JP2006096881A - Powder adhesive - Google Patents
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- JP2006096881A JP2006096881A JP2004285008A JP2004285008A JP2006096881A JP 2006096881 A JP2006096881 A JP 2006096881A JP 2004285008 A JP2004285008 A JP 2004285008A JP 2004285008 A JP2004285008 A JP 2004285008A JP 2006096881 A JP2006096881 A JP 2006096881A
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- JP
- Japan
- Prior art keywords
- powder
- adhesive
- adhesive according
- resin
- particle size
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000843 powder Substances 0.000 title claims abstract description 172
- 239000000853 adhesive Substances 0.000 title claims abstract description 134
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 133
- 239000011347 resin Substances 0.000 claims abstract description 58
- 229920005989 resin Polymers 0.000 claims abstract description 58
- 239000002245 particle Substances 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 43
- 238000002844 melting Methods 0.000 claims abstract description 15
- 230000008018 melting Effects 0.000 claims abstract description 14
- 239000004014 plasticizer Substances 0.000 claims abstract description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229920000642 polymer Polymers 0.000 claims abstract description 5
- 239000000919 ceramic Substances 0.000 claims abstract description 3
- 229920001800 Shellac Polymers 0.000 claims description 37
- 239000004208 shellac Substances 0.000 claims description 37
- ZLGIYFNHBLSMPS-ATJNOEHPSA-N shellac Chemical group OCCCCCC(O)C(O)CCCCCCCC(O)=O.C1C23[C@H](C(O)=O)CCC2[C@](C)(CO)[C@@H]1C(C(O)=O)=C[C@@H]3O ZLGIYFNHBLSMPS-ATJNOEHPSA-N 0.000 claims description 37
- 229940113147 shellac Drugs 0.000 claims description 37
- 235000013874 shellac Nutrition 0.000 claims description 37
- 238000000034 method Methods 0.000 claims description 23
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 21
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 20
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 20
- 229920001187 thermosetting polymer Polymers 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 12
- 125000004432 carbon atom Chemical group C* 0.000 claims description 10
- 238000002156 mixing Methods 0.000 claims description 10
- 239000003960 organic solvent Substances 0.000 claims description 10
- 239000000696 magnetic material Substances 0.000 claims description 9
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 8
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 5
- 239000000194 fatty acid Substances 0.000 claims description 5
- 229930195729 fatty acid Natural products 0.000 claims description 5
- 150000004665 fatty acids Chemical class 0.000 claims description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 4
- VOWAEIGWURALJQ-UHFFFAOYSA-N Dicyclohexyl phthalate Chemical compound C=1C=CC=C(C(=O)OC2CCCCC2)C=1C(=O)OC1CCCCC1 VOWAEIGWURALJQ-UHFFFAOYSA-N 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000003513 alkali Substances 0.000 claims description 4
- 239000004088 foaming agent Substances 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000004925 Acrylic resin Substances 0.000 claims description 3
- 229920000178 Acrylic resin Polymers 0.000 claims description 3
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical group C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 claims description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 2
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 claims description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 2
- 150000002739 metals Chemical class 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 14
- 238000000576 coating method Methods 0.000 abstract description 14
- 239000002253 acid Substances 0.000 abstract description 4
- 230000002123 temporal effect Effects 0.000 abstract 2
- 125000001931 aliphatic group Chemical group 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 description 15
- 238000005187 foaming Methods 0.000 description 13
- 239000007787 solid Substances 0.000 description 13
- 238000012545 processing Methods 0.000 description 12
- 239000002585 base Substances 0.000 description 10
- 239000010410 layer Substances 0.000 description 9
- 239000012790 adhesive layer Substances 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 238000002360 preparation method Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 6
- 239000012459 cleaning agent Substances 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 238000013007 heat curing Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- 229910003460 diamond Inorganic materials 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- NOPFSRXAKWQILS-UHFFFAOYSA-N docosan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCCCCO NOPFSRXAKWQILS-UHFFFAOYSA-N 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- -1 ester compound Chemical class 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- ISNKSXRJJVWFIL-UHFFFAOYSA-N (sulfonylamino)amine Chemical class NN=S(=O)=O ISNKSXRJJVWFIL-UHFFFAOYSA-N 0.000 description 1
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- 235000021357 Behenic acid Nutrition 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N Benzoic acid Natural products OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- DJYIRPQVFCMTDJ-UHFFFAOYSA-L [O-]S([O-])(=O)=O.[AsH3].[Ba+2] Chemical compound [O-]S([O-])(=O)=O.[AsH3].[Ba+2] DJYIRPQVFCMTDJ-UHFFFAOYSA-L 0.000 description 1
- 239000004840 adhesive resin Substances 0.000 description 1
- 229920006223 adhesive resin Polymers 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 1
- SSJVTIOFGIUKMI-UHFFFAOYSA-J barium(2+);disulfate Chemical compound [Ba+2].[Ba+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O SSJVTIOFGIUKMI-UHFFFAOYSA-J 0.000 description 1
- 229940116226 behenic acid Drugs 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- VNGOYPQMJFJDLV-UHFFFAOYSA-N dimethyl benzene-1,3-dicarboxylate Chemical compound COC(=O)C1=CC=CC(C(=O)OC)=C1 VNGOYPQMJFJDLV-UHFFFAOYSA-N 0.000 description 1
- 229960000735 docosanol Drugs 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 150000002832 nitroso derivatives Chemical class 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical class OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 239000012261 resinous substance Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Landscapes
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
本発明は、電子部品や光学機器に使用されるガラス類、磁性体などの材料を切断加工、切削加工および研磨加工する際に、加工される材料を仮固定する粉体接着剤に関し、更に詳しくは、微発泡性を有することにより、塗布性や仮止め適性が優れており、とくに、表面凹凸を有するもの、あるいは、球形、楕円形、円筒形などのように、接着面が極めて小面積のもの、あるいは、点や線接点であるような比較的接着面積が小さい形状に加工される材料(以下、単に小接着面積加工材料という)に対して仮止め適性が優れている粉体接着剤に関する。 The present invention relates to a powder adhesive that temporarily fixes a material to be processed when cutting, cutting and polishing materials such as glasses and magnetic materials used in electronic parts and optical devices. Is excellent in applicability and temporary fixability due to its micro-foaming property, and in particular, the adhesive surface has a very small area, such as those having surface irregularities, or spherical, elliptical, cylindrical, etc. Or a powder adhesive having excellent temporary fixability to a material processed into a shape having a relatively small adhesion area such as a point or a line contact (hereinafter simply referred to as a small adhesion area processing material) .
従来、薄い板状、棒状あるいは筒状などのガラス類などの材料の切断加工は、加工の際に材料を傷つけずに、また、正確に精度よく加工するために該材料を加工時に動かないように仮固定して加工する必要がある。上記の材料の仮固定方法としては、材料を固定する支持台に、有機溶剤や水溶液に接着性樹脂を溶解した液状型接着剤を、スプレー、刷毛およびスピンコーターなどを使用し、あるいは棒状などの形状に成形された固形型接着剤を熱溶融して手塗りなどによって塗布して、その接着剤を介して支持体に材料を接着させ、切断加工を行う。この加工は、材料単体または材料をある数量を束ねて加工することもできる。加工終了後、材料に付着している接着剤を洗浄剤などで除去して加工された製品が得られる。 Conventionally, cutting processing of materials such as thin plates, rods or cylinders, such as glass, does not damage the material during processing, and does not move the material during processing in order to process accurately and accurately It is necessary to temporarily fix it to the workpiece. As a temporary fixing method of the above material, a liquid type adhesive in which an adhesive resin is dissolved in an organic solvent or an aqueous solution is used for a support base for fixing the material, and a spray, a brush, a spin coater, or the like is used. A solid type adhesive formed into a shape is melted by heat and applied by hand coating or the like, and the material is adhered to the support through the adhesive and cut. This processing can be performed by bundling a single material or a certain quantity of materials. After the processing is completed, the processed product is obtained by removing the adhesive adhering to the material with a cleaning agent or the like.
上記の加工に使用される液状型接着剤は、その多くが有機溶剤を含有しており、塗布作業時に有機溶剤の揮発などの環境上の負荷がかかるという問題や、固形型接着剤に比べて十分な塗膜厚みが得られないことから、接着力が弱く、仮固定性が劣るために材料の切断加工性が低下するという問題がある。特に、前記の小接着面積加工材料に対する仮止め適性および接着力がよくない。また、上記の液状型接着剤は、塗布後に、溶剤分または水分を乾燥する工程が必要であるため、作業性が低下するという問題もある。 Most of the liquid type adhesives used in the above processing contain an organic solvent, and the environmental load such as volatilization of the organic solvent is applied during the application work, compared to solid adhesives. Since a sufficient coating thickness cannot be obtained, the adhesive strength is weak and the temporary fixability is inferior, so that there is a problem that the material's cutting processability is lowered. In particular, the temporary fixability and the adhesive strength for the small-bond-area processed material are not good. In addition, the liquid type adhesive has a problem that workability is lowered because a step of drying the solvent or moisture after application is required.
前記の固形型接着剤は、棒状など一定の形に成型された固形の接着剤を加熱された支持固定台上に押し当てて熱溶融させて塗布し、加工される材料と接着させるが、塗布温度条件によって溶融粘度が変化するために、その塗布厚みにバラツキが発生しやすい。また、液状型接着剤に比べて溶融粘度が高いために塗布作業性が低下する。更に、前記の小接着面積加工材料に対して十分な接着力が得られないことがある。 The solid adhesive is applied to a solid support that has been molded into a certain shape such as a rod by pressing it onto a heated support fixture and melted it to adhere to the material to be processed. Since the melt viscosity changes depending on the temperature condition, the coating thickness tends to vary. Moreover, since the melt viscosity is higher than that of the liquid adhesive, the coating workability is lowered. Furthermore, sufficient adhesive force may not be obtained with respect to the small-bond-area processed material.
前記の固形型接着剤の製造は、接着剤を構成する樹脂成分などを軟化点以上に加熱し、適度の溶融粘度にて十分に均一に溶融混練し、冷却固化するか、あるいは上記の樹脂成分を有機溶剤に溶解し、加温しながら乾燥あるいは減圧乾燥して溶剤を除去し、得られた乾燥物をシリコーンなどの離型性の型に入れ、樹脂の溶融温度以上にて融解させて調製する。とくに、熱硬化性を有するセラック樹脂を接着剤成分として使用した場合に、接着剤調製における加熱溶融時の加熱温度や加熱時間によって経時的にセラック樹脂の熱硬化が進行する。このために、得られる固形型接着剤は熱硬化が進行しているために、使用時の溶融粘度が上昇しているため塗布性が低下したり、接着力が低下する。また、熱硬化が進行しているために、切断加工終了後、材料に付着している接着剤を洗浄剤などで除去して製品化する場合に、接着剤の洗浄除去性が低下する。これらの問題を解決する目的で、セラック樹脂にロジンを配合した固形型の接着剤(特許文献1)が開示されているが、該接着剤は、前記の固形型接着剤と同様に前記の小接着面積加工材料を仮固定した場合に、十分な塗布性や仮り止め性が劣る。特に、セラック樹脂の配合量が多過ぎると塗布性が劣り、また、接着剤調製中にセラック樹脂の熱硬化が進行しているために、セラック樹脂本来の接着強度が得にくい。 The solid-type adhesive is produced by heating a resin component constituting the adhesive to a softening point or higher, sufficiently uniformly kneading with an appropriate melt viscosity, cooling and solidifying, or the above resin component Is dissolved in an organic solvent, dried while heating or dried under reduced pressure to remove the solvent, and the resulting dried product is placed in a mold such as silicone and melted above the melting temperature of the resin. To do. In particular, when a shellac resin having thermosetting properties is used as an adhesive component, the thermosetting of the shellac resin proceeds with time depending on the heating temperature and the heating time at the time of heating and melting in the preparation of the adhesive. For this reason, since the obtained solid-type adhesive is thermosetting, the melt viscosity at the time of use is increased, so that the applicability is lowered or the adhesive strength is lowered. In addition, since the thermosetting is in progress, when the adhesive attached to the material is removed with a cleaning agent after the cutting process to produce a product, the cleaning and removability of the adhesive is deteriorated. For the purpose of solving these problems, a solid adhesive (Patent Document 1) in which rosin is blended with shellac resin is disclosed (Patent Document 1), but the adhesive is similar to the above-described solid adhesive. When the bonding area processed material is temporarily fixed, sufficient applicability and temporary tackiness are inferior. In particular, if the amount of the shellac resin is too large, the coatability is poor, and the heat-curing of the shellac resin is proceeding during the preparation of the adhesive, so that the original adhesive strength of the shellac resin is difficult to obtain.
また、上記の固形型接着剤は、接着剤の調製時に高温にて加熱溶融する必要があり、更に、接着作業においても成型された固形接着剤を再溶融させて被接着体に塗布しなければならず高エネルギーを消費する。 In addition, the above solid-type adhesive needs to be heated and melted at a high temperature at the time of preparation of the adhesive. Further, in the bonding operation, the molded solid adhesive must be remelted and applied to the adherend. It consumes high energy.
上述のように、従来の仮固定に使用される接着剤は、前記の小接着面積加工材料に対する仮止め適性がよくなく、また、十分な接着力が得られない。特に、熱硬化性の固形型接着剤は、接着剤調製における加熱溶融時の加熱温度や加熱時間によって経時的に熱硬化が進行するために、塗布時の熱溶融粘度が上昇して塗布性が低下したり、接着力が低下する。更に、熱硬化が進行しているために、切削や切断加工終了後、材料に付着している接着剤を洗浄剤などで除去して製品化する場合に、接着剤の洗浄除去性が低下するなどの問題がある。 As described above, the adhesive used for conventional temporary fixing is not suitable for temporary fixing with respect to the small-bonding-area processed material, and sufficient adhesive force cannot be obtained. In particular, a thermosetting solid adhesive has a high heat melt viscosity at the time of application due to the fact that the thermosetting progresses over time depending on the heating temperature and heating time at the time of heat melting in the preparation of the adhesive. It decreases or the adhesive strength decreases. Furthermore, since the thermosetting is in progress, the cleaning / removability of the adhesive is reduced when the adhesive attached to the material is removed with a cleaning agent after the cutting or cutting process to produce a product. There are problems such as.
このために、前記の小接着面積加工材料に対して、適度の接着剤の塗布厚みを有する塗布性と、安定した仮止め適性や接着力を有し、接着剤調製中においても経時変化が殆どなく、接着剤塗布作業における作業環境負荷が少ない安定した仮固定ができる接着剤が要望されている。 For this reason, it has an applicability with an appropriate adhesive application thickness, stable temporary fixability and adhesive strength for the above-mentioned small adhesion area processed material, and hardly changes with time even during preparation of the adhesive. In addition, there is a demand for an adhesive capable of stable temporary fixing with less work environment load in the adhesive application work.
従って、本発明の目的は、とくに、小接着面積加工材料に対して、仮止め加工時に安定して上記加工材料を仮固定できる適度な塗布厚みを有する塗布性、仮止め適性、および接着力が優れている粉体接着剤を提供することである。 Accordingly, an object of the present invention is to provide a coating property, a temporary fixing property, and an adhesive force having an appropriate coating thickness capable of temporarily fixing the processed material stably at the time of temporary fixing, particularly for a small bonding area processed material. It is to provide an excellent powder adhesive.
上記の目的は、以下の本発明によって達成される。すなわち、本発明は、0.1μm〜350μmの粒径を有するセラック系樹脂を主成分とする粉体(a)を含有してなる粉体接着剤であって、更に、融点が40℃〜100℃である0.1μm〜350μmの粒径を有する可塑剤粉体および/または(炭素数14以上の高級脂肪酸および/または炭素数16以上の高級アルコール)粉体である粉体(b)と、平均粒子径が0.1μm〜30μmの無機粉体および/または架橋性高分子粉体である粉体(c)とからなる群から選ばれる少なくとも1種の粉体を含有することを特徴とする粉体接着剤を提供する。 The above object is achieved by the present invention described below. That is, the present invention is a powder adhesive comprising a powder (a) whose main component is a shellac resin having a particle size of 0.1 μm to 350 μm, and further has a melting point of 40 ° C. to 100 ° C. A powder (b) which is a plasticizer powder having a particle size of 0.1 μm to 350 μm and / or (a higher fatty acid having 14 or more carbon atoms and / or a higher alcohol having 16 or more carbon atoms) powder at a temperature of 0.1 ° C. It contains at least one powder selected from the group consisting of an inorganic powder having an average particle size of 0.1 μm to 30 μm and / or a powder (c) which is a crosslinkable polymer powder. A powder adhesive is provided.
本発明者は、前記の課題を解決すべく鋭意検討した結果、上記の接着剤は、これを粉状で塗布し、次に、130℃〜180℃、好ましくは130℃〜150℃で、加熱溶融することによって、接着剤粉中に包含される空気や水分による発泡が発現し、見かけの適度な塗布厚みを持たせることができる。このことから、前記の小接着面積加工材料に対して塗布性、仮止め適性および接着力が優れており、かつ、溶剤などによる作業環境負荷が少なく、接着剤調製時に加熱溶融工程がないために、接着剤調製中や保管中の経時変化が少なく、更に、加工後における使用済み接着剤の洗浄剤による除去が容易であることを見いだした。 As a result of intensive studies to solve the above problems, the present inventor applied the above-mentioned adhesive in powder form, and then heated at 130 ° C. to 180 ° C., preferably 130 ° C. to 150 ° C. By melting, foaming due to air or moisture contained in the adhesive powder is expressed, and an apparent appropriate coating thickness can be provided. Because of this, it is excellent in applicability, temporary fixability and adhesive strength with respect to the above-mentioned small adhesion area processed material, and there is little work environment load due to solvents, etc., and there is no heating and melting step when preparing the adhesive It has been found that there is little change over time during the preparation and storage of the adhesive, and that it is easy to remove the used adhesive with a cleaning agent after processing.
本発明によれば、0.1μm〜350μmの粒径を有するセラック系樹脂を主成分とする粉体(a)から構成される粉体接着剤とすることにより、該粉体接着剤が、接着時に微発泡性を有し、塗布性、仮止め適性および接着力が優れており、特に、前記の小接着面積加工材料の切断加工、切削加工および研磨加工時などの仮固定に有効である粉体接着剤が提供される。 According to the present invention, by using a powder adhesive composed of powder (a) whose main component is a shellac resin having a particle size of 0.1 μm to 350 μm, the powder adhesive is bonded. Powders that sometimes have fine foaming properties, and are excellent in applicability, temporary fixability, and adhesive strength, and are particularly effective for temporary fixing during cutting, cutting, and polishing of the above-mentioned small bonding area processed materials. A body adhesive is provided.
次に好ましい実施の形態を挙げて本発明を更に詳しく説明する。本発明を特徴づける粉体(a)は、公知の方法で粉体化された0.1μm〜350μmの粒径を有する粉体で、好ましくは70μm〜250μmの粒径を有する粉体である。上記の粉体(a)は、セラック系樹脂粉体単体でもよく、また、該セラック系樹脂粉体と、0.1μm〜350μmの粒径を有するロジン系樹脂粉体あるいは有機溶剤および/またはアルカリ溶液に可溶な樹脂粉体から選ばれる少なくとも1種との混合物であってもよい。 Next, the present invention will be described in more detail with reference to preferred embodiments. The powder (a) characterizing the present invention is a powder having a particle diameter of 0.1 μm to 350 μm, preferably a powder having a particle diameter of 70 μm to 250 μm, which has been pulverized by a known method. The powder (a) may be a shellac resin powder alone, or a shellac resin powder, a rosin resin powder having a particle size of 0.1 μm to 350 μm, an organic solvent and / or an alkali. It may be a mixture with at least one selected from resin powder soluble in a solution.
本発明の接着剤中における粉体(a)において、セラック系樹脂の含有量が、40質量%〜100質量%、好ましくは60質量%〜100質量%である。上記のセラック系樹脂の含有量が多くなれば接着力は増大するが、40質量%未満の場合には接着強度が低下する傾向にある。 In the powder (a) in the adhesive of the present invention, the content of the shellac resin is 40% by mass to 100% by mass, preferably 60% by mass to 100% by mass. If the content of the shellac resin increases, the adhesive strength increases, but if it is less than 40% by mass, the adhesive strength tends to decrease.
上記の粉体(a)が、350μmの粒径より粗い場合には、得られる粉体接着剤を塗布し、加熱溶融した際に、微発泡性現象が減少すると推定され、均一な見かけの接着剤の塗布厚みが得られにくく、小接着面積加工材料への塗布性、仮止め性および接着力が劣り、上記の材料を切断加工する時に材料が動きやすく精密な切断加工がしにくくなる。 When the above powder (a) is coarser than the particle size of 350 μm, it is estimated that the fine foaming phenomenon is reduced when the obtained powder adhesive is applied and heated and melted. It is difficult to obtain the coating thickness of the agent, and the coating property, temporary fixability, and adhesive strength to the small adhesion area processed material are inferior, and the material is easy to move when the above material is cut and difficult to perform precise cutting.
上記のセラック系樹脂は、ラックカイガラ虫が分泌する樹脂状の物質を公知の溶液抽出法、ソーダー法などの方法により精製したもので、その樹脂分はアレウリチン酸、ジャラール酸、ラクシジャラール酸などの樹脂酸とのエステル化合物を主成分とした天然セラック樹脂あるいは合成セラック樹脂である。上記のセラック系樹脂としては、例えば、精製セラック樹脂、漂白セラック樹脂、脱色セラック樹脂、および熱硬化抑制剤を配合したセラック樹脂などが挙げられる。本発明で使用するセラック系樹脂は、上記のセラック樹脂を公知の方法で0.1μm〜350μmの粒径、好ましくは70μm〜250μmの粒径に加工された粉体である。 The above shellac resin is obtained by purifying a resinous substance secreted by the shellworm by a known solution extraction method, soda method or the like, and the resin content thereof is such as aleuric acid, jaralic acid, laxialaric acid, etc. A natural shellac resin or a synthetic shellac resin mainly composed of an ester compound with a resin acid. Examples of the shellac resin include purified shellac resin, bleached shellac resin, decolorized shellac resin, and shellac resin blended with a thermosetting inhibitor. The shellac resin used in the present invention is a powder obtained by processing the above shellac resin into a particle diameter of 0.1 μm to 350 μm, preferably 70 μm to 250 μm, by a known method.
上記のセラック系樹脂の粒径が350μmより粗い場合には、得られる粉体接着剤を塗布して熱溶融する場合に、粉体層に包含される空気や水分が逃げやすいために、接着加工時に微発泡が発生しにくく、また、接着層表面が粗面になりやすく接着性が低下する傾向にある。 When the particle size of the shellac resin is coarser than 350 μm, air and moisture contained in the powder layer can easily escape when the resulting powder adhesive is applied and melted by heat. Occasionally, micro-foaming is difficult to occur, and the adhesive layer surface tends to be rough, and the adhesiveness tends to decrease.
上記のセラック系樹脂は、熱硬化時間が170℃にて90秒〜600秒を有するものが好ましく使用される。上記のセラック系樹脂の熱硬化時間が上記上限を越えると、接着力が低下し、一方、熱硬化時間が上記下限未満の場合には、セラック系樹脂の熱硬化が進行し過ぎて、加工後における接着剤の洗浄除去性が劣る傾向がある。なお、上記のセラック系樹脂の熱硬化時間とは、セラック樹脂のJIS規格K5909による測定値である。 As the shellac resin, those having a thermosetting time of 90 seconds to 600 seconds at 170 ° C. are preferably used. If the heat curing time of the shellac resin exceeds the upper limit, the adhesive strength is reduced. On the other hand, if the heat curing time is less than the lower limit, the heat curing of the shellac resin proceeds excessively, and after processing. There is a tendency that the cleaning and removing property of the adhesive is poor. The thermosetting time of the shellac resin is a measured value of the shellac resin according to JIS standard K5909.
前記の粒径を有するロジン系樹脂粉体としては、天然ロジン類や合成ロジン類を公知の方法で粉体化したものが挙げられる。上記のロジン類としては、例えば、ガムロジン、ウッドロジンなどの天然ロジン類;ロジンエステル、水添ロジン、水添ロジンエステル、重合ロジン、重合ロジンエステル、マレイン酸変性ロジン、マレイン酸変性ロジンエステル、ロジン変性フェノール樹脂などの合成ロジン類などおよびこれらの混合物が挙げられる。上記のロジン系樹脂粉体の粒径が粗い場合には、塗布された粉体層を溶融した時に溶融層に微発泡が発生しにくい。上記のロジン系樹脂粉体としては、0.1μm〜350μmの粒径を有し、好ましくは70μm〜250μmの粒径を有するものが使用される。 Examples of the rosin resin powder having the above particle diameter include powders of natural rosins and synthetic rosins by a known method. Examples of the rosins include natural rosins such as gum rosin and wood rosin; rosin ester, hydrogenated rosin, hydrogenated rosin ester, polymerized rosin, polymerized rosin ester, maleic acid modified rosin, maleic acid modified rosin ester, rosin modified Synthetic rosins such as phenol resins and mixtures thereof. When the particle diameter of the rosin-based resin powder is coarse, fine foaming hardly occurs in the molten layer when the applied powder layer is melted. As said rosin-type resin powder, what has a particle size of 0.1 micrometer-350 micrometers, Preferably it has a particle size of 70 micrometers-250 micrometers is used.
上記のロジン系樹脂粉体は、その軟化点が70℃〜180℃のものが好ましく使用される。上記の軟化点が70℃未満の場合には、粘着性が増加する傾向にあるために、粉体化がしにくく、また、得られる接着剤が保存中に固化しやすくなり、粉体接着剤の均一な塗布性が劣る。 The rosin-based resin powder preferably has a softening point of 70 ° C to 180 ° C. When the above softening point is less than 70 ° C., the adhesiveness tends to increase, so that it is difficult to pulverize, and the obtained adhesive is easily solidified during storage. The uniform applicability of is poor.
また前記の有機溶剤および/またはアルカリ溶液に可溶な樹脂粉体としては、例えば、分子内にカルボキシル基を有するアルカリ可溶性のエポキシ系樹脂粉体、アルカリ可溶性のアクリル系樹脂粉体およびテルペンフェノール系樹脂粉体などが挙げられる。上記の樹脂粉体は、その軟化点が70℃〜180℃のものが好ましく使用される。上記の軟化点が70℃未満の場合には、粘着性が増加する傾向にあるために、粉体化がしにくく、また、得られる接着剤が保存中に固化しやすくなり、粉体接着剤の均一な塗布性が劣る。なお、前記の軟化点は、JIS K2207の環球法に準拠した測定値である。 Examples of the resin powder soluble in the organic solvent and / or alkali solution include, for example, an alkali-soluble epoxy resin powder having a carboxyl group in the molecule, an alkali-soluble acrylic resin powder, and a terpene phenol type. Resin powder etc. are mentioned. The resin powder having a softening point of 70 ° C. to 180 ° C. is preferably used. When the above softening point is less than 70 ° C., the adhesiveness tends to increase, so that it is difficult to pulverize, and the obtained adhesive is easily solidified during storage. The uniform coatability of is poor. In addition, the said softening point is a measured value based on the ring and ball method of JISK2207.
また、本発明の接着剤は、得られる粉体接着剤に適度な接着力並びに塗布性を付与するために、前記の粉体(a)と、更に、前記の粉体(b)と、粉体(c)とから選ばれる少なくとも1種を含有する。上記の粉体(b)は、融点が40℃〜100℃である0.1μm〜350μmの粒径を有する可塑剤粉体および/または(炭素数14以上の高級脂肪酸および/または炭素数16以上の高級アルコール)粉体で、好ましくは70μm〜250μmの粒径を有する粉体である。なお、上記の融点は、JIS K3331に準拠した測定値である。 In addition, the adhesive of the present invention includes the powder (a), the powder (b), and a powder in order to impart appropriate adhesive force and applicability to the obtained powder adhesive. It contains at least one selected from the body (c). The powder (b) is a plasticizer powder having a melting point of 40 ° C. to 100 ° C. and a particle diameter of 0.1 μm to 350 μm and / or (a higher fatty acid having 14 or more carbon atoms and / or 16 or more carbon atoms). Higher alcohol) powder, preferably having a particle size of 70 μm to 250 μm. In addition, said melting | fusing point is a measured value based on JISK3331.
上記の粉体(b)における可塑剤粉体は、常温にて固体である可塑剤の粉体で、例えば、フタル酸ジシクロヘキシル、イソフタル酸ジメチルなどのフタル酸エステル系、トリフェニルホスフェートなどのリン酸エステル系、その他安息香酸エステル系など、好ましくはトリフェニルホスフェート、フタル酸ジシクロヘキシルが挙げられる。 The plasticizer powder in the powder (b) is a plasticizer powder that is solid at room temperature. For example, phthalate esters such as dicyclohexyl phthalate and dimethyl isophthalate, and phosphoric acid such as triphenyl phosphate. Ester-based and other benzoic acid ester-based compounds such as triphenyl phosphate and dicyclohexyl phthalate are preferable.
また、上記の(炭素数14以上の高級脂肪酸および/または炭素数16以上の高級アルコール)粉体は、常温にて固体である粉体で、例えば、ミリスチン酸、パルミチン酸、ステアリン酸、ベヘン酸などの高級脂肪酸、ステアリルアルコール、ベヘニルアルコールなどの高級アルコールが挙げられる。上記粉体は、好ましくは炭素数14〜22の高級脂肪酸および/または炭素数16〜26の高級アルコールが好ましく使用される。 The above (higher fatty acid having 14 or more carbon atoms and / or higher alcohol having 16 or more carbon atoms) powder is a powder that is solid at room temperature, for example, myristic acid, palmitic acid, stearic acid, behenic acid. And higher alcohols such as stearyl alcohol and behenyl alcohol. The powder is preferably a higher fatty acid having 14 to 22 carbon atoms and / or a higher alcohol having 16 to 26 carbon atoms.
また、前記の粉体(c)は、平均粒子径が0.1μm〜30μmの無機粉体および/または架橋性高分子粉体、好ましくは平均粒子径が5μm〜10μmの粉体である。該粉体(c)としては、例えば、ひ性硫酸バリウム、沈降性硫酸バリウムなどの硫酸バリウム、炭酸カルシウム、珪酸アルミニウム、シリカ、アルミナ、酸化チタンなどの無機粉体、および架橋性アクリル系樹脂などの架橋性高分子粉体などが好ましく使用される。 The powder (c) is an inorganic powder and / or a crosslinkable polymer powder having an average particle size of 0.1 to 30 μm, preferably a powder having an average particle size of 5 to 10 μm. Examples of the powder (c) include barium sulfate such as arsenic barium sulfate and precipitated barium sulfate, inorganic powder such as calcium carbonate, aluminum silicate, silica, alumina, and titanium oxide, and crosslinkable acrylic resin. The crosslinkable polymer powder is preferably used.
前記の粉体(a)と、粉体(b)とを配合する場合の好ましい配合割合は、a/b=50/50〜95/5(質量比)である。上記粉体(b)の割合が多過ぎると、得られる接着剤の接着力が低下し、また、微発泡性が低下するために見かけの接着層の厚みが得られない。一方、上記粉体(b)の割合が少な過ぎると、接着力が低下したり、塗布時の溶融粘度が上昇することにより、作業性が低下する。 A preferable blending ratio when blending the powder (a) and the powder (b) is a / b = 50/50 to 95/5 (mass ratio). If the proportion of the powder (b) is too large, the adhesive strength of the resulting adhesive is reduced, and the microfoaming property is reduced, so that the apparent thickness of the adhesive layer cannot be obtained. On the other hand, when the proportion of the powder (b) is too small, the adhesiveness is lowered or the melt viscosity at the time of application is increased, so that workability is lowered.
また、粉体(a)と、粉体(b)および粉体(c)を配合する場合の好ましい配合割合は、上記のa/b配合比において、(a+b)/c=30/70〜95/5(質量比)である。上記粉体(c)の配合割合が多過ぎると、接着力および微発泡性が低下しやすい。一方、粉体(c)の配合割合が少な過ぎると接着力が低下する。 Further, when the powder (a), the powder (b) and the powder (c) are blended, the blending ratio is preferably (a + b) / c = 30/70 to 95 in the above-mentioned a / b blending ratio. / 5 (mass ratio). When there are too many compounding ratios of the said powder (c), adhesive force and microfoaming property will fall easily. On the other hand, if the blending ratio of the powder (c) is too small, the adhesive strength is lowered.
本発明では、得られる粉体接着剤の微発泡性を補強するするために、無機系あるいは有機系の発泡剤を更に配合することができる。その配合量は、本発明の目的を妨げない範囲であればとくに限定するものではない。上記の発泡剤としては、例えば、炭酸水素ナトリウム、炭酸アンモニウム、アゾ系化合物、ニトロソ系化合物、スルホニルヒドラジン系化合物などの発泡剤が挙げられる。 In the present invention, an inorganic or organic foaming agent can be further blended in order to reinforce the fine foamability of the obtained powder adhesive. The blending amount is not particularly limited as long as it does not interfere with the object of the present invention. Examples of the foaming agent include foaming agents such as sodium hydrogen carbonate, ammonium carbonate, azo compounds, nitroso compounds, and sulfonylhydrazine compounds.
本発明の粉体接着剤は前記の粉体(a)が、粉体(b)と、粉体(c)とから選ばれる少なくとも1種と一緒に公知の粉体混練機で均一に混合分散され、粒径が0.1μm〜350μm、好ましくは70μm〜250μmの粉体に調製する。その調製された粉体接着剤の軟化点は60℃〜120℃(JIS K2207の環球法に準拠した測定値)が好ましい。上記の粉体の粒径が粗過ぎると得られる粉体接着剤を塗布して熱溶融した場合に、粉体層に包含される空気や水分が逃げやすく微発泡が発生しにくく、また、接着層表面が粗面になりやすく、一方、上記の粒径が極端に小さ過ぎると見かけの塗布厚みが得られにくい。上記の本発明の粉体接着剤の粒径は、粉体層を熱溶融した場合に粉体層間で微発泡が発生する程度の空隙率を有する程度のものが好ましく使用される。 In the powder adhesive of the present invention, the powder (a) is uniformly mixed and dispersed with a known powder kneader together with at least one selected from the powder (b) and the powder (c). To a powder having a particle size of 0.1 μm to 350 μm, preferably 70 μm to 250 μm. The softening point of the prepared powder adhesive is preferably 60 ° C. to 120 ° C. (measured value based on the ring and ball method of JIS K2207). When the obtained powder adhesive is coated and heat-melted when the particle size of the powder is too coarse, air and moisture contained in the powder layer are likely to escape and micro-foaming is difficult to occur. On the other hand, the surface of the layer tends to be rough, and on the other hand, if the particle size is too small, it is difficult to obtain an apparent coating thickness. The particle size of the powder adhesive of the present invention is preferably such that it has a porosity sufficient to cause fine foaming between the powder layers when the powder layer is melted by heat.
なお、前記の粉体(a)、粉体(b)および上記の粉体接着剤の粒径範囲を有する粉体の調製方法は、例えば、粒径が70μm〜250μmの粉体を得る場合には、上記上限の粒径に相当するメッシュを有する篩いを使用して、上記の調製される粉体を一次ふるい分けし、次に、上記下限粒径未満の粉体を除去する篩いを使用して、一次ふるい分けされた該粉体を、二次ふるい分けして粉体を調製する。なお、0.1μm〜350μmのようにふるい分けの測定範囲外である微粒子を含有する場合には、上限の粒径に相当するメッシュを有する篩いを使用して、上記粉体をふるい分けして得る。なお、使用する篩いは、JIS Z8801に準拠した標準篩いである。 In addition, the preparation method of the powder having the particle size range of the powder (a), the powder (b) and the powder adhesive is, for example, when obtaining a powder having a particle size of 70 μm to 250 μm. Use a sieve having a mesh corresponding to the upper limit particle size to primary screen the prepared powder, and then use a sieve to remove the powder below the lower limit particle size. The powder obtained by primary sieving is subjected to secondary sieving to prepare a powder. In addition, when it contains the microparticles | fine-particles which are out of the measurement range of screening like 0.1 micrometer-350 micrometers, the said powder is obtained by sifting using the sieve which has a mesh equivalent to an upper limit particle size. The sieve used is a standard sieve according to JIS Z8801.
本発明の粉体接着剤を使用して切断・切削加工される材料を仮固定する好ましい方法としては、例えば、下記の(A)、(B)および(C)の方法が挙げられる。(A)方法としては、下記の(1)〜(5)の工程からなり、まず、上記の材料を130℃〜180℃に加熱したカーボン材質からなる仮固定台に本発明の粉体接着剤を均一にふりかけることにより塗布する工程(1)、塗布された粉体接着剤を熱溶融しながら粉体層中に微発泡を発生させる工程(2)、次に、微発泡状態の接着剤上に上記の材料を押し当てて仮固定接着する工程(3)、仮固定された材料をダイヤモンドカッターなどによって一定の寸法に切削および切断加工する工程(4)、その後、有機溶剤やアルカリ性の洗浄剤によって上記の接着剤を洗浄除去する工程(5)からなる。 Examples of a preferable method for temporarily fixing a material to be cut and machined using the powder adhesive of the present invention include the following methods (A), (B), and (C). (A) The method includes the following steps (1) to (5). First, the powder adhesive of the present invention is applied to a temporary fixing base made of a carbon material obtained by heating the above material to 130 ° C. to 180 ° C. (1), applying finely foamed powder in the powder layer while thermally melting the applied powder adhesive (2), and then on the finely foamed adhesive Step (3) for pressing and fixing the above-mentioned material and temporarily fixing and bonding, Step (4) for cutting and cutting the temporarily fixed material with a diamond cutter, etc., and then an organic solvent or an alkaline cleaning agent The step (5) of washing and removing the above adhesive.
また、(B)方法としては、前記の(A)方法における工程(1)において、前記の加熱された仮固定台にセラック樹脂を主成分とするスティック形状の固形型接着剤を手塗りで熱溶融しながら一次塗布し、次に、本発明の粉体接着剤を塗布する以外は(A)方法と同様にして加工される材料を仮固定する。 In addition, as the method (B), in the step (1) in the method (A), a stick-shaped solid adhesive mainly composed of shellac resin is manually applied to the heated temporary fixing base. The material to be processed is temporarily fixed in the same manner as in the method (A) except that the primary application is performed while melting and then the powder adhesive of the present invention is applied.
また、(C)方法としては、前記の(A)方法における工程(1)において、仮固定台を予備加熱を行わないで、本発明の粉体接着剤を均一にふりかけることにより塗布し、次に、上記の加工される材料を粉体接着剤上面に押し当て、次に、仮固定台を130℃〜180℃に加熱し、粉体層中に微発泡を発生させ、微発泡状で仮固定接着する以外は(A)方法と同様にして加工される材料を仮固定する。 Further, as the method (C), in the step (1) in the method (A), the temporary fixing base is not preheated and applied by uniformly sprinkling the powder adhesive of the present invention. Next, the above-mentioned material to be processed is pressed against the upper surface of the powder adhesive, and then the temporary fixing base is heated to 130 ° C. to 180 ° C. to generate fine foam in the powder layer. The material to be processed is temporarily fixed in the same manner as in the method (A) except for fixing and bonding.
本発明の粉体接着剤は、前記の仮固定の方法において、塗布された粉体接着剤を130℃〜180℃に加熱して、その溶融時に微発泡させて使用することが好ましいが、本発明の粉体接着剤を100℃〜130℃程度で、加熱溶融させ微発泡させないで仮固定することもできる。 The powder adhesive of the present invention is preferably used by heating the applied powder adhesive to 130 ° C. to 180 ° C. and finely foaming when melted in the above-described temporary fixing method. The powder adhesive of the invention can be temporarily fixed at about 100 ° C. to 130 ° C. without heating and melting and fine foaming.
前記の、切削および切断加工される材料は、電子部品などに使用されるフェライト、ネオジウムおよび希土類金属などからなる磁性体、光学部品、医療用部品などに使用されるガラス類、その他として、セラミック、金属などが挙げられる。 The materials to be cut and cut include ferrites used for electronic parts and the like, magnetic materials made of neodymium and rare earth metals, optical parts, glasses used for medical parts, etc., ceramics, A metal etc. are mentioned.
次に実施例および比較例を挙げて本発明を更に具体的に説明する。文中「部」または「%」とあるのはとくに断りのない限り質量基準である。なお、本発明は下記の実施例に限定するものではない。 Next, the present invention will be described more specifically with reference to examples and comparative examples. In the text, “part” or “%” is based on mass unless otherwise specified. In addition, this invention is not limited to the following Example.
[実施例1〜5]
下記の粉体(a)、粉体(b)および粉体(c)を使用し、表1のように配合し、粉体混合分散機を使用して、均一に混合分散し本発明の粉体接着剤K1〜K5を調製した。
[Examples 1 to 5]
The following powder (a), powder (b) and powder (c) were used and blended as shown in Table 1, and mixed and dispersed uniformly using a powder mixing and dispersing machine. Body adhesives K1 to K5 were prepared.
なお、表1における粉体(a)、粉体(b)および粉体(c)は下記の通りである。
粉体(a):
・a1:0.1μm〜250μmの粒径を有する精製セラック樹脂粉体(170℃にて熱硬化時間が300秒である)
・a2:0.1μm〜250μmの粒径を有する精製セラック樹脂粉体(170℃にて熱硬化時間が300秒である)90%と、0.1μm〜250μmの粒径を有し、軟化点が130℃のロジン樹脂粉体10%の混合物
・a3:70μm〜250μmの粒径を有する精製セラック樹脂粉体(170℃にて熱硬化時間が300秒である)60%と、70μm〜250μmの粒径を有し、軟化点が130℃のロジン樹脂粉体40%の混合物
粉体(b):
・b1:0.1μm〜250μmの粒径を有するフタル酸ジシクロヘキシル粉体
・b2:70μm〜250μmの粒径を有するステアリン酸粉体
・b3:0.1μm〜250μmの粒径を有するステアリルアルコール粉体
粉体(c):平均粒子径5μm〜10μmの硫酸バリウム(ひ性硫酸バリウム)
In addition, the powder (a), powder (b), and powder (c) in Table 1 are as follows.
Powder (a):
A1: Purified shellac resin powder having a particle size of 0.1 μm to 250 μm (thermosetting time is 300 seconds at 170 ° C.)
A2: 90% of purified shellac resin powder having a particle size of 0.1 μm to 250 μm (thermosetting time is 170 seconds at 170 ° C.), softening point, having a particle size of 0.1 μm to 250 μm Is a mixture of 10% rosin resin powder at 130 ° C. a3: 60% purified shellac resin powder having a particle size of 70 μm to 250 μm (heat curing time is 170 seconds at 170 ° C.) and 70 μm to 250 μm 40% rosin resin powder having a particle size and a softening point of 130 ° C. (b):
B1: dicyclohexyl phthalate powder having a particle size of 0.1 μm to 250 μm b2: stearic acid powder having a particle size of 70 μm to 250 μm b3: stearyl alcohol powder having a particle size of 0.1 μm to 250 μm Powder (c): Barium sulfate having an average particle diameter of 5 μm to 10 μm (barium sulfate barium sulfate)
[比較例1]
下記の成分を有機溶剤に均一に溶解分散して比較例の液状型接着剤L1を調製した。
・ロジン樹脂 30部
・トルエン50%とイソプロピルアルコール50%の混合溶剤 70部
[Comparative Example 1]
The following components were uniformly dissolved and dispersed in an organic solvent to prepare a liquid adhesive L1 as a comparative example.
・ Rosin resin 30 parts ・ Mixed solvent 70% of toluene 50% and isopropyl alcohol 70 parts
[比較例2]
下記の成分を120℃の条件下にて10分間、均一に熱溶融混練して均質化し、均質化後型枠に流し込み、常温まで冷却・固化して比較例の固形型接着剤L2を調製した。
・170℃にて90秒の熱硬化時間を有するセラック樹脂 80部
・トリクレジルホスフェート 20部
[Comparative Example 2]
The following components were homogenized by uniformly hot-melting and kneading for 10 minutes under the conditions of 120 ° C., poured into a mold after homogenization, and cooled and solidified to room temperature to prepare a comparative solid adhesive L2. .
・ 80 parts of shellac resin having a thermosetting time of 90 seconds at 170 ° C. ・ 20 parts of tricresyl phosphate
上記で得られた各々の接着剤について、円筒状の磁性体を使用し、その円筒面を各々の接着剤を使用して下記の方法でカーボンプレートの仮固定台に下記の仮固定接着を行い、常温にてダイヤモンドカッターにて上記の磁性体を切断し、その塗布性、仮止め適性および接着力に関して下記の測定方法で評価した。評価結果を表2に示す。
[仮固定接着]
本発明の接着剤による仮固定は、前記の仮固定法の(A)方法により150℃にて仮固定接着し、また、前記の比較例1の液状型接着剤による仮固定は、刷毛塗りにて仮固定台に塗布し、溶剤を乾燥後、カーボンプレートを150℃に加熱して磁性体を仮固定接着し、また、比較例2の固形型接着剤は150℃に加熱されたカーボンプレートの仮固定台に手塗りにて塗布し、直ちに上記の磁性体を仮固定接着する。
For each of the adhesives obtained above, a cylindrical magnetic body is used, and the cylindrical surface is bonded to the carbon plate temporary fixing base by the following method using the respective adhesives. The magnetic material was cut with a diamond cutter at room temperature, and its coating property, temporary fixability and adhesive strength were evaluated by the following measuring methods. The evaluation results are shown in Table 2.
[Temporary fixing adhesion]
The temporary fixing with the adhesive of the present invention is temporarily fixed and bonded at 150 ° C. by the method (A) of the temporary fixing method, and the temporary fixing with the liquid type adhesive of Comparative Example 1 is applied to the brush. After the solvent is dried, the carbon plate is heated to 150 ° C. to temporarily fix the magnetic body, and the solid adhesive of Comparative Example 2 is a carbon plate heated to 150 ° C. It is applied to the temporary fixing base by hand coating, and the magnetic material is temporarily fixed and bonded immediately.
(塗布性)
仮固定における上記磁性体の円筒面に対する接着剤の塗布性の状況を下記の評価方法で評価した。
○:磁性体の円筒面の接着面に対する接点から円筒の周囲にかけて接着剤が付着しており、仮止めに十分な接着塗布性が得られている。
×:磁性体の円筒面が接着面と接着剤を介して接点のみで付着しており、仮止めに十分な接着塗布性が得られていない。
(Applicability)
The state of applicability of the adhesive to the cylindrical surface of the magnetic body in temporary fixing was evaluated by the following evaluation method.
○: Adhesive is adhered from the contact point to the adhesion surface of the cylindrical surface of the magnetic body to the periphery of the cylinder, and sufficient adhesive applicability for temporary fixing is obtained.
X: The cylindrical surface of the magnetic material is attached only at the contact point through the adhesive surface and the adhesive, and sufficient adhesive applicability for temporary fixing is not obtained.
(仮止め適性)
前記円筒状の磁性体の仮止め適性を下記の評価方法で評価した。
○:接着剤層に微発泡があり、仮固定台上の接着剤層と磁性体の円筒面との接触面積が大きくなり、磁性体の切断加工が良好に行える程度のしつかりした仮止めを有している。
△:接着剤層に微発泡性が認められず、仮固定台上の接着剤層と磁性体の円筒面との接触面積が十分に大きくなく、磁性体の切断加工が良好に行える程度の仮止めが得られない。
×:接着剤層に微発泡性が認められず、仮固定台上の接着剤層と磁性体の円筒面が接点のみで接着しており、磁性体の切断加工が良好に行えず、仮止めが不十分である。
(Adequacy for temporary fixing)
The suitability of the cylindrical magnetic material for temporary fixing was evaluated by the following evaluation method.
○: The adhesive layer has micro-foaming, the contact area between the adhesive layer on the temporary fixing base and the cylindrical surface of the magnetic body is increased, and the temporary fixing that is sufficient to cut the magnetic body satisfactorily. Have.
Δ: The adhesive layer has no micro-foaming property, the contact area between the adhesive layer on the temporary fixing base and the cylindrical surface of the magnetic body is not sufficiently large, and the temporary cutting to such an extent that the magnetic body can be satisfactorily cut. There is no stop.
X: No microfoaming property was observed in the adhesive layer, and the adhesive layer on the temporary fixing base and the cylindrical surface of the magnetic material were bonded only by the contact, and the magnetic material could not be cut well and temporarily fixed. Is insufficient.
(接着力)
上記で得られた各々の接着剤を一方のステンレス基板に塗布し、150℃にて加熱溶融してから他方のステンレス基板を貼り合わせ、常温まで冷却してから、該貼り合わせ基板の剪断力を引張強度測定機を使用してJIS K6850の引張剪断力に準拠して測定した。
(Adhesive strength)
Each adhesive obtained above is applied to one stainless steel substrate, heated and melted at 150 ° C., and then the other stainless steel substrate is bonded, cooled to room temperature, and then the shearing force of the bonded substrate is applied. It measured based on the tensile shear force of JISK6850 using the tensile strength measuring machine.
上記の評価結果から、本発明の粉体接着剤は、仮止め用接着剤として、円筒状などの小接着面積加工材料に対して、塗布性、仮止め適性および接着力が優れていることが実証されている。なお、本発明を小接着面積加工材料の接着に関して説明したが、本発明の接着剤は上記用途に限定されず、他の種々の接着にも有用である。 From the above evaluation results, it can be seen that the powder adhesive of the present invention is excellent in applicability, temporary fixability, and adhesive strength as a temporary fixing adhesive with respect to a small bonding area processing material such as a cylindrical shape. Proven. In addition, although this invention was demonstrated regarding adhesion | attachment of a small adhesion area processing material, the adhesive agent of this invention is not limited to the said use, It is useful also for other various adhesion | attachment.
本発明によれば、本発明の粉体接着剤は、微発泡性を有し、塗布性、仮止め適性および接着力が優れており、特に、電子部品や光学機器に使用される小接着面積加工材料の切断加工、切削加工および研磨加工などの仮固定用接着剤として有効に使用することができる。 According to the present invention, the powder adhesive of the present invention has a fine foaming property and is excellent in applicability, temporary fixability and adhesive strength, and in particular, a small adhesive area used for electronic components and optical equipment. It can be effectively used as an adhesive for temporary fixing such as cutting, cutting and polishing of a processed material.
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Cited By (5)
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JP2007030053A (en) * | 2005-07-22 | 2007-02-08 | Denso Corp | Fusion or solidification fixative for machining and machining method |
JP2008063430A (en) * | 2006-09-07 | 2008-03-21 | The Inctec Inc | Adhesive composition |
JP2009235218A (en) * | 2008-03-27 | 2009-10-15 | The Inctec Inc | Adhesive composition and cleaning method |
JP2011111448A (en) * | 2009-11-30 | 2011-06-09 | Pias Arise Kk | Composite powder |
WO2018101453A1 (en) * | 2016-12-01 | 2018-06-07 | 株式会社Dnpファインケミカル | Temporary adhesive and component manufacturing method |
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2004
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2007030053A (en) * | 2005-07-22 | 2007-02-08 | Denso Corp | Fusion or solidification fixative for machining and machining method |
JP4654812B2 (en) * | 2005-07-22 | 2011-03-23 | 株式会社デンソー | Machining method |
JP2008063430A (en) * | 2006-09-07 | 2008-03-21 | The Inctec Inc | Adhesive composition |
JP2009235218A (en) * | 2008-03-27 | 2009-10-15 | The Inctec Inc | Adhesive composition and cleaning method |
JP2011111448A (en) * | 2009-11-30 | 2011-06-09 | Pias Arise Kk | Composite powder |
WO2018101453A1 (en) * | 2016-12-01 | 2018-06-07 | 株式会社Dnpファインケミカル | Temporary adhesive and component manufacturing method |
JP6403935B1 (en) * | 2016-12-01 | 2018-10-10 | 株式会社Dnpファインケミカル | Temporary adhesive and component manufacturing method |
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