JP2006042520A - Laminated core and its manufacturing method - Google Patents

Laminated core and its manufacturing method Download PDF

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JP2006042520A
JP2006042520A JP2004220116A JP2004220116A JP2006042520A JP 2006042520 A JP2006042520 A JP 2006042520A JP 2004220116 A JP2004220116 A JP 2004220116A JP 2004220116 A JP2004220116 A JP 2004220116A JP 2006042520 A JP2006042520 A JP 2006042520A
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laminated
core
cutting
iron core
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JP4484616B2 (en
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Tokuo Torisu
徳夫 鳥巣
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Mitsui High Tec Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a laminated core and its manufacturing method that make it possible to blank both of stator pieces and rotor pieces from a band steel, to eliminate plate thickness deviation, and also to form a skew. <P>SOLUTION: This laminated core 1, comprising a given number of iron core pieces 1t, etc. laminated by caulking, is provided with annular yokes 2, etc. and a given number of teeth 3, etc, protruding inward from the yokes 2, etc. and further provided with cutting portions 'c' that separate the annular yokes 2 to develop them into arbitrary shapes and a specified number of freely bendable connection portions 'r' from which the teeth 3 protrude, that connect between adjacent yokes 2, 2, and that develop the yokes 2, 2, etc., which are separated by the cutting portions 'c' when coils are wound on each teeth 3, into arbitrary shapes. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、帯状鋼板から固定子片を板取し、積層、結合して製造される積層鉄心および積層鉄心の製造方法に関する。     The present invention relates to a laminated iron core manufactured by taking a stator piece from a strip-shaped steel plate, and laminating and bonding the same, and a method for producing the laminated iron core.

従来、固定子鉄心においては、特許文献1に開示されるように、図11に示す圧延鋼板wから連結ユニット板105a、105bを、向きを正逆、逆さにして打ち抜き加工している。     Conventionally, in the stator core, as disclosed in Patent Document 1, the connecting unit plates 105a and 105b are punched out from the rolled steel plate w shown in FIG.

この外形打ち抜きを行う際、所定枚数毎に回転ダイ128に取り付けられたダイを180度回転させて、一方の連結ユニット板105aと他方の連結ユニット板105bとが積層されるようにしている。   When this outer shape punching is performed, the die attached to the rotary die 128 is rotated 180 degrees for each predetermined number of sheets so that one connection unit plate 105a and the other connection unit plate 105b are stacked.

このように積層することで、圧延鋼板wの幅方向に沿って生じた板厚偏差を相殺し、図12(a)に示す均一な積み厚のユニット積層体100が製造されている。   By laminating in this way, the thickness deviation generated along the width direction of the rolled steel sheet w is offset, and the unit laminated body 100 having a uniform stacked thickness shown in FIG. 12A is manufactured.

このユニット積層体100は、連結部104を介して直線状に配置されているので、各連結部104を折り曲げて図12(b)に示す環状の固定子鉄心200にしている。
特開平9−216020号公報
Since this unit laminated body 100 is arranged in a straight line through the connecting portions 104, each connecting portion 104 is bent into the annular stator core 200 shown in FIG.
Japanese Patent Laid-Open No. 9-2106020

ところで、上述の固定子鉄心200を構成する連結ユニット板105a、105bは、通常、図11に示すように、材料である圧延鋼板wの幅方向に沿って板取りするため、回転子鉄心は別に生産しなければならず、生産性が低く、金型費用を含めた生産コストが高騰するという問題を有している。     By the way, since the connecting unit plates 105a and 105b constituting the above-described stator core 200 are usually taken along the width direction of the rolled steel sheet w as a material as shown in FIG. There is a problem that production must be performed, productivity is low, and production costs including mold costs are soaring.

また、この固定子鉄心200では、材料の製造上発生する板厚偏差を解消するため、図11に示すように、連結ユニット板105a、105bの所定枚数毎に外形抜き工程で外形抜きダイを180度回転させているが、直線状の鉄心を回転させるため大型のダイ回転機構が必要となっている。   Further, in this stator core 200, as shown in FIG. 11, in order to eliminate the plate thickness deviation that occurs in the production of the material, the outer die is removed by 180 in the outer shape removing process every predetermined number of the connecting unit plates 105a and 105b. However, a large die rotation mechanism is required to rotate the linear iron core.

また、上述の環状の固定子鉄心200では、スキューの形成が困難である。   Further, in the above-described annular stator core 200, it is difficult to form a skew.

本発明は上記実状に鑑み、帯状鋼板から固定子片および回転子片の双方を板取りできるとともに板厚偏差を解消でき、かつ、スキューの形成も可能である積層鉄心および積層鉄心の製造方法の提供を目的とする。   In view of the above-described situation, the present invention provides a laminated core and a method for manufacturing a laminated core, in which both a stator piece and a rotor piece can be stripped from a strip-shaped steel sheet, thickness deviation can be eliminated, and skew can be formed. For the purpose of provision.

上記目的を達成するべく、本発明の請求項1に関わる積層鉄心は、所定枚数の鉄心片をカシメ積層して成り、環形状のヨーク部と該ヨーク部の内方に突出する所定数のティース部とを備えて成る積層鉄心であって、環形状のヨーク部を任意形状に展開するために分離する切断部と、ティース部が突出するとともに隣接する各ヨーク部の間を連結し、前記各ティース部へのコイル巻線時に前記切断部にて分離される前記ヨーク部を任意形状に展開する屈曲自在な所定数の連結部とを備えることを特徴としている。     In order to achieve the above object, a laminated core according to claim 1 of the present invention is formed by caulking and laminating a predetermined number of core pieces, and a ring-shaped yoke portion and a predetermined number of teeth protruding inward of the yoke portion. A laminated iron core comprising: a cutting part that separates the ring-shaped yoke part to develop it into an arbitrary shape; and a tooth part that protrudes and connects between adjacent yoke parts, And a predetermined number of flexible connecting portions that expand the yoke portion separated by the cutting portion into an arbitrary shape when the coil is wound around the tooth portion.

本発明の請求項2に関わる積層鉄心は、請求項1に記載の積層鉄心において、環形状のヨーク部を任意形状に展開するために分離する切断部とティース部が突出するとともに隣接する各ヨーク部間を連結する屈曲自在な所定数の連結部とを具える環状鉄心片と、前記環状鉄心片の各ティース部に対応するティース部と、前記環状鉄心片におけるティース部が突出する各ヨーク部に対応するヨーク部とを具える分割鉄心片とを備え、前記環状鉄心片と前記分割鉄心片とを所定枚数、積層し互いにカシメ接合して成ることを特徴としている。   The laminated iron core according to claim 2 of the present invention is the laminated iron core according to claim 1, wherein each of the adjacent yokes protrudes while a cutting portion and a tooth portion are separated to expand the ring-shaped yoke portion into an arbitrary shape. An annular iron core piece having a predetermined number of flexible connecting parts for connecting the parts, a tooth part corresponding to each tooth part of the annular iron core piece, and each yoke part from which the tooth part of the annular iron core piece protrudes And a split iron core piece having a yoke portion corresponding to a predetermined number of the core core pieces and a plurality of the core iron pieces being laminated and crimped together.

本発明の請求項3に関わる積層鉄心は、請求項2に記載の積層鉄心において、前記環状鉄心片と前記分割鉄心片とをスキュー角を有して積層することを特徴としている。   The laminated iron core according to claim 3 of the present invention is characterized in that in the laminated iron core according to claim 2, the annular core pieces and the divided core pieces are laminated with a skew angle.

本発明の請求項4に関わる積層鉄心の製造方法は、所定枚数の鉄心片をカシメ積層して成り、環形状のヨーク部と該ヨーク部の内方に突出する所定数のティース部とを備え、前記環形状のヨーク部を任意形状に展開するために分離する切断部と、前記ティース部が突出するとともに隣接する前記各ヨーク部の間を連結し、前記各ティース部へのコイル巻線時に前記切断部にて分離されるヨーク部を任意形状に展開する屈曲自在な所定数の連結部とを備えて成る積層鉄心を製造するための積層鉄心の製造方法であって、薄板材料から回転子鉄心片を打抜き形成した後、前記鉄心片を形成するヨーク部形成領域において、前記連結部に連続する小穴を形成する小穴抜き工程と、前記小穴に連続する切断ラインおよび前記切断部の切断ラインを剪断分離するとともに該両切断ラインにより形成された部位を曲げ加工し、該曲げ加工した部位を押し戻す切曲げおよびプッシュバック工程と、前記薄板材料に所定数のスロットを打抜き形成することにより所定数のティース部を形成するスロット抜き工程と、前記所定数のティース部における歯先を打抜き形成する内径抜き工程と、前記鉄心片の外形を打抜いて個々の鉄心片を分離形成するとともに、該鉄心片を先に打抜き形成された下層の鉄心片に積層してカシメ結合するカシメ積層工程とを含んで成ることを特徴としている。   According to a fourth aspect of the present invention, there is provided a method for manufacturing a laminated iron core, comprising: a predetermined number of core pieces being caulked and laminated; and an annular yoke portion and a predetermined number of teeth portions projecting inwardly of the yoke portion. The ring-shaped yoke portion is separated to expand into an arbitrary shape, and the teeth portion protrudes and the adjacent yoke portions are connected to each other, and when the coils are wound around the teeth portions, A manufacturing method of a laminated core for producing a laminated core comprising a predetermined number of bendable connecting parts that expand a yoke part separated by the cutting part into an arbitrary shape, wherein the rotor is made of a thin plate material. After punching and forming the iron core piece, in the yoke portion forming region for forming the iron core piece, a small hole punching process for forming a small hole continuous to the connecting portion, a cutting line continuous to the small hole, and a cutting line of the cutting portion shear And cutting and pushing back the part formed by the two cutting lines, pushing back the bent part, and punching and forming a predetermined number of slots in the thin plate material. A slot punching step for forming a portion, an inner diameter punching step for punching and forming tooth tips in the predetermined number of teeth portions, and punching out the outer shape of the iron core piece to separate and form the individual iron core pieces. And a caulking laminating step of laminating and laminating on the lower iron core piece previously punched and formed.

以上、詳述した如く、本発明の請求項1に関わる積層鉄心によれば、積層鉄心を製造するための金型の製作が容易である。     As described above in detail, according to the laminated core according to claim 1 of the present invention, it is easy to manufacture a mold for producing the laminated core.

また、薄板材料からの固定子鉄片と回転子鉄片との共取りが可能であり、生産コストを低減できる。   Further, the stator iron piece and the rotor iron piece from the thin plate material can be taken together, and the production cost can be reduced.

また、鉄心片の薄板材料の板厚偏差を解消する鉄心片の回転積層が可能である。   In addition, it is possible to rotate and laminate the core pieces to eliminate the thickness deviation of the thin plate material of the core pieces.

また、積層鉄心にスキューを施すことが可能であり、起動トルク等による衝撃の発生を防止できる。   Further, it is possible to skew the laminated iron core, and it is possible to prevent the occurrence of an impact due to a starting torque or the like.

本発明の請求項2に関わる積層鉄心によれば、分割鉄心片と環状鉄心片とを積層し互いにカシメ接合するので、環状鉄心片における曲げ加工に伴なう積層鉄心内の隙間の発生を、分割鉄心片の積層により可及的に防止でき、積層鉄心の形状不良の発生を防止できる。   According to the laminated iron core according to claim 2 of the present invention, the split iron core piece and the annular iron core piece are laminated and caulked and joined to each other, so that the generation of a gap in the laminated iron core accompanying the bending process in the annular iron core piece, It can prevent as much as possible by lamination | stacking of a division | segmentation iron core piece, and generation | occurrence | production of the shape defect of a lamination | stacking iron core can be prevented.

本発明の請求項3に関わる積層鉄心によれば、環状鉄心片と分割鉄心片とがスキュー角を有して積層されるので、積層鉄心にスキューが施され、起動トルク等による衝撃の発生を防止できる。   According to the laminated core according to claim 3 of the present invention, since the annular core piece and the divided core piece are laminated with a skew angle, the laminated iron core is skewed, and an impact due to a starting torque or the like is generated. Can be prevented.

本発明の請求項4に関わる積層鉄心によれば、積層鉄心を製造するための金型の製作が容易である。   According to the laminated core according to claim 4 of the present invention, it is easy to manufacture a mold for producing the laminated core.

また、薄板材料からの固定子鉄片と回転子鉄片との共取りが可能であり、生産コストが低減できる。   Further, the stator iron piece and the rotor iron piece from the thin plate material can be taken together, and the production cost can be reduced.

また、鉄心片を回転積層することが可能であり、回転積層すれば鉄心片の薄板材料の板厚偏差を解消することができ、所望の形状の積層鉄心が得られる。   Moreover, it is possible to rotate and laminate the iron core pieces, and by rotating and laminating, the thickness deviation of the thin plate material of the iron core pieces can be eliminated, and a laminated iron core having a desired shape can be obtained.

また、鉄心片の積層に際してスキュー角を付与することができ、積層鉄心にスキューを施すことが可能であり、スキューを施せば、電動機のトルクによる衝撃を防止できる。   In addition, a skew angle can be given when the iron core pieces are laminated, and the laminated iron core can be skewed. If the skew is given, an impact due to the torque of the electric motor can be prevented.

以下、本発明の実施形態について添付図面を参照して説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

本発明を用いて製造された電動機の固定子を構成する積層鉄心1は、その平面図の図1(a)に示すように、環形状を呈するヨーク部2、2…と、該ヨーク部2の内方に突出し、それぞれコイル(図示せず)が巻線される所定数のティース部3、3…とを備えている。   As shown in FIG. 1A of the plan view, a laminated iron core 1 constituting a stator of an electric motor manufactured by using the present invention has yoke portions 2, 2... , And a predetermined number of teeth portions 3, 3... Around which coils (not shown) are wound.

この積層鉄心1は、その側面図の図1(b)に示すように、ヨーク部2、2、…とティース部3、3、…とが形成された環状鉄心片(請求項1、4の鉄心片)1tを、所定枚数積層しカシメ部k、k、…を用いてカシメて互いに接合されている。   As shown in the side view of FIG. 1 (b), the laminated iron core 1 has an annular core piece in which yoke portions 2, 2,... And teeth portions 3, 3,. A predetermined number of iron core pieces) 1t are stacked and crimped using crimping portions k, k,.

上記積層鉄心1は、ヨーク部2、2…を任意形状に展開するための切断部cと所定数の屈曲自在な連結部r、r…とを有しており、これら連結部r、r…を介して環状に各ヨーク部2が連結されている。   The laminated core 1 has a cutting portion c for expanding the yoke portions 2, 2... Into an arbitrary shape and a predetermined number of flexible connecting portions r, r..., And these connecting portions r, r. The yoke portions 2 are connected to each other in a ring shape via the.

そのため、各ティース部3へのコイルの巻線工程時には、その展開図である図2に示すように、ヨーク部2、2…を、切断部cで分離して連結部rを介して任意形状、例えば直線状に展開することができる。   Therefore, during the winding process of the coil to each tooth portion 3, as shown in FIG. 2, which is a development view thereof, the yoke portions 2, 2,... For example, it can be developed linearly.

図1に示すように、この積層鉄心1を構成する各環状鉄心片1tには、互いに接合するための円形の半抜き状のカシメ部kが設けられており、また、ヨーク部2を連結する連結部rに連続して、それぞれ連結用小穴r1が穿孔され、さらに、連結用小穴r1から連続して、連結用凸部r2と該連結用凸部r2に会合する連結用凹部r3とを形成する切断ラインrcが形成されている。   As shown in FIG. 1, each of the annular core pieces 1 t constituting the laminated iron core 1 is provided with a circular half-cut crimped portion k for joining to each other, and connects the yoke portion 2. Continuing from the connecting portion r, a connecting small hole r1 is perforated, and further from the connecting small hole r1, a connecting convex portion r2 and a connecting concave portion r3 meeting the connecting convex portion r2 are formed. A cutting line rc is formed.

これらの対応する連結用凸部r2と連結用凹部r3とが当接することにより、各ヨーク部2が互いに隣接し、環状を呈している。   These corresponding connecting projections r2 and connecting recesses r3 are in contact with each other, so that the yoke portions 2 are adjacent to each other and have an annular shape.

また、環状鉄心片1tには、ヨーク部2、2を分離する切断部cとして、切断凸部c1と該切断凸部c1に会合する切断凹部c2とを形成する切断ラインclが、ヨーク部2を半径方向に横断して形成されている。この切断凸部c1と切断凹部c2とが当接することにより、切断部cを挟んで隣り合うヨーク部2、2同士が隣接している。   The annular core piece 1t has a cutting line cl that forms a cutting projection c1 and a cutting recess c2 that meets the cutting projection c1 as a cutting portion c that separates the yoke portions 2 and 2. In the radial direction. When the cutting projection c1 and the cutting recess c2 come into contact with each other, the adjacent yoke portions 2 and 2 are adjacent to each other with the cutting portion c interposed therebetween.

このような切断部cおよび所定数の連結部rを、各環状鉄心片1tに形成することにより、この環状鉄心片1tが積層された積層鉄心1の各ティース部3へのコイルの巻線に際し、図2に示すように、積層鉄心1を、切断部cにて分離して各連結部rを屈曲させることで、任意形状に展開することができ、巻線工程を円滑かつ容易に遂行できる。   By forming such cut portions c and a predetermined number of connecting portions r in each annular core piece 1t, when winding the coil to each tooth portion 3 of the laminated core 1 in which the annular core pieces 1t are laminated, As shown in FIG. 2, the laminated core 1 can be developed into an arbitrary shape by separating the laminated core 1 at the cutting portion c and bending each connecting portion r, and the winding process can be performed smoothly and easily. .

次に、上述した構成の積層鉄心1を製造する方法について、各工程を示す図3〜図5を用いて説明する。   Next, a method for manufacturing the laminated core 1 having the above-described configuration will be described with reference to FIGS.

図3〜図5は、加工工程における帯状鋼板(薄板材料)Wの平面図であり、積層鉄心1を製造するための順送り金型装置は、小穴抜きステーションS1、切曲げおよびプッシュバックステーションS2、切曲げ部面打ちステーションS3、スロット抜きステーションS4、第1カシメ部形成ステーションS5、第2カシメ部形成ステーションS6、内径抜きステーションS7、およびブランク抜きおよび回し積みステーションS8を備えている。   3 to 5 are plan views of the strip steel plate (thin plate material) W in the processing step, and the progressive die apparatus for manufacturing the laminated core 1 includes a small hole punching station S1, a cutting and pushback station S2, A cutting and bending surface beating station S3, a slot removing station S4, a first caulking part forming station S5, a second caulking part forming station S6, an inner diameter punching station S7, and a blank punching and rolling station S8 are provided.

なお、この順送り金型装置においては、上述した各ステーションS1〜S8に先んじて、回転子鉄心片(図示せず)を順次形成して回転子鉄心(図示せず)を製造するための加工ステーションを備えており、共通する一台の順送り金型装置によって回転子鉄心と固定子鉄心とが製造されることとなる。   In this progressive die apparatus, a processing station for manufacturing a rotor core (not shown) by sequentially forming rotor core pieces (not shown) prior to the above-described stations S1 to S8. And the rotor core and the stator core are manufactured by a common progressive mold apparatus.

すなわち、回転子鉄心を積層して構成する回転子鉄心片と、固定子鉄心1を構成する環状鉄心片1tとが、同一の帯状鋼板W上において材料取りされている。   That is, the material of the rotor core piece formed by stacking the rotor cores and the annular core piece 1t constituting the stator core 1 is taken on the same strip steel plate W.

まず、各工程に先立ち、帯状鋼板Wが準備され、そして、前工程として、図示していない先行する加工ステーションにおいて、環状鉄心片1t、1t、…の中央域に、回転子鉄心を構成する回転子鉄心片が材料取りされ、丸穴状の開口Oが形成される。   First, prior to each step, a strip steel plate W is prepared, and as a previous step, a rotation that constitutes the rotor core in the central region of the annular core pieces 1t, 1t,... The material of the core iron piece is taken, and a round hole-shaped opening O is formed.

続いて、積層鉄心1の製造工程に移行し、まず、小穴抜きステーションS1において、帯状鋼板Wにおける環状鉄心片1tを形成する領域の外周部の連結部r、r、…形成領域に連続して、所定数(実施例では7つ)の連結用小穴r1、r1、…をプレス抜きする。(小穴抜き工程)
次に、切曲げおよびプッシュバックステーションS2において、各環状鉄心片1t形成領域における隣接するヨーク部2形成領域間に、連結用凸部r2と該連結用凸部r2に会合する連結用凹部r3とを形成する所定数の切断ラインrc、rc、…、および切断凸部c1と該切断凸部c1に会合する切断凹部c2とを形成する一つの切断ラインclを、剪断分離するとともに連結用凸部r2、…および切断凸部c1を曲げ加工する。
Subsequently, the process proceeds to the manufacturing process of the laminated iron core 1, and first, in the small hole punching station S1, the connecting portions r, r,... A predetermined number (seven in the embodiment) of connecting small holes r1, r1,. (Small hole extraction process)
Next, in the cutting and pushback station S2, between the adjacent yoke portion 2 forming regions in each annular core piece 1t forming region, a connecting convex portion r2 and a connecting concave portion r3 meeting the connecting convex portion r2 are provided. , And a predetermined number of cutting lines rc,..., And one cutting line cl that forms the cutting convex part c1 and the cutting concave part c2 associated with the cutting convex part c1 are shear-separated and connected convex part .., r2 and the cutting projection c1 are bent.

すなわち、環状鉄心片1tの平面図である図6の斜線部で示す連結用凸部r2、…および切断部cの切断凸部c1に、剪断加工および曲げ加工が行われる。   That is, a shearing process and a bending process are performed on the connecting convex part r2,..., And the cutting convex part c1 of the cutting part c shown by the hatched part in FIG. 6, which is a plan view of the annular core piece 1t.

引き続き、曲げ加工された連結用凸部r2、…および切断凸部c1を帯状鋼板Wと面一になるように押し戻す。   Subsequently, the bent connecting projections r 2,... And the cutting projection c 1 are pushed back so as to be flush with the strip steel plate W.

すなわち、切曲げおよびプッシュバックステーションS2においては、パンチとダイとによって、帯状鋼板Wが切断ラインrc、rc、…および切断ラインclに沿って、パンチの下降により剪断分離されるとともに連結用凸部r2、…および切断凸部c1が下方に向けて曲げ成形された後、曲げ加工された連結用凸部r2、…および切断凸部c1を、プッシュバックスライダ(図示せず)により帯状鋼板Wと面一になるように押し戻す。(切曲げおよびプッシュバック工程)
なお、切断ラインrc、rc、…および切断部cの切断ラインrcの形状は、剪断分離しかつ曲げ加工し得る形態であれば、実施例に限定されることなく適宜に設定し得るものであることは言うまでもない。
That is, in the cutting and pushing back station S2, the strip steel plate W is sheared and separated by the lowering of the punch along the cutting lines rc, rc,... After r2, ... and the cutting projection c1 are bent downward, the bent connecting projections r2, ... and the cutting projection c1 are joined to the strip steel plate W by a pushback slider (not shown). Push back to be flush. (Cutting and pushback process)
The shapes of the cutting lines rc, rc,... And the cutting line rc of the cutting part c can be appropriately set without being limited to the embodiment as long as they can be sheared and bent. Needless to say.

切曲げ部面打ちステーションS3においては、帯状鋼板Wをダイとストリッパプレートとで挟み付け、曲げ加工された連結用凸部r2、…および切断凸部c1をストリッパプレートの下面で上方から面打ちすることで、連結用凸部r2、…および切断凸部c1を帯状鋼板Wと面一に成るように成形する。   At the cut-bending portion beating station S3, the strip steel plate W is sandwiched between the die and the stripper plate, and the bent connecting convex portion r2, ... and the cut convex portion c1 are faced from above with the lower surface of the stripper plate. Thus, the connecting convex portions r2, ... and the cut convex portion c1 are formed so as to be flush with the belt-like steel plate W.

その後、図4に示すスロット抜きステーションS4において、開口Oの周囲に所定数のスロットS、S…を打抜くことにより、開口Oを中心として所定数のティース部3、3、…を形成する。(スロット抜き工程)
次いで、第1カシメ部形成ステーションS5、第2カシメ部形成ステーションS6において、所定箇所にカシメ部k、k、…を形成する。
Thereafter, a predetermined number of slots S, S,... Are punched out around the opening O at the slot removal station S4 shown in FIG. (Slot removal process)
Next, in the first caulking part forming station S5 and the second caulking part forming station S6, the caulking parts k, k,.

すなわち、第1カシメ部形成ステーションS5においては、一つの積層鉄心1を構成する最下層の環状鉄心片1tに対してのみ、カシメ部kとしてカシメの肉が嵌入すべく丸穴k1を穿孔し、第2カシメ部形成ステーションS6においては、最下層以外の環状鉄心片1tに対してカシメ部kとして円形の半抜きk2施す加工を行う。   That is, in the first caulking part forming station S5, only the lowermost annular core piece 1t constituting one laminated iron core 1 is drilled with a round hole k1 as a caulking part k in order to fit the caulking meat. In the second crimping portion forming station S6, a circular half punching k2 is performed as the crimping portion k on the annular core piece 1t other than the lowermost layer.

この後、図5に示す内径抜きステーションS7において、各々のティース部3における歯先3tを打抜き形成する。(内径抜き工程)
次いで、ブランク抜きおよび回し積みステーションS8において、各環状鉄心片1tにおけるヨーク部2の外径を打ち抜き、個々の環状鉄心片1tを形成する。
Thereafter, at the inner diameter punching station S7 shown in FIG. 5, the tooth tips 3t in the respective tooth portions 3 are formed by punching. (Inner diameter removal process)
Next, in the blank punching and rolling station S8, the outer diameter of the yoke portion 2 in each annular core piece 1t is punched to form individual annular core pieces 1t.

そして、所定の形状に形成された各環状鉄心片1t、1t…を、先に形成された図示していない環状鉄心片1t、1t…に、180°回転させて積層するとともに、各々のカシメ部k、k…を介して互いにカシメ結合する。   And each cyclic | annular core piece 1t, 1t ... formed in the predetermined | prescribed shape is laminated | stacked by rotating 180 degree | times to the cyclic | annular core pieces 1t, 1t ... which were previously formed, and each crimping part Caulking and coupling to each other via k, k.

すなわち、ブランク抜きおよび回し積みステーションS8においては、個々の環状鉄心片1t、1t…を打抜き形成するとともに、各環状鉄心片1tを所定の枚数、180°回し積みして積層しカシメ部k、k、…でカシメ結合することで、図1に示す積層鉄心1が製造されることとなる。(カシメ積層工程)
なお、ステーションS8において、各環状鉄心片1t、1t…を積層する際にスキュー角を付与することも可能である。この場合、カシメ部kの構成は、スキューに対応した構成(後述)にする必要がある。
That is, in the blank punching and stacking station S8, the individual annular core pieces 1t, 1t,... Are punched and formed, and each annular core piece 1t is rotated and stacked by a predetermined number of 180.degree. The laminated iron core 1 shown in FIG. 1 is manufactured by caulking with. (Caulking lamination process)
In the station S8, it is also possible to give a skew angle when laminating each of the annular core pieces 1t, 1t. In this case, the configuration of the crimping portion k needs to be a configuration corresponding to skew (described later).

また、ステーションS8において、各環状鉄心片1t、1t…を回し積みすることなく、スキュー角をのみ付与して積層することも可能であり、また、各環状鉄心片1t、1t…を回し積みおよびスキュー角を付与することなく、単に、積層してカシメ結合してもよい。   In addition, in the station S8, it is possible to stack only by giving a skew angle without rotating and stacking each of the annular core pieces 1t, 1t, etc. Also, each of the annular core pieces 1t, 1t,. The layers may be simply laminated and crimped without giving a skew angle.

そして、順送り金型装置から取り出された積層鉄心1は、図2に示すように、切断部cにて分離して各連結部rを屈曲させることで、任意形状に展開、例えば、直線状に展開して、各ティース部3へのコイルの巻線工程が遂行される。   Then, as shown in FIG. 2, the laminated core 1 taken out from the progressive die apparatus is expanded at an arbitrary shape by separating at the cutting portion c and bending each connecting portion r, for example, in a straight line shape. The coil winding process to each tooth portion 3 is performed.

この巻線工程が終了すると、再度、図1に示すように、切断部cを互いに当接して環状の電動機の固定子が完成する。   When this winding process is completed, as shown in FIG. 1 again, the cutting portions c are brought into contact with each other to complete the annular motor stator.

上記構成によれば、このタイプの固定子の積層鉄心は、従来、鋼板に直線状に材料取りして形成していたが、周方向一体型の積層鉄心と同様に製造することが可能となり、金型製作が容易になる。   According to the above configuration, the laminated iron core of this type of stator has been conventionally formed by taking a straight material on a steel plate, but can be manufactured in the same manner as the laminated iron core in the circumferential direction, Mold production becomes easy.

また、積層鉄心1を構成する所定数の環状鉄心片1tを、図3〜図5に示す如く環状に連結させた形態で材料取りすることが可能となり、もって回転子鉄心片と共に同一の帯状鋼板W上に材料取りすることができ、これによって同一の順送り金型装置を用いて回転子鉄心と共に固定子の積層鉄心1を製造することが可能となる。   Further, it is possible to take the material in a form in which a predetermined number of annular core pieces 1t constituting the laminated core 1 are connected in an annular shape as shown in FIGS. 3 to 5, and the same strip steel plate together with the rotor core pieces. The material can be taken on W, so that the laminated iron core 1 of the stator can be manufactured together with the rotor iron core using the same progressive die apparatus.

よって、材料コストの削減、加工コストの低減等、積層鉄心1の生産に関わるコストが低下し、固定子鉄心および回転子鉄心を含めた電動機全体の生産コストを大きく削減できる。   Therefore, the cost related to the production of the laminated core 1 such as the reduction of the material cost and the processing cost is reduced, and the production cost of the entire motor including the stator core and the rotor core can be greatly reduced.

また、所定の形状に形成された各環状鉄心片1t、1t…を、先に形成された図示していない環状鉄心片1t、1t…に、任意の角度(例えば、180°)回転させて積層し互いに接合することにより、帯状鋼板Wに内在する材料の板厚偏差に起因する積層鉄心1の形状不良を解消することができる。   Further, each of the annular core pieces 1t, 1t,... Formed in a predetermined shape is rotated and rotated at an arbitrary angle (for example, 180 °) to the previously formed annular core pieces 1t, 1t,. By joining together, the shape defect of the laminated core 1 caused by the thickness deviation of the material inherent in the strip steel plate W can be eliminated.

また、積層鉄心1にスキューを施せば、電動機の起動トルク等の急峻なトルクの発生を防止でき、電動機のトルクによる衝撃の発生を防止できる。   Further, if the laminated core 1 is skewed, it is possible to prevent the generation of a steep torque such as the starting torque of the electric motor, and it is possible to prevent the occurrence of an impact due to the electric motor torque.

図7には、上述の積層鉄心1の変形例1である積層鉄心(請求項2の積層鉄心)11を示している。   FIG. 7 shows a laminated iron core (laminated iron core according to claim 2) 11 which is a modified example 1 of the laminated iron core 1 described above.

変形例1においては、側面図の図7(b)に示すように、最上層、中層、最下層に配置される環状鉄心片11t1、11t2、11t3のみ、前述の環状鉄心片1tと同様な構成であり、図7(a)に示すように、ヨーク部12、12、…が、切断部c10にて分離され各連結部r10を介して環状に連結している。   In the modified example 1, as shown in FIG. 7B in the side view, only the annular core pieces 11t1, 11t2, and 11t3 arranged in the uppermost layer, the middle layer, and the lowermost layer have the same configuration as that of the annular core piece 1t described above. As shown in FIG. 7 (a), the yoke portions 12, 12,... Are separated at the cutting portion c10 and connected in an annular shape via the connecting portions r10.

この環状鉄心片11t1、11t2、11t3以外の鉄心片は、ティース部13を有する各ヨーク部12が、それぞれ分離した構造の分割鉄心片11t4、11t4、…である。   The core pieces other than the annular core pieces 11t1, 11t2, and 11t3 are divided core pieces 11t4, 11t4,... Each having a structure in which the yoke portions 12 having the tooth portions 13 are separated from each other.

これら分割鉄心片11t4、11t4、…および上、中、下の環状鉄心片11t1、11t2、11t3は、カシメ部k10、…によってカシメ接合されて、積層鉄心11を構成している。   These divided core pieces 11t4, 11t4,... And the upper, middle and lower annular core pieces 11t1, 11t2, 11t3 are caulked and joined by caulking portions k10,.

上記構成によれば、上、中、下の環状鉄心片11t1、11t2、11t3の各連結用凸部r12、…および連結部r10等は、曲げ加工により多少なりとも変形し、これらの環状鉄心片11t1、11t2、11t3のみを積層すると、積層コア間に隙間が生じてしまう。   According to the above configuration, the connecting convex portions r12,... And the connecting portion r10 of the upper, middle, and lower annular core pieces 11t1, 11t2, and 11t3 are deformed to some extent by bending, and these annular core pieces. When only 11t1, 11t2, and 11t3 are laminated, a gap is generated between the laminated cores.

一方、上、中、下の環状鉄心片11t1、11t2、11t3以外の鉄心片は、分割鉄心片11t4、11t4、…であるため、連結用凸部r12および連結部r10等を有さず曲げ加工が行われないため変形することはない。   On the other hand, since the core pieces other than the upper, middle, and lower annular core pieces 11t1, 11t2, and 11t3 are the divided core pieces 11t4, 11t4,..., They are bent without the connecting convex portion r12 and the connecting portion r10. Will not be deformed.

そのため、環状鉄心片11t1、11t2、11t3および分割鉄心片11t4、11t4、…を積層することにより、帯状鋼板Wの平らな構造を可及的に保持でき、積層コア間の隙間の発生を未然に防止できる。   Therefore, by laminating the annular core pieces 11t1, 11t2, 11t3 and the divided core pieces 11t4, 11t4,..., The flat structure of the strip steel plate W can be held as much as possible, and the occurrence of gaps between the laminated cores is obviated. Can be prevented.

なお、上記変形例1においては、環状鉄心片11t1、11t2、11t3を積層鉄心11の最上層、中層、最下層に配置した場合を例示したが、最上層および最下層にのみ配置することもできるし、或いは、最上層または最下層の一方にのみ配置することもできる。   In the first modification, the case where the annular core pieces 11t1, 11t2, and 11t3 are arranged in the uppermost layer, the middle layer, and the lowermost layer of the laminated iron core 11 is illustrated. However, the annular core pieces 11t1, 11t2, and 11t3 can be arranged only in the uppermost layer and the lowermost layer. Alternatively, it can be arranged only on one of the uppermost layer and the lowermost layer.

この場合も、積層コア間の隙間の発生を未然に防止できるという作用効果を奏する。   Also in this case, there is an effect that the generation of a gap between the laminated cores can be prevented in advance.

図8には、前述の積層鉄心1の変形例2である積層鉄心21を示している。   FIG. 8 shows a laminated iron core 21 which is a modified example 2 of the laminated iron core 1 described above.

変形例2においては、平面図の図8(a)に示すように、積層鉄心1の環状鉄心片1tと同様に構成した環状鉄心片21t1と、この環状鉄心片21t1における各連結用凸部r221と該連結用凸部r221に会合する連結用凹部r231とを形成する切断ラインrc21、rc21、…に対して、逆向きに形成した連結用凸部r222と連結用凹部r232とを形成する切断ラインrc22、rc22、…を有する環状鉄心片21t2とを、側面図の図8(b)に示すように、交互に積層してカシメ部k20、…にてカシメ接合している。   In the second modification, as shown in FIG. 8A of the plan view, an annular core piece 21t1 constructed in the same manner as the annular core piece 1t of the laminated core 1, and each connecting projection r221 in the annular core piece 21t1. And a cutting line rc21, rc21,... Forming a connecting concave part r221 and a connecting concave part r232 formed opposite to the cutting line rc21, rc21,. As shown in the side view of FIG. 8 (b), the annular core pieces 21t2 having rc22, rc22,... are alternately stacked and crimped and joined by crimping portions k20,.

なお、切断部c20である切断凸部c21と該切断凸部c21に会合する切断凹部c22とを形成する切断ラインclは、環状鉄心片21t1および環状鉄心片21t2とも、同一形状に形成されている。   In addition, the cutting line cl which forms the cutting convex part c21 which is the cutting part c20, and the cutting concave part c22 which meets the cutting convex part c21 is formed in the same shape in both the annular core piece 21t1 and the annular core piece 21t2. .

この積層鉄心21においても、ティース部23へのコイルの巻線工程時には、ヨーク部22を、切断部c20で分離して連結部r20、r20、…を介して任意の形状に展開することができる。   Also in this laminated iron core 21, at the time of the coil winding process to the tooth part 23, the yoke part 22 can be separated by the cutting part c20 and developed into an arbitrary shape via the connecting parts r20, r20,. .

図9、10には、前述の積層鉄心1の変形例3である積層鉄心(請求項3の積層鉄心)31を示している。   9 and 10 show a laminated core (laminated core of claim 3) 31 which is a modified example 3 of the laminated core 1 described above.

変形例3の積層鉄心31は、平面図の図9(a)、展開平面図の図9(b)に示すように、分割鉄心片(請求項3の分割鉄心片)31t2、31t2、…および環状鉄心片(請求項3の環状鉄心片)31t1をスキュー角を形成して積層し、カシメ部30、…にてカシメ結合したものである。   As shown in FIG. 9 (a) in the plan view and FIG. 9 (b) in the developed plan view, the laminated core 31 of Modification 3 is divided into the core pieces (split core pieces in claim 3) 31t2, 31t2,. An annular iron core piece (annular iron core piece of claim 3) 31t1 is laminated with a skew angle, and is caulked and joined by caulking portions 30,.

この積層鉄心31においては、最下層に配置される環状鉄心片31t1が、積層鉄心1の環状鉄心片1tと近似した構成であり、ヨーク部32が所定数の連結部r30を介して環状に連結されている。   In this laminated core 31, the annular core piece 31t1 arranged in the lowermost layer has a configuration similar to the annular core piece 1t of the laminated core 1, and the yoke portion 32 is connected in a ring shape via a predetermined number of connecting portions r30. Has been.

最下層以外の鉄心片は、図9(b)、図10(a)に示すように、分割鉄心片31t2、31t2、…であり、それぞれティース部33を有するヨーク部32を具え、各々、分割されている。   As shown in FIGS. 9B and 10A, the core pieces other than the lowermost layer are divided core pieces 31t2, 31t2,..., Each having a yoke portion 32 having a teeth portion 33, each divided. Has been.

これらの鉄心片の結合に使用されるカシメ部k30は、図9に示すように、それぞれスキュー捨て孔k31を形成し、また、分割鉄心片31t2、31t2、…には爪部k32を所定形状に曲げ加工し、最下層の環状鉄心片31t1のみには、爪部k32が嵌入するための孔を穿孔している。   As shown in FIG. 9, the caulking portion k30 used for joining these iron core pieces forms a skew throwing hole k31, and the divided iron core pieces 31t2, 31t2,. Bending is performed and a hole for inserting the claw portion k32 is formed only in the lowermost annular core piece 31t1.

この積層鉄心31は、最下層の環状鉄心片31t1上に、分割構造の所定数の分割鉄心片31t2、31t2、…をスキュー角をもって積層し、カシメ部k30にてカシメ結合して製造されている。   The laminated core 31 is manufactured by laminating a predetermined number of divided core pieces 31t2, 31t2,... Of a divided structure on the lowermost annular core piece 31t1 with a skew angle, and caulking and joining at a crimping portion k30. .

積層鉄心31のティース部33へコイルを巻線するに際しては、図9(a)に示す状態から、図9(b)に示す如く展開し、図10に示す直線状等の任意の形状にすることができる。   When winding a coil around the teeth portion 33 of the laminated core 31, the coil is developed from the state shown in FIG. 9A as shown in FIG. 9B to have an arbitrary shape such as a straight line shown in FIG. be able to.

上記構成によれば、積層鉄心31にスキューが施されているので、電動機の起動トルクが急峻に発生することを防止でき、電動機のトルクによる衝撃の発生を防止できる。   According to the above configuration, since the laminated iron core 31 is skewed, it is possible to prevent the start-up torque of the motor from being sharply generated and to prevent the occurrence of an impact due to the torque of the motor.

なお、変形例3の積層鉄心31においては、最下層の鉄心片を連結構造とした場合を例示したが、最下層の鉄心片に代えて、最上層の鉄心片を連結構造としてもよい。   In addition, in the laminated core 31 of the modification 3, although the case where the lowermost core piece was made into the connection structure was illustrated, it replaces with the lowermost core piece, and it is good also considering the uppermost layer core piece as a connection structure.

電動機の固定子に類似した構成要素に本発明を有効活用できる。   The present invention can be effectively used for components similar to the stator of an electric motor.

(a)および(b)は、本発明に関わる実施例の積層鉄心を示す平面図および側面図。(a) And (b) is the top view and side view which show the laminated iron core of the Example in connection with this invention. 本発明に関わる実施例の積層鉄心を展開した状態を示す平面図。The top view which shows the state which expand | deployed the laminated iron core of the Example in connection with this invention. 本発明に関わる実施例の積層鉄心を製造する順送り金型装置の各ステーションにおける加工工程を示す帯状鋼板の平面図。The top view of the strip | belt-shaped steel plate which shows the manufacturing process in each station of the progressive die apparatus which manufactures the laminated iron core of the Example in connection with this invention. 本発明に関わる実施例の積層鉄心を製造する順送り金型装置の各ステーションにおける加工工程を示す帯状鋼板の平面図。The top view of the strip | belt-shaped steel plate which shows the manufacturing process in each station of the progressive die apparatus which manufactures the laminated iron core of the Example in connection with this invention. 本発明に関わる実施例の積層鉄心を製造する順送り金型装置の各ステーションにおける加工工程を示す帯状鋼板の平面図。The top view of the strip | belt-shaped steel plate which shows the manufacturing process in each station of the progressive die apparatus which manufactures the laminated iron core of the Example in connection with this invention. 本発明に関わる実施例の環状鉄心片における切曲げが行われる部位を示す拡大平面図。The enlarged plan view which shows the site | part by which the cutting bending in the annular core piece of the Example in connection with this invention is performed. (a)および(b)は、本発明に関わる実施例の変形例1の積層鉄心を示す平面図および側面図。(a) And (b) is the top view and side view which show the laminated iron core of the modification 1 of the Example in connection with this invention. (a)および(b)は、本発明に関わる実施例の変形例2の積層鉄心を示す平面図および側面図。(a) And (b) is the top view and side view which show the laminated iron core of the modification 2 of the Example in connection with this invention. (a)および(b)は、本発明に関わる実施例の変形例3の積層鉄心を示す平面図、およびこの積層鉄心を展開した状態を示す平面図。(a) And (b) is a top view which shows the laminated iron core of the modification 3 of the Example in connection with this invention, and the top view which shows the state which expand | deployed this laminated iron core. (a)および(b)は、本発明に関わる実施例の変形例3の積層鉄心を直線状に展開した状態を示す平面図および側面図。(a) And (b) is the top view and side view which show the state which expand | deployed linearly the laminated core of the modification 3 of the Example in connection with this invention. 従来のユニット積層体を製作する工程を示す平面図。The top view which shows the process of manufacturing the conventional unit laminated body. (a)および(b)は、従来の順送り金型装置で成形されるユニット積層体の形状を示す斜視図、および従来のユニット積層体を巻回して製作された環状鉄心製品の形状を示す斜視図。(a) And (b) is a perspective view which shows the shape of the unit laminated body shape | molded with the conventional progressive mold apparatus, and the perspective view which shows the shape of the cyclic | annular core product manufactured by winding the conventional unit laminated body Figure.

符号の説明Explanation of symbols

1、21…積層鉄心(請求項1、4の積層鉄心)、
11…積層鉄心(請求項2の積層鉄心)、
31…積層鉄心(請求項3の積層鉄心)、
2、22…ヨーク部(請求項1、4のヨーク部)、
12…請求項2のヨーク部、
3、23…ティース部(請求項1、4のティース部)、
13…請求項2のティース部、
3t…歯先、
1t、21t1…環状鉄心片(請求項1、4の鉄心片)、
11t1、11t2、11t3…環状鉄心片(請求項2の環状鉄心片)、
11t4…分割鉄心片(請求項2の分割鉄心片)、
31t1…環状鉄心片(請求項3の環状鉄心片)、
31t2…分割鉄心片(請求項3の分割鉄心片)、
c、c20…切断部(請求項1、4の切断部)、
c1…切断凸部(請求項4の切断部の切断ラインにより形成された部位)、
c10…切断部(請求項2の切断部)、
cl…切断凸部と切断凹部とを形成する切断ライン(請求項4の切断部の切断ライン)、
r、r20…連結部(請求項1、4の連結部)、
r1…連結用小穴(小穴)、
r2…連結用凸部(請求項4の小穴に連続する切断ラインにより形成された部位)、
r10…連結部(請求項2の連結部)、
rc…連結用凸部と連結用凹部とを形成する切断ライン(請求項4の小穴に連続する切断ライン)、
S…スロット、
W…帯状鋼板(薄板材料)。
1, 21 ... laminated iron core (laminated iron core according to claims 1 and 4),
11 ... laminated iron core (laminated iron core of claim 2),
31 ... laminated iron core (laminated iron core of claim 3),
2, 22 ... Yoke part (yoke part of claims 1 and 4),
12. The yoke part of claim 2,
3, 23 ... teeth part (the teeth part of claims 1 and 4),
13. The teeth part according to claim 2,
3t ... tooth tip,
1t, 2 1t1... Annular core pieces (iron pieces of claims 1 and 4),
11t1, 11t2, 11t3 ... annular core pieces (annular core pieces of claim 2),
11t4 ... split core piece (split core piece of claim 2),
31t1 ... annular core piece (annular core piece of claim 3),
31t2 ... split core piece (split core piece of claim 3),
c, c20 ... cutting part (the cutting part of claims 1 and 4),
c1 ... cutting convex part (part formed by the cutting line of the cutting part of claim 4),
c10 ... cutting part (cutting part of claim 2),
cl: a cutting line for forming a cutting convex part and a cutting concave part (the cutting line of the cutting part of claim 4),
r, r20 ... connecting part (the connecting part of claims 1 and 4),
r1 ... Small hole for connection (small hole),
r2 ... Convex protrusion (part formed by a cutting line continuous with the small hole of claim 4),
r10 ... connection part (connection part of claim 2),
rc ... cutting line (cutting line continuous to the small hole of claim 4) forming the connecting convex part and the connecting concave part,
S ... Slot,
W: Strip steel plate (thin plate material).

Claims (4)

所定枚数の鉄心片をカシメ積層して成り、環形状のヨーク部と該ヨーク部の内方に突出する所定数のティース部とを備えて成る積層鉄心であって、
環形状のヨーク部を任意形状に展開するために分離する切断部と、
ティース部が突出するとともに隣接する各ヨーク部の間を連結し、前記各ティース部へのコイル巻線時に前記切断部にて分離される前記ヨーク部を任意形状に展開する屈曲自在な所定数の連結部と
を備えることを特徴とする積層鉄心。
A laminated iron core comprising a predetermined number of core pieces crimped and laminated, and comprising a ring-shaped yoke portion and a predetermined number of teeth portions projecting inwardly of the yoke portion,
A cutting part for separating the ring-shaped yoke part in order to expand it into an arbitrary shape;
The teeth portion protrudes and connects between adjacent yoke portions, and a predetermined number of bendable shapes that unfold the yoke portions separated at the cutting portion when the coils are wound around the teeth portions into an arbitrary shape. A laminated iron core comprising: a connecting portion.
請求項1に記載の積層鉄心において、
環形状のヨーク部を任意形状に展開するために分離する切断部とティース部が突出するとともに隣接する各ヨーク部間を連結する屈曲自在な所定数の連結部とを具える環状鉄心片と、
前記環状鉄心片の各ティース部に対応するティース部と、前記環状鉄心片におけるティース部が突出する各ヨーク部に対応するヨーク部とを具える分割鉄心片とを備え、
前記環状鉄心片と前記分割鉄心片とを所定枚数、積層し互いにカシメ接合して成る
ことを特徴とする積層鉄心。
In the laminated iron core according to claim 1,
An annular core piece having a predetermined number of flexible connecting portions that project between a cutting portion that separates the ring-shaped yoke portion in order to expand it into an arbitrary shape and a tooth portion and connects between adjacent yoke portions;
A divided core piece comprising a tooth portion corresponding to each tooth portion of the annular core piece and a yoke portion corresponding to each yoke portion from which the teeth portion of the annular core piece protrudes;
A predetermined number of the annular core pieces and the divided core pieces are laminated and crimped and joined together.
前記環状鉄心片と前記分割鉄心片とをスキュー角を有して積層する
ことを特徴とする請求項2に記載の積層鉄心。
The laminated core according to claim 2, wherein the annular core pieces and the divided core pieces are laminated with a skew angle.
所定枚数の鉄心片をカシメ積層して成り、環形状のヨーク部と該ヨーク部の内方に突出する所定数のティース部とを備え、前記環形状のヨーク部を任意形状に展開するために分離する切断部と、前記ティース部が突出するとともに隣接する前記各ヨーク部の間を連結し、前記各ティース部へのコイル巻線時に前記切断部にて分離されるヨーク部を任意形状に展開する屈曲自在な所定数の連結部とを備えて成る積層鉄心を製造するための積層鉄心の製造方法であって、
薄板材料から回転子鉄心片を打抜き形成した後、前記鉄心片を形成するヨーク部形成領域において、前記連結部に連続する小穴を形成する小穴抜き工程と、
前記小穴に連続する切断ラインおよび前記切断部の切断ラインを剪断分離するとともに該両切断ラインにより形成された部位を曲げ加工し、該曲げ加工した部位を押し戻す切曲げおよびプッシュバック工程と、
前記薄板材料に所定数のスロットを打抜き形成することにより所定数のティース部を形成するスロット抜き工程と、
前記所定数のティース部における歯先を打抜き形成する内径抜き工程と、
前記鉄心片の外形を打抜いて個々の鉄心片を分離形成するとともに、該鉄心片を先に打抜き形成された下層の鉄心片に積層してカシメ結合するカシメ積層工程と、
を含んで成ることを特徴とする積層鉄心の製造方法。
In order to develop a ring-shaped yoke portion into an arbitrary shape, comprising a predetermined number of iron core pieces and a ring-shaped yoke portion and a predetermined number of teeth portions protruding inward of the yoke portion. The cutting part to be separated and the teeth part protrude from each other and the adjacent yoke parts are connected to each other, and the yoke part separated by the cutting part at the time of coil winding to each tooth part is developed into an arbitrary shape. A method for producing a laminated core for producing a laminated core comprising a predetermined number of flexible connecting parts,
After punching and forming the rotor core piece from a thin plate material, in the yoke part forming region for forming the core piece, a small hole punching process for forming a small hole continuous to the connecting part;
A cutting and pushing back process for shearing and separating the cutting line continuous to the small hole and the cutting line of the cutting portion, bending the part formed by the two cutting lines, and pushing back the bent part,
Slotting step of forming a predetermined number of teeth by punching a predetermined number of slots in the thin plate material;
An inner diameter punching process for punching and forming tooth tips in the predetermined number of teeth portions;
A caulking laminating step of punching out the outer shape of the iron core pieces to separate and forming individual iron core pieces, and laminating the iron core pieces on a lower iron core piece formed by punching first and caulking and bonding,
A method for producing a laminated iron core, comprising:
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