JP2006078824A - Toner image sensor - Google Patents

Toner image sensor Download PDF

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JP2006078824A
JP2006078824A JP2004263470A JP2004263470A JP2006078824A JP 2006078824 A JP2006078824 A JP 2006078824A JP 2004263470 A JP2004263470 A JP 2004263470A JP 2004263470 A JP2004263470 A JP 2004263470A JP 2006078824 A JP2006078824 A JP 2006078824A
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toner image
output
color
differential amplifier
detecting
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Taisuke Horie
泰介 堀江
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Ricoh Printing Systems Ltd
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Ricoh Printing Systems Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To eliminate color shifts in an electrophotographic device, by eliminating the time differences due to the output level differences of the toner image sensor and obtaining the stable toner image outputs. <P>SOLUTION: This detector comprises a light source, a photodetector to detect the amount of the reflected light of the light source, a differential amplifier to amplify the time series differences in the photodetector output, and a comparator to compare the output of the differential amplifier with the predetermined level, and detects the toner image adhering on a recording medium. It changes the amplification factor of the differential amplifier and the predetermined level, depending on the color of the toner image. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、電子写真装置において記録媒体上のトナー像を検出する、トナー像検出器に関するものである。   The present invention relates to a toner image detector for detecting a toner image on a recording medium in an electrophotographic apparatus.

以下、従来の技術を図面を用いて説明する。
図3は電子写真方式を用いたカラープリンタの概略構成図である。
図3において、感光ベルト31はプリンタの印刷速度に相当する速度で回転し、印刷動作を開始してから印刷動作が終了するまで回転を続ける。感光ベルト31が回転を開始すると、コロナ帯電器32に高電圧が印加され、感光ベルト31表面に例えば負の電荷が均一に帯電される。ドットイメージに変換された文字データや図形データがLEDヘッド33のオン/オフ信号として図示しないコントローラからプリンタに送られると、感光ベルト31の表面にLED光が照射される部分と照射されない部分とが形成され、いわゆる静電潜像が形成される。この静電潜像を保持した感光ベルト領域が現像装置34と対向する位置に到達すると、静電潜像にトナーが供給され、LED光の照射により感光ベルト31上の電荷が消失した部分に、例えば負電荷に帯電したトナーが静電気により吸引されて感光ベルト31上にトナー像が形成される。連続した用紙35は、感光ベルト31上に形成された印刷データのトナー像が転写位置に到達するタイミングと同期させて、感光ベルト31と転写器36の間に向けて搬送される。感光ベルト31上に形成されたトナー像は、用紙35の背面側にトナー像と逆極性の電荷を付与する転写器36の作用によって用紙35上に吸引される。カラープリンタにおいてはブラック用現像機ユニット37K、シアン用現像機ユニット37C、マゼンダ用現像機ユニット37M、イエロー用現像機ユニット37Yにおいて同様の動作を行い、これらの組み合わせによりカラートナー像を用紙35上に形成する。
このようにトナー像を重ね合わせることによりカラートナー像を形成するカラープリンタにおいては、各色の位置ずれ(レジストレーション)による色ずれが課題となる。
そこで、トナー像検出器38を用いて各現像機ユニットで形成したトナー像を検出し、時間差を計測することにより各色の位置ずれを検出し、LEDヘッド33の発光タイミングや感光ベルト31の回転速度や用紙35の搬送速度にフィードバックする事で色ずれを解消する。
次に、従来のトナー像検出器38の構成について図4〜図6を用いて説明する。
図4はトナー像検出器の概略構成図、図5はその回路図、図6はトナー像検出器における各色トナー像毎の差動増幅部出力および比較部出力の関係を示す図である。
図4において、トナー像検出基板41にはこの検出器の光源となるLED42が実装されており、用紙43と用紙43上のトナー像44を照射する。用紙43又はトナー像44の反射光はトナー像検出基板41上の受光素子45で受光する。
受光素子45には、図5に示すようにフォトダイオードD1を使用し、フォトダイオードD1の光電流をR1でI/V変換し、オペアンプZ1で増幅する。増幅された出力はオペアンプZ3、ダイオードD2、コンデンサC1からなるピークホールド回路を介した信号との差をオペアンプZ5による差動増幅部にて差動増幅する。差動増幅した信号をコンパレータZ6による比較部にて基準電圧と比較することでトナー像検出器出力を得る。
本構成により、用紙43上に各色のトナー像44があると、用紙43にトナー像44のない部分(白紙)に対してフォトダイオードD1の出力が下がることでトナー像を検出する。
以上の構成において、図6に示すように各色トナー像44毎に差動増幅部出力レベルが異なる。差動増幅部出力レベルが異なると比較部出力に時間差を生じる。時間差はそのまま各色の位置ずれとして認識されてしまうため、各色毎に差動増幅部出力レベルが同等であること、あるいは差動増幅部出力レベルと比較部基準電圧の比が同等であることが望ましい。
このことから、複数の受光素子によりトナー像を検出する方式が提案されている(例えば、特許文献1参照)。しかしながら、前記方式では複数の受光素子の出力レベルが同等となるように調整する必要があり、また、規定以上に長いトナー像を検出した場合の出力にチャタリングが発生するといった問題がある。
Hereinafter, conventional techniques will be described with reference to the drawings.
FIG. 3 is a schematic configuration diagram of a color printer using an electrophotographic system.
In FIG. 3, the photosensitive belt 31 rotates at a speed corresponding to the printing speed of the printer, and continues to rotate from the start of the printing operation to the end of the printing operation. When the photosensitive belt 31 starts to rotate, a high voltage is applied to the corona charger 32, and negative charges are uniformly charged on the surface of the photosensitive belt 31, for example. When character data or graphic data converted into a dot image is sent as an on / off signal of the LED head 33 from a controller (not shown) to the printer, there are portions where the surface of the photosensitive belt 31 is irradiated with LED light and portions where it is not irradiated. The so-called electrostatic latent image is formed. When the photosensitive belt region holding the electrostatic latent image reaches a position facing the developing device 34, toner is supplied to the electrostatic latent image, and in the portion where the charge on the photosensitive belt 31 disappears due to the irradiation of LED light, For example, toner charged to a negative charge is attracted by static electricity and a toner image is formed on the photosensitive belt 31. The continuous paper 35 is conveyed between the photosensitive belt 31 and the transfer device 36 in synchronization with the timing at which the toner image of the print data formed on the photosensitive belt 31 reaches the transfer position. The toner image formed on the photosensitive belt 31 is sucked onto the sheet 35 by the action of the transfer unit 36 that applies a charge having a polarity opposite to that of the toner image to the back side of the sheet 35. In the color printer, the black developer unit 37K, the cyan developer unit 37C, the magenta developer unit 37M, and the yellow developer unit 37Y perform the same operation, and a color toner image is formed on the paper 35 by combining these. Form.
In a color printer that forms a color toner image by superimposing toner images in this way, color misregistration due to misregistration (registration) of each color becomes a problem.
Accordingly, the toner image formed by each developing unit is detected using the toner image detector 38, and the positional deviation of each color is detected by measuring the time difference, and the light emission timing of the LED head 33 and the rotational speed of the photosensitive belt 31 are detected. In addition, the color misregistration is eliminated by feeding back to the conveyance speed of the paper 35.
Next, the configuration of the conventional toner image detector 38 will be described with reference to FIGS.
FIG. 4 is a schematic configuration diagram of the toner image detector, FIG. 5 is a circuit diagram thereof, and FIG. 6 is a diagram showing the relationship between the differential amplification unit output and the comparison unit output for each color toner image in the toner image detector.
In FIG. 4, an LED 42 serving as a light source of the detector is mounted on the toner image detection substrate 41 and irradiates a paper 43 and a toner image 44 on the paper 43. The reflected light of the paper 43 or the toner image 44 is received by the light receiving element 45 on the toner image detection substrate 41.
As shown in FIG. 5, the photodiode D1 is used for the light receiving element 45, and the photocurrent of the photodiode D1 is I / V converted by R1 and amplified by the operational amplifier Z1. The amplified output is differentially amplified by a differential amplifying unit of the operational amplifier Z5 with respect to a difference from a signal through a peak hold circuit including the operational amplifier Z3, the diode D2, and the capacitor C1. The differentially amplified signal is compared with a reference voltage by a comparator by a comparator Z6 to obtain a toner image detector output.
With this configuration, if there is a toner image 44 of each color on the paper 43, the toner image is detected by the output of the photodiode D1 being reduced for the portion of the paper 43 where there is no toner image 44 (white paper).
In the above configuration, as shown in FIG. 6, the output level of the differential amplifier differs for each color toner image 44. If the output level of the differential amplifier is different, a time difference is generated in the output of the comparator. Since the time difference is recognized as a positional shift of each color as it is, it is desirable that the differential amplifier output level is equal for each color, or that the ratio between the differential amplifier output level and the comparison unit reference voltage is equal. .
For this reason, a method of detecting a toner image by a plurality of light receiving elements has been proposed (see, for example, Patent Document 1). However, in the above-described method, it is necessary to adjust the output levels of a plurality of light receiving elements to be equal, and there is a problem that chattering occurs in the output when a toner image longer than a specified value is detected.

特開2000−231233号公報JP 2000-231233 A

本発明の目的は、トナー像検出器出力レベルの差による時間差を解消し、安定したトナー像検出器出力を得ることで、電子写真装置の色ずれを解消することである。   An object of the present invention is to eliminate a color difference of an electrophotographic apparatus by eliminating a time difference due to a difference in toner image detector output level and obtaining a stable toner image detector output.

上記目的は、光源と、前記光源の反射光量を検出する受光素子と、前記受光素子の出力の時系列変動差分量を増幅する差動増幅部と、前記差動増幅部の出力を規定レベルと比較する比較部から構成し、記録媒体に付着したトナー像を検出する検出器において、トナー像の色に応じて、前記差動増幅部の増幅率および前記規定レベルを切り換えることにより達成される。   The object is to provide a light source, a light receiving element for detecting the amount of reflected light of the light source, a differential amplifying part for amplifying a time-series fluctuation difference amount of the output of the light receiving element, and an output of the differential amplifying part to a specified level. This is achieved by switching the amplification factor and the specified level of the differential amplification unit in accordance with the color of the toner image in a detector comprising a comparison unit for comparison and detecting a toner image adhering to the recording medium.

トナー像検出器出力レベルの差による時間差を解消し、安定したトナー像検出器出力を得ることで、電子写真装置の色ずれを解消できる。   By eliminating the time difference due to the difference in the output level of the toner image detector and obtaining a stable toner image detector output, the color shift of the electrophotographic apparatus can be eliminated.

以下、本発明の実施例を図面を用いて説明する。 Embodiments of the present invention will be described below with reference to the drawings.

図1は本発明の一実施例を示す回路図である。初期調整時には可変抵抗VR1を調整することで、用紙検出時のオペアンプZ1の出力を目標値に調整しておく。検出するトナー像の色に応じて、例えばイエロートナー検出時にはアナログスイッチS1yがONすることで抵抗R6yが選択される。各色同様に各々出力レベルに応じた抵抗値を選択できる回路になっている。ここで、イエロートナー像検出時のオペアンプZ1の出力をVy、用紙(白紙)検出時のオペアンプZ1の出力(オペアンプZ4の出力に等しい)をVp、トナー像検出時におけるオペアンプZ5の目標出力値をVoとするとR6yは数1にて表される。 FIG. 1 is a circuit diagram showing an embodiment of the present invention. During the initial adjustment, the output of the operational amplifier Z1 at the time of paper detection is adjusted to the target value by adjusting the variable resistor VR1. Depending on the color of the toner image to be detected, for example, when yellow toner is detected, the analog switch S1y is turned on to select the resistor R6y. Like each color, the circuit can select a resistance value corresponding to the output level. Here, the output of the operational amplifier Z1 when detecting the yellow toner image is Vy, the output of the operational amplifier Z1 when detecting paper (blank) (equal to the output of the operational amplifier Z4) is Vp, and the target output value of the operational amplifier Z5 when detecting the toner image is Assuming Vo, R6y is expressed by Equation 1.

Figure 2006078824
Figure 2006078824

R6m、R6c、R6kについても同様にして求めることが可能である。
数1を用いてR6y、R6m、R6c、R6kの抵抗値を決定し、検出するトナー像の色に応じた抵抗値を選択することでオペアンプZ5の出力を各色とも同等にすることができ、トナー像検出器出力レベルの差による時間差を解消できる。
R6m, R6c, and R6k can be similarly obtained.
By determining the resistance values of R6y, R6m, R6c, and R6k using Equation 1, and selecting the resistance value according to the color of the toner image to be detected, the output of the operational amplifier Z5 can be made equal for each color. The time difference due to the difference in the output level of the image detector can be eliminated.

図2は本発明の他の実施例を示す回路図である。初期調整時には可変抵抗VR1を調整することで、用紙検出時のオペアンプZ1の出力を目標値に調整しておく。検出するトナー像の色に応じて、例えばイエロートナー検出時にはアナログスイッチS2yがONすることで抵抗R10yが選択される。各色同様に各々出力レベルに応じた抵抗値を選択できる回路になっている。ここで、イエロートナー像検出時における基準電圧の目標値をVtyとするとR10yは数2にて表される。 FIG. 2 is a circuit diagram showing another embodiment of the present invention. During the initial adjustment, the output of the operational amplifier Z1 at the time of paper detection is adjusted to the target value by adjusting the variable resistor VR1. Depending on the color of the toner image to be detected, for example, when yellow toner is detected, the analog switch S2y is turned on to select the resistor R10y. Like each color, the circuit can select a resistance value corresponding to the output level. Here, if the target value of the reference voltage at the time of detecting the yellow toner image is Vty, R10y is expressed by Equation 2.

Figure 2006078824
Figure 2006078824

ただし、イエロートナー像検出時のオペアンプZ1の出力をVy、マゼンダトナー像検出時のオペアンプZ1の出力をVm、マゼンダトナー像検出時の基準電圧をVtm、シアントナー像検出時のオペアンプZ1の出力をVc、シアントナー像検出時の基準電圧をVtc、黒トナー像検出時のオペアンプZ1の出力をVk、黒トナー像検出時の基準電圧をVtkとしたとき、数3が成り立つようにR10y、R10m、R10c、R10kを決定する。 However, the output of the operational amplifier Z1 when detecting the yellow toner image is Vy, the output of the operational amplifier Z1 when detecting the magenta toner image is Vm, the reference voltage when detecting the magenta toner image is Vtm, and the output of the operational amplifier Z1 when detecting the cyan toner image. When Vc is the reference voltage when detecting the cyan toner image and Vtk is the output of the operational amplifier Z1 when detecting the black toner image and Vtk is the reference voltage when detecting the black toner image, R10y, R10m, R10c and R10k are determined.

Figure 2006078824
Figure 2006078824

数2、数3により、R10y、R10m、R10c、R10kの抵抗値を決定し、検出するトナー像の色に応じた抵抗値を選択することでオペアンプZ5の出力と基準電圧の比を同等にすることができ、トナー像検出器出力レベルの差による時間差を解消できる。   The resistance values of R10y, R10m, R10c, and R10k are determined by Expressions 2 and 3, and the ratio of the output of the operational amplifier Z5 to the reference voltage is made equal by selecting the resistance value according to the color of the toner image to be detected. The time difference due to the difference in the output level of the toner image detector can be eliminated.

本発明の一実施例を示す回路図である。It is a circuit diagram which shows one Example of this invention. 本発明の他の実施例を示す回路図である。It is a circuit diagram which shows the other Example of this invention. 電子写真方式を用いたカラープリンタの概略構成図である。1 is a schematic configuration diagram of a color printer using an electrophotographic system. トナー像検出器の概略構成図である。It is a schematic block diagram of a toner image detector. トナー像検出器の回路図である。It is a circuit diagram of a toner image detector. トナー像検出器における各色トナー像毎の差動増幅部出力および比較部出力の関係を示す図である。It is a figure which shows the relationship between the differential amplifier part output and the comparison part output for every color toner image in a toner image detector.

符号の説明Explanation of symbols

31は感光ベルト、32はコロナ帯電器、33はLEDヘッド、34は現像装置、35は用紙、36は転写器、37は現像機ユニット、38はトナー像検出器、41はトナー像検出基板、42はLED、43は用紙、44はトナー像、45は受光素子である。
31 is a photosensitive belt, 32 is a corona charger, 33 is an LED head, 34 is a developing device, 35 is paper, 36 is a transfer device, 37 is a developing unit, 38 is a toner image detector, 41 is a toner image detection substrate, Reference numeral 42 denotes an LED, 43 denotes paper, 44 denotes a toner image, and 45 denotes a light receiving element.

Claims (1)

光源と、
前記光源の反射光量を検出する受光素子と、
前記受光素子の出力の時系列変動差分量を増幅する差動増幅部と、
前記差動増幅部の出力を規定レベルと比較する比較部から構成し、記録媒体に付着したトナー像を検出する検出器において、
トナー像の色に応じて、前記差動増幅部の増幅率および前記規定レベルを切り換えることを特徴とするトナー像検出器。
A light source;
A light receiving element for detecting a reflected light amount of the light source;
A differential amplifier for amplifying a time-series fluctuation difference amount of the output of the light receiving element;
A detector configured to compare the output of the differential amplifier with a specified level and detect a toner image attached to a recording medium.
A toner image detector, wherein the gain of the differential amplifier and the specified level are switched according to the color of the toner image.
JP2004263470A 2004-09-10 2004-09-10 Toner image sensor Pending JP2006078824A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20170066492A (en) * 2014-09-29 2017-06-14 센젠 차이나 스타 옵토일렉트로닉스 테크놀로지 컴퍼니 리미티드 Regulator circuit, method and optical measurement system for measuring optical parameter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20170066492A (en) * 2014-09-29 2017-06-14 센젠 차이나 스타 옵토일렉트로닉스 테크놀로지 컴퍼니 리미티드 Regulator circuit, method and optical measurement system for measuring optical parameter
KR102022701B1 (en) * 2014-09-29 2019-09-18 센젠 차이나 스타 옵토일렉트로닉스 테크놀로지 컴퍼니 리미티드 Regulator circuit, method and optical measurement system for measuring optical parameter

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