JP2006024372A - Cable harness and manufacturing method thereof - Google Patents

Cable harness and manufacturing method thereof Download PDF

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JP2006024372A
JP2006024372A JP2004198775A JP2004198775A JP2006024372A JP 2006024372 A JP2006024372 A JP 2006024372A JP 2004198775 A JP2004198775 A JP 2004198775A JP 2004198775 A JP2004198775 A JP 2004198775A JP 2006024372 A JP2006024372 A JP 2006024372A
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copper foil
cable harness
wire group
copper
braided
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JP3876897B2 (en
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Kiyonori Yokoi
清則 横井
Tatsunori Rinka
達則 林下
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Sumitomo Electric Industries Ltd
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Sumitomo Electric Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cable harness which ensures properties and durability for being bent and twisted as well as minimizes a potential difference of the outer conductor covering a coaxial cable to the earth, and also to provide a manufacturing method thereof. <P>SOLUTION: The cable harness comprises a wire set 11 that includes a plurality of coaxial cables 1 bound at intermediate points 11a and has connection terminals 10a, 10b at both ends 11b, and a plurality of copper-foil threads that are arranged along the wire set 11. Wherein a plurality of copper-foil threads are bundled into a plurality of copper-foil-thread sets 9 by twisting several single copper-foil threads, the plurality of the copper-foil-thread sets 9 are arranged along the wire set 11 in a bundled state integrally bundled with the wire set 11, or a copper foil thread is arranged in being wound laterally or in a braid structure around the wire set 11. The braid structure may use an alternating woven braid formed by mixing rubber or plastic threads. In addition, the copper-foil threads may electrically connect to the outer conductors of the coaxial cables 1 at intermediate points of the wire set 11 of the coaxial cables 1. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、複数本の同軸線を含む電線群の中間部を束ね、その両端部に電気コネクタや回路基板等の接続端末を有するケーブルハーネスとその製造方法に関する。   The present invention relates to a cable harness having an intermediate portion of an electric wire group including a plurality of coaxial wires and having connection terminals such as an electrical connector and a circuit board at both ends thereof, and a method for manufacturing the same.

近年、ノートパソコン、携帯電話、小型ビデオカメラ等の普及で、これら情報通信機器の小型・軽量化に加えて、データの高速伝送、高密度化が求められている。そして、これらの通信機器においては、通常、液晶表示部は折りたたみ可能な構造とされていて、このため、機器本体部と表示部との間の電気接続は、回動を伴う配線構造とされている。また、一般に、信号線から放射される電磁波によって、回路間に電磁干渉(EMI)が生じるのを抑制することが必要とされる。   In recent years, with the spread of notebook computers, mobile phones, small video cameras, etc., in addition to the reduction in size and weight of these information communication devices, high-speed data transmission and higher density are required. In these communication devices, the liquid crystal display unit is normally configured to be foldable. For this reason, the electrical connection between the device main unit and the display unit is a wiring structure with rotation. Yes. In general, it is necessary to suppress the occurrence of electromagnetic interference (EMI) between circuits due to electromagnetic waves radiated from signal lines.

これに対応するために、機器内の回路実装や配線に折り曲げ可能なフレキシブル基板(FPC)が用いられている。しかし、従来の折りたたみ式に加えて、最近では開閉+捻回タイプの機器が登場し、総じてFPCの配線長が長くなり、グランド電位を最小化するのが困難となっている。FPCを用いた回路配線では、一般に低抵抗のグランド導体の確保とEMI対策として、FPCの一方の面側のほぼ全面をグランド導体層とするベタグランド構造のものが知られているが、回動曲げ部分での屈曲性が悪く割れが生じ断線することがある。   In order to cope with this, a flexible substrate (FPC) that can be bent for circuit mounting and wiring in an apparatus is used. However, in addition to the conventional folding type, recently, an opening / closing / twisting type device has appeared, and generally the wiring length of the FPC becomes long, and it is difficult to minimize the ground potential. For circuit wiring using FPC, a solid ground structure having a ground conductor layer as a ground conductor layer is known as a ground conductor layer for securing a low resistance ground conductor and EMI countermeasures. The bendability is poor at the bent part, and cracks may occur and break.

このため、回動部のグランド導体部分にスリットを入れたり、信号導体とグランド導体を千鳥状に交互に配列して、グランド導体面績を削減して屈曲性を確保することが知られている(例えば、特許文献1参照)。しかしながら、屈曲性を改善するため、ベタグランド導体を削減したりすると、グランド導体の抵抗値が増加してグランド電位が上がり、また、信号のインピーダンス不整合やEMI特性が悪化する等の問題があり、FPCを用いた配線方式では満足できる有効な解決手段が得られていない。   For this reason, it is known that slits are made in the ground conductor portion of the rotating portion, or that signal conductors and ground conductors are alternately arranged in a staggered manner to reduce ground conductor performance and ensure flexibility. (For example, refer to Patent Document 1). However, if the number of solid ground conductors is reduced in order to improve flexibility, the resistance value of the ground conductor increases and the ground potential rises, and there is a problem that the impedance mismatch of signals and EMI characteristics deteriorate. The wiring method using the FPC has not provided a satisfactory effective solution.

上記のFPCを用いた回動部分の配線に対し、ロボット等の繰り返し屈曲が加えられる部分に耐屈曲性シールドケーブルを用いることも知られている(例えば、特許文献2参照)。この特許文献2に開示の耐屈曲性シールドケーブルは、シールド層を有する対電線を複数本撚ったケーブル芯の外周を押え巻きし、その外周にシールド層を設け、最外層を外被で覆って構成されている。そして、対電線のシールド層、ケーブル芯のシールド層のいずれも、銅箔糸を用いて横巻又は編組構造で形成することができるとされている。しかし、耐屈曲性シールドケーブルとして開示されているのみで、その使用形態は明らかでない。
特開2004−88020号公報 実開平5−38712号公報
It is also known that a bending-resistant shielded cable is used in a portion where bending is repeatedly applied to a rotating portion using the FPC (see, for example, Patent Document 2). In the bending-resistant shielded cable disclosed in Patent Document 2, the outer periphery of a cable core obtained by twisting a plurality of counter wires having a shield layer is pressed and wound, a shield layer is provided on the outer periphery, and the outermost layer is covered with a jacket. Configured. And it is supposed that both the shield layer of an electric wire and the shield layer of a cable core can be formed by horizontal winding or a braided structure using a copper foil thread. However, it is only disclosed as a bend-resistant shielded cable, and its usage is not clear.
Japanese Patent Laid-Open No. 2004-88020 Japanese Utility Model Publication No. 5-38712

FPCを用いた回動部の電気配線に対し、最近は、携帯電話のような折りたたみ機器の開閉・捻回を伴う部分に、極細の同軸線を複数本束ねたケーブルハーネスを用いて配線する方式が検討されている。このケーブルハーネスを用いる配線方式において、屈曲・捻回性能については一応の確保ができ、また、同軸線の使用によりインピーダンス整合とEMIに対しても問題なしとされている。しかし、使用される同軸線は、通常、外径1mm以下の極細線であるため、外部導体の抵抗値が比較的大きく、配線長が長くなるとグランド部に電位差が生じるという問題があった。   In contrast to electrical wiring of rotating parts using FPC, recently, wiring is performed using a cable harness that bundles multiple ultra-thin coaxial wires around the part of a folding device such as a mobile phone that requires opening / closing and twisting. Is being considered. In the wiring system using this cable harness, the bending / twisting performance can be ensured for the time being, and there is no problem with respect to impedance matching and EMI due to the use of a coaxial line. However, since the coaxial wire used is usually a very thin wire having an outer diameter of 1 mm or less, the resistance value of the outer conductor is relatively large, and there is a problem that a potential difference occurs in the ground portion when the wiring length becomes long.

そこで、同軸線の外部導体の低抵抗化を図るために、同軸線の外部導体サイズを太くしたり2重構造にしたりすると、屈曲・捻回性能が悪くなる。また、束ねられた同軸線の外周にFPCを巻きつけたり、編組銅線で覆って平行に沿わせ、同軸線の外部導体に並列に低抵抗の導体路を設けることを試みた。しかし、グランド電位の改善は図れるが、FPCは屈曲・捻回による破断が生じ、また、通常の銅線を用いた編組導体は、捻回によって銅線が互いに擦れあって銅線が破断されるという問題が生じ、依然として機械的特性に対して満足できる結果が得られていない。
本発明は、上述した実情に鑑みてなされたもので、同軸線の外部導体のグランド電位差を最小にするとともに、屈曲・捻回に対する性能確保と耐久性を備えたケーブルハーネスとその製造方法の提供を課題とする。
Therefore, in order to reduce the resistance of the outer conductor of the coaxial line, if the outer conductor size of the coaxial line is increased or a double structure is used, the bending / twisting performance deteriorates. Further, an attempt was made to wrap an FPC around the bundled coaxial line, or to cover it with a braided copper wire so as to be parallel, and to provide a low resistance conductor path in parallel with the outer conductor of the coaxial line. However, although the ground potential can be improved, the FPC breaks due to bending and twisting, and the braided conductor using the normal copper wire rubs the copper wire against each other by twisting, and the copper wire is broken. However, satisfactory results with respect to mechanical properties are still not obtained.
The present invention has been made in view of the above-described circumstances, and provides a cable harness that minimizes the ground potential difference of the outer conductor of the coaxial line, and has a performance ensuring and durability against bending and twisting, and a manufacturing method thereof. Is an issue.

本発明によるケーブルハーネスは、複数本の同軸線を含む電線群の中間部が束ねられ、両端部に接続端末を有するケーブルハーネスであって、電線群に沿って複数本の銅箔糸を配したものである。複数本の銅箔糸は、数本の単線を撚って集合銅箔糸とし、複数本の集合銅箔糸を電線群と一体的に束ねて配するか、電線群の外周に横巻あるいは編組構造で配される。編組構造は、ゴム又はプラスチック糸を混合した交織編組としてもよい。また、同軸線の電線束の中間部位で銅箔糸と電気的に接続するようにしてもよい。   The cable harness according to the present invention is a cable harness in which the middle part of an electric wire group including a plurality of coaxial wires is bundled and has connection terminals at both ends, and a plurality of copper foil yarns are arranged along the electric wire group. Is. A plurality of copper foil yarns are made by twisting several single wires into a collective copper foil yarn, and a plurality of collective copper foil yarns are bundled integrally with the wire group, or are wound horizontally on the outer periphery of the wire group or Arranged in a braided structure. The braided structure may be an unwoven braid in which rubber or plastic yarn is mixed. Moreover, you may make it electrically connect with a copper foil thread | yarn in the intermediate part of the electric wire bundle of a coaxial wire.

また、本発明によるケーブルハーネスの製造方法は、銅箔糸で編組スリーブを形成した後、編組スリーブの径を拡大して、電線群の中間部が束ねられ両端部に接続端末を有する多心ケーブルの外周に被せ、次いで、径を拡大された編組スリーブの径を縮小して、電線群の外側に銅箔糸を保持させするようにするものである。   The cable harness manufacturing method according to the present invention includes a multi-core cable having a braided sleeve formed of copper foil thread, then expanding the diameter of the braided sleeve, bundling the middle part of the wire group and having connection terminals at both ends. Then, the diameter of the braided sleeve whose diameter has been increased is reduced, and the copper foil yarn is held outside the electric wire group.

本発明によれば、同軸線によるインピーダンス整合とEMI特性を確保し、同軸線に並列に設けた銅箔糸により屈曲・捻回特性を損なうことなく、同軸線の外部導体の両端でのグランド電位差を軽減することができる。また、ケーブルハーネスの屈曲・捻回によって銅箔糸が互いに擦れ合っても、簡単には切断されず、耐久性のあるグランド導体を備えたものとすることができる。   According to the present invention, impedance matching and EMI characteristics are ensured by the coaxial line, and the ground potential difference between the both ends of the outer conductor of the coaxial line is not impaired by the copper foil thread provided in parallel to the coaxial line. Can be reduced. Further, even if copper foil threads are rubbed against each other by bending and twisting of the cable harness, the cable harness is not easily cut and can have a durable ground conductor.

図により本発明の実施形態を説明する。図1(A)は本発明に用いる極細の同軸線の一例を説明する図、図1(B)は本発明で用いる銅箔糸の概略を説明する図、図1(C)は銅箔糸を複数本束ねた集合銅箔糸の概略を示す図である。図中、1は同軸線、2は中心導体、3は絶縁体、4は外部導体、5は外被、6は銅箔糸、7は高抗張力繊維、8は銅箔テープ、9は集合銅箔糸を示す。   An embodiment of the present invention will be described with reference to the drawings. FIG. 1 (A) is a diagram for explaining an example of an ultrafine coaxial line used in the present invention, FIG. 1 (B) is a diagram for explaining the outline of a copper foil yarn used in the present invention, and FIG. 1 (C) is a copper foil yarn. It is a figure which shows the outline of the aggregate copper foil thread | yarn which bundled two or more. In the figure, 1 is a coaxial line, 2 is a central conductor, 3 is an insulator, 4 is an external conductor, 5 is a jacket, 6 is a copper foil thread, 7 is a high tensile strength fiber, 8 is a copper foil tape, and 9 is an aggregate copper. The foil thread is shown.

本発明によるケーブルハーネスの同軸線1として、例えば、図1(A)に示すように、内側から中心導体2、絶縁体3、外部導体4、外被5を順次同軸状に配した形状のものが用いられる。中心導体2は、例えば、外径約0.025mmの銅合金線を7本撚って形成され、その外面をテフロン(登録商標)樹脂等の絶縁材で厚さ0.06mm程度に被覆して絶縁体3としている。   As the coaxial wire 1 of the cable harness according to the present invention, for example, as shown in FIG. 1 (A), a central conductor 2, an insulator 3, an external conductor 4, and a jacket 5 are sequentially arranged coaxially from the inside. Is used. The center conductor 2 is formed, for example, by twisting seven copper alloy wires having an outer diameter of about 0.025 mm, and the outer surface is covered with an insulating material such as Teflon (registered trademark) resin to a thickness of about 0.06 mm. The insulator 3 is used.

絶縁体3の外周面に配する外部導体4は、例えば、外径約0.03mmの銅合金線を横巻で巻付けて形成し、その外面に厚さ0.004mm程度のポリエステルテープを2枚重ね巻し互いに融着して外被5とし、外径が約0.3mm程度の極細の同軸線1としている。なお、外部導体4は、横巻に代えて編組構造であってもよく、外部導体4の外周に銅蒸着テープを巻き付けた構造であってもよい。また、同軸線の柔軟性、屈曲・捻回特性を更に改善するために、外被5をポリエステルテープから絶縁体と同様、テフロン(登録商標)樹脂で0.03mm厚の薄肉被覆を行なう場合もある。   The outer conductor 4 disposed on the outer peripheral surface of the insulator 3 is formed, for example, by winding a copper alloy wire having an outer diameter of about 0.03 mm in a horizontal winding, and a polyester tape having a thickness of about 0.004 mm is formed on the outer surface thereof. A super-coaxial wire 1 having an outer diameter of about 0.3 mm is formed by stacking and fusing each other to form a jacket 5. The outer conductor 4 may have a braided structure instead of horizontal winding, or may have a structure in which a copper vapor-deposited tape is wound around the outer conductor 4. Also, in order to further improve the flexibility, bending and twisting characteristics of the coaxial line, the outer cover 5 may be coated with 0.03 mm thickness from a polyester tape with a Teflon (registered trademark) resin in the same manner as an insulator. is there.

また、本発明におけるケーブルハーネスの電線群に沿って配する銅箔糸は、図1(B)に示すような形状のものである。この銅箔糸6は、イヤホーン、ヘッドホーンや電話機のカールコード等に用いられ、屈曲強度や柔軟性及び軽量性を備えた通信用特殊導体として知られているものである。また、特許文献2にも開示のように、ケーブルのシールド導体としても広く使用されている。   Moreover, the copper foil thread | yarn distribute | arranged along the electric wire group of the cable harness in this invention is a thing of a shape as shown to FIG. 1 (B). This copper foil thread 6 is used for an earphone, a headphone, a curl cord of a telephone, and the like, and is known as a special conductor for communication having bending strength, flexibility and lightness. Further, as disclosed in Patent Document 2, it is also widely used as a shield conductor for cables.

銅箔糸6は、一般にポリエステル糸等の高抗張力繊維糸7に、丸線を圧延して作製した平角線状の銅箔テープをラップ巻して形成される。銅箔材料としては錫合金銅あるいは普通銅が用いられ、銅箔糸6の外径が0.11mm及び0.25mmのものが汎用されている。この銅箔糸6は、図1(C)に示すように、複数本を撚って集合銅箔糸9として使用することができ、単線の銅箔糸6を複数本撚り合わせることにより、機械的強度を増し抵抗値を下げることができる。   The copper foil yarn 6 is generally formed by wrapping a flat wire copper foil tape produced by rolling a round wire around a high tensile strength fiber yarn 7 such as a polyester yarn. As the copper foil material, tin alloy copper or ordinary copper is used, and copper foil yarns 6 having an outer diameter of 0.11 mm and 0.25 mm are generally used. As shown in FIG. 1 (C), the copper foil yarn 6 can be used by twisting a plurality of copper foil yarns as an aggregate copper foil yarn 9. By twisting a plurality of single-wire copper foil yarns 6, The strength can be increased and the resistance value can be lowered.

図2は本発明の第1の実施形態を説明する図で、図2(A)は電線群の両端部に電気コネクタを接続する状態を示し、図2(B)は集合銅箔糸を配したケーブルハーネス例を示す図である。図中、10a,10bは電気コネクタ、11は電線群、11aは中間部、11bは端部、12は結束テープを示し、その他の符号は図1で用いたのと同じ符号を用いることにより説明を省略する。   FIG. 2 is a diagram for explaining the first embodiment of the present invention. FIG. 2 (A) shows a state in which an electrical connector is connected to both ends of the electric wire group, and FIG. It is a figure which shows the cable harness example which was made. In the figure, 10a and 10b are electrical connectors, 11 is an electric wire group, 11a is an intermediate part, 11b is an end part, 12 is a binding tape, and other reference numerals are the same as those used in FIG. Is omitted.

本発明によるケーブルハーネスは、複数本の同軸線1を含む電線を束ねて電線群11とし、電線群11の両端部11bに電気コネクタ10a,10b等の接続端末を有する構成を対象とする。同軸線1は、図1(A)で説明したような極細の同軸線で、電線群11の全部が同軸線であってもよいが、外部導体を有しない同軸線以外の電線が一部に含まれていてもよい。また、接続端末として、電気コネクタ10a、10bの例で説明するが、電気コネクタに代わるプリント回路基板であってもよく、また、後で電気コネクタが容易に取付けられるように電線群端末の配列状態を保持した形態を含むものとする。   The cable harness according to the present invention is intended for a configuration in which electric wires including a plurality of coaxial wires 1 are bundled to form an electric wire group 11 and connection terminals such as electric connectors 10a and 10b are provided at both ends 11b of the electric wire group 11. The coaxial line 1 is a very thin coaxial line as described with reference to FIG. 1A, and the entire wire group 11 may be a coaxial line, but some of the wires other than the coaxial line not having an external conductor are included. It may be included. Moreover, although the electrical connector 10a, 10b is described as an example of the connection terminal, a printed circuit board may be used instead of the electrical connector, and the arrangement state of the wire group terminals so that the electrical connector can be easily attached later. The form which hold | maintained is included.

複数本の同軸線1は、必ずしも同じ長さでなくてもよいが、製造の容易性から予め所定の長さに揃え、所定のピッチで平行一列に並べて、接着テープ(図示省略)等を用いて同軸線1の配列状態を保持して、電気コネクタ10a,10bを接続する。電気コネクタ10a,10bを接続した後、接着テープを除去する。接着テープの除去によってばらばらになった電線群11は、例えば、その両端部11bを電気コネクタ10aと10bの接続方向が長手方向と直交するようなL字状に屈曲し、電線群11の中間部11aを結束テープ12等で丸形状に束ねて結束する。なお、中間部11aの結束は、全長にわたって行なってもよいが、部分的で断続する形態であってもよい。   The plurality of coaxial wires 1 do not necessarily have the same length. However, for ease of manufacturing, the coaxial wires 1 are aligned in advance in a predetermined length, aligned in a parallel row at a predetermined pitch, and an adhesive tape (not shown) or the like is used. Thus, the electrical connectors 10a and 10b are connected while the arrangement of the coaxial wires 1 is maintained. After connecting the electrical connectors 10a and 10b, the adhesive tape is removed. For example, the electric wire group 11 separated by removing the adhesive tape is bent at an L-shape such that the connecting direction of the electrical connectors 10a and 10b is orthogonal to the longitudinal direction, and the intermediate portion of the electric wire group 11 is separated. 11a is bundled in a round shape with a binding tape 12 or the like. In addition, although the bundling of the intermediate part 11a may be performed over the full length, the form which is partial and intermittent may be sufficient.

本発明は上述した構成のケーブルハーネスにおいて、図2(B)に示すように、同軸線1の電線群11を束ねる前に、複数本の集合銅箔糸9を同軸線1に沿って平行に配し、複数本の同軸線1と一緒に結束テープ12で束ねる。複数本の集合銅箔糸9の端部9aは、一つ又は複数に分けて電気コネクタ10a,10bのグランド電位部分に接続するか、或いは、別途用意するグランド端子(図示省略)を接続して、機器内に設けたグランド端子部分に接続する。なお、図では、複数本の銅箔糸を撚った集合銅箔糸9の形態で同軸線1に沿わせる例を示したが、撚られていない単線の銅箔糸をばらのまま同軸線1に沿わせ、結束テープ12で一体になるように束ねるようにしてもよい。   In the cable harness having the above-described configuration, the present invention sets a plurality of aggregate copper foil yarns 9 in parallel along the coaxial line 1 before bundling the electric wire group 11 of the coaxial line 1 as shown in FIG. And bundled together with a plurality of coaxial wires 1 with a binding tape 12. The ends 9a of the multiple copper foil threads 9 are divided into one or more and connected to the ground potential portion of the electrical connectors 10a and 10b, or a separately prepared ground terminal (not shown) is connected. Connect to the ground terminal provided in the device. In addition, although the figure showed the example along the coaxial line 1 with the form of the aggregate copper foil thread | yarn 9 which twisted the multiple copper foil thread | yarn, the untwisted single-wire copper foil thread | yarn is a coaxial line 1 may be bundled so as to be united with the binding tape 12.

同軸線1に沿って配された複数本の集合銅箔糸9は、同軸線1の外部導体に対して並列接続された低抵抗のグランド導体として使用することができる。この結果、ケーブルハーネスの電気コネクタ間のハーネス長が長く、同軸線の外部導体の両端でグランド電位に差が生じるような場合であっても、並列状態に接続される銅箔のグランド導体で電位差を最小限化(軽減化)し、低電位とすることができる。   A plurality of aggregate copper foil yarns 9 arranged along the coaxial line 1 can be used as a low-resistance ground conductor connected in parallel to the outer conductor of the coaxial line 1. As a result, even if the harness length between the electrical connectors of the cable harness is long and a difference occurs in the ground potential at both ends of the outer conductor of the coaxial cable, the potential difference is caused by the copper foil ground conductor connected in parallel. Can be minimized (reduced) to a low potential.

図3は本発明の第2の実施形態を説明する図で、図3(A)は電線群の中間部を束ねた状態を示し、図3(B)は銅箔糸を横巻で配したケーブルハーネス例を示す図、図3(C)は銅箔糸を編組で配したケーブルハーネス例を示す図である。図中、13は絶縁テープ、14は横巻銅箔、14aは銅箔端末、15は保護テープ、16は編組銅箔,16aは銅箔端末を示す。その他の符号は、図1及び図2で説明したのと同じ符号を用いることにより説明を省略する。   FIG. 3 is a diagram for explaining a second embodiment of the present invention. FIG. 3 (A) shows a state in which the middle part of the electric wire group is bundled, and FIG. 3 (B) shows a copper foil thread arranged in a horizontal winding. FIG. 3C is a diagram illustrating an example of a cable harness, and FIG. 3C is a diagram illustrating an example of a cable harness in which copper foil yarns are arranged in a braid. In the figure, 13 is an insulating tape, 14 is a horizontal wound copper foil, 14a is a copper foil terminal, 15 is a protective tape, 16 is a braided copper foil, and 16a is a copper foil terminal. Description of other reference numerals is omitted by using the same reference numerals as described in FIGS.

図3(A)は、図2(A)で説明したように、電線群11の両端部に電気コネクタ10a,10bを接続した後、中間部11aを丸形状に束ねて絶縁テープ13を巻き付けて結束する。なお、絶縁テープ13は、図2の結束テープ12と同じであってもよいが、電気的絶縁性を備えているものが望ましく、また、中間部11aのほぼ全長にわたって巻き付けられているの形態が好ましい。   In FIG. 3A, as described in FIG. 2A, after connecting the electrical connectors 10a and 10b to both ends of the wire group 11, the intermediate portion 11a is bundled in a round shape and the insulating tape 13 is wound. Band together. The insulating tape 13 may be the same as the binding tape 12 of FIG. 2, but it is desirable that the insulating tape 13 has electrical insulation, and the form of being wound over almost the entire length of the intermediate portion 11a. preferable.

図3(A)に引続いて、図3(B)に示すように、電線群11を束ねた絶縁テープ13の外周に複数本の銅箔糸を横巻構造で巻き付け、横巻銅箔14を形成する。次いで、横巻銅箔14の外面に保護テープ15を巻き付け、横巻銅箔14が外力で損傷を受けるのを防止し、また、機器組立時での取扱い性がよくなるようにしている。   Following FIG. 3 (A), as shown in FIG. 3 (B), a plurality of copper foil yarns are wound around the outer periphery of the insulating tape 13 in which the electric wire group 11 is bundled in a horizontal winding structure, and the horizontal winding copper foil 14 Form. Next, the protective tape 15 is wound around the outer surface of the laterally wound copper foil 14 to prevent the laterally wound copper foil 14 from being damaged by an external force, and the handleability during device assembly is improved.

横巻銅箔14の端部14aは、一つ又は複数に束ねられて、電気コネクタ10a,10bのグランド電位部分に接続するか、或いは、別途用意するグランド端子(図示省略)を接続して、機器内に設けたグランド端子部分に接続する。なお、横巻銅箔14は、電線群11を束ねた絶縁テープ13の外周に形成する例で示したが、絶縁テープ13を用いずに電線群11上に直接横巻し、その銅箔糸で電線群11を束ねるようにしてもよい。この場合においても、保護テープ15で横巻銅箔14を保護することが望ましい。   The end portion 14a of the laterally wound copper foil 14 is bundled in one or a plurality and connected to the ground potential portion of the electrical connectors 10a and 10b, or a separately prepared ground terminal (not shown) is connected, Connect to the ground terminal in the device. In addition, although the horizontal winding copper foil 14 was shown in the example formed in the outer periphery of the insulating tape 13 which bundled the electric wire group 11, it did the horizontal winding directly on the electric wire group 11 without using the insulating tape 13, and the copper foil thread | yarn The electric wire group 11 may be bundled. Even in this case, it is desirable to protect the laterally wound copper foil 14 with the protective tape 15.

図3(C)は、図3(B)の横巻銅箔14を編組銅箔16で形成する例を示した図である。この編組銅箔16は、横巻の場合と同様に、電線群11を束ねた絶縁テープ13の外周に複数本の銅箔糸を編組構造で巻き付け、編組銅箔16を形成する。次いで、編組銅箔16の外面に保護テープ15を巻き付け、編組銅箔16が外力で損傷を受けるのを防止し、また、機器組立時での取扱い性がよくなるようにしている。   FIG. 3C is a view showing an example in which the horizontal winding copper foil 14 of FIG. 3B is formed of a braided copper foil 16. As in the case of horizontal winding, the braided copper foil 16 is formed by winding a plurality of copper foil yarns in a braided structure around the outer periphery of the insulating tape 13 in which the wire group 11 is bundled. Next, the protective tape 15 is wound around the outer surface of the braided copper foil 16 to prevent the braided copper foil 16 from being damaged by an external force, and the handling property at the time of assembling the equipment is improved.

編組銅箔16の端部16aは、一つ又は複数に束ねられて、電気コネクタ10a,10bのグランド電位部分に接続するか、或いは、別途用意するグランド端子を接続して、機器内に設けたグランド端子部分に接続する。なお、横巻の場合と同様に、編組銅箔16は、電線群11を束ねた絶縁テープ13の外周に形成してもよいが、絶縁テープ13を用いずに電線群11上に直接編組を行ない、その銅箔糸で電線群11を束ねるようにしてもよい。また、この場合も、保護テープ15で編組銅箔16を保護することが望ましい。   The end 16a of the braided copper foil 16 is bundled in one or a plurality and connected to the ground potential portion of the electrical connectors 10a and 10b, or connected to a separately prepared ground terminal and provided in the device. Connect to the ground terminal. As in the case of horizontal winding, the braided copper foil 16 may be formed on the outer periphery of the insulating tape 13 in which the electric wire group 11 is bundled. However, the braided copper foil 16 may be formed directly on the electric wire group 11 without using the insulating tape 13. The electric wire group 11 may be bundled with the copper foil thread. Also in this case, it is desirable to protect the braided copper foil 16 with the protective tape 15.

上述の編組銅箔16は、図1(B)に示した銅箔糸6のみで形成する以外に、高強度のプラスチック糸或いは弾性のあるゴム糸のような繊維糸を一緒に織り込んだ交織編組構造で形成するようにしてもよい。交織編組構造とすることにより、編組銅箔の銅箔糸間の耐磨耗性や伸縮特性を改善させることが可能となり、一層の長寿命化を図ることが期待できる。   The braided copper foil 16 is formed of only the copper foil yarn 6 shown in FIG. 1 (B), and the interwoven weave braided together with high-strength plastic yarn or fiber yarn such as elastic rubber yarn. You may make it form with a structure. By adopting the union braided structure, it is possible to improve the wear resistance and the stretch property between the copper foil yarns of the braided copper foil, and it can be expected to further increase the life.

同軸線1に沿って配された横巻銅箔14又は編組銅箔16は、同軸線1の外部導体に対して並列接続された低抵抗のグランド導体として使用することができる。この結果、ケーブルハーネスのハーネス長が長く、同軸線の外部導体の両端でグランド電位に差が生じるような場合であっても、並列状態に接続される銅箔のグランド導体で電位差を最小限化(軽減化)し、低電位とすることができる。また、横巻銅箔14又は編組銅箔16は、ケーブルハーネス全体のシールドとしても利用することができる。   The horizontally wound copper foil 14 or the braided copper foil 16 disposed along the coaxial line 1 can be used as a low-resistance ground conductor connected in parallel to the outer conductor of the coaxial line 1. As a result, even if the cable harness is long and there is a difference in ground potential at both ends of the outer conductor of the coaxial line, the potential difference is minimized by the copper foil ground conductor connected in parallel. (Reduces) and can be set to a low potential. Moreover, the horizontal winding copper foil 14 or the braided copper foil 16 can also be utilized as a shield for the entire cable harness.

図4は本発明の第3の実施形態を説明する図で、図4(A)は電線群の両端部に電気コネクタを接続する状態を示し、図4(B)は銅箔糸を編組構造で配したケーブルハーネス例を示す図である。図中、10c,10dは電気コネクタ、17は同軸線の外部導体露出部を示し、その他の符号は、図1〜図3で説明したのと同じ符号を用いることにより説明を省略する。   FIG. 4 is a diagram for explaining a third embodiment of the present invention. FIG. 4 (A) shows a state in which an electrical connector is connected to both ends of a wire group, and FIG. 4 (B) shows a braided structure of copper foil yarn. It is a figure which shows the example of a cable harness arranged by. In the figure, 10c and 10d are electrical connectors, 17 is an exposed portion of the outer conductor of the coaxial line, and the other reference numerals are the same as those described in FIGS.

この第3の実施形態は、電線群11の中間部11aの任意或いは所望の部位で同軸線1の外部導体と銅箔糸とを電気的に接続して、同軸線外部導体のグランド電位差の最小限化(軽減化)と低抵抗接地を行なうようにしたものである。また、図4では、図2又は図3とは異なる形状の電気コネクタ10c,10dを用いることができる例を示している。この他、電線群11の端部11bは、図2,図3のようにL字状に折り曲げることなく、当初の電気コネクタの取付け状態のままで、電線群の端部11bを扇状に狭めて中間部11aを結束させている例で示してある。なお、この形状でハーネス長が短い場合は、同軸線1の長さが中央部と端側で異ならせる考慮が必要となるが、ハーネス長が長い場合は、端部の扇状の変位部で吸収調整することができる。   In the third embodiment, the outer conductor of the coaxial line 1 and the copper foil thread are electrically connected at an arbitrary or desired portion of the intermediate portion 11a of the electric wire group 11, and the ground potential difference of the outer conductor of the coaxial line is minimized. Limitation (reduction) and low resistance grounding are performed. FIG. 4 shows an example in which electrical connectors 10c and 10d having shapes different from those in FIG. 2 or FIG. 3 can be used. In addition, the end portion 11b of the electric wire group 11 is not bent into an L shape as shown in FIGS. 2 and 3, and the end portion 11b of the electric wire group is narrowed in a fan shape with the original electrical connector attached. An example in which the intermediate portion 11a is bound is shown. In addition, when the harness length is short with this shape, it is necessary to consider that the length of the coaxial line 1 is different between the center portion and the end side. However, when the harness length is long, it is absorbed by the fan-shaped displacement portion at the end portion. Can be adjusted.

この実施形態では、図4(A)に示すように、電線群11の中間部11aで、長手方向の所望の部位(一箇所以上)の外被を切り開いて内部の外部導体を露出させておく。この外部導体露出部17は、電線群11が束ねられた際に互いに電気的に接続一体化されるような処理(例えば、導電塗料の付与、可撓導体で括る等)をしておくことができる。なお、電気コネクタ10c,10d(又はプリント回路基板)の接続は、外部導体露出部17が形成された後であっても前であってもよい。   In this embodiment, as shown in FIG. 4 (A), the outer portion of a desired portion (one or more) in the longitudinal direction is cut open at the intermediate portion 11a of the wire group 11 to expose the internal external conductor. . The external conductor exposed portion 17 may be subjected to a treatment (for example, application of a conductive paint, binding with a flexible conductor, etc.) such that when the wire group 11 is bundled, they are electrically connected and integrated with each other. it can. The electrical connectors 10c and 10d (or the printed circuit board) may be connected either before or after the external conductor exposed portion 17 is formed.

続いて、図4(B)に示すように、電線群11の束ねられた中間部11aに、例えば、図3(C)で説明したのと同様に、編組構造で編組銅箔16を形成する。この場合、電線群11は絶縁テープで結束することなく、直接編組される銅箔糸で電線群11を束ねるようにする。そして、予め形成してある同軸線1の外部導体露出部17と編組銅箔16とを、導電塗料、半田、導電バンド等の手段を用いて電気的に接続する。この後、図3(C)の例と同様に、編組銅箔16の外面に保護テープ15を巻き付け、編組銅箔16を損傷から保護する。   Subsequently, as shown in FIG. 4B, the braided copper foil 16 is formed in a braided structure on the bundled intermediate portion 11a of the wire group 11, for example, as described in FIG. 3C. . In this case, the electric wire group 11 is not bundled with the insulating tape, but is bundled with the copper foil yarn that is directly braided. Then, the external conductor exposed portion 17 of the coaxial wire 1 formed in advance and the braided copper foil 16 are electrically connected using means such as conductive paint, solder, conductive band, or the like. Thereafter, similarly to the example of FIG. 3C, the protective tape 15 is wound around the outer surface of the braided copper foil 16 to protect the braided copper foil 16 from damage.

編組銅箔16の端部16aは、一つ又は複数に束ねられて電気コネクタ10a,10bのグランド電位部分に接続するか、或いは、別途用意するグランド端子を接続して、機器内に設けたグランド端子部分に接続する。これにより、編組銅箔16は、同軸線1の外部導体に対して並列接続されたグランド導体となる。同軸線1の外部導体が両端の電気コネクタ10a,10bで接地されてグランド電位にされるとしても、電気コネクタ間のハーネス長が長いと、中間部位と電気コネクタとの間でグランド電位に差が生じることがある。しかし、上記のように、同軸線が所望の部位で編組銅箔16と電気接続されてグランド電位とされることにより、前記のようなグランド電位差を軽減することができる。   The end 16a of the braided copper foil 16 is bundled in one or a plurality and connected to the ground potential portion of the electrical connectors 10a and 10b, or a ground terminal provided separately by connecting a separately prepared ground terminal. Connect to the terminal. Thereby, the braided copper foil 16 becomes a ground conductor connected in parallel to the outer conductor of the coaxial line 1. Even if the outer conductor of the coaxial line 1 is grounded by the electrical connectors 10a and 10b at both ends to be ground potential, if the harness length between the electrical connectors is long, there is a difference in ground potential between the intermediate portion and the electrical connector. May occur. However, as described above, the coaxial line is electrically connected to the braided copper foil 16 at a desired portion to obtain a ground potential, thereby reducing the ground potential difference as described above.

図5は、本発明によるケーブルハーネスの製造方法の一例を説明する図で、図3(C)で説明したような編組構造の銅箔を備えた形状のケーブルハーネスの製造を対象とするものである。図5(A)は編組スリーブを連続形成する図、図5(B)は編組スリーブ径を拡大してケーブルハーネス上に被せる図、図5(C)は編組スリーブ径を縮小してケーブルハーネス上に保持させる図である。図中、20,20a,20bは編組スリーブ、21はスリーブ形成芯を示し、その他の符号は、図3で用いたのと同じ符号を用いることにより説明を省略する。   FIG. 5 is a diagram for explaining an example of a method for manufacturing a cable harness according to the present invention, which is intended for manufacturing a cable harness having a shape having a braided copper foil as described in FIG. is there. FIG. 5A is a diagram in which a braided sleeve is continuously formed, FIG. 5B is a diagram in which the diameter of the braided sleeve is enlarged and covered on the cable harness, and FIG. FIG. In the figure, reference numerals 20, 20a and 20b denote braided sleeves, 21 denotes a sleeve forming core, and the other reference numerals are the same as those used in FIG.

本発明においては、先ず、図5(A)に示すように、所定の径を有するスリーブ芯21を用意し、このスリーブ芯21の外周に図1(B)で説明したような銅箔糸の複数本を束にして、通常の方法で編み込んで長尺の編組スリーブ20を連続的に形成する。編組の形状は、通常の編組と同じで、複数本の銅箔糸を交互に編み込んで形成される。なお、編組の長手方向の交叉角度θは、伸縮性を考慮して60°以上とするのが望ましい。編み終えた編組スリーブ20からスリーブ芯21を抜き取り、所定の長さの編組スリーブに切断する。   In the present invention, first, as shown in FIG. 5 (A), a sleeve core 21 having a predetermined diameter is prepared, and the copper foil yarn as described in FIG. A long braided sleeve 20 is continuously formed by bundling a plurality of bundles and knitting by a normal method. The shape of the braid is the same as that of a normal braid, and is formed by alternately braiding a plurality of copper foil yarns. The crossing angle θ in the longitudinal direction of the braid is preferably 60 ° or more in consideration of stretchability. The sleeve core 21 is extracted from the braided sleeve 20 after knitting and cut into a braided sleeve having a predetermined length.

次いで、図5(B)に示すように、所定長さに切断された編組スリーブ20aは、編組の伸縮性を利用して、軸方向の長さを縮小して径方向に拡大する。拡大する径の大きさ、円形、楕円形状は装着するケーブルハーネスの大きさ、形状に応じて選定すればよい。また、ケーブルハーネスは、複数本の同軸線1を含む電線群11の両端部11bに電気コネクタ10bを接続し、中間部11aを絶縁テープ13等で結束しておく。   Next, as shown in FIG. 5 (B), the braided sleeve 20a cut to a predetermined length uses the stretchability of the braid to reduce the axial length and expand in the radial direction. What is necessary is just to select the magnitude | size of a diameter to expand, circular, and elliptical shape according to the magnitude | size and shape of the cable harness to mount | wear. In the cable harness, the electrical connector 10b is connected to both end portions 11b of the electric wire group 11 including the plurality of coaxial wires 1, and the intermediate portion 11a is bound with the insulating tape 13 or the like.

続いて、径が拡大された編組スリーブ20aをケーブルハーネス上に被せ、図5(C)に示すように、絶縁テープ13で結束されている中間部で、編組スリーブ20aを軸方向に引き伸ばす。径が拡大されている編組スリーブ20aを軸方向に引き伸ばすと、径が縮小されるとともに、長く伸びて絶縁テープ13で結束されている電線群11の中間部のほぼ全長を覆う編組スリーブ20bとなる。径を縮小された編組スリーブ20bは、図3(C)で示された編組銅箔16とほぼ同じものとなる。この編組スリーブ20bは、絶縁テープ13で結束されている中間部に密着するようにして保持され、その外側に保護テープを巻付けて保護される。   Subsequently, the braided sleeve 20a having an enlarged diameter is placed on the cable harness, and as shown in FIG. 5C, the braided sleeve 20a is stretched in the axial direction at an intermediate portion bound by the insulating tape 13. When the braided sleeve 20a having an enlarged diameter is stretched in the axial direction, the braided sleeve 20b covers the substantially entire length of the intermediate portion of the wire group 11 that is elongated and bound by the insulating tape 13 while being reduced in diameter. . The braided sleeve 20b having a reduced diameter is substantially the same as the braided copper foil 16 shown in FIG. The braided sleeve 20b is held so as to be in close contact with the intermediate portion bound by the insulating tape 13, and is protected by winding a protective tape around the outer side thereof.

上述した方法によれば、両端部に電気コネクタ等の接続端末を有するケーブルハーネスの外周に編組銅箔を、比較的容易に設けることができる。そして、このようにしてケーブルハーネス上に作製された編組銅箔は、同軸線の外部導体と電気的に並列接続されて、同軸線の両端でのグランド電位に差が生じるのを防止することができる。なお、銅箔糸を用いて作製された編組銅箔を実装長さ100mm(0.015Ω)で、±180°の捻回を120,000回行なったところ、編組状態に乱れは生じたが銅箔糸に断線はなかった。これに対し、通常の軟銅線を用いて形成した編組導体を、同様に実装長さ100mm(0.0045Ω)で、±180°の捻回を13,000回行なった時点で、編組導体がばらばらになり、断線も発生して所定の捻回特性を得ることができなかった。   According to the method described above, the braided copper foil can be provided relatively easily on the outer periphery of the cable harness having connection terminals such as electric connectors at both ends. Then, the braided copper foil produced on the cable harness in this way is electrically connected in parallel with the outer conductor of the coaxial line, thereby preventing a difference in ground potential at both ends of the coaxial line. it can. In addition, when the braided copper foil produced using the copper foil thread was mounted at a length of 100 mm (0.015Ω) and twisted ± 180 ° by 120,000 times, the braided state was disturbed, but the copper There was no breakage in the foil thread. On the other hand, when the braided conductor formed using a normal annealed copper wire is similarly twisted 13,000 times with a mounting length of 100 mm (0.000045 Ω) and ± 180 °, the braided conductor is separated. As a result, disconnection also occurred and a predetermined twisting characteristic could not be obtained.

本発明のケーブルハーネスに用いる同軸線と銅箔糸の例を説明する図である。It is a figure explaining the example of the coaxial line and copper foil thread | yarn used for the cable harness of this invention. 本発明の第1の実施形態を説明する図である。It is a figure explaining the 1st Embodiment of this invention. 本発明の第2の実施形態を説明する図である。It is a figure explaining the 2nd Embodiment of this invention. 本発明の第3の実施形態を説明する図である。It is a figure explaining the 3rd Embodiment of this invention. 本発明のケーブルハーネスの製造方法の一例を説明する図である。It is a figure explaining an example of the manufacturing method of the cable harness of this invention.

符号の説明Explanation of symbols

1…同軸線、2…中心導体、3…絶縁体、4…外部導体、5…外被、6…銅箔糸、7…高抗張力繊維、8…銅箔テープ、9…集合銅箔糸、10a〜10d…電気コネクタ、11…電線群、11a…中間部、11b…端部、12…結束テープ、13…絶縁テープ、14…横巻銅箔、14a…銅箔端末、15…保護テープ、16…編組銅箔,16a…銅箔端末、17…外部導体露出部。 DESCRIPTION OF SYMBOLS 1 ... Coaxial wire, 2 ... Center conductor, 3 ... Insulator, 4 ... Outer conductor, 5 ... Outer jacket, 6 ... Copper foil thread, 7 ... High tensile fiber, 8 ... Copper foil tape, 9 ... Aggregate copper foil thread, DESCRIPTION OF SYMBOLS 10a-10d ... Electrical connector, 11 ... Electric wire group, 11a ... Intermediate | middle part, 11b ... End part, 12 ... Bundling tape, 13 ... Insulation tape, 14 ... Horizontal winding copper foil, 14a ... Copper foil terminal, 15 ... Protective tape, 16 ... Braided copper foil, 16a ... Copper foil terminal, 17 ... External conductor exposed part.

Claims (7)

複数本の同軸線を含む電線群の中間部が束ねられ、両端部に接続端末を有するケーブルハーネスであって、前記電線群に沿って複数本の銅箔糸が配されていることを特徴とするケーブルハーネス。   A cable harness including a plurality of coaxial wires bundled with an intermediate portion of an electric wire group and having connection terminals at both ends, wherein a plurality of copper foil yarns are arranged along the electric wire group, Cable harness. 前記銅箔糸は数本の単線を撚って集合銅箔糸とされ、前記集合銅箔糸の複数本が前記電線群と一体的に束ねられていることを特徴とする請求項1に記載のケーブルハーネス。   The copper foil yarn is formed by twisting several single wires into an aggregate copper foil yarn, and a plurality of the aggregate copper foil yarns are bundled integrally with the electric wire group. Cable harness. 前記銅箔糸は、前記電線群の外周に横巻構造で配されていることを特徴とする請求項1に記載のケーブルハーネス。   The cable harness according to claim 1, wherein the copper foil yarn is arranged in a lateral winding structure on an outer periphery of the electric wire group. 前記銅箔糸は、前記電線群の外周に編組構造で配されていることを特徴とする請求項1に記載のケーブルハーネス。   The cable harness according to claim 1, wherein the copper foil yarn is arranged in a braided structure on an outer periphery of the electric wire group. 前記編組構造は、ゴム又はプラスチック糸との交織編組で形成されていることを特徴とする請求項4に記載のケーブルハーネス。   5. The cable harness according to claim 4, wherein the braided structure is formed by an interwoven braid with rubber or plastic yarn. 前記電線群の1個所以上の中間部位で、同軸線の外部導体と前記銅箔糸が電気的に接続されていることを特徴とする請求項1〜5のいずれか1項に記載のケーブルハーネス。   The cable harness according to any one of claims 1 to 5, wherein an outer conductor of a coaxial line and the copper foil yarn are electrically connected at one or more intermediate portions of the electric wire group. . 複数本の同軸線を含む電線群の中間部が束ねられ、両端部に接続端末を有するケーブルハーネスの製造方法であって、銅箔糸で編組スリーブを形成した後、前記編組スリーブの径を拡大して前記電線群の両端部に接続端末を有するケーブルハーネスの外周に被せ、次いで、径を拡大された前記編組スリーブの径を縮小して前記電線群の外側に保持させることを特徴とするケーブルハーネスの製造方法。   A method of manufacturing a cable harness in which an intermediate portion of an electric wire group including a plurality of coaxial wires is bundled and has connection terminals at both ends, and after forming a braided sleeve with copper foil yarn, the diameter of the braided sleeve is expanded. And covering the outer periphery of a cable harness having connection terminals at both ends of the wire group, and then reducing the diameter of the braided sleeve whose diameter has been increased and holding it outside the wire group. A method for manufacturing a harness.
JP2004198775A 2004-07-06 2004-07-06 Cable harness Expired - Fee Related JP3876897B2 (en)

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