JP2006020379A - Process and apparatus for manufacturing rotor - Google Patents

Process and apparatus for manufacturing rotor Download PDF

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JP2006020379A
JP2006020379A JP2004192642A JP2004192642A JP2006020379A JP 2006020379 A JP2006020379 A JP 2006020379A JP 2004192642 A JP2004192642 A JP 2004192642A JP 2004192642 A JP2004192642 A JP 2004192642A JP 2006020379 A JP2006020379 A JP 2006020379A
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magnet
magnetized
rotor
magnetizing
insertion hole
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JP4494883B2 (en
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Masaaki Sumi
正昭 角
Hiroshi Sakakibara
浩 榊原
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a process and an apparatus for manufacturing a rotor in which a magnet can be positioned surely in a magnet insertion hole made in a rotor core, and thermosetting resin poured in order to secure the magnet in the magnet insertion hole can be heat cured without requiring a large heating furnace. <P>SOLUTION: The rotor is manufactured by a step for magnetizing one side of a not-yet-magnetized material 14A as a magnet 14, a step for inserting the magnet 14 into a magnet insertion hole 16 made in a rotor core 4 such that one side of the magnet 14 is attracted to the inner or outer circumferential surface of the magnet insertion hole 16, a step for pouring thermosetting resin into the magnet insertion hole 16 and heat curing it, and a step for magnetizing the other side of the magnet 14 opposing the one side with a polarity different from that on the one side. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、ロータコアの孔部に磁石を装着して構成される磁石埋込型のロータの製造方法及びその装置に関するものである。   The present invention relates to a method of manufacturing a magnet-embedded rotor configured by mounting a magnet in a hole of a rotor core and an apparatus therefor.

回転電機のロータコアに磁石を固定するためには、磁石を該ロータコアに形成された孔部に圧入する方法や、前記孔部に磁石を挿入した後、樹脂材を注入する方法が採用されている。前者の磁石を孔部に圧入する方法では、回転電機の駆動時にロータコアに高トルクが負荷されるために、磁石が変形するおそれがある。また、後者の樹脂材を注入する方法では、孔部が予め磁石の外形よりも大きく形成されているために、磁石と孔部を画成する薄板鋼板からなるロータコアの間に隙間が生じ、結局孔部内部で磁石が変位し、磁石の位置にバラツキが生じる。さらに、磁石と孔部の間に隙間が生じるために、回転電機の駆動時や停止時に磁石が孔部内で移動し、衝突音が発生するという問題がある。この問題に対しては、ロータコアを内挿することができる円筒状の治具を用いて磁石の位置決めを行い、次いで、磁石とロータコアの薄板鋼板で画成される孔部の隙間に熱硬化性樹脂を注入し、磁石を固定する方法が提案されている(特許文献1)。   In order to fix the magnet to the rotor core of the rotating electrical machine, a method of press-fitting the magnet into a hole formed in the rotor core or a method of injecting a resin material after inserting the magnet into the hole is employed. . In the former method in which the magnet is press-fitted into the hole, a high torque is applied to the rotor core when the rotating electrical machine is driven, so that the magnet may be deformed. Further, in the latter method of injecting the resin material, since the hole portion is previously formed larger than the outer shape of the magnet, a gap is generated between the magnet and the rotor core made of the thin steel plate that defines the hole portion. The magnet is displaced inside the hole, and the position of the magnet varies. Further, since a gap is generated between the magnet and the hole, there is a problem that the magnet moves in the hole when the rotating electrical machine is driven or stopped, and a collision sound is generated. To solve this problem, the magnet is positioned using a cylindrical jig that can insert the rotor core, and then the thermosetting property is formed in the gap between the magnet and the thin steel plate of the rotor core. A method of injecting resin and fixing a magnet has been proposed (Patent Document 1).

特開2002−272033号公報JP 2002-272033 A

上述のように円筒状の治具を用いて磁石の位置決めをする方法では、治具の円筒面に磁石を吸着するための吸着用磁石を設ける。この方法によれば前記治具を用いてロータコアの孔部内で磁石の位置決めをし、次いで、熱硬化性樹脂を注入して孔部内の磁石を固定する。この場合、熱硬化性樹脂の固化に際し、ロータコアに治具を取り付けた状態で加熱炉に投入しなけらばならない。結局、治具とロータコアを一体化して、収容加熱する大型の加熱炉が必要となり、そのためにスペースの拡大と製品コストの上昇を招く懸念がある。   In the method of positioning a magnet using a cylindrical jig as described above, an attracting magnet for attracting the magnet is provided on the cylindrical surface of the jig. According to this method, the magnet is positioned in the hole of the rotor core using the jig, and then the thermosetting resin is injected to fix the magnet in the hole. In this case, when the thermosetting resin is solidified, it must be put into a heating furnace with a jig attached to the rotor core. Eventually, a large heating furnace for integrating and heating the jig and the rotor core is required, which may cause an increase in space and an increase in product cost.

したがって、本発明は、専用の治具を用いることなく、ロータコアに形成されている孔部内で磁石を確実に位置決めでき、また、孔部内の磁石を固定するために注入した熱硬化性樹脂を固化するために治具とともにロータコアを受容する大型の加熱炉を必要とすることなく、省スペース化が図られるとともに、製品コストの低減可能なロータの製造方法及びその装置を提供することを目的とする。   Therefore, the present invention can reliably position the magnet in the hole formed in the rotor core without using a dedicated jig, and solidifies the thermosetting resin injected to fix the magnet in the hole. An object of the present invention is to provide a rotor manufacturing method and apparatus capable of saving space and reducing the product cost without requiring a large heating furnace for receiving the rotor core together with the jig. .

本発明の前記目的は、ロータコアを有するロータの製造方法において、未着磁部材の一面側を着磁して磁石にする第1着磁工程と、前記ロータコアに形成された磁石挿入用孔部に前記磁石を挿入し、前記磁石挿入用孔部の内周面又は外周面に、前記磁石の一面側を吸着させる工程と、前記磁石挿入用孔部に熱硬化性樹脂を注入し、前記熱硬化性樹脂を熱硬化させる工程と、前記磁石の一面側と対向する他面側の極性が異なるように着磁させる第2着磁工程とを備えることを特徴とするロータの製造方法によって達成される(請求項1に記載の発明)。   The object of the present invention is to provide a first magnetizing step for magnetizing one surface side of an unmagnetized member into a magnet in a method for manufacturing a rotor having a rotor core, and a magnet insertion hole formed in the rotor core. Inserting the magnet, adsorbing one side of the magnet to the inner peripheral surface or outer peripheral surface of the magnet insertion hole, and injecting a thermosetting resin into the magnet insertion hole, the thermosetting And a second magnetizing step of magnetizing the magnet so that the polarities of the other surface opposite to the one surface of the magnet are different from each other. (Invention of Claim 1).

本発明によれば、ロータコアに形成された磁石挿入用孔部に一面側を着磁された磁石を挿入することにより、磁石の位置決め保持用の専用治具を用いずに、磁石挿入用孔部で磁石を確実に位置決めすることができる。   According to the present invention, by inserting a magnet magnetized on one side into a magnet insertion hole formed in the rotor core, a magnet insertion hole can be obtained without using a dedicated jig for positioning and holding the magnet. Thus, the magnet can be positioned reliably.

前記第1着磁工程では、前記未着磁部材の一面のうち、前記ロータコアの周方向の中央部を前記第2着磁工程で着磁される極性と同一極性で着磁し、前記中央部に隣接する前記ロータコアの周方向の端部を、前記中央部に着磁された極性と異なる極性で着磁する(請求項2に記載の発明)。また、前記第1着磁工程では、前記中央部の磁力が前記端部の磁力より大きく、前記第2着磁工程を行った場合に消磁できる程度に前記端部を着磁する(請求項3に記載の発明)。   In the first magnetizing step, a central portion in the circumferential direction of the rotor core of one surface of the non-magnetized member is magnetized with the same polarity as the polarity magnetized in the second magnetizing step, and the central portion An end portion in the circumferential direction of the rotor core adjacent to the magnet is magnetized with a polarity different from the polarity magnetized in the center portion (the invention according to claim 2). Further, in the first magnetizing step, the end portion is magnetized to such an extent that the magnetic force of the central portion is larger than the magnetic force of the end portion and can be demagnetized when the second magnetizing step is performed. Invention described in 1.).

請求項2及び3の発明によれば、未着磁部材の一面側の幅方向の中央部を第2着磁工程で着磁される極性と同一極性で着磁し、中央部に隣接する端部は、中央部に着磁された極性と異なる極性で着磁し、さらに中央部の磁力が端部の磁力より大きく、かつ、第2着磁工程を行った場合に消磁できる程度に、第1着磁工程によって端部を着磁することにより、容易に磁石の一面側と対向する他面側の極性が異なるように着磁させることができる。   According to the second and third aspects of the invention, the central portion in the width direction on the one surface side of the non-magnetized member is magnetized with the same polarity as the polarity magnetized in the second magnetizing step, and is adjacent to the central portion. The portion is magnetized with a polarity different from the polarity magnetized at the central portion, the magnetic force at the central portion is larger than the magnetic force at the end portion, and the second portion is demagnetized when the second magnetization step is performed. By magnetizing the end portion in one magnetizing step, it can be easily magnetized so that the polarities of the other surface facing the one surface of the magnet are different.

前記第1着磁工程では、着磁用磁石と前記未着磁部材を相対移動させることにより該未着磁部材を着磁する(請求項4に記載の発明)。   In the first magnetization step, the non-magnetized member is magnetized by relatively moving the magnetizing magnet and the non-magnetized member (invention according to claim 4).

請求項4の発明によれば、着磁用磁石と未着磁部材を相対移動させるので簡単な構成で短時間に着磁効果が得られる。   According to the invention of claim 4, since the magnetizing magnet and the non-magnetized member are relatively moved, a magnetizing effect can be obtained in a short time with a simple configuration.

本発明の前記目的は、また、ロータコアに形成された磁石挿入用孔部に磁石を挿入し、前記磁石挿入用孔部と前記磁石との隙間に熱硬化樹脂を注入し熱硬化させることにより前記磁石を前記ロータコアに装着するロータの製造装置において、底板と、前記底板から立ち上がる側壁と、前記側壁に沿って設けられ、前記磁石挿入用孔部へ前記磁石を挿入するためのガイド溝と、前記ガイド溝に挿入された前記磁石を保持するための保持部材と、未着磁部材を着磁する着磁用磁石を有する磁石ガイドと、前記ガイド溝に対応して配設され、前記未着磁部材を前記磁石挿入用孔部へ押し込むプッシャとを備え、前記プッシャにより前記保持部材によって保持された前記未着磁部材を、前記ガイド溝から前記磁石挿入用孔部へ相対移動させながら、前記未着磁部材を着磁させることを特徴とするロータの製造装置によって達成される(請求項5に記載の発明)。   The object of the present invention is also to insert the magnet into the magnet insertion hole formed in the rotor core, and to inject the thermosetting resin into the gap between the magnet insertion hole and the magnet, thereby thermosetting. In the rotor manufacturing apparatus for mounting a magnet on the rotor core, a bottom plate, a side wall rising from the bottom plate, a guide groove provided along the side wall and for inserting the magnet into the magnet insertion hole, A holding member for holding the magnet inserted in the guide groove, a magnet guide having a magnetizing magnet for magnetizing the non-magnetized member, and the non-magnetized magnet disposed corresponding to the guide groove A pusher that pushes a member into the magnet insertion hole, and moves the unmagnetized member held by the holding member by the pusher from the guide groove to the magnet insertion hole while moving the unmagnetized member relative to the magnet insertion hole. Is achieved by the rotor of the production apparatus, characterized in that for magnetizing the undelivered magnetic member (claim 5).

本発明によれば、着磁用磁石を有する磁石ガイドを用いて、磁石をロータコアに形成された磁石挿入用孔部に挿入することにより、磁石挿入用孔部で磁石を確実に位置決めすることができる。しかも、このようにロータコアに形成されている磁石挿入用孔部内で磁石を確実に位置決めできるため、複数の未着磁部材を一挙に着磁可能であり、孔部内の磁石を固定するために注入した熱硬化性樹脂を熱硬化するために大型の加熱炉を不要とすることができる。   According to the present invention, by using a magnet guide having a magnetizing magnet, the magnet can be reliably positioned in the magnet insertion hole by inserting the magnet into the magnet insertion hole formed in the rotor core. it can. Moreover, since the magnet can be reliably positioned in the magnet insertion hole formed in the rotor core in this way, a plurality of unmagnetized members can be magnetized at once, and injected to fix the magnet in the hole. A large heating furnace can be dispensed with in order to thermoset the thermosetting resin thus obtained.

本発明に係るロータの製造方法についてそれを実施する装置との関係で好適な実施の形態を挙げ、添付の図面を参照しながら以下詳細に説明する。   The rotor manufacturing method according to the present invention will be described in detail below with reference to the accompanying drawings by giving preferred embodiments in relation to an apparatus for carrying out the method.

図1は、本発明に係るロータの製造方法によって製造したロータAの斜視図である。図1に示される円筒状のロータAは、円形状のロータ本体2と前記ロータ本体2に装着されるロータコア4とを含む。ロータ本体2はその中心部分に膨出形成されたボス部6と、このボス部6に同心的に形成された外周壁7とを有し、前記ボス部6と外周壁7は平坦な円形壁8によって一体的に直結形成されている。前記円形壁8には等角度で複数の冷却孔9が設けられている。なお、図中、参照符号10は、前記外周壁7に設けられたキー溝を示し、参照符号11は、後述する軸39を挿入するための孔部を示す。   FIG. 1 is a perspective view of a rotor A manufactured by the rotor manufacturing method according to the present invention. A cylindrical rotor A shown in FIG. 1 includes a circular rotor body 2 and a rotor core 4 attached to the rotor body 2. The rotor main body 2 has a boss part 6 bulging and formed at a central part thereof, and an outer peripheral wall 7 formed concentrically with the boss part 6, and the boss part 6 and the outer peripheral wall 7 are flat circular walls. 8 are integrally formed integrally. The circular wall 8 is provided with a plurality of cooling holes 9 at an equal angle. In the figure, reference numeral 10 indicates a key groove provided on the outer peripheral wall 7, and reference numeral 11 indicates a hole for inserting a shaft 39 to be described later.

前記ロータコア4は、図1から容易に諒解されるように、軸方向に積層された薄板鋼板12で形成され、その周囲には等間隔で複数の磁石挿入用孔部16a〜16pが形成されている。磁石挿入用孔部16a〜16pには、それぞれ扁平状の磁石14が挿入される。この場合、磁石挿入用孔部16a〜16pの数は、特に限定されないが、図1においては、ロータコア4に16個形成されている。そこで、図2に示されるように、磁石14は、磁石挿入用孔部16a〜16pの外周面に当接し、磁石14と磁石挿入用孔部16a〜16pの間に形成されたクリアランス18に、磁石14を位置決めするための熱硬化性樹脂が注入される(図2参照)。前記のように、磁石14は、磁石挿入用孔部16a〜16pの外周面に限らず、その内周面に当接するように挿入されてもよいことは勿論である。さらに、磁石挿入用孔部16a〜16pの底部には、磁石14を挿入した際に該磁石14の落下を防止するための抜け止めを設けてもよい。   As can be easily understood from FIG. 1, the rotor core 4 is formed of thin steel plates 12 laminated in the axial direction, and a plurality of magnet insertion holes 16 a to 16 p are formed at equal intervals around the rotor core 4. Yes. A flat magnet 14 is inserted into each of the magnet insertion holes 16a to 16p. In this case, the number of the magnet insertion holes 16a to 16p is not particularly limited, but is 16 in the rotor core 4 in FIG. Therefore, as shown in FIG. 2, the magnet 14 abuts on the outer peripheral surface of the magnet insertion holes 16 a to 16 p, and the clearance 18 formed between the magnet 14 and the magnet insertion holes 16 a to 16 p A thermosetting resin for positioning the magnet 14 is injected (see FIG. 2). As described above, the magnet 14 is not limited to the outer peripheral surface of the magnet insertion holes 16a to 16p, but may be inserted so as to contact the inner peripheral surface. Furthermore, you may provide the retaining part for preventing the fall of this magnet 14 when the magnet 14 is inserted in the bottom part of the hole parts 16a-16p for magnet insertion.

図3に板状の磁石14が未だ着磁されていない未着磁部材14Aを着磁するための着磁治具20を示す。着磁治具20は、断面コ字状の矩形体21を有し、その両側から立ち上がる側壁23a、23bの上端部には、ガイド22a、22bがそれぞれ形成されている。矩形体21の底部には、台座部27がボルト25a、25bによって固着され、この台座部27に永久磁石24が長手方向に沿って固定されている。ガイド22a、22bには、未着磁部材14Aが変位自在に載置される。   FIG. 3 shows a magnetizing jig 20 for magnetizing an unmagnetized member 14A on which a plate-like magnet 14 has not yet been magnetized. The magnetizing jig 20 has a rectangular body 21 having a U-shaped cross section, and guides 22a and 22b are formed at the upper ends of the side walls 23a and 23b rising from both sides, respectively. A pedestal 27 is fixed to the bottom of the rectangular body 21 by bolts 25a and 25b, and a permanent magnet 24 is fixed to the pedestal 27 along the longitudinal direction. The non-magnetized member 14A is mounted on the guides 22a and 22b so as to be freely displaceable.

そこで、未着磁部材14Aに永久磁石24を用いて着磁する作用について説明する。先ず、図4に示すように、未着磁部材14Aがガイド22a、22bに沿って永久磁石24の近傍を通過、すなわち永久磁石24と未着磁部材14Aを相対移動させる際には、未着磁部材14Aと永久磁石24の間のクリアランス26の幅dが0.1〜0.5mmになるように設定される。そこで、着磁治具20のガイド22a、22bに未着磁部材14Aを橋架し、図3の矢印X方向に移動させる。図5Aに示すように、永久磁石24の上方に未着磁部材14Aが到着すると、永久磁石24の上面はN極に着磁されているため、未着磁部材14Aの中央部は破線で示すようにS極として、下面側(一面側)が広範囲に上面側(他面側)が狭範囲に着磁されるに至る(図5A、図6参照)。なお、図5Aから了解されるように未着磁部材14Aの下面両端部は幅狭にN極として着磁されている。前記の着磁を、ここでは、第1着磁工程と称する。   Therefore, the action of magnetizing the non-magnetized member 14A using the permanent magnet 24 will be described. First, as shown in FIG. 4, when the non-magnetized member 14A passes through the vicinity of the permanent magnet 24 along the guides 22a and 22b, that is, when the permanent magnet 24 and the non-magnetized member 14A are moved relative to each other, The width d of the clearance 26 between the magnetic member 14A and the permanent magnet 24 is set to be 0.1 to 0.5 mm. Therefore, the non-magnetized member 14A is bridged on the guides 22a and 22b of the magnetizing jig 20, and moved in the direction of arrow X in FIG. As shown in FIG. 5A, when the non-magnetized member 14A arrives above the permanent magnet 24, the upper surface of the permanent magnet 24 is magnetized to the N pole. Thus, as the S pole, the lower surface side (one surface side) is magnetized in a wide range and the upper surface side (other surface side) is magnetized in a narrow range (see FIGS. 5A and 6). As can be understood from FIG. 5A, both end portions of the lower surface of the non-magnetized member 14 </ b> A are narrowly magnetized as N poles. Here, the magnetization is referred to as a first magnetization step.

このように永久磁石24によって未着磁部材14Aを着磁すると、該未着磁部材14Aは磁石14になる。ここで、本実施の形態では、磁石14の一面側34の永久磁石24により、S極である磁化中心部28と、N極である磁化端部30の磁力の比はおよそ4:1であり、磁石14のS極である磁化中心部28とN極である磁化端部30の比はおよそ2:1となる。磁石14の磁力が前記のような磁力の比で着磁されることにより、後述する磁石14の一面側34と他面側36の極性が異なるように着磁させる第2着磁工程を行った場合に、一面側34の全面が磁化中心部28と同極性に、他面側36の全体が磁化端部30と異極性、つまりN極に着磁することが可能となる。   When the non-magnetized member 14 </ b> A is magnetized by the permanent magnet 24 in this way, the non-magnetized member 14 </ b> A becomes the magnet 14. Here, in the present embodiment, the ratio of the magnetic force between the magnetization center portion 28 that is the S pole and the magnetization end portion 30 that is the N pole is approximately 4: 1 by the permanent magnet 24 on the one surface side 34 of the magnet 14. The ratio of the magnetization center portion 28 that is the S pole of the magnet 14 to the magnetization end portion 30 that is the N pole is approximately 2: 1. A second magnetization step was performed in which the magnet 14 was magnetized so that the polarities of the one surface side 34 and the other surface side 36 of the magnet 14 were different from each other when the magnet 14 was magnetized at the magnetic force ratio as described above. In this case, the entire surface of the one surface side 34 can be magnetized in the same polarity as the magnetization center portion 28, and the entire other surface side 36 can be magnetized in a different polarity from the magnetization end portion 30, that is, in the N pole.

なお、未着磁部材14Aと面する永久磁石24の上面側の極性をS極として、未着磁部材14Aを永久磁石24によって着磁すると、一面側34の磁化中心部28はN極、磁化端部30はS極、他面側36の磁化中心部32はN極に着磁されることは当業者であれば、当然に諒解されよう。   When the polarity on the upper surface side of the permanent magnet 24 facing the non-magnetized member 14A is set as the S pole and the non-magnetized member 14A is magnetized by the permanent magnet 24, the magnetization center portion 28 on the one surface side 34 has an N pole and magnetization. Those skilled in the art will naturally understand that the end 30 is magnetized to the S pole and the magnetization center 32 on the other side 36 is magnetized to the N pole.

次に、ロータAの製造方法について具体的に説明する。   Next, a method for manufacturing the rotor A will be specifically described.

先ず、薄板鋼板12を軸方向に積層して形成されたロータコア4を有する円筒状のロータAを用意する。ロータコア4には、図1に示す磁石14を挿入するための磁石挿入用孔部16a〜16pが予め形成されているものとする。   First, a cylindrical rotor A having a rotor core 4 formed by laminating thin steel plates 12 in the axial direction is prepared. It is assumed that magnet insertion holes 16a to 16p for inserting the magnet 14 shown in FIG. 1 are formed in the rotor core 4 in advance.

次いで、前記図3〜図5に示す工程によって着磁された磁石14を磁石挿入用孔部16a〜16pに挿入する。磁石14の一面側34及び他面側36は前記の割合で着磁されているために、該磁石14は、磁石挿入用孔部16a〜16pの外周面に接するに至る。なお、磁石14の磁化中心部28が磁石挿入用孔部16a〜16pの内周面に面しているときは、磁石14は内周面に吸着し、磁石14の磁化中心部28が磁石挿入用孔部16a〜16pの外周面に面しているときは、磁石14は外周面に吸着する。磁石14を磁石挿入用孔部16a〜16pに挿入する場合は、一般には、磁石14と隣接する他の磁石14の磁化中心部28の極性が異なるように挿入される。すなわち、磁石挿入用孔部16aに磁石14の一面側34がロータAの外側に面するように配置されると、隣接する磁石挿入用孔部16bには磁石14の他面側36がロータAの外側に面するように配置され、以下同様とする。   Next, the magnet 14 magnetized by the steps shown in FIGS. 3 to 5 is inserted into the magnet insertion holes 16a to 16p. Since the one surface side 34 and the other surface side 36 of the magnet 14 are magnetized at the above-described ratio, the magnet 14 comes into contact with the outer peripheral surfaces of the magnet insertion holes 16a to 16p. When the magnetization center portion 28 of the magnet 14 faces the inner peripheral surface of the magnet insertion holes 16a to 16p, the magnet 14 is attracted to the inner peripheral surface, and the magnetization center portion 28 of the magnet 14 is inserted into the magnet. When facing the outer peripheral surfaces of the hole portions 16a to 16p, the magnet 14 is attracted to the outer peripheral surface. When the magnet 14 is inserted into the magnet insertion holes 16a to 16p, the magnet 14 is generally inserted so that the polarity of the magnetization center portion 28 of the other magnet 14 adjacent to the magnet 14 is different. That is, when the one surface side 34 of the magnet 14 faces the outside of the rotor A in the magnet insertion hole 16a, the other surface side 36 of the magnet 14 is connected to the rotor A in the adjacent magnet insertion hole 16b. It is arranged so as to face the outside, and so on.

次いで、クリアランス18に熱硬化性樹脂を注入し、この熱硬化性樹脂を加熱して熱硬化させる。熱硬化性樹脂を熱硬化することにより、磁石挿入用孔部16a〜16p内で磁石14を磁石挿入用孔部16a〜16pの外周面に吸着させた状態で位置決めすることができる。なお、熱硬化性樹脂を熱硬化する方法は、特に限定されないが、簡便な方法として、磁石14を磁石挿入用孔部16a〜16pに挿入し、さらに熱硬化性樹脂を注入したロータAを加熱炉に入れて熱硬化させる方法を用いることができる。   Next, a thermosetting resin is injected into the clearance 18 and the thermosetting resin is heated and cured. By thermosetting the thermosetting resin, the magnet 14 can be positioned in the magnet insertion holes 16a to 16p while being attracted to the outer peripheral surfaces of the magnet insertion holes 16a to 16p. The method for thermosetting the thermosetting resin is not particularly limited, but as a simple method, the magnet 14 is inserted into the magnet insertion holes 16a to 16p, and the rotor A into which the thermosetting resin is injected is heated. A method of thermosetting in an oven can be used.

さらに、磁石14の一面側34の全面を磁化中心部28と同極性になるように着磁し、磁石14の他面側36の全面を磁化端部30と異極性に着磁させる工程を行う。この着磁工程としては、例えば、特開平9−163692号公報で示されている公知の着磁装置を用いて磁石14を着磁させることができる。図7は、この着磁工程のための着磁装置80の概略平面図である。図7に示すように、着磁装置80は円筒形状であって、側面部には溝82によって周方向に分割された複数の磁極鉄心84が配設され、各磁極鉄心84にはコイル86が巻かれている。コイル86には、電流供給装置88が接続されている。前記の着磁をここでは、第2着磁工程と称する。   Further, a step is performed in which the entire surface of the one surface side 34 of the magnet 14 is magnetized so as to have the same polarity as that of the magnetization center portion 28, and the entire surface of the other surface side 36 of the magnet 14 is magnetized with a polarity different from that of the magnetization end portion 30. . In this magnetizing step, for example, the magnet 14 can be magnetized using a known magnetizing device disclosed in Japanese Patent Laid-Open No. 9-163692. FIG. 7 is a schematic plan view of a magnetizing device 80 for this magnetizing process. As shown in FIG. 7, the magnetizing device 80 has a cylindrical shape, and a plurality of magnetic pole cores 84 divided in the circumferential direction by grooves 82 are disposed on the side surface portion, and a coil 86 is provided in each magnetic pole core 84. It is rolled up. A current supply device 88 is connected to the coil 86. Here, the magnetization is referred to as a second magnetization step.

着磁装置80による磁石14の着磁は、磁石14と磁極鉄心84の位置合わせを行いながら、着磁装置80の中心部分にロータAを挿入し、電流供給装置88からコイル86に電流を供給することにより、磁石14が着磁される。磁石14ではコイル86から発生する磁力線が入り込む面はN極に着磁され、コイル86から発生する磁力線が出て行く面はS極に着磁される。   Magnetization of the magnet 14 by the magnetizing device 80 is performed by inserting the rotor A into the central portion of the magnetizing device 80 while aligning the magnet 14 and the magnetic pole core 84, and supplying current to the coil 86 from the current supply device 88. By doing so, the magnet 14 is magnetized. In the magnet 14, the surface into which the magnetic lines generated from the coil 86 enter is magnetized to the N pole, and the surface from which the magnetic lines generated from the coil 86 exit is magnetized to the S pole.

以上説明した製造方法によって、ロータAを製造することができる。   The rotor A can be manufactured by the manufacturing method described above.

本実施の形態に係るロータAによれば、着磁治具20を用いて未着磁部材14Aを磁着して、ロータコア4に形成された磁石挿入用孔部16a〜16pに挿入することにより、磁石挿入用孔部16a〜16p内で磁石14を確実に位置決めすることができる。また、着磁治具20を用いて未着磁部材14Aを磁着するために、前記未着磁部材14Aを磁石挿入用孔部16a〜16pに保持するために用いられる保持用の治具が不要となり、ロータAを加熱炉に入れて熱硬化させる際に用いる炉の大きさを小さくすることができる。   According to the rotor A according to the present embodiment, the non-magnetized member 14 </ b> A is magnetized using the magnetizing jig 20 and inserted into the magnet insertion holes 16 a to 16 p formed in the rotor core 4. The magnet 14 can be reliably positioned in the magnet insertion holes 16a to 16p. Further, in order to magnetize the non-magnetized member 14A using the magnetizing jig 20, there is a holding jig used to hold the non-magnetized member 14A in the magnet insertion holes 16a to 16p. It becomes unnecessary, and the size of the furnace used when the rotor A is put into a heating furnace and thermally cured can be reduced.

次に、本発明の他の実施形態として、ロータAを自動的に製造するためのロータ製造装置40について図8〜図12を参照して説明する。ロータ製造装置40は、この場合、プッシャ42と磁石ガイド60を含む。   Next, as another embodiment of the present invention, a rotor manufacturing apparatus 40 for automatically manufacturing the rotor A will be described with reference to FIGS. In this case, the rotor manufacturing apparatus 40 includes a pusher 42 and a magnet guide 60.

プッシャ42は、磁石ガイド60にセットされた磁石14を磁石挿入用孔部16a〜16pへ自動的に挿入するために用いられる。プッシャ42は、円盤状の支持板44と、この支持板44の中央部にボルト45を介して装着される軸48及び前記支持板44の外周部位に固着された押圧部50を備える。押圧部50は、支持板44の円周部にあって、磁石ガイド60に設けられたガイド溝66に対応して環状に配置され、磁石挿入用孔部16a〜16pへ挿入される磁石14の数と同数設けられている。この場合、支持板44には、中央に軸48を挿入するための孔46が形成されている。前記軸48は、後述する磁石ガイド60のガイド軸65と接続するための軸であって、前記ガイド軸65の先端65aを挿入するための中心孔52が設けられている。押圧部50は、前記磁石ガイド60に設けられたガイド溝66に挿入されている磁石14を押圧し、磁石挿入用孔部16a〜16pへ挿入するためのものである。ここで、図11はガイド溝66に磁石14が挿入された図であるが、この図11においては、ロータAに挿入される磁石14は16個であるので、プッシャ42の押圧部50の数は16個となる。   The pusher 42 is used to automatically insert the magnet 14 set in the magnet guide 60 into the magnet insertion holes 16a to 16p. The pusher 42 includes a disk-shaped support plate 44, a shaft 48 attached to the center portion of the support plate 44 via a bolt 45, and a pressing portion 50 fixed to an outer peripheral portion of the support plate 44. The pressing portion 50 is located on the circumferential portion of the support plate 44 and is annularly arranged corresponding to the guide groove 66 provided in the magnet guide 60, and the magnet 14 inserted into the magnet insertion holes 16a to 16p. The same number as the number. In this case, the support plate 44 is formed with a hole 46 for inserting the shaft 48 at the center. The shaft 48 is a shaft for connecting to a guide shaft 65 of a magnet guide 60 described later, and a center hole 52 for inserting a tip 65a of the guide shaft 65 is provided. The pressing part 50 is for pressing the magnet 14 inserted in the guide groove 66 provided in the magnet guide 60 and inserting it into the magnet insertion holes 16a to 16p. Here, FIG. 11 is a diagram in which the magnets 14 are inserted into the guide grooves 66. In FIG. 11, since the number of the magnets 14 inserted into the rotor A is 16, the number of the pressing portions 50 of the pusher 42 is the same. Will be 16.

円筒状の磁石ガイド60は、底板61と、この底板61の周囲から上方へと立ち上がる側壁62と、中心部に立設されたガイド軸65と、前記側壁62の外部に設けられた16個の着磁治具20Aとを備え、前記側壁62の周囲には図10に示すように前記16個の着磁治具20Aに対応して16個のガイド溝66が設けられる。前記底板61の下部にはロータAのボス部6と嵌合するための軸合わせ部63がねじ64によってねじ止めされている。また、底板61にねじ76によってねじ止めされた位置合わせキー77がキー溝10に嵌合され、位置決めされる。前記ガイド軸65の上端には有底円筒状のばね受け部70が形成され、前記ばね受け部70と底板61の間にはばね72が介装されている。ばね72は、プッシャ42によって磁石14を押圧し、磁石14を磁石挿入用孔部16a〜16pに挿入した後に、プッシャ42を磁石14の挿入前の位置に戻すために設けられている。   The cylindrical magnet guide 60 includes a bottom plate 61, a side wall 62 that rises upward from the periphery of the bottom plate 61, a guide shaft 65 that is erected at the center, and 16 pieces of outside guides that are provided outside the side wall 62. A magnetizing jig 20A is provided, and 16 guide grooves 66 are provided around the side wall 62 corresponding to the 16 magnetizing jigs 20A as shown in FIG. A shaft aligning portion 63 for fitting with the boss portion 6 of the rotor A is screwed to the lower portion of the bottom plate 61 with a screw 64. An alignment key 77 screwed to the bottom plate 61 with a screw 76 is fitted into the key groove 10 and positioned. A bottomed cylindrical spring receiving portion 70 is formed at the upper end of the guide shaft 65, and a spring 72 is interposed between the spring receiving portion 70 and the bottom plate 61. The spring 72 is provided to return the pusher 42 to the position before the magnet 14 is inserted after the magnet 14 is pressed by the pusher 42 and the magnet 14 is inserted into the magnet insertion holes 16a to 16p.

ガイド溝66は、磁石ガイド60の側壁62に沿って環状に配置され、側壁62の上方向に開口し、磁石14と略同一な形状であり、軸方向に延在する。ガイド溝66の内周面には、該ガイド溝66に挿入された未着磁部材14Aを一旦保持し、プッシャ42の押圧部50によって押圧された場合に未着磁部材14Aを開放するボールプランジャ68(保持部材)が設けられている。磁石ガイド60の側壁62には、ガイド溝66の外周面に対応する位置に、着磁治具20Aがねじ74によってねじ止めされている。着磁治具20Aは、着磁治具20と同様に未着磁部材14Aを着磁するために用いられる。   The guide groove 66 is annularly arranged along the side wall 62 of the magnet guide 60, opens upward in the side wall 62, has substantially the same shape as the magnet 14, and extends in the axial direction. A ball plunger that temporarily holds the non-magnetized member 14A inserted in the guide groove 66 on the inner peripheral surface of the guide groove 66 and opens the non-magnetized member 14A when pressed by the pressing portion 50 of the pusher 42. 68 (holding member) is provided. The magnetizing jig 20 </ b> A is screwed to the side wall 62 of the magnet guide 60 by a screw 74 at a position corresponding to the outer peripheral surface of the guide groove 66. The magnetizing jig 20 </ b> A is used to magnetize the non-magnetized member 14 </ b> A in the same manner as the magnetizing jig 20.

図10は、磁石ガイド60の側壁62にネジ止めする前の状態の着磁治具20Aを示す斜視図である。図10から諒解されるように着磁治具20Aは、着磁治具20と同様な構造である。着磁治具20Aは、断面コ字状の矩形体21Aを有し、磁石ガイド60の側壁62に当接される面の端部には、ガイド22c、22dがそれぞれ形成され、ガイド22c、22dの間には、永久磁石24Aが固定されている。   FIG. 10 is a perspective view showing the magnetizing jig 20 </ b> A in a state before being screwed to the side wall 62 of the magnet guide 60. As can be seen from FIG. 10, the magnetizing jig 20 </ b> A has the same structure as the magnetizing jig 20. The magnetizing jig 20A has a rectangular body 21A having a U-shaped cross section, and guides 22c and 22d are formed at the ends of the surface abutting against the side wall 62 of the magnet guide 60, respectively. A permanent magnet 24A is fixed between the two.

次に、前記ロータ製造装置40を用いてロータAを製造する方法について説明する。   Next, a method for manufacturing the rotor A using the rotor manufacturing apparatus 40 will be described.

先ず、ロータAの孔部11にベース板38の中央部に設けられている軸39を挿入し、その後、磁石挿入用孔部16a〜16pとガイド溝66の位置を合わせ、位置合わせキー77をキー溝10に嵌合させ、ねじ76を緊締する。次いで、磁石ガイド60の各ガイド溝66に未着磁部材14Aを挿入する。ガイド溝66に挿入された未着磁部材14Aは、ボールプランジャ68によって、弾発的にガイド溝66内で保持されている。次いで、ガイド軸65を軸48の中心孔52に挿入し、さらに、ガイド溝66に挿入された未着磁部材14Aを押圧できる位置に押圧部50の位置合わせをする。次に、プッシャ42をガイド軸65に沿って降下させ、押圧部50を未着磁部材14Aに当接させる。さらに、プッシャ42をガイド軸65に沿って未着磁部材14Aが磁石挿入用孔部16a〜16pの位置に至るまで降下させる。この結果、ボールプランジャ68に設けられているボールが弾性的に縮退し、磁石14はガイド溝66に沿って降下する(図12参照)。   First, the shaft 39 provided at the center of the base plate 38 is inserted into the hole 11 of the rotor A, and then the positions of the magnet insertion holes 16a to 16p and the guide groove 66 are aligned, and the alignment key 77 is pressed. The key 76 is fitted and the screw 76 is tightened. Next, the non-magnetized member 14 </ b> A is inserted into each guide groove 66 of the magnet guide 60. The non-magnetized member 14 </ b> A inserted into the guide groove 66 is elastically held in the guide groove 66 by the ball plunger 68. Next, the guide shaft 65 is inserted into the center hole 52 of the shaft 48, and the pressing portion 50 is aligned to a position where the unmagnetized member 14 </ b> A inserted into the guide groove 66 can be pressed. Next, the pusher 42 is lowered along the guide shaft 65, and the pressing portion 50 is brought into contact with the non-magnetized member 14A. Further, the pusher 42 is lowered along the guide shaft 65 until the unmagnetized member 14A reaches the positions of the magnet insertion holes 16a to 16p. As a result, the ball provided on the ball plunger 68 is elastically retracted, and the magnet 14 descends along the guide groove 66 (see FIG. 12).

ガイド溝66に沿って降下する未着磁部材14Aは、永久磁石24Aの近傍を通過、すなわち永久磁石24Aと未着磁部材14Aを相対移動させることによって、図5A〜図5Cに示すように着磁される。永久磁石24Aによって着磁された磁石14は、磁石挿入用孔部16a〜16pに降下し、磁石挿入用孔部16a〜16pの外周面に吸着する。   The unmagnetized member 14A descending along the guide groove 66 passes through the vicinity of the permanent magnet 24A, that is, by moving the permanent magnet 24A and the unmagnetized member 14A relative to each other, as shown in FIGS. 5A to 5C. Magnetized. The magnet 14 magnetized by the permanent magnet 24A descends to the magnet insertion holes 16a to 16p and is attracted to the outer peripheral surfaces of the magnet insertion holes 16a to 16p.

磁石14が磁石挿入用孔部16a〜16pの外周面へ吸着した後、磁石ガイド60をロータAから取り外し、クリアランス18に熱硬化性樹脂を注入し、この熱硬化性樹脂を加熱して熱硬化させる。前記のように熱硬化性樹脂を熱硬化することにより、磁石14を磁石挿入用孔部16a〜16pの外周面に吸着させた状態で位置決めすることができる。   After the magnet 14 is attracted to the outer peripheral surfaces of the magnet insertion holes 16a to 16p, the magnet guide 60 is removed from the rotor A, a thermosetting resin is injected into the clearance 18, and the thermosetting resin is heated and thermoset. Let By thermosetting the thermosetting resin as described above, the magnet 14 can be positioned in a state of being attracted to the outer peripheral surfaces of the magnet insertion holes 16a to 16p.

さらに、図7に示す着磁装置80を用いて磁石14に対して第2着磁工程を行う。着磁装置80による磁石14の着磁は、磁石14と磁極鉄心84の位置合わせを行いながら、着磁装置80の中心部分にロータAを挿入し、電流供給装置88からコイル86に電流を供給することにより、磁石14が着磁される。この第2着磁工程によって、一面側34の全面が磁化中心部28と同極性になるように着磁され、磁石14の他面側36の全面が磁化端部30と異極性に着磁される。   Further, a second magnetizing step is performed on the magnet 14 using the magnetizing device 80 shown in FIG. Magnetization of the magnet 14 by the magnetizing device 80 is performed by inserting the rotor A into the central portion of the magnetizing device 80 while aligning the magnet 14 and the magnetic pole core 84, and supplying current to the coil 86 from the current supply device 88. By doing so, the magnet 14 is magnetized. By this second magnetization process, the entire surface of the one surface side 34 is magnetized so as to have the same polarity as the magnetization center portion 28, and the entire surface of the other surface side 36 of the magnet 14 is magnetized with a polarity different from that of the magnetization end portion 30. The

本実施の形態にかかるロータ製造装置40を用いてロータAを製造することにより、磁石挿入用孔部16a〜16p内で磁石14を確実に位置決めすることができる。また、複数の磁石挿入用孔部16a〜16pに磁石14を簡便に挿入することができることから作業効率を向上させることができる。   By manufacturing the rotor A using the rotor manufacturing apparatus 40 according to the present embodiment, the magnet 14 can be reliably positioned in the magnet insertion holes 16a to 16p. Moreover, since the magnet 14 can be simply inserted into the plurality of magnet insertion holes 16a to 16p, the working efficiency can be improved.

なお、本発明は、上述の実施の形態に限らず、本発明の要旨を逸脱することなく、種々の構成を採り得ることはもちろんである。   Note that the present invention is not limited to the above-described embodiment, and it is needless to say that various configurations can be adopted without departing from the gist of the present invention.

ロータの斜視図である。It is a perspective view of a rotor. 磁石が挿入された磁石穴の部分拡大断面図である。It is a partial expanded sectional view of the magnet hole in which the magnet was inserted. 着磁治具に磁石をセットした状態を示す図である。It is a figure which shows the state which set the magnet to the magnetizing jig. 図3の着磁治具の断面図である。It is sectional drawing of the magnetizing jig of FIG. 図5Aは、着磁された磁石の一面の状態を示す図であり、図5Bは、磁石の一面側の着磁状態を示す図であり、図5Cは、磁石の他面側の着磁状態を示す図である。5A is a diagram illustrating a state of one surface of a magnetized magnet, FIG. 5B is a diagram illustrating a magnetized state on one surface side of the magnet, and FIG. 5C is a magnetized state on the other surface side of the magnet. FIG. 図5によって着磁された磁石の磁力線の状態を示す図である。It is a figure which shows the state of the magnetic force line of the magnet magnetized by FIG. 着磁装置の概略平面説明図である。It is a schematic plan view of a magnetizing device. ロータの製造装置の分解斜視図である。It is a disassembled perspective view of the manufacturing apparatus of a rotor. ロータが装着されたロータの製造装置の断面図である。It is sectional drawing of the manufacturing apparatus of the rotor with which the rotor was mounted | worn. ロータの製造装置に設けられている着磁治具の斜視図である。It is a perspective view of the magnetizing jig provided in the manufacturing apparatus of a rotor. 図9のXI−XI線に沿った断面図である。It is sectional drawing along the XI-XI line of FIG. プッシャによって磁石を押圧し、磁石が磁石穴に挿入された状態を示すロータ製造装置の断面図である。It is sectional drawing of the rotor manufacturing apparatus which shows the state which pressed the magnet with the pusher and the magnet was inserted in the magnet hole.

符号の説明Explanation of symbols

A…ロータ 2…ロータ本体
4…ロータコア 6…ボス部
7…外周壁 8…円形壁
9…冷却孔 10…キー溝
11…孔部 12…薄板鋼板
14…磁石 14A…未着磁部材
16a〜16p…磁石挿入用孔部 18、26…クリアランス
20、20A…着磁治具 21、21A…矩形体
22a、22b、22c、22d…ガイド 23a、23b、62…側壁
24、24A…永久磁石 25a、25b、45…ボルト
27…台座部 28、32…磁化中心部
30…磁化端部 34…一面側
36…他面側 39、48…軸
40…ロータ製造装置 42…プッシャ
44…支持板 46…孔
50…押圧部 52…中心孔
60…磁石ガイド 61…底板
63…軸合わせ部 64、74、76…ねじ
65…ガイド軸 65a…先端
66…ガイド溝 68…ボールプランジャ
70…ばね受け部 72…ばね
77…位置合わせキー
A ... Rotor 2 ... Rotor body 4 ... Rotor core 6 ... Boss part 7 ... Outer peripheral wall 8 ... Circular wall 9 ... Cooling hole 10 ... Key groove 11 ... Hole part 12 ... Thin steel plate 14 ... Magnet 14A ... Unmagnetized member 16a-16p ... Magnet insertion holes 18, 26 ... Clearance 20, 20A ... Magnetizing jigs 21, 21A ... Rectangular bodies 22a, 22b, 22c, 22d ... Guides 23a, 23b, 62 ... Side walls 24, 24A ... Permanent magnets 25a, 25b 45 ... Bolt 27 ... Base part 28, 32 ... Magnetization center part 30 ... Magnetization end part 34 ... One side 36 ... Other side 39, 48 ... Shaft 40 ... Rotor manufacturing device 42 ... Pusher 44 ... Support plate 46 ... Hole 50 ... Pressing part 52 ... Center hole 60 ... Magnet guide 61 ... Bottom plate 63 ... Axis alignment part 64, 74, 76 ... Screw 65 ... Guide shaft 65a ... Tip 66 ... Guide groove 68 ... Ball plunger 70 ... Spring Only part 72 ... spring 77 ... alignment key

Claims (5)

ロータコアを有するロータの製造方法において、
未着磁部材の一面側を着磁して磁石にする第1着磁工程と、
前記ロータコアに形成された磁石挿入用孔部に前記磁石を挿入し、前記磁石挿入用孔部の内周面又は外周面に、前記磁石の一面側を吸着させる工程と、
前記磁石挿入用孔部に熱硬化性樹脂を注入し、前記熱硬化性樹脂を熱硬化させる工程と、
前記磁石の一面側と対向する他面側の極性が異なるように着磁させる第2着磁工程とを備えることを特徴とするロータの製造方法。
In a method for manufacturing a rotor having a rotor core,
A first magnetization step of magnetizing one side of the unmagnetized member to make a magnet;
Inserting the magnet into the magnet insertion hole formed in the rotor core, and adsorbing one surface side of the magnet to the inner peripheral surface or outer peripheral surface of the magnet insertion hole;
Injecting a thermosetting resin into the magnet insertion hole, and thermosetting the thermosetting resin;
A method of manufacturing a rotor, comprising: a second magnetizing step of magnetizing the magnet so that the polarity on the other surface facing the one surface is different.
請求項1記載のロータの製造方法において、
前記第1着磁工程は、前記未着磁部材の一面側のうち、前記ロータコアの周方向の中央部を前記第2着磁工程で着磁される極性と同一極性で着磁し、前記中央部に隣接する前記ロータコアの周方向の端部を、前記中央部に着磁された極性と異なる極性で着磁することを特徴とするロータの製造方法。
The method of manufacturing a rotor according to claim 1,
The first magnetizing step magnetizes the central portion of the rotor core in the circumferential direction of one surface side of the non-magnetized member with the same polarity as the polarity magnetized in the second magnetizing step; A rotor manufacturing method comprising magnetizing an end portion in a circumferential direction of the rotor core adjacent to a portion with a polarity different from a polarity magnetized in the central portion.
請求項2記載のロータの製造方法において、
前記第1着磁工程は、前記中央部の磁力が前記端部の磁力より大きく、前記第2着磁工程を行った場合に消磁できる程度に前記端部を着磁することを特徴とするロータの製造方法。
In the manufacturing method of the rotor according to claim 2,
In the first magnetizing step, the end portion is magnetized to such an extent that the magnetic force of the central portion is larger than the magnetic force of the end portion and can be demagnetized when the second magnetizing step is performed. Manufacturing method.
請求項1記載のロータの製造方法において、
前記第1着磁工程は、着磁用磁石と前記未着磁部材を相対移動させることにより該未着磁部材を着磁することを特徴とするロータの製造方法。
The method of manufacturing a rotor according to claim 1,
In the first magnetizing step, the non-magnetized member is magnetized by relatively moving the magnetizing magnet and the non-magnetized member.
ロータコアに形成された磁石挿入用孔部に磁石を挿入し、前記磁石挿入用孔部と前記磁石との隙間に熱硬化樹脂を注入し熱硬化させることにより前記磁石を前記ロータコアに装着するロータの製造装置において、
底板と、
前記底板から立ち上がる側壁と、
前記側壁に沿って設けられ、前記磁石挿入用孔部へ前記磁石を挿入するためのガイド溝と、
前記ガイド溝に挿入された前記磁石を保持するための保持部材と、
未着磁部材を着磁する着磁用磁石を有する磁石ガイドと、
前記ガイド溝に対応して配設され、前記未着磁部材を前記磁石挿入用孔部へ押し込むプッシャとを備え、
前記プッシャにより前記保持部材によって保持された前記未着磁部材を、前記ガイド溝から前記磁石挿入用孔部へ相対移動させながら、前記未着磁部材を着磁させる
ことを特徴とするロータの製造装置。
A rotor that mounts the magnet on the rotor core by inserting a magnet into a magnet insertion hole formed in the rotor core, injecting a thermosetting resin into a gap between the magnet insertion hole and the magnet, and thermosetting the resin. In manufacturing equipment,
The bottom plate,
A side wall rising from the bottom plate;
A guide groove provided along the side wall for inserting the magnet into the magnet insertion hole;
A holding member for holding the magnet inserted in the guide groove;
A magnet guide having a magnetizing magnet for magnetizing an unmagnetized member;
A pusher that is disposed corresponding to the guide groove and pushes the unmagnetized member into the magnet insertion hole,
Manufacturing of a rotor, wherein the non-magnetized member is magnetized while the non-magnetized member held by the holding member by the pusher is relatively moved from the guide groove to the magnet insertion hole. apparatus.
JP2004192642A 2004-06-30 2004-06-30 Rotor manufacturing method and apparatus Expired - Fee Related JP4494883B2 (en)

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JP2011182487A (en) * 2010-02-26 2011-09-15 Toyota Boshoku Corp Method and device for inserting magnet material into magnet hole in motor core
JP2011182486A (en) * 2010-02-26 2011-09-15 Toyota Boshoku Corp Method and device for inserting magnet material into magnet hole in motor core
JP2013153652A (en) * 2013-05-16 2013-08-08 Mitsui High Tec Inc Manufacturing method and manufacturing apparatus of rotor core
JP2014018071A (en) * 2013-10-18 2014-01-30 Mitsui High Tec Inc Method for manufacturing rotor core
CN104810988A (en) * 2014-01-23 2015-07-29 珠海格力电器股份有限公司 Magnetic steel assembly guiding device
CN104993656A (en) * 2015-07-20 2015-10-21 南车株洲电机有限公司 Magnetic pole installing device for surface-mounted permanent magnet motor
JP2016039676A (en) * 2014-08-06 2016-03-22 トヨタ紡織株式会社 Rotor core of rotary electric machine and manufacturing method for the same
WO2018016067A1 (en) * 2016-07-22 2018-01-25 三菱電機株式会社 Electric motor, air conditioner, rotor, and method of manufacturing electric motor

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Publication number Priority date Publication date Assignee Title
JP2011182487A (en) * 2010-02-26 2011-09-15 Toyota Boshoku Corp Method and device for inserting magnet material into magnet hole in motor core
JP2011182486A (en) * 2010-02-26 2011-09-15 Toyota Boshoku Corp Method and device for inserting magnet material into magnet hole in motor core
JP2013153652A (en) * 2013-05-16 2013-08-08 Mitsui High Tec Inc Manufacturing method and manufacturing apparatus of rotor core
JP2014018071A (en) * 2013-10-18 2014-01-30 Mitsui High Tec Inc Method for manufacturing rotor core
CN104810988A (en) * 2014-01-23 2015-07-29 珠海格力电器股份有限公司 Magnetic steel assembly guiding device
JP2016039676A (en) * 2014-08-06 2016-03-22 トヨタ紡織株式会社 Rotor core of rotary electric machine and manufacturing method for the same
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WO2018016067A1 (en) * 2016-07-22 2018-01-25 三菱電機株式会社 Electric motor, air conditioner, rotor, and method of manufacturing electric motor
JPWO2018016067A1 (en) * 2016-07-22 2018-10-25 三菱電機株式会社 Electric motor, air conditioner, rotor, and method of manufacturing electric motor

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