JP2006075465A - Drum type washing machine - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a drum type washing machine provided with a displacement detection means for accurately detecting the displacement of a water tub so as not to cause abnormal vibrations or abnormal noise by the vibration of the water tub housing a rotary drum due to unbalance laundry or the like. <P>SOLUTION: A displacement sensor 36 is disposed between the water tub and the bottom part of a washing machine case body and a displacement rod part 41 is moved back and forth inside a detection coil part 40 by the displacement of the water tub. The displacement rod part 41 is provided with a ferrite 42, and when it is moved inside three winding wires 61, 62 and 63 provided at the detection coil part 40, signal output in which excitation signals impressed to one primary winding wire 61 are excited from two secondary winding wires 62 and 63 is changed. Thus, the signal outputs are drawn from a connector 65 to an external part and used for operation control. Wiring connection of the plurality of kinds of winding wire is simultaneously performed by the attachment of the connector 65. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a drum-type washing machine that performs a washing, rinsing, and dewatering processes by rotating a rotating drum that contains laundry.

  Since the drum-type washing machine is disposed in the water tub with the rotating drum centered in the horizontal or horizontal direction, when the laundry is stored in the rotating drum and rotated, Since laundry and water tend to be biased downward, vibration is likely to occur. In particular, when the dehydration process is performed by rotating the rotating drum at a high speed, the washing process is finished and the water-containing laundry is stored in the rotating drum, and the dehydration process rotates depending on the type, fabric or shape of the laundry. Therefore, there is a state in which the rotating drum tends to gather at a biased position, and when the laundry is biased, a large vibration is generated in the water tank that houses the rotating drum, and abnormal vibration and abnormal noise are generated in the washing machine. When a large vibration occurs, a control operation for eliminating the bias of the laundry is performed by a drive control for temporarily stopping the rotation of the rotary drum and then a re-rotation or a drive control for reducing the rotation speed of the rotary drum. Yes.

  When large vibrations occur, it is necessary to quickly detect the vibrations and perform corresponding control. As a means for detecting vibrations, vibrations are generated from the output current of the inverter circuit that controls the induction motor that rotates the rotating drum. An abnormal vibration detection method for a washing machine that detects occurrence and outputs an overvibration warning is known (see Patent Document 1).

In addition, a sensor that detects the shaking of the aquarium is provided, and the transition control from the washing process to the dehydration process is performed based on the vibration detection output detected by this sensor, and the dehydration operation is stopped by detecting abnormal vibration during the dehydration process. A method of operating a washing machine that performs the above is known (see Patent Document 2).
Japanese Patent Laid-Open No. 06-170080 (pages 2 and 3, FIG. 1) JP 61-098286 (pages 1 to 3, FIG. 1)

  However, the method of detecting the vibration from the change in the output current of the inverter circuit is a method of indirectly estimating the abnormal vibration. The bias of the laundry appears in the effective current value of the induction motor, and the unbalanced state is abnormal vibration. It is estimated that it leads to. However, the change in the effective current value of the induction motor is affected by mechanical factors such as the bearing of the motor other than when the laundry is biased, and the current setting for over vibration detection is based on the variation. Since the value is determined, there has been a problem that the excessive vibration warning is issued more than necessary and the rotation is stopped.

  In the operation method in which the vibration of the water tank is detected by the sensor, the amplitude of vibration is small even when the balance is unbalanced due to the way the laundry is stuck to the drum inner surface when the balancing process is performed by low-speed rotation. Abnormal vibration cannot be detected, and when the rotating drum is rotated at a high speed, it becomes a large vibration, and it is detected as an abnormal vibration for the first time, so detect whether abnormal vibration occurs before reaching high speed rotation. I can't. Therefore, there is a possibility that the laundry and the washing machine may be damaged before the abnormal vibration is generated and stopped, and there is a problem that a lot of wasted time is required until the rotating drum is stopped.

  An object of the present invention is to provide a drum type washing machine provided with a displacement detecting means for accurately detecting vibration of a water tank containing a rotating drum.

  In order to achieve the above object, a drum-type washing machine according to the present invention includes a rotating drum that accommodates laundry and is rotationally driven with a horizontal or inclined direction as a rotation axis, and the rotating drum is rotatably included. And a control unit for controlling the operation of the washing machine, and a base between the washing machine casing and the water tank to displace the water tank. A displacement detecting means for detecting, wherein the displacement detecting means comprises a magnetic body that moves forward and backward in the bobbin according to the displacement of the water tank, and a plurality of windings wound around the outer periphery of the bobbin. These windings are connected by wiring so that a predetermined circuit configuration can be obtained by an extension portion of a plate material that forms a plug connection terminal of the external connection connector.

  According to the above configuration, in order to take out the signal output in which the displacement of the water tank is detected from the displacement detection means, the connector for providing lead connection of the excitation signal output circuit and the signal output processing circuit is provided to the plurality of windings. A plurality of windings are in a state in which a predetermined circuit configuration is obtained by joining the extended portions of the plate material forming the terminals used for plug-in connection to the plurality of windings. Accordingly, a plurality of windings are connected to a predetermined circuit, and lead wiring is not performed for connection to the connector, and wiring connection is also made simultaneously by joining the connectors, so that it is possible to reduce assembly man-hours and reduce costs. .

  In the above-described configuration, the plurality of windings and the external connection connector can improve insulation, moisture resistance, and vibration resistance by opening the connector insertion opening to the outside and sealing with resin.

  According to the present invention, it is easy to attach a connector for pulling out an output signal in which the displacement of the water tank is detected from a plurality of windings, and a circuit connection is made at the same time, so that the displacement detection means can be configured simply. Thus, it is possible to provide a drum-type washing machine that does not cause abnormal vibration or abnormal noise without damaging the laundry or the washing machine due to the occurrence of abnormal vibration.

  FIG. 1 shows a main configuration of a drum type washing machine 1 according to the embodiment. In the washing machine housing 6, the rotating drum 2 is accommodated in the water tub 3, and the rotating shaft 2 a of the rotating drum 2 is pivotally supported by a bearing 68 provided on the back surface of the water tub 3 and a drum driving motor is connected to the rotating shaft 2 a. The water tank unit 7 connected to 5 is inclined to the front-up state. Since this water tank unit 7 has heavy components such as the bearing 68 and the drum drive motor 5 attached to the back side thereof, the position of the center of gravity tends to be close to the back and becomes unstable. 70, the water tank unit 7 is supported below the center of gravity near the front side, and a first coil spring 71 is installed between the upper support fitting 75 fixed to the upper part of the water tank 3 and the upper surface of the washing machine housing 6. The water tank unit 7 is urged toward the front side by the above, and a second coil spring 72 is installed between the back surface below the support height position by the vibration damping damper 70 and the back surface of the washing machine housing 6. Thus, it is corrected that the water tank unit 5 supported by the vibration proof damper 70 nearer to the front side than the center of gravity position falls to the back side, and is configured to have a high vibration damping effect.

  A rotating drum 2 formed in a cylindrical shape with a bottom is rotatably supported in the water tank 3, and the rotating drum 2 can be rotated at a variable speed and can be switched in a rotating direction by a drum drive motor 5 attached to the back surface of the water tank 3. Driven by rotation. Further, since the rotary drum 2 is inclined so that the rotation axis direction thereof is inclined downward from the front side to the back side as shown in the drawing, the inclination formed on the front side of the washing machine casing 6 When the door body 9 that can be opened and closed on the surface is opened, there is no need to bend in the operation of putting the laundry in and out of the rotating drum 2, and there is a space on the front side of the drum type washing machine 1. Since it is not necessary to ensure, it can be comprised in the drum type washing machine 1 which can be installed also in narrow spaces, such as a washroom.

  Although not shown in the drawings, the drum type washing machine has a drying function provided with a blower fan that blows warm air in the rotating drum 2 and a heater that generates warm air, and the like, and a series of processes including washing, rinsing, dehydration, and drying. There is provided a control device for controlling the driving operation based on the instruction input from the user and the operation state monitoring of each part.

  As shown in FIG. 2, the control device rectifies AC power 31 by a rectifier 32, and uses DC power smoothed by a smoothing circuit including a choke coil 33 and a smoothing capacitor 34 as drive power, and a drum by an inverter circuit 26. The drive motor 5 is driven to rotate, and the rotation of the drum drive motor 5 is controlled based on the operation instruction input from the input setting means 21 and the monitoring information of the operation state detected by each detection means. The operation of the water supply valve 14, the drain valve 13, the blower fan 17, and the heater 18 is controlled.

  The drum drive motor 5 includes a stator having three-phase windings 5a, 5b, and 5c and a rotor having a two-pole permanent magnet, and is configured as a DC brushless motor provided with three position detection elements 24a, 24b, and 24c. Then, the rotation is controlled by the PWM control inverter circuit 26 constituted by the switching elements 26a to 26f. The rotor position detection signals detected by the position detection elements 24a, 24b, and 24c are input to the control means 20, and the on / off states of the switching elements 26a to 26f are PWM-controlled by the drive circuit 25 based on the rotor position detection signals. As a result, the energization of the three-phase windings 5a, 5b and 5c of the stator is controlled to rotate the rotor at the required rotational speed.

  The drum-type washing machine 1 configured as described above opens the door body 9, puts the laundry into the rotating drum 2, and selects the operation course from the input setting means 21 provided at the upper front side of the washing machine casing 6. By performing the input and the operation start input, the operation operation corresponding to the instructed operation course is started, and the required operation is executed under the control of the control means 20. The amount of laundry put into the rotary drum 2 is detected by the cloth amount detection means 30, and the control means 20 controls the opening and closing of the water supply valve 14 so that a water supply amount corresponding to the amount of laundry is obtained. The amount of water supplied into the water tank 3 is monitored by the detection means 16. In the cloth amount detection, since the current flowing through the inverter circuit 26 changes according to the load state received by the drum drive motor 5 when the rotary drum 2 is started up at a predetermined number of revolutions, a resistor connected in series with the current circuit The current detection circuit 29 detects the amount of current from the voltage at both ends of 28, and the cloth amount detection means 30 detects the amount of laundry from the current amount. Since the cloth amount can be detected by a displacement sensor 36 described later, the current detection means 27 constituted by the resistor 28 and the current detection circuit 29 is configured to be used for torque detection of the drum drive motor 5. You can also.

  When the laundry housed in the rotating drum 2 is unevenly distributed, the swinging motion is generated in the rotating drum 2 due to the unevenness of the laundry particularly in the dehydration process, and at the same time, the water tank unit 7 is also shaken. Therefore, abnormal vibration and abnormal noise occur. Therefore, when a shake of a predetermined amount or more occurs in the water tank unit 7, the control for eliminating the unevenness of the laundry or the rotation speed of the rotary drum 2 is reduced by the operation of temporarily stopping the rotation of the rotary drum 2 and re-driving it. It is necessary to perform control. In order to detect the vibration of the aquarium unit 7, as shown in FIG. 1, it is fixed to the lower support bracket 74 to which the anti-vibration damper 70 for supporting the aquarium unit 7 from below is attached and the base of the washing machine casing 6. A displacement sensor (displacement detecting means) 36 is attached between the support base 73 and the support table 73.

  As shown in FIGS. 3 and 4, the displacement sensor 36 includes a detection coil portion 40 and a displacement rod portion 41 that is configured to move forward and backward within the detection coil portion 40. In the displacement sensor 36, a lower mounting plate 46 having a lower universal joint 44 provided at the lower end of the detection coil portion 40 is mounted on the support base 73, and an upper mounting plate having an upper universal joint 45 provided at the upper end of the displacement rod portion 41. By mounting 47 on the lower support metal fitting 74, the displacement amount of the water tank unit 7 due to the vibration is detected following the vibration of the water tank unit 7 in the three-dimensional direction.

  As shown in FIG. 4, the detection coil unit 40 is formed by covering a coil body 57 in which three windings 61, 62, and 63 wound around a bobbin 60 are connected to a connector 65 with a resin mold body 67. The rod body 43 of the displacement rod portion 41 is slidably fitted on the outer periphery of a cylinder body 58 into which the rod body 43 is movably fitted.

  As shown in FIGS. 4 and 5, the coil body 57 has a primary winding 61 wound around a substantially central portion of a bobbin 60 provided with winding connection rods 59a, 59b, 59c. The second secondary winding 63 is wound so as to partially overlap with each other, the first secondary winding 62 is wound between the winding connection rods 59a and 59b, and the end of each winding is connected to each winding connection rod 59a. , 59b and 59c are soldered to the six connection members 64 embedded therein, thereby obtaining a three-winding coil in which three windings are wound around the bobbin 60. As shown in the displacement amount detection circuit of FIG. 8, the three windings of the primary winding 61, the first secondary winding 62, and the second secondary winding 63 have their one line ends at the ground potential and the other lines. The ends are individually connected by wiring to a four-terminal connector 65 so as to be pulled out independently. As shown in FIG. 5, the four connection plates 66 a, 66 b, 66 c, and 66 d, one end of which is an extension of the four-terminal connection blade of the connector 65, are soldered to predetermined portions of the connection member 64, respectively. Each winding is finished in a state where it is connected to the connector 65 without wiring. As shown in FIGS. 3 and 4, the coil body 57 is externally exposed at the insertion portion of the connector 65 and is covered with a resin mold body 67 to improve moisture resistance and vibration resistance.

  As shown in FIG. 4, when a push-up spring 78 is arranged on a flange 69 formed below a cylinder body 58 formed in a bottomed cylindrical shaft shape, and the coil body 57 is fitted thereon, the coil Since the body 57 is biased upward by the push-up spring 78, the coil body 57 is held by the cylinder body 58 by screwing the nut 79 into the screw portion 58 a formed at the upper end of the cylinder body 58. The height position of the coil body 57 fitted into the cylinder body 58 can be adjusted by the screwing position of the nut 79. As shown in FIG. 5, a slit is formed at the lower end of the bobbin 60 exposed below the resin mold body 67 of the coil body 57, and a convex portion formed at the fitting portion of the push-up spring 78 of the cylinder body 58. The coil body 57 is held on the cylinder body 58 so as not to rotate because the coil body 57 (not shown) is fitted into the notch portion of the cut.

  As shown in FIG. 4, the displacement rod portion 41 fitted into the cylinder body 58 of the detection coil portion 40 having the above-described configuration is circular in a rod body 43 formed in a bottomed cylindrical shaft shape. A ferrite (magnetic body) 42 formed in a columnar shape is inserted, a spacer 48 formed of a non-magnetic material is inserted thereon, a pressing spring 49 is disposed on the spacer 48, and a spherical shape of the upper universal joint 45 is provided at one end. By screwing the cap 50 in which the body 45a is formed into a screw portion formed at the upper end of the rod body 43, the ferrite 42 is fixed in a fixed position. Due to the structure in which the ferrite 42 is fixed at a predetermined position by this spring bias, it is possible to prevent the displacement rod body 41 from being deformed due to a difference in thermal expansion coefficient between the rod body 43 and the ferrite 42 which are resin materials. Since the temperature change of the washing machine is severe, such a structure that prevents deformation due to thermal expansion is suitable for application to the washing machine.

  Further, since the ferrite 42 is obtained by pressure-molding and sintering the raw material powder, the ferrite 42 is easily broken by an impact or the like, but even if it is broken in the rod body 43, the hollow portion is pressed by the pressing spring 49. Since it is pressed on the step, no electrical influence is maintained. Accordingly, the ferrite 42 does not necessarily have a predetermined length, and a plurality of short lengths can be stacked and stored, so that it is flexible such as application of a standard size product or application of a short size that is difficult to break. Correspondence is possible. Further, it is desirable that the pressing spring 49 is made of a non-magnetic material, and the pressing spring 49 acts like an extension of the ferrite 42 that is a magnetic body, so that the effect of regulating the length of the ferrite 42 is not impaired. . Here, since the ferrite 42 is urged by the pressing spring 49 via the spacer 48 which is a nonmagnetic material, the pressing spring 49 may be either a magnetic material or a nonmagnetic material, and the range of material selection is expanded. can do. Further, by providing a space on the inner tip side of the rod body 43 and forming a drain hole 51 that opens from the space to the outside, even when condensation occurs inside the rod body 43 due to a temperature change. Condensed water can be discharged.

  The rod body 43 of the displacement rod portion 41 having the above-described configuration is inserted into the cylinder body 58 of the detection coil portion 40 so as to be movable forward and backward, and operates like a relationship between the piston and the cylinder. It is necessary to reduce the coefficient of friction with the body 58. In general, the friction coefficient can be reduced by applying a lubricant such as grease to the sliding part, but fiber powder and dust are likely to adhere to the applied lubricant, and the performance should be maintained over a long period of time. Is difficult. Here, the rod body 43 and the cylinder body 58 are constituted by a combination of materials having a small friction coefficient between them and good wear resistance. For example, by forming one side with polyacetal and the other side with polyamide, a state with less sliding friction can be obtained without using a lubricating material, and these materials are also excellent in wear resistance. It is valid. Further, when the rod body 43 suddenly advances and retracts in the cylinder body 58, the air in the cylinder body 58 is compressed or expanded, so that the resistance to the forward and backward movement applied by the displacement rod portion 41 is eliminated. In addition, it is preferable to provide an air vent hole 80 that opens from the inside of the hollow portion to the outside at the lower end side of the cylinder body 58. The air vent hole 80 is also effective for discharging moisture or condensed water that has entered the cylinder body 58.

  The displacement sensor 36 is disposed between the aquarium unit 7 and the base portion of the washing machine housing 6 as shown in FIG. 1 to detect the amount of displacement of the aquarium unit 7. Is a three-dimensional direction, and the base portion of the washing machine housing 6 is in a constant state, so that an attachment structure that does not break or come off the installation position due to the shake of the water tank unit 7 is required.

  As shown in FIGS. 3 and 4, the displacement rod portion 41 forms a spherical body 45 a at the upper end of the cap 50 screwed to the upper end of the rod body 43, and is attached to the lower support metal fitting 74 fixed to the water tank unit 7. The upper mounting plate 47 to be mounted is formed with a bowl-shaped body 45b having an inner diameter corresponding to the diameter of the spherical body 45a, and an upper universal joint 45 is formed by fitting the spherical body 45a into the bowl-shaped body 45b. In addition, the detection coil unit 40 forms a spherical body 44 a at the lower end of the cylinder body 58, and the bowl-shaped body 44 b is attached to the lower mounting plate 46 that is attached to the support base 73 fixed to the base of the washing machine housing 6. Thus, a lower universal joint 44 is formed in which the spherical body 44a is fitted into the flange 44b. Due to the mounting structure of the displacement sensor 36 provided with the upper and lower universal joints, the displacement sensor 36 flexibly follows the shake of the water tank unit 7 and moves forward and backward with respect to the detection coil 40 of the displacement rod 41 corresponding to the shake amount. A quantity is obtained.

  As described above, the detection coil unit 40 is provided with the connector 65, and lead connection is made to the connector 65. Therefore, when the detection coil unit 40 rotates, the lead connected to the connector 65 may be disconnected or disconnected. Accordingly, the lower universal joint 44 is formed with a rotation prevention structure that prevents the rotation of the detection coil unit 40 while maintaining a free movement.

  As shown in FIG. 6, a pair of cylindrical protrusions 52a and 52b projecting from the spherical surface to both sides in the diameter direction perpendicular to the axial direction of the rod body 43 are formed on the spherical body 44a constituting the lower universal joint 44. Has been. Engaging grooves 53a and 53b are formed in the flange 44b corresponding to the spherical body 44a at positions corresponding to the cylindrical protrusions 52a and 52b. As shown in a sectional view in FIG. 7, the engaging grooves 53a and 53b are formed as cylindrical protrusions 52a and 52b with the rod-shaped inner peripheral surface of the rod body 43 having the axis C as the center of rotation of the spherical body 44a. It forms on the locus | trajectory of the cylindrical protrusion 52a, 52b when it falls in the position direction. Since the cylindrical protrusions 52a and 52b are formed in the diameter direction of the spherical body 44a, the cylindrical protrusions 52a and 52b are held in the engaging grooves 53a and 53b even if the axis C of the rod body 43 is tilted in the 360 degree direction. can do. Therefore, the state where the spherical body 44a and the bowl-shaped body 44b are engaged and freely moved with respect to the 360 degree deflection of the detection coil unit 40 as the universal joint 44 is maintained, but the detection coil unit 40 has its axis. The rotation around the center is prevented from the cylindrical protrusions 52a and 52b being fitted in the engaging grooves 53a and 53b. Further, the cylindrical protrusions 52a and 52b protruding from the spherical body 44a on both sides are formed so as to have different diameters, and the engagement grooves 53a and 53b corresponding to the respective cylindrical protrusions 52a and 52b are also formed to have different widths. Thus, the mounting direction of the detection coil unit 40 can be restricted, and the wiring connection to the connector 65 can be kept constant.

  The spherical body 44a and the bowl-shaped body 44b constituting the lower universal joint 44 and the spherical body 45a and the bowl-shaped body 45b constituting the upper universal joint 45 also have the sliding relationship between the rod body 43 and the cylinder body 58 described above. Similarly, the spherical bodies 44a and 45a and the bowl-shaped bodies 44b and 45b are composed of a combination of materials having a small friction coefficient so that the friction coefficient becomes small. In this configuration, since the spherical body 44a is integrally formed at one end of the cylinder body 58, the lower mounting plate 46 and the cylinder body 58, which are integrally formed with the bowl-shaped body 44b, are formed of different types with different friction coefficients. By configuring in combination, an engagement relationship with good slidability can be obtained without applying a lubricant such as grease to the sliding portion. Similarly, in the upper universal joint 45, the upper mounting plate 47 formed integrally with the flange 45b and the cap 50 formed integrally with the spherical body 45a are configured in a combination of different forming materials. For example, it is preferable that one of the combinations of the forming materials having a small friction coefficient is polyacetal and the other is polyamide.

  In order to configure the opposing member of the sliding contact portion to be a combination of materials having a small friction coefficient as described above, the constituent material of each component in the entire displacement sensor 36 is formed as described below. It is preferable to select the material. The sliding contact portion is the upper and lower universal joints 44 and 45 as described above, and is a sliding portion between the rod body 43 and the cylinder body 58.

  Engagement grooves 53a and 53b are formed in the hook-shaped body 44b provided on the lower mounting plate 46 to prevent the detection coil portion 40 from rotating. However, the hook-shaped body 45b provided on the upper mounting plate 47 has the structure described above. Even if the engagement grooves 53a and 53b are formed, there is no problem in freely moving the spherical body 45a. Therefore, the upper mounting plate 47 and the lower mounting plate 46 can be common parts. Assuming that the material section for forming the upper mounting plate 47 and the lower mounting plate 46 by resin molding is (B), a cylinder body 58 and a cap formed integrally with spherical bodies 44a and 45a respectively facing the bowl-shaped bodies 44b and 45b. The material classification for forming 50 by resin molding is (C). Further, since the forming material for resin-molding the rod body 43 slidingly moving in the cylinder body 58 is different from the forming material for the cylinder body 58, the material classification is (B). Since the rod body 43 is provided with the cap 50 and the spherical body 45a is integrally formed on the cap 50, such a material division is possible, and the sliding contact portion is made of a material (B) (C) having a small friction coefficient. It becomes possible to face each other. The material section (B) can be selected as, for example, polyacetal, and the material section (C) can be selected as, for example, polyamide.

  As shown in FIG. 1, the displacement sensor 36 having the above-described configuration is mounted between a lower support fitting 74 to which a vibration damping damper 70 is attached and a support base 73. Since the vibration damping damper 70 supports the water tank unit 7 in front of the center of gravity as described above, the displacement sensor 36 is on or near the droop line of the center of gravity of the water tank unit 7, that is, behind the vibration damping damper 70. By mounting at the close position, the average movement of the aquarium unit 7 can be detected, and the displacement detection accuracy can be improved. Incidentally, when the displacement sensor 36 is mounted at a position closer to the front side than the vibration-proof damper 70, an unnecessarily large vibration is detected when a dust tree phenomenon occurs in which the front side of the rotary drum 2 swivels in the dehydration process. It will be. Further, by providing the displacement sensor 36 on or near the droop line of the center of gravity of the water tank unit 7, the detection accuracy when detecting the amount of laundry put into the rotary drum 2 by the displacement sensor 36 as will be described later. There is also an effect that can be improved.

  Moreover, since the displacement sensor 36 can detect the displacement in the substantially same direction as the axial center direction of the vibration damping damper 70, the vibration of the water tank unit 7 can be accurately detected. Furthermore, since the mounting of the displacement sensor 36 can share a metal fitting for mounting the vibration damping damper 70, there is no waste of providing a separate mounting member for mounting the displacement sensor 36, and a reliable mounting is possible. As shown in FIGS. 3 and 4, the displacement sensor 36 is attached to the lower support bracket 74 and the support base 73, as shown in FIGS. 3 and 4. It is possible to carry out by a simple operation of simply inserting the stop protrusion 55 into the mounting hole formed in the lower support fitting 74 or the support base 73. That is, the engagement piece 54 formed in a bent shape is inserted into the hole formed in the lower support bracket 74 or the support base 73 from an oblique direction, and the locking projection 55 is lowered so that the mounting surface and the mounting surface are parallel to each other. When pushed into the hole formed in the support fitting 74 or the support base 73, the detent formed on the locking projection 5 is locked to the edge of the hole, so that it can be mounted without using fastening means such as screws. it can.

  Like the drum type washing machine according to the present embodiment, the aquarium unit 7 is disposed in a diagonally upward direction, and a position closer to the front side than the center of gravity is supported by the anti-vibration damper 70 from below, and the first and second In the case where the vibration damping structure in which the water tank unit 7 is elastically held at a predetermined position by the coil springs 71 and 72 is applied, the action of the vibration damping damper 70 appears particularly prominently. By mounting the displacement sensor 36 in substantially the same direction as the vibration damping direction, the displacement of the water tank unit 7 can be detected more reliably.

  As shown in FIG. 8, the displacement detection of the water tank unit 7 by the displacement sensor 36 is performed by connecting an oscillation circuit 81 and a detection circuit 82 to a connector 65 provided in the detection coil unit 40. When the aquarium unit 7 is at a predetermined position and is not displaced, the ferrite 42 is located at the reference position where the amount of movement of the displacement rod portion 41 relative to the detection coil portion 40 does not change. When a constant output excitation signal is applied to the first secondary winding 62, the signal output excited by the first secondary winding 62 and the signal output excited by the second secondary winding 63 are in a constant state. The oscillating circuit 81 applies a sine wave or a triangular wave having a predetermined frequency as an excitation signal to the primary winding 61, and thereby detects signal outputs excited by the first secondary winding 62 and the second secondary winding 63, respectively. A voltage output corresponding to the displacement is obtained by rectification and smoothing by the circuit 82.

  Here, the reference position is an empty state in which the laundry is not accommodated in the rotary drum 2, and the lower end of the ferrite 42 is in a state substantially the same as the lower end of the primary winding 61. In the setting, as shown in FIG. 3, when the height position of the detection coil portion 40 urged upward by the push-up spring 78 by rotating the nut 79 is adjusted, the inside of the coil of the ferrite 42 is adjusted. The position at can be adjusted. Since the ferrite 42 is not visible, the output signal of each of the first secondary winding 62 and the second secondary winding 63 is output from the detection circuit 82 as a voltage corresponding to the reference position when the rotary drum 2 is empty in the setting operation. It can be easily adjusted by rotating the nut 79 as described above.

  As shown in FIG. 9, when the displacement rod portion 41 moves forward and backward in the detection coil portion 40 as the water tank unit 7 is displaced, the position of the ferrite 42 changes, so that the first secondary winding 62 is excited. The voltage obtained from the output signal by the detection circuit 82 becomes a change curve as shown in A1 in the figure. In the illustrated example, the change is almost linear within a range of 10 mm on the extension side and 15 mm on the compression side with respect to the reference position. Since the expansion / contraction range is within a range in which the laundry can be stored in the rotary drum 2, the sinking position of the water tank unit 7 is displaced depending on the amount of the laundry put into the rotary drum 2. The output voltage of the obtained detection circuit 82 can be used for cloth amount detection.

  On the other hand, the output voltage obtained by the detection circuit 82 from the output signal excited by the second secondary winding 63 changes as shown in A2 in the figure. In the range of 10 mm from the reference position on the extension side and 40 mm on the compression side, there is a substantially linear change. This is the maximum in which the laundry is stored in the rotating drum 2 and water enters the aquarium 3 in the washing process. Since the load can be covered, the change in the output voltage obtained by the detection circuit 82 from the output signal of the second secondary winding 63 is suitable for displacement detection accompanying the vibration of the water tank unit 7.

  By inputting the two voltage changes obtained by the detection circuit 82 to the control means 20 (see FIG. 2), the control means 20 can obtain two displacement detection information of the cloth amount detection and the vibration detection of the water tank unit 7. The drum type washing machine 1 can be accurately controlled. That is, at the start of operation, the amount by which the aquarium unit 7 sinks changes depending on the amount of laundry put into the rotary drum 2, so that the control means 20 sets the displacement amount of the aquarium unit 7 to the first secondary winding 62. The amount of cloth is detected using the output voltage of the detection circuit 82 obtained from the above, and the opening and closing of the water supply valve 14 is controlled so as to obtain the amount of water supply corresponding thereto, and the washing process, the rinsing process and the dehydration process corresponding to the cloth amount are performed. Control operations such as time setting can be performed accurately. Further, when the control means 20 controls a series of steps and the amount of change in the voltage obtained from the output signal excited by the second secondary winding 63 of the displacement sensor 36 becomes large, it is determined as abnormal. Then, control for stopping the rotation of the drum drive motor 5 is performed, and if the amount of change is small, control for decreasing the number of rotations of the rotary drum 2 is performed, or rotation is temporarily stopped and then started again at a low speed. Since the control can be performed, the occurrence of abnormal vibration and abnormal noise can be suppressed in advance.

  As described above, according to the present invention, the displacement detection means has a simple configuration for pulling out the signal output that detects the displacement of the water tank to the outside and using it for operation control of the washing machine. It becomes easy to apply the means, and the displacement detection means can accurately detect the occurrence of vibrations caused by the amount of laundry put into the rotating drum and the position of the laundry, etc. Control based on displacement detection Thus, it is possible to provide a drum-type washing machine that does not damage laundry or a washing machine due to the occurrence of abnormal vibration and that does not cause abnormal noise.

Sectional drawing which shows the principal part structure of the drum type washing machine which concerns on embodiment. The circuit diagram which shows the structure of the control apparatus of a drum type washing machine same as the above. The perspective view which shows the structure of a displacement sensor. Sectional drawing which shows the structure of a displacement sensor. The perspective view which shows the structure of the coil body which comprises a displacement sensor. The perspective view which shows the structure of a downward universal joint. Sectional drawing of the bowl-shaped body which comprises a downward universal joint. The circuit diagram which shows the structure of the displacement detection circuit using a displacement sensor. The graph which shows the change of the output voltage obtained from a displacement detection circuit.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Drum type washing machine 2 Rotating drum 3 Water tank 5 Drum drive motor 6 Washing machine housing 7 Water tank unit 36 Displacement sensor (displacement detection means)
40 Detection coil part 41 Displacement rod part 42 Ferrite (magnetic material)
60 Bobbin 61 Primary winding 62 First secondary winding 63 Second secondary winding 65 Connector 66a, 66b, 66c, 66d Connection plate

Claims (2)

A rotating drum that accommodates the laundry and is driven to rotate about a horizontal direction or an inclined direction as a rotation axis; a water tub that rotatably includes the rotating drum and is swingably supported in the washing machine housing; A control means for controlling the operation of the machine, and a displacement detection means for detecting the displacement of the water tub disposed between the base of the washing machine casing and the water tub, the displacement detection means being provided in the bobbin And a plurality of windings wound around the outer periphery of the bobbin, and the plurality of windings is a plate material that forms an insertion connection terminal of an external connection connector. A drum-type washing machine characterized by being connected by wiring so that a predetermined circuit configuration can be obtained by an extended portion. The drum type washing machine according to claim 1, wherein the plurality of windings and the external connection connector are resin-sealed by opening the connector insertion opening to the outside.

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