JP2006063255A - Piping member for fluid comprising polyarylene sulfide resin composition - Google Patents
Piping member for fluid comprising polyarylene sulfide resin composition Download PDFInfo
- Publication number
- JP2006063255A JP2006063255A JP2004249966A JP2004249966A JP2006063255A JP 2006063255 A JP2006063255 A JP 2006063255A JP 2004249966 A JP2004249966 A JP 2004249966A JP 2004249966 A JP2004249966 A JP 2004249966A JP 2006063255 A JP2006063255 A JP 2006063255A
- Authority
- JP
- Japan
- Prior art keywords
- group
- fluid piping
- groups
- resin
- thermoplastic elastomer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000012530 fluid Substances 0.000 title claims abstract description 36
- 239000011342 resin composition Substances 0.000 title claims abstract description 19
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 title claims abstract description 11
- 229920000412 polyarylene Polymers 0.000 title claims abstract description 9
- 229920005989 resin Polymers 0.000 claims abstract description 56
- 239000011347 resin Substances 0.000 claims abstract description 56
- 229920002725 thermoplastic elastomer Polymers 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 150000001875 compounds Chemical class 0.000 claims description 20
- 229920001577 copolymer Polymers 0.000 claims description 13
- 125000003277 amino group Chemical group 0.000 claims description 12
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 125000003700 epoxy group Chemical group 0.000 claims description 9
- 125000000524 functional group Chemical group 0.000 claims description 9
- 239000002798 polar solvent Substances 0.000 claims description 9
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 6
- 125000004018 acid anhydride group Chemical group 0.000 claims description 5
- 150000001491 aromatic compounds Chemical class 0.000 claims description 5
- 125000004185 ester group Chemical group 0.000 claims description 5
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 5
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 5
- 230000009477 glass transition Effects 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000005227 gel permeation chromatography Methods 0.000 claims description 3
- 239000004593 Epoxy Substances 0.000 claims description 2
- 238000007710 freezing Methods 0.000 abstract description 10
- 230000008014 freezing Effects 0.000 abstract description 10
- 235000013351 cheese Nutrition 0.000 abstract description 2
- 239000003638 chemical reducing agent Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 29
- -1 for example Substances 0.000 description 16
- 239000004734 Polyphenylene sulfide Substances 0.000 description 13
- 229920000069 polyphenylene sulfide Polymers 0.000 description 13
- 238000000465 moulding Methods 0.000 description 12
- JKVBWACRUUUEAR-UHFFFAOYSA-N (4-chlorophenyl)sulfanyl-(2,4,5-trichlorophenyl)diazene Chemical compound C1=CC(Cl)=CC=C1SN=NC1=CC(Cl)=C(Cl)C=C1Cl JKVBWACRUUUEAR-UHFFFAOYSA-N 0.000 description 10
- 239000003822 epoxy resin Substances 0.000 description 9
- 229920000647 polyepoxide Polymers 0.000 description 9
- 229920000642 polymer Polymers 0.000 description 9
- 238000001746 injection moulding Methods 0.000 description 8
- 239000010410 layer Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 7
- 239000007789 gas Substances 0.000 description 6
- 238000009826 distribution Methods 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- WUBBRNOQWQTFEX-UHFFFAOYSA-N 4-aminosalicylic acid Chemical compound NC1=CC=C(C(O)=O)C(O)=C1 WUBBRNOQWQTFEX-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 238000007334 copolymerization reaction Methods 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 229910052977 alkali metal sulfide Inorganic materials 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 description 3
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 125000005843 halogen group Chemical group 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229920003986 novolac Polymers 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- 239000004711 α-olefin Substances 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- JTPNRXUCIXHOKM-UHFFFAOYSA-N 1-chloronaphthalene Chemical compound C1=CC=C2C(Cl)=CC=CC2=C1 JTPNRXUCIXHOKM-UHFFFAOYSA-N 0.000 description 2
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 238000009863 impact test Methods 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 2
- 238000005453 pelletization Methods 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 description 1
- FRASJONUBLZVQX-UHFFFAOYSA-N 1,4-dioxonaphthalene Natural products C1=CC=C2C(=O)C=CC(=O)C2=C1 FRASJONUBLZVQX-UHFFFAOYSA-N 0.000 description 1
- BOKGTLAJQHTOKE-UHFFFAOYSA-N 1,5-dihydroxynaphthalene Chemical compound C1=CC=C2C(O)=CC=CC2=C1O BOKGTLAJQHTOKE-UHFFFAOYSA-N 0.000 description 1
- XUWOAUCQJYFQLT-UHFFFAOYSA-N 2,2-diphenylpropane-1,1,1-triol Chemical compound C=1C=CC=CC=1C(C(O)(O)O)(C)C1=CC=CC=C1 XUWOAUCQJYFQLT-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- BZUILZIKDIMXBK-UHFFFAOYSA-N 2-(oxiran-2-ylmethoxycarbonyl)benzoic acid Chemical compound OC(=O)C1=CC=CC=C1C(=O)OCC1OC1 BZUILZIKDIMXBK-UHFFFAOYSA-N 0.000 description 1
- WEEOFHJAGVFCFD-UHFFFAOYSA-N 2-n-chlorobenzene-1,2-diamine Chemical compound NC1=CC=CC=C1NCl WEEOFHJAGVFCFD-UHFFFAOYSA-N 0.000 description 1
- ZAGCVALXKYKLJA-UHFFFAOYSA-N 4-[2,5,5-tris(4-hydroxyphenyl)hexan-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C=1C=CC(O)=CC=1)(C)CCC(C)(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 ZAGCVALXKYKLJA-UHFFFAOYSA-N 0.000 description 1
- VZXOZSQDJJNBRC-UHFFFAOYSA-N 4-chlorobenzenethiol Chemical compound SC1=CC=C(Cl)C=C1 VZXOZSQDJJNBRC-UHFFFAOYSA-N 0.000 description 1
- FUGYGGDSWSUORM-UHFFFAOYSA-N 4-hydroxystyrene Chemical compound OC1=CC=C(C=C)C=C1 FUGYGGDSWSUORM-UHFFFAOYSA-N 0.000 description 1
- QHPQWRBYOIRBIT-UHFFFAOYSA-N 4-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C=C1 QHPQWRBYOIRBIT-UHFFFAOYSA-N 0.000 description 1
- OECTYKWYRCHAKR-UHFFFAOYSA-N 4-vinylcyclohexene dioxide Chemical compound C1OC1C1CC2OC2CC1 OECTYKWYRCHAKR-UHFFFAOYSA-N 0.000 description 1
- FVCSARBUZVPSQF-UHFFFAOYSA-N 5-(2,4-dioxooxolan-3-yl)-7-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C(C(OC2=O)=O)C2C(C)=CC1C1C(=O)COC1=O FVCSARBUZVPSQF-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 244000226021 Anacardium occidentale Species 0.000 description 1
- UAEPNZWRGJTJPN-UHFFFAOYSA-N CC1CCCCC1 Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004706 High-density cross-linked polyethylene Substances 0.000 description 1
- 229920000106 Liquid crystal polymer Polymers 0.000 description 1
- 239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 description 1
- 101100166793 Mus musculus Cela2a gene Proteins 0.000 description 1
- JPYHHZQJCSQRJY-UHFFFAOYSA-N Phloroglucinol Natural products CCC=CCC=CCC=CCC=CCCCCC(=O)C1=C(O)C=C(O)C=C1O JPYHHZQJCSQRJY-UHFFFAOYSA-N 0.000 description 1
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 239000004695 Polyether sulfone Substances 0.000 description 1
- 239000004697 Polyetherimide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
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- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
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- AOWKSNWVBZGMTJ-UHFFFAOYSA-N calcium titanate Chemical compound [Ca+2].[O-][Ti]([O-])=O AOWKSNWVBZGMTJ-UHFFFAOYSA-N 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
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- 235000020226 cashew nut Nutrition 0.000 description 1
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- SRXDVSQUOYYPIR-UHFFFAOYSA-N chloro(phenyl)methanamine Chemical compound NC(Cl)C1=CC=CC=C1 SRXDVSQUOYYPIR-UHFFFAOYSA-N 0.000 description 1
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- 125000004122 cyclic group Chemical group 0.000 description 1
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- BQQUFAMSJAKLNB-UHFFFAOYSA-N dicyclopentadiene diepoxide Chemical compound C12C(C3OC33)CC3C2CC2C1O2 BQQUFAMSJAKLNB-UHFFFAOYSA-N 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000010101 extrusion blow moulding Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 229920004932 high density cross-linked polyethylene Polymers 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 150000002430 hydrocarbons Chemical group 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
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Abstract
Description
本発明は各種の有機物/無機物の流体、各種の溶剤、燃料、各種の気体、液化ガス、その他各種のポリマー生産の際の原料、中間体、製品などの流動性を有する流体、或いは飲料水、給湯器を経由した温水、更には温水に依る床暖房システム、工場栽培野菜等への肥料配合水供給システムなど主として水を含んだ流体等の搬送に有用な流体の配管用部材、特に管継ぎ手類に関する。 The present invention includes various organic / inorganic fluids, various solvents, fuels, various gases, liquefied gases, fluids having fluidity such as raw materials, intermediates and products in production of various polymers, drinking water, Hot water via hot water heaters, floor heating systems that rely on hot water, fertilizer-mixed water supply systems for cultivated vegetables, etc. Mainly used for transporting fluids containing water, especially pipe fittings About.
最近、配管用部材には金属材料に変わりプラスチック化が進められてきた。該プラスチック材料には、例えば、パイプ等の配管部材として高密度ポリエチレン、架橋ポリエチレン等が使用されているがこれらのプラスチックは耐熱性が不足しており、流体の熱により特に接合部を有する構造では接合部のゆるみが起きたり、氷結により配管が破損、破裂したりする問題点があった。これを改善するため、ポリフェニレンスルフィド樹脂組成物を用いる技術が提案されている(例えば、特許文献1参照。)。しかし、この方法でも、上記の氷結による破損、破裂等の改善効果は不十分であった。 Recently, plastic members have been promoted instead of metal materials for piping members. In the plastic material, for example, high-density polyethylene, cross-linked polyethylene, or the like is used as a piping member such as a pipe. However, these plastics are insufficient in heat resistance, and particularly in a structure having a joint due to heat of fluid. There were problems such as loosening of the joints and damage or rupture of the piping due to icing. In order to improve this, the technique using a polyphenylene sulfide resin composition is proposed (for example, refer patent document 1). However, even with this method, the effect of improving the damage and rupture due to the above-mentioned freezing was insufficient.
また、ポリフェニレンスルフィド樹脂組成物を用いて、氷結による破損、破裂等を改善しようとする技術も提案されている(例えば、特許文献2参照)。しかし、これら方法を用いても、例えば−40℃での低温特性が不十分な場合があり、−40℃の温度での氷結による破損、破裂等の改善効果は不十分であった。 In addition, a technique for improving damage, rupture, and the like due to freezing using a polyphenylene sulfide resin composition has also been proposed (see, for example, Patent Document 2). However, even if these methods are used, for example, the low temperature characteristics at −40 ° C. may be insufficient, and the improvement effect such as breakage and rupture due to freezing at a temperature of −40 ° C. is insufficient.
従って、本発明の課題は、配管が極低温、例えば−40℃の外気に晒される際においても、氷結による破損や破裂等を起こさない、耐低温衝突性、耐低温破断性等が良好な流体配管用部材、特にジョイント用部材を提供することである。 Accordingly, an object of the present invention is to provide a fluid having good low temperature collision resistance, low temperature rupture resistance, etc. that does not cause breakage or rupture due to freezing even when the piping is exposed to the outside air at an extremely low temperature, for example, −40 ° C. It is to provide a piping member, particularly a joint member.
本発明者等は、前記の課題を解決すべく鋭意検討を重ねた結果、−40℃におけるノッチ付のシャルピー衝撃値が20kJ/m2以上である、PAS樹脂(A)と熱可塑性エラストマー(B)を含有する樹脂組成物を成形してなる流体配管用部材が、耐氷結性(内部に充満した媒体が氷結しても割れないといった特性)が良好であるという知見を得た。 As a result of intensive studies to solve the above-mentioned problems, the inventors of the present invention have a PAS resin (A) and a thermoplastic elastomer (B) having a notched Charpy impact value at −40 ° C. of 20 kJ / m 2 or more. It has been found that a fluid piping member formed by molding a resin composition containing) has good icing resistance (characteristic that the medium filled inside does not crack even if it freezes).
本発明は、このような知見に基づくものである。即ち、本発明は、ポリアリーレンスルフィド樹脂(A)及び熱可塑性エラストマー(B)を含有する、−40℃におけるノッチ付のシャルピー衝撃値が20kJ/m2以上である樹脂組成物からなることを特徴とする流体配管用部材を提供する。 The present invention is based on such knowledge. That is, the present invention comprises a resin composition containing a polyarylene sulfide resin (A) and a thermoplastic elastomer (B) and having a notched Charpy impact value at −40 ° C. of 20 kJ / m 2 or more. A fluid piping member is provided.
本発明によると、耐氷結性に優れた流体配管用部材を提供することが可能である。特に、本発明は、管継ぎ手類に好ましく適用される。
ADVANTAGE OF THE INVENTION According to this invention, it is possible to provide the member for fluid piping excellent in freezing resistance. In particular, the present invention is preferably applied to pipe fittings.
前記樹脂組成物は、−40℃におけるノッチ付のシャルピー衝撃値が20kJ/m2以上であることが必須である。前記シャルピー衝撃値は、高い程好ましいが、実用的には20〜120kJ/m2の範囲であればよい。また、前記シャルピー衝撃値が20kJ/m2未満の場合、流体配管用部材での耐氷結性が劣ることになり、好ましくない。なお、シャルピー衝撃値は、例えば後述の方法により測定できる。 The resin composition must have a notched Charpy impact value at −40 ° C. of 20 kJ / m 2 or more. The Charpy impact value is preferably as high as possible, but may be practically in the range of 20 to 120 kJ / m 2 . On the other hand, when the Charpy impact value is less than 20 kJ / m 2 , the ice resistance in the fluid piping member is inferior, which is not preferable. The Charpy impact value can be measured, for example, by the method described later.
本発明で使用するポリアリーレンスルフィド樹脂(以下PAS樹脂と略記する。)は下記一般式(1)で示される繰り返し単位を有するポリフェニレンサルファイド樹脂(以下PPS樹脂と略記する。)が、機械的特性、耐薬品性等の点で望ましい。 The polyarylene sulfide resin (hereinafter abbreviated as PAS resin) used in the present invention is a polyphenylene sulfide resin (hereinafter abbreviated as PPS resin) having a repeating unit represented by the following general formula (1). It is desirable in terms of chemical resistance.
また、前記PAS樹脂(A)には、他の共重合体構成単位を含有させることができる。この含有可能な他の共重合体構成単位の具体例としては、特に制限されるものではないが、例えば、下記構造式(2)で表されるメタ結合、下記構造式(3)で表されるエ−テル結合、下記構造式(4)で表されるスルホン結合、下記構造式(5)で表されるスルフィドケトン結合、下記構造式(6)で表されるビフェニル結合、下記構造式(7)で表される置換フェニルスルフィド結合、下記構造式(8)で表される3官能フェニルスルフィド結合及びナフチル結合等が挙げられる。 Further, the PAS resin (A) can contain other copolymer structural units. Specific examples of the other copolymer structural units that can be contained are not particularly limited, and examples thereof include a meta bond represented by the following structural formula (2) and a structural formula represented by the following structural formula (3). Ether bond, sulfone bond represented by the following structural formula (4), sulfide ketone bond represented by the following structural formula (5), biphenyl bond represented by the following structural formula (6), the following structural formula ( Examples thereof include a substituted phenyl sulfide bond represented by 7), a trifunctional phenyl sulfide bond represented by the following structural formula (8), and a naphthyl bond.
前記構造式(7)、(8)中のRは、それぞれ独立に、アルキル基、ニトロ基、アミノ基、フェニル基、またはアルコキシ基を示す。) R in the structural formulas (7) and (8) each independently represents an alkyl group, a nitro group, an amino group, a phenyl group, or an alkoxy group. )
本発明で用いるPAS樹脂(A)は、前記一般式(1)で表される繰り返し単位を70モル%以上含有するPPS樹脂であることが、耐熱性、耐薬品性、及び機械特性に優れたポリマーとしての特徴が発揮されやすいため好ましい。又、下記構造式(8)の様な3官能性以上の結合が含有される場合は、溶融成形時の粘度が高くならないよう通常5モル%以下が好ましく、3モル%以下が更に好ましい。 The PAS resin (A) used in the present invention is a PPS resin containing 70 mol% or more of the repeating unit represented by the general formula (1), and is excellent in heat resistance, chemical resistance, and mechanical properties. Since the characteristics as a polymer are easily exhibited, it is preferable. In addition, when a bond having three or more functionalities such as the following structural formula (8) is contained, it is usually preferably 5 mol% or less, and more preferably 3 mol% or less so as not to increase the viscosity during melt molding.
前記PAS樹脂(A)を得る方法としては、特に限定されないが、PPS樹脂を例にとると、(1)ジハロゲン芳香族化合物類を硫黄と炭酸ソーダの存在下に重合させる方法、(2)ジハロゲン芳香族化合物類を極性溶媒中でスルフィド化剤の存在下に重合させる方法、(3)p−クロルチオフェノールを自己縮合させる方法、(4)有機極性溶媒とジハロゲノ芳香族化合物を混合し加熱しておき、その中に含水スルフィド化剤を加えてジハロゲノ芳香族化合物とスルフィド化剤とを反応させ、この時、含水スルフィド化剤を反応混合物中の水分量が有機極性溶媒の2〜50モル%の範囲内になる様な速度で加える製造方法などがある。 The method for obtaining the PAS resin (A) is not particularly limited, but taking a PPS resin as an example, (1) a method of polymerizing a dihalogen aromatic compound in the presence of sulfur and sodium carbonate, (2) a dihalogen A method of polymerizing aromatic compounds in the presence of a sulfidizing agent in a polar solvent, (3) a method of self-condensing p-chlorothiophenol, and (4) mixing and heating an organic polar solvent and a dihalogeno aromatic compound. In addition, a hydrous sulfiding agent is added thereto to react the dihalogenoaromatic compound and the sulfiding agent. At this time, the water content of the hydrous sulfiding agent is 2 to 50 mol% of the organic polar solvent. There is a manufacturing method that adds at a speed that falls within the range of
これらの中でも前記(4)の製造方法が、分子量の大きなPPS樹脂を得るのに容易である。また、このPPS樹脂は、樹脂組成物の−40℃におけるノッチ付のシャルピー衝撃値が20kJ/m2以上になりやすい点からも好ましい。 Among these, the production method (4) is easy to obtain a PPS resin having a large molecular weight. Moreover, this PPS resin is also preferable from the point that the Charpy impact value with a notch at −40 ° C. of the resin composition tends to be 20 kJ / m 2 or more.
本発明に用いるPAS樹脂(A)の分子量は、1−クロロナフタレンを溶媒として、ゲル浸透クロマトグラフィーにより求めることが出来る。前記PAS樹脂(A)は、低温での耐衝撃性、強靭性の必要から、そのピーク分子量が、35000以上が好ましく、成形時の流動性が良好であることから200000以下が好ましい。中でも、40000〜100000が特に好ましい。 The molecular weight of the PAS resin (A) used in the present invention can be determined by gel permeation chromatography using 1-chloronaphthalene as a solvent. The PAS resin (A) has a peak molecular weight of preferably 35,000 or more because of the need for impact resistance and toughness at low temperatures, and preferably 200000 or less because of good flowability during molding. Among these, 40,000 to 100,000 is particularly preferable.
前記PAS樹脂(A)の分子量は、一般に分子量分布が非常に大きく、さらにピーク分子量の左右のテーリングが製造条件で大きく振れる傾向がある。その為、数平均分子量と重量平均分子量の差が大きくどちらを用いても実情を表さない場合があり、分子量分布の中で最も多数の分子が集まった分子量を示すピーク分子量が、比較的性能に直接反映される事を知り、ピーク分子量で評価する事にした。このピーク分子量の測定法は実施例で詳述する。PAS樹脂のピーク分子量が前記範囲にある場合に、特にPAS樹脂(A)と熱可塑性エラストマー(B)との相溶性が向上し、本発明の流体配管用部材の耐低温衝突性が向上する。 The molecular weight of the PAS resin (A) generally has a very large molecular weight distribution, and the tailing on the left and right of the peak molecular weight tends to fluctuate greatly under production conditions. Therefore, there is a case where the difference between the number average molecular weight and the weight average molecular weight is large and does not represent the actual situation, and the peak molecular weight indicating the molecular weight of the largest number of molecules gathered in the molecular weight distribution is relatively high performance. It was decided to evaluate by the peak molecular weight. The method for measuring the peak molecular weight will be described in detail in Examples. When the peak molecular weight of the PAS resin is in the above range, the compatibility between the PAS resin (A) and the thermoplastic elastomer (B) is improved, and the low-temperature collision resistance of the fluid piping member of the present invention is improved.
さらに、本発明に使用するPAS樹脂として、カルボキシル基で変性されたカルボキシル基含有ポリアリ−レンサルファイド系樹脂(以下、CPAS系樹脂と記す。)を用いることができる。 Further, as the PAS resin used in the present invention, a carboxyl group-containing polyarylene sulfide-based resin modified with a carboxyl group (hereinafter referred to as a CPAS-based resin) can be used.
前記CPAS系樹脂としては、例えば、下記一般式(9)〜(11)で示される繰り返し構造単位を有するCPAS樹脂と繰り返し単位が前記構造式(1)表される繰り返し単位を有するPASとの共重合体等が挙げられる(一般式(10)中のYは−O−、−SO2−、−CH2−、−C(CH3)2−、−CO−、又は、−C(CF3)2−を示す。)。上記CPAS樹脂中の繰り返し構造単位の含有率は、使用する目的等々によって異なるため一概に規定できないが、CPAS系樹脂中の0.5〜30モル%、好ましくは、0.8〜20モル%である。このような共重合によるCPAS系樹脂は、ランダムタイプでも、ブロックタイプでも、グラフトタイプでも構わない。最も代表的なものとして、PAS樹脂骨格部分がPPS樹脂骨格でCPAS樹脂骨格部分が上記一般式(9)で示されるカルボキシル基含有ポリフェニレンサルファイド樹脂(CPPS)である共重合体が挙げられる。この場合、PPS樹脂/CPPS樹脂は99.5/0.5〜70/30(重量比)が好ましい。 Examples of the CPAS-based resin include a CPAS resin having a repeating structural unit represented by the following general formulas (9) to (11) and a PAS having a repeating unit represented by the structural formula (1). (Y in general formula (10) is —O—, —SO 2 —, —CH 2 —, —C (CH 3 ) 2 —, —CO—, or —C (CF 3). ) 2- )). Although the content of the repeating structural unit in the CPAS resin varies depending on the purpose of use and the like, it cannot be defined unconditionally, but it is 0.5 to 30 mol% in the CPAS resin, preferably 0.8 to 20 mol%. is there. The CPAS resin by such copolymerization may be a random type, a block type, or a graft type. The most typical example is a copolymer in which the PAS resin skeleton is a PPS resin skeleton and the CPAS resin skeleton is a carboxyl group-containing polyphenylene sulfide resin (CPPS) represented by the general formula (9). In this case, the PPS resin / CPPS resin is preferably 99.5 / 0.5 to 70/30 (weight ratio).
共重合によるCPAS樹脂の製造方法としては、次のような方法が挙げられる。例えば、ランダムタイプの場合には、ジハロゲノ芳香族化合物とアルカリ金属硫化物とジハロゲノ芳香族カルボン酸及び(または)そのアルカリ金属塩とを用いる方法や該製造方法において用いたアルカリ硫化物に代えて水硫化アルカリ金属化合物と水酸化アルカリ金属を用いる方法などが挙げられる。 Examples of the method for producing a CPAS resin by copolymerization include the following methods. For example, in the case of a random type, water is used in place of the alkali sulfide used in the method using the dihalogenoaromatic compound, the alkali metal sulfide, the dihalogenoaromatic carboxylic acid and / or the alkali metal salt thereof, or the production method thereof. Examples thereof include a method using an alkali metal sulfide compound and an alkali metal hydroxide.
またブロックタイプの場合には(1)PASプレポリマーの存在する極性溶媒中で、ジハロゲノ芳香族カルボン酸及び/またはそのアルカリ金属塩とスルフィド化剤(アルカリ硫化物;水硫化アルカリ金属化合物と水酸化アルカリ金属との併用)を反応させる方法、(2)CPASプレポリマーの存在する極性溶媒中で、ジハロゲノ芳香族化合物とスルフィド化剤を反応させる方法、(3)極性溶媒中で、PASプレポリマーとCPASプレポリマーを反応させる方法などがある。 In the case of the block type, (1) a dihalogenoaromatic carboxylic acid and / or an alkali metal salt thereof and a sulfidizing agent (an alkali sulfide; an alkali metal hydrosulfide compound and a hydroxide) in a polar solvent in which a PAS prepolymer exists. (In combination with an alkali metal), (2) a method in which a dihalogenoaromatic compound and a sulfidizing agent are reacted in a polar solvent in which a CPAS prepolymer is present, and (3) a PAS prepolymer in a polar solvent. There is a method of reacting a CPAS prepolymer.
また、本発明に用いるPAS樹脂として、アミノ基で変性されたアミノ基含有ポリアリ−レンスルフィド系樹脂(以下、APAS系樹脂と記す。)を用いることができる。APAS系樹脂中のアミノ基含有量は、樹脂組成物全体の0.1〜30モル%が好ましい。 As the PAS resin used in the present invention, an amino group-containing polyarylene sulfide resin (hereinafter referred to as APAS resin) modified with an amino group can be used. The amino group content in the APAS-based resin is preferably 0.1 to 30 mol% of the entire resin composition.
このAPAS系樹脂は、例えば、N−メチルピロリドン等のアミド系溶媒中でアルカリ金属硫化物とジハロベンゼンとを反応させる際に、アミノ基含有芳香族ハロゲン化物を共存させて重合することにより得ることができる。 This APAS resin can be obtained, for example, by polymerization in the presence of an amino group-containing aromatic halide when an alkali metal sulfide and dihalobenzene are reacted in an amide solvent such as N-methylpyrrolidone. it can.
このAPAS系樹脂の共重合に際して用いることができるアミノ基含有芳香族ハロゲン化物としては、下記一般式(12) Examples of the amino group-containing aromatic halide that can be used for copolymerization of this APAS resin include the following general formula (12):
(式中、Xはハロゲン原子を表し、Zは水素原子、アミノ基又はハロゲン原子を表し、R1は炭素数1〜12の炭化水素基を表し、mは0〜3の整数である。)で表される化合物を挙げることができる。 (In the formula, X represents a halogen atom, Z represents a hydrogen atom, an amino group or a halogen atom, R 1 represents a hydrocarbon group having 1 to 12 carbon atoms, and m is an integer of 0 to 3). The compound represented by these can be mentioned.
その具体的化合物としては、例えば、フルオロアニリン、クロルアニリン、ジクロルアニリン、アミノ−クロルトルエン、クロル−フェニレンジアミン、ブロムアニリン、ジブロムアニリン、ヨ−ドアニリン等が挙げられ、これらの1種以上の混合物を使用することができる。 Specific examples of the compound include fluoroaniline, chloraniline, dichloroaniline, amino-chlorotoluene, chloro-phenylenediamine, bromoaniline, dibromoaniline, and iodoaniline. Mixtures can be used.
本発明に使用される熱可塑性エラストマー(B)は、PAS樹脂(A)を混練する温度で、溶融し、混合分散可能であることが好ましい。その点から、融点が300℃以下であり、室温でゴム弾性を有するエラストマーが好ましい。中でも、耐熱性、混合の容易さ、耐氷結性向上の点で、熱可塑性エラストマー(B)の中でもガラス転移点が−40℃以下のものが低温でもゴム弾性を有するため好ましい。前記ガラス転移点は、低いほど好ましいが、通常−180〜−40℃の範囲のものが好ましく、−150〜−40℃の範囲のものが特に好ましい。 The thermoplastic elastomer (B) used in the present invention is preferably meltable, mixed and dispersed at the temperature at which the PAS resin (A) is kneaded. From this point, an elastomer having a melting point of 300 ° C. or less and having rubber elasticity at room temperature is preferable. Among them, in terms of heat resistance, ease of mixing, and improvement in freezing resistance, among the thermoplastic elastomers (B), those having a glass transition point of −40 ° C. or less are preferable because they have rubber elasticity even at low temperatures. The glass transition point is preferably as low as possible, but is usually preferably in the range of -180 to -40 ° C, particularly preferably in the range of -150 to -40 ° C.
前記熱可塑性エラストマー(B)は、エポキシ基、アミノ基、水酸基、カルボキシル基、メルカプト基、イソシアネート基、ビニル基、酸無水基及びエステル基からなる群から選ばれる少なくとも1種の官能基を有する熱可塑性エラストマー(B)であることが耐低温衝突性向上の点で好ましく、更にこれらの中でも、エポキシ基或いは酸無水物、酸、エステル等のカルボン酸に起因する官能基がPAS樹脂(A)との親和性が大きくなるため特に好ましい。 The thermoplastic elastomer (B) is a heat having at least one functional group selected from the group consisting of epoxy groups, amino groups, hydroxyl groups, carboxyl groups, mercapto groups, isocyanate groups, vinyl groups, acid anhydride groups and ester groups. A plastic elastomer (B) is preferred from the viewpoint of improving low-temperature impact resistance, and among these, a functional group derived from a carboxylic acid such as an epoxy group or an acid anhydride, an acid, or an ester has a PAS resin (A). This is particularly preferable because the affinity of is increased.
前記熱可塑性エラストマー(B)としては、例えば、α−オレフィン類と前記官能基を有するビニル重合性化合物類との共重合で得ることが出来る。前記α−オレフィン類としては、例えば、エチレン、プロピレン、ブテン−1、等の炭素数2〜8のα−オレフィン類等が挙げられる。前記官能基を有するビニル重合性化合物類としては、例えば、(メタ)アクリル酸、(メタ)アクリル酸エステル等のα、β―不飽和カルボン酸類及びそのアルキルエステル類、マレイン酸、フマル酸、イタコン酸、その他の炭素数4〜10の不飽和ジカルボン酸類とそのモノ及びジエステル類、その酸無水物等のα、β―不飽和ジカルボン酸及びその誘導体、或いはグリシジル(メタ)アクリレート等が挙げられる。 The thermoplastic elastomer (B) can be obtained, for example, by copolymerization of α-olefins and vinyl polymerizable compounds having the functional group. Examples of the α-olefins include α-olefins having 2 to 8 carbon atoms such as ethylene, propylene, and butene-1. Examples of the vinyl polymerizable compounds having the functional group include α, β-unsaturated carboxylic acids such as (meth) acrylic acid and (meth) acrylic acid esters and alkyl esters thereof, maleic acid, fumaric acid, and itacon. Examples include acids, other unsaturated dicarboxylic acids having 4 to 10 carbon atoms and mono- and diesters thereof, α, β-unsaturated dicarboxylic acids such as acid anhydrides and derivatives thereof, glycidyl (meth) acrylate, and the like.
これらの中でも、その分子内にエポキシ基、アミノ基、水酸基、カルボキシル基、メルカプト基、イソシアネート基、ビニル基、或いは酸無水基、及びエステル基からなる群から選ばれる少なくとも1種の官能基を有するエチレン−プロピレン共重合体或いはエチレン−ブテン共重合体が好ましく用いられ、さらに好ましくはカルボキシル基を有するエチレン−プロピレン共重合体或いはエチレン−ブテン共重合体である。 Among these, the molecule has at least one functional group selected from the group consisting of an epoxy group, an amino group, a hydroxyl group, a carboxyl group, a mercapto group, an isocyanate group, a vinyl group, an acid anhydride group, and an ester group. An ethylene-propylene copolymer or an ethylene-butene copolymer is preferably used, and an ethylene-propylene copolymer or an ethylene-butene copolymer having a carboxyl group is more preferable.
PAS樹脂(A)と熱可塑性エラストマー(B)との混合比は、PAS樹脂(A)99〜50重量部に対し、熱可塑性エラストマー(B)1〜50重量部であることが好ましい。これらの中でも、PAS樹脂(A)99〜50重量部に対し、熱可塑性エラストマー(B)5〜50重量部であることが、特に好ましい。熱可塑性エラストマー(B)の配合量がこの範囲であれば、本発明の流体配管用部材の耐氷結性が良好で、熱による変形しにくさが特に良好となる。 The mixing ratio of the PAS resin (A) and the thermoplastic elastomer (B) is preferably 1 to 50 parts by weight of the thermoplastic elastomer (B) with respect to 99 to 50 parts by weight of the PAS resin (A). Among these, it is particularly preferable that the thermoplastic elastomer (B) is 5 to 50 parts by weight with respect to 99 to 50 parts by weight of the PAS resin (A). If the blending amount of the thermoplastic elastomer (B) is within this range, the freezing resistance of the fluid piping member of the present invention is good, and the resistance to deformation due to heat is particularly good.
また、本発明ではPAS樹脂(A)と熱可塑性エラストマー(B)に加えて、エポキシ基、アミノ基、水酸基、カルボキシル基、メルカプト基、イソシアネート基、ビニル基、酸無水基及びエステル基からなる群から選ばれる少なくとも1種の官能基を有する反応性化合物(C)を併用することにより、樹脂組成物の相溶性、耐氷結性がさらに向上する。 In the present invention, in addition to the PAS resin (A) and the thermoplastic elastomer (B), a group consisting of an epoxy group, an amino group, a hydroxyl group, a carboxyl group, a mercapto group, an isocyanate group, a vinyl group, an acid anhydride group and an ester group. By using together the reactive compound (C) having at least one functional group selected from the above, compatibility and freezing resistance of the resin composition are further improved.
前記反応性化合物(C)としては、例えば、ビスフェノールA、レゾルシノ−ル、ハイドロキノン、ピロカテコール、ビスフェノールF、サリゲニン、1,3,5−トリヒドロキシベンゼン、ビスフェノールS、トリヒドロキシ−ジフェニルジメチルメタン、4,4’−ジヒドロキシビフェニル、1,5−ジヒドロキシナフタレン、カシューフェノール、2,2,5,5−テトラキス(4−ヒドロキシフェニル)ヘキサンなどのビスフェノールのグリシジルエーテル、ビスフェノールの代わりにハロゲン化ビスフェノール、ブタンジオールのジグリシジルエーテル等のグリシジルエーテル類、フタル酸グリシジルエステル等のグリシジルエステル類、N−グリシジルアニリン等のグリシジルアミン類等のエポキシ樹脂類、エポキシ化ポリオレフィン、エポキシ化大豆油等の線状系及びビニルシクロヘキセンジオキサイド、ジシクロペンタジエンジオキサイド等の環状系の非グリシジルエポキシ樹脂、マレイン酸、フマル酸、イタコン酸、その他炭素数4〜10の不飽和ジカルボン酸とそのモノ及びジエステル類が例示される。 Examples of the reactive compound (C) include bisphenol A, resorcinol, hydroquinone, pyrocatechol, bisphenol F, saligenin, 1,3,5-trihydroxybenzene, bisphenol S, trihydroxy-diphenyldimethylmethane, 4 , 4'-dihydroxybiphenyl, 1,5-dihydroxynaphthalene, cashew phenol, glycidyl ether of bisphenol such as 2,2,5,5-tetrakis (4-hydroxyphenyl) hexane, halogenated bisphenol instead of bisphenol, butanediol Epoxy resins such as glycidyl ethers such as diglycidyl ether, glycidyl esters such as glycidyl phthalate, glycidyl amines such as N-glycidyl aniline, epoxidized polyolefin Non-glycidyl epoxy resins such as vinyl, epoxidized soybean oil and the like, and cyclic non-glycidyl epoxy resins such as vinylcyclohexenedioxide and dicyclopentadiene dioxide, maleic acid, fumaric acid, itaconic acid, and other non-carbon containing 4 to 10 carbon atoms. Saturated dicarboxylic acids and their mono and diesters are exemplified.
これらの中でも、同一分子内に3個以上のエポキシ樹脂を有するエポキシ化合物が特に好ましい。該化合物の代表例として、ノボラック型エポキシ樹脂が使用できる。ノボラック型エポキシ樹脂は、例えば、ノボラック型フェノール樹脂とエピクロルヒドリンとから誘導されるものである。前記ノボラック型フェノール樹脂としては、例えば、フェノール類とホルムアルデヒドとの縮合反応により得られる。前記フェノール類としては特に制限はないが、例えば、フェノール、o−クレゾール、m−クレゾール、p−クレゾール、ビスフェノールA、レゾルシノール、p−ターシャリーブチルフェノール、ビスフェノールF、ビスフェノールS及びこれらの混合物が特に好適に用いられる。更に、ポリ−p−ビニルフェノールのエポキシ化物もエポキシ樹脂として用いることができる。なお、反応性化合物(C)はハロゲン基或いは水酸基等を有していてもよく、単独又は二種以上の混合物として使用してもよい。 Among these, an epoxy compound having three or more epoxy resins in the same molecule is particularly preferable. As a representative example of the compound, a novolac type epoxy resin can be used. The novolac-type epoxy resin is derived from, for example, a novolac-type phenol resin and epichlorohydrin. The novolac type phenol resin can be obtained, for example, by a condensation reaction of phenols and formaldehyde. The phenols are not particularly limited, but for example, phenol, o-cresol, m-cresol, p-cresol, bisphenol A, resorcinol, p-tertiary butylphenol, bisphenol F, bisphenol S and a mixture thereof are particularly preferable. Used for. Furthermore, an epoxidized product of poly-p-vinylphenol can also be used as an epoxy resin. The reactive compound (C) may have a halogen group or a hydroxyl group, and may be used alone or as a mixture of two or more.
特に、熱可塑性エラストマー(B)として、エポキシ基と反応する官能基を有するものと、反応性化合物(C)が3個以上のエポキシ基を有する化合物を用いた場合に、−40℃での耐衝撃性が著しく向上する。PAS樹脂(A)と、熱可塑性エラストマー(B)との界面が衝撃エネルギーの吸収に適した構造になっていると推定される。 In particular, when a thermoplastic elastomer (B) having a functional group that reacts with an epoxy group and a compound having a reactive compound (C) having three or more epoxy groups are used, the resistance at −40 ° C. Impact properties are significantly improved. It is estimated that the interface between the PAS resin (A) and the thermoplastic elastomer (B) has a structure suitable for absorbing impact energy.
本発明に使用するエポキシ樹脂(C)の配合量は、前記したPAS樹脂(A)、熱可塑性エラストマー(B)の合計量100重量部に対し、0.01〜5重量部であることが好ましく、0.1〜2重量部であることが特に好ましい。 The amount of the epoxy resin (C) used in the present invention is preferably 0.01 to 5 parts by weight with respect to 100 parts by weight of the total amount of the PAS resin (A) and the thermoplastic elastomer (B). 0.1 to 2 parts by weight is particularly preferable.
また、本発明の流体配管用部材に用いられるPAS樹脂組成物には、本発明の目的を損なわない範囲で、機械的特性の向上や成形加工性の向上を図る等の目的で、各種の強化材及び/又は充填剤を添加しても良い。 In addition, the PAS resin composition used for the fluid piping member of the present invention has various reinforcements for the purpose of improving mechanical properties and molding processability within a range not impairing the object of the present invention. Materials and / or fillers may be added.
本発明に使用することができる強化材及び充填材としては、例えばガラス繊維、炭素繊維、チタン酸カルシウム、チタン酸カリウム、炭化珪素、アラミド繊維、セラミック繊維、金属繊維、窒化珪素、硫酸バリウム、硫酸カルシウム、カオリン、クレー、ベントナイト、セリサイト、ゼオライト、マイカ、雲母、タルク、ウオラストナイト、フェライト、珪酸アルミニウム、珪酸カルシウム、炭酸カルシウム、ドロマイト、酸化マグネシウム、水酸化マグネシウム、三酸化アンチモン、酸化チタン、酸化鉄、ミルドガラス、ガラスビーズ、及びガラスバルーン等がある。 Examples of the reinforcing material and filler that can be used in the present invention include glass fiber, carbon fiber, calcium titanate, potassium titanate, silicon carbide, aramid fiber, ceramic fiber, metal fiber, silicon nitride, barium sulfate, and sulfuric acid. Calcium, kaolin, clay, bentonite, sericite, zeolite, mica, mica, talc, wollastonite, ferrite, aluminum silicate, calcium silicate, calcium carbonate, dolomite, magnesium oxide, magnesium hydroxide, antimony trioxide, titanium oxide, Examples include iron oxide, milled glass, glass beads, and glass balloons.
更に本発明に使用する樹脂組成物には、本発明の目的を損わない範囲で下記の重合体を混合して使用できる。前記重合体としては、例えば、シリコーン樹脂、ポリイミド、ポリエチレン、ポリプロピレン、ポリスチレン、スチレン−ブタジエン共重合体、ポリアミド、ポリカーボネート、ポリサルフォン、ポリエーテルサルフォン、ポリアリレート、ポリアセタール、ポリエーテルケトン、ポリエーテルエーテルケトン、ポリブチレンテレフタレート、ポリエチレンテレフタレート、液晶ポリマー、ポリアミドイミド、ポリエーテルイミドなどを挙げることができる。 Furthermore, the following polymer can be mixed and used for the resin composition used for this invention in the range which does not impair the objective of this invention. Examples of the polymer include silicone resin, polyimide, polyethylene, polypropylene, polystyrene, styrene-butadiene copolymer, polyamide, polycarbonate, polysulfone, polyethersulfone, polyarylate, polyacetal, polyetherketone, polyetheretherketone. , Polybutylene terephthalate, polyethylene terephthalate, liquid crystal polymer, polyamideimide, polyetherimide and the like.
加えて、本発明の流体配管用部材に用いられるPAS樹脂組成物には、本発明の目的を損なわない範囲で、酸化防止剤、熱安定剤、紫外線吸収剤、離型剤、防錆剤、滑剤、結晶核剤、着色剤等を添加することができる。 In addition, the PAS resin composition used for the fluid piping member of the present invention has an antioxidant, a heat stabilizer, an ultraviolet absorber, a mold release agent, a rust preventive agent, as long as the object of the present invention is not impaired. A lubricant, a crystal nucleating agent, a coloring agent, and the like can be added.
また、本発明の燃料用配管部材に用いられるPAS樹脂組成物は、種々の方法で調製することができる。 Moreover, the PAS resin composition used for the fuel piping member of the present invention can be prepared by various methods.
調製方法としては、例えばPAS樹脂(A)、熱可塑性エラストマー(B)、必要に応じて添加される反応性化合物(C)をあらかじめヘンシェルミキサー又はタンブラー等で混合した後、1軸押出混練機又は2軸押出混練機などに供給して200〜360℃で混練した後、ペレット化することにより得る方法が挙げられる。特に、混練用のニーディングディスクを備えた同方向回転の2軸押出混練機を用いることが好ましい。 As a preparation method, for example, a PAS resin (A), a thermoplastic elastomer (B), and a reactive compound (C) to be added as necessary are mixed in advance with a Henschel mixer or a tumbler, etc. Examples thereof include a method obtained by feeding to a biaxial extrusion kneader or the like and kneading at 200 to 360 ° C. and then pelletizing. In particular, it is preferable to use a twin-screw extrusion kneader that rotates in the same direction and includes a kneading disk for kneading.
また、ペレット化後に、アニーリング処理や、UV照射、プラズマ照射等の加工処理を施すこともできる。 In addition, after the pelletization, an annealing process, a processing process such as UV irradiation or plasma irradiation can be performed.
本発明の流体配管用部材は、前記樹脂組成物を成形して得る。前記流体とは、気体、液体、超臨界流体等であり、例えば、都市ガス、プロパンガス、窒素、酸素、水素、二酸化炭素、ヘリウム、ネオン、アルゴン、ハロゲンガス、水蒸気、冷水、温水、沸騰水、温泉、各種有機溶剤、冷媒、熱媒、硫酸等の酸類、水酸化ナトリウム水溶液のようなアルカリ液、溶融ポリマーやポリマー溶液等が挙げられる。また、流体配管部材としては、例えばパイプ、ライニング管、袋ナット類、管継ぎ手類(エルボー、ヘッダー、チーズ、レデューサ、ジョイント、カプラー、等)、各種バルブ、各種弁類、流量計、ガスケット(シール、パッキン類)など流体を搬送する為の配管及び配管に付属する各種の部品が挙げられる。 The member for fluid piping of the present invention is obtained by molding the resin composition. The fluid is gas, liquid, supercritical fluid, etc., for example, city gas, propane gas, nitrogen, oxygen, hydrogen, carbon dioxide, helium, neon, argon, halogen gas, water vapor, cold water, hot water, boiling water , Hot springs, various organic solvents, refrigerants, heating media, acids such as sulfuric acid, alkaline solutions such as aqueous sodium hydroxide, molten polymers and polymer solutions, and the like. Examples of fluid piping members include pipes, lining pipes, cap nuts, pipe joints (elbow, header, cheese, reducer, joint, coupler, etc.), various valves, valves, flow meters, gaskets (seal And various parts attached to the piping for conveying the fluid, such as packing).
本発明の流体配管用部材の成形方法としては、射出成形、押出成形、ブロー成形、プレス成形等が挙げられる。特に、射出成形、押出成形が好ましく適用される。本発明の流体配管用部材は、PAS樹脂(A)と熱可塑性エラストマー(B)、必要に応じて添加する反応性化合物(C)を用いて形成されることを特徴とするが、該組成物は単独で使用しても良いし、多層構造とする際の少なくとも一層に使用しても良い。 Examples of the molding method for the fluid piping member of the present invention include injection molding, extrusion molding, blow molding, and press molding. In particular, injection molding and extrusion molding are preferably applied. The fluid piping member of the present invention is characterized in that it is formed using a PAS resin (A), a thermoplastic elastomer (B), and a reactive compound (C) to be added as necessary. May be used alone or in at least one layer when a multilayer structure is formed.
射出成形の場合は、金型の設計上、流体の流路となる部分に入れ子を用い、金型を解放する際に入れ子を抜き取る方法が好ましく適用される。入れ子が使用しにくい場合、例えば、U字型のパイプ等を成形する場合は、構成する2個以上の分割体を、前記PAS樹脂組成物を用いて射出成形により各々成形する射出成形工程と、前記射出成形工程で成形された分割体を相互に接合させてU字型のパイプ等を形成させる接合工程とを含む方法を採用しても良い。このような方法の例として、例えば、ダイスライド成形法を採用しても良い。また、多層構造とする場合は、二色成形法を採用しても良い。 In the case of injection molding, a method of using a nest in a portion that becomes a fluid flow path and extracting the nest when the mold is released is preferably applied. When nesting is difficult to use, for example, when molding a U-shaped pipe or the like, an injection molding step of molding each of two or more constituent parts by injection molding using the PAS resin composition; A method including a joining step of joining the divided parts formed in the injection molding step to each other to form a U-shaped pipe or the like may be adopted. As an example of such a method, for example, a die slide molding method may be adopted. In the case of a multilayer structure, a two-color molding method may be adopted.
押出成形の場合は、チューブ用ダイスを用いて成形される。多層構造とする場合は、層の数もしくは材料の数の押出機より押し出された溶融樹脂を、一つの多層チューブ用ダイスに導入し、ダイス内もしくはダイスを出した直後に接着せしめることにより、多層チューブを製造することができる。また、一旦単層チューブを製造し、その内側あるいは外側に他の層を積層し、多層チューブを製造する方法によってもよい。なお、三層以上の多層構成からなる多層チューブを製造する場合には、押出機を適宜に増設してそれぞれの押出機を共押出ダイに接続し、多層状のパリソンを押し出すことにより得られる。 In the case of extrusion molding, molding is performed using a tube die. In the case of a multi-layer structure, the molten resin extruded from the extruder of the number of layers or the number of materials is introduced into one multi-layer tube die, and the multi-layer structure is adhered by bonding within the die or immediately after taking out the die. Tubes can be manufactured. Alternatively, a method may be used in which a single-layer tube is once manufactured and another layer is laminated on the inside or outside thereof to manufacture a multilayer tube. In addition, when manufacturing the multilayer tube which consists of a multilayer structure of three or more layers, it is obtained by adding an extruder suitably, connecting each extruder to a coextrusion die, and extruding a multilayered parison.
本発明の流体配管用部材は、耐薬品性や変形しにくさに優れると共に、耐氷結性にも優れており、管継ぎ手類に好ましく適用され、特にジョイント用部材に好ましい。 The fluid piping member of the present invention is excellent in chemical resistance and resistance to deformation, and is also excellent in icing resistance, and is preferably applied to pipe joints, and particularly preferable for a joint member.
以下に実施例を挙げて本発明を更に説明する。例中の部は、重量部を示す。尚、本発明はこれらの実施例の範囲に限定されるものではない。 The following examples further illustrate the present invention. The part in an example shows a weight part. The present invention is not limited to the scope of these examples.
後述する測定値及び評価基準は以下のとおり測定・評価した。 The measurement values and evaluation criteria described below were measured and evaluated as follows.
(1)耐低温衝撃性;シャルピー衝撃試験(−40℃下、ノッチ付)
[試験片の作製]
後述の方法により得られた該組成物のペレットを用いて、射出成形機により、ISO 3167タイプAの多目的試験片を成形した。次にISO 2818に従って、この多目的試験片を長さ80mm×幅10.0mm×厚さ4.0mmに切削加工を行った後、ISO 2818に従いノッチを切削した。
[測定方法]
ISO 179に従い、試験片を液槽中で完全に−40℃になるまで放置した後、液槽中から取り出して5秒以内に衝撃試験を行った。
(1) Low temperature impact resistance; Charpy impact test (under -40 ° C, with notch)
[Preparation of test piece]
A multi-purpose test piece of ISO 3167 type A was molded by an injection molding machine using pellets of the composition obtained by the method described below. Next, this multi-purpose test piece was cut into a length of 80 mm × width of 10.0 mm × thickness of 4.0 mm according to ISO 2818, and then a notch was cut according to ISO 2818.
[Measuring method]
In accordance with ISO 179, the test piece was allowed to stand completely in the liquid bath until it reached −40 ° C., then taken out from the liquid bath and subjected to an impact test within 5 seconds.
(2)ピーク分子量;ゲル浸透クロマトグラフ測定にて求めた。
装置:超高温ポリマー分子量分布測定装置SSC−7000(センシュウ科学社製)、カラム:UT−805L(昭和電工社製)、溶媒:1−クロロナフタレン、カラム温度:210℃、検出器:UV検出器(360nm)を用い、6種類の単分散ポリスチレンを校正に用いて分子量分布を測定し、縦軸がd(重量)/dLog(分子量)、横軸がLog(分子量)の微分重量分子量分布を得、そのピーク分子量を横軸から読み取った。
(2) Peak molecular weight: determined by gel permeation chromatography.
Apparatus: Ultra-high temperature polymer molecular weight distribution measuring apparatus SSC-7000 (manufactured by Senshu Kagaku), column: UT-805L (manufactured by Showa Denko), solvent: 1-chloronaphthalene, column temperature: 210 ° C., detector: UV detector (360 nm), molecular weight distribution was measured using six types of monodisperse polystyrene for calibration, and a differential weight molecular weight distribution in which the vertical axis was d (weight) / dLog (molecular weight) and the horizontal axis was Log (molecular weight) was obtained. The peak molecular weight was read from the horizontal axis.
(3)ガラス転移点(Tg)
示差走査熱量計(パーキンエルマー社製「PYRIS Diamond DSC」)を用い、JIS K 7121に準拠して測定した。
(3) Glass transition point (Tg)
It measured based on JISK7121 using the differential scanning calorimeter ("PYRIS Diamond DSC" by Perkin Elmer).
(4)耐充満水凍結試験−耐低温破断性の測定
評価対象樹脂配合物から、両端部がフランジ及びネジ構造で密閉出来る内径22mm、外径28mm、の円筒形状の管継ぎ手を射出成形で作成した。この中に空気層を含まない様、水中にて水を充填し、両端を密閉した後、水から出して、−40℃の冷凍庫に入れ、2時間放置し、内部の水を完全に凍らせた。その後冷凍庫より取り出して、管継ぎ手の割れを調べて耐低温破断性の評価を行った。
(4) Filled water freezing test-measurement of low-temperature rupture resistance A cylindrical pipe joint with an inner diameter of 22 mm and an outer diameter of 28 mm, which can be sealed with a flange and screw structure at both ends, is prepared by injection molding from the resin composition to be evaluated. did. Fill with water in water so that it does not contain an air layer, seal both ends, remove from the water, place in a freezer at -40 ° C and leave for 2 hours to completely freeze the water inside. It was. Thereafter, the tube joint was taken out from the freezer, and cracks in the pipe joint were examined to evaluate low-temperature fracture resistance.
実施例および比較例中に用いた、成分は次の通りである。
PPS―1:以下の合成法により合成した。
温度センサー、冷却塔、滴下槽、滴下ポンプ、留出物分離槽を連結した攪拌翼付チタン製反応釜にp−DCB1.838kg(12.5モル)、NMP4.958kg(50モル)、水0.090kg(5.0モル)を室温で仕込み、攪拌しながら窒素雰囲気下で100℃まで20分かけて昇温した。系を閉じ、更に220℃まで40分かけて昇温した後、その温度で内圧を0.22MPaにコントロールして、Na2S・xH2O1.5kg、NaSH・yH2O 0.225kg、水0.425kgの混合液(Na2S:11.4モル、NaSH:3.2モル、水分50.3重量%)を3時間かけて滴下した。滴下中は同時に脱水操作を行い、水は系外に除去し、水と共に留出するp−DCBは連続的にオートクレーブに戻した。なお、脱水操作とp−DCBを戻す操作は240℃昇温完了まで行い、昇温完了時に系を密閉した。その後、そのままの温度圧力で1時間保持した後、1時間かけて、内圧を0.17MPaに下げながら、内温を240℃まで昇温、その温度で1時間保持して反応を終了し、室温まで冷却した。得られた反応スラリーを減圧下(−0.08MPa)、120℃に加熱することにより反応溶媒を留去、残査に水を注いで80℃で1時間攪拌した後、濾過した。このケーキを再び温水で1時間攪拌、洗浄した後、濾過した。この操作を3回繰り返し、更に水を加え、200℃で1時間攪拌後、濾過し、熱風乾燥機で120℃−10時間乾燥して白色粉末状のポリマーを得た。このポリマーを以後PPS−1という。このPPS−1のピーク分子量は、40,700であった。
The components used in Examples and Comparative Examples are as follows.
PPS-1: Synthesized by the following synthesis method.
In a titanium reaction kettle with a stirring blade connected to a temperature sensor, cooling tower, dropping tank, dropping pump, distillate separation tank, p-DCB 1.838 kg (12.5 mol), NMP 4.958 kg (50 mol), water 0 0.090 kg (5.0 mol) was charged at room temperature, and the temperature was raised to 100 ° C. over 20 minutes under stirring in a nitrogen atmosphere. Close the system, after heating over a period of 40 minutes to 220 ° C., to control the internal pressure at that temperature to 0.22MPa, Na 2 S · xH 2 O1.5kg, NaSH · yH 2 O 0.225kg, water 0.425 kg of a mixed solution (Na 2 S: 11.4 mol, NaSH: 3.2 mol, moisture: 50.3% by weight) was added dropwise over 3 hours. During the dropping, dehydration was performed simultaneously, water was removed from the system, and p-DCB distilled together with water was continuously returned to the autoclave. The dehydration operation and the operation for returning the p-DCB were performed until the temperature increase at 240 ° C. was completed, and the system was sealed when the temperature increase was completed. Then, after maintaining for 1 hour at the same temperature and pressure, the internal temperature was raised to 240 ° C. while reducing the internal pressure to 0.17 MPa over 1 hour, and the reaction was terminated by holding at that temperature for 1 hour. Until cooled. The obtained reaction slurry was heated to 120 ° C. under reduced pressure (−0.08 MPa), the reaction solvent was distilled off, water was poured into the residue, and the mixture was stirred at 80 ° C. for 1 hour, followed by filtration. The cake was stirred again with warm water for 1 hour, washed, and then filtered. This operation was repeated three times, water was further added, the mixture was stirred at 200 ° C. for 1 hour, filtered, and dried with a hot air dryer at 120 ° C. for 10 hours to obtain a white powdery polymer. This polymer is hereinafter referred to as PPS-1. The peak molecular weight of PPS-1 was 40,700.
実施例1〜6及び比較例1〜2
各種原料及びその他の原料を、下記表1に示す割合で均一に混合した後、35mmφの2軸押出機にて290〜330℃で混練してPAS樹脂組成物のペレットを得た。このペレットを用い、上述の方法に従い、耐低温破断性を評価した。その結果を表1に示す。
Examples 1-6 and Comparative Examples 1-2
Various raw materials and other raw materials were uniformly mixed at a ratio shown in Table 1 below, and then kneaded at 290 to 330 ° C. with a 35 mmφ twin-screw extruder to obtain pellets of a PAS resin composition. Using this pellet, the low temperature fracture resistance was evaluated according to the above-mentioned method. The results are shown in Table 1.
表1中の前記PPS−1以外の材料は、下記のものを用いた。
PPS−2;PPS樹脂[ピーク分子量34,200(大日本インキ化学工業社製 「LR−2G」)]
PPS−3;PPS樹脂[ピーク分子量16,000(大日本インキ化学工業社製 「B−100−C」)]
ELA−1;酸変性エチレン−ブテン共重合体、Tg=−65℃(三井化学社製 「タフマー MH7020」)
ELA−2;酸変性エチレン−プロピレン共重合体、Tg=−50℃(三井化学社製 「タフマー MP0430」)
ELA−3;エチレン−グリシジルメタアクリル酸−アクリル酸メチル共重合体、Tg=−33℃(住友化学工業社製 「ボンドファースト7L」)
ELA−4;エチレン−無水マレイン酸−アクリル酸エチル共重合体、Tg=−35℃(アトフィナ・ジャパン社製 「ボンダインAX8390」)
ADD;クレゾール−ノボラック型エポキシ樹脂(大日本インキ化学工業社製 「EPICLON N−695」)
As materials other than the PPS-1 in Table 1, the following materials were used.
PPS-2; PPS resin [peak molecular weight 34,200 (“LR-2G” manufactured by Dainippon Ink & Chemicals, Inc.)]
PPS-3; PPS resin [peak molecular weight 16,000 (“B-100-C” manufactured by Dainippon Ink & Chemicals, Inc.)]
ELA-1; acid-modified ethylene-butene copolymer, Tg = −65 ° C. (“Tuffmer MH7020” manufactured by Mitsui Chemicals, Inc.)
ELA-2; acid-modified ethylene-propylene copolymer, Tg = −50 ° C. (“Tuffmer MP0430” manufactured by Mitsui Chemicals, Inc.)
ELA-3; ethylene-glycidylmethacrylic acid-methyl acrylate copolymer, Tg = −33 ° C. (“Bond First 7L” manufactured by Sumitomo Chemical Co., Ltd.)
ELA-4; ethylene-maleic anhydride-ethyl acrylate copolymer, Tg = −35 ° C. (“Bondyne AX8390” manufactured by Atofina Japan)
ADD: Cresol-Novolac type epoxy resin ("EPICLON N-695" manufactured by Dainippon Ink & Chemicals, Inc.)
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