JP2006004729A - Electrochemical element - Google Patents

Electrochemical element Download PDF

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JP2006004729A
JP2006004729A JP2004179233A JP2004179233A JP2006004729A JP 2006004729 A JP2006004729 A JP 2006004729A JP 2004179233 A JP2004179233 A JP 2004179233A JP 2004179233 A JP2004179233 A JP 2004179233A JP 2006004729 A JP2006004729 A JP 2006004729A
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current collector
positive electrode
negative electrode
electrode plate
exposed portion
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Naoto Arai
直人 荒井
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/13Energy storage using capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Secondary Cells (AREA)
  • Primary Cells (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Electric Double-Layer Capacitors Or The Like (AREA)
  • Cell Electrode Carriers And Collectors (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an electrochemical element having winding structure enhancing joining strength between a current collectors constituting electrode plates of a positive electrode and a negative electrode and a current collecting plate, and enhancing current capacity. <P>SOLUTION: The current collectors are projected from upper and lower ends of an electrode group 4 formed by winding a positive plate 1 having a belt-shaped current collector coated with an active material and a negative plate 2 having a belt-shaped current collector coated with an active material through a belt-shaped separator 3, portions other than a wound outermost circumferential portion are pressed to form a flat portion, the current collectors are welded to the flat portion, and the outermost circumferential portion is welded to the current collectors. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、電池、電気二重層コンデンサのように正負の極板を巻回して容器中に収容した電気化学素子に関するものである。   The present invention relates to an electrochemical element such as a battery or an electric double layer capacitor, in which positive and negative electrode plates are wound and accommodated in a container.

電池、電気二重層コンデンサ等の電気化学素子においては、単位体積当りの反応面積を増加させるために正極板と負極板とをセパレータを介して巻回した巻回構造の極板群を用いたものが広く用いられている。この極板群を電解質と共に金属容器内に収容して密閉し、正極板及び負極板をそれぞれ正極外部接続端子及び負極外部接続端子となる部位に接続して外部接続可能な電気化学素子に形成される。   Electrochemical elements such as batteries and electric double layer capacitors use a group of electrode plates having a wound structure in which a positive electrode plate and a negative electrode plate are wound via a separator in order to increase the reaction area per unit volume. Is widely used. The electrode plate group is housed in a metal container together with the electrolyte and sealed, and the positive electrode plate and the negative electrode plate are respectively connected to the portions serving as the positive electrode external connection terminal and the negative electrode external connection terminal to form an electrochemical element that can be externally connected. The

正極板及び負極板は、箔あるいは網状の金属薄板で形成された集電体に活物質を塗着して形成されているので、正負の各集電体それぞれを正極外部接続端子、負極外部接続端子となる部位にリード接続すれば電流経路が形成される。そのとき、集電体の1箇所から外部接続端子となる部位に接続すると、巻回された帯状の集電体では接続箇所から離れた部位からの電流経路が長くなるため、比較的大きな電流の充放電を行った場合の損失や温度上昇が発生する問題があった。特に、電気二重層コンデンサのように短時間にエネルギーを充放電できる特性を有効に生かすためには、電流経路の内部抵抗を低減する必要性がより大きくなる。   Since the positive electrode plate and the negative electrode plate are formed by applying an active material to a current collector formed of a foil or a net-like thin metal plate, each positive and negative current collector is connected to a positive external connection terminal and a negative external connection. A current path is formed by lead connection to a portion to be a terminal. At that time, if the current collector is connected from one location to the external connection terminal, the wound belt-like current collector has a longer current path from the location away from the connection location, so a relatively large current There was a problem that loss and temperature increase occurred when charging / discharging. In particular, in order to make effective use of the characteristics capable of charging and discharging energy in a short time, such as an electric double layer capacitor, the necessity of reducing the internal resistance of the current path becomes greater.

また、二次電池や電気二重層コンデンサを携帯機器や移動体の電源に適用する使途が増加しており、このような振動や衝撃が加わる装置に適用した場合に、金属容器中に収容された極板群に振動や衝撃が加わると、薄い金属箔で形成された集電体の接合部分に破断や剥離が発生する恐れがあり、振動や衝撃にも耐え得る接続構造が要求されている。   In addition, the usage of secondary batteries and electric double layer capacitors to power supplies for mobile devices and mobile objects is increasing, and when applied to devices subject to such vibrations and impacts, they are housed in metal containers. When vibration or impact is applied to the electrode plate group, there is a risk of breakage or peeling at the joint portion of the current collector formed of a thin metal foil, and a connection structure that can withstand vibration and impact is required.

上記のごとき極板群と正極及び負極の各外部接続端子部位との接続に係る課題を解決すべく、正極板と負極板とをセパレータを介して円筒形に巻回して極板群に形成するとき、正極板又は負極板を構成する集電体の一部が極板群の一方端から突出するように形成し、端部から突出した集電体に円筒軸心方向から平面押圧力を加えて突出した集電体を内側に折り曲げて平坦部を形成し、この平坦部に集電板を溶接することにより、集電効率の向上を図ると共に、振動等に対する溶接強度の向上を図った接続構造が知られている(特許文献1参照)。   In order to solve the problems related to the connection between the electrode plate group and the external connection terminal portions of the positive electrode and the negative electrode as described above, the positive electrode plate and the negative electrode plate are wound into a cylindrical shape via a separator to form the electrode plate group. A part of the current collector constituting the positive electrode plate or the negative electrode plate is formed so as to protrude from one end of the electrode plate group, and a plane pressing force is applied to the current collector protruding from the end from the cylindrical axis direction. The current collector is bent inward to form a flat part, and a current collector plate is welded to the flat part to improve the current collection efficiency and to improve the welding strength against vibration etc. The structure is known (see Patent Document 1).

また、同様の構成で円筒形に巻回した後に端部から突出した集電体を内側に折り曲げて隣り合う集電体が互いに重なり合うように整形し、これに集電板を溶接することも可能にして、電流分布を均一にして高率放電特性の向上を図った円筒形蓄電池の構成が知られている(特許文献2参照)。   It is also possible to wind the current collector that protrudes from the end after being wound into a cylindrical shape with the same configuration, shape it so that adjacent current collectors overlap each other, and weld the current collector plate to this Thus, a configuration of a cylindrical storage battery in which the current distribution is made uniform to improve the high rate discharge characteristic is known (see Patent Document 2).

上記2例は何れも電池の場合であるが、正負極板を円筒形に巻回した電気二重層コンデンサにおいては、巻回した正極板及び負極板の集電体から半径方向の同一線上に複数の集電タブが突出するように極板群を形成し、半径方向の複数の集電タブを束ねて同一材料の端子部材で挟んだ状態で溶接し、引き出し端子部を形成した構成が知られている(特許文献3参照)。
特開2000−294222号公報(第2〜4頁、図1) 特開2000−323117号公報(第2〜3頁、図1) 特開平10−050556号公報(第3〜4頁、図6)
The above two examples are both batteries, but in an electric double layer capacitor in which a positive and negative electrode plate is wound in a cylindrical shape, a plurality of positive and negative electrode plates are arranged on the same line in the radial direction from the current collector of the wound positive and negative plates. It is known that the electrode plate group is formed so that the current collecting tabs protrude, and a plurality of current collecting tabs in the radial direction are bundled and welded in a state of being sandwiched by terminal members of the same material to form a lead terminal portion. (See Patent Document 3).
JP 2000-294222 A (pages 2 to 4, FIG. 1) JP 2000-323117 A (pages 2 and 3, FIG. 1) Japanese Patent Laid-Open No. 10-050556 (pages 3 to 4, FIG. 6)

しかしながら、端部から突出させた集電体を折り曲げて平坦面を形成し、その上に載置した集電板と溶接する上記特許文献1に示された構成では、円筒形の極板群の放射方向に設定した溶接ラインに沿って線状にレーザ溶接するため溶接面積が小さく、充分な溶接強度が得られず、内部抵抗を充分に低減させることができない課題があった。   However, in the configuration shown in Patent Document 1 in which the current collector protruding from the end portion is bent to form a flat surface and welded to the current collector plate placed thereon, the cylindrical electrode plate group Since laser welding is linearly performed along the welding line set in the radial direction, there is a problem that the welding area is small, sufficient welding strength cannot be obtained, and internal resistance cannot be sufficiently reduced.

特に、電気化学素子をHEV、電動工具などの高出力を必要とし、振動や衝撃が加わる用途に適用した場合に、耐振動性あるいは耐衝撃性を十分確保することが困難となる。また、小さい溶接面積に大きな充放電電流が流れると、電力損失や発熱が発生しやすく、性能を充分に発揮させ得ないことになる。尚、特許文献2においては折り曲げた集電体の端部と集電板との間の溶接方法が開示されておらず、折り曲げられた集電体が互いに重なり合うことによる接触によって接続がなされるだけでは、電流容量の確保や接続強度を充分に得ることはできない。   In particular, when the electrochemical element requires high output such as HEV or electric tool and is applied to an application to which vibration or impact is applied, it is difficult to ensure sufficient vibration resistance or impact resistance. Further, when a large charge / discharge current flows in a small welding area, power loss and heat generation are likely to occur, and the performance cannot be fully exhibited. Note that Patent Document 2 does not disclose a welding method between the end of the folded current collector and the current collector plate, and the connection is made only by contact caused by overlapping the folded current collectors. Thus, it is not possible to obtain sufficient current capacity and sufficient connection strength.

また、円筒形に巻回された正極板及び負極板の半径方向に複数の集電タブを形成する上記特許文献3に示した構成では、帯状に切り出される極板に複数の集電タブが突出した状態になるため、極板形成の材料取りが悪く、生産性に欠ける課題があった。   Moreover, in the structure shown in the said patent document 3 which forms several current collection tabs in the radial direction of the positive electrode plate and negative electrode plate which were wound by the cylindrical shape, several current collection tabs protrude in the electrode plate cut out in strip shape As a result, the material for forming the electrode plate is poor and there is a problem of lack of productivity.

本発明は上記従来技術の課題に鑑みて創案されたもので、その目的とするところは、集電体と集電板とを溶接強度が高く、電流容量を大きく確保して接続することを可能とした接続構造を備えた電気化学素子を提供することにある。   The present invention was devised in view of the above problems of the prior art, and the object of the present invention is to connect the current collector and the current collector plate with high welding strength and a large current capacity. It is an object of the present invention to provide an electrochemical device having the connection structure described above.

上記目的を達成するための本願第1発明は、帯状の正極集電体に活物質を塗着した正極板と、帯状の負極集電体に活物質を塗着した負極板とを帯状のセパレータを介して円筒状に巻回された極板群が電解質と共に金属容器内に収容され、前記正極集電体が正極外部接続端子となる部位に、負極集電体が負極外部接続端子とする部位に、それぞれ接合されてなる電気化学素子であって、前記正極集電体及び/又は負極集電体の幅方向の一方端側に活物質が塗着されない集電体露出部を設けて一方又は両方の端部に正極板及び/又は負極板の前記集電体露出部が突出した状態に極板群が形成され、最外周及び/又は最内周となる集電体露出部を残して他の集電体露出部を折り曲げて形成された集電体露出部平坦面上に集電板が溶接接合され、前記集電板の外周辺及び/又は内周辺上に最外周及び/又は最内周の集電体露出部が溶接されてなることを特徴とするものである。   In order to achieve the above object, a first invention of the present application is a strip separator comprising a positive electrode plate coated with an active material on a strip-shaped positive electrode current collector and a negative electrode plate coated with an active material on a strip-shaped negative electrode current collector. The electrode plate group wound in a cylindrical shape via the electrode is housed in a metal container together with the electrolyte, and the positive electrode current collector serves as a positive electrode external connection terminal, and the negative electrode current collector serves as a negative electrode external connection terminal And a positive electrode current collector and / or a negative electrode current collector provided with a current collector exposed portion to which an active material is not applied on one end side in the width direction. The electrode plate group is formed in a state in which the current collector exposed portion of the positive electrode plate and / or the negative electrode plate protrudes at both ends, and other than the current collector exposed portion which becomes the outermost periphery and / or innermost periphery. A current collector plate is welded on a flat surface of the current collector exposed portion formed by bending the current collector exposed portion of In which the outermost and / or innermost collector-exposed portion is characterized by comprising welded to the outer periphery and / or the inner periphery on the collector plate.

上記構成によれば、極板群から突出した状態にある集電体露出部は、最外周及び/又は最内周となる部位を除く部位を折り曲げて集電体露出部平坦面にして集電板の一方面に溶接されるので溶接面積が大きく、溶接強度及び集電電流容量を充分に確保することができる。更に、残された最外周及び/又は最内周となる部位は集電板の他方面に溶接されるので、集電板は集電体露出部に包まれた状態に接合され、接合強度の高い接続構造が得られる。この接続構造は、正極板及び負極板の両方に構成することによって、より溶接強度を増加させることができ、更に、集電板をドーナツ状に形成して最外周及び最内周の集電体露出部の両方を集電板に溶接することによって、より溶接強度を増加させることができる。   According to the above configuration, the current collector exposed portion in a state of protruding from the electrode plate group is bent at a portion excluding the outermost and / or innermost portion to form a current collector exposed portion flat surface. Since it is welded to one side of the plate, the welding area is large, and the welding strength and current collecting current capacity can be sufficiently secured. Furthermore, since the remaining outermost part and / or innermost part is welded to the other surface of the current collector plate, the current collector plate is joined in a state of being surrounded by the exposed portion of the current collector, so High connection structure is obtained. This connection structure can be further increased in welding strength by constituting both the positive electrode plate and the negative electrode plate. Further, the current collector plate is formed in a donut shape, and the outermost and innermost current collectors are formed. By welding both of the exposed portions to the current collector plate, the welding strength can be further increased.

また、本願第2発明は、帯状の正極集電体に活物質を塗着した正極板と、帯状の負極集電体に活物質を塗着した負極板とを帯状のセパレータを介して円筒状に巻回された極板群が電解質と共に金属容器内に収容され、前記正極集電体が正極外部接続端子となる部位に、負極集電体が負極外部接続端子とする部位に、それぞれ接合されてなる電気化学素子であって、前記正極集電体及び/又は負極集電体の幅方向の一方端側に活物質が塗着されない集電体露出部を設けて一方又は両方の端部に正極板及び/又は負極板の前記集電体露出部が突出した状態に極板群が形成され、最外周及び/又は最内周となる集電体露出部を残して他の集電体露出部を1回以上折り曲げて形成された集電体露出部平坦面上に集電板が溶接接合され、前記集電板の外周辺及び/又は内周辺上に最外周及び/又は最内周の集電体露出部が溶接されてなることを特徴とするものである。   In addition, the second invention of the present application provides a cylindrical plate-shaped positive electrode plate coated with an active material on a strip-shaped positive electrode current collector and a negative electrode plate coated with an active material on a strip-shaped negative electrode current collector through a strip-shaped separator. The electrode plate group wound around is accommodated in a metal container together with the electrolyte, and the positive electrode current collector is bonded to a portion serving as a positive electrode external connection terminal, and the negative electrode current collector is bonded to a portion serving as a negative electrode external connection terminal. The positive electrode current collector and / or the negative electrode current collector is provided with a current collector exposed portion to which no active material is applied on one end side in the width direction of the positive electrode current collector and / or the negative electrode current collector. The electrode plate group is formed in a state in which the current collector exposed portion of the positive electrode plate and / or the negative electrode plate protrudes, and the other current collector exposure is performed while leaving the current collector exposed portion serving as the outermost circumference and / or innermost circumference. The current collector plate is welded and joined to the flat surface of the current collector exposed portion formed by bending the portion at least once, and the outside of the current collector plate Collector-exposed portion of the outermost and / or innermost periphery side and / or inner periphery on is characterized in that formed by welding.

上記構成によれば、極板群に巻回されたとき最外周及び/又は最内周となる部位を除く集電体露出部は1回以上折り曲げ形成して厚さが増加するように加工されているので、この集電体露出部が形成された極板を巻回すると、巻回円弧線上に対して集電体露出部はジグザグ状に変形しやすく、集電体露出部の厚さ増加と共にジグザグ変形により集電板を受け止めて溶接面積の増加と接合強度の増加とを向上させ、溶接強度及び集電電流容量を充分に確保することができる。更に、残された最外周及び/又は最内周となる部位は集電板の他方面に溶接されるので、集電板は集電体露出部に包まれた状態に接合され、接合強度の高い接続構造が得られる。この接続構造は、正極板及び負極板の両方に構成することによって、より溶接強度を増加させることができ、更に、集電板をドーナツ状に形成して最外周及び最内周の集電体露出部の両方を集電板に溶接することによって、より溶接強度を増加させることができる。   According to the above configuration, the current collector exposed portion excluding the outermost and / or innermost portion when wound around the electrode plate group is bent one or more times so as to increase the thickness. Therefore, when the electrode plate on which the current collector exposed portion is formed is wound, the current collector exposed portion is easily deformed in a zigzag shape on the winding arc line, and the thickness of the current collector exposed portion is increased. At the same time, the current collector plate can be received by zigzag deformation to increase the weld area and the joint strength, thereby ensuring sufficient welding strength and current collection current capacity. Furthermore, since the remaining outermost part and / or innermost part is welded to the other surface of the current collector plate, the current collector plate is joined in a state of being surrounded by the exposed portion of the current collector, so High connection structure is obtained. This connection structure can be further increased in welding strength by constituting both the positive electrode plate and the negative electrode plate. Further, the current collector plate is formed in a donut shape, and the outermost and innermost current collectors are formed. By welding both of the exposed portions to the current collector plate, the welding strength can be further increased.

上記各構成において、最外周及び/又は最内周となる集電体露出部と、集電体露出部平坦面に形成する集電体露出部との間に切込みを形成することが望ましく、集電体露出部平坦面を折り曲げ加工する際や集電板を溶接する際の加圧により最外周及び/又は最内周となる集電体露出部が引っ張られて変形することが防止できる。   In each of the above configurations, it is desirable to form a notch between the current collector exposed portion which is the outermost periphery and / or innermost periphery and the current collector exposed portion formed on the flat surface of the current collector exposed portion. It is possible to prevent the current collector exposed portion at the outermost periphery and / or the innermost periphery from being pulled and deformed by pressurization when bending the flat surface of the current exposed portion or welding the current collector plate.

また、最外周及び/又は最内周となる集電体露出部に、複数箇所の切込みを形成することが望ましく、集電板の円形形状に沿って集電体露出部を折り曲げる加工が容易となる。   In addition, it is desirable to form a plurality of cuts in the current collector exposed portion that is the outermost periphery and / or innermost periphery, and it is easy to bend the current collector exposed portion along the circular shape of the current collector plate. Become.

また、集電体露出部は、その幅方向の活物質塗着端からセパレータの幅と略同一位置に至るまでの部位に活物質塗着厚さと略同一厚さに絶縁被覆を施こすことにより、平坦面形成の押圧時や溶接時の加圧、あるいは振動や衝撃を受けた際に薄い集電体が座屈して溶接不良や内部短絡を発生させる恐れを解消することができる。   In addition, the exposed portion of the current collector is formed by applying an insulation coating to a portion from the active material coating end in the width direction to the position substantially the same as the width of the separator to a thickness substantially equal to the active material coating thickness. In addition, it is possible to eliminate the possibility that a thin current collector buckles when a flat surface forming press or pressure is applied during welding, or when a vibration or impact is applied, resulting in poor welding or an internal short circuit.

本発明によれば、集電体と集電板とを面で溶接接合することができ、集電板を集電体で包み込むように接合しているので、接合強度が高く、充放電の電流容量を大きく確保することができる。従って、携帯機器や移動体などのように振動や衝撃が加わりやすく、比較的大きな充放電電流が流れる環境下にあっても、それに対応できる電気化学素子に構成することができる。   According to the present invention, the current collector and the current collector plate can be welded together on the surface, and the current collector plate is joined so as to be wrapped with the current collector. A large capacity can be secured. Therefore, it is possible to construct an electrochemical device that can handle vibrations and impacts easily, such as a portable device or a moving body, and can handle even a relatively large charge / discharge current.

本実施形態は、電気化学素子の一例であるリチウムイオン二次電池に本発明に係る接続構造を適用した例を示すものである。ここで説明するリチウムイオン二次電池は、直径が18.3mm、高さが64.7mmの円筒形に形成されたものである。   The present embodiment shows an example in which the connection structure according to the present invention is applied to a lithium ion secondary battery which is an example of an electrochemical element. The lithium ion secondary battery described here is formed in a cylindrical shape having a diameter of 18.3 mm and a height of 64.7 mm.

このリチウムイオン二次電池は、図1に示すように、正極集電体1aの両面に正極活物質1bを塗着した正極板1と、負極集電体2aの両面に負極活物質2bを塗着した負極板2とを、セパレータ3を介して重ね合わせ、円筒形に巻回して形成された極板群4を有底円筒形に形成した電池缶6内に電解液と共に収容し、前記負極板2の負極集電体2aを負極外部接続端子となる電池缶6に接続すると共に、電池缶6と絶縁してその開口部を封口して正極外部接続端子となる封口板7に正極板1の正極集電体1aを接続して構成されている。   As shown in FIG. 1, the lithium ion secondary battery includes a positive electrode plate 1 in which a positive electrode active material 1b is applied on both surfaces of a positive electrode current collector 1a, and a negative electrode active material 2b on both surfaces of the negative electrode current collector 2a. The electrode plate group 4 formed by overlapping the attached negative electrode plate 2 with a separator 3 and winding it in a cylindrical shape is housed together with an electrolyte in a battery can 6 formed in a bottomed cylindrical shape, and the negative electrode The negative electrode current collector 2a of the plate 2 is connected to the battery can 6 serving as the negative electrode external connection terminal, and the positive electrode plate 1 is connected to the sealing plate 7 serving as the positive electrode external connection terminal by insulating the battery can 6 and sealing the opening. The positive electrode current collector 1a is connected.

より具体的には、正極活物質1bは、電解二酸化マンガン(MnO2)と炭酸リチウム(Li2CO3)とをLi/Mn=1/2となるように混合し、800℃で20時間焼成したLiMn24と、導電剤のアセチレンブラックと、結着剤のポリフッ化ビニリデンとを、それぞれ重量比で92:3:5の割合で混合し、これをペースト状に混練するため、ポリフッ化ビニリデンの溶媒であるn−メチルピロリドン(NMP)に溶解した液を用いている。この正極活物質1bのペーストを、厚さ15μmのアルミニウム箔を用いた正極集電体1aに、その一側縁部に所定幅の集電体露出部を残した状態で両面に塗布して乾燥させ、乾燥後の両面の膜厚みの総和が280μmとなるように正極活物質1bの層を形成している。正極板1としての極板寸法は、幅55mm、長さ570mmとし、厚さが200μmになるように正極活物質1bを圧縮成形している。 More specifically, the positive electrode active material 1b is prepared by mixing electrolytic manganese dioxide (MnO 2 ) and lithium carbonate (Li 2 CO 3 ) so that Li / Mn = 1/2 and firing at 800 ° C. for 20 hours. LiMn 2 O 4 , conductive agent acetylene black, and binder polyvinylidene fluoride were mixed in a weight ratio of 92: 3: 5, respectively, and kneaded into a paste. A solution dissolved in n-methylpyrrolidone (NMP) which is a vinylidene solvent is used. This positive electrode active material 1b paste was applied to both sides of a positive electrode current collector 1a using an aluminum foil having a thickness of 15 μm, leaving a current collector exposed portion of a predetermined width at one side edge, and then dried. The layer of the positive electrode active material 1b is formed so that the total film thickness on both sides after drying is 280 μm. The positive electrode active material 1b is compression-molded so that the positive electrode plate 1 has a width of 55 mm, a length of 570 mm, and a thickness of 200 μm.

負極活物質2bは、人造黒鉛と結着剤のスチレンブタジエンゴム(SBR)とを重量比97:3の割合で混合し、負極活物質2bをペースト状に混練するため、スチレンブタジエンゴムは水溶性のディスパージョン液を用いている。上記混合比率は固形分としての割合である。この負極活物質2bのペーストを、厚さ14μmの銅箔を用いた負極集電体2aに、その一側縁部に所定幅の集電体露出部を残した状態で両面に塗布して乾燥させ、負極板2の極板寸法は、幅61mm、長さ600mmとし、厚さが170μmになるように圧縮成形している。   In the negative electrode active material 2b, artificial graphite and a binder styrene butadiene rubber (SBR) are mixed at a weight ratio of 97: 3, and the negative electrode active material 2b is kneaded into a paste, so that the styrene butadiene rubber is water-soluble. Dispersion liquid is used. The mixing ratio is a ratio as a solid content. This negative electrode active material 2b paste was applied to both sides of a negative electrode current collector 2a using a copper foil having a thickness of 14 μm with a predetermined width of the current collector exposed part left on one side edge and dried. The negative electrode plate 2 is compression-molded so that the electrode plate has a width of 61 mm, a length of 600 mm, and a thickness of 170 μm.

上記構成になる正極板1と負極板2とを、幅寸法を負極活物質2bの幅より大きく形成した微多孔性ポリエチレンフィルムを用いたセパレータ3を介して重ね合わせ、渦巻き状に巻回して円筒形の極板群4が形成されている。   The positive electrode plate 1 and the negative electrode plate 2 configured as described above are overlapped with a separator 3 using a microporous polyethylene film having a width dimension larger than the width of the negative electrode active material 2b, and wound into a spiral shape to form a cylinder. A shaped electrode group 4 is formed.

また、電解液は、エチレンカーボネイト(EC)とジエチルカーボネイト(DEC)を体積比1:1の配合比で混合した混合溶媒に、溶質として6フッ化リン酸リチウム(LiPF6)を1mol/dm3の濃度に溶解したものを用いている。 In addition, the electrolytic solution was 1 mol / dm 3 of lithium hexafluorophosphate (LiPF 6 ) as a solute in a mixed solvent in which ethylene carbonate (EC) and diethyl carbonate (DEC) were mixed at a mixing ratio of 1: 1 by volume. The one dissolved in the concentration is used.

上記構成になる極板群4の正極板1の正極集電体1aを封口板7に接続し、負極板2の負極集電体2aを電池缶6に接続する接続構造について以下に実施例1及び実施例2として説明する。   Example 1 A connection structure in which the positive electrode current collector 1a of the positive electrode plate 1 of the electrode plate group 4 having the above-described configuration is connected to the sealing plate 7 and the negative electrode current collector 2a of the negative electrode plate 2 is connected to the battery can 6 is described below in Example 1. The second embodiment will be described.

正極板1は、図2(a)に示すように、帯状に形成された正極集電体1aの幅方向の一側縁部に正極活物質1bを塗布しない正極集電体露出部9を5mm幅に形成する。この正極集電体露出部9は、正極板1と負極板2とをセパレータ3を介して円筒形に巻回して極板群4に形成したとき、最外周となる部位を最外周部位9b、それ以外の部位を平坦面形成部位9aとする。最外周部位9bと平坦面形成部位9aとの境界部分には切込み線9cを形成するのが望ましく、極板群4に形成された後に平坦面形成部位9aが折り曲げ形成される際に最外周部位9bが引っ張られることを防止することができる。また、最外周部位9bには所要間隔で正極板1の幅方向に切断線9dを形成するのが望ましく、円板状の正極集電板10の外周辺上に最外周部位9bを折り曲げる加工を容易にすることができる。   As shown in FIG. 2 (a), the positive electrode plate 1 has a positive electrode current collector exposed portion 9 in which the positive electrode active material 1b is not applied to one side edge in the width direction of the positive electrode current collector 1a formed in a strip shape. Form in width. When the positive electrode current collector exposed portion 9 is formed in the electrode plate group 4 by winding the positive electrode plate 1 and the negative electrode plate 2 in a cylindrical shape via the separator 3, the outermost peripheral portion 9b, The other part is defined as a flat surface forming part 9a. It is desirable to form a cut line 9c at the boundary between the outermost peripheral part 9b and the flat surface forming part 9a, and when the flat surface forming part 9a is bent after being formed in the electrode plate group 4, the outermost peripheral part is formed. 9b can be prevented from being pulled. Moreover, it is desirable to form the cutting line 9d in the width direction of the positive electrode plate 1 at a required interval in the outermost peripheral part 9b, and a process of bending the outermost peripheral part 9b on the outer periphery of the disc-shaped positive current collector plate 10 is performed. Can be easily.

負極板2は、図2(b)に示すように、帯状に形成された負極集電体2aの幅方向の前記正極板1と反対側の他側縁部に負極活物質2bを塗布しない負極集電体露出部12を5mm幅に形成する。この負極集電体露出部12の場合も正極板1と同様に、極板群4に形成したとき最外周となる部位を最外周部位12b、それ以外の部位を平坦面形成部位12aとする。最外周部位12bと平坦面形成部位12aとの境界部分には切込み線12cを形成するのが望ましく、極板群4に形成された後に平坦面形成部位12aが折り曲げ形成される際に最外周部位12bが引っ張られることを防止することができる。また、最外周部位12bには所要間隔で正極板1の幅方向に切断線12dを形成するのが望ましく、円板状の負極集電板11の外周辺上に最外周部位12bを折り曲げる加工を容易にすることができる。   As shown in FIG. 2 (b), the negative electrode plate 2 is a negative electrode in which the negative electrode active material 2b is not applied to the other side edge of the negative electrode current collector 2a formed in a strip shape on the opposite side to the positive electrode plate 1 in the width direction. The current collector exposed portion 12 is formed to have a width of 5 mm. In the case of the negative electrode current collector exposed portion 12, similarly to the positive electrode plate 1, the outermost part when formed in the electrode plate group 4 is the outermost part 12 b and the other part is the flat surface forming part 12 a. It is desirable to form a cut line 12c at the boundary between the outermost peripheral portion 12b and the flat surface forming portion 12a, and when the flat surface forming portion 12a is bent after being formed in the electrode plate group 4, the outermost peripheral portion is formed. It can prevent that 12b is pulled. Moreover, it is desirable to form the cutting line 12d in the width direction of the positive electrode plate 1 at a required interval in the outermost peripheral part 12b, and a process of bending the outermost peripheral part 12b on the outer periphery of the disc-shaped negative electrode current collector plate 11 is performed. Can be easily.

セパレータ3は、正極活物質1b及び負極活物質2bの幅より大きな幅寸法の帯状に形成され、このセパレータ3を介して正極板1と負極板2とを重ね合わせて巻回し、極板群4に形成すると、極板群4の一端から正極板1の正極集電体露出部9が2mm突出し、他端から負極板2の負極集電体露出部12が2mm突出するようにする。   The separator 3 is formed in a band shape having a width larger than the width of the positive electrode active material 1b and the negative electrode active material 2b, and the positive electrode plate 1 and the negative electrode plate 2 are overlapped and wound with the separator 3 interposed therebetween. The positive electrode current collector exposed portion 9 of the positive electrode plate 1 protrudes 2 mm from one end of the electrode plate group 4, and the negative electrode current collector exposed portion 12 of the negative electrode plate 2 protrudes 2 mm from the other end.

次に、極板群4の一端から突出する正極集電体露出部9の最外周部位9bを残し、平坦面形成部位9aを1.5mm押圧して折り曲げられた平坦面形成部位9aによって平坦面を形成し、この平坦面上に正極集電板10を当接配置して両者を圧接させた状態で平坦面形成部位9aと正極集電板10とを溶接する。更に、押圧せずに残した最外周部位9bを正極集電板10の外周辺上に折り曲げ、両者を圧接させた状態で溶接する。このときの溶接方法は、抵抗溶接が好ましいものとなる。   Next, the outermost peripheral portion 9b of the positive electrode current collector exposed portion 9 protruding from one end of the electrode plate group 4 is left, and the flat surface is formed by the flat surface forming portion 9a that is bent by pressing the flat surface forming portion 9a by 1.5 mm. In this state, the flat surface forming portion 9a and the positive electrode current collector plate 10 are welded in a state where the positive electrode current collector plate 10 is disposed in contact with the flat surface. Further, the outermost peripheral portion 9b left without being pressed is bent on the outer periphery of the positive electrode current collector plate 10 and welded in a state where both are pressed. The welding method at this time is preferably resistance welding.

また、負極側においても同様に、極板群4の他端から突出する負極集電体露出部12の最外周部位12bを残し、平坦面形成部位12aを1.5mm押圧して折り曲げられた平坦面形成部位12aによって平坦面を形成し、この平坦面上に負極集電板11を当接配置して両者を圧接させた状態で平坦面形成部位12aと負極集電板11とを溶接する。更に、押圧せずに残した最外周部位12bを負極集電板11の外周辺上に折り曲げ、両者を圧接させた状態で溶接する。負極側の溶接方法についても抵抗溶接が好ましいものとなる。   Similarly, on the negative electrode side, the outermost peripheral portion 12b of the negative electrode current collector exposed portion 12 protruding from the other end of the electrode plate group 4 is left, and the flat surface forming portion 12a is pressed and bent by 1.5 mm. A flat surface is formed by the surface forming portion 12a, and the negative electrode current collector plate 11 is disposed in contact with the flat surface, and the flat surface forming portion 12a and the negative electrode current collector plate 11 are welded in a state where both are pressed. Further, the outermost peripheral portion 12b left without being pressed is bent on the outer periphery of the negative electrode current collector plate 11, and welded in a state where both are pressed. Resistance welding is also preferable for the negative electrode side welding method.

この正極集電板10と負極集電板11とをそれぞれ両端に接合した極板群4を電池缶6内に収容し、負極集電板11と電池缶6の底部を抵抗溶接し、正極集電板10に接合された正極接続片10aを電池蓋7に押し当ててレーザ溶接した後に、電池缶6内に電解液を注入して極板群4に真空含浸させた後、電池缶6の開口部をガスケット8を介して電池蓋7で密閉し、リチウムイオン二次電池に形成する。   The electrode plate group 4 in which the positive electrode current collector plate 10 and the negative electrode current collector plate 11 are joined to both ends is accommodated in the battery can 6, and the bottoms of the negative electrode current collector plate 11 and the battery can 6 are resistance welded. After the positive electrode connection piece 10a joined to the electric plate 10 is pressed against the battery lid 7 and laser-welded, an electrolyte is injected into the battery can 6 and the electrode plate group 4 is vacuum impregnated. The opening is sealed with a battery lid 7 via a gasket 8 to form a lithium ion secondary battery.

上記構成により、正極集電体1aの正極集電体露出部9は、平坦面形成部位9aで集電板10に溶接されるだけでなく、平坦面に形成されない最外周部位9bも正極集電板10と溶接され、正極集電板10を包み込むように接合されるので、正極集電体1aと正極集電板10との間の電流容量が大きく、溶接強度を高く接合することができる。負極集電体2aについても同様に構成されているので、携帯機器や移動体などの振動や衝撃が加わりやすい環境下に適用しても接合部分に破断や剥がれが発生しにくいリチウムイオン二次電池が構成される。また、電動工具やハイブリッド車などの比較的大きな充放電電流が流れる機器に適用しても、それに対応できる充分な電流容量が得られ、発熱や劣化を抑制することができる。   With the above configuration, the positive electrode current collector exposed portion 9 of the positive electrode current collector 1a is not only welded to the current collector plate 10 at the flat surface forming portion 9a, but the outermost peripheral portion 9b that is not formed on the flat surface is also positive electrode current collector. Since it is welded to the plate 10 and joined so as to enclose the positive electrode current collector plate 10, the current capacity between the positive electrode current collector 1a and the positive electrode current collector plate 10 is large, and the welding strength can be increased. Since the negative electrode current collector 2a is configured in the same manner, the lithium ion secondary battery is less likely to be broken or peeled off at the joint even when applied in an environment subject to vibrations or shocks such as portable devices or moving objects. Is configured. Moreover, even if it is applied to a device in which a relatively large charge / discharge current flows, such as an electric tool or a hybrid vehicle, a sufficient current capacity can be obtained, and heat generation and deterioration can be suppressed.

また、上記構成においては、正極板1及び負極板2は、それらを巻回して極板群4に形成したとき最外周となる正極集電体1a及び負極集電体2aのみを正極及び負極の各集電板10,11に接合しているが、図3に示すように、正極及び負極の各集電板10,11をドーナツ状に形成し、正極及び負極の各平坦面形成部位9a,12aを正極及び負極の各集電板10,11にそれぞれ溶接した後、正極及び負極の各最外周部位9b,12bに加え、正極及び負極の各最内周部位9e,12eも正極及び負極の各集電板10,11に溶接するように構成すると、より強固な接合構造が得られる。   Further, in the above configuration, the positive electrode plate 1 and the negative electrode plate 2 are wound only on the positive electrode current collector 1a and the negative electrode current collector 2a which are the outermost periphery when they are wound to form the electrode plate group 4. As shown in FIG. 3, the positive and negative current collector plates 10 and 11 are formed in a donut shape, and the positive and negative flat surface forming portions 9a and 9a are joined to the current collector plates 10 and 11, respectively. 12a is welded to the positive and negative current collectors 10 and 11, respectively, and in addition to the outermost peripheral portions 9b and 12b of the positive and negative electrodes, the innermost peripheral portions 9e and 12e of the positive and negative electrodes are also made of the positive and negative electrodes. If it comprises so that it may weld to each current collecting plate 10 and 11, a stronger joining structure will be obtained.

正極板1は、図4(a)に示すように、帯状に形成された正極集電体1aの幅方向の一側縁部に正極活物質1bを塗布しない正極集電体露出部9を5mm幅に形成する。この正極集電体露出部9は、正極板1と負極板2とをセパレータ3を介して円筒形に巻回して極板群4に形成したとき、最外周となる部位を最外周部位9b、それ以外の部位を平坦面形成部位9aとする。最外周部位9bと平坦面形成部位9aとの境界部分には切込み線9cを形成して両部位間を分離する。平坦面形成部位9aは図示するように1回以上折り返して正極集電体露出部9の厚さを増加させた状態にする。また、最外周部位9bには所要間隔で正極板1の幅方向に切断線9dを形成するのが望ましく、円板状の正極集電板10の外周辺上に最外周部位9bを折り曲げる加工を容易にすることができる。   As shown in FIG. 4 (a), the positive electrode plate 1 has a positive electrode current collector exposed portion 9 in which the positive electrode active material 1b is not applied to one side edge in the width direction of the positive electrode current collector 1a formed in a strip shape. Form in width. When the positive electrode current collector exposed portion 9 is formed in the electrode plate group 4 by winding the positive electrode plate 1 and the negative electrode plate 2 in a cylindrical shape via the separator 3, the outermost peripheral portion 9b, The other part is defined as a flat surface forming part 9a. A cut line 9c is formed at the boundary between the outermost peripheral part 9b and the flat surface forming part 9a to separate the two parts. As shown in the figure, the flat surface forming portion 9a is folded once or more so that the thickness of the positive electrode current collector exposed portion 9 is increased. Moreover, it is desirable to form the cutting line 9d in the width direction of the positive electrode plate 1 at a required interval in the outermost peripheral part 9b, and a process of bending the outermost peripheral part 9b on the outer periphery of the disc-shaped positive current collector plate 10 is performed. Can be easily.

負極板2は、図4(b)に示すように、帯状に形成された負極集電体2aの幅方向の前記正極板1と反対側の他側縁部に負極活物質2bを塗布しない負極集電体露出部12を5mm幅に形成する。この負極集電体露出部12の場合も正極板1と同様に、極板群4に形成したとき最外周となる部位を最外周部位12b、それ以外の部位を平坦面形成部位12aとする。最外周部位12bと平坦面形成部位12aとの境界部分には切込み線12cを形成して両部位間を分離する。平坦面形成部位12aは図示するように1回以上折り返して正極集電体露出部12の厚さを増加させた状態にする。また、最外周部位12bには所要間隔で正極板1の幅方向に切断線12dを形成するのが望ましく、円板状の負極集電板11の外周辺上に最外周部位12bを折り曲げる加工を容易にすることができる。   As shown in FIG. 4B, the negative electrode plate 2 is a negative electrode in which the negative electrode active material 2b is not applied to the other side edge of the negative electrode current collector 2a formed in a strip shape on the opposite side to the positive electrode plate 1 in the width direction. The current collector exposed portion 12 is formed to have a width of 5 mm. In the case of the negative electrode current collector exposed portion 12, similarly to the positive electrode plate 1, the outermost part when formed in the electrode plate group 4 is the outermost part 12 b and the other part is the flat surface forming part 12 a. A cut line 12c is formed at the boundary between the outermost peripheral part 12b and the flat surface forming part 12a to separate the two parts. As shown in the drawing, the flat surface forming portion 12a is folded once or more to make the thickness of the positive electrode current collector exposed portion 12 increased. Moreover, it is desirable to form the cutting line 12d in the width direction of the positive electrode plate 1 at a required interval in the outermost peripheral part 12b, and a process of bending the outermost peripheral part 12b on the outer periphery of the disc-shaped negative electrode current collector plate 11 is performed. Can be easily.

上記のように形成された正極板1と負極板2とをセパレータ3を介して円筒形に巻回して構成された極板群4の両端には、正極集電体露出部9と負極集電体露出部12とが突出した状態が得られる。正極板1と負極板2とをセパレータ3を介して円筒形に巻回したとき、正極板1及び負極板2の前記平坦面形成部位9a,12a以外の部位は巻回円弧上に位置するようになるが、折り返し形成されて厚さが増加している平坦面形成部位9a,12aは巻回が円滑になされないために巻回円弧線上でジグザグ状になりやすく、直径方向に隣り合う平坦面形成部位9a,12aが互いに接触しているような状態となり、全体として平坦な面が形成される。   A positive electrode current collector exposed portion 9 and a negative electrode current collector are disposed at both ends of an electrode plate group 4 formed by winding the positive electrode plate 1 and the negative electrode plate 2 formed as described above in a cylindrical shape with a separator 3 interposed therebetween. A state in which the body exposed portion 12 protrudes is obtained. When the positive electrode plate 1 and the negative electrode plate 2 are wound in a cylindrical shape via the separator 3, the portions other than the flat surface forming portions 9a and 12a of the positive electrode plate 1 and the negative electrode plate 2 are positioned on the winding arc. However, since the flat surface forming portions 9a and 12a which are formed to be folded and increase in thickness are not smoothly wound, the flat surfaces adjacent to each other in the diametrical direction are likely to be zigzag on the winding arc line. The formation portions 9a and 12a are in contact with each other, and a flat surface is formed as a whole.

図5に示すように、極板群4の一端から突出する正極集電体露出部9の最外周部位9bを残し、平坦面形成部位9a上に正極集電板10を当接配置して両者を圧接させた状態で平坦面形成部位9aと正極集電板10とを溶接する。溶接は複数箇所にわたる抵抗溶接を用いるのが好ましく、複数箇所で接合がなされることにより電流容量の確保と接合強度の向上を図ることができる。更に、押圧せずに残した最外周部位9bを正極集電板10の外周辺上に折り曲げ、両者を圧接させた状態で溶接する。   As shown in FIG. 5, the outermost peripheral portion 9b of the positive electrode current collector exposed portion 9 protruding from one end of the electrode plate group 4 is left, and the positive electrode current collector plate 10 is disposed in contact with the flat surface forming portion 9a. The flat surface forming portion 9a and the positive electrode current collector plate 10 are welded in a state in which is pressed. It is preferable to use resistance welding at a plurality of locations for welding. By joining at a plurality of locations, current capacity can be ensured and joint strength can be improved. Further, the outermost peripheral portion 9b left without being pressed is bent on the outer periphery of the positive electrode current collector plate 10 and welded in a state where both are pressed.

また、負極側においても同様に、極板群4の他端から突出する負極集電体露出部12の最外周部位12bを残し、平坦面形成部位12a上に負極集電板11を当接配置して両者を圧接させた状態で平坦面形成部位12aと負極集電板11とを抵抗溶接する。更に、押圧せずに残した最外周部位12bを負極集電板11の外周辺上に折り曲げ、両者を圧接させた状態で溶接する。   Similarly, on the negative electrode side, the outermost peripheral portion 12b of the negative electrode current collector exposed portion 12 protruding from the other end of the electrode plate group 4 is left, and the negative electrode current collector plate 11 is disposed in contact with the flat surface forming portion 12a. Then, the flat surface forming portion 12a and the negative electrode current collector plate 11 are resistance welded in a state in which both are pressed. Further, the outermost peripheral portion 12b left without being pressed is bent on the outer periphery of the negative electrode current collector plate 11, and welded in a state where both are pressed.

この正極集電板10と負極集電板11とをそれぞれ両端に接合した極板群4を電池缶6内に収容し、負極集電板11と電池缶6の底部を抵抗溶接し、正極集電板10に接合された正極接続片10aを電池蓋7に押し当ててレーザ溶接した後に、電池缶6内に電解液を注入して極板群4に真空含浸させた後、電池缶6の開口部をガスケット8を介して電池蓋7で密閉し、リチウムイオン二次電池に形成する。   The electrode plate group 4 in which the positive electrode current collector plate 10 and the negative electrode current collector plate 11 are joined to both ends is accommodated in the battery can 6, and the bottoms of the negative electrode current collector plate 11 and the battery can 6 are resistance welded. After the positive electrode connection piece 10a joined to the electric plate 10 is pressed against the battery lid 7 and laser-welded, an electrolyte is injected into the battery can 6 and the electrode plate group 4 is vacuum impregnated. The opening is sealed with a battery lid 7 via a gasket 8 to form a lithium ion secondary battery.

以上説明した実施形態に係るリチウムイオン二次電池の接合強度を検証するために、正極側負極側共に、集電体突出部の全面を押圧して突出部先端自身により平坦部を形成し、この平坦部に集電板を溶接し、その他は実施形態構造と同一構造に形成したリチウムイオン二次電池を比較例として落下試験を実施した。   In order to verify the bonding strength of the lithium ion secondary battery according to the embodiment described above, on both the positive electrode side and the negative electrode side, the entire surface of the current collector protrusion is pressed to form a flat portion by the protrusion tip itself, A drop test was conducted using a lithium ion secondary battery with a current collector plate welded to the flat part and the other structure formed in the same structure as the embodiment structure as a comparative example.

落下試験は、実施例と比較例それぞれ100個ずつの電池について、75cmの高さから電池の正立・倒立・側面方向にそれぞれ一回ずつ落下させることを1サイクルとした。   In the drop test, for each of the 100 batteries in the example and the comparative example, one cycle was performed by dropping each of the batteries from the height of 75 cm in the upright, inverted, and side directions.

1サイクル毎に、電池の内部抵抗値を測定し、落下衝撃により正極集電部もしくは負極集電部において集電板が集電体から剥離し導通が確保できなくなったか否かを判断した。電池の内部抵抗値が上昇した時を集電板が集電体から剥離したものと見なしその電池の数量をカウントした。その結果を表1に示す。   The internal resistance value of the battery was measured every cycle, and it was determined whether the current collector plate was peeled off from the current collector at the positive electrode current collector or the negative electrode current collector due to a drop impact, and it was not possible to ensure conduction. When the internal resistance value of the battery increased, it was considered that the current collector plate was peeled from the current collector, and the number of the battery was counted. The results are shown in Table 1.

Figure 2006004729
実施例の電池は90サイクルで初めて電池の内部抵抗値が上昇したのに対し、比較例の電池では30サイクルで電池の内部抵抗値の上昇が観察された。これは、正極集電部もしくは負極集電部における集電板と集電体との剥離を抑制すること関して、実施例の構造の電池の方が比較例よりも優れているためと考えられる。
Figure 2006004729
In the battery of the example, the internal resistance value of the battery increased for the first time in 90 cycles, whereas in the battery of the comparative example, an increase in the internal resistance value of the battery was observed in 30 cycles. This is considered to be because the battery of the structure of the example is superior to the comparative example in terms of suppressing the separation between the current collector plate and the current collector in the positive electrode current collector or the negative electrode current collector. .

以上説明した実施例1及び実施例2の構成において、正負の集電体露出部9,12は、その幅方向の正負の活物質1b,2bの塗着端からセパレータ3の幅と略同一位置に至るまでの部位に活物質塗着厚さと略同一厚さに絶縁被覆を施こすことが望ましく、正負の集電体露出部9,12の基部が補強されると同時に絶縁性が強化されるので、平坦面形成の押圧時や溶接時の加圧、あるいは振動や衝撃を受けた際に薄い集電体が座屈して溶接不良や内部短絡を発生させる恐れを解消することができる。   In the configurations of Example 1 and Example 2 described above, the positive and negative current collector exposed portions 9 and 12 are located at substantially the same position as the width of the separator 3 from the coating ends of the positive and negative active materials 1b and 2b in the width direction. It is desirable to apply an insulating coating to the part up to the thickness of the active material coating, so that the bases of the positive and negative current collector exposed portions 9 and 12 are reinforced, and at the same time, the insulation is reinforced. Therefore, it is possible to eliminate the possibility that the thin current collector buckles when a flat surface forming press or pressure is applied during welding, or when a vibration or impact is applied, resulting in poor welding or internal short circuit.

また、以上説明した実施形態はリチウムイオン二次電池について説明したが、他の電池、電気二重層コンデンサなど極板を巻回構造に構成した電気化学素子において同様の効果が得られる。   Moreover, although embodiment described above demonstrated the lithium ion secondary battery, the same effect is acquired in the electrochemical element which comprised electrode plates in winding structure, such as another battery and an electric double layer capacitor.

本発明は、正極板と負極板とをセパレータを介して巻回し、正極板及び負極板それぞれの集電体を正極及び負極の各集電板にそれぞれ接合した電池や電気二重層コンデンサなどの極板を巻回構造に構成した電気化学素子の接合強度及び電流容量の向上を図ることができる。   In the present invention, a positive electrode plate and a negative electrode plate are wound through a separator, and current collectors of the positive electrode plate and the negative electrode plate are joined to the positive electrode and negative electrode current collector plates, respectively. It is possible to improve the bonding strength and current capacity of an electrochemical element in which the plate has a wound structure.

実施例1のリチウムイオン二次電池の縦断構造を示す模式図。1 is a schematic diagram showing a longitudinal structure of a lithium ion secondary battery of Example 1. FIG. 同上構成における正極板(a)及び負極板(b)の構成を示す断面図及び平面図。Sectional drawing and top view which show the structure of the positive electrode plate (a) and negative electrode plate (b) in a structure same as the above. 実施例1のリチウムイオン二次電池の縦断構造変形例を示す模式図。FIG. 3 is a schematic view showing a longitudinal structure modification of the lithium ion secondary battery of Example 1. 実施例2における正極板(a)及び負極板(b)の構成を示す断面図及び平面図。Sectional drawing and top view which show the structure of the positive electrode plate (a) in Example 2, and a negative electrode plate (b). 同上極板を用いたリチウムイオン二次電池の縦断構造を示す模式図。The schematic diagram which shows the longitudinal cross-section of a lithium ion secondary battery using an electrode plate same as the above.

符号の説明Explanation of symbols

1 正極板
1a 正極集電体
1b 正極活物質
2 負極板
2a 負極集電体
2b 負極活物質
3セパレータ
4極板群
6 電池缶
9a,12a 平坦面形成部位
9b,12b 最外周部位
9c,12c 切込み線
9d,12d 切断線
9e,12e 最内周部位
10 正極集電板
11 負極集電板
DESCRIPTION OF SYMBOLS 1 Positive electrode plate 1a Positive electrode current collector 1b Positive electrode active material 2 Negative electrode plate 2a Negative electrode current collector 2b Negative electrode active material 3 Separator 4 electrode plate group 6 Battery can 9a, 12a Flat surface formation site 9b, 12b Outermost peripheral site 9c, 12c Notch Line 9d, 12d Cutting line 9e, 12e Innermost peripheral part 10 Positive electrode current collector 11 Negative electrode current collector

Claims (5)

帯状の正極集電体に活物質を塗着した正極板と、帯状の負極集電体に活物質を塗着した負極板とを帯状のセパレータを介して巻回した極板群が電解質と共に金属容器内に収容され、前記正極集電体が正極外部接続端子となる部位に、負極集電体が負極外部接続端子とする部位に、それぞれ接続されてなる電気化学素子であって、
前記正極集電体及び/又は負極集電体の幅方向の一方端側に活物質が塗着されない集電体露出部を設けて一方又は両方の端部に正極板及び/又は負極板の前記集電体露出部が突出した状態に極板群が形成され、最外周及び/又は最内周となる集電体露出部を残して他の集電体露出部を折り曲げて形成された集電体露出部平坦面上に集電板が溶接され、前記集電板の外周辺及び/又は内周辺上に最外周及び/又は最内周の集電体露出部が溶接されてなることを特徴とする電気化学素子。
An electrode plate group obtained by winding a positive electrode plate coated with an active material on a strip-shaped positive electrode current collector and a negative electrode plate coated with an active material on a strip-shaped negative electrode current collector through a strip-shaped separator is a metal together with an electrolyte. An electrochemical element housed in a container and connected to a portion where the positive electrode current collector serves as a positive electrode external connection terminal, and a portion where the negative electrode current collector serves as a negative electrode external connection terminal,
The positive electrode current collector and / or the negative electrode current collector is provided with a current collector exposed portion to which no active material is applied on one end side in the width direction, and the positive electrode plate and / or the negative electrode plate are provided at one or both ends. A current collector formed by forming the electrode plate group in a state where the current collector exposed portion protrudes and bending the other current collector exposed portion while leaving the current collector exposed portion serving as the outermost and / or innermost periphery. A current collector plate is welded on a flat surface of the body exposed portion, and an outermost and / or innermost current collector exposed portion is welded on the outer periphery and / or inner periphery of the current collector plate. An electrochemical element.
帯状の正極集電体に活物質を塗着した正極板と、帯状の負極集電体に活物質を塗着した負極板とを帯状のセパレータを介して円筒状に巻回された極板群が電解質と共に金属容器内に収容され、前記正極集電体が正極外部接続端子となる部位に、負極集電体が負極外部接続端子とする部位に、それぞれ接続されてなる電気化学素子であって、
前記正極集電体及び/又は負極集電体の幅方向の一方端側に活物質が塗着されない集電体露出部を設けて一方又は両方の端部に正極板及び/又は負極板の前記集電体露出部が突出した状態に極板群が形成され、最外周及び/又は最内周となる集電体露出部を残して他の集電体露出部を1回以上折り曲げて形成された集電体露出部平坦面上に集電板が溶接され、前記集電板の外周辺及び/又は内周辺上に最外周及び/又は最内周の集電体露出部が溶接されてなることを特徴とする電気化学素子。
An electrode plate group in which a positive electrode plate coated with an active material on a strip-shaped positive electrode current collector and a negative electrode plate coated with an active material on a strip-shaped negative electrode current collector are wound in a cylindrical shape via a strip-shaped separator Is an electrochemical element that is housed in a metal container together with an electrolyte, and is connected to a portion where the positive electrode current collector serves as a positive electrode external connection terminal and a portion where the negative electrode current collector serves as a negative electrode external connection terminal. ,
The positive electrode current collector and / or the negative electrode current collector is provided with a current collector exposed portion to which no active material is applied on one end side in the width direction, and the positive electrode plate and / or the negative electrode plate are provided at one or both ends. The electrode plate group is formed in a state where the current collector exposed portion protrudes, and is formed by bending the other current collector exposed portion one or more times while leaving the current collector exposed portion serving as the outermost periphery and / or innermost periphery. A current collector plate is welded on the flat surface of the current collector exposed portion, and the outermost and / or innermost current collector exposed portion is welded on the outer periphery and / or inner periphery of the current collector plate. The electrochemical element characterized by the above-mentioned.
最外周及び/又は最内周となる集電体露出部と、集電体露出部平坦面に形成する集電体露出部との間に切込みが形成されてなる請求項1又は2に記載の電気化学素子。 The notch | incision is formed between the collector exposed part used as the outermost periphery and / or innermost periphery, and the collector exposed part formed in a collector exposed part flat surface. Electrochemical element. 最外周及び/又は最内周となる集電体露出部に、複数箇所の切込みが形成されてなる請求項1〜3いずれか一項に記載の電気化学素子。 The electrochemical device according to any one of claims 1 to 3, wherein a plurality of cuts are formed in a current collector exposed portion which is an outermost periphery and / or an innermost periphery. 集電体露出部は、その幅方向の活物質塗着端からセパレータの幅と略同一位置に至るまでの部位に活物質塗着厚さと略同一厚さに絶縁被覆が施されてなる請求項1〜4いずれか一項に記載の電気化学素子。 The current collector exposed portion is formed by applying an insulating coating to a portion from the active material coating end in the width direction to a position substantially the same as the width of the separator to a thickness substantially equal to the active material coating thickness. The electrochemical element as described in any one of 1-4.
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007122894A1 (en) * 2006-03-23 2007-11-01 Matsushita Electric Industrial Co., Ltd. Electric double layer capacitor and method for manufacturing same
CN102074360A (en) * 2010-12-20 2011-05-25 天津力神电池股份有限公司 Cylindrical supercapacitor
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US10777802B2 (en) 2011-06-28 2020-09-15 Nippon Chemi-Con Corporation Electricity storage device and method for manufacturing electricity storage device
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WO2022186491A1 (en) * 2021-03-05 2022-09-09 삼성에스디아이(주) Cylindrical secondary battery and method for manufacturing secondary battery
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WO2007122894A1 (en) * 2006-03-23 2007-11-01 Matsushita Electric Industrial Co., Ltd. Electric double layer capacitor and method for manufacturing same
US8310809B2 (en) 2006-03-23 2012-11-13 Panasonic Corporation Electric double layer capacitor and method for manufacturing same
JP2011216403A (en) * 2010-04-01 2011-10-27 Hitachi Vehicle Energy Ltd Square-shape lithium ion secondary battery
JP2012104620A (en) * 2010-11-09 2012-05-31 Nippon Chemicon Corp Capacitor and manufacturing method thereof
JP2012104621A (en) * 2010-11-09 2012-05-31 Nippon Chemicon Corp Capacitor and manufacturing method thereof
US9672985B2 (en) 2010-11-09 2017-06-06 Nippon Chemi-Con Corporation Capacitor and method for manufacturing the same
CN102074360A (en) * 2010-12-20 2011-05-25 天津力神电池股份有限公司 Cylindrical supercapacitor
US10777802B2 (en) 2011-06-28 2020-09-15 Nippon Chemi-Con Corporation Electricity storage device and method for manufacturing electricity storage device
JPWO2017047789A1 (en) * 2015-09-18 2018-08-02 リチウム エナジー アンド パワー ゲゼルシャフト ミット ベシュレンクテル ハフッング ウント コンパニー コマンディトゲゼルシャフトLithium Energy and Power GmbH & Co. KG Power storage device and method for manufacturing power storage device
US11581544B2 (en) 2015-09-18 2023-02-14 Gs Yuasa International Ltd. Energy storage device and energy storage device production method
WO2021177149A1 (en) * 2020-03-06 2021-09-10 株式会社村田製作所 Secondary battery, electronic device, and electric tool
JPWO2021177149A1 (en) * 2020-03-06 2021-09-10
JP7251686B2 (en) 2020-03-06 2023-04-04 株式会社村田製作所 Secondary batteries, electronic devices and power tools
WO2022186491A1 (en) * 2021-03-05 2022-09-09 삼성에스디아이(주) Cylindrical secondary battery and method for manufacturing secondary battery
WO2023002798A1 (en) * 2021-07-19 2023-01-26 三洋電機株式会社 Nonaqueous electrolyte secondary battery and method for producing nonaqueous electrolyte secondary battery
WO2023090953A1 (en) * 2021-11-19 2023-05-25 주식회사 엘지에너지솔루션 Electrode assembly and secondary battery comprising same

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