JP2006019154A - Static eliminator - Google Patents
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- JP2006019154A JP2006019154A JP2004196417A JP2004196417A JP2006019154A JP 2006019154 A JP2006019154 A JP 2006019154A JP 2004196417 A JP2004196417 A JP 2004196417A JP 2004196417 A JP2004196417 A JP 2004196417A JP 2006019154 A JP2006019154 A JP 2006019154A
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Abstract
Description
本発明は、除電装置に関し、特に、無風型除電器を作業机と関連して用いる除電装置に関する。 The present invention relates to a static eliminator, and more particularly to a static eliminator that uses a windless static eliminator in association with a work desk.
従来のファンを持たない無風型の除電器(無風型除電器という)はイオンの飛距離が200〜300mmと短く、ワークの近くに置かないと除電効果が低かった。 A conventional windless static eliminator without a fan (referred to as a windless static eliminator) has a short ion flight distance of 200 to 300 mm and has a low static elimination effect unless placed near the work.
しかし、図6に示すように、作業域はワーク(図示せず)を出し入れしたり向きを変えたり動かすため、至近距離に除電器を置くことは難しかった。例えば、作業机(作業デスク、又は単に机という)の上方は1,200mmの空間が必要で、作業机の奥行きは700mmの懐が必要と言うように、作業用の広い空間(作業域)に除電器を置くことはできなかった。 However, as shown in FIG. 6, it is difficult to place a static eliminator at a close distance because a work area moves a workpiece (not shown) in and out and changes its direction. For example, the space above the work desk (work desk or simply desk) requires a space of 1,200 mm, and the work desk has a depth of 700 mm. The static eliminator could not be placed.
そのため作業用の広い空間(作業域)の外からイオンを振り掛けるため、イオンの飛距離を稼がねばならなく、ファンでイオンを運ぶタイプの除電器12、14が用いられた。机10の上にファン型の除電器12を置いたり、作業域の上部に除電器14を吊るす形で、矢印で示すように、作業域外からファンで風に乗せてイオンを送っている。 For this reason, in order to sprinkle ions from outside a large work space (work area), it is necessary to increase the flight distance of ions, and the type of static eliminators 12 and 14 that carry ions with a fan are used. A fan-type static eliminator 12 is placed on the desk 10 or a static eliminator 14 is suspended at the top of the work area. As indicated by arrows, ions are sent from outside the work area by a fan with wind.
ところがファンで風を送ると、ホコリを巻き上げてクリーン環境を壊すと言う問題があった。最近はクリーンルームやクリーンベンチといったクリーン環境を用いてホコリによる不良発生を抑えているため、基本的にファンで風を送ることはできないがやむを得ず使用している。そのため不良品の発生が多く、歩留まりの改善ができない状態である。 However, when the wind was sent by a fan, there was a problem that the dust was rolled up and the clean environment was destroyed. Recently, the use of clean environments such as clean rooms and clean benches has been used to suppress the occurrence of defects due to dust, so it is basically impossible to send wind with a fan, but it is unavoidably used. Therefore, there are many defective products, and the yield cannot be improved.
また、除電器はオゾンを発生するので、臭いがして作業者16が気持ちを悪くする場合がある。作業者16の前方や上方からイオンを降らせるので、オゾンも作業者の顔に掛かり、労働環境の劣化を引き起こしている。 Further, since the static eliminator generates ozone, it may smell and make the worker 16 feel uncomfortable. Since ions are allowed to fall from the front or upper side of the worker 16, ozone is also applied to the worker's face, causing deterioration of the working environment.
除電器12、14の放電針から異物が放射されるので、ワークを汚してしまう。ワークの前方や上方から風に乗ってイオンを運ぶので異物も同時に運んでしまう。この結果、汚染による不良は避けられない。このように現在のところ、多くの問題を抱えており、除電のための良い方法が見出されないでいた。 Since foreign matters are radiated from the discharge needles of the static eliminators 12 and 14, the workpiece is soiled. Since ions are carried on the wind from the front or above the workpiece, foreign objects are also carried at the same time. As a result, defects due to contamination are inevitable. Thus, at present, there are many problems, and no good method for static elimination has been found.
風を用いた除電器は基本的にクリーン環境を破壊してしまうので、本発明では、無風型除電器を用いる。しかし広い作業域の外から無風型除電器でイオンをワークに届けるには距離がありすぎるので難しいため、机の天板の内部または近くに無風型除電器を装備し、ワークに近い場所からイオンをワークに照射する。その方法には次のようないくつかの形態がある。
1)机の手前の天板の端に無風型除電器を組み込む。
2)作業者とワークの間の天板の内部に無風型除電器を組み込む。
3)机の奥の天板に無風型除電器を組み込む。
4)机の奥で天板の上に低背の無風型除電器を置く。
Since a static eliminator using wind basically destroys a clean environment, a windless static eliminator is used in the present invention. However, since there is too much distance to deliver ions to the work with a windless static eliminator from outside the large work area, a windless static eliminator is installed inside or near the table top so that ions can be Is applied to the workpiece. The method has several forms as follows.
1) Install a windless static eliminator at the edge of the top in front of the desk.
2) Install a windless static eliminator inside the top plate between the worker and the workpiece.
3) Install a windless static eliminator on the top of the desk.
4) Place a low profile windless static eliminator on the top of the table at the back of the desk.
本発明は、ワークに対する汚染を防止でき、作業者に対する労働環境を改善できる。 INDUSTRIAL APPLICABILITY The present invention can prevent contamination of a work and can improve the working environment for workers.
本発明の除電装置は、机と、該机に装着された無風型除電器とを有する。 The static eliminator of the present invention includes a desk and a windless static eliminator mounted on the desk.
図1は、本発明の実施例1の除電装置を示す図である。実施例1の除電装置は、机の手前の天板の端に無風型除電器(単に、除電器という場合もある)を組み込むものである。図1aに示すように、不使用時(格納時)では、除電器20は、机の天板の延長上の退避位置にあり、このとき、除電器の電源がOFF(オフ)になってイオンは放射されない。 FIG. 1 is a diagram illustrating a static eliminator according to Embodiment 1 of the present invention. The static eliminator of Embodiment 1 incorporates a windless static eliminator (sometimes simply referred to as a static eliminator) at the end of the top plate in front of the desk. As shown in FIG. 1a, when not in use (stored), the static eliminator 20 is in a retracted position on the extension of the top of the desk, and at this time, the power of the static eliminator is turned off (off). Is not emitted.
図1bに示すように、使用時(取り出し時)では、除電器20は、退避位置から作業位置に回転されて、除電器20から放射されるイオン18が机の上方に向けられる位置にもたらされる。このとき、除電器の電源が0N(オン)になってイオンが放射される。 As shown in FIG. 1b, when in use (when taken out), the static eliminator 20 is rotated from the retracted position to the working position, and brought to a position where the ions 18 emitted from the static eliminator 20 are directed above the desk. . At this time, the power source of the static eliminator is turned on (ON) and ions are emitted.
図1cは実際の使用状況を示す。図1cにおいて、作業者16の胸の前は空いているのでそこに除電器20が配置される状態となる。実際にはクリーンベンチではダウンフロー22または水平フローが前方から吹いてくるのでイオン18はこれに逆らって、風下から風上に放射する形になる。 FIG. 1c shows the actual usage situation. In FIG. 1c, since the chest of the worker 16 is vacant, the static eliminator 20 is placed there. Actually, in the clean bench, the down flow 22 or the horizontal flow is blown from the front, so that the ions 18 are radiated from the downwind to the upwind.
クリーンベンチ等の風は0.3m/秒程度と弱い風なのでイオン18は多少戻される程度で問題は無い。また風下から放射するので、副産物のオゾンも放射されるが(イオンにはクーロンの反発力が働き飛ばされるが)、オゾンにはクーロンの反発力が働かないのでほとんど風に押し流され作業者の顔に届かない。即ち臭いもしないので作業環境の悪化は起きない。 Since the wind of a clean bench etc. is a weak wind of about 0.3 m / sec, there is no problem as long as the ions 18 are returned slightly. Also, because it radiates from the leeward, by-product ozone is also radiated (although the coulomb repulsive force works away on ions), but the coulomb repulsive force does not work on ozone, so it is almost swept away by the wind and the operator's face Not reach. In other words, the work environment does not deteriorate because it does not smell.
また、除電器20の放電針(図1cには図示せず)から放射される異物もオゾンと同様、クーロンの反発力が働かないので、ほとんど風に流されワークには届かない。したがって放電針からの異物放射による不良は発生しない。取り出し時に作業者16やワーク50が除電器20に触れないように前面に格子を設けても良い。 Further, foreign matter radiated from the discharge needle (not shown in FIG. 1c) of the static eliminator 20 does not act on the repulsive force of Coulomb like ozone, so it is almost swept away by the wind and does not reach the workpiece. Therefore, the defect by the foreign material radiation from the discharge needle does not occur. You may provide a grating | lattice in the front surface so that the worker 16 and the workpiece | work 50 may not touch the static eliminator 20 at the time of taking out.
図2、図3は、除電器の拡大斜視図および拡大断面図である。図2、図3において、除電器20は、除電器本体23を有し、イオンを発生して放射するイオン発生部24は回転軸26を中心として回転可能に配置されている。このため、図3に示すように、除電器20のイオン発生部24は放電針32が斜め上方に向いた作業位置と放電針32が水平方向に向いた退避位置(図2に示す位置)の間で可動となっている。なお、説明の便宜上、除電器20のイオン発生部24の可動を、単に、除電器の可動という場合もある。 2 and 3 are an enlarged perspective view and an enlarged sectional view of the static eliminator. 2 and 3, the static eliminator 20 has a static eliminator main body 23, and an ion generator 24 that generates and emits ions is disposed so as to be rotatable about a rotation shaft 26. For this reason, as shown in FIG. 3, the ion generator 24 of the static eliminator 20 has a working position in which the discharge needle 32 faces obliquely upward and a retreat position in which the discharge needle 32 faces in the horizontal direction (position shown in FIG. 2). It is movable between. For convenience of explanation, the movement of the ion generator 24 of the static eliminator 20 may be simply referred to as the movement of the static eliminator.
図3に示すように、リミットスイッチ30が除電器に設けられており、このリミットスイッチ30は、除電器のイオン発生部24が回転するとき、除電器20の電源をオン/オフ制御する。即ち、退避位置から作業位置に回転するとき、電源をオンし、作業位置から退避位置に回転するとき、電源をオフする。もちろん、このリミットスイッチとともに、または、このリミットスイッチに代えて、除電器の電源をオン/オフするスイッチを設けてもよい。 As shown in FIG. 3, a limit switch 30 is provided in the static eliminator, and this limit switch 30 controls on / off of the power source of the static eliminator 20 when the ion generator 24 of the static eliminator rotates. That is, the power is turned on when rotating from the retracted position to the working position, and the power is turned off when rotating from the working position to the retracted position. Of course, a switch for turning on / off the power of the static eliminator may be provided together with this limit switch or instead of this limit switch.
図4は、本発明の実施例2の除電装置を示す図である。図4に示すように、実施例2では、作業者(図示せず)とワーク(図示せず)の間の机10の天板の内部に除電器20を組み込む。ワーク(図示せず)と作業者(図示せず)の間に置き、ダウンフローまたは水平フローの風(図示せず)に逆らうように除電器20からイオン18を放射する。図4aに示すように、不使用時では除電器20のイオンの放射方向が開閉蓋34で覆われ、除電器20の電源もOFFにしイオンは放射されない。一方、図4bに示すように、使用時では開閉蓋が開き、イオンが放射される。接地された格子で覆われ作業者やワークが触れないようにすると良い。 FIG. 4 is a diagram illustrating a static eliminator according to Embodiment 2 of the present invention. As shown in FIG. 4, in Example 2, the static eliminator 20 is incorporated in the top plate of the desk 10 between an operator (not shown) and a workpiece (not shown). Ions 18 are radiated from the static eliminator 20 so that they are placed between a work (not shown) and an operator (not shown) to counter the downflow or horizontal flow wind (not shown). As shown in FIG. 4a, when not in use, the ion emission direction of the static eliminator 20 is covered by the open / close lid 34, the power of the static eliminator 20 is turned off, and no ions are emitted. On the other hand, as shown in FIG. 4b, the opening / closing lid is opened and ions are emitted during use. It should be covered with a grounded grid so that workers and workpieces cannot be touched.
この場合はワークとの距離がさらに近くなるのでイオンはより届きやすい。オゾンの問題と放電針の異物放射問題も実施例1と同様解決されている。また、開閉蓋の開閉に伴って除電器のオン/オフを制御するリミットスイッチを設けてもよい。 In this case, the ions are more likely to reach because the distance from the workpiece is even closer. The problem of ozone and the foreign matter emission problem of the discharge needle are solved in the same manner as in the first embodiment. Moreover, you may provide the limit switch which controls on / off of a static elimination device with opening and closing of an opening-and-closing lid.
実施例2では、除電器がワークと作業者の間で、机の天板の内部に除電器が組み込まれているが、実施例3では、机の奥の天板に除電器が組み込まれたものである(図示せず)。即ち、除電器はワークより前方に組み込まれたものである。除電器の構成や机への取付は実施例1または実施例2と同様であるので、詳細な説明は省略する。この場合にも、イオンの放射方向がダウンフローや水平フローに沿わせているのでイオンの飛距離が長いこと以外は実施例1、2と同様である。 In Example 2, the static eliminator is built in the top of the desk between the work and the worker, but in Example 3, the static eliminator was built in the top of the desk. (Not shown). That is, the static eliminator is incorporated in front of the workpiece. Since the structure of the static eliminator and the attachment to the desk are the same as in the first embodiment or the second embodiment, detailed description thereof is omitted. Also in this case, since the ion radiation direction follows the down flow or the horizontal flow, it is the same as the first and second embodiments except that the ion flight distance is long.
実施例4では、机の奥で天板の上に低背の除電器を置いたものである(図示せず)。机の奥で天板の上に低背の除電器を置く方式では、多少机の上に顔を出しているので邪魔になるかも知れないが、特に問題にならない場合が多い。イオンの放射方向がダウンフローや水平フローに沿わせているのでイオンの飛距畔が長いこと以外は実施例1、2と同様である。 In Example 4, a low-profile static eliminator was placed on the top plate at the back of the desk (not shown). The method of placing a low-profile static eliminator on the top of the desk at the back of the desk may interfere with the fact that the face is slightly above the desk, but it is often not a problem. Since the radiation direction of the ions follows the down flow or the horizontal flow, it is the same as in Examples 1 and 2 except that the distance of ions is long.
図5は本発明の実施例5の除電装置を示す図である。実施例5では、机自身を除電器にしたものといえる。机10に、例えば、バー型の除電器20が組み込まれている。この除電器ではイオン18の飛距離の間題はない。またオゾンもダウンフローや水平フローにより流され作業者の顔には届かないので問題は無い。放電針の放射する異物はもともと机の中から上に向かって放射しているし、ダウンフローや水平フローに押されるので机上には出てこない。 FIG. 5 is a diagram showing a static eliminator of Embodiment 5 of the present invention. In Example 5, it can be said that the desk itself is a static eliminator. For example, a bar-type static eliminator 20 is incorporated in the desk 10. In this static eliminator, there is no problem with the distance traveled by the ions 18. In addition, there is no problem because ozone is swept away by the down flow or horizontal flow and does not reach the operator's face. The foreign matter emitted by the discharge needle is radiating upward from inside the desk and is not pushed out by the downflow or horizontal flow.
10 机
20 除電器
24 イオン発生部
26 回転軸
30 リミットスイッチ
32 放電針
34 開閉蓋
10 Desk 20 Static eliminator 24 Ion generator 26 Rotating shaft 30 Limit switch 32 Discharge needle 34 Opening / closing lid
Claims (8)
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Cited By (1)
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JP2008114512A (en) * | 2006-11-07 | 2008-05-22 | Trinc:Kk | Resin molding machine with antistatic function and antistatic method for resin molding |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH01140548U (en) * | 1988-03-19 | 1989-09-26 | ||
JP2002324651A (en) * | 2001-04-26 | 2002-11-08 | Denso Corp | Negative ion generating device |
-
2004
- 2004-07-02 JP JP2004196417A patent/JP2006019154A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH01140548U (en) * | 1988-03-19 | 1989-09-26 | ||
JP2002324651A (en) * | 2001-04-26 | 2002-11-08 | Denso Corp | Negative ion generating device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2008114512A (en) * | 2006-11-07 | 2008-05-22 | Trinc:Kk | Resin molding machine with antistatic function and antistatic method for resin molding |
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