JP2006064060A - Constant velocity universal joint - Google Patents

Constant velocity universal joint Download PDF

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JP2006064060A
JP2006064060A JP2004247019A JP2004247019A JP2006064060A JP 2006064060 A JP2006064060 A JP 2006064060A JP 2004247019 A JP2004247019 A JP 2004247019A JP 2004247019 A JP2004247019 A JP 2004247019A JP 2006064060 A JP2006064060 A JP 2006064060A
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joint member
long stem
constant velocity
velocity universal
universal joint
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JP2006064060A5 (en
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Katsuhiro Sakurai
勝弘 櫻井
Akira Nakagawa
亮 中川
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To remarkably reduce weight of an external joint member structuring a constant velocity universal joint. <P>SOLUTION: Weight of the external joint member 4a of the constant velocity universal joint is reduced by bonding one end of a hollow long stem part 4a4 to an outside bottom part of a cup part 4a3 and forming a connection part 4a8 on the other end side of the long stem part 4a4. Strength is improved by heating the long stem part 4a4 of the external joint member 4a nearly over the whole in the axial direction thereof. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、等速自在継手に関するものである。   The present invention relates to a constant velocity universal joint.

一般に、等速自在継手は、自動車のドライブシャフト、プロペラシャフト、ステアリングシャフトなど、二軸間に角度変位をとった状態でトルクを伝達する用途に使用されている。   Generally, a constant velocity universal joint is used for an application of transmitting torque in a state where an angular displacement is taken between two axes, such as a drive shaft, a propeller shaft, and a steering shaft of an automobile.

図4は、自動車の減速装置(ディファレンシャル)から駆動輪への動力伝達系1を示すもので、ドライブシャフト2のアウトボード側(駆動輪側)に固定型等速自在継手3を配設し、ドライブシャフト2のインボード側(減速装置側)に摺動型等速自在継手4を配設してある。   FIG. 4 shows a power transmission system 1 from an automobile speed reducer (differential) to a drive wheel. A fixed type constant velocity universal joint 3 is arranged on the outboard side (drive wheel side) of the drive shaft 2. A sliding type constant velocity universal joint 4 is disposed on the inboard side (the reduction gear side) of the drive shaft 2.

固定型等速自在継手3は、球状内径面3a1に複数のトラック溝3a2を形成したカップ部3a3の外側底部にロングステム部3a4を一体に接合した外方継手部材3aと、球状外径面3b1に複数のトラック溝3b2を有し、かつ、ドライブシャフト2にスプライン嵌合して外方継手部材3aのカップ部3a3に挿入される内方継手部材3bと、外方継手部材3aのトラック溝3a2及び内方継手部材3bのトラック溝3b2の間に形成されるボールトラックの各々に配置されるトルク伝達部材としての複数のボール3cと、外方継手部材3a及び内方継手部材3bの相互間に介在させ、複数のボール3cを保持する保持器3dとを具備し、外方継手部材3a及び内方継手部材3bの軸線方向角度変位を許容しつつトルクを伝達させるものである。   The fixed type constant velocity universal joint 3 includes an outer joint member 3a in which a long stem portion 3a4 is integrally joined to an outer bottom portion of a cup portion 3a3 in which a plurality of track grooves 3a2 are formed on a spherical inner diameter surface 3a1, and a spherical outer diameter surface 3b1. And an inner joint member 3b inserted into the cup portion 3a3 of the outer joint member 3a by spline fitting to the drive shaft 2, and a track groove 3a2 of the outer joint member 3a. Between the outer joint member 3a and the inner joint member 3b, and a plurality of balls 3c as torque transmitting members disposed in each of the ball tracks formed between the track grooves 3b2 of the inner joint member 3b. And a cage 3d for holding a plurality of balls 3c, and transmitting torque while allowing axial angular displacement of the outer joint member 3a and the inner joint member 3b. A.

他方、図4の摺動型等速自在継手4は、いわゆるトリポード型等速自在継手であり、円筒状内径面4a1に軸線方向に延びる三つのトラック溝4a2(便宜上、ひとつのトラック溝4a2のみを図示している。)を形成したカップ部4a3の外側底部にロングステム部4a4を一体に接合した外方継手部材4aと、半径方向に三つの脚軸4b1(便宜上、ひとつの脚軸4b1のみを図示している。)を突設した内方継手部材4bと、内方継手部材4bの各脚軸4b1に外嵌して外方継手部材4aのトラック溝4a2に転動自在に挿入されるトルク伝達手段としてのローラ4cとを具備し、外方継手部材4a及び内方継手部材4bの軸線方向角度変位と相対移動を許容しつつトルクを伝達させるものである。   On the other hand, the sliding type constant velocity universal joint 4 in FIG. 4 is a so-called tripod type constant velocity universal joint, and includes three track grooves 4a2 extending in the axial direction on the cylindrical inner surface 4a1 (for convenience, only one track groove 4a2 is provided. The outer joint member 4a in which the long stem portion 4a4 is integrally joined to the outer bottom portion of the cup portion 4a3 in which the cup portion 4a3 is formed, and three leg shafts 4b1 in the radial direction (for convenience, only one leg shaft 4b1 is attached). The inner joint member 4b projecting from the inner joint member 4b, and the torque that is fitted on each leg shaft 4b1 of the inner joint member 4b and is rotatably inserted into the track groove 4a2 of the outer joint member 4a. It includes a roller 4c as a transmission means, and transmits torque while allowing axial angular displacement and relative movement of the outer joint member 4a and the inner joint member 4b.

なお、図4において、符号3e,4dは継手内部を密封するブーツで、継手内部に充填した潤滑剤の漏洩や継手内部への異物侵入を防止するためのものである。   In FIG. 4, reference numerals 3e and 4d are boots for sealing the inside of the joint, and are for preventing leakage of the lubricant filled in the joint and entry of foreign matter into the joint.

ところで、図4に示す動力伝達系1において、インボード側に配設される摺動型等速自在継手4のロングステム部4a4は、剛性を高めるために外径を大きくする一方、軽量化を図るために中空化する場合がある(例えば、特許文献1参照)。   By the way, in the power transmission system 1 shown in FIG. 4, the long stem portion 4a4 of the sliding type constant velocity universal joint 4 disposed on the inboard side increases the outer diameter to increase the rigidity, while reducing the weight. It may be hollow for the purpose of illustration (see, for example, Patent Document 1).

図5は、インボード側に配設される摺動型等速自在継手4の外方継手部材4aの一例を示すものである。この外方継手部材4aは、カップ部4a3、パイプ4a5及びスタブ4a6の三つの部材を、摩擦圧接又はレーザー溶接等により一体に接合したものである。カップ部4a3の外側底部には、パイプ4a5を接合するためのステム4a7を突設してある。パイプ4a5及びスタブ4a6は、ロングステム部4a4を構成する部材である。スタブ4a6は、外側端部の外径面にスプライン又はセレーション等を形成した連結部4a8を有する。   FIG. 5 shows an example of the outer joint member 4a of the sliding type constant velocity universal joint 4 disposed on the inboard side. The outer joint member 4a is obtained by integrally joining three members, that is, a cup portion 4a3, a pipe 4a5, and a stub 4a6 by friction welding or laser welding. A stem 4a7 for joining the pipe 4a5 protrudes from the outer bottom of the cup portion 4a3. The pipe 4a5 and the stub 4a6 are members constituting the long stem portion 4a4. The stub 4a6 has a connecting portion 4a8 in which a spline or a serration is formed on the outer diameter surface of the outer end portion.

このように、従来は、ロングステム部4a4の構成要素としてパイプ4a5を使用することにより、外方継手部材4aの中空軽量化を図っている。   As described above, conventionally, the pipe 4a5 is used as a constituent element of the long stem portion 4a4, thereby reducing the hollow weight of the outer joint member 4a.

先行技術公報の番号をご教示ください。Please tell me the prior art gazette number.

ところで、図5に示す外方継手部材4aは、通常、その強度を高めるために、図中の網目の如く高周波焼入れ等の熱処理が施される。しかし、パイプ4a5は、熱処理を施すとカップ部4a3及びスタブ4a6との接合部位の強度低下を招くおそれがあることから、熱処理を施さずに生材で使用することが多く、厚肉に成形して所望の強度を確保している。このため、外方継手部材4aの充分な軽量化を図ることが困難である。   Incidentally, the outer joint member 4a shown in FIG. 5 is usually subjected to heat treatment such as induction hardening as shown by the mesh in the drawing in order to increase its strength. However, the pipe 4a5 is often used as a raw material without being subjected to heat treatment since it may cause a decrease in strength of the joint portion between the cup portion 4a3 and the stub 4a6 when heat treatment is performed. To ensure the desired strength. For this reason, it is difficult to achieve sufficient weight reduction of the outer joint member 4a.

また、従来は、外方継手部材4aの部品点数が三点であり、二箇所を接合しなければならないので、製造コストが高くなる傾向にある。   Conventionally, the number of parts of the outer joint member 4a is three, and two places must be joined, so that the manufacturing cost tends to increase.

本発明は、斯かる実情に鑑み創案されたものであって、その目的は、等速自在継手を構成する外方継手部材の更なる高強度化及び軽量化を図ると共に、外方継手部材の部品点数を減らして低コスト化を図ることにある。   The present invention was devised in view of such circumstances, and its purpose is to further increase the strength and weight of the outer joint member constituting the constant velocity universal joint, and to improve the outer joint member. The purpose is to reduce costs by reducing the number of parts.

本発明に係る等速自在継手は、上記課題を解決するため、内径面に複数のトラック溝を形成したカップ部の外側底部にロングステム部の一端を接合した外方継手部材と、外方継手部材のカップ部に挿入される内方継手部材と、カップ部のトラック溝及び内方継手部材間に介在してトルクを伝達するトルク伝達部材とを備えた等速自在継手において、外方継手部材のロングステム部を中空状に成形すると共に、ロングステム部の他端側に動力伝達のための連結部を形成したことを特徴としている。   The constant velocity universal joint according to the present invention includes an outer joint member in which one end of a long stem portion is joined to an outer bottom portion of a cup portion in which a plurality of track grooves are formed on an inner diameter surface, and an outer joint, An outer joint member comprising: an inner joint member inserted into a cup portion of the member; and a torque transmission member that transmits torque by being interposed between the track groove of the cup portion and the inner joint member. The long stem portion is formed into a hollow shape, and a connecting portion for power transmission is formed on the other end side of the long stem portion.

本発明の等速自在継手は、従来、カップ部、パイプ及びスタブの三つの部材を接合して構成されていた外方継手部材を、カップ部とロングステム部の二つの部材を接合して構成したものである。ロングステム部は、全域に亘って中空状になっており、カップ部との接合側とは反対側の端部に動力伝達のための連結部を設けている。ロングステム部において、従来のスタブに相当する部分を中空状にすることにより、更なる軽量化を達成することができる。   The constant velocity universal joint of the present invention is configured by joining two members, a cup part and a long stem part, to an outer joint member which has been conventionally constituted by joining three members of a cup part, a pipe and a stub. It is what. The long stem portion is hollow over the entire region, and a connecting portion for transmitting power is provided at an end portion on the opposite side to the joint side with the cup portion. In the long stem portion, by making a portion corresponding to the conventional stub hollow, further weight reduction can be achieved.

また、外方継手部材を、カップ部とロングステム部の二つの部材で構成してあるので、部品点数が従来よりも少なくなり、また、部品同士の接合箇所が減少する。これにより、製造コストを低減することができる。   Moreover, since the outer joint member is composed of two members, that is, a cup portion and a long stem portion, the number of parts is reduced as compared with the prior art, and the number of joints between parts is reduced. Thereby, manufacturing cost can be reduced.

上記構成において、ロングステム部の外径のうち一端側外径を最大径とすることにより、カップ部との接合部の強度を高めることができる。 The said structure WHEREIN: By making one end side outer diameter into the maximum diameter among the outer diameters of a long stem part, the intensity | strength of a junction part with a cup part can be raised.

また、本発明の等速自在継手は、ロングステム部の接合箇所がカップ部との接合箇所だけであるから、ロングステム部の連結部側の端部からカップ部側の端部近傍までその中空部分のほぼ全域に亘って熱処理を施すことが可能になる。このように、ロングステム部の中空部分に熱処理を施すと、ロングステム部の強度が高められるから、ロングステム部の肉厚を薄くしてより一層の軽量化を図ることが可能になる。   In addition, the constant velocity universal joint of the present invention is such that the joint portion of the long stem portion is only the joint portion with the cup portion, so that the hollow portion extends from the end on the coupling portion side of the long stem portion to the vicinity of the end on the cup portion side. It becomes possible to apply heat treatment over almost the entire area. As described above, when the heat treatment is performed on the hollow portion of the long stem portion, the strength of the long stem portion is increased. Therefore, the thickness of the long stem portion can be reduced to further reduce the weight.

本発明は前述の如く、カップ部の外側底部にロングステム部の一端を接合した外方継手部材を具備し、外方継手部材のロングステム部を中空状に成形してあるので、従来よりも軽量化を図ることができる。また、ロングステム部の他端側に動力伝達のための連結部を形成してあるので、外方継手部材の部品点数が従前の三点から二点に減少し、部品自身の製造コスト、及び、部品同士の接合作業に要するコストを低減させることができる。   As described above, the present invention includes an outer joint member in which one end of the long stem portion is joined to the outer bottom portion of the cup portion, and the long stem portion of the outer joint member is formed into a hollow shape. Weight reduction can be achieved. In addition, since the connecting portion for power transmission is formed on the other end side of the long stem portion, the number of parts of the outer joint member is reduced from the previous three points to two points, the manufacturing cost of the parts themselves, and Further, it is possible to reduce the cost required for the joining work between the parts.

以下、図面を参照しつつ本発明に係る等速自在継手の一実施形態について説明する。   Hereinafter, an embodiment of a constant velocity universal joint according to the present invention will be described with reference to the drawings.

図1は、この実施形態に係る等速自在継手の構成要素のひとつである外方継手部材4aの一例を示すものである。この外方継手部材4aは、例えば、図5の従来例と同様に、ドライブシャフト2のインボード側に配設される摺動型等速自在継手4を構成するものである。なお、摺動型等速自在継手4の他の構成要素、即ち内方継手部材4b及びローラ4c(トルク伝達部材)については、従来例と同様のものでよいから図示及び説明を省略する。   FIG. 1 shows an example of an outer joint member 4a which is one of the components of the constant velocity universal joint according to this embodiment. The outer joint member 4a constitutes the sliding type constant velocity universal joint 4 disposed on the inboard side of the drive shaft 2, for example, as in the conventional example of FIG. The other components of the sliding type constant velocity universal joint 4, that is, the inner joint member 4 b and the roller 4 c (torque transmission member) may be the same as those in the conventional example, and illustration and description thereof are omitted.

外方継手部材4aは、カップ部4a3にロングステム部4a4の一端を接合したものである。カップ部4a3は、図示しない円筒状内径面(図4の符号4a1参照)に軸線方向に延びる三つのトラック溝(図4の符号4a2参照)を形成すると共に、外側底部にステム4a7を突設した部材である。ロングステム部4a4は、例えば、中空状素管にスウェージング加工等の絞り成形を施して所定形状に成形したものである。ロングステム部4a4は、一端側がカップ部4a3のステム4a7に対して摩擦圧接又はレーザー溶接等によって接合されるため、カップ部4a3のステム4a7と略同径に形成され、他端側が絞り成形によって一端側よりも小径に成形されている。ロングステム部4a4の他端には、動力伝達のための連結部4a8を設けてある。この実施形態では、連結部4a8の外径面にスプラインを形成してある。   The outer joint member 4a is obtained by joining one end of the long stem portion 4a4 to the cup portion 4a3. The cup part 4a3 is formed with three track grooves (see reference numeral 4a2 in FIG. 4) extending in the axial direction on a cylindrical inner surface (not shown) (see reference numeral 4a1 in FIG. 4), and a stem 4a7 protruding from the outer bottom. It is a member. The long stem portion 4a4 is formed, for example, by drawing a hollow element pipe such as swaging to a predetermined shape. Since the long stem portion 4a4 is joined at one end side to the stem 4a7 of the cup portion 4a3 by friction welding or laser welding or the like, it is formed to have substantially the same diameter as the stem 4a7 of the cup portion 4a3, and the other end side is drawn by drawing. It has a smaller diameter than the side. A connecting portion 4a8 for power transmission is provided at the other end of the long stem portion 4a4. In this embodiment, splines are formed on the outer diameter surface of the connecting portion 4a8.

また、図中の網目は、高周波焼入れ等の熱処理によって形成された硬化層を示している。ロングステム部4a4には、カップ部4a3との接合側端部の近傍から他端部までその大部分に表面硬化層を形成している。このように、ロングステム部4a4に熱処理を施すと、その強度が高められるので、ロングステム部4a4の薄肉化を通じて外方継手部材4aの更なる軽量化を図ることができる。   In addition, the mesh in the figure indicates a hardened layer formed by heat treatment such as induction hardening. In the long stem portion 4a4, a hardened surface layer is formed in the most part from the vicinity of the joining side end portion to the cup portion 4a3 to the other end portion. As described above, when the long stem portion 4a4 is heat-treated, the strength of the long stem portion 4a4 is increased. Therefore, the outer joint member 4a can be further reduced in weight through the thinning of the long stem portion 4a4.

このように、外方継手部材4aは、ロングステム部4a4をその全域に渡って中空状に形成し、かつ、ロングステム部4a4の薄肉化が可能であるから、外方継手部材4a、ひいては等速自在継手の更なる軽量化を図ることができる。また、外方継手部材4aを、カップ部4a3とロングステム部4a4の二つの部材で構成してあるので、部品点数が従来よりも減少し、また、部品同士の接合箇所も一箇所に減少する。これにより、製造コストを低減することができる。   As described above, the outer joint member 4a has the long stem portion 4a4 formed in a hollow shape over the entire area, and the long stem portion 4a4 can be thinned. It is possible to further reduce the weight of the quick universal joint. Moreover, since the outer joint member 4a is comprised by two members, the cup part 4a3 and the long stem part 4a4, the number of parts reduces compared with the past, and also the joint location of components reduces to one place. . Thereby, manufacturing cost can be reduced.

図2は、外方継手部材4aの他の実施形態を示すものである。この外方継手部材4aは、ロングステム部4a4の外径のうち一端側外径を最大径とし、カップ部4a3のステム4a7とロングステム部4a4の接合部の外径を、ロングステム部4a4の中央部よりも大径に形成した点で、図1に示す外方継手部材4aと相違している。   FIG. 2 shows another embodiment of the outer joint member 4a. This outer joint member 4a has the outer diameter of one end side of the outer diameter of the long stem portion 4a4 as the maximum diameter, and the outer diameter of the joint portion between the stem 4a7 of the cup portion 4a3 and the long stem portion 4a4 is set to that of the long stem portion 4a4. The outer joint member 4a shown in FIG. 1 is different from the outer joint member 4a in that it has a larger diameter than the central portion.

図2の外方継手部材4aは、カップ部4a3のステム4a7とロングステム部4a4との接合部の外径をロングステム部4a4の中央部よりも大きくしてあるので、カップ部4a3とロングステム部4a4との接合強度が高められる。これにより、ロングステム部4a4の中央部の肉厚をより一層薄くすることができ、外方継手部材4a、ひいては等速自在継手の更なる軽量化を図ることができる。   The outer joint member 4a in FIG. 2 has an outer diameter of the joint portion between the stem 4a7 of the cup portion 4a3 and the long stem portion 4a4 larger than that of the central portion of the long stem portion 4a4. Bonding strength with the part 4a4 is increased. Thereby, the thickness of the center part of long stem part 4a4 can be made still thinner, and further weight reduction of outer joint member 4a and by extension, a constant velocity universal joint can be attained.

以上、本発明の実施形態につき説明したが、本発明は上記実施形態に限定されることなく種々の変形が可能であって、例えば、図1及び図2では、ロングステム部4a4の外表面から所定深さの領域に硬化層を形成し、内表面の側に未硬化層を残しているが、図3(A)及び(B)に示すように、ロングステム部4a4の外表面から内表面に至る全深さ領域に硬化層を形成しても良い。   As mentioned above, although it demonstrated per embodiment of this invention, this invention is not limited to the said embodiment, A various deformation | transformation is possible, for example, in FIG.1 and FIG.2, from the outer surface of the long stem part 4a4. A hardened layer is formed in a region of a predetermined depth, and an uncured layer is left on the inner surface side. However, as shown in FIGS. 3 (A) and 3 (B), from the outer surface of the long stem portion 4a4 to the inner surface A hardened layer may be formed in the entire depth region.

また、上記の実施形態では、ドライブシャフト2のインボード側に配設される摺動型等速自在継手4を例に挙げて説明しているが、本発明は、ドライブシャフト2のインボード側に限らず他の用途に使用される等速自在継手にも適用可能である。   In the above embodiment, the sliding type constant velocity universal joint 4 disposed on the inboard side of the drive shaft 2 is described as an example. However, the present invention is not limited to the inboard side of the drive shaft 2. The present invention can be applied to a constant velocity universal joint used for other purposes.

また、上記の実施形態では、摺動型の一種であるトリポード型等速自在継手4を例に挙げて説明しているが、本発明は、摺動型及び固定型を問わず如何なる型式の等速自在継手にも適用可能である。   In the above embodiment, the tripod type constant velocity universal joint 4 which is a kind of sliding type is described as an example. However, the present invention is not limited to the sliding type and the fixed type. It can also be applied to fast universal joints.

実施形態に係る等速自在継手の構成要素である外方継手部材を示す半断面図である。It is a half sectional view showing an outer joint member which is a component of a constant velocity universal joint according to an embodiment. 他の実施形態に係る等速自在継手の構成要素である外方継手部材を示す半断面図である。It is a half sectional view showing an outer joint member which is a component of a constant velocity universal joint according to another embodiment. 図3(A)は図1の外方継手部材の変形例で、図3(B)は図2の外方継手部材の変形例を示すものである。3A is a modification of the outer joint member of FIG. 1, and FIG. 3B shows a modification of the outer joint member of FIG. 自動車の動力伝達系を示す概略図である。It is the schematic which shows the power transmission system of a motor vehicle. 従来の等速自在継手の構成要素である外方継手部材の一例を示す半断面図である。It is a half sectional view showing an example of an outer joint member which is a component of a conventional constant velocity universal joint.

符号の説明Explanation of symbols

4a 外方継手部材
4a1 円筒状内径面
4a2 トラック溝
4a3 カップ部
4a4 ロングステム部
4a5 パイプ
4a6 スタブ
4a7 ステム
4a8 連結部
4b 内方継手部材
4b1 脚軸
4c ローラ
4a Outer joint member 4a1 Cylindrical inner diameter surface 4a2 Track groove 4a3 Cup portion 4a4 Long stem portion 4a5 Pipe 4a6 Stub 4a7 Stem 4a8 Connecting portion 4b Inner joint member 4b1 Leg shaft 4c Roller

Claims (3)

内径面に複数のトラック溝を形成したカップ部の外側底部にロングステム部の一端を接合した外方継手部材と、外方継手部材のカップ部に挿入される内方継手部材と、カップ部のトラック溝及び内方継手部材間に介在してトルクを伝達するトルク伝達部材とを備えた等速自在継手において、外方継手部材のロングステム部を中空状に成形すると共に、ロングステム部の他端側に動力伝達のための連結部を形成したことを特徴とする等速自在継手。   An outer joint member in which one end of the long stem portion is joined to the outer bottom portion of the cup portion having a plurality of track grooves formed on the inner diameter surface, an inner joint member inserted into the cup portion of the outer joint member, In a constant velocity universal joint provided with a torque transmission member that transmits torque between the track groove and the inner joint member, the long stem portion of the outer joint member is formed in a hollow shape, and A constant velocity universal joint characterized in that a connecting portion for power transmission is formed on the end side. ロングステム部の外径のうち一端側外径を最大径としたことを特徴とする請求項1に記載の等速自在継手。   2. The constant velocity universal joint according to claim 1, wherein the outer diameter of the long stem portion has an outer diameter on one end side as a maximum diameter. ロングステム部に熱処理を施したことを特徴とする請求項1又は2に記載の等速自在継手。   The constant velocity universal joint according to claim 1, wherein the long stem portion is heat-treated.
JP2004247019A 2004-08-26 2004-08-26 Constant velocity universal joint Pending JP2006064060A (en)

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JP2013002586A (en) * 2011-06-20 2013-01-07 Ntn Corp External joint member for constant velocity universal joint
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US9746036B2 (en) 2011-11-08 2017-08-29 Ntn Corporation Welding method for outer joint member of constant velocity universal joint, and outer joint member

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