JP2006064932A - Article and film-forming method of the article - Google Patents
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本発明は、アモルファスフッ素樹脂から構成された、低屈折率の反射防止膜が形成された物品及びその物品の成膜方法に関する。 The present invention relates to an article formed of an amorphous fluororesin and having an antireflective film having a low refractive index, and a film forming method for the article.
従来から、デュポン社製「TEFLON(登録商標)AF」(商品名)、旭硝子社製「CYTOP」(商品名、登録商標)等のフッ素系高分子を基板上に設け、反射防止膜を形成する技術が知られている(特許文献1および2参照)。 Conventionally, a fluorine polymer such as “TEFLON (registered trademark) AF” (trade name) manufactured by DuPont and “CYTOP” (trade name, registered trademark) manufactured by Asahi Glass Co., Ltd. is provided on the substrate to form an antireflection film. The technology is known (see Patent Documents 1 and 2).
また、旭硝子社製「CYTOP」(商品名、登録商標)を用い、反射防止膜を形成する技術も知られている(特許文献3〜6参照)。 In addition, a technique for forming an antireflection film using “CYTOP” (trade name, registered trademark) manufactured by Asahi Glass Co., Ltd. is also known (see Patent Documents 3 to 6).
また、パーフルオロアルキル基を有するアクリル酸もしくはメタクリル酸エステル、ケイ素原子に結合した加水分解性基とラジカル重合性基とを有する単量体の共重合体を含む低屈折率のコーティング剤、および被膜が表面に形成された光学物品も知られている(特許文献5参照)。
しかしながら、上述したコーティング剤を例えば光ファイバー端面に溶液の状態で塗布して反射防止膜の反射率を低減させる場合、仮に反射率を低減させることができたとしても、密着性が悪く、すぐ剥がれてしまう虞があった。 However, when the reflectance of the antireflection film is reduced by, for example, applying the coating agent described above to the optical fiber end face in the form of a solution, even if the reflectance can be reduced, the adhesiveness is poor and the film is peeled off immediately. There was a risk of it.
そこで、本発明の目的は、低屈折率の反射防止膜を形成すると共に、その膜の密着性を向上させることができる、物品の成膜方法とその成膜方法を用いて成膜した物品を提供することである。 Accordingly, an object of the present invention is to form an article film-forming method and an article film-formed using the film-forming method, which can form an antireflection film having a low refractive index and improve the adhesion of the film. Is to provide.
請求項1に係る発明は、複数の異なるアモルファスフッ素樹脂を所定の割合で混合し、物品に塗布して、物品の表面に低屈折率の反射防止膜を形成することを特徴とする物品の成膜方法である。 The invention according to claim 1 is characterized in that a plurality of different amorphous fluororesins are mixed at a predetermined ratio and applied to the article to form an antireflective film having a low refractive index on the surface of the article. It is a membrane method.
好ましくは、フロロアルキルシリコンの有無により異なる複数のアモルファスフッ素樹脂を組み合わせて用いる。たとえば、好ましくは、フロロアルキルシリコンを有するアモルファスフッ素樹脂と、フロロアルキルシリコンを有さないアモルファスフッ素樹脂とを組み合わせて用いる。 Preferably, a plurality of amorphous fluororesins that differ depending on the presence or absence of fluoroalkyl silicon are used in combination. For example, preferably, an amorphous fluororesin having a fluoroalkyl silicon and an amorphous fluororesin having no fluoroalkyl silicon are used in combination.
また、密着性の優れたアモルファスフッ素樹脂と低屈折率のアモルファスフッ素樹脂とを組合せて使用するのが好ましい。たとえば、アモルファスフッ素樹脂は、フロロアルキルシリコンを有し、かつ密着性の優れたCYTOP(登録商標)と、フロロアルキルシリコンを有さず、かつ低屈折率のTEFLON(登録商標)AF2400および/またはTEFLON(登録商標)AF1600との組合せが好ましい。 Further, it is preferable to use a combination of an amorphous fluororesin having excellent adhesion and an amorphous fluororesin having a low refractive index. For example, the amorphous fluororesin includes CYTOP (registered trademark) having fluoroalkyl silicon and excellent adhesion, and TEFLON (registered trademark) AF2400 and / or TEFLON having no low fluoroalkyl silicon and having a low refractive index. A combination with (registered trademark) AF1600 is preferable.
さらに好ましくは、前記TEFLON(登録商標)AF2400および/またはTEFLON(登録商標)AF1600の重量比で1に対して、前記CYTOP(登録商標)を重量比で0.75以上混合する。 More preferably, the CYTOP (registered trademark) is mixed by 0.75 or more by weight ratio with respect to 1 by weight ratio of the TEFLON (registered trademark) AF2400 and / or TEFLON (registered trademark) AF1600.
また、請求項7に係る発明は、複数の異なるアモルファスフッ素樹脂が所定の割合で混合された状態で、低屈折率の反射防止膜が表面に形成されていることを特徴とする物品である。 The invention according to claim 7 is an article characterized in that an antireflective film having a low refractive index is formed on the surface in a state where a plurality of different amorphous fluororesins are mixed at a predetermined ratio.
好ましくは、フロロアルキルシリコンを有するアモルファスフッ素樹脂と、フロロアルキルシリコンを有さないアモルファスフッ素樹脂とを組み合わせて用いる。 Preferably, an amorphous fluororesin having fluoroalkyl silicon and an amorphous fluoro resin not having fluoroalkyl silicon are used in combination.
また、密着性の優れたアモルファスフッ素樹脂と低屈折率のアモルファスフッ素樹脂とを組合せて使用するのが好ましい。たとえば、物品のアモルファスフッ素樹脂は、密着性の優れたCYTOP(登録商標)と、低屈折率のTEFLON(登録商標)AF2400および/または低屈折率TEFLON(登録商標)AF1600との組合せである。 Further, it is preferable to use a combination of an amorphous fluororesin having excellent adhesion and an amorphous fluororesin having a low refractive index. For example, the amorphous fluororesin of the article is a combination of CYTOP (registered trademark) having excellent adhesion and TEFLON (registered trademark) AF2400 having a low refractive index and / or TEFLON (registered trademark) AF1600 having a low refractive index.
前記物品において、前記TEFLON(登録商標)AF2400および/またはTEFLON(登録商標)AF1600の重量比で1に対して、前記CYTOP(登録商標)が重量比で0.75以上混合されているのが好ましい。 In the article, it is preferable that CYTOP (registered trademark) is mixed by 0.75 or more by weight ratio with respect to 1 by weight ratio of TEFLON (registered trademark) AF2400 and / or TEFLON (registered trademark) AF1600. .
例えば、素材が固体で、フロロアルキルシリコンを有し、物品表面への密着性に優れた旭硝子社製のCYTOP(登録商標)や、素材が固体で、フロロアルキルシリコンを有さず、低屈折率のデュポン社製のTEFLON(登録商標)AF2400、TEFLON(登録商標)AF1600等を用いて、それらの複数の異なるアモルファスフッ素樹脂を所定の割合(たとえば所望の密着性と低屈折率の両方の良好な特性が得られる割合)で混合し、光ファイバーや光学レンズ、ガラス板、アクリル板等の樹脂等の物品の表面に塗布する。 For example, CYTOP (registered trademark) manufactured by Asahi Glass Co., Ltd., which is a solid material, has fluoroalkyl silicon, and has excellent adhesion to the surface of the article, and has a low refractive index because it is solid and does not have fluoroalkyl silicon Using a TEFLON (registered trademark) AF2400, TEFLON (registered trademark) AF1600, etc. manufactured by DuPont, Inc., and using a plurality of different amorphous fluororesins in a predetermined ratio (for example, both desired adhesion and low refractive index are good) The ratio is obtained at a ratio at which characteristics are obtained) and applied to the surface of an article such as a resin such as an optical fiber, an optical lens, a glass plate, or an acrylic plate.
光ファイバーや光学レンズ、ガラス板、アクリル板等の樹脂等の物品に単に塗布するだけで、所望の低屈折率を実現できると共に、密着性を向上させることができる。 A desired low refractive index can be realized and adhesion can be improved by simply applying it to an article such as an optical fiber, an optical lens, a glass plate, an acrylic plate or the like.
以下、本発明を実施するための最良の形態を説明する。 Hereinafter, the best mode for carrying out the present invention will be described.
膜(コート)の素材は、旭硝子社製CYTOP(登録商標)および/またはデュポン社製TEFLON(登録商標)AF2400を用いる。デュポン社製TEFLON(登録商標)AF1600を用いてもよい。 As the material of the film (coat), CYTOP (registered trademark) manufactured by Asahi Glass Co., Ltd. and / or TEFLON (registered trademark) AF2400 manufactured by DuPont is used. TEFLON (registered trademark) AF1600 manufactured by DuPont may be used.
溶媒としては、旭硝子社製のCT−Solv100(商品名)を用いる。 As the solvent, CT-Solv100 (trade name) manufactured by Asahi Glass Co., Ltd. is used.
アモルファスフッ素樹脂「CYTOP」は、フロロアルキルシリコンを有しており、素材が液体状であり、本来のフッ素樹脂の特性(耐熱性、耐薬品性、電気的特性、撥水撥油性及び溶融成形性)を併せ持つ素材であるとともに、可視光線透過率95%以上と透明性が極めて高い特殊なパーフルオロ溶媒に溶解が可能なもので、サブミクロンの薄膜コーティングが出来る。たとえば、薄膜コーティング性がパーフルオロ溶剤可溶で、膜厚0.1μm〜である。屈折率が1.34で、光線透過率(%)が95で、アッベ数が90である。ガラス転移温度(℃)が108、密度(g/cm3)が2.03、接触角(°)が110、臨界表面張力(mN/m)が19γcである。 Amorphous fluororesin “CYTOP” has fluoroalkyl silicon, and the material is liquid. The characteristics of the original fluororesin (heat resistance, chemical resistance, electrical characteristics, water / oil repellency and melt moldability) ), And can be dissolved in a special perfluoro solvent having a very high transparency with a visible light transmittance of 95% or more, and a submicron thin film coating can be achieved. For example, the thin film coating property is soluble in a perfluoro solvent, and the film thickness is from 0.1 μm. The refractive index is 1.34, the light transmittance (%) is 95, and the Abbe number is 90. The glass transition temperature (° C.) is 108, the density (g / cm 3 ) is 2.03, the contact angle (°) is 110, and the critical surface tension (mN / m) is 19γc.
アモルファスフッ素樹脂「TEFLON(登録商標)AF」は、フロロアルキルシリコンを有さず、フリオロポリマーで、可溶性に優れており、高いガス透過性、高い圧縮性、高い耐クリープ性、低い熱伝導性を有し、さらに、アモルファス・ポリマーの固有の特性のため、顕著な光透過性を有する。TEFLON(登録商標)AFのより詳細な特性情報は、http://www.dupont.com/teflon/af/の「About Teflon(R) AF」を参照。とくに、Unique Properties of Teflon(R) AFと、Performance Comparison of Teflon(R) AF Typical Property Data for Teflon(R) AF Amorphous Fluoropolymersを参照。これらの記載内容は、本願明細書の記載内容の一部を構成する。 Amorphous fluororesin "TEFLON (registered trademark) AF" is a fluoropolymer with no fluoroalkyl silicone, excellent solubility, high gas permeability, high compressibility, high creep resistance, low thermal conductivity In addition, due to the inherent properties of amorphous polymers, it has significant light transmission. More detailed characteristic information of TEFLON (registered trademark) AF can be found at http: // www. dupont. See "About Teflon (R) AF" at com / teflon / af /. In particular, refer to Uniform Properties of Teflon (R) AF and Performance Comparison of Teflon (R) AF Typical Property Data for Teflon (R) AF Amorphous. These descriptions constitute a part of the description of the present specification.
選定するアモルファスフッ素樹脂の好ましい素材の特徴は、表1に示すとおりである。
低屈折率の反射防止膜の形成に際しては、好ましくは、ガラス板やアクリル板の物品を異なる複数のアモルファスフッ素樹脂を混合したコート液に浸し、所定の速度で引き上げ、乾燥させる。そのあと、必要に応じて、成膜後の物品(ガラス板とアクリル板)の両面反射率を測定する。 When forming the antireflective film having a low refractive index, preferably, an article such as a glass plate or an acrylic plate is dipped in a coating solution in which a plurality of different amorphous fluororesins are mixed, pulled up at a predetermined speed, and dried. Thereafter, if necessary, the double-sided reflectance of the article (glass plate and acrylic plate) after film formation is measured.
まず、物品がガラス板(BK7)である実施例1を説明する。 First, Example 1 in which the article is a glass plate (BK7) will be described.
引き上げ速度は、50mm/minである。 The pulling speed is 50 mm / min.
「AF」つまりTEFLON(登録商標)AF2400:CYTOP=100:75(重量比)の場合、あるいは、100:100(重量比)の場合の両面反射率は、500〜1000nmの波長領域で図1に示すとおりであり、最低反射率は、0.79%である。 The double-sided reflectance when “AF”, that is, TEFLON (registered trademark) AF2400: CYTOP = 100: 75 (weight ratio) or 100: 100 (weight ratio) is shown in FIG. 1 in the wavelength region of 500 to 1000 nm. As shown, the minimum reflectance is 0.79%.
物品がアクリル板(#000)である実施例2を説明する。 Example 2 in which the article is an acrylic plate (# 000) will be described.
前述の実施例1と同様に、引き上げ速度は、50mm/minである。 Similar to Example 1 described above, the pulling speed is 50 mm / min.
TEFLON(登録商標)AF2400:CYTOP=100:75(重量比)
あるいは、100:100(重量比)の場合の両面反射率は、500〜1000nmの波長領域で図1に示すとおりであり、最低反射率は、0.95%である。
TEFLON (registered trademark) AF2400: CYTOP = 100: 75 (weight ratio)
Alternatively, the double-sided reflectance in the case of 100: 100 (weight ratio) is as shown in FIG. 1 in the wavelength region of 500 to 1000 nm, and the minimum reflectance is 0.95%.
次に、前述の実施例1および2について密着性試験を行った。 Next, an adhesion test was performed on Examples 1 and 2 described above.
ガラス板またはアクリル板(樹脂)の両面の反射率を1%以下に抑え、密着性の良否についてはクロスハッチ試験に合格するか否かによって決めた。 The reflectance of both surfaces of the glass plate or acrylic plate (resin) was suppressed to 1% or less, and the quality of adhesion was determined by whether or not the cross hatch test was passed.
粘着テープ(たとえば「セロテープ(登録商標)」を使用)とクロスハッチを用いて、10回ずつ行い、剥がれるかどうかの試験を行った。その試験結果は、表2に示すとおりである。
以上の試験結果からも明らかなように、少なくとも2つの異なるアモルファスフッ素樹脂、好ましくはフロロアルキルシリコンを有さず低屈折率(たとえば1.29)で密着性の良くないアモルファスフッ素樹脂と、フロロアルキルシリコンを有し、かつ1.29よりも高い屈折率(たとえば1.34)を有するが物品表面への密着性の良好なアモルファスフッ素樹脂とを組合せて、密着性と低屈折率の両方の良好な特性を確保できる割合で混合した混合液を使用し、例えばデュポン社製TEFLON(登録商標)AF2400と、旭硝子社製CYTOP(登録商標)を重量比で100:75〜100:100の割合で混合し、それを例えば溶剤であるCT−Solv100(旭硝子社製、商品名)に溶かした混合液を使用し、ガラス板やアクリル板(樹脂)に塗布して、表面に成膜することによって、反射率を抑えると共に、密着性に優れた成膜方法を実現することができる。 As is clear from the above test results, at least two different amorphous fluororesins, preferably an amorphous fluororesin that does not have fluoroalkyl silicon and has a low refractive index (eg, 1.29) and poor adhesion, and fluoroalkyl Combined with an amorphous fluororesin having silicon and a refractive index higher than 1.29 (eg 1.34) but good adhesion to the surface of the article, both adhesion and low refractive index are good For example, a mixture of TEFLON (registered trademark) AF2400 manufactured by DuPont and CYTOP (registered trademark) manufactured by Asahi Glass Co., Ltd. at a weight ratio of 100: 75 to 100: 100. For example, a mixed solution in which it is dissolved in CT-Solv100 (trade name, manufactured by Asahi Glass Co., Ltd.), which is a solvent, is used. Was applied to drill plate (resin), by depositing on the surface, it suppresses the reflectance can be realized an excellent film forming method in adhesion.
なお、フッ素樹脂固形分濃度は重量モルで4%(4wt%)である。 The fluororesin solid content concentration is 4% (4 wt%) by weight.
Claims (11)
100 parts of TEFLON (registered trademark) AF2400 and TEFLON (registered trademark) AF1600 in a weight ratio and 75 parts or more of CYTOP (registered trademark) are mixed to form an amorphous fluororesin. The article of claim 10.
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JP2008152025A (en) * | 2006-12-18 | 2008-07-03 | Topcon Corp | Moisture-proof coating method of polarizing plate and polarizing plate manufactured by the method |
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JP2004012592A (en) * | 2002-06-04 | 2004-01-15 | Tomoegawa Paper Co Ltd | Near infrared ray absorption and antireflection combined functional film |
JP2004051849A (en) * | 2002-07-22 | 2004-02-19 | Shin Etsu Chem Co Ltd | Low-refractive-index coating agent and optical article |
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JP2000511950A (en) * | 1996-05-10 | 2000-09-12 | ミネソタ マイニング アンド マニュファクチャリング カンパニー | Anti-reflective, abrasion-resistant and anti-fog coated products and coating methods |
JP2004012592A (en) * | 2002-06-04 | 2004-01-15 | Tomoegawa Paper Co Ltd | Near infrared ray absorption and antireflection combined functional film |
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