 17 includes a cylindrical or substantially cylindrical cored bar 17A made of metal such as aluminum, and an elastic layer 17B mainly composed of silicone rubber having good releasability coated on the outer peripheral surface thereof. It is an elastic roller.

この加圧ローラ17は芯金17Aの両端部を不図示の装置側板間に回転自由に軸受支持させてある。この加圧ローラ17の上側に上記の加熱体Aをセラミックヒータ15側を下向にして並行に配列し、ヒータホルダ19の両端部側を付勢ばね20・20により加圧ローラ17側に加圧ローラの弾性層17Bの弾性に抗して所定の押圧力で押圧状態にするように構成している。これにより、セラミックヒータ15と加圧ローラ17をフィルム16を挟んで圧接させて、加圧ローラの弾性層17Bの弾性変形により所定幅の圧接ニップ部である体着ニップ部Nを形成させている。   The pressure roller 17 has both ends of the cored bar 17A supported in a freely rotating manner between unillustrated apparatus side plates. Above the pressure roller 17, the heating element A is arranged in parallel with the ceramic heater 15 facing downward, and both ends of the heater holder 19 are pressed against the pressure roller 17 by the biasing springs 20 and 20. It is configured to be in a pressed state with a predetermined pressing force against the elasticity of the elastic layer 17B of the roller. As a result, the ceramic heater 15 and the pressure roller 17 are pressed against each other with the film 16 interposed therebetween, and a body wearing nip portion N that is a pressure nip portion having a predetermined width is formed by elastic deformation of the elastic layer 17B of the pressure roller. .

加圧ローラ17は駆動機構Mの駆動力が加圧ローラの芯金端部に設けたドライブギアGに伝達されて、図3において矢印の反時計方向に回転駆動される。この加圧ローラ17の駆動により、定着ニップ部Nにおいて加圧ローラ17とフィルム16の外面との摩擦力でフィルム16に回転力が作用する。このため、フィルム16の内面が定着ニップ部Nにおいてセラミックヒータ15の下面に密着して摺動しながら矢印の時計方向に加圧ローラ17の周速度にほぼ対応した周速度をもってヒータホルダ19の外回りを従動回転する。ヒータホルダ19は従動回転するフィルム16のガイド部材の役目もしている。   The pressure roller 17 is driven to rotate in the counterclockwise direction indicated by an arrow in FIG. 3 when the driving force of the drive mechanism M is transmitted to the drive gear G provided at the end of the core of the pressure roller. By driving the pressure roller 17, a rotational force acts on the film 16 by the frictional force between the pressure roller 17 and the outer surface of the film 16 in the fixing nip portion N. For this reason, while the inner surface of the film 16 slides in close contact with the lower surface of the ceramic heater 15 in the fixing nip N, the outer periphery of the heater holder 19 is rotated in the clockwise direction indicated by the arrow with a peripheral speed substantially corresponding to the peripheral speed of the pressure roller 17. Followed rotation. The heater holder 19 also serves as a guide member for the film 16 that is driven to rotate.

そして、加圧ローラ17によるフィルム16の回転駆動がなされていて、かつセラミックヒータ15が通電により所定の温度に昇温している状態において、作像部側から未定着トナー画像tを形成担持させた記録媒体Pが定着ニップ部Nのフィルム16と加圧ローラ17との間に導入される。そうすると、記録媒体Pはフィルム16の外面に密着してフィルム16と一緒の重なり状態で定着ニップ部Nを通過していく。   In the state where the film 16 is driven to rotate by the pressure roller 17 and the ceramic heater 15 is heated to a predetermined temperature by energization, an unfixed toner image t is formed and supported from the image forming unit side. The recording medium P is introduced between the film 16 and the pressure roller 17 in the fixing nip N. Then, the recording medium P is brought into close contact with the outer surface of the film 16 and passes through the fixing nip portion N while being overlapped with the film 16.

この定着ニップ部Nの通過過程でセラミックヒータ15の熱エネルギーがフィルム16を介して記録媒体Pに付与されて記録媒体P上の未定着トナー画像tが加熱溶融定着処理される。記録媒体Pは定着ニップ部Nを通過してフィルム16の面から分離されて排出されていく。tbは記録媒体P上の定着トナー画像を示している。   In the process of passing through the fixing nip N, the thermal energy of the ceramic heater 15 is applied to the recording medium P through the film 16, and the unfixed toner image t on the recording medium P is heated and melted and fixed. The recording medium P passes through the fixing nip portion N and is separated from the surface of the film 16 and discharged. tb indicates a fixed toner image on the recording medium P.

フィルム16はセラミックヒータ15と密着摺動するため、摩耗を防いだり摺動抵抗を低減するためにフィルム16の内部にはグリスが塗布してある。   Since the film 16 slides in close contact with the ceramic heater 15, grease is applied to the inside of the film 16 in order to prevent abrasion and reduce sliding resistance.

(3)セラミックヒータ15
図4は加熱手段としてのセラミックヒータ15の一例の概略構成図である。このセラミックヒータ15は、
1)記録媒体Pの搬送路面において記録媒体搬送方向FPと直交する方向を長手とする横長のアルミナ・窒化アルミニウム・炭化ケイ素等の高絶縁性のセラミックスでできたセラミック基板(絶縁基板)15A、
2)上記セラミック基板15Aの表面側に長手に沿ってスクリーン印刷等により、厚み10μm程度、幅1〜5mm程度の線状もしくは細帯状に塗工し焼成して形成した、例えばAg/Pd(銀パラジウム)、RuO、TaN等の発熱抵抗体15B、
3)上記発熱抵抗体15Bの長手方向両端部に電気的に導通させて設けた、Ag/Pt(銀・白金)で形成された電極部15C・15C、
4)発熱抵抗体15Bの表面に設けた、電気的に絶縁し、フィルム16との摺擦に耐えることが可能な薄層のガラスコートやフッ素樹脂コート等の絶縁保護層15D、
5)セラミック基板15Aの裏面側に設けた温度検知体としてのサーミスタ18、
等からなる。
(3) Ceramic heater 15
FIG. 4 is a schematic configuration diagram of an example of the ceramic heater 15 as a heating means. This ceramic heater 15 is
1) A ceramic substrate (insulating substrate) 15A made of highly insulating ceramics such as horizontally long alumina, aluminum nitride, silicon carbide and the like whose longitudinal direction is perpendicular to the recording medium conveying direction FP on the conveying path surface of the recording medium P;
2) The ceramic substrate 15A is coated and baked on the surface side of the ceramic substrate 15A along the length by screen printing or the like into a linear or narrow strip having a thickness of about 10 μm and a width of about 1 to 5 mm. For example, Ag / Pd (silver Palladium), RuO 2 , Ta 2 N and other heating resistors 15B,
3) Electrode portions 15C and 15C made of Ag / Pt (silver / platinum), which are electrically connected to both longitudinal ends of the heating resistor 15B.
4) An insulating protective layer 15D such as a thin glass coat or fluororesin coat that is electrically insulated and can withstand sliding against the film 16 provided on the surface of the heating resistor 15B.
5) a thermistor 18 as a temperature detector provided on the back side of the ceramic substrate 15A;
Etc.

上記のセラミックヒータ15は絶縁保護層15Dを設けた側が表面側であり、絶縁保護層15Dの面にフィルム16が摺動する。このセラミックヒータ15を、ヒータホルダ19の下面に長手に沿って形成したヒータ嵌め込み溝部19a(図3)内にヒータ表面側を外側にして嵌め込んで耐熱性接着剤で接着して保持させてある。   In the ceramic heater 15, the side on which the insulating protective layer 15D is provided is the surface side, and the film 16 slides on the surface of the insulating protective layer 15D. The ceramic heater 15 is fitted into a heater fitting groove 19a (FIG. 3) formed along the length of the lower surface of the heater holder 19 with the heater surface facing outward, and is adhered and held with a heat resistant adhesive.

21・21は給電用コネクタであり、ヒータホルダ19に固定支持させたセラミックヒータ15の電極部15C・15C部分に嵌着され、電極部15C・15Cにそれぞれ給電用コネクタ側の電気接点が接触状態になる。22は商用電源(AC)、23はトライアック、24は電力(通電)制御手段(CPU)である。セラミックヒータ15は、商用電源22から、トライアック23を介して電極部15C・15C間に給電されることで発熱抵抗体15Bの発熱で迅速急峻に昇温する。   Reference numerals 21 and 21 denote power supply connectors, which are fitted to the electrode portions 15C and 15C of the ceramic heater 15 fixedly supported by the heater holder 19, and the electric contacts on the power supply connector side are in contact with the electrode portions 15C and 15C, respectively. Become. 22 is a commercial power supply (AC), 23 is a triac, and 24 is a power (energization) control means (CPU). The ceramic heater 15 is heated rapidly and steeply due to heat generated by the heating resistor 15B by being fed from the commercial power source 22 via the triac 23 between the electrode portions 15C and 15C.

そのセラミックヒータ15の昇温が温度検知体であるサーミスタ18により検知され、その検知温度の電気的アナログ情報がアナログデジタル変換回路(A/D変換回)25に入力し、デジタル化されて電力制御手段24に入力する。   The temperature rise of the ceramic heater 15 is detected by a thermistor 18 which is a temperature detector, and electrical analog information of the detected temperature is input to an analog / digital conversion circuit (A / D conversion circuit) 25 and digitized for power control. Input to means 24.

サーミスタ18の検知温度に応じたデジタル情報が入力される電力制御手段24は、サーミスタ18の検知温度が目標温度から所定幅内の値になるよう商用電源22から発熱抵抗体15Bへの通電を制御するようになっている。   The power control means 24 to which digital information corresponding to the detected temperature of the thermistor 18 is input controls the energization from the commercial power supply 22 to the heating resistor 15B so that the detected temperature of the thermistor 18 becomes a value within a predetermined range from the target temperature. It is supposed to be.

尚、本実施形態にあっては、サーミスタ18の検知温度に基づく電力制御手段24による商用電源22から発熱抵抗体15Bへの通電制御として、商用電源22の半波周期毎の通電位相を制御する(位相制御)、前記半波周期毎に通電を導通又は遮断のいずれか一方に切り換える(波数制御)等が採用される。   In the present embodiment, as the energization control from the commercial power supply 22 to the heating resistor 15B by the power control means 24 based on the temperature detected by the thermistor 18, the energization phase for each half wave period of the commercial power supply 22 is controlled. (Phase control), switching of energization to either one of conduction or interruption for each half-wave period (wave number control) and the like are employed.

(4)カール対策モード
ところで、前記定着装置7にあっては、加熱定着処理時に、定着ニップ部Nで記録媒体Pを挟持搬送しながら、加熱定着処理を行う際に、記録媒体Pの表面に加熱体A側のフィルム16を介して接するセラミックヒータ15が発熱するが、記録媒体Pの裏面に接する加圧体である加圧ローラ17側には発熱源を持たない。そのため、定着装置7の定着ニップ部Nで加熱定着動作を行う際に、記録媒体Pの表裏に与える熱量に大きな差が出てしまう。
(4) Anti-curl mode By the way, in the fixing device 7, during the heat fixing process, when the heat fixing process is performed while the recording medium P is nipped and conveyed by the fixing nip portion N, the surface of the recording medium P is detected. Although the ceramic heater 15 in contact with the film 16 on the heating body A side generates heat, the pressure roller 17 side that is a pressure body in contact with the back surface of the recording medium P does not have a heat source. For this reason, when the heat fixing operation is performed at the fixing nip portion N of the fixing device 7, there is a large difference in the amount of heat applied to the front and back of the recording medium P.

記録媒体Pが紙などの水分を含む材料から成る場合、記録媒体Pの表裏から蒸発する水分量に差が生じる為、記録媒体Pの表面と裏面で収縮/膨張量が変って、定着動作後の記録媒体Pにカール(紙の反り)が生じてしまう問題があった。   When the recording medium P is made of a water-containing material such as paper, a difference occurs in the amount of water evaporated from the front and back of the recording medium P. Therefore, the shrinkage / expansion amount changes between the front and back surfaces of the recording medium P, and after the fixing operation The recording medium P has a problem of curling (paper warp).

加圧ローラ17側にも第2の熱源を設け、第2の熱源で加圧ローラを加熱する構成をとれば、加圧ローラの表面温度も設定でき、定着ニップ部N内の温度の表裏差を制御できるが、定着装置が複雑かつ高価なものとなってしまう。   If a second heat source is also provided on the pressure roller 17 side and the pressure roller is heated by the second heat source, the surface temperature of the pressure roller can be set, and the temperature difference in the fixing nip portion N can be set. However, the fixing device becomes complicated and expensive.

そこで、本実施形態では、カール対策モードとして、複数の記録媒体への連続定着処理工程において、N枚目の記録媒体への定着処理終了後、N+1枚目の記録媒体への定着処理開始までの紙間期間における加熱体Aの目標温度を、記録媒体の定着処理期間の加熱体Aの目標温度より高い温度に設定する。   Therefore, in the present embodiment, the anti-curl mode is set as the anti-curl mode from the end of the fixing process to the Nth recording medium to the start of the fixing process to the N + 1th recording medium in the continuous fixing process step for a plurality of recording media. The target temperature of the heating element A in the inter-paper period is set to a temperature higher than the target temperature of the heating element A in the recording medium fixing process period.

ここで、フィルム加熱方式の加熱装置においては、加熱体Aの温度は、加熱手段であるセラミックヒータ15の温度と実質的に等しい。   Here, in the heating device of the film heating system, the temperature of the heating element A is substantially equal to the temperature of the ceramic heater 15 which is a heating means.

本実施形態での複数枚の記録媒体への連続処理工程におけるセラミックヒータ15の温度制御(すなわち加熱体Aの温度制御)に関して図5に基づき説明する。以下の温度制御はサーミスタ18の検知温度に基づいて電力制御手段24が行う。   The temperature control of the ceramic heater 15 (that is, the temperature control of the heating element A) in the continuous processing step for a plurality of recording media in the present embodiment will be described with reference to FIG. The following temperature control is performed by the power control means 24 based on the temperature detected by the thermistor 18.

一連の記録媒体への画像形成プロセスを開始するに伴い、加圧ローラ17の回転駆動が開始され、商用電源22から加熱体A側のセラミックヒータ15への通電が開始される。これにより、サーミスタ18の検知温度が温度aから温度b、温度cというように昇温すると共に、加圧体である加圧ローラ17も加熱体A側のフィルム16を介してセラミックヒータ15の熱で暖められる。   As the image forming process on a series of recording media is started, the rotation of the pressure roller 17 is started, and energization from the commercial power supply 22 to the ceramic heater 15 on the heating body A side is started. As a result, the temperature detected by the thermistor 18 rises from temperature a to temperature b and temperature c, and the pressure roller 17 as the pressure body also heats the ceramic heater 15 through the film 16 on the heating body A side. It is warmed by.

未定着像を担持した一枚目の記録媒体が定着ニップ部Nに突入する時刻T1までにサーミスタ18の検知温度(すなわち加熱体Aの温度)が定着温度dに昇温される。また、前記記録媒体に定着処理が施されている期間たる時刻T1から時刻T2に亘り前記検知温度が定着温度dから所定幅内の値に維持されるよう、電力制御手段24によりトライアック23が制御されて、商用電源22から発熱抵抗体15Bへの通電が制御される。   The detected temperature of the thermistor 18 (that is, the temperature of the heating body A) is raised to the fixing temperature d by time T1 when the first recording medium carrying the unfixed image enters the fixing nip N. Further, the triac 23 is controlled by the power control means 24 so that the detected temperature is maintained at a value within a predetermined range from the fixing temperature d from time T1 to time T2 during which the recording medium is subjected to fixing processing. Thus, energization from the commercial power supply 22 to the heating resistor 15B is controlled.

次に、一枚目の記録媒体の定着処理終了から二枚目の記録媒体の定着処理開始までの間に亘り、サーミスタ18の検知温度を、紙間温度eから所定幅内の値に維持すべく、トライアック23が制御されて、商用電源22から発熱抵抗体15Bへの通電が制御される。この紙間温度たる温度eは定着温度たる温度dよりも高い温度設定にしてある。   Next, the temperature detected by the thermistor 18 is maintained at a value within a predetermined width from the inter-sheet temperature e from the end of the fixing process of the first recording medium to the start of the fixing process of the second recording medium. Therefore, the triac 23 is controlled, and energization from the commercial power supply 22 to the heating resistor 15B is controlled. The temperature e as the inter-paper temperature is set higher than the temperature d as the fixing temperature.

以降、電力制御手段24は、N枚目の定着処理終了後に目標温度を紙間温度eへ切替え、N+1枚目の定着処理開始時には、サーミスタ検知温度が定着温度dから所定以内の値に復帰するようにN+1枚目の定着処理開始前に目標温度を定着温度dへ切替える。   Thereafter, the power control unit 24 switches the target temperature to the inter-sheet temperature e after the completion of the N-th fixing process, and when the N + 1-th fixing process starts, the thermistor detection temperature returns to a value within a predetermined range from the fixing temperature d. As described above, the target temperature is switched to the fixing temperature d before the N + 1th fixing process is started.

次に、本実施形態における効果について説明する。まず、定着温度d、紙間温度eと紙間長さが定着処理された記録媒体のカール量、積載性にどのような影響を与えるかを確認する実験1を行った。   Next, the effect in this embodiment is demonstrated. First, Experiment 1 was performed to confirm how the fixing temperature d, the inter-paper temperature e, and the inter-paper length affect the curl amount and stackability of the fixed recording medium.

[実験1]
定着温度dを固定とし、定着温度dと紙間温度eの差を0℃、5℃、10℃、15℃と変えて、また、それぞれ、紙間の長さを0.5秒間、1秒間、2秒間、3秒間、5秒間と変えて、定着処理された記録媒体のカール量、積載性の評価を行った。
[Experiment 1]
The fixing temperature d is fixed, the difference between the fixing temperature d and the inter-paper temperature e is changed to 0 ° C., 5 ° C., 10 ° C., and 15 ° C., and the length between the papers is 0.5 seconds and 1 second, respectively. The curling amount and stackability of the fixed recording medium were evaluated by changing to 2 seconds, 3 seconds, and 5 seconds.

セラミックヒータ15への通電を制御してから、セラミックヒータ温度が目標温度へ達するまでは少し時間がかかる為、紙間が短い条件では、定着温度dと紙間温度eの差を大きくする実験は行っていない。通紙実験に使用した記録媒体は、Xerox4024紙、坪量75g/m、気温30℃/湿度80%の環境下に、包装紙から出して、3日ほど放置したものを使用し、紙の水分量は10%ほどであった。 Since it takes some time for the ceramic heater temperature to reach the target temperature after the energization of the ceramic heater 15 is controlled, an experiment for increasing the difference between the fixing temperature d and the inter-paper temperature e under a short paper interval condition is not going. The recording medium used for the paper-passing experiment was Xerox 4024 paper, basis weight 75 g / m 2 , temperature 30 ° C./humidity 80%, taken out of the wrapping paper and left for about 3 days. The amount of water was about 10%.

本実験で用いた定着装置の具体的構成は以下の通りである。図2〜図4と同様に構成された定着装置7において、加圧ローラ17は、アルミニウム芯金17A上に厚さ4mmの発泡ゴムの弾性層17Bを設け、外径25mmに成形した。この加圧ローラ17と、セラミックヒータ15を、60μmのポリイミド樹脂からなる基層の外周面に、10μmのPFAをからなる表層を備えた無端帯状フィルム16を介して96N(9.8kg)で圧接した。   The specific configuration of the fixing device used in this experiment is as follows. In the fixing device 7 configured in the same manner as in FIGS. 2 to 4, the pressure roller 17 is provided with an elastic layer 17 </ b> B of foamed rubber having a thickness of 4 mm on an aluminum cored bar 17 </ b> A and molded to an outer diameter of 25 mm. The pressure roller 17 and the ceramic heater 15 were pressed into contact with each other at 96 N (9.8 kg) via an endless film 16 having a surface layer made of 10 μm PFA on the outer peripheral surface of a base layer made of polyimide resin of 60 μm. .

本実験では、以上の定着装置を使用した画像形成装置を使用した。記録媒体Pの搬送速度は、LTRサイズの記録材を20PPMのスループットで搬送できる111mm/秒とし、記録媒体が定着ニップ部Nを通過している間の定着温調(定着温度d)は180℃とした。   In this experiment, an image forming apparatus using the above fixing device was used. The conveyance speed of the recording medium P is 111 mm / second at which an LTR size recording material can be conveyed at a throughput of 20 PPM, and the fixing temperature control (fixing temperature d) while the recording medium passes through the fixing nip N is 180 ° C. It was.

本実験で使用した画像形成装置は、図1と同様の構成であり、定着装置7から定着処理を終えて排出された記録媒体は、排紙トレイ14上に出力され、積載される。排紙ローラ及び排紙コロからなるプリンタ排紙部13は、排紙トレイ14の面より40mm上に位置し、カールのない坪量75g/mの平滑紙であれば、300枚程度の排紙積載が可能である。 The image forming apparatus used in this experiment has the same configuration as that in FIG. 1, and the recording medium discharged from the fixing device 7 after the fixing process is output onto the paper discharge tray 14 and stacked. The printer paper discharge unit 13 including a paper discharge roller and a paper discharge roller is located 40 mm above the surface of the paper discharge tray 14 and is about 300 sheets of paper if it is smooth paper with a basis weight of 75 g / m 2 without curling. Paper loading is possible.

上記画像形成装置を用いて、気温30℃/湿度80%の環境下で、100枚連続で定着処理を行った。   Using the image forming apparatus, fixing processing was performed continuously for 100 sheets in an environment of an air temperature of 30 ° C./humidity of 80%.

カール量測定は、図6に示すように、定着処理された記録媒体Pを水平な机100の上に置き、記録媒体Pの4角の机からの距離を測定した。排紙積載された記録媒体から、上から30枚を抜き取り、揃えた30枚束の4つの角の値の平均値を示した。   As shown in FIG. 6, the curling amount measurement was performed by placing the fixed recording medium P on a horizontal desk 100 and measuring the distance of the recording medium P from the square desk. 30 sheets were extracted from the top of the recording medium loaded and discharged, and the average value of the four corners of the aligned 30-sheet bundle was shown.

積載性評価については、排紙トレイ14に積載された記録媒体が、記録媒体のサイズよりも縦横10cmずつ広い幅316mm、386mmの排紙トレイ14のエリアからはみ出た場合を△とした。また、さらに乱れて排紙トレイ14上から落下したものや、排紙トレイ14のエリアから20cm以上はみ出たもの、記録媒体の丸まりによって定着装置の排紙部を塞いでしまい、しわや角折れが発生したものを×とした。   Regarding the stackability evaluation, the case where the recording medium loaded on the paper discharge tray 14 protrudes from the area of the paper discharge tray 14 having a width of 316 mm and a width of 386 mm, which is 10 cm longer and wider than the size of the recording medium, is indicated by Δ. In addition, the paper discharged from the paper discharge tray 14 is more disturbed, the paper protrudes more than 20 cm from the area of the paper discharge tray 14, or the recording medium is rounded up to block the paper discharge section of the fixing device, causing wrinkles or corner breakage. What occurred was marked as x.

以上の条件で実験を行った結果を表1に示す。   Table 1 shows the results of experiments conducted under the above conditions.

Figure 2006106686
Figure 2006106686

定着温度dと紙間温度eを同温度とし、紙間の長さが3.0sec以内の実験結果は、定着処理された紙のカールが大きく、出力された紙がかさばり、連続100枚の定着処理中に排紙トレイから紙が落下した。   The experiment results in which the fixing temperature d and the inter-paper temperature e are the same temperature, and the length between the papers is within 3.0 seconds, the curling of the fixed paper is large, the output paper is bulky, and the fixing of 100 continuous sheets Paper dropped from the paper output tray during processing.

定着温度dと紙間温度eがd<eで、差を大きくしていくと、カール量は小さくなり、積載性は向上した。   When the fixing temperature d and the inter-paper temperature e are d <e and the difference is increased, the curl amount is reduced and the stackability is improved.

また、紙間の長さを伸ばしていくと、カール量は小さくなり、積載性は向上した。   In addition, as the length between the papers was increased, the curl amount decreased and the loadability improved.

ただし、定着温度dと紙間温度eを同温度としたままのものは、紙間の長さを伸ばしても、100枚積載する事は出来なかった。   However, when the fixing temperature d and the inter-paper temperature e were kept at the same temperature, 100 sheets could not be stacked even when the length between the papers was increased.

上記、実験結果を説明する為に、上記実験における連続定着処理における加圧ローラ温度17の表面温度を計測した結果を図7に示す。   In order to explain the experimental result, FIG. 7 shows the result of measuring the surface temperature of the pressure roller temperature 17 in the continuous fixing process in the experiment.

連続定着処理中の加圧ローラ17の温度は、セラミックヒータ15からフィルム16を介して暖められる事で、紙間で上昇し、記録媒体Pに熱を奪われる為、定着処理中に低下し、上下しながら推移する。   The temperature of the pressure roller 17 during the continuous fixing process is raised between the papers by being heated from the ceramic heater 15 through the film 16, and since the recording medium P is deprived of heat, the temperature is decreased during the fixing process. It changes while going up and down.

100枚連続定着処理中の加圧ローラ17の最高温度と、そのときの定着温度dと加圧ローラ温度の差を表2に示す。定着温度dはヒータ表面を制御する目標温度であり、フィルム表面の温度とは異なる為、実際の定着ニップ部N内の温度差とは異なるが、記録媒体Pの表裏に供給される熱量差の参考となる為、記しておく。   Table 2 shows the maximum temperature of the pressure roller 17 during the 100-sheet continuous fixing process and the difference between the fixing temperature d and the pressure roller temperature at that time. The fixing temperature d is a target temperature for controlling the heater surface, and is different from the temperature on the film surface. I will write it down for your reference.

Figure 2006106686
Figure 2006106686

定着温度dと紙間温度eを同温度とし、紙間の長さを0.5sec.とした実験結果では、加圧ローラ温度が低かった。加圧ローラが紙間で加熱される量が少ない為と考えられる。この結果から、加熱定着時にセラミックヒータ15の温度と加圧ローラ温度の差が大きく、定着ニップ部Nにおいて、紙の裏表に与える熱量の差が大きかった為、カールが大きかった事が説明できる。   The fixing temperature d and the inter-paper temperature e are set to the same temperature, and the length between the papers is 0.5 sec. As a result, the pressure roller temperature was low. This is considered to be because the amount of the pressure roller heated between the sheets is small. From this result, it can be explained that the curl was large because the difference between the temperature of the ceramic heater 15 and the temperature of the pressure roller during heating and fixing was large and the difference in the amount of heat applied to the front and back of the paper at the fixing nip N was large.

定着温度dと紙間温度eを同温度のまま、紙間を長くしていくと、加圧ローラ17の温度が高くなった。ただし、紙間長さを一定以上長くしても、加圧ローラ温度は、定着温度dと一定の温度差をもってほぼ飽和した。   When the fixing temperature d and the inter-paper temperature e were kept at the same temperature, and the paper interval was increased, the temperature of the pressure roller 17 increased. However, the pressure roller temperature was almost saturated with a certain temperature difference from the fixing temperature d even when the inter-paper length was increased beyond a certain level.

セラミックヒータ15と加圧ローラ17の間に存在するフィルム16や、その他周辺部品への熱抵抗、熱容量によって、加圧ローラ17の温度は、加熱しているセラミックヒータ15の温度よりも低い温度で飽和する。先の通紙実験と温度測定の結果、定着処理中に紙の表裏にあたえる熱量の差を、カールを完全に直せるほど、小さくする事ができていない事がわかる。   The temperature of the pressure roller 17 is lower than the temperature of the ceramic heater 15 being heated due to the heat resistance and heat capacity of the film 16 existing between the ceramic heater 15 and the pressure roller 17 and other peripheral components. Saturates. As a result of the previous paper-passing experiment and temperature measurement, it can be seen that the difference in the amount of heat applied to the front and back of the paper during the fixing process cannot be made so small that curl can be completely corrected.

紙間での目標温度を定着温度dとして加圧ローラ17を加熱し、紙間を長くするだけでは、加圧ローラ温度と、定着処理中のセラミックヒータ15の温度の差を、フィルム16や、その他周辺部品への熱抵抗、熱容量による熱エネルギーの損失分よりも小さくする事ができない事がわかる。   By simply heating the pressure roller 17 with the target temperature between the sheets as the fixing temperature d and making the distance between the sheets longer, the difference between the pressure roller temperature and the temperature of the ceramic heater 15 during the fixing process is changed to the film 16, It can be seen that it cannot be made smaller than the thermal energy loss due to thermal resistance and heat capacity to other peripheral components.

紙間では紙間温度eを定着温度dよりも高い温度まで上げて、加圧ローラ17を加熱し、定着処理時には、定着温度dを紙間温度eよりも低い温度へ下げた実験結果では、加圧ローラ温度と定着処理時のセラミックヒータ温度の差を小さくする事ができている。先の通紙実験の結果は、定着処理中に紙の表裏にあたえる熱量の差が、カールを十分に直せるほど、小さくする事ができているためと説明できる。   In the experimental results, the inter-paper temperature e is raised to a temperature higher than the fixing temperature d, the pressure roller 17 is heated, and the fixing temperature d is lowered to a temperature lower than the inter-paper temperature e during the fixing process. The difference between the pressure roller temperature and the ceramic heater temperature during the fixing process can be reduced. The result of the previous paper passing experiment can be explained by the fact that the difference in the amount of heat applied to the front and back of the paper during the fixing process can be made small enough to correct the curl.

以上示されるように、紙間温度eを定着温度dよりも高い温度に設定する方法は、紙間温度eを定着温度dと同温度以下にする方法に比べて、定着処理された記録媒体Pのカール低減、積載性の点で優れている事がわかる。   As described above, the method for setting the inter-paper temperature e to a temperature higher than the fixing temperature d is a recording medium P that has been subjected to the fixing process as compared with the method for setting the inter-paper temperature e to be equal to or lower than the fixing temperature d. It can be seen that it is excellent in curl reduction and loadability.

すなわち、例えば表3のカール対策モードを実行する事で、水分量の多い記録媒体を使用しても、ユーザーによる記録媒体の歪み直しや、記録媒体の整列など余計な作業を強いる事なく、高品位に出力された記録媒体をストレスなく使用してもらう事ができる。カール対策モードでは、紙間温度eを定着温度dよりも20℃高く設定する。紙間温度eと定着温度dの差が大きく、温度の切替えに時間がかかる為、紙間長さは3.0秒とする。カール、積載性に効果がある事は、表1に示したとおりである。   That is, for example, by executing the anti-curl mode shown in Table 3, even if a recording medium with a large amount of moisture is used, the user does not need to perform extra work such as re-distorting the recording medium or aligning the recording medium. The recording medium output to the quality can be used without stress. In the curl countermeasure mode, the inter-paper temperature e is set 20 ° C. higher than the fixing temperature d. Since the difference between the inter-paper temperature e and the fixing temperature d is large and it takes time to switch the temperature, the inter-paper length is set to 3.0 seconds. Table 1 shows that curling and loading are effective.

また、表3のカール対策モードに加えてスループット優先モードを設け、カールを気にしないユーザー、カールが発生しない環境、用紙を使用するユーザー、スループットを優先するユーザー等が、自動的、または手動でスループット優先モードを選択可能にしている。これにより、必要に応じて速やかに出力画像を得る事ができる。   Also, in addition to the curl countermeasure modes shown in Table 3, a throughput priority mode is provided so that users who do not care about curling, environments where curling does not occur, users who use paper, users who prioritize throughput, etc. automatically or manually. The throughput priority mode can be selected. Thereby, an output image can be obtained promptly as needed.

図8において、26はカール対策モードとスループット優先モードの選択手段である。電力制御手段24は選択手段26で選択されたカール対策モードまたはスループット優先モードに従ってセラミックヒータ15の温度制御を実行する。   In FIG. 8, reference numeral 26 denotes a selection unit for the curl countermeasure mode and the throughput priority mode. The power control means 24 executes the temperature control of the ceramic heater 15 according to the curl countermeasure mode or the throughput priority mode selected by the selection means 26.

Figure 2006106686
Figure 2006106686

スループット優先モードでは、カール対策モードよりもスループットを優先し、紙間を短くする。このスループット優先モードでの紙間長さは、例えば、記録媒体を画像形成装置に給紙する給紙装置、未定着画像形成装置など定着装置以外の装置が許す限り、なるべく短い時間に設定し、例えば、紙間の長さを0.5sec.とする。   In the throughput priority mode, the throughput is prioritized over the anti-curl mode, and the paper interval is shortened. The paper interval length in this throughput priority mode is set to as short a time as possible, for example, as long as a device other than the fixing device such as a paper feeding device that feeds the recording medium to the image forming device or an unfixed image forming device permits. For example, the length between sheets is 0.5 sec. And

紙間をなるべく短くするために、定着温度と紙間温度は同温度とし、時間がかかる紙間での温度の切り替えは毎回は行わない。ただし、大量に連続して定着処理を行った場合、所定の枚数Zで温調温度の切り替えを行う。   In order to make the gap between the sheets as short as possible, the fixing temperature and the gap between the sheets are set to the same temperature, and the temperature switching between the sheets, which takes time, is not performed every time. However, when the fixing process is continuously performed in a large amount, the temperature control temperature is switched by a predetermined number Z.

例えば、Z枚目の定着処理が終わったタイミングTdで、紙間温度、定着温度をh1からh2に切替え、タイミングTd以前よりも、それぞれ5度低い温度に制御する。   For example, at the timing Td when the Z-th fixing process is completed, the inter-sheet temperature and the fixing temperature are switched from h1 to h2, and are controlled to temperatures 5 degrees lower than before the timing Td.

紙間が短い定着モードでも、連続して定着処理を行った場合、加圧ローラ及び定着装置全体の温度が徐々に上昇し、記録媒体Pに過剰な熱量を与えるようになる。記録媒体上の現像材に過剰な熱量を与えると、現像剤が溶けすぎて粘度が極度に低下し、フィルム16に転移して、画像不良をおこす。   Even in the fixing mode in which the sheet interval is short, when the fixing process is continuously performed, the temperature of the pressure roller and the entire fixing device gradually increases, and an excessive amount of heat is applied to the recording medium P. When an excessive amount of heat is applied to the developer on the recording medium, the developer is excessively melted, the viscosity is extremely lowered, and is transferred to the film 16 to cause image defects.

以上の制御を行ったスループット優先モードでの、連続通紙中のヒータ温調温度と加圧ローラ温度の推移を図9に示す。図9中には、参考として、カール優先モードの場合のヒータ温調温度と加圧ローラ温度の推移も示してある。スループット優先モードでの温度切替え時には、一時的に、紙間温度が定着温度よりも高くなるが、一時的な状態に過ぎないので、加圧ローラ温度と定着温度との温度差は十分小さくはならない。   FIG. 9 shows changes in the heater temperature adjustment temperature and the pressure roller temperature during continuous paper feeding in the throughput priority mode in which the above control is performed. FIG. 9 also shows the transition of the heater temperature adjustment temperature and the pressure roller temperature in the curl priority mode for reference. At the time of temperature switching in the throughput priority mode, the inter-paper temperature is temporarily higher than the fixing temperature, but since it is only a temporary state, the temperature difference between the pressure roller temperature and the fixing temperature is not sufficiently small. .

スループット優先モードでの通紙中の加圧ローラ温度と定着温度との温度差は、カール優先モードに比べて小さく、このスループット優先モードで、気温30℃/湿度80%の環境下で連続100枚の定着処理を行った場合は、カール、積載性は悪くなる。   In the throughput priority mode, the temperature difference between the pressure roller during fixing and the fixing temperature is smaller than that in the curl priority mode. In this throughput priority mode, 100 sheets continuously under an environment of 30 ° C./80% humidity. When the fixing process is performed, curling and stacking properties deteriorate.

したがって、定着温度と紙間温度の温度を切り替える定着装置の温度制御を行っていても、本実施例におけるカール対策モードのように制御しなければ十分なカール対策の効果は得られない場合がある。   Therefore, even if the temperature control of the fixing device that switches between the fixing temperature and the inter-paper temperature is performed, there may be a case where a sufficient curling countermeasure effect cannot be obtained unless it is controlled as in the curling countermeasure mode in this embodiment. .

例えば、定着装置が使用可能な記録媒体の最大サイズよりも幅が狭い紙(以後、小サイズと称する。)を連続的に定着処理する場合、スループット優先モードよりも紙間を長くし、紙間温度を、定着温度よりも低い温度とする。一般に、小サイズを連続して定着処理すると、例えば加圧ローラの記録媒体が接触しない領域(非通紙部)が熱を奪われない為に昇温し、非通紙部が高温になる。上記のように、紙間温度を定着温度よりも低い温度とすることにより、紙間で加圧ローラを非通紙部の温度を冷まし、端部昇温を軽減することができる。   For example, when continuously fixing paper whose width is narrower than the maximum size of the recording medium that can be used by the fixing device (hereinafter referred to as a small size), the paper interval is made longer than the throughput priority mode, The temperature is set lower than the fixing temperature. Generally, when a small size is continuously fixed, for example, an area where the recording medium of the pressure roller does not contact (non-sheet passing portion) is heated so that heat is not taken away, and the non-sheet passing portion becomes high temperature. As described above, by setting the inter-sheet temperature to a temperature lower than the fixing temperature, the temperature of the non-sheet passing portion of the pressure roller can be lowered between the sheets, and the edge temperature rise can be reduced.

ただし、この場合、紙間で加圧ローラの温度を上昇させ、通紙中の定着温度を下げる制御ではない為、カール対策モードとは異なり、カールの対策効果は得られない。   However, in this case, the curling countermeasure effect cannot be obtained unlike the curl countermeasure mode because the pressure roller temperature is not raised and the fixing temperature is lowered during paper passing.

以上説明したように、紙間での加熱体の目標温度を、被加熱材加熱処理時の目標温度よりも高く設定する事により、紙間で加圧体の温度を上昇させ、被加熱材加熱処理時には加熱体の温度を低下させる。これにより、被加熱材の加熱処理時における加熱体の表面温度と、加圧体の表面温度の差を小さくし、加熱体側から被加熱材に供給される熱量と、加圧体側から被加熱材に伝わる熱量の差を小さくして、被加熱材の反り、カールを抑える事ができる。   As described above, by setting the target temperature of the heating body between the papers to be higher than the target temperature at the time of the heated material heating process, the temperature of the pressurized body is increased between the papers to heat the heated material. During the treatment, the temperature of the heating body is lowered. As a result, the difference between the surface temperature of the heating body during the heat treatment of the heated material and the surface temperature of the pressurized body is reduced, the amount of heat supplied to the heated material from the heated body side, and the heated material from the pressurized body side. It is possible to reduce the difference in the amount of heat transmitted to the substrate and suppress the warpage and curling of the heated material.

また、発熱源を備える加熱体と発熱源を持たない加圧体との圧接部で、記録媒体を挟持搬送しながら加熱定着処理する定着装置において、紙間温度eを定着温度dよりも高い温度に設定する。これにより、例えば高湿環境下で、または、水分の多い記録媒体、紙の強度の弱い記録媒体を使用する場合であっても、定着処理された記録媒体のカールを抑えることができる。したがって、画像形成装置の積載面からの落下や印刷順序の逆転、しわ、角折れなどを防ぎ、ユーザーが歪みを直したり、整列させたりする事なく使用すること事ができる。   Further, in a fixing device that heats and fixes a recording medium while nipping and conveying a recording medium at a pressure contact portion between a heating body having a heat generation source and a pressure body having no heat generation source, the inter-paper temperature e is higher than the fixing temperature d. Set to. Thereby, for example, even in a high-humidity environment, or when using a recording medium with a lot of moisture or a recording medium with low paper strength, curling of the recording medium subjected to the fixing process can be suppressed. Accordingly, it is possible to prevent the image forming apparatus from dropping from the stacking surface, reversing the printing order, wrinkling, corner breakage, and the like, and the user can use it without correcting or aligning it.

(実施例2)
本実施形態における画像形成装置の概略構成などは実施例1と同様である。本実施形低においては、図10のように、記録媒体の水分量を検知する手段27を備え、電力制御手段24はこの水分量検知手段27で検知した記録媒体の水分量に応じて、紙間温度eと定着温度dの温度差、および紙間長さを変化させる。
(Example 2)
The schematic configuration of the image forming apparatus according to this embodiment is the same as that of the first embodiment. In this embodiment, as shown in FIG. 10, there is provided means 27 for detecting the moisture content of the recording medium, and the power control means 24 is a paper according to the moisture content of the recording medium detected by the moisture content detecting means 27. The temperature difference between the intermediate temperature e and the fixing temperature d and the length between the sheets are changed.

水分量検知手段27で検知された記録媒体水分量の電気的アナログ情報がアナログデジタル変換回路(A/D変換回路)28に入力し、デジタル化されて電力制御手段24に入力する。   The electrical analog information of the water content of the recording medium detected by the water content detection means 27 is input to the analog-digital conversion circuit (A / D conversion circuit) 28, digitized, and input to the power control means 24.

記録媒体Pの水分量検知手段27としては、例えば、電気抵抗式、高周波抵抗式、高周波容量式、マイクロ波式などがあり、どのような水分量検知方式を用いても良い。また、例えば、構成を簡単にする為に、搬送手段で記録媒体を挟持搬送しながら、電圧を印加し、流れる電流量から、記録媒体の水分量を推定する方法でも良い。また、転写部で転写処理中に電圧を印加した際に、転写体6を流れる電流から記録媒体Pの水分量を推定する方法を用いても良い。   As the moisture amount detection means 27 of the recording medium P, for example, there are an electrical resistance type, a high frequency resistance type, a high frequency capacity type, a microwave type, and the like, and any moisture amount detection method may be used. Further, for example, in order to simplify the configuration, a method of estimating the moisture content of the recording medium from a flowing current amount by applying a voltage while sandwiching and conveying the recording medium by the conveying means may be used. Alternatively, a method of estimating the moisture content of the recording medium P from the current flowing through the transfer body 6 when a voltage is applied during the transfer process in the transfer unit may be used.

記録媒体の水分量が多いと、定着処理中に蒸発する水分量も多くなり、記録媒体の収縮量が大きくなる為、カールしやすくなり、カール対策が必要となる。逆に、水分量が少なければ、カールはしにくくなり、カール対策は必要ない。   If the amount of water in the recording medium is large, the amount of water that evaporates during the fixing process also increases, and the amount of shrinkage of the recording medium increases. Conversely, if the amount of water is small, curling will be difficult and no curling measures will be required.

記録媒体Pの水分量が、定着処理された記録媒体のカール、積載性にどのような影響をあたえるかを確認する実験を行った。   An experiment was conducted to confirm how the moisture content of the recording medium P affects the curl and stackability of the recording medium that has been subjected to the fixing process.

通紙実験に使用した記録媒体は、Xerox4024紙、坪量75g/m、気温30℃/湿度80%の環境下に放置したもので、紙の水分量が4.0%、7.0%、10.0%のものを用いた。 The recording medium used in the paper-passing experiment was left in an environment of Xerox 4024 paper, basis weight 75 g / m 2 , temperature 30 ° C./humidity 80%, and the water content of the paper was 4.0% and 7.0%. 10.0% was used.

実験に使用した画像形成装置は、実施例1の実験1と同様の構成であるため、説明を省略する。画像形成装置は気温30℃/湿度80%の環境下に設置し、定着温度を180℃で固定とし、定着温度と紙間温度の差を0℃、5℃、10℃、15℃と変えて実験を行なった。また、それぞれ、紙間の長さを0.5秒間、1秒間、2秒間、3秒間、6秒間、12秒間、15秒間と変えて、実施例1の[実験1]の積載性評価と同様に、100枚連続定着処理を行い、定着処理された記録媒体の積載状態を評価した。実験結果を表4に示す。   The image forming apparatus used in the experiment has the same configuration as that of Experiment 1 of Example 1, and thus the description thereof is omitted. The image forming apparatus is installed in an environment where the temperature is 30 ° C./humidity 80%, the fixing temperature is fixed at 180 ° C., and the difference between the fixing temperature and the inter-paper temperature is changed to 0 ° C., 5 ° C., 10 ° C., and 15 ° C. The experiment was conducted. In addition, the length between the sheets was changed to 0.5 second, 1 second, 2 seconds, 3 seconds, 6 seconds, 12 seconds, and 15 seconds, respectively, and the same as in the test of [Experiment 1] in Example 1). In addition, 100 sheets were continuously fixed, and the loading state of the recording medium subjected to the fixing process was evaluated. The experimental results are shown in Table 4.

Figure 2006106686
Figure 2006106686

水分量が小さいほど積載性は良く、水分量が多いものは積載性が悪い傾向があった。水分量4.0%の記録媒体では、紙間温度の差を0℃、紙間の長さ0.5秒でも、積載性は良好であった。   The smaller the moisture content, the better the loadability, and the higher the moisture content, the worse the loadability. With a recording medium having a moisture content of 4.0%, the stackability was good even when the difference in paper temperature was 0 ° C. and the paper length was 0.5 seconds.

このような記録媒体を使用した場合、紙間温度eと定着温度dの差は小さくし、紙間長さを短くして、スループットを速めた方が、ユーザーにとって有益である。   When such a recording medium is used, it is more beneficial for the user to reduce the difference between the inter-paper temperature e and the fixing temperature d, shorten the inter-paper length, and increase the throughput.

一方、水分量10.0%の記録媒体ではカールしやすく、紙間温度eと定着温度dの差を0℃、紙間の長さ0.5秒として制御した場合、定着された記録媒体は丸まり、積載トレイ14から次々と落下してしまった。また、強く丸まってしまって、そのままでは使用に耐えなかった。これでは、連続定着処理が完了するまでの時間が短くとも、ユーザーに記録媒体の整列や、歪み直しなど余計な作業を強いる事になる。   On the other hand, a recording medium with a moisture content of 10.0% tends to curl. When the difference between the paper temperature e and the fixing temperature d is controlled at 0 ° C. and the paper length is 0.5 seconds, the fixed recording medium is It curled up and dropped from the loading tray 14 one after another. Also, it was strongly curled up and could not be used as it was. In this case, even if the time until the continuous fixing process is completed is short, the user is forced to perform extra work such as alignment of recording media and correction of distortion.

紙間温度eと定着温度dの差を20℃、紙間の長さ3.0秒まで広げた場合、カールを抑え、整列性よく100枚積載する事ができた。連続定着処理が完了するまでの時間は延びたが、出力された記録をユーザーがストレイス無く、すぐに使用する事ができる。   When the difference between the inter-paper temperature e and the fixing temperature d was increased to 20 ° C. and the inter-paper length was 3.0 seconds, curling was suppressed and 100 sheets could be stacked with good alignment. Although the time until the completion of the continuous fixing process is extended, the output record can be used immediately without any trace by the user.

上記実験結果からわかるように、水分量に応じて、定着温度dと紙間温度eの温度差、紙間長さを変更する方法により、カール、積載性を良好に維持しつつ、スループットを最大限速くし、ユーザーが使用する記録媒体の状態に対して最適な制御を行う事ができる。   As can be seen from the above experimental results, the method of changing the temperature difference between the fixing temperature d and the inter-paper temperature e and the inter-paper length according to the amount of moisture maximizes throughput while maintaining good curl and stackability. It is possible to perform the optimum control with respect to the state of the recording medium used by the user.

即ち、例えば、表5のように、カールが悪い紙にはカール対策を行い、ユーザーに歪み直しや、記録材の整列など余計な作業を強いる事なく、高品位に出力された記録紙をストレスなく使用してもらう事ができる。しかも、カールしにくい紙は速いスループットで、記録紙を速やかにユーザーに提供する事ができる。   That is, for example, as shown in Table 5, anti-curl measures are taken for poorly curled paper, and high-quality output recording paper is stressed without forcing extra work such as correcting distortion and aligning recording materials. You can use it without. Moreover, paper that is difficult to curl can be provided to the user promptly with a high throughput.

Figure 2006106686
Figure 2006106686

以上説明したように、被記録材の水分量を検知し、紙間での加熱体の目標温度と、加熱処理時の目標温度との温度差を設定する。これにより、紙の水分が少なくカールしにくい被記録材の場合は、紙間温度と定着温度の温度差を小さくし、紙間と加熱処理をスムーズに切替えて、加熱処理のスループットを速めることができる。加えて、カールしやすい被記録材の場合は、紙間温度と定着温度の温度差を大きくし、被記録材の反り、カールを抑える事ができ、被記録材の状態に応じて最適な温度制御を行う事ができる。   As described above, the moisture content of the recording material is detected, and the temperature difference between the target temperature of the heating body between the paper and the target temperature during the heat treatment is set. This makes it possible to reduce the temperature difference between the paper-to-paper temperature and the fixing temperature, and to smoothly switch between the paper-to-paper and heat treatment, thereby speeding up the heat treatment throughput. it can. In addition, in the case of a recording material that easily curls, the temperature difference between the paper-to-paper temperature and the fixing temperature can be increased to suppress warping and curling of the recording material, and the optimum temperature according to the state of the recording material. Control can be performed.

(実施例3)
本実施形態における画像形成装置の概略構成などは実施例1と同様である。本実施形態においては、図11のように、画像形成装置の設置された環境の温度、湿度、またはその両方を検知する環境検知手段29を備え、電力制御手段24はこの環境検知手段29の検知結果に応じて、紙間温度eと定着温度dの温度差、および紙間長さを変化させる。
(Example 3)
The schematic configuration of the image forming apparatus according to this embodiment is the same as that of the first embodiment. In this embodiment, as shown in FIG. 11, an environment detection unit 29 that detects the temperature, humidity, or both of the environment in which the image forming apparatus is installed is provided, and the power control unit 24 detects the environment detection unit 29. In accordance with the result, the temperature difference between the inter-paper temperature e and the fixing temperature d and the inter-paper length are changed.

環境検知手段29で検知された環境の温度、または湿度、またはその両方の電気的アナログ情報がアナログデジタル変換回路(A/D変換回)30に入力し、デジタル化されて電力制御手段24に入力する。   Electrical analog information of the environment temperature and / or humidity detected by the environment detection means 29 is input to an analog-digital conversion circuit (A / D conversion circuit) 30 and digitized and input to the power control means 24. To do.

高温高湿環境に設置された画像形成装置に使用される紙は、同環境になじんだ、吸湿した紙である可能性が高い。   There is a high possibility that the paper used in the image forming apparatus installed in a high-temperature and high-humidity environment is moisture-absorbed paper that is compatible with the environment.

高温高湿環境から、低温低湿環境まで、それぞれの環境に3日間、紙を放置した場合の紙の水分量を測定した。   From the high temperature and high humidity environment to the low temperature and low humidity environment, the moisture content of the paper when the paper was left in each environment for 3 days was measured.

a:気温32℃湿度80%の環境に放置された紙の水分量は11.0%であった
b:気温25℃湿度50%の環境に放置された紙の水分量は7.0%であった
c:気温15℃湿度10%の環境に放置された紙の水分量は3.5%であった
上記aの気温32℃湿度80%の環境に放置された紙の水分量は多く、実施例1の実験結果より、カールしやすい事がわかる。上記cの気温15℃湿度10%の環境に放置された紙の水分量は多く、実施例2の実験結果より、カールしにくい事がわかる。
a: The moisture content of the paper left in the environment of temperature 32 ° C. and humidity 80% was 11.0% b: The moisture content of the paper left in the environment of temperature 25 ° C. and humidity 50% was 7.0% C: The moisture content of the paper left in an environment with a temperature of 15 ° C. and a humidity of 10% was 3.5% The moisture content of the paper left in an environment of temperature a of 32 ° C. and a humidity of 80% was large, From the experimental results of Example 1, it can be seen that curling is likely to occur. The amount of water in the paper left in an environment of temperature c of 15 ° C. and humidity of 10% is large, and it can be seen from the experimental results of Example 2 that it is difficult to curl.

即ち、表6のように、カールが悪い紙にはカール対策を行い、ユーザーに歪み直しや、記録材の整列など余計な作業を強いる事なく、高品位に出力された記録紙をストレスなく使用してもらう事ができる。加えて、カールしにくい紙は速いスループットで、記録紙を速やかにユーザーに提供する事ができる。   In other words, as shown in Table 6, curl measures are taken for poorly curled paper, and high-quality output recording paper is used without stress, without forcing the user to perform extra work such as correcting distortion and aligning recording materials. I can have you. In addition, paper that is difficult to curl can be provided to the user promptly with a high throughput.

Figure 2006106686
Figure 2006106686

本実施例では、温度、湿度の両方を検知する1例を示したが、湿度の高い環境になじんだ記録媒体は、水分量が多くなるので、湿度だけ検知しても、十分な効果が得られる。   In this embodiment, one example of detecting both temperature and humidity is shown. However, since a recording medium adapted to a high humidity environment has a large amount of moisture, even if only humidity is detected, a sufficient effect can be obtained. It is done.

また、温度の高い環境は、温度の低い場合に比べて絶対湿度が高くなる為、温度の高い環境になじんだ記録媒体は、水分量が多い可能性が高い。温度だけ検知しても、十分ではないが効果はある。   In addition, since the absolute humidity is higher in a high temperature environment than in a low temperature environment, a recording medium adapted to a high temperature environment is likely to have a large amount of moisture. Even if only the temperature is detected, there is an effect though it is not sufficient.

また、本実施例では、環境検知手段27として温度センサー、湿度センサーを使用する一例を示したが、センサーを使用せず、イオン導電性転写体などの抵抗値変動により推定する方法でも同様の効果が得られる。   In the present embodiment, an example in which a temperature sensor and a humidity sensor are used as the environment detection means 27 is shown. However, the same effect can be obtained by a method of estimating by using a resistance value fluctuation of an ion conductive transfer body without using a sensor. Is obtained.

以上説明したように、加熱装置の設置された環境の温度、湿度、またはその両方に応じて、紙間での加熱体の目標温度と、加熱処理時の目標温度との温度差を設定する事により、以下の効果が得られる。すなわち、被記録材がカールしにくい環境の場合は、紙間温度と定着温度の温度差を小さくし、紙間と加熱処理をスムーズに切替えて、加熱処理のスループットを速めることができる。また、被記録材がカールしやすい環境の場合は、紙間温度と定着温度の温度差を大きくし、被記録材の反り、カールを抑える事ができ、加熱装置の設置された環境に応じて最適な温度制御を行う事ができる。   As described above, the temperature difference between the target temperature of the heating body between the paper and the target temperature during the heat treatment is set according to the temperature, humidity, or both of the environment where the heating device is installed. Thus, the following effects can be obtained. In other words, in an environment where the recording material is difficult to curl, the temperature difference between the paper temperature and the fixing temperature can be reduced, and the heat treatment throughput can be increased by smoothly switching between the paper space and the heat treatment. Also, in an environment where the recording material tends to curl, the temperature difference between the paper temperature and the fixing temperature can be increased to suppress warping and curling of the recording material, depending on the environment where the heating device is installed. Optimal temperature control can be performed.

(実施例4)
本実施形態における画像形成装置などの概略構成などは実施例1と同様である。本実施形態においては、図12のように、記録媒体の厚さ、種類、またはその両方を検知する検知手段31を備え、電力制御手段24はこの検知手段31で検知した記録媒体の厚さ、種類、またはその両方に応じて、紙間温度と定着温度の温度差、および紙間長さを変化させる。
Example 4
The schematic configuration of the image forming apparatus in the present embodiment is the same as that of the first embodiment. In the present embodiment, as shown in FIG. 12, a detection unit 31 that detects the thickness, type, or both of the recording medium is provided, and the power control unit 24 detects the thickness of the recording medium detected by the detection unit 31, The temperature difference between the inter-paper temperature and the fixing temperature and the inter-paper length are changed according to the type or both.

検知手段31で検知された記録媒体の厚さ、種類、またはその両方の電気的アナログ情報がアナログデジタル変換回路(A/D変換回)32に入力し、デジタル化されて電力制御手段24に入力する。   The electrical analog information of the thickness, type, or both of the recording medium detected by the detection means 31 is input to the analog-digital conversion circuit (A / D conversion circuit) 32, digitized, and input to the power control means 24. To do.

記録媒体の厚さ・種類の検知手段31は、例えばセンサーを接触させて厚さ、表面粗さを測定し、判断する接触式、光線を照射して、反射光から厚さ、表面粗さを測定し、判断する非接触光学式などがあるが、どのような検知手段を用いても良い。   The recording medium thickness / type detection means 31 is, for example, a sensor that contacts the sensor to measure the thickness and surface roughness, and determines the thickness and surface roughness from the reflected light by irradiating light with a contact type. Although there is a non-contact optical type for measuring and judging, any detection means may be used.

記録媒体の厚さ、種類が、定着処理された記録媒体のカールにどのような影響をあたえるかを確認する実験を行った。   An experiment was conducted to confirm how the thickness and type of the recording medium affect the curling of the recording medium after the fixing treatment.

通紙実験に使用した記録媒体は、それぞれ気温30℃/湿度80%の環境下に、包装紙から出して3日間放置したものである。   The recording medium used in the paper passing experiment was one that was taken out of the wrapping paper and left for 3 days in an environment of 30 ° C. temperature / 80% humidity.

定着温度dと紙間温度eの差を0℃、紙間の長さ0.5秒まで広げた場合、
定着温度dと紙間温度eの差を10℃、紙間の長さ1.5秒まで広げた場合、
定着温度dと紙間温度eの差を20℃、紙間の長さ3.0秒まで広げた場合、
について、実施例1の[実験1]の積載性評価と同様に、100枚連続定着処理を行い、定着処理された記録媒体の積載状態を評価した。実験結果を表7に示す。
When the difference between the fixing temperature d and the inter-paper temperature e is increased to 0 ° C. and the inter-paper length is 0.5 seconds,
When the difference between the fixing temperature d and the inter-paper temperature e is increased to 10 ° C. and the length between the papers is 1.5 seconds,
When the difference between the fixing temperature d and the inter-paper temperature e is extended to 20 ° C. and the inter-paper length is 3.0 seconds,
In the same manner as the stackability evaluation in [Experiment 1] of Example 1, 100 sheets were continuously fixed, and the stacking state of the fixed recording media was evaluated. The experimental results are shown in Table 7.

Figure 2006106686
Figure 2006106686

実験の結果、坪量が大きい紙種はカールが少なく、坪量が小さい紙種はカールが良くない傾向があった。また、紙種では、BOND紙や再生紙のカールが悪い傾向があった。   As a result of the experiment, a paper type having a large basis weight has less curl, and a paper type having a small basis weight tends to have poor curl. Further, among the paper types, the BOND paper and the recycled paper tended to be poorly curled.

平滑紙でいえば、坪量64g/mの紙種のカールが特に悪く、定着温度dと紙間温度eの差が0℃の温度制御で出力された記録紙は、カールがひどく、丸まってしまって使用に耐えなかった。定着温度と紙間温度の差が15℃まで大きくし、紙間を空けた制御では、カールを抑える事ができた。逆に、105g紙以上の紙種では、定着温度と紙間温度の差が0℃、紙間を0.5sec.まで詰めた制御でもカールは悪くなかった。BOND紙や再生紙といった非平滑紙では、80g紙以下の紙種でカールが良くない傾向があった。これも、定着温度と紙間温度の差を20℃まで大きくし、紙間を3.0sec.空けた制御では、カールを抑える事ができた。 In the case of smooth paper, the curl of the paper type having a basis weight of 64 g / m 2 is particularly bad. I couldn't stand it. The difference between the fixing temperature and the inter-paper temperature was increased to 15 ° C., and curling could be suppressed by controlling the gap between the papers. On the other hand, for a paper type of 105 g paper or more, the difference between the fixing temperature and the inter-paper temperature is 0 ° C., and the inter-paper interval is 0.5 sec. The curl was not bad even with the control up to. Non-smooth paper such as BOND paper and recycled paper tended to have poor curl with a paper type of 80 g paper or less. This also increases the difference between the fixing temperature and the inter-paper temperature to 20 ° C., and the inter-paper interval is 3.0 sec. With the free control, curling could be suppressed.

上記実験結果からわかるように、記録媒体の厚さ・紙種を検知し、平滑紙か、非平滑紙かどうか、坪量を判断する事で、定着温度dと紙間温度eの温度差、紙間長さを変更する。これにより、カールを良好に維持しつつ、スループットを最大限速くし、ユーザーが使用する記録媒体の状態に対して、最適な制御を行う事ができる。   As can be seen from the above experimental results, the temperature difference between the fixing temperature d and the inter-paper temperature e is determined by detecting the thickness / paper type of the recording medium and determining whether the paper is smooth paper or non-smooth paper, and the basis weight. Change the paper interval. Thus, while maintaining good curl, the throughput can be maximized and optimum control can be performed on the state of the recording medium used by the user.

即ち、表8のように、カールが悪い紙にはカール対策を行い、ユーザーに歪み直しや、記録材の整列など余計な作業を強いる事なく、高品位に出力された記録紙をストレスなく使用してもらう事ができる。しかも、カールしにくい紙は速いスループットで、記録紙を速やかにユーザーに提供する事ができる。   In other words, as shown in Table 8, measures against curling are taken for poorly curled paper, and high-quality recording paper is used without stress without forcing the user to perform extra work such as correcting distortion and aligning recording materials. I can have you. Moreover, paper that is difficult to curl can be provided to the user promptly with a high throughput.

Figure 2006106686
Figure 2006106686

以上説明したように、本実施形態においては、被記録材の厚み、種類に応じて、紙間での加熱体の目標温度と、加熱処理時の目標温度との温度差を設定する。これにより、カールしにくい被記録材の場合は、紙間温度と定着温度の温度差を小さくし、紙間と加熱処理をスムーズに切替えて、加熱処理のスループットを速めることができる。しかも、カールしやすい被記録材の場合は、紙間温度と定着温度の温度差を大きくし、被記録材の反り、カールを抑える事ができ、被記録材の状態に応じて最適な温度制御を行う事ができる。   As described above, in the present embodiment, the temperature difference between the target temperature of the heating body between the paper and the target temperature during the heat treatment is set according to the thickness and type of the recording material. As a result, in the case of a recording material that is difficult to curl, the temperature difference between the paper-to-paper temperature and the fixing temperature can be reduced, and the paper-to-paper and heat treatment can be smoothly switched to increase the heat treatment throughput. In addition, in the case of a recording material that easily curls, the temperature difference between the paper temperature and the fixing temperature can be increased to suppress warping and curling of the recording material, and optimal temperature control according to the state of the recording material Can be done.

(実施例5)
本実施形態における画像形成装置などの概略構成などは実施例1と同様である。本実施形態においては、図13のように、電力制御手段24に連続して定着処理した枚数をカウントするカウンタ機能部24aを具備させ、電力制御手段24はこのカウンタ機能部24aでカウントした連続定着処理枚数に応じて、紙間温度eと定着温度dの温度差、および紙間長さを変化させる。
(Example 5)
The schematic configuration of the image forming apparatus in the present embodiment is the same as that of the first embodiment. In the present embodiment, as shown in FIG. 13, the power control unit 24 is provided with a counter function unit 24a that counts the number of sheets subjected to continuous fixing processing, and the power control unit 24 performs continuous fixing counted by the counter function unit 24a. The temperature difference between the inter-paper temperature e and the fixing temperature d and the inter-paper length are changed according to the number of processed sheets.

本発明者の検討では、連続定着処理された記録紙の中で、1枚目に定着処理された記録紙のカールは、数十枚目に定着処理された記録紙のカールよりも小さい事がわかっている。   According to the inventor's study, it has been found that the curl of the recording paper fixed on the first sheet is smaller than the curl of the recording paper fixed on the tens of sheets among the recording sheets subjected to the continuous fixing process. Yes.

紙間を0.5sec.と短くし、紙間温度eと定着温度dを同じ温度にして、実施例1の[実験1]の積載性評価と同様に、100枚連続定着処理を行い、定着処理された記録媒体の積載状態を評価した。   0.5 sec. The sheet-to-paper temperature e and the fixing temperature d are set to the same temperature, and 100 sheets are continuously fixed as in the stacking evaluation in [Experiment 1] of Example 1, and the recording medium that has been fixed is stacked. The condition was evaluated.

Figure 2006106686
Figure 2006106686

また上記実験の場合の加圧ローラ温度の推移を図14に示す。1枚目が定着処理される時は、加圧ローラ表面の温度が高く、ヒータ温度と加圧ローラ表面温度の差が比較的小さかった。その後、加圧ローラ表面の温度は通紙毎に低下している。これは、1枚目の定着処理の前においては、ヒータ温度を目標温度まで立ち上げる期間がある為、加圧ローラ表面の温度が上昇している。ところが、2枚目以降は紙間が短い為に、紙間で加圧ローラに供給される熱量よりも、通紙時に記録媒体に熱を奪われる量の方が多いために、加圧ローラ表面温度が低下している。その為、連続定着処理された記録紙のカールは、初期が最も良い。その後、加圧ローラ温度はわずかずつ上がるが、大量に連続通紙しなければ十分温度は上がらない。カール、積載性が悪い記録紙が、大量に出力される事になる。   FIG. 14 shows the transition of the pressure roller temperature in the case of the above experiment. When the first sheet was fixed, the pressure roller surface temperature was high, and the difference between the heater temperature and the pressure roller surface temperature was relatively small. Thereafter, the temperature of the pressure roller surface decreases every time the paper is passed. This is because, before the fixing process for the first sheet, there is a period in which the heater temperature is raised to the target temperature, and therefore the temperature of the pressure roller surface is increased. However, since the interval between the second and subsequent sheets is short, the amount of heat taken away by the recording medium when passing the sheet is greater than the amount of heat supplied to the pressure roller between the sheets. The temperature has dropped. For this reason, the initial curling of the recording paper subjected to the continuous fixing process is the best. Thereafter, the temperature of the pressure roller rises little by little, but the temperature does not rise sufficiently unless a large amount of continuous paper is passed. A large amount of recording paper with poor curl and stackability is output.

そこで、本実施例では、連続定着枚数に応じて、紙間温度eと定着温度dの温度差と紙間長さを変更する。例えば、表10のように、定着制御を行う。   Therefore, in this embodiment, the temperature difference between the inter-paper temperature e and the fixing temperature d and the inter-paper length are changed according to the number of continuous fixing sheets. For example, as shown in Table 10, fixing control is performed.

Figure 2006106686
Figure 2006106686

表10の定着制御で、実施例1の[実験1]の積載性評価と同様に、100枚連続定着処理を行い、定着処理された記録媒体の積載状態を評価した。実験結果を表11に示す。   In the fixing control of Table 10, 100 sheets were continuously fixed as in the stacking evaluation in [Experiment 1] of Example 1, and the stacking state of the fixed recording media was evaluated. The experimental results are shown in Table 11.

Figure 2006106686
Figure 2006106686

上記実験結果からわかるように、本実施例における定着制御では、カール、積載性が良い、連続定着処理を開始した初期は、スループットを優先した定着制御を行い、少ない枚数を定着処理したユーザーに、出力された画像を速やかに提供できる。   As can be seen from the above experimental results, in the fixing control in this embodiment, the curling and stacking properties are good.In the initial stage when the continuous fixing process is started, the fixing control giving priority to the throughput is performed. The output image can be provided promptly.

枚数に応じて、紙間を広げて定着温度と紙間温度の差を大きく設定する事で、カールは悪化させず、画像形成装置の積載部に記録紙を大量に出力しても、記録紙の落下や、出力順序の逆転などがおこさずに、整列して積載する事ができる。したがって、多い枚数を定着処理したユーザーに、歪み直しや、記録材の整列など余計な作業を強いる事なく、高品位に出力された記録紙をストレスなく使用してもらう事ができる。   Depending on the number of sheets, the gap between the papers is widened and the difference between the fixing temperature and the paper-to-paper temperature is set large so that curling does not worsen, and even if a large amount of paper is output to the stacking unit of the image forming device, Can be aligned and loaded without dropping or reversing the output order. Therefore, it is possible to allow a user who has fixed a large number of sheets to use a high-quality output recording sheet without stress without forcing extra work such as correcting distortion and arranging recording materials.

以上説明したように、本実施例においては、連続して加熱処理した枚数をカウントし、カウントされた連続加熱処理枚数に応じて、紙間での加熱体の目標温度と、加熱処理時の目標温度との温度差を設定する。これにより、プリント枚数が少なく、排出されて積載される被記録材が少ない間は、紙間温度と定着温度の温度差を小さくし、紙間と加熱処理をスムーズに切替えて、加熱処理のスループットを速めることができる。一方、プリント枚数が多く、排出されて積載される被記録材が多くなると、紙間温度と定着温度の温度差を大きくし、被記録材の反り、カールを抑え、被記録材の積載に最適な温度制御を行う事ができる。   As described above, in the present embodiment, the number of continuously heat-treated sheets is counted, and the target temperature of the heating body between the paper and the target at the time of the heat treatment are determined according to the counted number of continuously heat-treated sheets. Set the temperature difference from the temperature. As a result, while the number of printed sheets is small and the number of recording materials to be ejected and loaded is small, the temperature difference between the paper-to-paper temperature and the fixing temperature is reduced, and the paper-to-paper temperature and the heat treatment are smoothly switched, so that the heat treatment throughput is reduced. Can speed up. On the other hand, if the number of printed materials increases and the number of recording materials that are ejected and stacked increases, the temperature difference between the paper-to-paper temperature and the fixing temperature is increased to suppress warping and curling of the recording material, making it ideal for stacking recording materials. Temperature control can be performed.

(実施例6)
本実施形態における画像形成装置などの概略構成などは実施例1と同様であるが、本実施例では、熱ローラ方式の定着装置を用いる。
(Example 6)
The schematic configuration of the image forming apparatus and the like in this embodiment is the same as that of Example 1, but in this example, a heat roller type fixing device is used.

実施例1では、フィルム加熱方式の定着装置7を備えたレーザビームプリンタでの1例を示した。紙間と定着処理中でヒータ温度を変化させる制御を行う上で、加熱手段であるセラミックヒータ15の熱容量が少なく、温度制御の精度、応答性が良好なフィルム加熱方式は好適である。しかし、本発明は、熱ローラ方式など、その他の定着方式であっても、実施例1〜5と同様に、加熱体である熱ローラ(定着ローラ)の表面温度を紙間で高くし、定着処理中に低く制御する事ができれば、同様の効果は得られる事は、実施例1の実験結果からも明らかである。   In the first embodiment, an example of a laser beam printer provided with a film heating type fixing device 7 is shown. When performing control to change the heater temperature between the paper and during the fixing process, a film heating method in which the heat capacity of the ceramic heater 15 serving as a heating means is small and the temperature control accuracy and responsiveness are good is suitable. However, in the present invention, even in other fixing methods such as a heat roller method, the surface temperature of the heat roller (fixing roller), which is a heating element, is increased between the sheets in the same manner as in the first to fifth embodiments. It is clear from the experimental results of Example 1 that the same effect can be obtained if the control can be performed at a low level during the processing.

熱ローラ方式の定着装置では、例えば図15に示すような構成をしている。すなわち、例えば金属などからなる円筒状部材表面にフッ素樹脂などからなる離型層を設けた定着ローラ40の内側に、ハロゲンヒータなどの加熱源41を設け、定着ローラ40に当接したサーミスタ18の検知温度に基づいて通電制御を行う。   The heat roller type fixing device has a structure as shown in FIG. 15, for example. That is, for example, a heating source 41 such as a halogen heater is provided inside the fixing roller 40 provided with a release layer made of fluororesin or the like on the surface of a cylindrical member made of metal or the like, and the thermistor 18 in contact with the fixing roller 40 is provided. Energization control is performed based on the detected temperature.

従来は、フィルム加熱方式に比べて定着ローラの熱容量が大きかった為、目標温度の切替えの激しい温度制御を行うには不利であったが、近年は、厚みの薄い定着ローラ40を用いて低熱容量化し、急速な温度立ち上げを可能にした定着ローラも実現されている。このような定着装置は、フィルム加熱方式と同様に、本発明の実施に好適であり、実施例1〜5と同様の制御を行う事が可能である。   Conventionally, since the heat capacity of the fixing roller is larger than that of the film heating method, it has been disadvantageous for performing temperature control in which the target temperature is switched violently. Thus, a fixing roller that enables rapid temperature rise has also been realized. Similar to the film heating method, such a fixing device is suitable for carrying out the present invention, and can perform the same control as in the first to fifth embodiments.

[その他]
1)フィルム加熱方式の加熱装置において、加熱手段としてのセラミックヒータ15は実施例の構成のものに限られないことは勿論である。ヒータ基板の可撓性部材が摺動する側の面とは反対面側に発熱抵抗体を配設した、いわゆる背面(裏面)加熱タイプのセラミックヒータであってもよい。セラミックの絶縁基板の代わりに、金属板の表面を絶縁被覆処理したものを用いることもできる。
[Others]
1) In a film heating type heating apparatus, the ceramic heater 15 as a heating means is of course not limited to that of the configuration of the embodiment. A so-called back surface (back surface) heating type ceramic heater may be used in which a heating resistor is disposed on the surface of the heater substrate opposite to the surface on which the flexible member slides. Instead of a ceramic insulating substrate, a metal plate whose surface is subjected to an insulating coating treatment can also be used.

また加熱手段はセラミックヒータに限られない。たとえば電磁誘導発熱性部材を用いることもできる。   The heating means is not limited to a ceramic heater. For example, an electromagnetic induction heat generating member can be used.

加熱手段による可撓性部材の加熱は、内部加熱方式にすることもできるし、外部加熱方式にすることもできる。可撓性部材自体の温度を温度検知体で検知する装置構成にすることもできる。   The heating of the flexible member by the heating means can be an internal heating method or an external heating method. An apparatus configuration in which the temperature of the flexible member itself is detected by a temperature detector can also be used.

可撓性部材自体を電磁誘導発熱性にして励磁手段で発熱させる構成にすることもできる。   It is also possible to make the flexible member itself have an electromagnetic induction exothermic property and generate heat by the exciting means.

可撓性性部材の駆動方式は実施例の加圧体駆動方式に限られない。エンドレスの可撓性部材の内周面に駆動ローラを設け、可撓性性部材にテンションを加えながら駆動する装置構成であってもよいし、可撓性性部材をロール巻きの有端ウエブ状にしてこれを繰り出しながら走行移動させる装置構成にすることもできる。   The driving method of the flexible member is not limited to the pressing body driving method of the embodiment. A driving roller may be provided on the inner peripheral surface of the endless flexible member and driven while applying tension to the flexible member. Thus, it is possible to adopt a device configuration that travels and moves while feeding it out.

加圧体はローラ体に限られず、ベルト体にすることもできる。   The pressure body is not limited to a roller body, and may be a belt body.

2)ローラ加熱方式の加熱装置において、加熱手段による熱ローラの加熱は、内部加熱方式にすることもできるし、外部加熱方式にすることもできる。   2) In the roller heating type heating apparatus, the heating roller can be heated by the heating means using an internal heating system or an external heating system.

加熱手段はハロゲンヒータに限られない。熱ローラ自体を電磁誘導発熱性にして励磁手段で発熱させる構成にすることもできる。   The heating means is not limited to a halogen heater. It is also possible to make the heat roller itself heat-generating by electromagnetic induction and generate heat by the exciting means.

加圧体はローラ体に限られず、ベルト体にすることもできる。   The pressure body is not limited to a roller body, and may be a belt body.

3)温度検知体はサーミスタに限られない。接触型または非接触型の各種のものを使用することができる。   3) The temperature detector is not limited to the thermistor. Various types of contact type or non-contact type can be used.

4)本発明において、加熱装置は、フィルム加熱方式またはローラ加熱方式の装置に限られない。互いに圧接された加熱体と加圧体とを有し、両者間に形成されたニップ部で被加熱材を挟持搬送して加熱処理する加熱装置であればよい。   4) In the present invention, the heating device is not limited to a film heating type or roller heating type device. Any heating apparatus may be used as long as it has a heating body and a pressure body that are in pressure contact with each other, and sandwiches and conveys the material to be heated at a nip formed between them.

本発明の加熱装置は、実施例の定着装置に限られず、その他、仮定着する像加熱装置、画像を担持した記録媒体を再加熱してつや等の表面性を改質する像加熱装置、記録媒体以外のシート状の被加熱体を通紙して、乾燥、加熱ラミネート、熱プレスしわ取り、熱プレスカール取り等の加熱処理装置等としても使用できる。   The heating device of the present invention is not limited to the fixing device of the embodiment, but also an image heating device that is supposed to be worn, an image heating device that reheats a recording medium that carries an image to improve the surface properties such as gloss, and a recording medium It can be used as a heat treatment apparatus such as drying, heat laminating, hot press wrinkle removal, hot press curl removal, and the like.

実施例1における、画像形成装置の概略構成を示す模式的断面図である。1 is a schematic cross-sectional view illustrating a schematic configuration of an image forming apparatus in Embodiment 1. FIG. 定着装置の概略構成を示す要部の斜視模型図である。FIG. 2 is a perspective model view of a main part showing a schematic configuration of a fixing device. 定着装置の概略構成を示す模式的断面図である。FIG. 2 is a schematic cross-sectional view illustrating a schematic configuration of a fixing device. セラミックヒータの一例の概略構成を説明する図である。It is a figure explaining schematic structure of an example of a ceramic heater. 連続定着処理工程でのサーミスタ検知温度の変遷の一例を示す図である。It is a figure which shows an example of transition of the thermistor detection temperature in a continuous fixing process. 実施例1における、実験1での記録媒体のカールの測定方法を示す模式図である。3 is a schematic diagram illustrating a method for measuring curl of a recording medium in Experiment 1 in Example 1. FIG. 実施例1における、連続定着処理工程でのサーミスタ検知温度と加圧ローラ表面温度の変遷の一例を示す図である。FIG. 5 is a diagram illustrating an example of changes in the thermistor detection temperature and the pressure roller surface temperature in the continuous fixing process in Example 1. カール対策モードとスループット優先モードの選択手段を含むヒータ温度制御系のブロック図である。It is a block diagram of a heater temperature control system including selection means for a curl countermeasure mode and a throughput priority mode. 実施例1における、スループット優先モードでの連続定着処理工程でのサーミスタ検知温度と加圧ローラ表面温度の変遷の一例を示す図である。6 is a diagram illustrating an example of changes in the thermistor detection temperature and the pressure roller surface temperature in the continuous fixing process in the throughput priority mode in Embodiment 1. FIG. 実施例2における、記録媒体の水分量検知手段を含むヒータ温度制御系のブロック図である。FIG. 6 is a block diagram of a heater temperature control system including a moisture detection unit for a recording medium in Embodiment 2. 実施例3における、環境検知手段を含むヒータ温度制御系のブロック図である。FIG. 10 is a block diagram of a heater temperature control system including environment detection means in Embodiment 3. 実施例4における、記録媒体の厚さ、または種類、またはその両方を検知する検知手段を含むヒータ温度制御系のブロック図である。FIG. 10 is a block diagram of a heater temperature control system including detection means for detecting the thickness and / or type of a recording medium in Example 4. 実施例5における、連続して定着処理した枚数をカウントするカウンタ機能部を含むヒータ温度制御系のブロック図である。FIG. 10 is a block diagram of a heater temperature control system including a counter function unit that counts the number of sheets subjected to continuous fixing processing in Example 5. 実施例5における、連続定着処理工程でのサーミスタの検知温度と加圧ローラ表面温度の変遷の一例を示す図である。FIG. 10 is a diagram illustrating an example of changes in the detected temperature of the thermistor and the pressure roller surface temperature in the continuous fixing process in Example 5. 実施例6における、熱ローラ方式の定着装置の概略構成を示す模式的断面図である。FIG. 10 is a schematic cross-sectional view illustrating a schematic configuration of a heat roller type fixing device in Example 6. 従来における、連続定着処理工程でのサーミスタの検知温度の変遷の一例を示す図。The figure which shows an example of the transition of the detection temperature of the thermistor in the conventional continuous fixing process.

符号の説明Explanation of symbols

1 レーザビームプリンタ(画像形成装置)
7 定着装置
13 排紙部
14 排紙トレイ
A 加熱体
15 セラミックヒータ(加熱手段、加熱源)
15A 基板
15B 発熱抵抗体
15C 電極
15D 保護層
16 フィルム(加熱体、可撓性部材)
17 加圧ローラ(加圧体)
18 サーミスタ(温度検知体)
19 ホルダ
22 商用電源
23 トライアック
24 CPU(電力制御手段)
25 アナログデジタル変換回路
N 定着ニップ部
P 記録媒体(被加熱材)
1 Laser beam printer (image forming device)
7 Fixing device 13 Paper discharge unit 14 Paper discharge tray A Heating element 15 Ceramic heater (heating means, heating source)
15A Substrate 15B Heating resistor 15C Electrode 15D Protective layer 16 Film (heating body, flexible member)
17 Pressure roller (Pressure body)
18 Thermistor (temperature detector)
19 Holder 22 Commercial power supply 23 Triac 24 CPU (power control means)
25 Analog-digital conversion circuit N Fixing nip P Recording medium (heated material)

Claims (20)

互いに圧接された加熱体と加圧体とを有し、両者間に形成されたニップ部で被加熱材を挟持搬送して加熱処理する加熱装置において、
加熱体の温度検知のための温度検知体と、検知された加熱体の温度を目標温度へ制御する電力制御手段と、を備え、
複数たるN枚の被加熱材への連続加熱処理におけるM枚目の被加熱材の加熱処理終了から、M+1枚目の被加熱材の加熱処理開始までの期間たる紙間において、紙間中、または紙間の内の一定期間に設定される加熱体の目標温度たる紙間温度が、M+1枚目の被加熱材の加熱処理時での加熱体の目標温度たる被加熱材加熱温度よりも高い温度に設定される事を特徴とする加熱装置。
In a heating apparatus that includes a heating body and a pressure body that are in pressure contact with each other, and sandwiches and conveys a material to be heated in a nip formed between the two,
A temperature detection body for detecting the temperature of the heating body, and power control means for controlling the detected temperature of the heating body to a target temperature,
In the interval between papers during the period from the end of the heat treatment of the Mth material to be heated in the continuous heat treatment to a plurality of N materials to be heated, from the end of the heat treatment of the M + 1th material to be heated, Alternatively, the temperature between the papers, which is the target temperature of the heating body set in a certain period of time between the papers, is higher than the heating material heating temperature, which is the target temperature of the heating body during the heat treatment of the M + 1th heating material. Heating device characterized by being set to temperature.
被加熱材の水分量を検知する手段を備え、被加熱材の水分量に応じて、紙間温度と被加熱材加熱温度の温度差を変化させる事を特徴とする請求項1に記載の加熱装置。   2. The heating according to claim 1, further comprising means for detecting a moisture content of the heated material, wherein the temperature difference between the paper temperature and the heated material heating temperature is changed according to the moisture content of the heated material. apparatus. 加熱装置の設置された環境の温度、または湿度、またはその両方を検知する手段を備え、環境の温度、または湿度、またはその両方に応じて、紙間温度と被加熱材加熱温度の温度差を変化させる事を特徴とする請求項1に記載の加熱装置。   A means for detecting the temperature and / or humidity of the environment where the heating device is installed is provided, and the temperature difference between the paper temperature and the heating temperature of the heated material is determined according to the temperature and / or humidity of the environment. The heating device according to claim 1, wherein the heating device is changed. 被加熱材の厚み、または種類、またはその両方を検知する手段を備え、被加熱材の厚み、種類に応じて、紙間温度と被加熱材加熱温度の温度差を変化させる事を特徴とする請求項1に記載の加熱装置。   A means for detecting the thickness and / or type of the material to be heated is provided, and the temperature difference between the paper-to-paper temperature and the material to be heated is changed according to the thickness and type of the material to be heated. The heating apparatus according to claim 1. 連続して加熱処理した被加熱材の枚数をカウントし、カウントされた連続加熱処理枚数に応じて、紙間温度と被加熱材加熱温度の温度差を変化させる事を特徴とする請求項1に記載の加熱装置。   2. The number of sheets of the material to be heated that has been continuously heat-treated is counted, and the temperature difference between the inter-paper temperature and the material to be heated is changed in accordance with the counted number of continuously heat-treated materials. The heating device described. 加熱体は、固定支持された加熱手段と、この加熱手段と摺動する可撓性部材と、を有し、加圧体はこの可撓性部材を介して加熱手段とニップ部を形成し、そのニップ部で被加熱材を挟持搬送して可撓性部材を介した加熱手段の熱で被加熱材を加熱する事を特徴とする請求項1から5のうちのいずれかに記載の加熱装置。   The heating body has a heating means fixedly supported and a flexible member that slides with the heating means, and the pressure body forms a nip portion with the heating means through the flexible member, 6. The heating apparatus according to claim 1, wherein the heated material is sandwiched and conveyed by the nip portion, and the heated material is heated by the heat of the heating means via the flexible member. . 加熱体は熱ローラである事を特徴とする請求項1から5のうちのいずれかに記載の加熱装置。   The heating device according to any one of claims 1 to 5, wherein the heating body is a heat roller. 複数たるN枚の被加熱材への連続加熱処理におけるM枚目の被加熱材の加熱処理終了から、M+1枚目の被加熱材の加熱処理開始までの期間たる紙間において、紙間中、または紙間の内の一定期間に設定される加熱体の目標温度たる紙間温度が、M+1枚目の被加熱材の加熱処理時での加熱体の目標温度たる被加熱材加熱温度よりも高い温度に設定される第1モードと、M+1枚目の被加熱材の加熱処理時での加熱体の目標温度たる被加熱材加熱温度よりも高い温度には設定されない第2モードとを有する事を特徴とする請求項1から7のうちのいずれかに記載の加熱装置。   In the interval between papers during the period from the end of the heat treatment of the Mth material to be heated in the continuous heat treatment to a plurality of N materials to be heated, from the end of the heat treatment of the M + 1th material to be heated, Alternatively, the temperature between the papers, which is the target temperature of the heating body set in a certain period of time between the papers, is higher than the heating material heating temperature, which is the target temperature of the heating body during the heat treatment of the M + 1th heating material. A first mode that is set to a temperature, and a second mode that is not set to a temperature higher than the heating material heating temperature that is the target temperature of the heating body during the heat treatment of the M + 1th heating material. The heating device according to any one of claims 1 to 7, characterized in that 上記第1モードにおいては、加熱装置の設置された環境の温度、湿度、被加熱材の厚み、及び種類のうちの少なくともいずれか1つに応じて、連続プリント時の紙間の間隔を変化させる事を特徴とする請求項8に記載の加熱装置。   In the first mode, the interval between papers during continuous printing is changed according to at least one of the temperature, humidity, thickness of the material to be heated, and the type of environment in which the heating device is installed. The heating apparatus according to claim 8, wherein: 被記録材に未定着画像を形成担持させる画像形成手段と、被記録材に形成担持させた未定着画像を加熱定着させる画像加熱定着装置を備えている画像形成装置において、画像加熱定着装置が請求項1から請求項9のうちのいずれかに記載の加熱装置であることを特徴とする画像形成装置。   An image heating and fixing apparatus comprising: an image forming unit that forms and supports an unfixed image on a recording material; and an image heating and fixing device that heats and fixes the unfixed image formed and supported on the recording material. An image forming apparatus comprising the heating device according to any one of claims 1 to 9. 互いに圧接された加熱体と加圧体とを有し、両者間に形成されたニップ部でトナー像が形成された記録材を挟持搬送して加熱定着する定着装置を有する画像形成装置において、
加熱体の温度検知のための温度検知体と、
検知された加熱体の温度を目標温度へ制御する電力制御手段と、を備え、
前記電力制御手段は、複数の記録材に連続して画像形成する場合、定着された記録材がカールすることを軽減するカール軽減モードを有し、カール軽減モードにおいては、記録材を定着していない紙間の期間に加熱体の目標温度を記録材の定着時の目標温度よりも高い紙間温度に設定する期間が設けられる事を特徴とする画像形成装置。
In an image forming apparatus having a fixing device that includes a heating body and a pressure body that are in pressure contact with each other, and sandwiches and conveys a recording material on which a toner image is formed at a nip portion formed between them and heat-fixes the recording material.
A temperature detector for detecting the temperature of the heating element;
Power control means for controlling the detected temperature of the heating element to a target temperature, and
The power control unit has a curl reduction mode for reducing curling of a fixed recording material when images are continuously formed on a plurality of recording materials. In the curl reduction mode, the recording material is fixed. An image forming apparatus, characterized in that a period for setting a target temperature of a heating body to a temperature between sheets higher than a target temperature at the time of fixing a recording material is provided during a period between sheets.
さらに、被加熱材の水分量を検知する手段を備え、被加熱材の水分量に応じて、前記紙間温度と、記録材の定着時の目標温度との温度差を変化させる事を特徴とする請求項11に記載の画像形成装置。   Furthermore, the apparatus includes a means for detecting the moisture content of the heated material, and changes the temperature difference between the inter-paper temperature and the target temperature when fixing the recording material according to the moisture content of the heated material. The image forming apparatus according to claim 11. さらに、加熱装置の設置された環境の温度、または湿度を検知する手段を備え、環境の温度、または湿度に応じて、前記紙間温度と、記録材の定着時の目標温度との温度差を変化させる事を特徴とする請求項11に記載の画像形成装置。   Furthermore, a means for detecting the temperature or humidity of the environment where the heating device is installed is provided, and the temperature difference between the temperature between the paper and the target temperature at the time of fixing the recording material is determined according to the temperature or humidity of the environment. The image forming apparatus according to claim 11, wherein the image forming apparatus is changed. さらに、記録材の厚みまたは種類を検知する手段を備え、記録材の厚みまたは種類に応じて、前記紙間温度と、記録材の定着時の目標温度との温度差を変化させる事を特徴とする請求項11に記載の画像形成装置。   Further, the recording medium is provided with a means for detecting the thickness or type of the recording material, and the temperature difference between the temperature between the paper and the target temperature at the time of fixing the recording material is changed according to the thickness or type of the recording material. The image forming apparatus according to claim 11. 連続して画像形成した記録材の枚数に応じて、前記紙間温度と、記録材の定着時の目標温度との温度差を変化させる事を特徴とする請求項11に記載の画像形成装置。   12. The image forming apparatus according to claim 11, wherein a temperature difference between the inter-paper temperature and a target temperature at the time of fixing the recording material is changed according to the number of recording materials on which images are continuously formed. 加熱体は、固定支持された発熱体と、この発熱体と摺動する可撓性部材と、を有し、加圧体はこの可撓性部材を介して発熱体とニップ部を形成し、そのニップ部で記録材を挟持搬送して可撓性部材を介した発熱体からの熱で記録材上に形成されたトナー像を加熱定着する事を特徴とする請求項11に記載の画像形成装置。   The heating element has a heating element fixedly supported and a flexible member that slides with the heating element, and the pressing body forms a nip portion with the heating element via the flexible member, 12. The image formation according to claim 11, wherein the recording material is nipped and conveyed at the nip portion, and the toner image formed on the recording material is heated and fixed by heat from the heating element via the flexible member. apparatus. 加熱体は熱ローラである事を特徴とする請求項11に記載の画像形成装置。   The image forming apparatus according to claim 11, wherein the heating body is a heat roller. 上記カール軽減モードにおいては、加熱装置の設置された環境の温度、湿度、被加熱材の厚み、及び種類のうちの少なくともいずれか1つに応じて、連続プリント時の紙間の」間隔を変化させる事を特徴とする請求項11に記載の画像形成装置。   In the curl reduction mode, the “interval between sheets during continuous printing” changes according to at least one of the temperature, humidity, thickness of the material to be heated, and the type of environment in which the heating device is installed. The image forming apparatus according to claim 11, wherein: さらに、記録材を定着していない紙間の期間に加熱体の目標温度を記録材の定着時の目標温度よりも高い紙間温度に設定する期間が設けられない非カール軽減モードを有する事を特徴とする請求項11に記載の画像形成装置。   Furthermore, it has a non-curl reduction mode in which a period for setting the target temperature of the heating body to a temperature between the papers higher than the target temperature at the time of fixing the recording material is not provided in the period between the sheets where the recording material is not fixed. The image forming apparatus according to claim 11, wherein the image forming apparatus is an image forming apparatus. 連続プリント時の紙間の間隔は、カール軽減モードのときの方が非カール軽減モードのときよりも大きいことを特徴とする請求項19に記載の画像形成装置。
The image forming apparatus according to claim 19, wherein an interval between sheets during continuous printing is larger in the curl reduction mode than in the non-curl reduction mode.
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JP2008044771A (en) * 2006-08-21 2008-02-28 Kyocera Mita Corp Image forming device
JP2010026493A (en) * 2008-07-17 2010-02-04 Toshiba Corp Fixing device, temperature control method of fixing device, and image forming apparatus
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JP2016224255A (en) * 2015-05-29 2016-12-28 キヤノン株式会社 Image forming apparatus
JP7336262B2 (en) 2019-05-27 2023-08-31 キヤノン株式会社 image forming device

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Cited By (6)

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Publication number Priority date Publication date Assignee Title
JP2008044771A (en) * 2006-08-21 2008-02-28 Kyocera Mita Corp Image forming device
JP2010026493A (en) * 2008-07-17 2010-02-04 Toshiba Corp Fixing device, temperature control method of fixing device, and image forming apparatus
JP2010128076A (en) * 2008-11-26 2010-06-10 Canon Inc Image heating device
JP2012132983A (en) * 2010-12-20 2012-07-12 Konica Minolta Business Technologies Inc Image forming apparatus
JP2016224255A (en) * 2015-05-29 2016-12-28 キヤノン株式会社 Image forming apparatus
JP7336262B2 (en) 2019-05-27 2023-08-31 キヤノン株式会社 image forming device

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