JP2006100183A - Joint connector - Google Patents

Joint connector Download PDF

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Publication number
JP2006100183A
JP2006100183A JP2004286794A JP2004286794A JP2006100183A JP 2006100183 A JP2006100183 A JP 2006100183A JP 2004286794 A JP2004286794 A JP 2004286794A JP 2004286794 A JP2004286794 A JP 2004286794A JP 2006100183 A JP2006100183 A JP 2006100183A
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Japan
Prior art keywords
bus bar
housing
joint connector
terminal fitting
insulator
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Pending
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JP2004286794A
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Japanese (ja)
Inventor
Ichiro Terunuma
一郎 照沼
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Fujikura Ltd
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Fujikura Ltd
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Application filed by Fujikura Ltd filed Critical Fujikura Ltd
Priority to JP2004286794A priority Critical patent/JP2006100183A/en
Publication of JP2006100183A publication Critical patent/JP2006100183A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a joint connector with a simple structure, realized in cost reduction in which a cover is eliminated while breakage of the housing during transportation is also eliminated. <P>SOLUTION: The joint connector has a plurality of terminal fittings 2 housed in a housing 1 and a bus bar 3 which engages and contacts the terminal fittings 2 in the housing 1 and makes each terminal fitting 2 into electrically conductive state is inserted into the housing 1. An insertion hole 4 is formed at one end side of the housing 1 on which the bus bar 3 is inserted, the tip part 3A of the bus bar 3 is formed in a shape for engaging corresponding to the tip shape of each terminal fitting 2, and an insulator 5 is provided at the base part. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、複数の端子金具をハウジングに収容し、バスバーを介して互いに電気的導通を図るジョイントコネクタに関する。   The present invention relates to a joint connector in which a plurality of terminal fittings are accommodated in a housing and are electrically connected to each other via a bus bar.

従来のジョイントコネクタとしては、ハウジングに開閉可能なカバーを取り付け、ハウジング内には複数の端子金具を収容し、カバー側からジョイント端子(バスバー)をハウジング内へ挿入して複数の端子金具間の電気的導通を図るものが知られていた。カバーはジョイント端子(バスバー)の後面の露出部分をおおい隠すようになっている。また、このカバーの内面にジョイント端子(バスバー)を抜け止め状態で取り付け可能な複数の抜け止め爪を形成し、これらの爪によってジョイント端子をカバーに一体化させ、メンテナンス作業を容易にしたものが知られている。このとき用いられるジョイント端子(バスバー)は、導電金属板により形成され、連結板とこの連結板の下端で曲げられ前方へ延出された計4本のタブ部とから一体に形成され、各タブ部は端子金具に挿入されるようになっている(特許文献1参照)。
特開2002−352926号公報(第2,3頁、図1)
As a conventional joint connector, a cover that can be opened and closed is attached to the housing, a plurality of terminal fittings are accommodated in the housing, and joint terminals (bus bars) are inserted into the housing from the cover side to Something known to achieve continuity was known. The cover covers the exposed part of the rear surface of the joint terminal (bus bar). In addition, a plurality of retaining claws that can be attached to the inner surface of the cover with the joint terminal (bus bar) being secured are formed, and the joint terminal is integrated with the cover by these claws to facilitate maintenance work. Are known. The joint terminal (bus bar) used at this time is formed of a conductive metal plate, and is integrally formed from a connecting plate and a total of four tab portions bent forward at the lower end of the connecting plate and extending forward. The part is inserted into the terminal fitting (see Patent Document 1).
JP 2002-352926 A (2nd and 3rd pages, FIG. 1)

特許文献1に開示されたものは、カバーをハウジングに設ける必要があり、このカバーでバスバーをおおい隠していたので、部品点数の増加とコストアップになっていた。また、カバーとバスバーとの連動を図るため、それぞれの構造も複雑なものとなっていた。   In the device disclosed in Patent Document 1, since it is necessary to provide a cover on the housing, and the bus bar is covered with this cover, the number of parts is increased and the cost is increased. In addition, in order to link the cover and the bus bar, each structure is complicated.

そこで、本発明は、カバーをなくして部品点数を減らし、しかもバスバーの基端部の電気的絶縁を図って他の部材とバスバーとの接触によるショートを防止し、全体としてのコストダウンを図ったジョイントコネクタを提供することを目的とする。   Therefore, the present invention eliminates the cover to reduce the number of parts, and further, electrically insulates the base end portion of the bus bar to prevent short circuit due to contact between other members and the bus bar, thereby reducing the cost as a whole. An object is to provide a joint connector.

上述の目的を達成するため、本発明は、複数の端子金具をハウジングに収容し、このハウジング内の端子金具に係合接触し、各端子金具を電気的に導通状態とするバスバーをハウジングへ挿入したジョイントコネクタにおいて、前記バスバーが挿入される側のハウジング一端側に挿入口を形成し、前記バスバーの先端部を各端子金具の先端形状に対応して係合する形状に形成するとともに、基端部に絶縁体を設けたものである。   In order to achieve the above-described object, the present invention inserts a bus bar into a housing that houses a plurality of terminal fittings in a housing, engages and contacts the terminal fittings in the housing, and electrically connects each terminal fitting. In the joint connector, an insertion port is formed on one end of the housing on the side where the bus bar is inserted, and the distal end of the bus bar is formed in a shape that engages with the distal end shape of each terminal fitting, and the proximal end An insulator is provided in the part.

本発明は、複数の端子金具をハウジングに収容し、このハウジング内の端子金具に係合接触し、各端子金具を電気的に導通状態とするバスバーをハウジングへ挿入したジョイントコネクタにおいて、前記バスバーが挿入される側のハウジング一端側に挿入口を形成し、前記バスバーの先端部を各端子金具の先端形状に対応して係合する形状に形成するとともに、基端部に絶縁体を設けたので、従来のようなカバーをハウジングに設けておく必要がなくなり、部品点数が減少し、コストダウンを図ることができる。本発明において、カバーを設けてバスバーをおおい隠さなくても、バスバーの基端部には絶縁体が設けられているので、ハウジングの一端側に単に挿入されただけのバスバーであっても、他の部材に接触してショートするおそれもない。さらに、バスバーの構造やハウジングの構造が簡単なものとなり、全体として低コストで製造することができる。   The present invention relates to a joint connector in which a plurality of terminal fittings are housed in a housing, and bus bars that engage and contact the terminal fittings in the housing and electrically connect each terminal fitting to the housing are inserted into the housing. Since an insertion port is formed on one end of the housing on the side to be inserted, the distal end portion of the bus bar is formed in a shape that engages with the distal end shape of each terminal fitting, and an insulator is provided at the proximal end portion. Thus, there is no need to provide a conventional cover on the housing, the number of parts is reduced, and the cost can be reduced. In the present invention, an insulator is provided at the base end portion of the bus bar without providing a cover to cover the bus bar, so that even if the bus bar is simply inserted into one end side of the housing, There is also no risk of short circuiting with the member. Further, the structure of the bus bar and the structure of the housing are simplified, and the whole can be manufactured at low cost.

以下に、本発明の好適な実施形態について図面を参照にして説明する。   Preferred embodiments of the present invention will be described below with reference to the drawings.

図1は、ハウジング1へ端子金具2及びバスバー3を収容する前、すなわち組み付け前の斜視図を示し、複数の端子金具2(この例では4つ)は、ハウジング1の一端開口側からハウジング1内へ収容され、この収容された端子金具2に係合接触し、各端子金具2を電気的に導通状態とするバスバー3をハウジング1の他端側の挿入口4から挿入する。バスバー3の先端部3Aは、各端子金具2の先端形状に対応して係合する形状に形成し、この先端部3Aを端子金具2の接触部2Aに係合させ、接触させる。バスバー3の基端部には絶縁体5を設けてある。前記端子金具2には電線6が保持されている。前記端子金具2及びバスバー3は、ともに導電材料から形成され、バスバー3の櫛状の先端部3Aは、端子金具2の角孔から成る接触部2Aへ嵌入される。   FIG. 1 shows a perspective view before housing the terminal fitting 2 and the bus bar 3 in the housing 1, that is, before assembly. The plurality of terminal fittings 2 (four in this example) are arranged from the one end opening side of the housing 1 to the housing 1. The bus bar 3 that is housed inside and engages and comes into contact with the housed terminal fitting 2 to electrically connect each terminal fitting 2 is inserted from the insertion port 4 on the other end side of the housing 1. The front end portion 3A of the bus bar 3 is formed in a shape that engages with the front end shape of each terminal fitting 2, and this front end portion 3A is engaged with and brought into contact with the contact portion 2A of the terminal fitting 2. An insulator 5 is provided at the base end of the bus bar 3. An electric wire 6 is held on the terminal fitting 2. Both the terminal fitting 2 and the bus bar 3 are made of a conductive material, and the comb-shaped tip 3 </ b> A of the bus bar 3 is fitted into the contact portion 2 </ b> A formed of a square hole of the terminal fitting 2.

図2は、端子金具2及びバスバー3をハウジング1内に組み付けた状態の断面であり、ハウジング1の差込口7から端子金具2を位置決め孔8へ差し込んで端子金具2をハウジング1内で位置決めする。前記電線6は、端子金具2に形成されたバレル部9により保持されている。前記バスバー3は、ハウジング1の挿入口4から挿入され、その先端部3Aが各端子金具2の接触部2Aに係合接触する。このバスバー3の絶縁体5は、バスバー3の基端部にゴム、樹脂などの弾性材料を被覆することにより形成することができ、この場合、ゴム、樹脂などの弾性材料の摩擦力により挿入口4の内面にバスバー3を係止することができる。この絶縁体5としては、その他の絶縁材料、例えば絶縁インクを塗布した塗布層で形成してもよい。また、前記絶縁体5は、金型内にバスバー3をインサートし、金型内に注入された絶縁体5の材料でバスバー3基端部を被覆するように成形することにより設けられるようにすることもできる。インサート成形は、材料がゴムの場合、加硫金型を用い、樹脂の場合、射出成形金型を用いる。   FIG. 2 is a cross-sectional view of the terminal fitting 2 and the bus bar 3 assembled in the housing 1. The terminal fitting 2 is inserted into the positioning hole 8 from the insertion port 7 of the housing 1 and the terminal fitting 2 is positioned in the housing 1. To do. The electric wire 6 is held by a barrel portion 9 formed on the terminal fitting 2. The bus bar 3 is inserted from the insertion port 4 of the housing 1, and the tip 3 </ b> A engages and contacts the contact 2 </ b> A of each terminal fitting 2. The insulator 5 of the bus bar 3 can be formed by coating the base end portion of the bus bar 3 with an elastic material such as rubber or resin. In this case, the insertion opening is formed by the frictional force of the elastic material such as rubber or resin. The bus bar 3 can be locked to the inner surface of 4. The insulator 5 may be formed of a coating layer coated with another insulating material, for example, insulating ink. The insulator 5 is provided by inserting the bus bar 3 into the mold and molding the bus bar 3 to cover the base end portion with the material of the insulator 5 injected into the mold. You can also. Insert molding uses a vulcanization mold when the material is rubber, and an injection mold when the material is resin.

図3は絶縁体5に凸5Aを形成し、この凸5Aが挿入口4の内面に形成された凹4Aに係合して凹凸係合のロック部とした例を示すものである。このような形状の凹凸以外の凹凸(半球状など)であってもよく、凹凸以外のロック部を採用することも可能である。   FIG. 3 shows an example in which a protrusion 5A is formed on the insulator 5, and the protrusion 5A engages with a recess 4A formed on the inner surface of the insertion port 4 to form a locking portion for uneven engagement. It is also possible to have irregularities (such as hemispheres) other than the irregularities of such a shape, and it is also possible to employ a lock part other than irregularities.

図4は端子金具2の形状を変え、バスバー3の形状も変えた例を示すものである。端子金具2の先端形状を上下から互いに押し合って接触する一対のバネ片2B,2Cから成る形状とし、バスバー3の先端部3Aを平板形状に形成し、このバスバー3の先端部3Aを端子金具2の各バネ片2B,2Cの間へ挿入するようにしたものである。このバネ片2B,2Cは、2枚の板状の先端側を外側から内側へほぼU字状に折り返して形成されている。前記バスバー3は導電金属板により平板形状に形成したものであり、基端部側をゴム材料などの絶縁物で被覆して絶縁体5を設けたものである。図1の実施例に示すバスバー3の先端部3Aは櫛状に形成されたが、図4に示すような平板な板状に形成することにより、バスバー3の製造コストの大幅低下を実現することができる。   FIG. 4 shows an example in which the shape of the terminal fitting 2 is changed and the shape of the bus bar 3 is also changed. The distal end shape of the terminal fitting 2 is made up of a pair of spring pieces 2B and 2C that are pressed against each other from above and below, the distal end portion 3A of the bus bar 3 is formed in a flat plate shape, and the distal end portion 3A of the bus bar 3 is connected to the terminal fitting. It inserts between each 2 spring pieces 2B and 2C. The spring pieces 2B and 2C are formed by folding back the two plate-like tips from the outside to the inside in a substantially U shape. The bus bar 3 is formed in a flat plate shape with a conductive metal plate, and the base end side is covered with an insulator such as a rubber material and an insulator 5 is provided. Although the front end portion 3A of the bus bar 3 shown in the embodiment of FIG. 1 is formed in a comb shape, the manufacturing cost of the bus bar 3 can be significantly reduced by forming it in a flat plate shape as shown in FIG. Can do.

組み付け前の斜視図。The perspective view before an assembly | attachment. 組み付け後の断面図。Sectional drawing after an assembly | attachment. バスバーの絶縁体とハウジングの挿入口とのロック手段の一例を示す断面図。Sectional drawing which shows an example of the locking means of the insulator of a bus bar, and the insertion port of a housing. 他の端子金具及びバスバーの例を示す斜視図。The perspective view which shows the example of another terminal metal fitting and a bus bar.

符号の説明Explanation of symbols

1 ハウジング
2 端子金具
3 バスバー
3A 先端部
4 挿入口
5 絶縁体
DESCRIPTION OF SYMBOLS 1 Housing 2 Terminal metal fitting 3 Bus bar 3A Tip part 4 Insertion slot 5 Insulator

Claims (4)

複数の端子金具をハウジングに収容し、このハウジング内の端子金具に係合接触し、各端子金具を電気的に導通状態とするバスバーをハウジングへ挿入したジョイントコネクタにおいて、
前記バスバーが挿入される側のハウジング一端側に挿入口を形成し、
前記バスバーの先端部を各端子金具の先端形状に対応して係合する形状に形成するとともに、基端部に絶縁体を設けたことを特徴とするジョイントコネクタ。
In a joint connector in which a plurality of terminal fittings are housed in a housing, and a bus bar that engages and contacts the terminal fittings in the housing and electrically connects each terminal fitting to the housing,
Forming an insertion port on one end of the housing on the side where the bus bar is inserted;
A joint connector characterized in that the front end of the bus bar is formed in a shape that engages with the front end of each terminal fitting, and an insulator is provided at the base end.
前記バスバーの絶縁体とハウジングの挿入口内部とに凹凸係合のロック部を設けたことを特徴とする請求項1に記載のジョイントコネクタ。   The joint connector according to claim 1, wherein a concave and convex engagement lock portion is provided between the insulator of the bus bar and the inside of the insertion opening of the housing. 前記端子金具の先端形状を上下から互いに押し合って接触する一対のバネ片から成る形状とし、前記バスバーの先端部を平板形状に形成し、このバスバー先端部を端子金具の各バネ片間へ挿入したことを特徴とする請求項1又は2に記載のジョイントコネクタ。   The tip of the terminal fitting is made up of a pair of spring pieces that come into contact with each other from above and below, the tip of the bus bar is formed into a flat plate shape, and the end of the bus bar is inserted between the spring pieces of the terminal fitting. The joint connector according to claim 1, wherein the joint connector is formed. 前記絶縁体は、金型内にバスバーをインサートし、金型内に注入された絶縁体の材料でバスバー基端部を被覆するように成形することにより設けられることを特徴とする請求項1ないし3のいずれか1項に記載のジョイントコネクタ。   2. The insulator is provided by inserting a bus bar into a mold and molding the bus bar so as to cover a base end portion of the bus bar with an insulator material injected into the mold. 4. The joint connector according to any one of 3 above.
JP2004286794A 2004-09-30 2004-09-30 Joint connector Pending JP2006100183A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004286794A JP2006100183A (en) 2004-09-30 2004-09-30 Joint connector

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JP2004286794A JP2006100183A (en) 2004-09-30 2004-09-30 Joint connector

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010129317A (en) * 2008-11-26 2010-06-10 Sumitomo Wiring Syst Ltd Joint connector
US9531104B1 (en) 2015-06-26 2016-12-27 Hyundai Motor Company Joint connector
US9608354B2 (en) 2014-12-02 2017-03-28 Hyundai Motor Company Joint connector for connecting electronic devices in vehicle

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010129317A (en) * 2008-11-26 2010-06-10 Sumitomo Wiring Syst Ltd Joint connector
US9608354B2 (en) 2014-12-02 2017-03-28 Hyundai Motor Company Joint connector for connecting electronic devices in vehicle
US9531104B1 (en) 2015-06-26 2016-12-27 Hyundai Motor Company Joint connector

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