JP2006007395A - Apparatus for preventing upright standing of chip of plastic board - Google Patents

Apparatus for preventing upright standing of chip of plastic board Download PDF

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JP2006007395A
JP2006007395A JP2004191073A JP2004191073A JP2006007395A JP 2006007395 A JP2006007395 A JP 2006007395A JP 2004191073 A JP2004191073 A JP 2004191073A JP 2004191073 A JP2004191073 A JP 2004191073A JP 2006007395 A JP2006007395 A JP 2006007395A
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conveyor
cutting
cutting waste
plastic board
partition
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Masatoshi Nara
正敏 奈良
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JFE Steel Corp
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To prevent that cut chips of a plastic board at its front and rear ends cannot be shredded by means of a scrap chopper for shredding the cut chips because the cut chips uprightly stand on a conveyer. <P>SOLUTION: The apparatus for preventing the upright standing of the cut chips of the plastic board is composed of a tilted partition 2 which makes the cut chips 1 of the plastic board at its front and rear ends fall down on the conveyer 29 by bringing the surface in its width direction into contact with the tilted partition 2, and a compressed air blowing device 3 for pushing the chips 1 fallen on the conveyer 29 against the partition 2 by blowing compressed air therefrom. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明は、プラスチックボ−ド前後端の切断屑がコンベア上で直立状態となり、切断屑細断用のスクラップチョッパ−で細断不能になるのを防止する装置に関する。   The present invention relates to an apparatus for preventing cutting scraps at the front and rear ends of a plastic board from standing upright on a conveyor and being unable to be shredded by a scrap chopper for shredding cutting chips.

成形用Tダイで連続的に成形されたプラスチックボ−ドは、完全に冷却されていない状態で、次々と製品長さに近い長さで切断されていく。このときのプラスチックボ−ドの切断長さは、冷却による縮み代を考慮して製品長さよりも長く切断されているので、完全に冷却した後で正確に製品長さとなるように、前後端を切断屑として切り落とすようにしている。   The plastic board continuously molded by the molding T-die is successively cut to a length close to the product length without being completely cooled. At this time, the cutting length of the plastic board is cut longer than the product length in consideration of the shrinkage allowance due to cooling. It is cut off as cutting waste.

図4は、上述したプラスチックボ−ドの前後を切断屑として切り落とす切断ラインの説明図であり、(a)は切断ラインの平面図、(b)は切断ラインの側面図である。コンベア21により搬送されてきた切断代を付けた状態のプラスチックボ−ド22Aは、コンベア23により向きを変えられて前後端屑切断装置24に装入される。   FIG. 4 is an explanatory view of a cutting line for cutting off the front and back of the plastic board as cutting waste, (a) is a plan view of the cutting line, and (b) is a side view of the cutting line. The plastic board 22 </ b> A with the cutting allowance conveyed by the conveyor 21 is changed in direction by the conveyor 23 and inserted into the front and rear end scrap cutting device 24.

切断装置24にはプラスチックボ−ド22Aの前後端を同時に切断することのできる2台の切断機25aおよび25bが配置されており、プラスチックボ−ド22Aの前後端はこれらの切断機により所定の長さとなるように切断され、切断屑26が発生する。   The cutting device 24 is provided with two cutting machines 25a and 25b capable of simultaneously cutting the front and rear ends of the plastic board 22A, and the front and rear ends of the plastic board 22A are predetermined by these cutting machines. It cut | disconnects so that it may become length, and the cutting waste 26 will generate | occur | produce.

切断屑26が切り落とされた後のプラスチックボ−ド22Bは、コンベア27により切断ライン外に搬出される。一方、切り落とされた切断屑26は、コンベア27の下方に配置されたコンベア28上に落下し、コンベア28と直交しかつコンベア28よりも下方に位置するコンベア29に向かって搬送される。切断屑26はコンベア28で搬送されるときは、切断屑26の長手方向がコンベア28の幅方向を向いているが、コンベア29で搬送されるときは、切断屑26の長手方向はコンベア29の搬送方向を向くようになっている。   The plastic board 22B after the cutting waste 26 is cut off is carried out of the cutting line by the conveyor 27. On the other hand, the cut scraps 26 that have been cut off fall onto a conveyor 28 disposed below the conveyor 27, and are conveyed toward a conveyor 29 that is orthogonal to the conveyor 28 and positioned below the conveyor 28. When the cutting waste 26 is conveyed by the conveyor 28, the longitudinal direction of the cutting waste 26 faces the width direction of the conveyor 28. However, when the cutting waste 26 is conveyed by the conveyor 29, the longitudinal direction of the cutting waste 26 is the same as that of the conveyor 29. It faces the transport direction.

切断屑26がコンベア28からコンベア29に乗り移るとき、切断屑26がコンベア29の幅方向中央に位置するように、切断屑26のコンベア28からコンベア29への乗り移り位置には、コンベア29の幅方向中央に位置するように衝立30が設けられており、切断屑26は衝立30に当たって、長手方向を搬送方向に向けてコンベア29の幅方向中央に落下する。   When the cutting waste 26 is transferred from the conveyor 28 to the conveyor 29, the width of the conveyor 29 is at the transfer position of the cutting waste 26 from the conveyor 28 to the conveyor 29 so that the cutting waste 26 is located at the center in the width direction of the conveyor 29. The partition 30 is provided so that it may be located in the center, and the cutting waste 26 hits the partition 30 and falls to the center in the width direction of the conveyor 29 with the longitudinal direction directed to the transport direction.

そして、切断屑26はコンベア29によりスクラップチョッパ−31まで搬送され、長手方向に沿って細かく切断される。   And the cutting waste 26 is conveyed to the scrap chopper 31 by the conveyor 29, and is cut | disconnected finely along a longitudinal direction.

このようなプラスチックボ−ドの前後端屑を細分化して排出するのと同じような従来の方法としては、ベニヤ単板の前後の不規則端縁部分の切屑を、有寸切断の過程で所定長さ以内の寸法に繰返し細かく分断してから、屑コンベヤ上に落下排出するようにした方法(例えば、特許文献1参照。)がある。
特開平7−156113号公報。
As a conventional method similar to subdividing and discharging the front and rear end chips of such a plastic board, irregular chips on the front and rear sides of the veneer veneer are pre-determined in the process of slicing. There is a method (for example, refer to Patent Document 1) in which the material is repeatedly finely divided into dimensions within a length and then dropped and discharged onto a scrap conveyor.
JP-A-7-156113.

図4に基づいて説明した従来のプラスチックボ−ドの前後端屑の細断方法には、次のような問題点があった。   The conventional method for shredding front and rear end scraps of plastic boards described with reference to FIG. 4 has the following problems.

前述したように、切断屑26がコンベア28からコンベア29に乗り移るとき、切断屑26はその幅方向の面が衝立30に当たって、長手方向を搬送方向に向けてコンベア29の幅方向中央に落下する。このとき衝立30は直立して配置されているので、落下する切断屑26は衝立30に当たった幅方向の面がそのまま上下方向を向いた状態で落下したり、幅方向の面が90度転回して衝立30に沿った状態で落下したりする。   As described above, when the cutting waste 26 is transferred from the conveyor 28 to the conveyor 29, the cutting scrap 26 falls in the center in the width direction of the conveyor 29 with the surface in the width direction hitting the partition 30 and the longitudinal direction thereof in the transport direction. At this time, since the partitions 30 are arranged upright, the cutting waste 26 that falls falls with the surface in the width direction hitting the partitions 30 facing up and down as it is or the surface in the width direction turns 90 degrees. And it falls in the state along the partition 30.

一般に、製造されるプラスチックボ−ドの板厚は最大でも12mm程度であるのに対して、切断屑26の切断代(屑としてプラスチックボ−ド本体から切り離す長さ)は30mm程度になるものもあるので、上述したように切断屑26の幅方向の面がそのまま上下方向を向いた状態で落下すれば、スクラップチョッパ−で細断するときの切断屑26の切断厚さは12mm程度であるが、切断屑26の幅方向の面が90度転回した状態で落下した場合(この状態を直立という)に、倒れることなくその状態が保たれていると、切断屑26の切断厚さは30mm程度にもなる。   In general, the thickness of the plastic board to be manufactured is about 12 mm at the maximum, but the cutting allowance of the cutting waste 26 (the length to be separated from the plastic board main body as waste) is about 30 mm. Therefore, as described above, if the surface in the width direction of the cutting waste 26 falls as it is in the vertical direction, the cutting thickness of the cutting waste 26 when chopping with the scrap chopper is about 12 mm. When the surface of the cutting waste 26 falls in a state where it is rotated 90 degrees (this state is called upright) and the state is maintained without falling down, the cutting thickness of the cutting waste 26 is about 30 mm. It also becomes.

しかしながら、スクラップチョッパ−で切断できる最大の切断厚さは、切断されるプラスチックボ−ドの板厚に基づいて設定され、プラスチックボ−ドの板厚が12mmの場合には24mm程度であるので、切断屑26が直立の状態で搬入されてくると、切断屑26はスクラップチョッパ−に装入されず、細断不能のままコンベア上に停滞するので、後続の切断屑26も切断できなくなり、ライン停止に追い込まれてしまう。   However, the maximum cutting thickness that can be cut by the scrap chopper is set based on the thickness of the plastic board to be cut, and is about 24 mm when the thickness of the plastic board is 12 mm. When the cutting waste 26 is carried in an upright state, the cutting waste 26 is not loaded into the scrap chopper and stays on the conveyor without being shredded. I will be forced to stop.

特許文献1に開示されたボ−ドの前後端屑の細分化方法は、スクラップチョッパ−に入る前の直立していない切断屑を、切断代が常にボ−ドの板厚と同じ寸法になるように複数に分割切断するものであり、切断屑が直立しても切断厚さは板厚と同じであるので、スクラップチョッパ−で切断不可能となることはないが、切断屑を細分化するために時間がかかるとともに、切断屑の最先端および最後端部分を確実に板厚と同じ長さに切断することは困難であり、この部分の切断屑が直立するとスクラップチョッパ−での切断が不可能となる。   In the method for subdividing the front and rear end scraps of the board disclosed in Patent Document 1, the cutting allowance is always the same as the board thickness of the non-upright cut scraps before entering the scrap chopper. As the cutting thickness is the same as the plate thickness even if the cutting waste stands upright, it will not be impossible to cut with the scrap chopper, but the cutting waste is subdivided. Therefore, it is difficult to reliably cut the leading edge and the rearmost end of the cutting waste to the same length as the plate thickness. If the cutting waste of this portion stands upright, cutting with a scrap chopper is not possible. It becomes possible.

この発明は、従来技術の上述のような問題点を解消するためになされたものであり、プラスチックボ−ドの前後端切断屑が直立しないので、切断屑の細断をトラブルなしに行うことができるプラスチックボ−ド切断屑の直立防止装置を提供することを目的としている。   The present invention has been made in order to solve the above-described problems of the prior art, and since the cutting waste at the front and rear ends of the plastic board does not stand upright, the cutting waste can be shredded without trouble. An object of the present invention is to provide an upright prevention device for plastic board cutting waste.

この発明に係るプラスチックボ−ド切断屑の直立防止装置は、プラスチックボ−ド前後端の切断屑の幅方向の面を当ててコンベア上に落下させる傾斜した衝立と、圧縮空気を吹き付けて該衝立に前記コンベア上に落下した前記切断屑を押し付ける圧縮空気噴射装置とから構成されるものである。   The apparatus for preventing uprights of plastic board cutting waste according to the present invention includes a slanted partition that drops on the conveyor by hitting the widthwise surface of the cutting waste at the front and rear ends of the plastic board, and the partition by blowing compressed air. And a compressed air jetting device that presses the cutting waste that has fallen onto the conveyor.

この発明に係るプラスチックボ−ド切断屑の直立防止装置においては、コンベア上に落下した切断屑が直立状態になっても、圧縮空気噴射装置により圧縮空気を吹き付けて、切断屑を直立状態のまま衝立に押し付ける。   In the plastic board cutting waste upright prevention device according to the present invention, even if the cutting waste dropped on the conveyor is in an upright state, the compressed air is blown by the compressed air injection device, and the cutting waste remains in the upright state. Press against the screen.

衝立に押し付けられた直立状態の切断屑は、コンベア上を衝立に沿って移動するが、圧縮空気噴射装置が設置された位置を外れると、衝立の傾斜角度と同じ傾斜角度で傾いて直立していた切断屑は、圧縮空気の押し付け力がなくなるので、自重により倒れ直立状態が解消される。   The upright cutting waste pressed against the partition moves along the partition on the conveyor, but when the compressed air jetting device is moved away from the position where it is installed, it is tilted at the same inclination angle as that of the partition. Since the cut scraps have no compressed air pressure, they fall down due to their own weight and the upright state is eliminated.

なお、衝立の傾斜角度は切断屑の幅方向と直交する方向の幾何学的な断面形状によって、決定することができる。   In addition, the inclination angle of the partition can be determined by the geometric cross-sectional shape in the direction orthogonal to the width direction of the cutting waste.

この発明により、プラスチックボ−ド前後端の切断屑がコンベア上で直立することはないので、切断屑を細断するときに切断不能となることはない。   According to the present invention, the cutting waste at the front and rear ends of the plastic board does not stand upright on the conveyor, so that it is not impossible to cut when cutting the cutting waste.

以下に、図面を参照して、本発明の実施の形態を説明する。図1は、本発明のプラスチックボ−ド切断屑の直立防止装置の断面図である。この直立防止装置は図4で説明したコンベア28とコンベア29との受け渡し位置に設置されるものであるので、コンベアは図と同じ符号を付して説明する。   Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a cross-sectional view of the plastic board cutting waste upright prevention device of the present invention. Since this upright prevention device is installed at the transfer position between the conveyor 28 and the conveyor 29 described in FIG. 4, the conveyor will be described with the same reference numerals as those in the figure.

この直立防止装置は、切断屑1がコンベア28からコンベア29との受け渡し位置に設置されており、コンベア29上に上端をコンベア28側に傾けて設置された衝立2と、この衝立2の下端部分に向かって圧縮空気を噴射する圧縮空気噴射ノズル3とから構成されている。   In this upright prevention device, the cutting waste 1 is installed at a transfer position from the conveyor 28 to the conveyor 29, the partition 2 installed on the conveyor 29 with the upper end inclined toward the conveyor 28, and the lower end portion of the partition 2 It is comprised from the compressed air injection nozzle 3 which injects compressed air toward.

この直立防止装置を詳述すると、衝立2は支持部材4によりコンベア29の幅方向中央に位置するように支持されており、支持部材4は接続金具5を介してコンベア29から延設された接続部材
6と回動可能に接続されている。そして、支持部材4に接続金具5を固定するボルト7をゆるめて、衝立2の傾斜角度θを調整することができるようになっている。
The upright prevention device will be described in detail. The partition 2 is supported by the support member 4 so as to be positioned at the center in the width direction of the conveyor 29, and the support member 4 is connected from the conveyor 29 via the connection fitting 5. The member 6 is rotatably connected. And the bolt 7 which fixes the connection metal fitting 5 to the support member 4 is loosened, and the inclination angle θ of the partition 2 can be adjusted.

切断されたプラスチックボ−ド前後端の切断屑1は、その長手方向(ボ−ドの幅方向)がコンベア28の幅方向となる状態で、コンベア28の終端まで搬送されてくる。そして、切断屑1はコンベア28を離れ長手方向の面が衝立2に当たって、コンベア29の幅方向中部に長手方向がコンベア29の搬送方向を向くようにして落下する。
コンベア29上に落下した切断屑1は、大部分が図2(a)に示す断面のように、厚さtが垂直方向を向くように、切断代wが水平方向を向くような状態となるが、一部のものは図2(b)に示す断面のように、厚さtが水平方向を向くように、切断代wが垂直方向を向く、すなわち直立したような状態となる。
The cut scraps 1 at the front and rear ends of the cut plastic board are conveyed to the end of the conveyor 28 in a state where the longitudinal direction (the width direction of the board) is the width direction of the conveyor 28. Then, the cutting waste 1 leaves the conveyor 28 and the surface in the longitudinal direction hits the partition 2 and falls to the center in the width direction of the conveyor 29 so that the longitudinal direction faces the conveying direction of the conveyor 29.
Most of the cutting waste 1 dropped on the conveyor 29 is in a state in which the cutting allowance w is directed in the horizontal direction so that the thickness t is directed in the vertical direction as in the cross section shown in FIG. However, in some cases, as shown in the cross section shown in FIG. 2B, the cutting allowance w faces the vertical direction, that is, stands upright so that the thickness t faces the horizontal direction.

そして、切断屑1の断面がそのまま搬送されスクラップチョッパ−に装入されると、スクラップチョッパ−での切断厚さが、図2(a)の場合にはプラスチックボ−ドの板厚t(一般に12mm程度)であり問題ないが、図2(b)の場合には最大では切断代wと同じ30mm程度となってしまうので、スクラップチョッパ−の切断能力の上限(24mm程度)を超え、切断不能となる。   When the cross section of the cutting waste 1 is conveyed as it is and inserted into the scrap chopper, the cutting thickness at the scrap chopper is the thickness t (generally, the thickness of the plastic board in FIG. 2A). In the case of FIG. 2B, the maximum is about 30 mm, which is the same as the cutting allowance w. Therefore, the upper limit (about 24 mm) of the cutting capacity of the scrap chopper is exceeded and cutting is impossible. It becomes.

そこで、図2(a)のような断面になった切断屑1は、圧縮空気噴射ノズル3とから圧縮空気を噴射して、直立状態の切断屑1を衝立2に押し付け、押し付けた状態のまま切断屑1を衝立2に沿って搬送する。   Therefore, the cutting waste 1 having a cross section as shown in FIG. 2 (a) is jetted with compressed air from the compressed air injection nozzle 3, and the cutting waste 1 in an upright state is pressed against the partition 2 and remains pressed. The cutting waste 1 is conveyed along the partition 2.

このようにして圧縮空気の押し付け力が及ばない位置まで搬送してくると、切断屑1は衝立2に沿って傾斜しているので、自重で倒れ直立状態が解消される。   Thus, if it conveys to the position where the pressing force of compressed air does not reach, since the cutting waste 1 inclines along the partition 2, it falls down by its own weight and an upright state is eliminated.

なお、図1の衝立2の傾斜角度ωは、図3に示すように、最も倒れにくくてかつ切断不能な直立状態の切断屑1の断面を想定し、その長辺aと対角線cとのなす角度をθとした場合、θよりも大きくすればよい。   As shown in FIG. 3, the inclination angle ω of the partition 2 in FIG. 1 is assumed to be a cross section of the upright cutting waste 1 that is most unlikely to fall and cannot be cut, and is formed by a long side a and a diagonal line c. If the angle is θ, it may be larger than θ.

例えば、図3における長辺a(切断屑の切断代)を24mm、短辺b(板厚)を12mmとすると、衝立2の傾斜角度ωは次の(1)式で求まる。   For example, if the long side a (cutting margin for cutting waste) in FIG. 3 is 24 mm and the short side b (plate thickness) is 12 mm, the inclination angle ω of the partition 2 can be obtained by the following equation (1).

ω>tan-1(24/12)…………(1) ω> tan −1 (24/12) ………… (1)

本発明のプラスチックボ−ド切断屑の直立防止装置の断面図である。It is sectional drawing of the upright prevention apparatus of the plastic board cutting waste of this invention. コンベア上に落下した切断屑の断面を示す図であり、(a)は厚さが垂直方向を向くように落下したもの、(b)は厚さが水平方向を向くように落下したものである。It is a figure which shows the cross section of the cutting waste which fell on the conveyor, (a) is what fell so that thickness may face a perpendicular direction, (b) is what fell so that thickness may face a horizontal direction. . 衝立の傾斜角度を説明するための図である。It is a figure for demonstrating the inclination-angle of a partition. プラスチックボ−ドの前後を切断屑として切り落とす切断ラインの説明図であり、(a)は切断ラインの平面図、(b)は切断ラインの側面図である。It is explanatory drawing of the cutting line which cuts off the front and back of a plastic board as cutting waste, (a) is a top view of a cutting line, (b) is a side view of a cutting line.

符号の説明Explanation of symbols

1 切断屑
2 衝立
3 圧縮空気噴射ノズル
4 支持部材
5 接続金具
6 続部材
7 ボルト
DESCRIPTION OF SYMBOLS 1 Cutting waste 2 Screen 3 Compressed air injection nozzle 4 Support member 5 Connection metal fitting 6 Connection member 7 Bolt

Claims (1)

プラスチックボ−ド前後端の切断屑の幅方向の面を当ててコンベア上に落下させる傾斜した衝立と、圧縮空気を吹き付けて該衝立に前記コンベア上に落下した前記切断屑を押し付ける圧縮空気噴射装置とから構成されることを特徴とするプラスチックボ−ド切断屑の直立防止装置。 A slanted partition that drops onto the conveyor by hitting the width direction surface of the cutting waste at the front and rear ends of the plastic board, and a compressed air injection device that blows the compressed air and presses the cutting waste that has dropped onto the conveyor to the partition A plastic board cutting waste upright prevention device characterized by comprising:
JP2004191073A 2004-06-29 2004-06-29 Apparatus for preventing upright standing of chip of plastic board Pending JP2006007395A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108907485A (en) * 2018-09-03 2018-11-30 杨雁雁 A kind of waste reservoir on laser cutting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108907485A (en) * 2018-09-03 2018-11-30 杨雁雁 A kind of waste reservoir on laser cutting machine

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