JP2006026369A - Silk fiber bundle type maki (wrapping) futon and tatami mat face - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a silk fiber bundle type Maki (wrapping) futon free from mold due to moisture, having effects on backacke by providing the surface of a Tatami mat with cushioning property, having a good ventilating property and can give a users benefits of various floor rooms. <P>SOLUTION: A nonwoven silk sheet 7a is provided on the top face. A silk bundle 12 is formed by bundling 3,800 threads of 21 intermediate into one bundle without twisting and refining. The bundles are closely arranged in parallel with each other without clearance between the bundles 12in a height as thick as 8 to 10 mm. The bundles are bound with a silk binding thread 13, are closely arranged without space between them in a single layer. A nonwoven silk sheet 7b is provided in the bottom of the silk bundles. The front/rear/side faces of the silk bundles 12 bound and bundled with the silk binding thread 13 are integrally wrapped into a silk mat containing bamboo floss. Thus, the Maki (wrapping futon) type is structured. Furthermore, a tatami mat type is structured by using a rush tatami mat face 1a and a silk cloth 11. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention is based on the sericin of silk that can be obtained as a bundled silk thread of a post-kneaded fabric (raw silk fabric) at the Tango Chirimen woven fabric production area, making use of the elasticity of bamboo and silk yarn combined, The present invention relates to an ideal form of a raw silk bundle-like type futon and a tatami surface when using this as a futon, and when attaching it in a cushion form on a Japanese-style tatami mat.

As a tatami mat formation method that is laid on a floor heating mat used on the floor of a conventional home board and configured as a tatami mat, a natural silk cotton silk mat can be used as an rush tatami mat already laid on the floor heating mat. In addition, there is a combination of non-woven fabrics exhibiting an insect repellent effect and providing a high-quality rush tatami mat without folding back (for example, see Patent Document 1).
In addition, there is a structure in which a tatami mat is formed only on the upper half of a foamed plastic board having a structure having a good breathability and a suction effect, and is assembled in a sandwich state (see, for example, Patent Document 2).
Further, a bamboo sheet 23 mixed with bamboo fibers is arranged on the surface side of the insulation boat 22, and a cardboard 25 sandwiched with aluminum foil is bonded to the back surface side of the insulation boat 22. In some cases, the bamboo sheet 23 and the cardboard layer 24 are stitched together as a natural fiber-containing sheet layer. (For example, refer to Patent Document 3).

Hereinafter, a conventional tatami mat will be described with reference to FIGS. 5, 6, and 7.
FIG. 5 of the technical document 1 shows a configuration form of the rush tatami mat laid on the floor heating mat, and a core material with a silk mat 7 sandwiched between the nonwoven fabric 3 and the plywood veneer 6 is inserted under the rush tatami mat 1a. The rugged tatami surface is folded and stitched on the back of the end portion 1b of the rugged tatami table, and the rugged rim 11 is stitched at both ends of the rugged tatami surface 1a.

  FIG. 6 of Technical Document 2 shows a configuration form of a healthy and lightweight tatami floor, in which a silk mat 7 is laid on the inner side of the cocoon tatami mat, and a palm fiber sheet 3c is further layered thereon. 5 is formed on a foamed plastic board 4a or the like provided on the entire surface in a zigzag pattern with a hemp sewing thread 9 to form a sandwich.

FIG. 7 of Technical Document 3 shows a configuration form of a tatami floor, and the bamboo sheet 23 is mixed with felt fibers, finely cut bamboo and small particle bamboo charcoal, and is formed into a tatami mat form that is hardened into a plate shape by a thermoplastic resin. Therefore, a bamboo sheet 23 is formed on the surface side of the insulation board 22. Further, a felt sheet 24 is also disposed on the surface of the bamboo sheet 23.
The felt fiber for the bamboo sheet 23 is a cotton-like fiber, the bamboo is a processed fiber having a length of about 10 to 100 mm and a diameter of about 0.1 to 0.8 mm, and bamboo charcoal is carbonized from bamboo. It is made of finely crushed material.

According to the conventional utility model devise and invention,
(1) The silk mats displayed in Technical Literature 1 and Technical Literature 2 are simply formed from silk fibers or silk powder, and are formed in a thick mat state by fixing silk in a plate shape and silk in a cotton shape. is there.
(2) The plywood veneer mounted under the silk mat in Technical Document 1 has no air-permeating action and simply holds the silk mat firmly.
(3) The rush tatami mat laid on the floor heating mat in Technical Document 1 has a silk mat with a plywood veneer incorporated into the constituent material and a silk mat that has a great effect on the human skin. Is soft but not bent at all, forming a firm tatami mat-like floor heating mat.
(4) The health and light weight tatami floor of Technical Document 2 swirls the air sucked by the vacuum cleaner in the upper half of the tatami floor, the mite carcasses or mite feces, pollen on the tatami mat, antibacterial, mold prevention, etc. Because of these effects, etc., it provides a healthy tatami floor that is good for human health.
(5) The tatami floor of Technical Document 3 has a natural fiber blended sheet layer formed by fixing natural fibers with a thermoplastic resin on the surface side of an insulation board formed in the center, and the insulation board. The gist is that a cardboard layer is bonded to the back side of the sheet, and the insulation board, the natural fiber-containing sheet layer, and the cardboard layer are sewn together.

Technical Literature 1

      Registered Utility Model No. 3011235 (Utility Model Registration Claim 1, FIG. 1)

Technical Literature 2

      Japanese Patent Laid-Open No. 09-242308 (Claim 1, FIG. 1)

Technical Literature 3

      JP-A-2001-59332 (Claim 1, FIG. 1, 0007, 0009, 00001)

  However, according to this conventionally used technology, the silk mat or felt sheet is simply a silk mat or sheet formed into an intangible body by silk fibers or silk powder, and the silk mat silk What has so far been able to demonstrate the effectiveness of the 21-silk silk thread when it is maintained in the silk form of the 21-silk silk thread when weaving the Tango silk chirimen fabric, which has never been seen before. Not shown at all.

  The present invention is intended to exert the effectiveness of the 21 medium silk silk that the conventional structure does not have, and the raw silk wound up in the reeling frame in the reeling process is used as the raw silk to be used. A raw yarn constructed by wetting by osmosis treatment to soften the sticking between the yarns and winding them back into a large frame, finishing them in units of caskets, and making about 30 bunches into one bag (60 kg). The silk sericin and protein that can be obtained as bundled silk thread of post-kneaded fabric (raw silk fabric) in the Tango Chirimen Textile production area, and by combining bamboo fiber with this, It is intended to realize a silk bamboo wrapping mat and a tatami mat that have elasticity between the bamboo and the bamboo, and have made a fixing effect without using chemical raw materials.

In order to achieve the above-mentioned object, the present invention has as its first object a 21 medium silk thread used in Tango silk fabrics, etc., as a raw silk bundle-like wrapping cloth used on a bed on a Western floor. Silk yarn bundles 12 formed of 3800 non-twisted yarns are lined up and bundled together with yarns 13, and the surrounding front and back are formed in a goza-style raw silk wrapping form wrapped with non-woven silk fiber nonwoven fabric sheets 7a and 7b. Thus, adding a cushioning property to the wrapping duvet is added.

In addition, as a second purpose, silk yarn formed from 3800 untwisted 21 silk yarns used in Tango silk fabrics, etc., as a tatami mat in the form of a raw yarn bundle used in a Japanese-style tatami mat on the entire floor of the room. The bundles 12 are lined up and bundled with a thread 13, and a sheet 3 c composed of bamboo fibers is placed under the bundle 12, and the upper, bottom, and side surfaces are surrounded by thin non-woven silk nonwoven fabric sheets 7 a and 7 b, and the sewing thread 10 A silk bundle made of 3800 untwisted 21 silk yarns used in Tango silk fabrics, etc. The effect obtained by arranging 12 is strongly added to the Japanese-style room tatami.

  Further, as a third purpose, this is formed on a wrapping mat formed in a raw yarn bundle shape formula as a first purpose, and further on a tatami in a raw yarn bundle shape formed as a Japanese-style tatami mat as a second purpose. Bamboo wool 15 finely cut into a fiber shape is inserted into the upper surface, bottom surface, and gap between the raw yarn bundles of the raw silk bundle-shaped form 12, and is formed and surrounded by the nonwoven silk sheets 7a and 7b. Wood vinegar is resistant to ticks and pests and can be used as a sanitary and healthy tatami mat.

According to the present invention, by taking into account the cushioning properties of the silk thread bundle and the characteristics of bamboo, (1) it can immediately cope with back pain, and (2) it has good air circulation, no stuffiness, and the effect of not cooling.
(3) Various pattern-dyed patterns can be made by forming it as a product as a cover, and various pattern-dyed patterns can be made on the tatami surface by attaching to or removing from the tatami mat. Select winter or summer for use. be able to.
(4) A pattern of a printed pattern can be formed in a silk surface weave sheet and formed integrally.
Etc., it is possible to obtain an unprecedented effect.

In order to make the best form of wrapping cloth using the silk thread of the present invention and the form of a tatami surface, the silk thread bundles used are not refined, and all the features of sericin and protein retained by the silk are utilized. To maintain the best thread form.
In other words, since the refining process is not performed to remove sericin and other impurities (waxing, lipids, pigments, etc.) attached to the sericin, the silk thread cannot be made into a cotton-like shape. By twisting lightly and easily, etc., it is possible to obtain the effect of adjusting and cushioning the raw silk bundle-type cushions and the acupressure effect on the human body, as well as the effect of selecting and enhancing.

  A silk yarn bundle formed by 3800 untwisted silks of 21 used in Tango silk fabrics, etc., is placed in a single layer without any gaps, and is configured as a silk yarn bundle goza. On the other hand, the raw silk can be twisted one by one to form a hard silk thread and bundled in a bundle, or a twisted silk thread and a non-silk thread can be selectively combined.

In addition, as a phase transfer catalyst, polyethylene glycol, which is not shrunk even when weaving using hyper silk instead of the unrefined silk thread bundle, and has the same original texture, feel, and aesthetics as the silk thread. It is also possible to make a form of the present invention by selecting and combining a twisted silk thread and a non-silk thread in a hyper silk composed of a non-twisted yarn or a twisted yarn.
Of course, the entire original silk thread may be composed of hyper silk.

  To fix bamboo and silk, when sericin is applied to silk thread at 100 ° C. or higher, sericin is fixed. This fixes bamboo and bamboo, bamboo and silk, and the silk shrinks somewhat, but the silk is elastic.

  As the best mode for carrying out the invention, as shown in FIG. 4, a bamboo fiber sheet has been obtained so far by adopting a form in which bamboo is stacked and combined with two or three layers of bamboo fibers. The effectiveness of ventilation that has never been obtained can be obtained.

  Example 1 of the present invention will be described in detail.

  FIG. 1 is a perspective view showing the structure of a raw silk bundle-type wound futon used for a bed as a wound futon of the present invention. It is made up of 3800 untwisted silks of 21 used in Tango silk fabric and the like. One to several bundles are formed into a silk bundle 12, and the silk bundle 12 is bundled in a single form without any gaps while maintaining the formation height of the silk bundle 12 from 8 mm to 10 mm. The yarn 13 is brought into close contact with each other to form a goza of the silk yarn bundle 12, and the surroundings are formed in a futon form wound with nonwoven fabric silk sheets 7a and 7b.

  On the other hand, when bamboo with 1 to 2 meters and 50 centimeters of green bamboo is pressed in a pressure cooker (usually like a confectionery making machine), it becomes a vacuum state, and a small amount of oil comes from the bamboo. When you go out and open your mouth instantly, the bamboo will fall apart and a fibrous bamboo will come out. Depending on how the pressure is applied, it is possible to select and discharge 21 medium-thickness thread forming states of 1 to 3 millimeters of bamboo, which can be selected, distributed, and placed around the arranged fibrous bamboo It can also be formed in the futon form of Example 1 by wrapping with nonwoven fabric silk sheets 7a and 7b.

  A silk blanket processed with another hypersilk is used for the wrapping duvet constructed in the form of FIG. 1, and on the wrapping duvet constructed in Example 1, the cover can be further removed. You can Hyper blankets do not become blanks and can be washed, and unlike conventional blankets, they can achieve an unprecedented effect.

  In addition, the present invention can insert a dyed pattern or printed pattern 14 on the front surface (rear surface) and the same pattern on the front surface (rear surface) of the silk sheets 7a and 7b, or select the surface selected for summer and the back surface for winter. It is also possible to configure a selected design and use the futon of the present invention with a selected period.

  Example 2 of the present invention will be described in detail.

  FIG. 2 is a perspective view showing the structure of a tatami futon in the form of a raw silk bundle used as a wrapping futon of the present invention on a bed, and is formed of 3800 untwisted silks of 21 used in Tango silk fabrics and the like. The structure in which the silk thread bundle is used and the structure in which the periphery is configured in the form of a futon wound with the nonwoven silk sheets 7a and 7b are the same as in Example 1, but the present invention was covered with the silk sheets 7a and 7b. Further, it is further configured in a tatami mat form covered with the rush tatami mat 1a and the tatami edge 11.

  In this structure, a dyed pattern or a printed pattern 14 is generally not formed on the tatami mat. Of course, there are exceptions. Of course, bamboo can be selected and inserted.

  Embodiment 3 of the present invention will be described in detail.

  FIG. 3 shows a case where the tatami floor using the tatami mat of the present invention is mounted on the vent holes 5 formed in a staggered pattern on the upper surface of the foamed plastic board 4a as shown in, for example, Technical Document 2 in FIG. When the surface form of the tatami mat 1 is sucked with a vacuum cleaner or the like, the air of the tatami mat 1, the silk mat 7a, the silk thread bundle 12, the bamboo fiber sheet 3c, and the silk mat 7b is shown. Is constructed in a form that can be sucked from the vent hole 5 (Technical Document 2) in a circulating manner.

  Of course, the same effect is obtained when the futons of the form shown in Example 1 and Example 2 are mounted on the vent holes 5 formed in a zigzag pattern on the entire surface, and the tatami mat shown in FIG. The effect obtained is the same regardless of whether the foamed plastic board is a pulp foam board or a honeycomb reinforced pulp foam board.

  In addition, in contrast to the raw yarn bundle-form wound form creation form using unrefined silk yarns shown in Example 1, Example 2 and Example 3, polyethylene glycol is correlated to those obtained by refining and twisting raw silk. A hypersilk (Japanese Patent Laid-Open No. 2001-3236) composed of non-twisted yarn or twisted yarn using silk fiber as a transfer catalyst can be selected and combined with a twisted silk yarn and a non-silk yarn to form the present invention.

In the configuration diagram of the bamboo fiber of the bamboo fiber sheet 3c shown in FIG. 4, the form of the bamboo 15 shows a form unique to the present invention, and until now it has been usual to distribute bamboo without any vertical or horizontal regulation. As shown in FIG. 4, a sheet in which the bamboo is arranged in the horizontal direction is placed on the sheet in which the bamboo is arranged in the vertical direction, and further, the sheet arranged in the vertical direction is alternately stacked thereon. The bamboo fiber sheet 3c is excellent in air permeability from below.
This bamboo fiber can be made into a thin tatami mat or a tatami mat according to the layout of the house by minimizing the number of arrangement, and it can be configured as a futon, a bed, or a warm air tatami mat.

In general, the industrial applicability of the present invention is that about 3800 silks of 21 are placed in a single layer without a gap, and about 10 kg of silk yarn is used for one tatami mat product. .
In this case, in order to eliminate the gap, the principle is to reduce the number of twists of 3,800, but of course, it is also the principle of the present invention to eliminate the gap between the groups of 3,800.
On the contrary, if the twist is strengthened, a finger pressure action and air circulation are possible, and if the raw silk is twisted one by one, the silk thread becomes stronger and harder.
While fully considering the industrial applicability of the present invention, sericin is made by fully utilizing the characteristics of sericin and protein without refining, or by refining silk to make it by hyper silk method, untwisted yarn In addition, it is necessary to sufficiently consider the industrial applicability to make it by twisted yarn.

  Unlike traditional tatami mats, most tatami mats are made of palm or hardened wood, and wood or veneer is used. The bamboo fiber according to the present invention is the same as the method of making a tatami mat, and it is resistant to humidity and is optimal for both the first floor and the concrete house.

The perspective view of the union of the raw silk bundle-like form of Example 1 The perspective view of the tatami-wrap futon of the raw silk bundle-like form of Example 2 The perspective view of the tatami floor of the raw silk bundle form type of Example 3 The block diagram which comprises the bamboo hair of the bamboo fiber sheet 3c Perspective view of a rush table laid on a conventional floor heating mat Perspective view of a conventional healthy lightweight tatami floor Perspective view of conventional bamboo sheet tatami floor

Explanation of symbols

DESCRIPTION OF SYMBOLS 1, 1a, 1b: Rigid folding table 2: Tatami edge 3: Non-woven fabric 3a, 3b, 3c-1, 3c-2, 3c-3: Palm fiber sheet 4a, 4b: Foamed plastic board 5: Vent hole 6: Plywood veneer 7: Silk mat 7a, 7b: Non-woven silk sheet 8: Needle hole 9: Sewing thread 10: Tatami surface sewing thread 11: Tatami edge 12: Silk thread bundle 13: Silk thread bundle thread 14: Dyed pattern, printed pattern 15: Bamboo 22: Insulation Board 23: Bamboo sheet 24: Felt sheet (cardboard layer)
25: Cardboard

Claims (6)

Non-woven silk fiber non-woven silk sheet (7a) is provided on the top surface, and below it, 3800 untwisted silk yarns used in Tango silk fabric are bundled into one and formed by unrefining While maintaining the formation height of the bundle (12) at a thickness of about 8 mm to 10 mm, the bundle (12) is arranged in parallel with no gap between the silk yarn bundles (12). Tied and placed in close contact with each other in a single form, formed so as not to feel the gap on the back of the person on the uppermost surface, and again non-woven silk nonwoven silk sheet on the bottom of the silk thread bundle (12) (7b) is provided, and the silk mat bundle (12) tied and tied with the silk bundle bundle thread (13) is formed into a silk mat form integrally including the nonwoven fabric silk sheets (7a) and (7b). Wrapped up as a bed comforter Silk bundle form winding futon, characterized in that it is possible to use. The raw silk bundle according to claim 1, further comprising a tatami mat (1a) and a tatami edge (11). A tatami mat in a bundle format. 3. A raw yarn bundle according to claim 1 or 2, wherein bamboo yarns (15) are inserted between the upper and lower surfaces of the silk yarn bundle (12) constructed according to claim 1. Format tatami table. On the upper surface of the staggered vent holes (5) used for the foamed plastic board (4a) and the like, the bamboo hair (15) is applied to the fiber sheet (3c), (3c-1), (3c-2), The tatami surface form, which is constructed by inserting it under the silk thread bundle (12) in the form of (3c-3), is mounted and configured in a form in which air can be sucked and permeated through the ventilation holes (5). A tatami table in a raw silk bundle form according to claim 1, claim 2, and claim 3. Form of the present invention by refining raw silk, selecting and combining twisted silk yarn and silkless yarn using hypersilk composed of untwisted yarn or twisted yarn using polyethylene glycol as a phase transfer catalyst for silk fiber 5. A raw silk bundle-like type futon and a tatami table according to claim 1, 2, 3, and 4. Unwrapped silk fiber non-woven silk sheet (7a), (7b) surface, various dyed drawings, dyed drawings (14) according to the seasons, or the same pattern is inserted as a bundle of raw silk bundles. 2. A raw silk bundle-shaped futon according to claim 1, wherein the printed pattern is put on a silk face sheet by a dyeing machine, and the printed pattern (14) or the like can be inserted and formed in the same manner as the dyed drawing. .

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