JP2006046934A - Gas sensor and gas detector - Google Patents

Gas sensor and gas detector Download PDF

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JP2006046934A
JP2006046934A JP2004224086A JP2004224086A JP2006046934A JP 2006046934 A JP2006046934 A JP 2006046934A JP 2004224086 A JP2004224086 A JP 2004224086A JP 2004224086 A JP2004224086 A JP 2004224086A JP 2006046934 A JP2006046934 A JP 2006046934A
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gas
inspection
peripheral surface
notch
filter cap
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JP4088277B2 (en
Inventor
Shinichi Matsumoto
晋一 松本
Harumi Kono
晴美 河野
Hisao Onishi
久男 大西
Yasuharu Dangi
康晴 談議
Takeshi Hashimoto
橋本  猛
Tadashi Watanabe
匡 渡邊
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Osaka Gas Co Ltd
Fuji Electric FA Components and Systems Co Ltd
FIS Inc
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Osaka Gas Co Ltd
Fuji Electric FA Components and Systems Co Ltd
FIS Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a gas sensor capable of certainly performing the inspection due to an inspection gas, and a gas detector. <P>SOLUTION: The gas sensor A is equipped with a cylindrical housing container 23 having a gas inflow port 8 on one end side in its axial direction and housing a gas-sensitive body 1 comprising a metal oxide semiconductor therein, a filter cap 7 having the housing container 23 fitted therein so that the gas inflow port 8 becomes the head from the opening part on one end side in the axial direction of the housing container 23 and having a vent hole 10 formed to the end surface on the other end side of the housing container 23 and the adsorbing material 12 provided to the gas flow channel between the vent hole 10 and the gas inflow port 8 to adsorb an obstruction gas and a poisoning gas. An inspection gas introducing passage 22 for introducing the inspection gas into the gas inflow port 8 from the opening part of the filter cap 7 through the gap between the outer peripheral surface of the housing container 23 and the inner peripheral surface of the filter cap 7 is provided and a notch 19 is formed to the peripheral surface on the side of the opening part of the filter cap 7 and a guide wall 20 for guiding the inspection gas to the notch 19 from the peripheral surface around the notch 19 toward the outside in the diametric direction of the notch 19 is provided in a protruded state. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、ガスセンサ及びガス検出装置に関するものである。   The present invention relates to a gas sensor and a gas detection device.

この種のガスセンサとしては、検知対象であるメタン等の可燃性ガスのガス濃度に応じて電気抵抗の変化する金属酸化物半導体を感ガス体に用いたものが従来より提供されている(例えば特許文献1参照)。   As this type of gas sensor, a gas sensor using a metal oxide semiconductor whose electric resistance changes according to the gas concentration of a combustible gas such as methane to be detected has been conventionally provided (for example, a patent). Reference 1).

図7は従来のガスセンサAの構造を模式的に示した断面図であり、金属酸化物半導体よりなる感ガス体1は、樹脂製のベース2にインサート成形により貫設された3本の端子3に保持され、この感ガス体1を覆うようにしてベース2の上面側に金属キャップ6が被着されている。また金属キャップ6には、水素ガス、アルコール蒸気などの妨害ガスやシリコン蒸気、水蒸気などの被毒ガスを吸着させるためのフィルタ12を保持したフィルタキャップ7が被着されている。   FIG. 7 is a cross-sectional view schematically showing the structure of a conventional gas sensor A. A gas sensitive body 1 made of a metal oxide semiconductor has three terminals 3 inserted through a resin base 2 by insert molding. The metal cap 6 is attached to the upper surface side of the base 2 so as to cover the gas sensitive body 1. The metal cap 6 is attached with a filter cap 7 holding a filter 12 for adsorbing an interference gas such as hydrogen gas or alcohol vapor, or a poisoning gas such as silicon vapor or water vapor.

金属キャップ6は天井部の中央にガス流入口8を有し、このガス流入口8にはステンレス製の金網9が取着されており、金網9を通して感ガス体1にガスが導入されるようになっている。またフィルタキャップ7は円筒状の合成樹脂成型品からなり、軸方向の一端側には外部と内部とを連通する通気孔10が形成され、他端側の開口部を塞ぐようにして金属キャップ6を被着したベース2がガス流入口8側から嵌着されている。フィルタキャップ7の通気孔10にはステンレス製の金網11が取着されており、この通気孔10とガス流入口8との間のガス流路にフィルタ12が配置されている。   The metal cap 6 has a gas inlet 8 in the center of the ceiling, and a stainless steel wire mesh 9 is attached to the gas inlet 8 so that gas is introduced into the gas sensitive body 1 through the wire mesh 9. It has become. The filter cap 7 is made of a cylindrical synthetic resin molded product. A vent hole 10 is formed on one end side in the axial direction so as to communicate the outside with the inside, and the metal cap 6 is formed so as to close the opening on the other end side. Is attached from the gas inlet 8 side. A stainless steel wire mesh 11 is attached to the vent hole 10 of the filter cap 7, and a filter 12 is disposed in the gas flow path between the vent hole 10 and the gas inlet 8.

而して、外部から通気孔10とフィルタ12とガス流入口8とを通して金属キャップ6の内部に空気が流入すると、空気中の検知対象ガスのガス濃度に応じて感ガス体1の電気抵抗が変化するので、感ガス体1の電気抵抗の変化から検知対象ガスのガス濃度を検出することができる。また空気中に含まれる妨害ガスや被毒ガスは、フィルタキャップ7に取り付けられたフィルタ12によって吸着されるので、妨害ガスによる検出誤差を低減したり、被毒ガスがセンサ特性の長期安定性に与える影響を低減することができる。   Thus, when air flows into the metal cap 6 from the outside through the vent hole 10, the filter 12, and the gas inlet 8, the electric resistance of the gas sensitive body 1 is increased according to the gas concentration of the detection target gas in the air. Since it changes, the gas concentration of the detection target gas can be detected from the change in the electrical resistance of the gas sensitive body 1. Moreover, since the interference gas and poison gas contained in the air are adsorbed by the filter 12 attached to the filter cap 7, the detection error due to the interference gas is reduced, and the influence of the poison gas on the long-term stability of the sensor characteristics. Can be reduced.

このようなガスセンサAは例えば家庭用のガス漏れ警報器に用いられており、図8に警報器の筐体へのガスセンサAの取付構造を示す。ガス漏れ警報器の筐体40は、前面の一部が開口した箱状のケース40aと、ケース40aの開口部を閉塞するカバー40bとで構成され、ケース40aの内部にはプリント配線板よりなる回路基板41が収納されている。回路基板41にはガスセンサAのセンサ出力をもとに警報を発する警報回路が形成されており、ケース40aの開口部に臨む位置にガスセンサAが実装されている。そして、カバー40bには、ガスの流路がく字状に曲がった複数の通気窓42が貫設されており、この通気窓42を通して筐体40内部に流入した外気が、ガスセンサAの通気孔10、フィルタ12、ガス流入口8を通って感ガス体1に到達し、外気に含まれる検知対象ガスのガス濃度に応じて感ガス体1の電気抵抗が変化する。なお、図8中の矢印Dは外気の流入経路を示している。   Such a gas sensor A is used, for example, in a gas leak alarm for home use, and FIG. 8 shows a structure for attaching the gas sensor A to the alarm casing. The casing 40 of the gas leak alarm is composed of a box-shaped case 40a with a part of the front surface opened, and a cover 40b that closes the opening of the case 40a. The case 40a includes a printed wiring board. A circuit board 41 is accommodated. The circuit board 41 is formed with an alarm circuit that issues an alarm based on the sensor output of the gas sensor A, and the gas sensor A is mounted at a position facing the opening of the case 40a. The cover 40b is provided with a plurality of ventilation windows 42 in which the gas flow path is bent in a square shape. Outside air that has flowed into the housing 40 through the ventilation windows 42 passes through the ventilation holes 10 of the gas sensor A. The gas 12 reaches the gas sensitive body 1 through the gas inlet 8 and the electric resistance of the gas sensitive body 1 changes according to the gas concentration of the detection target gas contained in the outside air. In addition, the arrow D in FIG. 8 has shown the inflow route of external air.

ところで、ガス漏れ警報器では警報動作が正常に行われるか否かを点検する必要があり、点検時にはカバー40bに設けられた点検孔43から筐体40内に点検ガス(例えばライターガス(ブタン)やアルコールガスなど)を噴射し、点検ガスを感ガス体1まで到達させて、反応を起こさせ、警報回路が正常に作動するか否かを確認していた。   By the way, it is necessary to check whether or not the alarm operation is normally performed in the gas leak alarm device, and at the time of inspection, the inspection gas (for example, lighter gas (butane)) enters the housing 40 from the inspection hole 43 provided in the cover 40b. And alcohol gas) are injected, the inspection gas reaches the gas sensing element 1, a reaction is caused, and it is confirmed whether or not the alarm circuit operates normally.

しかしながら、上記構成のガスセンサではフィルタキャップ7内に通気孔10に臨ませてフィルタ12を配置しているので、通気孔10を通してフィルタキャップ7内に点検ガスを注入しようとしても、点検ガスがフィルタ12に吸着されるため、フィルタキャップ7の周面においてフィルタ12とガス流入口8との間の位置に通気孔10よりも開口面積の小さい点検ガス導入孔24(例えば孔径が1.0mm)を貫設し、この点検ガス導入孔24を通してフィルタキャップ7内に点検ガスを噴射させていた(図7中の矢印は点検ガスの注入経路を示す)。すなわち、警報器の動作確認を行う際は、図8に矢印Eで示すように筐体40前面のカバー40bに設けた点検孔43から点検ガスを注入すると、筐体40内部のガス流路44を通ってフィルタキャップ7の周面に設けた点検ガス導入孔24まで点検ガスが導入されるので、点検ガス導入孔24を通過した点検ガスが感ガス体1まで到達して、感ガス体1が点検ガスに反応し、点検ガスによる動作確認が行われる。   However, in the gas sensor configured as described above, the filter 12 is disposed in the filter cap 7 so as to face the vent hole 10, so that even if an inspection gas is injected into the filter cap 7 through the vent hole 10, the inspection gas is not filtered. Therefore, the inspection gas introduction hole 24 (for example, the hole diameter is 1.0 mm) having a smaller opening area than the vent hole 10 is passed through the circumferential surface of the filter cap 7 between the filter 12 and the gas inlet 8. The inspection gas was injected into the filter cap 7 through the inspection gas introduction hole 24 (the arrow in FIG. 7 indicates the inspection gas injection path). That is, when checking the operation of the alarm device, as shown by the arrow E in FIG. 8, if the inspection gas is injected from the inspection hole 43 provided in the cover 40 b on the front surface of the housing 40, the gas flow path 44 inside the housing 40. Since the inspection gas is introduced to the inspection gas introduction hole 24 provided on the peripheral surface of the filter cap 7 through the inspection gas, the inspection gas that has passed through the inspection gas introduction hole 24 reaches the gas sensing body 1 and the gas sensing body 1 Reacts with the inspection gas, and the operation is confirmed with the inspection gas.

このように従来のガスセンサAでは、点検ガスを内部に導入するためにフィルタキャップ7の周面に点検ガス導入孔24を穿設したため、この点検ガス導入孔24を通って自然拡散により妨害ガスや被毒ガスが流入してくる可能性があり、妨害ガスによって検出誤差が大きくなったり、被毒ガスによってセンサ特性が長期的に変動する傾向が見られた。   As described above, in the conventional gas sensor A, the inspection gas introduction hole 24 is formed in the peripheral surface of the filter cap 7 in order to introduce the inspection gas into the inside. There is a possibility that poison gas flows in, and the detection error increases due to the interference gas, and the sensor characteristics tend to fluctuate in the long term due to the poison gas.

そこで、本発明者らはフィルタキャップ7の周面に点検ガス導入孔24を形成するのではなく、フィルタキャップ7の開口部から、フィルタキャップ7の内周面と金属キャップ6の外周面との間に点検ガス導入孔24の全長に比べて流路が十分長い微少な隙間を設け、この隙間によりガス流入口8に点検ガスを導入する点検ガス導入路を構成したガスセンサを提案しており、点検ガス導入孔24が形成されている場合に比べてフィルタキャップ7の気密度が高まり、上記の点検ガス導入路を通って噴出圧入された点検ガスのみが感ガス体1まで到達するから、妨害ガスや被毒ガスによる悪影響を低減することができた。
特開平7−121787号公報
Therefore, the present inventors do not form the inspection gas introduction hole 24 on the peripheral surface of the filter cap 7, but the opening between the filter cap 7 and the inner peripheral surface of the filter cap 7 and the outer peripheral surface of the metal cap 6. A gas sensor has been proposed in which a small gap is provided between the inspection gas introduction hole 24 and the inspection gas introduction path for introducing the inspection gas to the gas inlet 8 is formed by a gap that is sufficiently long compared to the entire length of the inspection gas introduction hole 24. Compared with the case where the inspection gas introduction hole 24 is formed, the airtightness of the filter cap 7 is increased, and only the inspection gas injected through the inspection gas introduction path reaches the gas sensing body 1, which is an obstacle. The adverse effects of gas and poison gas could be reduced.
JP 7-121787 A

ところで、上述のガスセンサを用いる警報器の動作確認を行う際は、筐体40前面のカバー40bに設けた点検孔43から注入された点検ガスを、筐体40内部のガス流路44を通過させ、回路基板41の表面に沿ってフィルタキャップ7の底部(開口部)に導き、フィルタキャップ7の内周面と金属キャップ6の外周面との間の隙間(点検ガス導入路)を通してガス流入口8まで点検ガスを導入するのであるが、回路基板41の表面に沿って流れる点検ガスがフィルタキャップ7の周面に当たった場合、点検ガスの一部はフィルタキャップ7の底部と回路基板41との間の隙間を通って点検ガス導入路に流入するものの、点検ガスの大部分はフィルタキャップ7の周面に沿ってフィルタキャップ7の外側を流れるため、僅かな量の点検ガスしか感ガス体1に到達することができず、感ガス体1や警報回路は正常に動作しているにも関わらず発報しなくなる可能性があり、点検作業を確実に行うことができないという問題があった。   By the way, when performing the operation check of the alarm device using the gas sensor, the inspection gas injected from the inspection hole 43 provided in the cover 40b on the front surface of the housing 40 is allowed to pass through the gas flow path 44 inside the housing 40. The gas inlet is led to the bottom (opening) of the filter cap 7 along the surface of the circuit board 41 and through a gap (inspection gas introduction path) between the inner peripheral surface of the filter cap 7 and the outer peripheral surface of the metal cap 6. However, when the inspection gas flowing along the surface of the circuit board 41 hits the peripheral surface of the filter cap 7, a part of the inspection gas is separated from the bottom of the filter cap 7 and the circuit board 41. However, since most of the inspection gas flows outside the filter cap 7 along the peripheral surface of the filter cap 7, a small amount of inspection gas flows. The gas sensor 1 cannot reach the gas sensor 1 and the gas sensor 1 and the alarm circuit may not work even though they are operating normally. There was a problem.

また、ガスセンサAを収納する筐体40の製造上の寸法ばらつきによって、ガス流路44とフィルタキャップ7の開口部との相対的な位置関係がずれると、点検ガス導入路を通って内部に流入する点検ガスがさらに減少し、点検ガスによる点検作業が確実に行えない可能性もあった。   In addition, if the relative positional relationship between the gas flow path 44 and the opening of the filter cap 7 is shifted due to manufacturing dimensional variations of the housing 40 that houses the gas sensor A, it flows into the interior through the inspection gas introduction path. There was a possibility that the inspection gas to be used was further reduced and the inspection work with the inspection gas could not be performed reliably.

本発明は上記問題点に鑑みて為されたものであり、その目的とするところは、点検ガスによる点検作業を確実に行えるガスセンサ及びガス検出装置を提供することにある。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a gas sensor and a gas detection device capable of reliably performing inspection work with inspection gas.

上記目的を達成するために、請求項1の発明は、検知対象ガスのガス濃度を電気的な信号に変換するための感ガス体と、感ガス体に埋設固定された複数の検出電極と、軸方向の一端側にガス流入口が形成されるとともに、各検出電極に電気的に接続された端子が軸方向の他端側から突出する筒状の収納容器と、軸方向の一端側の開口部を塞ぐようにして収納容器がそのガス流入口側から内部に嵌入されるとともに、他端側にガス流入口と外部とを連通する通気孔が形成された筒状のカバーと、通気孔とガス流入口との間のガス流路に設けられて妨害ガスおよび被毒ガスを吸着するフィルタとを備え、カバーの開口部から、カバーの内周面と収納容器の外周面との間にできる微少隙間を通ってガス流入口に点検ガスを導入する点検ガス導入路を設けたガスセンサにおいて、カバーの開口部側の周面に切欠を形成し、当該切欠の周りの周面から径方向の外側に向かって点検ガスを切欠に導くガイド壁を突設したことを特徴とする。   In order to achieve the above object, the invention of claim 1 includes a gas sensitive body for converting a gas concentration of a gas to be detected into an electrical signal, and a plurality of detection electrodes embedded and fixed in the gas sensitive body, A cylindrical storage container in which a gas inlet is formed on one end side in the axial direction and a terminal electrically connected to each detection electrode protrudes from the other end side in the axial direction, and an opening on one end side in the axial direction A cylindrical cover in which a storage container is inserted into the inside from the gas inlet side so as to close the part, and a vent hole is formed on the other end side to connect the gas inlet and the outside; A filter that is provided in a gas flow path between the gas inlet and adsorbs interference gas and poison gas, and is formed between the inner peripheral surface of the cover and the outer peripheral surface of the storage container through the cover opening. An inspection gas introduction path for introducing inspection gas to the gas inlet through the gap In the gas sensor, a notch is formed in the peripheral surface on the opening side of the cover, and a guide wall is provided protruding from the peripheral surface around the notch toward the outer side in the radial direction. .

請求項2の発明では、請求項1の発明において、収納容器の底面を、カバーの開口縁よりも内側に凹没させたことを特徴とする。   The invention of claim 2 is characterized in that, in the invention of claim 1, the bottom surface of the storage container is recessed inwardly of the opening edge of the cover.

請求項3の発明では、請求項1又は2の発明において、カバーの開口部から収納容器の底面までの距離を切欠の深さよりも短い距離としたことを特徴とする。   The invention of claim 3 is characterized in that, in the invention of claim 1 or 2, the distance from the opening of the cover to the bottom surface of the storage container is shorter than the depth of the notch.

請求項4の発明では、請求項1乃至3の何れか1つに記載のガスセンサと、ガスセンサの出力信号から検知対象ガスのガス濃度を検出する検出回路部とを備えて成ることを特徴とする。   According to a fourth aspect of the invention, there is provided the gas sensor according to any one of the first to third aspects, and a detection circuit unit that detects the gas concentration of the detection target gas from the output signal of the gas sensor. .

請求項1の発明に係るガスセンサでは、収納容器の一端側から突出する端子を基板に接続した場合、カバーの開口部が基板と対向し、基板とカバーの開口縁との間の隙間を通って点検ガス導入路に点検ガスが導入されることになるが、請求項1の発明によれば、カバーの開口部側の周面に切欠を形成し、この切欠の周りの周面から径方向の外側に向かって点検ガスを切欠に導くガイド壁を突設しているので、基板の表面に沿って流れてきた点検ガスを切欠の周りの周面に形成したガイド壁で切欠に集め、この切欠を通してカバーの内側に入った点検ガスを点検ガス導入路に流入させることができるから、点検ガス導入路に流入せずに拡散する無駄な点検ガスを減らして、少量の点検ガスでも確実に点検作業を行えるという効果がある。また、このガスセンサをガス漏れ警報器に用いる場合にガスセンサを収納する筐体の製造上の寸法ばらつきによって、筐体内部に形成した点検ガスのガス流路とカバーの周面に形成した切欠の位置が多少ずれたとしても、ガイド壁によって切欠からそれた点検ガスを切欠に集めることができるから、切欠に導入される点検ガスの量を増やして確実に点検作業を行うことができるという効果もある。   In the gas sensor according to the first aspect of the present invention, when the terminal protruding from one end side of the storage container is connected to the substrate, the opening of the cover faces the substrate and passes through the gap between the substrate and the opening edge of the cover. The inspection gas is introduced into the inspection gas introduction path. According to the invention of claim 1, a notch is formed in the peripheral surface on the opening side of the cover, and a radial direction is formed from the peripheral surface around the notch. Since the guide wall that guides the inspection gas to the notch protrudes outward, the inspection gas that flows along the surface of the substrate is collected in the notch by the guide wall formed on the peripheral surface around the notch. The inspection gas that has entered the inside of the cover can be allowed to flow into the inspection gas introduction path, so that unnecessary inspection gas that diffuses without flowing into the inspection gas introduction path is reduced, and even a small amount of inspection gas can be reliably inspected. There is an effect that can be performed. In addition, when this gas sensor is used in a gas leak alarm device, the position of notches formed in the gas flow path of the inspection gas formed in the housing and the peripheral surface of the cover due to manufacturing dimensional variations in the housing that houses the gas sensor Even if there is a slight deviation, the inspection gas can be collected in the notch by the guide wall, so that it is possible to increase the amount of inspection gas introduced into the notch and perform the inspection work reliably. .

請求項2の発明によれば、収納容器の底面を、カバーの開口縁よりも内側に凹没させているので、ガスセンサを実装した基板と収納容器の底面とカバーの周面とで囲まれる空間を形成でき、この空間に切欠を通してカバー内部に流入した点検ガスを一旦溜めた後、カバーの内周面と収納容器の外周面との間の微少隙間からなる点検ガス導入路を通してガス流入口まで点検ガスを導入することができるから、流入してきた点検ガスを逃がすことなく、点検ガス導入路に導くことができ、少量の点検ガスでも確実に点検作業を行えるという効果がある。   According to the invention of claim 2, since the bottom surface of the storage container is recessed inward from the opening edge of the cover, the space surrounded by the substrate on which the gas sensor is mounted, the bottom surface of the storage container, and the peripheral surface of the cover. After the inspection gas that has flowed into the cover through the notch is temporarily accumulated in this space, it passes through the inspection gas introduction path consisting of a minute gap between the inner peripheral surface of the cover and the outer peripheral surface of the storage container to the gas inlet. Since the inspection gas can be introduced, the inspection gas that has flowed in can be led to the inspection gas introduction path without escaping, and the inspection work can be reliably performed even with a small amount of inspection gas.

請求項3の発明によれば、収納容器の一部を切欠に臨ませることができ、切欠を通してカバー内部に流入した点検ガスが切欠に臨む収納容器の部位に当たることで、点検ガスの流れる方向が変わって、カバーの内周面と収納容器の外周面との間の微少隙間からなる点検ガス導入路に点検ガスが入り込みやすくなるから、少量の点検ガスでも確実に点検作業を行えるという効果がある。   According to the invention of claim 3, a part of the storage container can face the notch, and the inspection gas flowing into the cover through the notch hits the part of the storage container facing the notch, whereby the flow direction of the inspection gas is changed. Instead, inspection gas can easily enter the inspection gas introduction path consisting of a minute gap between the inner peripheral surface of the cover and the outer peripheral surface of the storage container, so that it is possible to perform inspection work reliably even with a small amount of inspection gas. .

請求項4の発明によれば、請求項1乃至3の何れか1つのガスセンサを用いることで、、ガスセンサおよび検出回路の動作点検を確実に行えるガス検出装置を実現できる。   According to the invention of claim 4, by using any one of the gas sensors of claims 1 to 3, a gas detection device capable of surely checking the operation of the gas sensor and the detection circuit can be realized.

以下に本発明の実施の形態を図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the drawings.

(実施形態1)
本実施形態のガスセンサAは、図2及び図3に示すように樹脂製のベース2、ベース2にインサート成形により埋設固定された3本の端子3、端子3にヒータ兼用電極4および中心電極5を介して電気的に接続された感ガス体1、およびベース2に冠着された金属キャップ6からなるセンサ本体Bと、このセンサ本体Bの金属キャップ6に被着されたカバーとしてのフィルタキャップ7とを備えている。
(Embodiment 1)
As shown in FIGS. 2 and 3, the gas sensor A of the present embodiment includes a resin base 2, three terminals 3 embedded and fixed to the base 2 by insert molding, a heater 3 electrode 4 and a center electrode 5. A sensor body B comprising a gas sensitive body 1 electrically connected via a base and a metal cap 6 crowned to the base 2, and a filter cap as a cover attached to the metal cap 6 of the sensor body B 7.

感ガス体1は検知対象ガスのガス濃度を電気的な信号に変換するものであり、例えば検知対象のガスが作用することによって電気抵抗が変化するSnOのような金属酸化物半導体により楕円球状に形成されており、この感ガス体1の内部にはコイル状の白金からなるヒータ兼用電極4が埋設されるとともに、ヒータ兼用電極4のコイル部分の中心を貫通するようにして白金からなる中心電極5が埋設されている。ここで、ヒータ兼用電極4に高低2段階の電力を交互に印加することによって、感ガス体1の温度を高低2段階に間欠的に加熱することができ、その時の電極4,5間の電圧値より感ガス体1の電気抵抗を求め、この抵抗値から感ガス体1の高温時には例えばメタンガスやプロパンガスなどの可燃性ガスを検出し、低温時には例えば一酸化炭素を検出するのである。 The gas sensitive body 1 converts the gas concentration of the detection target gas into an electrical signal. For example, an elliptical sphere is formed by a metal oxide semiconductor such as SnO 2 whose electric resistance is changed by the action of the detection target gas. The heater-sensitive electrode 4 made of coiled platinum is embedded in the gas-sensitive body 1 and the center made of platinum is penetrated through the center of the coil portion of the heater-functional electrode 4. An electrode 5 is embedded. Here, by alternately applying two levels of electric power to the heater electrode 4, the temperature of the gas sensitive body 1 can be intermittently heated in two levels, the voltage between the electrodes 4 and 5 at that time. The electrical resistance of the gas sensitive body 1 is obtained from the value, and from this resistance value, a combustible gas such as methane gas or propane gas is detected when the gas sensitive body 1 is at a high temperature, and carbon monoxide is detected when the temperature is low.

ベース2はPBTなどの合成樹脂により円板状に形成されており、このベース2を厚み方向に貫通するようにして3本の端子3が一列に埋設固定されている。そして、中央の端子3の上側部に中心電極5の一端が電気的に接続され、両側の端子3の上側部にコイル状のヒータ兼用電極4の両端がそれぞれ電気的に接続されている。   The base 2 is formed in a disc shape from a synthetic resin such as PBT, and three terminals 3 are embedded and fixed in a row so as to penetrate the base 2 in the thickness direction. One end of the center electrode 5 is electrically connected to the upper portion of the central terminal 3, and both ends of the coiled heater combined electrode 4 are electrically connected to the upper portions of the terminals 3 on both sides.

金属キャップ6は軸方向の一端側が開口した有底円筒状であって、天井部を為す底部の中央には内部と外部とを連通するガス流入口8が形成されており、感ガス体1を覆うようにしてベース2の感ガス体1側に冠着されている。金属キャップ6の天井部に設けたガス流入口8には、防爆性能を確保するために例えばステンレス製の100メッシュの金網9が二重に固着されており、この金網9を通して外部(フィルタキャップ7の内部空間)から感ガス体1にガスが導入されるのである。なおベース2の周面と金属キャップ6の内周面とは高気密に接合されており、ガス流入口8のみを通してガスが導入されるようになっている。ここに、ベース2と金属キャップ6とで感ガス体1を収納する収納容器23が構成される。   The metal cap 6 has a bottomed cylindrical shape that is open at one end in the axial direction, and a gas inlet 8 that communicates the inside and the outside is formed at the center of the bottom that forms the ceiling. It is attached to the gas sensitive body 1 side of the base 2 so as to cover it. In order to ensure explosion-proof performance, for example, a stainless steel 100 mesh wire mesh 9 is double-fixed to the gas inlet 8 provided in the ceiling portion of the metal cap 6, and the outside (filter cap 7 The gas is introduced into the gas sensitive body 1 from the inner space of the gas sensor. The peripheral surface of the base 2 and the inner peripheral surface of the metal cap 6 are joined in a highly airtight manner, so that gas is introduced only through the gas inlet 8. The base 2 and the metal cap 6 constitute a storage container 23 that stores the gas sensitive body 1.

フィルタキャップ7は合成樹脂により円筒状に形成されており、軸方向の一端側の開口部からガス流入口8側を先頭にしてセンサ本体Bが嵌着され、このセンサ本体Bによってフィルタキャップ7の開口部が閉塞されている。またフィルタキャップ7の他端側の端面(天井部)にはガス流入口8と外部とを連通する通気孔10が貫設されている。またフィルタキャップ7の一端側の開口縁には、開口縁の一部を天井部側に窪ませることによって切欠19が形成されており、この切欠19に対して円周方向の両側部にはフィルタキャップ7の周面から径方向の外側に向かってガイド壁20,20が突出している。   The filter cap 7 is formed in a cylindrical shape from a synthetic resin, and the sensor main body B is fitted from the opening on one end side in the axial direction to the gas inlet 8 side as the head. The opening is closed. The filter cap 7 has an end face (ceiling) on the other end side, and a vent hole 10 is provided through the gas inlet 8 and the outside. Further, a notch 19 is formed in the opening edge on one end side of the filter cap 7 by recessing a part of the opening edge toward the ceiling, and the filter cap 7 has filter portions on both sides in the circumferential direction. Guide walls 20, 20 protrude from the peripheral surface of the cap 7 toward the outside in the radial direction.

またフィルタキャップ7の内部には、開口部から例えばステンレス製の100メッシュの金網11を挿入して、フィルタキャップ7の底部(天井部)に接着などの方法で固定した後、開口部から粒状の活性炭からなる吸着材(フィルタ)12を充填し、さらに円環状の合成樹脂成型品からなる押さえ部材14を開口部から挿入して、押さえ部材14の周面に円周方向に沿って形成された凹溝15とフィルタキャップ7の内周面に円周方向に沿って形成された突条16とを係合させることで、フィルタキャップ7の筒内に押さえ部材14を固定する。押さえ部材14の上側面(フィルタキャップ7の天井部側の面)には、例えばステンレス製の100メッシュの金網13が予め固着されており、押さえ部材14をフィルタキャップ7の筒内に挿入すると、2枚の金網11,13の間に吸着材12が保持される。ここに、この吸着材12の層から水素ガス、アルコール蒸気などの妨害ガスやシリコン蒸気、水蒸気などの被毒ガスを吸着させるためのフィルタが構成されている。尚、2枚の金網11,13はフィルタキャップ7の内周面の径よりもやや外径の小さい円板状に形成され、各々の網の孔径は吸着材12の粒径よりも小さい孔径となっている。   Further, for example, a stainless steel mesh 100 made of stainless steel is inserted into the filter cap 7 from the opening and fixed to the bottom (ceiling) of the filter cap 7 by a method such as adhesion, and then the granular shape is formed from the opening. An adsorbent (filter) 12 made of activated carbon was filled, and a pressing member 14 made of an annular synthetic resin molded product was inserted from the opening, and formed on the circumferential surface of the pressing member 14 along the circumferential direction. The pressing member 14 is fixed in the tube of the filter cap 7 by engaging the concave groove 15 and the protrusion 16 formed along the circumferential direction with the inner peripheral surface of the filter cap 7. For example, a stainless steel mesh 100 made of stainless steel is fixed to the upper surface of the pressing member 14 (the surface on the ceiling portion side of the filter cap 7) in advance, and when the pressing member 14 is inserted into the cylinder of the filter cap 7, The adsorbent 12 is held between the two metal meshes 11 and 13. Here, a filter for adsorbing an interfering gas such as hydrogen gas or alcohol vapor or a poisoning gas such as silicon vapor or water vapor from the layer of the adsorbent 12 is configured. The two metal meshes 11 and 13 are formed in a disk shape having a slightly smaller outer diameter than the diameter of the inner peripheral surface of the filter cap 7, and each mesh has a hole diameter smaller than the particle diameter of the adsorbent 12. It has become.

なお、押さえ部材14の中央には、図4(a)(b)に示すように押さえ部材14を厚み方向に貫通してガス流入口8と通気孔10の間を連通する連通孔17が形成されており、フィルタキャップ7の通気孔10から流入したガスは金網11→吸着材12→金網13→押さえ部材14の連通孔17を通して金属キャップ6のガス流入口8に導入されるようになっている。また押さえ部材14の下側面(金属キャップ6との対向面)には、深さが約0.1mmの複数の凹溝18が放射状に形成されている。各凹溝18は金属キャップ6の外周面側からガス流入口8側に向かって延びており、これらの凹溝18によって金属キャップ6の対向面との間にガスを導通させる導通路が形成される。   A communication hole 17 is formed in the center of the pressing member 14 so as to pass through the pressing member 14 in the thickness direction and communicate between the gas inlet 8 and the vent hole 10 as shown in FIGS. 4 (a) and 4 (b). The gas flowing in from the vent hole 10 of the filter cap 7 is introduced into the gas inlet 8 of the metal cap 6 through the metal mesh 11 → the adsorbent 12 → the metal mesh 13 → the communication hole 17 of the pressing member 14. Yes. A plurality of concave grooves 18 having a depth of about 0.1 mm are radially formed on the lower surface of the pressing member 14 (the surface facing the metal cap 6). Each concave groove 18 extends from the outer peripheral surface side of the metal cap 6 toward the gas inlet 8 side, and a conductive path is formed between these concave grooves 18 to conduct gas between the opposing surface of the metal cap 6. The

以上のような構成のガスセンサの製造方法を以下に説明する。先ず、3本の端子3をインサート成形によりベース2と同時成形した後、各端子3の先端にコイル状のヒータ兼用電極4および中心電極5を溶接或いはろう付けにより取り付ける。次にPd,Ptなどの触媒を添加した酸化錫の粉体に溶媒を加えてペースト状にしたものを電極4,5に塗布し、両電極4,5を内部に埋設した楕円球状の感ガス体1を形成して、約600℃で燒結させた後、感ガス体1の機械的強度を上げるためにシリカ系バインダーを塗布し、再び約600℃で焼成する。そして、感ガス体1を覆うようにしてベース2の上面側に金属キャップ6を嵌着し、金属キャップ6をかしめることによってベース2に固定して、センサ本体Bの組立を完了する。   A method for manufacturing the gas sensor having the above configuration will be described below. First, after the three terminals 3 are formed simultaneously with the base 2 by insert molding, the coil-shaped heater combined electrode 4 and the center electrode 5 are attached to the tip of each terminal 3 by welding or brazing. Next, a tin oxide powder to which a catalyst such as Pd and Pt has been added is added to a paste by adding a solvent to electrodes 4 and 5, and both electrodes 4 and 5 are embedded in the ellipsoidal gas-sensitive gas. After the body 1 is formed and sintered at about 600 ° C., a silica-based binder is applied in order to increase the mechanical strength of the gas-sensitive body 1 and fired again at about 600 ° C. Then, the metal cap 6 is fitted on the upper surface side of the base 2 so as to cover the gas sensitive body 1, and is fixed to the base 2 by caulking the metal cap 6, and the assembly of the sensor body B is completed.

次にフィルタキャップ7の天井部を下向きにした状態で、フィルタキャップ7の内部に金網11を挿入して、この金網11をフィルタキャップ7の天井部に設けた通気孔10の周部に接着固着することで、通気孔10を塞いだ後、フィルタキャップ7の開口部から粒状の吸着材12を詰め込む。次に、片方の面に金網13が固着された押さえ部材14を、金網13側を下向きにしてフィルタキャップ7の内部に圧入し、押さえ部材14の凹溝15をフィルタキャップ7の内周面に形成した突条16と凹凸係止させることで、押さえ部材14をフィルタキャップ7の内部に固定して、フィルタキャップ7の天井部に固着された金網11と、押さえ部材14に固着された金網13との間に粒状の吸着材12を保持させる。この状態で、フィルタキャップ7の開口部からガス流入口8側を先頭にしてセンサ本体Bを嵌入し、圧入或いは接着などの方法でセンサ本体Bをフィルタキャップ7に固定する。ここで、金属キャップ6の天井面が押さえ部材14と当接するまで、センサ本体Bをフィルタキャップ7の内部に挿入すると、ベース2の底面とフィルタキャップ7の開口側の端部との間に空間21が形成されるようになっている。   Next, with the ceiling portion of the filter cap 7 facing downward, the wire mesh 11 is inserted into the filter cap 7, and the wire mesh 11 is adhered and fixed to the peripheral portion of the vent hole 10 provided in the ceiling portion of the filter cap 7. By doing so, the particulate adsorbent 12 is packed from the opening of the filter cap 7 after closing the vent hole 10. Next, the pressing member 14 having the metal mesh 13 fixed to one surface is press-fitted into the filter cap 7 with the metal mesh 13 facing downward, and the concave groove 15 of the pressing member 14 is formed on the inner peripheral surface of the filter cap 7. The pressing member 14 is fixed to the inside of the filter cap 7 by engaging the formed protrusion 16 with the concave and convex portions, and the wire mesh 11 fixed to the ceiling portion of the filter cap 7 and the wire mesh 13 fixed to the pressing member 14. The granular adsorbent 12 is held between the two. In this state, the sensor main body B is inserted from the opening of the filter cap 7 with the gas inlet 8 side as the head, and the sensor main body B is fixed to the filter cap 7 by a method such as press fitting or adhesion. Here, when the sensor main body B is inserted into the filter cap 7 until the ceiling surface of the metal cap 6 comes into contact with the pressing member 14, a space is formed between the bottom surface of the base 2 and the end of the filter cap 7 on the opening side. 21 is formed.

ここで、本実施形態では金属キャップ6の外周面とフィルタキャップ7の内周面との間にできる微少隙間から点検ガス導入路22を構成しており、この点検ガス導入路22の大きさは金属キャップ6の外周面の寸法公差とフィルタキャップ7の内周面の寸法公差とで決まるから、従来のガスセンサのようにフィルタキャップ7の周面に孔径の小さい点検ガス導入孔を貫設する場合に比べてガス導入路を容易に形成することができる。しかも点検ガス導入路22の全長はセンサ本体Bの高さ寸法(ベース2の底面から金属キャップ6の天井面までの距離)と略同じ長さになり、充分距離が長いので、ガスセンサAの気密性を従来のものよりも高めることができる。したがって、図7に示す構造のガスセンサに比べてガス導入路から自然拡散で流入する妨害ガスや被毒ガスが低減され、妨害ガスによる検出誤差の増加や、被毒ガスによるセンサ特性の長期安定性の悪化を抑制することができる。   Here, in the present embodiment, the inspection gas introduction path 22 is configured from a minute gap formed between the outer peripheral surface of the metal cap 6 and the inner peripheral surface of the filter cap 7. The size of the inspection gas introduction path 22 is as follows. Since it is determined by the dimensional tolerance of the outer peripheral surface of the metal cap 6 and the dimensional tolerance of the inner peripheral surface of the filter cap 7, the inspection gas introduction hole having a small hole diameter is provided in the peripheral surface of the filter cap 7 like a conventional gas sensor. Compared to the above, the gas introduction path can be easily formed. Moreover, the total length of the inspection gas introduction path 22 is substantially the same as the height dimension of the sensor body B (the distance from the bottom surface of the base 2 to the ceiling surface of the metal cap 6), and is sufficiently long. It is possible to increase the performance compared to the conventional one. Therefore, compared with the gas sensor having the structure shown in FIG. 7, the interference gas and poison gas flowing from the gas introduction path by natural diffusion are reduced, the detection error due to the interference gas is increased, and the long-term stability of the sensor characteristics due to the poison gas is deteriorated. Can be suppressed.

ところで、本実施形態のガスセンサAは例えば家庭用のガス漏れ警報器に用いられ、図1に示すように警報器の筐体40に収納された回路基板41にガスセンサAを実装してある。警報器の筐体40は、前面の一部が開口した箱状のケース40aと、ケース40aの開口部を閉塞するカバー40bとで構成され、ケース40aの内部にはプリント配線板よりなる回路基板41が収納されている。回路基板41にはガスセンサAのセンサ出力をもとに警報を発する警報回路が形成されており、ケース40aの開口部に臨む位置にガスセンサAが実装されている。そして、カバー40bには、ガスの流路がく字状に曲がった複数の通気窓42が貫設されており、この通気窓42を通して筐体40内部に流入した外気が、ガスセンサAの通気孔10、フィルタ12、ガス流入口8を通って感ガス体1に到達し、外気に含まれる検知対象ガスのガス濃度に応じて感ガス体1の電気抵抗が変化する。   By the way, the gas sensor A of this embodiment is used for a gas leak alarm for home use, for example, and as shown in FIG. 1, the gas sensor A is mounted on the circuit board 41 accommodated in the casing 40 of the alarm. The housing 40 of the alarm device is composed of a box-shaped case 40a with a part of the front surface opened, and a cover 40b that closes the opening of the case 40a. Inside the case 40a is a circuit board made of a printed wiring board. 41 is stored. The circuit board 41 is formed with an alarm circuit that issues an alarm based on the sensor output of the gas sensor A, and the gas sensor A is mounted at a position facing the opening of the case 40a. The cover 40b is provided with a plurality of ventilation windows 42 in which the gas flow path is bent in a square shape. Outside air that has flowed into the housing 40 through the ventilation windows 42 passes through the ventilation holes 10 of the gas sensor A. The gas 12 reaches the gas sensitive body 1 through the gas inlet 8 and the electric resistance of the gas sensitive body 1 changes according to the gas concentration of the detection target gas contained in the outside air.

また筐体40前面のカバー40bには点検ガスを噴出圧入するための点検孔43が設けてあり、点検孔43から噴出圧入された点検ガスは筐体40内部のガス流路45を通ってフィルタキャップ7の底部側、すなわちフィルタキャップ7の開口部側に導かれる。ガスセンサAは、フィルタキャップ7の開口部側の周面に形成した切欠19がガス流路45の出口に対向するように配置されており、ガス流路45を通過してきた点検ガスは切欠19に導入される。この時、ガス流路45を通って切欠19に導かれた点検ガスは切欠19に対して正面から流れ込み(図2(c)及び図5に点検ガスの流れを矢印で示す)、この切欠19を通してフィルタキャップ7とベース2底面と基板41とで囲まれる空間21に流入し、この空間21内に一旦溜められる。またフィルタキャップ7の周面には、切欠19に対して円周方向の両側部から径方向の外側に向かってガイド壁20,20が突設されているので、フィルタキャップ7の周面に沿って図2(c)中の右側へ流出する点検ガスの一部がガイド壁20,20に当たって偏向して、切欠19に集められ、切欠19を通して空間21内に流入する。そして、空間21内に一旦溜められた点検ガスは、金属キャップ6の外周面とフィルタキャップ7の内周面との間にできる隙間(点検ガス導入路22)を通して図2(a)中の上側に流れて(図1に点検ガスが流れる経路を矢印で示す。尚実際には隙間22は環状断面を有する微少な間隔であるが本図ではこれを強調して図示してある。)、押さえ部材14の下側面(金属キャップ6との対向面)に当たり、押さえ部材14の下側面に形成された凹溝18を経て金属キャップ6のガス流入口8に導かれるので、ガス流入口8に取着された金網9を通過して金属キャップ6内に流入する。したがって、点検ガスは吸着材12中を通過することなく、上記の点検ガス導入路22を通過させることで感ガス体1まで導入されるので、点検ガスが吸着材に吸着されることはなく、点検ガスによる動作確認を確実に行うことができる。   The cover 40b on the front surface of the housing 40 is provided with an inspection hole 43 for injecting and injecting inspection gas, and the inspection gas injected and injected from the inspection hole 43 passes through the gas passage 45 inside the housing 40 and is filtered. It is guided to the bottom side of the cap 7, that is, to the opening side of the filter cap 7. The gas sensor A is arranged such that a notch 19 formed on the peripheral surface on the opening side of the filter cap 7 faces the outlet of the gas flow path 45, and the inspection gas that has passed through the gas flow path 45 enters the notch 19. be introduced. At this time, the inspection gas guided to the notch 19 through the gas passage 45 flows from the front into the notch 19 (the flow of the inspection gas is indicated by arrows in FIGS. 2C and 5). Then, it flows into a space 21 surrounded by the filter cap 7, the base 2 bottom surface, and the substrate 41, and is temporarily stored in the space 21. Further, guide walls 20, 20 project from the circumferential surface of the filter cap 7 toward the outer side in the radial direction from both sides in the circumferential direction with respect to the notch 19. A part of the inspection gas flowing out to the right in FIG. 2C hits the guide walls 20, 20, is deflected and collected in the notch 19, and flows into the space 21 through the notch 19. The inspection gas once accumulated in the space 21 passes through a gap (inspection gas introduction path 22) formed between the outer peripheral surface of the metal cap 6 and the inner peripheral surface of the filter cap 7, and the upper side in FIG. (The path through which the inspection gas flows is indicated by an arrow in FIG. 1. Actually, the gap 22 is a minute interval having an annular cross section, but this is emphasized and shown in the figure). Since it hits the lower surface of the member 14 (the surface facing the metal cap 6) and is guided to the gas inlet 8 of the metal cap 6 through the recessed groove 18 formed in the lower surface of the pressing member 14, It flows into the metal cap 6 through the attached wire mesh 9. Therefore, since the inspection gas is introduced to the gas sensitive body 1 by passing through the inspection gas introduction path 22 without passing through the adsorbent 12, the inspection gas is not adsorbed by the adsorbent, The operation check with the inspection gas can be surely performed.

このように本実施形態では、フィルタキャップ7の開口部側の周面に切欠19を形成し、この切欠19の周りの周面から径方向の外側に向かって点検ガスを切欠19に導くガイド壁20を突設しているので、基板41の表面に沿って流れてきた点検ガスを切欠19の周りに形成したガイド壁20で切欠19に集め、この切欠19を通してフィルタキャップ7の内側に入った点検ガスを点検ガス導入路22に流入させることができるから、点検ガス導入路22に流入せずに拡散する無駄な点検ガスを減らして、少量の点検ガスでも確実に点検作業を行える。また収納容器23の底面(すなわちベース2の底面)を、フィルタキャップ7の開口縁よりも内側に凹没させているので、ガスセンサAを実装した基板41とベース2底面とフィルタキャップ7の周面とで囲まれる空間21を形成でき、この空間21に切欠19を通して流入した点検ガスを一旦溜めた後、フィルタキャップ7の内周面と金属キャップ6の外周面との間の点検ガス導入路22に流入させているから、点検ガス導入路22を通過できる流量が少ないために点検ガス導入路22に流入する前に外へ逃げてしまう点検ガスを減らすことができ、点検ガス導入路22の入口まできた点検ガスを逃がすことなく確実に点検ガス導入路22に流入させることができる。また更に、フィルタキャップ7の開口縁から収納容器23の底面(つまりベース2の底面)までの距離を、切欠19の深さ(軸方向に沿った長さ寸法)よりも短い距離としてあるので、収納容器23の一部を切欠19内に臨ませることができ、切欠19からフィルタキャップ7内部に流入したガスが収納容器23の外周面に当たることでガスの流れが変わり、金属キャップ6の外周面とフィルタキャップ7の内周面との間の点検ガス導入路22に流れ込みやすくなる。また、筐体40の製造上の寸法ばらつきによって、筐体40内部に形成したガス流路45とフィルタキャップ7の周面に形成した切欠19の位置が多少ずれたとしても、ガイド壁20,20によって切欠19からそれた点検ガスを切欠19に集めることができるから、切欠19に導入される点検ガスの量を増やして確実に点検作業を行うことができる。   As described above, in this embodiment, the notch 19 is formed in the peripheral surface on the opening side of the filter cap 7, and the guide wall that guides the inspection gas to the notch 19 from the peripheral surface around the notch 19 toward the outside in the radial direction. 20, the inspection gas flowing along the surface of the substrate 41 is collected in the notch 19 by the guide wall 20 formed around the notch 19, and enters the inside of the filter cap 7 through the notch 19. Since the inspection gas can be caused to flow into the inspection gas introduction path 22, useless inspection gas that does not flow into the inspection gas introduction path 22 but diffuses can be reduced, and the inspection work can be reliably performed even with a small amount of inspection gas. Further, since the bottom surface of the storage container 23 (that is, the bottom surface of the base 2) is recessed inward from the opening edge of the filter cap 7, the substrate 41 on which the gas sensor A is mounted, the bottom surface of the base 2, and the peripheral surface of the filter cap 7 are provided. A check gas introduction path 22 between the inner peripheral surface of the filter cap 7 and the outer peripheral surface of the metal cap 6 is temporarily stored after the check gas flowing into the space 21 through the notch 19 is temporarily stored. Since the flow rate that can pass through the inspection gas introduction path 22 is small, the inspection gas that escapes outside before flowing into the inspection gas introduction path 22 can be reduced, and the inlet of the inspection gas introduction path 22 can be reduced. The inspection gas that has arrived can be reliably introduced into the inspection gas introduction path 22 without escaping. Furthermore, the distance from the opening edge of the filter cap 7 to the bottom surface of the storage container 23 (that is, the bottom surface of the base 2) is shorter than the depth of the notch 19 (length dimension along the axial direction). A part of the storage container 23 can face the notch 19, and the gas flowing into the filter cap 7 from the notch 19 hits the outer peripheral surface of the storage container 23, thereby changing the gas flow. It becomes easy to flow into the inspection gas introduction path 22 between the inner peripheral surface of the filter cap 7 and the filter cap 7. Further, even if the position of the gas flow path 45 formed in the housing 40 and the notch 19 formed in the peripheral surface of the filter cap 7 are slightly shifted due to dimensional variations in manufacturing the housing 40, the guide walls 20 and 20 Thus, the inspection gas deviated from the notch 19 can be collected in the notch 19, so that the amount of inspection gas introduced into the notch 19 can be increased and the inspection work can be performed reliably.

尚、本実施形態ではメタン等の可燃性ガスや一酸化炭素を検知対象とするガスセンサを例に説明を行ったが、検知対象ガスを上記のガスに限定する趣旨のものではなく、Hなどを検知対象とするガスセンサでも良いことは言うまでもない。 In this embodiment, a gas sensor that detects flammable gas such as methane or carbon monoxide is described as an example. However, the detection target gas is not limited to the above gas, but H 2 or the like. Needless to say, the gas sensor may be a detection target.

また本実施形態では金属酸化物半導体よりなる感ガス体を例に説明を行ったが、感ガス体を金属酸化物半導体に限定する趣旨のものではなく、感ガス体に接触燃焼式のセンサや電気化学式のセンサを用いても良いことは言うまでもない。   In the present embodiment, the gas sensitive body made of a metal oxide semiconductor has been described as an example, but the gas sensitive body is not intended to limit the gas sensitive body to a metal oxide semiconductor. Needless to say, an electrochemical sensor may be used.

(実施形態2)
以下に実施形態1で説明したガスセンサを用いるガス検出装置の一実施形態を図6に基づいて説明する。このガス検出装置は、ガスセンサAを用いて検知対象ガス(例えばメタンガスやプロパンガスなどの可燃性ガス、或いは、一酸化炭素)のガス濃度を検出し、検出濃度が所定の閾値を超えると発報するガス警報器であり、上述のガスセンサAと、ガスセンサAの電極4,5間の電圧値、すなわち感ガス体1の電気抵抗から検知対象ガスのガス濃度を検出し、検出濃度が所定のしきい値を超えると報知信号を出力する検出回路50と、検出回路50から報知信号が入力されると音や光で警報を発するとともに、外部の機器に発報信号を出力する出力回路51とを備えている。
(Embodiment 2)
An embodiment of a gas detection apparatus using the gas sensor described in Embodiment 1 will be described with reference to FIG. This gas detection device detects the gas concentration of a detection target gas (for example, flammable gas such as methane gas or propane gas, or carbon monoxide) using the gas sensor A, and issues a notification when the detected concentration exceeds a predetermined threshold value. The gas alarm device detects the gas concentration of the gas to be detected from the voltage value between the gas sensor A and the electrodes 4 and 5 of the gas sensor A, that is, the electric resistance of the gas sensor 1, and the detected concentration is predetermined. A detection circuit 50 that outputs a notification signal when the threshold value is exceeded, and an output circuit 51 that issues a warning by sound or light when the notification signal is input from the detection circuit 50 and outputs a notification signal to an external device. I have.

このガス検出装置Bは、ガスセンサAや、検出回路50および出力回路51を構成する回路部品を実装した回路基板(図示せず)を器体(図示せず)の内部に収納してあり、器体に設けた点検孔から器体の内部に点検ガスを噴射することによって、ガスセンサAや検出回路50や出力回路51の動作点検を行っており、ガスセンサAは実施形態1で説明したものを用いているので、少量の点検ガスでも点検ガスによる動作確認を確実に行うことができる。   This gas detection device B stores a circuit board (not shown) on which circuit components constituting the gas sensor A and the detection circuit 50 and the output circuit 51 are mounted in a container (not shown). The operation of the gas sensor A, the detection circuit 50, and the output circuit 51 is inspected by injecting inspection gas into the body from the inspection hole provided in the body. The gas sensor A is the same as that described in the first embodiment. Therefore, even with a small amount of inspection gas, it is possible to reliably check the operation with the inspection gas.

なお、本実施形態では実施形態1で説明したガスセンサAをガス警報器に適用した形態について説明を行ったが、ガス検出装置をガス警報器に限定する趣旨のものではなく、ガスセンサAの検出結果に基づいて空気の清浄能力を制御する空気清浄器などに実施形態1のガスセンサAを適用しても良いことは言うまでもない。   In addition, although this embodiment demonstrated the form which applied the gas sensor A demonstrated in Embodiment 1 to the gas alarm device, it is not the thing of the meaning which limits a gas detection apparatus to a gas alarm device, The detection result of gas sensor A Needless to say, the gas sensor A of the first embodiment may be applied to an air purifier or the like that controls the air purifying ability based on the above.

本実施形態のガスセンサをガス漏れ警報器の筐体に納装した状態を模式的に示した断面図である。It is sectional drawing which showed typically the state which mounted the gas sensor of this embodiment in the housing | casing of the gas leak alarm device. 同上を示し、(a)は一部破断せる正面図、(b)は左側から見た側面図、(c)は下面図である。The same as above, (a) is a partially broken front view, (b) is a side view seen from the left side, and (c) is a bottom view. 同上の一部破断せる上面図である。It is a top view which can be partially broken same as the above. 同上に用いるスペーサを示し、(a)は正面図、(b)は一部破断せる側面図である。The spacer used for the above is shown, (a) is a front view, (b) is a side view partially broken. 同上の点検ガスの流れを説明する説明図である。It is explanatory drawing explaining the flow of inspection gas same as the above. 同上を用いるガス検出装置のブロック図である。It is a block diagram of the gas detection apparatus using the same as the above. 従来のガスセンサの構造を模式的に示した断面図である。It is sectional drawing which showed the structure of the conventional gas sensor typically. 同上をガス漏れ警報器の筐体に納装した状態を模式的に示した断面図である。It is sectional drawing which showed typically the state accommodated in the housing | casing of the gas leak alarm device same as the above.

符号の説明Explanation of symbols

A ガスセンサ
1 感ガス体
7 フィルタキャップ
8 ガス流入口
10 通気孔
12 吸着材
19 切欠
20 ガイド壁
22 隙間
23 収納容器
A Gas sensor 1 Gas sensitive body 7 Filter cap 8 Gas inlet 10 Vent 12 Adsorbent 19 Notch 20 Guide wall 22 Gap 23 Storage container

Claims (4)

検知対象ガスのガス濃度を電気的な信号に変換するための感ガス体と、
前記感ガス体に埋設固定された複数の検出電極と、
内部に前記感ガス体を収納し、軸方向の一端側にガス流入口が形成されるとともに、前記各検出電極に電気的に接続された端子が軸方向の他端側から突出する筒状の収納容器と、
軸方向の一端側の開口部を塞ぐようにして前記収納容器がそのガス流入口側から内部に嵌入されるとともに、他端側に前記ガス流入口と外部とを連通する通気孔が形成された筒状のカバーと、
前記通気孔と前記ガス流入口との間のガス流路に設けられて妨害ガスおよび被毒ガスを吸着するフィルタとを備え、
前記カバーの開口部から、前記カバーの内周面と前記収納容器の外周面との間にできる微少隙間を通って前記ガス流入口に点検ガスを導入する点検ガス導入路を設けたガスセンサにおいて、
前記カバーの開口部側の周面に切欠を形成し、当該切欠の周りの周面から径方向の外側に向かって点検ガスを前記切欠に導くガイド壁を突設したことを特徴とするガスセンサ。
A gas sensitive body for converting the gas concentration of the detection target gas into an electrical signal;
A plurality of detection electrodes embedded and fixed in the gas sensitive body;
The gas sensitive body is housed therein, a gas inlet is formed on one end side in the axial direction, and a terminal electrically connected to each detection electrode projects from the other end side in the axial direction A storage container;
The storage container is fitted into the inside from the gas inlet side so as to close the opening on one end side in the axial direction, and a vent hole is formed on the other end side to communicate the gas inlet with the outside. A cylindrical cover,
A filter that is provided in a gas flow path between the vent and the gas inflow port and that adsorbs interference gas and poison gas,
In the gas sensor provided with the inspection gas introduction path for introducing the inspection gas to the gas inlet through a minute gap formed between the inner peripheral surface of the cover and the outer peripheral surface of the storage container from the opening of the cover,
A gas sensor, wherein a notch is formed in a peripheral surface on the opening side of the cover, and a guide wall that guides inspection gas to the notch from a peripheral surface around the notch toward a radially outer side is provided.
前記収納容器の底面を、前記カバーの開口縁よりも内側に凹没させたことを特徴とする請求項1記載のガスセンサ。   The gas sensor according to claim 1, wherein a bottom surface of the storage container is recessed inward from an opening edge of the cover. 前記カバーの開口縁から前記収納容器の底面までの距離を前記切欠の深さよりも短い距離としたことを特徴とする請求項1又は2記載のガスセンサ。   The gas sensor according to claim 1 or 2, wherein a distance from an opening edge of the cover to a bottom surface of the storage container is a distance shorter than a depth of the notch. 請求項1乃至3の何れか1つに記載のガスセンサと、前記ガスセンサの出力信号から検知対象ガスのガス濃度を検出する検出回路部とを備えたガス検出装置。   A gas detection apparatus comprising: the gas sensor according to claim 1; and a detection circuit unit that detects a gas concentration of a detection target gas from an output signal of the gas sensor.
JP2004224086A 2004-07-30 2004-07-30 Gas sensor and gas detection device Expired - Fee Related JP4088277B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008064562A (en) * 2006-09-06 2008-03-21 Yamagata Chinoo:Kk Gas sensor
JP2009276832A (en) * 2008-05-12 2009-11-26 Yazaki Corp Gas alarm
CN102448722A (en) * 2009-05-27 2012-05-09 新日本制铁株式会社 Chromate-free black coated metal plate
KR101457954B1 (en) * 2013-11-19 2014-11-04 대한민국 Environmental information measuring device with anti-pollution function

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008064562A (en) * 2006-09-06 2008-03-21 Yamagata Chinoo:Kk Gas sensor
JP2009276832A (en) * 2008-05-12 2009-11-26 Yazaki Corp Gas alarm
CN102448722A (en) * 2009-05-27 2012-05-09 新日本制铁株式会社 Chromate-free black coated metal plate
KR101457954B1 (en) * 2013-11-19 2014-11-04 대한민국 Environmental information measuring device with anti-pollution function

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