JP2006028160A - METHOD FOR PRODUCING alpha,beta-UNSATURATED CARBOXYLIC ACID AND ESTER - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing an α,β-unsaturated carboxylic acid. <P>SOLUTION: This method for producing the α,β-unsaturated carboxylic acid comprises reacting a carboxylic acid expressed by the formula: R<SP>1</SP>CH<SB>2</SB>COOH (R<SP>1</SP>is H, an alkyl, an aryl, an aralkyl, an alkenyl or an alkynyl) or its anhydride with a methylenating agent in the presence of a catalyst which contains 5 wt% or less of a group 13 metal in the periodic table, so as to produce the α,β-unsaturated carboxylic acid expressed by formula (3). <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

The present invention relates to a method for producing an α, β-unsaturated carboxylic acid or α, β-unsaturated carboxylic acid ester by reacting a carboxylic acid, carboxylic acid anhydride or carboxylic acid ester with a methyleneating agent. Among the obtained α, β-unsaturated carboxylic acid or α, β-unsaturated carboxylic acid ester, acrylic acid, methacrylic acid, methyl acrylate and methyl methacrylate are important compounds as raw materials for acrylate resin monomers. .

  Of the α, β-unsaturated carboxylic acids or α, β-unsaturated carboxylic esters, methacrylic acid and methyl methacrylate, which are particularly important, have been widely produced by the route through the reaction of acetone and hydrocyanic acid and then via acetone cyanohydrin. ing. However, this manufacturing method uses very highly toxic hydrocyanic acid and has a problem that a large amount of ammonium sulfate or the like is by-produced. It is also produced by a method in which methacrolein is obtained by oxidation of isobutene and further oxidized. However, there has been a problem that a multi-tube type very large reactor is required.

  On the other hand, a method for producing an α, β-unsaturated carboxylic acid or an α, β-unsaturated carboxylic acid ester by reacting a carboxylic acid or a carboxylic acid ester with a methyleneating agent has been proposed. For example, there is provided a process for producing an α, β-unsaturated carboxylic acid or an ester thereof, wherein a catalyst containing niobium oxide is contacted with formaldehyde or a formaldehyde precursor and a carboxylic acid, a carboxylic acid ester or a carboxylic anhydride. (See Patent Document 1). However, in this method, catalyst preparation is complicated such as using niobium fluoride which is easy to absorb moisture and difficult to handle. Further, niobium fluoride used is expensive, and it is difficult to say that it is practical in terms of cost.

In addition, a method for producing acrylic acid or methacrylic acid using a solid catalyst having an acid strength of pKa ≦ −3.0 has also been proposed (see Patent Document 2). This discloses a method using silica alumina having an Al ₂ O ₃ content of 13 to 28%, but the selectivity is not always sufficient.

JP-T-2001-507697 JP 60-246342 A

  The present invention reacts a carboxylic acid, carboxylic anhydride or carboxylic acid ester with a methyleneating agent to produce an α, β-unsaturated carboxylic acid or α, β-unsaturated carboxylic acid ester with excellent selectivity. Is to provide a method.

（式中、Ｒ¹は水素原子、アルキル基、アリール基、アラルキル基、アルケニル基又はアルキニル基を表す。）
で示されるカルボン酸又は式（２）

（式中、Ｒ¹は前記と同じ意味を表す。）
で示されるカルボン酸無水物とメチレン化剤とを周期表第１３族の金属を５重量％以下の量含有する触媒の存在下に反応させることを特徴とする式（３）

（式中、Ｒ¹は前記と同じ意味を表す。）
で示されるα，β−不飽和カルボン酸の製造方法；及び式（４）

（式中、Ｒ¹は水素原子、アルキル基、アリール基、アラルキル基、アルケニル基又はアルキニル基を表し、Ｒ²はアルキル基、アリール基、アラルキル基又はアルケニル基を表す。）
で示されるカルボン酸エステルとメチレン化剤とを周期表第１３族の金属を５重量％以下の量含有する触媒の存在下に反応させることを特徴とする式（５）

（式中、Ｒ¹及びＲ²は前記と同じ意味を表す。）
で示されるα，β−不飽和カルボン酸エステルの製造方法を提供するものである。 Therefore, the present inventors have made a method for producing an α, β-unsaturated carboxylic acid or α, β-unsaturated carboxylic acid ester by reacting a carboxylic acid, carboxylic acid anhydride or carboxylic acid ester with a methyleneating agent. As a result of intensive studies, it has been found that the reaction proceeds with an excellent selectivity by using a catalyst containing a metal of Group 13 of the periodic table having a content of 5% by weight or less that can be easily prepared. .
That is, the present invention provides the formula (1)

(In the formula, R ¹ represents a hydrogen atom, an alkyl group, an aryl group, an aralkyl group, an alkenyl group, or an alkynyl group.)
Or a carboxylic acid represented by formula (2)

(Wherein R ¹ represents the same meaning as described above.)
Wherein the carboxylic acid anhydride represented by the formula (3) is reacted with a methyleneating agent in the presence of a catalyst containing a group 13 metal of 5% by weight or less.

(Wherein R ¹ represents the same meaning as described above.)
And a method for producing an α, β-unsaturated carboxylic acid represented by formula (4):

(Wherein R ¹ represents a hydrogen atom, an alkyl group, an aryl group, an aralkyl group, an alkenyl group or an alkynyl group, and R ² represents an alkyl group, an aryl group, an aralkyl group or an alkenyl group.)
Wherein the carboxylic acid ester represented by the formula (5) is reacted with a methyleneating agent in the presence of a catalyst containing a metal of Group 13 of the periodic table in an amount of 5% by weight or less.

(In the formula, R ¹ and R ² represent the same meaning as described above.)
The manufacturing method of the (alpha), (beta)-unsaturated carboxylic acid ester shown by this is provided.

In the method for producing α, β-unsaturated carboxylic acid or α, β-unsaturated carboxylic acid ester from carboxylic acid, carboxylic acid anhydride or carboxylic acid ester and methyleneating agent, it is excellent using a catalyst that can be easily prepared. The reaction can be carried out at a high selectivity, and the present invention is excellent as an industrial production method.

Hereinafter, the present invention will be described in detail.
The carboxylic acid represented by formula (1) used in the present invention (hereinafter referred to as carboxylic acid (1)) and the carboxylic acid anhydride represented by formula (2) (hereinafter referred to as carboxylic anhydride (2)). ), R ¹ represents a hydrogen atom, an alkyl group, an aryl group, an aralkyl group, an alkenyl group or an alkynyl group. R ¹ may be linear, branched or cyclic. The corresponding carboxylic acid when R ¹ is a hydrogen atom is acetic acid, and the corresponding carboxylic acid anhydride when R ¹ is a hydrogen atom is acetic anhydride.

When R ¹ is an alkyl group, the alkyl group usually has 1 to 10 carbon atoms. Examples of the carboxylic acid (1) include propionic acid, butyric acid, valeric acid, 3-methylbutanoic acid, caproic acid, heptanoic acid, caprylic acid, nonanoic acid, capric acid, undecanoic acid and the like. Examples of the carboxylic acid anhydride (2) include propionic anhydride, butyric anhydride, valeric anhydride, 3-methylbutanoic anhydride, caproic anhydride, heptanoic anhydride, caprylic anhydride, nonanoic anhydride, capric anhydride, and undecane anhydride. Examples include acids

In the case where R ¹ is an aryl group, the carbon number of the aryl group is usually in the range of 6-10. Examples of the carboxylic acid (1) include phenylacetic acid, p-toluylacetic acid, naphthylacetic acid and the like. Examples of the carboxylic acid anhydride (2) include phenylacetic anhydride, p-toluylacetic anhydride, and naphthylacetic anhydride.

When R ¹ is an aralkyl group, the carbon number of the aralkyl group is usually in the range of 7-10. Examples of the carboxylic acid (1) include 3-phenylpropionic acid. Examples of the carboxylic acid anhydride (2) include 3-phenylpropionic anhydride.

In the case where R ¹ is an alkenyl group, the alkenyl group usually has 2 to 10 carbon atoms. Examples of the carboxylic acid (1) include vinyl acetic acid, 4-pentenoic acid, 10-undecenoic acid and the like. Examples of the carboxylic acid anhydride (2) include vinyl acetic anhydride, 4-pentenoic anhydride, and 10-undecenoic anhydride.

When R ¹ is an alkynyl group, the alkynyl group usually has 2 to 10 carbon atoms. Examples of the carboxylic acid (1) include 3-butynoic acid, 3-pentynoic acid, and 3-hexynoic acid. Examples of the carboxylic acid anhydride (2) include anhydrous 3-butynoic acid, anhydrous 3-pentynoic acid, and anhydrous 3-hexynoic acid.

R ¹ is preferably a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, and more preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms.

  As the carboxylic acid (1), acetic acid and propionic acid are preferable, and propionic acid is more preferable.

  As the carboxylic acid anhydride (2), acetic anhydride and propionic anhydride are preferable, and propionic anhydride is more preferable.

In the carboxylic acid ester represented by the formula (4) used in the present invention (hereinafter referred to as carboxylic acid ester (4)), R ¹ is a hydrogen atom, an alkyl group, an aryl group, an aralkyl group, an alkenyl group or an alkynyl group. R ² represents an alkyl group, an aryl group, an aralkyl group or an alkenyl group.

When R ¹ is an alkyl group, the carbon number of the alkyl group is usually in the range of 1 to 10, and when it is an aryl group, the carbon number of the aryl group is usually in the range of 6 to 10 and aralkyl. In the case of a group, the carbon number of the aralkyl group is usually in the range of 7 to 10, and in the case of the alkenyl group, the carbon number of the alkenyl group is usually in the range of 2 to 10 and is an alkynyl group. In general, the carbon number of the alkynyl group is in the range of 2 to 10. R ¹ may be linear, branched or cyclic. Preferably a hydrogen atom or a C1-C10 alkyl group is mentioned, More preferably, a hydrogen atom or a C1-C3 alkyl group is mentioned.

When R ² is an alkyl group, the carbon number of the alkyl group is usually in the range of 1 to 10, and when it is an aryl group, the carbon number of the aryl group is usually in the range of 6 to 10 and aralkyl. In the case of a group, the carbon number of the aralkyl group is usually in the range of 7 to 10, and in the case of the alkenyl group, the carbon number of the alkenyl group is usually in the range of 2 to 10. R ² may be linear, branched or cyclic. Preferably a C1-C10 alkyl group is mentioned, More preferably, a C1-C3 alkyl group is mentioned.

Examples of the carboxylic acid ester (4) include methyl acetate, ethyl acetate, propyl acetate, butyl acetate, pentyl acetate, hexyl acetate, cyclohexyl acetate, heptyl acetate, octyl acetate, nonyl acetate, decyl acetate, phenyl acetate, naphthyl acetate, acetic acid Tolyl, benzyl acetate, phenylethyl acetate, vinyl acetate, allyl acetate, methyl propionate, ethyl propionate, propyl propionate, butyl propionate, pentyl propionate, hexyl propionate, cyclohexyl propionate, heptyl propionate, octyl propionate , Nonyl propionate, decyl propionate, phenyl propionate, naphthyl propionate, tolyl propionate, benzyl propionate, phenyl ethyl propionate, vinyl propionate, propionate Allyl acid, methyl butyrate, ethyl butyrate, methyl valerate, ethyl valerate, methyl 3-methylbutanoate, ethyl 3-methylbutanoate, methyl caproate, ethyl caproate, methyl heptanoate, ethyl heptanoate, methyl caprylate, Ethyl caprylate, methyl nonanoate, ethyl nonanoate, methyl caprate, ethyl caprate, methyl undecanoate, ethyl undecanoate, methyl phenylacetate, ethyl phenylacetate, methyl p-toluylacetate, ethyl p-toluylacetate, naphthylacetic acid Methyl, ethyl naphthyl acetate, methyl 3-phenylpropionate, ethyl 3-phenylpropionate, vinyl methyl acetate, ethyl vinyl acetate, methyl 4-pentenoate, ethyl 4-pentenoate, methyl 10-undecenoate, 10-undecenoic acid Ethyl, 3-buty Methyl acid, 3-butyn ethyl, 3-pentyne, methyl 3-pentyne ethyl, 3-hexyne methyl, 3-hexyne ethyl, and the like.

  Among these, methyl acetate and methyl propionate are preferable, and methyl propionate is more preferable.

  Examples of the methyleneating agent used in the present invention include formaldehyde, formaldehyde precursor, and methylal. You may use these in the state containing the solvent.

  Formaldehyde can be used in various forms. Although it can be supplied in an aqueous solution such as formalin or at 100% formaldehyde, a formaldehyde precursor can be used when it is difficult to supply at 100% formaldehyde. The formaldehyde precursor is not particularly limited as long as it is a compound that easily decomposes to give formaldehyde before the reaction or in the reaction system. Specific examples of the formaldehyde precursor include trioxane and paraformaldehyde, but trioxane is preferable. These can also be used after diluted with an organic or inorganic medium.

The supply amount of the methyleneating agent is usually 0.01 to 10 mole times the carboxylic acid (1) or carboxylic acid ester (4) used. However, when using a formaldehyde precursor, it is calculated in terms of formaldehyde. Preferably it is 0.03-3 mole times, More preferably, it is about 0.1-2 mole times.
When the carboxylic acid anhydride (2) is used, the supply amount of the methyleneating agent is usually 0.02 to 20 mol times based on the carboxylic acid anhydride (2) to be used. However, when using a formaldehyde precursor, it is calculated in terms of formaldehyde. Preferably it is 0.06-6 mole times, More preferably, it is about 0.2-4 mole times.

The α, β-unsaturated carboxylic acid produced by reacting the carboxylic acid (1) or carboxylic acid anhydride (2) with a methyleneating agent is represented by the formula (3). When R ¹ is a hydrogen atom, that is, when the raw material carboxylic acid (1) or the raw material carboxylic acid anhydride (2) is acetic acid or acetic anhydride, the α, β-unsaturated carboxylic acid represented by the formula (3) obtained is obtained. (Hereinafter referred to as α, β-unsaturated carboxylic acid (3)) is acrylic acid, and when R ¹ is a methyl group, that is, when the raw carboxylic acid or raw carboxylic acid anhydride is propionic acid or anhydrous propionic acid. , Α, β-unsaturated carboxylic acid (3) becomes methacrylic acid.

The α, β-unsaturated carboxylic acid ester produced by reacting the carboxylic acid ester (4) with a methyleneating agent is represented by the formula (5). When R ¹ is a hydrogen atom, that is, when the starting carboxylic acid ester (4) is an acetic acid ester, the α, β-unsaturated carboxylic acid ester represented by the formula (5) (hereinafter referred to as α, β-unsaturated) is obtained. Carboxylic acid ester (5)) is an acrylic acid ester, and when R ¹ is a methyl group, that is, when raw material carboxylic acid ester (4) is propionic acid ester, α, β-unsaturated carboxylic acid ester (5 ) Is a methacrylic acid ester.

The catalyst used in the present invention is a catalyst containing a metal belonging to Group 13 of the periodic table.
The catalyst used in the present invention is not particularly limited as long as it contains a Group 13 metal having a content of 5% by weight or less. Examples of the Group 13 metal include Al, Ga, In, and Tl, and Al or Ga is preferable. These can be used as oxides. It may be an oxide of a Group 13 metal alone, a mixture of two or more Group 13 metal oxides, and a mixture of a Group 13 metal oxide and another metal oxide. It may also exist as a complex oxide of a Group 13 metal and another metal. All of these are preferably supported on a carrier. Examples of the carrier include SiO ₂ , Al ₂ O ₃ , TiO ₂ , ZrO ₂ , ZnO, Fe ₂ O ₃ , CeO ₂ , SiC, zeolite, activated carbon, etc., but the supported Group 13 metal is substantially used. An unsupported carrier is selected. Of these carriers, SiO ₂ is preferred.

  Examples of the method for supporting the carrier include an impregnation method, a coprecipitation method, a drying method, and a spray drying method. Among these, the impregnation method is preferable because the Group 13 metal can be supported in a highly dispersed state. Examples of the method of supporting by the impregnation method include a method of impregnating a carrier in an aqueous solution of a group 13 metal source such as nitrate, and then drying and firing the solid obtained by filtration. The firing temperature at this time is generally in the range of 100 ° C to 1300 ° C, preferably in the range of 200 ° C to 1200 ° C, and more preferably in the range of about 300 ° C to 1000 ° C.

If the content of the Group 13 metal is too large, the Group 13 metal aggregates and a sufficient effect cannot be obtained. If the content is too small, the effect becomes low, so an appropriate range needs to be selected. The content is usually in the range of 0.001 to 5% by weight, preferably 0.01 to 3% by weight, more preferably 0.05 to 2% by weight, as a Group 13 metal relative to the catalyst. More preferably 0.05 to 1.5% by weight, most preferably 0.1 to 1% by weight.

  This reaction can be carried out continuously or batchwise, but industrially preferred is continuous.

  The feed rate of the raw material carboxylic acid (1), carboxylic acid anhydride (2), and carboxylic acid ester (4) when the reaction is carried out continuously is generally in the range of 0.1 g / hr to 100 g / hr per gram of catalyst. Yes, preferably in the range of about 0.3 g / hr to 20 g / hr.

  In this reaction, an inert gas can be supplied in addition to the carboxylic acid (1), the carboxylic acid anhydride (2) or the carboxylic acid ester (4) and the methyleneating agent. Examples of the inert gas include nitrogen, helium, and argon, but nitrogen is usually used from the viewpoint of cost.

  If the reaction temperature is too low, the reaction rate is slow, and if it is too high, side reactions are likely to occur. Therefore, the reaction is preferably carried out in the range of 150 ° C to 500 ° C. More preferably, it is the range of 200 to 400 degreeC, More preferably, it is the range of about 250 to 350 degreeC.

  The reaction pressure is not particularly limited, but if it is too high, the equipment cost becomes high. Therefore, the reaction pressure is usually 0 MPa (0 MPa means atmospheric pressure) to 10 MPa. More preferably, it is the range of about 0.05 MPa to 1 MPa.

  The reaction mixture after completion of the reaction contains the target α, β-unsaturated carboxylic acid (3) or α, β-unsaturated carboxylic acid ester (5), unreacted raw materials, and other impurities. There is also. From this reaction mixture, α, β-unsaturated carboxylic acid (3) or α, β-unsaturated carboxylic acid ester (5) may be purified to the purity required for each application, and the method is particularly limited. In addition, general methods such as distillation and extraction can be applied.

  EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, this invention is not limited to these.

[Example 1]
Into a solution of 1.02 g of Ga (NO ₃ ) ₃ .nH ₂ O (manufactured by Wako Pure Chemical Industries) dissolved in 200 g of ion-exchanged water, 14.3 g of SiO ₂ beads (CARIACT, manufactured by Fuji Silysia) are charged, 50 Stir at 5 ° C. for 5 hours. The beads from which the solution was removed by decantation were dried under reduced pressure at 100 ° C., and then calcined in a muffle furnace adjusted to 500 ° C. for 5 hours to prepare a catalyst. As a result of elemental analysis by the IES-AES method, the amount of Ga was 0.60 wt%.
5 g of the catalyst was introduced into a reaction tube made of a SUS tube having an inner diameter of 3/4 inch. In a reaction tube heated to 300 ° C., 0.2 ml / liter of a mixed solution of propionic acid (manufactured by Kanto Chemical Co., Ltd.) and trioxane (manufactured by Kanto Chemical Co., Ltd., special grade) (using 20 g of trioxane dissolved in 230 g of propionic acid) Nitrogen was introduced at a flow rate of 82 ml / min at a flow rate of min. The internal pressure of the reaction tube was maintained at a gauge pressure of 2 kg / cm 2 (equivalent to 0.2 MPa) by a back pressure valve provided downstream of the reaction tube.
When the reaction liquid collected from 1 hour to 3 hours after the start of liquid feeding was quantitatively analyzed by gas chromatography (GC), the conversion rate of propionic acid was 8.6%, and methacrylic acid relative to the converted propionic acid. The selectivity of was 92%.

[Example 2]
The same as Example 1 except that 14.3 g of SiO ₂ beads were put into a solution obtained by dissolving 1.92 g of Ga (NO ₃ ) ₃ .nH ₂ O (manufactured by Wako Pure Chemical Industries, Ltd.) in 200 g of ion-exchanged water. A catalyst was prepared. As a result of elemental analysis by the IES-AES method, the amount of Ga was 0.79 wt%.
The reaction was conducted in the same manner as in Example 1 except that 5 g of this catalyst was used. As a result, the conversion of propionic acid was 7.8%, and the selectivity of methacrylic acid with respect to the converted propionic acid was 91%.

[Example 3]
Except that 0.91g of _{Al (NO 3) 3 · 9H} 2 O (Wako Pure Chemical Industries, Ltd.) was charged with SiO ₂ beads 14.3g in a solution dissolved in ion-exchange water 200g is similar to that of Example 1 A catalyst was prepared. As a result of elemental analysis by the IES-AES method, the Al content was 0.13 wt%.
The reaction was conducted in the same manner as in Example 1 except that 5 g of this catalyst was used. The conversion of propionic acid was 9.0%, and the selectivity of methacrylic acid to the converted propionic acid was 92%.

[Example 4]
Except that 1.78g of _{Al (NO 3) 3 · 9H} 2 O (Wako Pure Chemical Industries, Ltd.) was charged with SiO ₂ beads 14.3g in a solution dissolved in ion-exchange water 200g is similar to that of Example 1 A catalyst was prepared. As a result of elemental analysis by the IES-AES method, the Al content was 0.17 wt%.
The reaction was conducted in the same manner as in Example 1 except that 5 g of this catalyst was used. As a result, the conversion of propionic acid was 9.3%, and the selectivity of methacrylic acid with respect to the converted propionic acid was 91%.

[Example 5]
The same as Example 1 except that 7.1 g of SiO ₂ beads were put into a solution in which 9.09 g of Al (NO ₃ ) ₃ .9H ₂ O (manufactured by Wako Pure Chemical Industries) was dissolved in 100 g of ion-exchanged water. A catalyst was prepared. As a result of elemental analysis by the IES-AES method, the amount of Al was 0.61 wt%.
The reaction was conducted in the same manner as in Example 1 except that 5 g of this catalyst was used. As a result, the conversion of propionic acid was 8.8%, and the selectivity of methacrylic acid relative to the converted propionic acid was 87%.

[Example 6]
1.18g of _{Al (NO 3) 3 · 9H} 2 O solution to put SiO ₂ beads 7.2g of (Wako Pure Chemical Industries, Ltd.) was dissolved in deionized water 100 g, and stirred for 2 hours at 50 ° C.. The beads dried up under reduced pressure were dried at 100 ° C. under reduced pressure, and then calcined in a muffle furnace adjusted to 500 ° C. for 5 hours to prepare a catalyst. As a result of elemental analysis by the IES-AES method, the Al content was 0.93 wt%.
The reaction was conducted in the same manner as in Example 1 except that 5 g of this catalyst was used. As a result, the conversion of propionic acid was 8.6%, and the selectivity of methacrylic acid relative to the converted propionic acid was 85%.

[Example 7]
14.3 g of SiO ₂ beads (CARIACT, manufactured by Fuji Silysia) were charged in a solution obtained by dissolving 0.95 g of Ga (NO ₃ ) ₃ .nH ₂ O (manufactured by Wako Pure Chemical Industries, Ltd.) in 200 g of ion-exchanged water, Stir at 5 ° C. for 5 hours. The beads from which the solution was removed by decantation were dried at 100 ° C. under reduced pressure, and then fired in a muffle furnace adjusted to 500 ° C. for 5 hours. 6.8 g of this baked product is put into a solution obtained by dissolving 0.46 g of Ga (NO ₃ ) ₃ .nH ₂ O (manufactured by Wako Pure Chemical Industries) in 100 g of ion-exchanged water, and stirred at 50 ° C. for 5 hours. did. The beads from which the solution was removed by decantation were dried under reduced pressure at 100 ° C., and then calcined in a muffle furnace adjusted to 500 ° C. for 5 hours to prepare a catalyst. As a result of elemental analysis by the IES-AES method, the amount of Ga was 1.11 wt%.
The reaction was conducted in the same manner as in Example 1 except that 5 g of this catalyst was used. As a result, the conversion of propionic acid was 9.0%, and the selectivity of methacrylic acid with respect to the converted propionic acid was 90%.

[Comparative Example 1]
10.4 g of Al (NO ₃ ) ₃ · 9H ₂ O (Wako Pure Chemical Industries) and 33.1 g of Si (OEt) ₄ (Wako Pure Chemical Industries, Ltd.) are mixed into 40 g of ion-exchanged water and 320 g of ethanol. Aqueous ammonia was added dropwise to the dissolved solution until the pH reached 8, and the mixture was stirred at room temperature for 4 hours. The white precipitate from which the filtrate was removed by pressure filtration was dried at 100 ° C. under reduced pressure, and then calcined in a muffle furnace adjusted to 500 ° C. for 5 hours to prepare a catalyst. As a result of elemental analysis by the IES-AES method, the Al content was 6.42 wt%.
A reaction was carried out in the same manner as in Example 1 except that 5 g of this catalyst was used. As a result, the conversion of propionic acid was 9.2%, and the selectivity of methacrylic acid to the converted propionic acid was 76%.

Claims (7)

Formula (1)

(In the formula, R ¹ represents a hydrogen atom, an alkyl group, an aryl group, an aralkyl group, an alkenyl group, or an alkynyl group.)
Or a carboxylic acid represented by formula (2)

(Wherein R ¹ represents the same meaning as described above.)
Wherein the carboxylic acid anhydride represented by the formula (3) is reacted with a methyleneating agent in the presence of a catalyst containing a group 13 metal of 5% by weight or less.

(Wherein R ¹ represents the same meaning as described above.)
The manufacturing method of (alpha), (beta)-unsaturated carboxylic acid shown by these. Formula (4)

(Wherein R ¹ represents a hydrogen atom, an alkyl group, an aryl group, an aralkyl group, an alkenyl group or an alkynyl group, and R ² represents an alkyl group, an aryl group, an aralkyl group or an alkenyl group.)
Wherein the carboxylic acid ester represented by the formula (5) is reacted with a methyleneating agent in the presence of a catalyst containing a metal of Group 13 of the periodic table in an amount of 5% by weight or less.

(In the formula, R ¹ and R ² represent the same meaning as described above.)
The manufacturing method of (alpha), (beta)-unsaturated carboxylic acid ester shown by these. The production method according to claim 1 or 2, wherein the catalyst is a catalyst in which a metal of Group 13 of the periodic table is supported on silica. The manufacturing method according to claim 1, wherein the metal of Group 13 of the periodic table is aluminum or gallium. The production method according to claim 1, 3 or 4, wherein the carboxylic acid represented by the formula (1) according to claim 1 is acetic acid or propionic acid. The method according to any one of claims 1 to 5, wherein the methyleneating agent is trioxane. The production method according to claim 1 or 2, wherein a catalyst containing 0.05 to 1.5% by weight of a metal of Group 13 of the periodic table is used.