JP2006015318A - Double roller coater with cover - Google Patents

Double roller coater with cover Download PDF

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Publication number
JP2006015318A
JP2006015318A JP2004224986A JP2004224986A JP2006015318A JP 2006015318 A JP2006015318 A JP 2006015318A JP 2004224986 A JP2004224986 A JP 2004224986A JP 2004224986 A JP2004224986 A JP 2004224986A JP 2006015318 A JP2006015318 A JP 2006015318A
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Japan
Prior art keywords
roller
coating
cover
paint
rollers
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Pending
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JP2004224986A
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Japanese (ja)
Inventor
Akira Nakao
章 中尾
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MORITA KK
J Morita Corp
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MORITA KK
J Morita Corp
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Priority to JP2004224986A priority Critical patent/JP2006015318A/en
Publication of JP2006015318A publication Critical patent/JP2006015318A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To solve the problem that a heavily used roller coater has such defects that a coating infiltrated in a roller is dripped, and the coating is scattered over a wide range with fine particles due to the centrifugal force of the rotation, because the coating uses the rotation of the roller, and in order to prevent these defects, the coating work must be carried out after applying careful curing to the wide range, as a result, much labor and cost are needed, and after the completion of the coating, most of curing materials become refuse to be damped, or the problem that this is a coating method of the combination of a brush, or the like, because the roller has a circular shape and cannot coat corner parts, or the like. <P>SOLUTION: The coater has two rollers, and the upper roller has the function of coating, and the lower roller has functions of uniformizing the coating surface and preventing the dripping. Furthermore, the two rollers are fitted with covers to prevent the scattering, and the tip of the cover is made operable to press against a coating impossible part, thereby the roller and a felt-like part are crimped to be deformed, as a result, the coating with one single tool without curing is made possible. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

発明の詳細な説明Detailed Description of the Invention

本発明は従来型のローラー塗装機の回転の遠心力による飛び散り、又塗料のボタ落ち又ローラーでは隅の塗装が出来ないと言う欠点を無くした塗装機である。  The present invention is a coating machine that eliminates the disadvantages of scattering by the centrifugal force of the rotation of a conventional roller coating machine, dropping of paint, and the corner being unable to be painted with a roller.

プロの塗装職人においても、又日曜大工的な素人の塗装においてもローラーによる塗装はもっとも多く使われている塗装手段である。しかし従来型ローラーはその回転による遠心力による飛び散り、又塗料の浸透したローラーからのボタ落ちが必ず起き、結構大規模な養生をしてから塗装すると言うのが一般的である。又従来型ローラーでの塗装は塗装面全体の4隅の全幅、全高、又換気扇その他の際部分は塗装出来ず、別の刷毛を使っての塗装が一般的に行なわれている。  Rolling is the most commonly used means of painting by professional painters and also for DIY carpentry amateurs. However, it is general that the conventional type roller is scattered by the centrifugal force due to its rotation, and the dropping of the roller from the roller in which the paint has penetrated always occurs. In addition, the painting with a conventional roller cannot be applied to the entire width and height of the four corners of the entire painting surface, and the ventilation fan and other parts, and painting using another brush is generally performed.

発明が解決しようとする課題Problems to be solved by the invention

ローラーの回転による遠心力による飛び散りは広範囲に床、家具、各種器具に及び、又塗装工事を行なう本人の髪の毛、顔、手、腕にも容赦なく飛び散った塗料が付着する。これはローラーの回転を利用している以上遠心力で塗料が飛び散る事は避けられない出来事である。  Scattering due to centrifugal force due to the rotation of the roller covers a wide range of floors, furniture, and various appliances, and the paint that has splashed mercilessly onto the hair, face, hands, and arms of the person performing the painting work. This is an unavoidable event that the paint is scattered by centrifugal force as long as the rotation of the roller is used.

塗装面はそのほとんどが凸凹している。その凹の底部にも確実に塗料を付着させようとするとローラーを押しつける必要がある。その時ローラーに浸透した塗料がボタ落ちして床等を汚すと言う事は通常よく起こる出来事である。  Most of the painted surface is uneven. In order to make sure that the paint adheres to the bottom of the recess, it is necessary to press the roller. At that time, it is a common occurrence that the paint that has penetrated into the roller drops and stains the floor.

ローラーは必ず円形をしている。そのため例え養生をしても壁と天井の境目、各種器具のついた際、入り隅コーナー等は塗装できず、それらの部分は刷毛などの別の塗装道具を使用しなければならない。ローラーと刷毛では塗料の乗り方や仕上がりに差があり、技術を要し塗りムラになりやすい。  The roller is always circular. For this reason, even if it is cured, the walls and ceiling borders and various appliances cannot be painted at the corners of the corners, and other parts such as brushes must be used. There is a difference in how and how the paint is applied between the roller and the brush, which requires technology and tends to cause uneven coating.

上記のような理由により、比較的早く奇麗に仕上がるローラーによる塗装であるがかなりの部分に丁寧な養生を施してからでないと塗装工事が出来ない。  For the reasons mentioned above, painting is done with a roller that finishes relatively quickly and neatly, but it is not possible to complete painting work without careful curing.

本発明は上記のような欠点を全て解決し、素人であっても比較的簡単に壁、天井を問わず全ての部分で簡単、早い、汚れない、汚さない、養生もほとんど不要と言うローラー塗装機を提供するものである。  The present invention solves all of the above-mentioned drawbacks, and even for amateurs, roller coating is relatively easy, quick, no dirt, no dirt, almost no curing, regardless of wall or ceiling. The machine is provided.

課題を解決するための手段Means for solving the problem

この新しい発想で作られたローラー塗装機は上下に平行して等間隔で2個のローラーを有し、上部ローラーは通常の塗料を浸透付着させ塗装面を塗ると言う機能を持ち、下部ローラーは上部ローラーからボタ落ちした塗料を受けて塗装面につける役割と上部ローラーの塗った後を後追いで奇麗に均すと言う役割を有している。2個のローラーを持つ事によりボタ落ちを防ぎ、通常数度往復して塗装すると言う施行手順をほとんど半分の往復工程で奇麗な安定した塗装面にすることが出来る。  The roller coating machine made with this new concept has two rollers at regular intervals parallel to the top and bottom, the upper roller has the function of penetrating and adhering ordinary paint, and the lower roller is coated It has the role of receiving paint that drops off from the upper roller and attaching it to the painted surface, and the role of following and smoothing after the upper roller has been applied. By having two rollers, it is possible to prevent falling off and to make a beautiful and stable coating surface in almost half of the reciprocating process, which is usually a reciprocating process several times.

2個のローラーの内、上部ローラーはスポンジローラー又はスポンジローラーの表面に3ミリ程度の毛足のついた浸透性のある繊維を全周に巻いた形状が最適である。つまり伸縮性を持ったローラーが最適である。下部ローラーは市販の全ての塗装用ローラーで対応出来る。これら2個のローラーの塗装面と向き合わない全ての部分をローラーの側面から見て台形のカバーで覆う。又カバーの前部先端部は稼動式にして稼動部分の先端に伸縮性と保水性のあるフェルト様のものを付ける。そして例えば窓枠のような塗装不可部分に先端の稼動部分を前部と下部に押しつける事によりフェルト様の部分と上部ローラー部分が変形して塗装面に対して平面になり、又ローラー部分からしみ出た塗料が瞬時にフェルト部分に移動して際の塗装が養生なしで可能となる。  Of the two rollers, the upper roller is optimally formed by wrapping a permeable fiber with a hairline of about 3 mm around the surface of the sponge roller or sponge roller. In other words, a roller with elasticity is optimal. The lower roller is compatible with all commercially available paint rollers. Cover all parts of the two rollers that do not face the painted surface with a trapezoidal cover when viewed from the side of the rollers. The front end of the cover is actuated and a felt-like thing with elasticity and water retention is attached to the end of the operating part. Then, for example, by pressing the working part at the front end against the unpaintable part such as a window frame, the felt-like part and the upper roller part are deformed and become flat with respect to the painted surface, and the roller part is stained. The paint that comes out moves to the felt part instantly, and painting at the time becomes possible without curing.

通常塗装時にはローラーは塗装面に対して押しつけられている。そのため例えば壁面の塗装時には壁とカバー最下部との隙間は5ミリ前後でありカバーによりローラー回転時の飛び散りは完全に防げる。又天井塗装時はカバーがローラーを下から受ける形になるためボタ落ちや飛び散りも完全に防ぐ事が出来る。  Normally, the roller is pressed against the painted surface during painting. Therefore, for example, when painting a wall surface, the gap between the wall and the bottom of the cover is about 5 mm, and the cover can completely prevent scattering when the roller rotates. In addition, when the ceiling is painted, the cover receives the roller from below, so it is possible to completely prevent the dropping and splashing.

ローラーは大部分では上下に往復して使用する。しかし場合によっては横にして横向きに往復させて使う事もある。この場合でもローラーから飛び散った塗料がある程度カバー内にたまっていても許容範囲を超えた状態では下部ローラーに付着して塗装面に塗りつけられる。又カバーの塗装面と対面する部分では稼動部を除きカバーの端部3方向は袋状になっており例え横向きに使用してもカバーからこぼれ落ちる事はない。  Most of the rollers are used by reciprocating up and down. However, in some cases, it may be used by reciprocating horizontally. Even in this case, even if the paint splashed from the roller accumulates in the cover to some extent, if it exceeds the allowable range, it adheres to the lower roller and is applied to the painted surface. In addition, except for the operating part, the cover end 3 is formed in a bag shape at the part facing the painted surface of the cover, so that it does not spill from the cover even if it is used sideways.

際の塗装においてほんの5ミリ程度がフェルト様の部分から塗装面に塗られ、残りはローラーの回転で塗られるため従来のような道具の違いによる塗装面の仕上がりの違いが目で見て確認出来ないほど奇麗な仕上がりになる。  At the time of painting, only about 5 mm is applied to the painted surface from the felt-like part, and the rest is painted by rotating the roller, so the difference in the finished surface of the painted surface due to the difference in tools can be visually confirmed There will be a beautiful finish.

まず図で順番を追って塗装工程を説明する。まず図1(A)の上部ローラーに皿様の塗料トレーから塗料をつける。図1(B)は壁に塗装している図であるがこのようにローラーを塗装面に圧着して塗装するのが一般的である。この時上部ローラーから漏れた塗料は下部ローラーに吸収され下部ローラーに吸収された塗料が許容限度を超えたときは下部ローラーからも塗装面に塗装される。又主に上部ローラーまれに下部ローラーから回転による飛び散った塗料も台形をしたカバ内に完全に収まり塗装不可部分に付着しない。  First, the painting process will be described in the order shown in the figure. First, paint is applied from the dish-like paint tray to the upper roller in FIG. FIG. 1 (B) is a drawing in which the paint is applied to the wall, but it is general that the roller is pressure-bonded to the paint surface in this way. At this time, the paint leaked from the upper roller is absorbed by the lower roller, and when the paint absorbed by the lower roller exceeds the allowable limit, it is also applied to the painted surface from the lower roller. In addition, paint that has been scattered mainly from the upper roller, rarely from the lower roller, is completely contained in the trapezoidal cover and does not adhere to the unpaintable part.

一般的には天井、壁等に関わらず塗装不可部分は塗装面に対して飛び出した形が大部分である。これらの飛び出した部分の際を塗る場合は図2(C)のようにカバー先端部を押しつける事により上部ローラーとフェルト様部分がお互いに押し合い変形して密着し塗装面に対しての圧力も加わり平面状になり又上部ローラーから塗料がしみ出し毛細管現象と圧力により瞬時にフェルト様部分から塗料が塗装面に塗られる。又塗装不可部分とカバー先端部は全体が接触せず最先端部分のみ線上に密着するため塗装不可部分に養生をしなくても塗料が付着する事は起こらない。  In general, most of the parts that cannot be painted regardless of the ceiling, walls, etc., protrude from the painted surface. When painting these protruding parts, the upper roller and felt-like parts are pressed against each other and deformed by pressing the cover tip as shown in Fig. 2 (C), and pressure on the paint surface is also applied. It becomes flat and paint oozes out from the upper roller, and the paint surface is instantly applied from the felt-like part by capillary action and pressure. In addition, the paint-impossible part and the front end of the cover are not in contact with each other, and only the most advanced part is in close contact with the line.

発明の効果The invention's effect

以上の説明の通り、従来型ローラー塗装機の欠点を全て解決し、早く奇麗なムラの無い塗装、養生がほとんど不要で汚れない、汚さないと言う塗装工事が可能となった。  As described above, all the disadvantages of the conventional roller coating machine were solved, and it was possible to quickly and cleanly apply the coating without the need for curing and to prevent it from becoming dirty and not dirty.

(A)は本発明の塗装機の側面図である。(B)は実際に壁面を塗装している状態の図である。  (A) is a side view of the coating machine of the present invention. (B) is a figure of the state which has actually painted the wall surface. (C)は塗装不可部分の実際の塗装状態での図である。(D)は塗装面と向き合う塗装機下部の平面図である。  (C) is the figure in the actual painting state of the part which cannot be painted. (D) is a top view of the lower part of the coating machine which faces a coating surface. (E)はローラーと平行したもう一方の側面の後方がら見た図である  (E) is a view from the back of the other side parallel to the roller.

符号の説明Explanation of symbols

1、上部ローラー
2、下部ローラー
3、カバー
4、先端部稼動カバー
5、ジャバラ
6、ローラー心棒
7、柄
8、先端部フェルト様吸収繊維
9、カバー下部吸収繊維
10、壁面
11、塗装不可部分
1, upper roller 2, lower roller 3, cover 4, tip working cover 5, bellows 6, roller mandrel 7, handle 8, tip felt-like absorbent fiber 9, cover lower absorbent fiber 10, wall surface 11, unpaintable part

Claims (2)

平行に等間隔で並んだ2個のローラーを持ち、上部のローラーに塗料を浸透付着させ主に塗装面に塗装を施す機能を持たせ、下部ローラーには上部ローラーから漏れ出した塗料を受けとめる機能及び上部ローラーによる塗装面の塗料付着をある程度一定厚にして一定の奇麗な塗装面にする機能を持たせた事を特徴とするローラー塗装機である。  Two rollers arranged in parallel at equal intervals, the upper roller has the function of penetrating and adhering paint to the paint surface, and the lower roller has the function of receiving paint leaked from the upper roller In addition, the roller coating machine is characterized in that it has a function of making the coating surface of the painted surface by the upper roller a certain thickness and a certain beautiful coating surface. 2個のローラーの塗装面に平行する部分とローラーの側面の内、塗装面に圧着して伸縮する部分を残して台形の形状をしたカバーで覆い、又その台形の上部ローラーに近い先端部を台形の上部の頂点を起点として前後に稼動する構造とし稼動部の一番先端部分には 伸縮する保水性のあるフェルト様なものを取付けた構造とし、塗装不可部分に押しつける事により稼動するカバーの部分が塗装不可部分を遮ると言う構造を特徴とする塗装機である。  Cover the cover with a trapezoidal shape, leaving the part parallel to the painted surface of the two rollers and the side of the roller, and the part that is crimped to the painted surface, and the tip close to the upper roller of the trapezoid. A structure that operates forward and backward starting from the top of the trapezoidal top, and a structure that has a felt-like structure with water retention and expansion / contraction attached to the top end of the operating part. It is a coating machine characterized by the structure that the part blocks the unpaintable part.
JP2004224986A 2004-07-02 2004-07-02 Double roller coater with cover Pending JP2006015318A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004224986A JP2006015318A (en) 2004-07-02 2004-07-02 Double roller coater with cover

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004224986A JP2006015318A (en) 2004-07-02 2004-07-02 Double roller coater with cover

Publications (1)

Publication Number Publication Date
JP2006015318A true JP2006015318A (en) 2006-01-19

Family

ID=35790027

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004224986A Pending JP2006015318A (en) 2004-07-02 2004-07-02 Double roller coater with cover

Country Status (1)

Country Link
JP (1) JP2006015318A (en)

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