JP2006002078A - Production process of ink composition and inkjet recording method - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a stable ink with excellent drawing property without variation of charge with age composed of an ink composition composed of a coloring material and a covering agent so as to be capable of giving sufficient charge on the surface of each particle in a narrow particle size distribution, then fusing and kneading a mixture of the coloring material and the covering agent under the condition to make the dynamic modulus of elasticity of the covering agent in a particular range. <P>SOLUTION: The production process is composed of at least processes of fusion and kneading, dry pulverization and wet dispersion in a dispersing medium to give the ink composition at least containing the charged particles containing the coloring material and the covering agent, and fusing and kneading at temperatures satisfying the dynamic modulus of elasticity G' of the covering agent of 5×10<SP>4</SP>to 1×10<SP>2</SP>Pa. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a method for producing a recording ink composition and an ink jet recording method.

  As an image recording method for forming an image on a recording medium such as paper based on an image data signal, there are an electrophotographic method, a sublimation type and a melt type thermal transfer method, an ink jet method and the like. The electrophotographic system requires a process of forming an electrostatic latent image on a photosensitive drum by charging and exposure, which complicates the system and becomes an expensive apparatus. The thermal transfer method is inexpensive, but uses an ink ribbon, so the running cost is high and waste material is generated. On the other hand, the ink jet system is an inexpensive apparatus and ejects ink only to a required image portion to form an image directly on a recording medium, so that ink can be used efficiently and running cost is low. Furthermore, there is little noise and it is excellent as an image recording method.

Inkjet recording methods include, for example, a method in which ink droplets are ejected by the pressure of steam generated by the heat of a heating element, a method in which ink droplets are ejected by mechanical pressure pulses generated by a piezoelectric element, and an electrostatic field. There is a system (see Patent Documents 1 and 2) that causes ink droplets containing charged particles to fly. The method of flying ink droplets with steam or mechanical pressure cannot control the flying direction of the ink droplets, and causes the ink droplets to land precisely on the desired position on the printing medium due to distortion of the ink nozzles or air convection. Is difficult.
On the other hand, the method using an electrostatic field controls the flying direction of the ink droplets by the electrostatic field, so that the ink droplets can be landed accurately at a desired position, and a high-quality image formation (printed material) is created. It is excellent.

  As an ink composition used for inkjet recording using an electrostatic field, an ink composition containing a dispersion medium and charged particles including at least a coloring material is used (see Patent Documents 3 and 4). By changing the color material, the ink composition containing the color material can create four color inks of yellow, magenta, cyan, and black, and can also create special color inks of gold and silver . Therefore, it is useful because a color image formed product (printed product) can be produced.

  Ink jet ink is generally formed by means such as melting and kneading and then pulverizing a color material resin composite coated with a color material with a resin insoluble in a dispersion medium, and then dispersed in the color material resin composite. It can be formed by dispersing fine particles in a dispersion medium containing an agent (wet dispersion) and further applying a charge.

  In order to maintain high speed and high image quality and to stably output color image products (printed materials), charged particles must be concentrated at the tip of the discharge section at a high electrophoresis speed. It has been confirmed that sufficient charge needs to be applied. However, a liquid developer composed of toner particles of 0.5 μm or less that is generally used in electrophotographic systems is not suitable for this inkjet system, and the particle diameter does not deteriorate (0.8 to 2.0 μm). Therefore, it is necessary to increase the charge amount per charged particle. Furthermore, in order to prevent an increase in charged particles having a small particle diameter accumulated during running, it is also necessary to narrow the particle diameter distribution, and there is a problem that the present particle formation technique is not at a satisfactory level.

Japanese Patent No. 3315334 US Pat. No. 6,158,844 JP-A-8-291267 US Pat. No. 5,952,2048

  An object of the present invention is a method for forming charged particles (ink particles) from a color material resin composite containing a color material and a coating agent. Preferably, charged particles having a narrow distribution with an average particle diameter of 0.8 to 2 μm are prepared. By enabling the above, it is possible to obtain a stable ink that can impart sufficient charge to the surface of each ink particle and that does not change in charge over time.

  As a result of diligent study, the present inventor has obtained a narrow particle size distribution by wet-dispersing the colorant particles obtained through the melt-kneading step and the pulverization step at a temperature at which the coating agent exhibits a specific dynamic elastic modulus. That is, it was found that an ink having excellent stability during use can be provided. In addition, the inventors have found that an ink having excellent stability and drawing performance when used can be provided by setting the color material particles having a small particle diameter to a certain ratio or less, and the present invention has been completed.

That is, the present invention is as follows.
(1) A method for producing an ink composition containing charged particles including at least a coloring material and a coating agent by a production method including at least a melt-kneading step, a dry pulverization step, and a wet dispersion step in a dispersion medium. A method for producing an ink composition, comprising melt-kneading at a temperature at which a dynamic elastic modulus G ′ of a coating agent used satisfies 5 × 10 ⁴ to 1 × 10 ² Pa.
(2) The charged particles are prepared by a mechanical media dispersion method, and particles having a particle diameter corresponding to 1/5 or less of a volume average particle diameter by centrifugal sedimentation method (CAPA700 / manufactured by Horiba Seisakusho) are 1% or less. The method for producing an ink composition as described in (1) above.
(3) An ink jet recording method in which ink droplets are ejected from the ink composition obtained by the method according to (1) or (2) by an ink jet recording method using an electrostatic field.

  According to the present invention, since the composite of the colorant and the resin can be made uniform, and the particle size and distribution of the charged particles are in a preferable region, the ink jet that causes the ink droplets to fly by the ink jet recording method using an electrostatic field. In recording, the electrophoretic speed of charged particles in the ejection unit is sufficiently high, and the charged particles are sufficiently concentrated, so that an image of good quality without blur can be obtained. Moreover, even if running is performed, stable drawing can be performed over a long period of time.

The present invention is described in detail below.
First, each component of the recording ink obtained in the present invention will be described.

[Dispersion medium]
In the present invention, charged particles containing a coloring material and a coating agent are dispersed in a dispersion medium in a wet dispersion process. Here, the dispersion medium is preferably a dielectric liquid having a high electrical resistivity, specifically, 10 ¹⁰ Ωcm or more. If a dispersion medium having a low electrical resistivity is used, electrical conduction is generated between adjacent recording electrodes, which is not suitable for this method. Further, the dielectric constant of the dielectric liquid is preferably 5 or less, more preferably 4 or less, and still more preferably 3.5 or less. By setting the relative dielectric constant in such a range, an electric field is effectively applied to charged particles in the dielectric liquid, which is preferable.

Examples of the dispersion medium used in the present invention include linear or branched aliphatic hydrocarbons, alicyclic hydrocarbons, or aromatic hydrocarbons, halogen substitution products of these hydrocarbons, and silicone oil. For example, hexane, heptane, octane. Isooctane, decane, isodecane, decalin, nonane, dodecane, isododecane, cyclohexane, cyclooctane, cyclodecane, toluene, xylene, mesitylene, Isopar C, Isopar E, Isopar G, Isopar H, Isopar L, Isopar M (Isopar: from Exxon) Trade name), Shellsol 70, Shellsol 71 (Shellsol: trade name of Shell Oil), Amsco OMS, Amsco 460 solvent (Amsco: trade name of Spirits), KF-96L (trade name of Shin-Etsu Silicone) Etc. can be used alone or in combination. The content of the dispersion medium with respect to the entire ink composition is preferably in the range of 20 to 99% by mass. In 20 mass% or more, the particle | grains containing a coloring material can be disperse | distributed to a dispersion medium favorably, and in 99 mass% or less, content of a coloring material can be satisfied.

[Color material]
As the coloring material used in the present invention, known dyes and pigments can be used, and can be selected according to applications and purposes. For example, it is preferable to use a pigment from the viewpoint of the color tone of the recorded image recorded matter (printed matter) (for example, “Distribution Stabilization and Surface Treatment Technology / Evaluation” issued by the Technical Information Association, December 25, 2001 1) (hereinafter also referred to as “Non-Patent Document 1”). By changing the color material, four color inks of yellow, magenta, cyan, and black can be created. In particular, the use of offset printing inks or pigments used for proofing is preferable because the same color tone as that of offset printed matter can be obtained.

  Examples of pigments for yellow ink include C.I. I. Pigment yellow 1, C.I. I. Monoazo pigments such as CI Pigment Yellow 74; I. Pigment yellow 12, C.I. I. Disazo pigments such as CI Pigment Yellow 17; I. Non-benzidine azo pigments such as CI Pigment Yellow 180; I. Azo lake pigments such as CI Pigment Yellow 100; I. Condensed azo pigments such as CI Pigment Yellow 95; I. Pigment Yellow 115, etc., acidic dye lake pigments, C.I. I. Basic dye lake pigments such as CI Pigment Yellow 18, anthraquinone pigments such as Flavantron Yellow, isoindolinone pigments such as isoindolinone yellow 3RLT, quinophthalone pigments such as quinophthalone yellow, isoindoline pigments such as isoindoline yellow, C . I. Nitroso pigments such as CI Pigment Yellow 153, C.I. I. Metal complex azomethine pigments such as CI Pigment Yellow 117; I. And isoindolinone pigments such as CI Pigment Yellow 139.

  Examples of pigments for magenta ink include C.I. I. Monoazo pigments such as CI Pigment Red 3; I. Disazo pigments such as CI Pigment Red 38; I. Pigment red 53: 1 etc. and C.I. I. Azo lake pigments such as CI Pigment Red 57: 1; I. Condensed azo pigments such as CI Pigment Red 144; I. Acidic dye lake pigments such as C.I. Pigment Red 174; I. Basic dye lake pigments such as CI Pigment Red 81; I. Anthraquinone pigments such as CI Pigment Red 177; I. Thioindigo pigments such as CI Pigment Red 88; I. Perinone pigments such as CI Pigment Red 194; I. Perylene pigments such as CI Pigment Red 149; I. Quinacridone pigments such as CI Pigment Red 122; I. Isoindolinone pigments such as CI Pigment Red 180; I. And alizarin lake pigments such as CI Pigment Red 83.

  Examples of the pigment for cyan ink include C.I. Disazo pigments such as CI Pigment Blue 25, C.I. I. Phthalocyanine pigments such as CI Pigment Blue 15; I. Pigment Blue 24, etc., acidic dye lake pigments, C.I. I. Basic dye lake pigments such as CI Pigment Blue 1; I. Anthraquinone pigments such as CI Pigment Blue 60; I. And alkaline blue pigments such as CI Pigment Blue 18.

Examples of the pigment for black ink include organic pigments such as aniline black pigments and iron oxide pigments, and carbon black pigments such as furnace black, lamp black, acetylene black, and channel black.
Furthermore, processed pigments typified by microlith pigments such as Microlith-A, -K, and -T can also be suitably used. Specific examples thereof include Microlith Yellow 4G-A, Micro Resled BP-K, Microlith Blue 4G-T, and Microlith Black CT.
Various pigments can be used as necessary, such as calcium carbonate and titanium oxide pigments for white ink, aluminum powder for silver ink, and copper alloy for gold ink.

Basically, it is preferable to use one kind of pigment for each color, from the viewpoint of simplicity of ink production. However, as a hue adjustment, for example, for black ink, phthalocyanine is mixed with carbon black. Are preferably used in combination of two or more. Alternatively, the pigment may be surface-treated by a known method such as rosin treatment (Non-Patent Document 1).
The pigment content relative to the entire ink composition is preferably in the range of 0.1 to 50% by mass. When the amount is 0.1% by mass or more, the pigment amount is sufficient, and a sufficiently good color is obtained in the printed matter. When the amount is 50% by mass or less, the particles containing the coloring material can be favorably dispersed in the dispersion medium. More preferably, it is 1-30 mass%.

[Coating agent]
In the present invention, a color material such as a pigment is dispersed (particulated) in a state of being coated with a coating agent. By covering with a coating agent, it is possible to shield the charge of the color material and to impart desirable charge characteristics. In addition, it is preferable to perform inkjet recording on a printing medium, and then fixing by a heating means such as a heat roller. At this time, the coating agent is melted by heat and can be fixed efficiently.

  Examples of the coating agent that can be used in the present invention include epoxy resins, styrene acrylic resins, rosins, rosin modified phenolic resins, alkyd resins, (meth) acrylic polymers, polyurethanes, polyesters, polyamides, polyethylenes, polybutadienes, polystyrenes. , Polyvinyl acetate, a modified acetal of polyvinyl alcohol, polycarbonate and the like. Among these, from the viewpoint of easy particle formation, the weight average molecular weight is in the range of 2,000 to 1,000,000, and the polydispersity (weight average molecular weight / number average molecular weight) is 1.0 to 5 Polymers in the range of 0.0 are preferred. Furthermore, from the viewpoint of ease of fixing, a polymer having any one of a softening point, a glass transition point, and a melting point (preferably a glass transition point) within a range of 20 ° C. to 120 ° C. is preferable.

The weight average molecular weight for the coating agent to exhibit 5 × 10 ⁴ to 1 × 10 ² Pa which is the dynamic elastic modulus of the present invention at a practical temperature is preferably 2,000 to 100,000, more preferably. It is 3,000-80,000, More preferably, it is 4,000-60,000. Similarly, any one of the softening point, the glass transition point, and the melting point is preferably 25 to 100 ° C, more preferably 30 to 90 ° C, and further preferably 35 to 80 ° C.

  In the present invention, the polymer particularly preferably used as the coating agent is a polymer containing at least one of the structural units represented by the following general formulas (1) to (4).

In the formula, X ₁₁ represents an oxygen atom or —N (R ₁₃ ) —. R ₁₁ represents a hydrogen atom or a methyl group, R ₁₂ represents a hydrocarbon group having 1 to 30 carbon atoms, and R ₁₃ represents a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms. R ₂₁ represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms. R ₃₁ , R ₃₂ and R ₄₁ each represent a divalent hydrocarbon group having 1 to 20 carbon atoms. The hydrocarbon group of R ₁₂ , R ₂₁ , R ₃₁ , R ₃₂ , and R ₄₁ may contain an ether bond, an amino group, a hydroxy group, or a halogen substituent.

The polymer containing the structural unit represented by the general formula (1) can be obtained by radical polymerization of a corresponding radical polymerizable monomer by a known method. Examples of the radical polymerizable monomer used include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, hexyl (meth) acrylate, and (meth) acrylic. Octyl acid, 2-ethylhexyl (meth) acrylate, dodecyl (meth) acrylate, stearyl (meth) acrylate, cyclohexyl (meth) acrylate, phenyl (meth) acrylate, benzyl (meth) acrylate, (meth) (Meth) acrylic acid esters such as 2-hydroxyethyl acrylate, N-methyl (meth) acrylamide, N-propyl (meth) acrylamide, N-phenyl (meth) acrylamide, N, N-dimethyl (meth) Examples include (meth) acrylamides such as acrylamide.

  The polymer containing the structural unit represented by the general formula (2) can be obtained by radical polymerization of a corresponding radical polymerizable monomer by a known method. Examples of the radical polymerizable monomer used include ethylene, propylene, butadiene, styrene, and 4-methylstyrene.

  The polymer containing the structural unit represented by the general formula (3) can be obtained by dehydrating condensation of a corresponding dicarboxylic acid or acid anhydride and a diol by a known method. Examples of the dicarboxylic acid used include succinic anhydride, adipic acid, sebacic acid, isophthalic acid, terephthalic acid, 1,4-phenylenediacetic acid, diglycolic acid and the like. Examples of the diol used include ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol, 1,10-decanediol, and 2-butene- Examples include 1,4-diol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol, 1,4-benzenedimethanol, and diethylene glycol.

  The polymer containing the structural unit represented by the general formula (4) is prepared by dehydrating condensation of a carboxylic acid having a corresponding hydroxy group by a known method or a known cyclic ester of a carboxylic acid having a corresponding hydroxy group. It is obtained by ring-opening polymerization by a method. Examples of the carboxylic acid having a hydroxy group or a cyclic ester thereof include 6-hydroxyhexanoic acid, 11-hydroxyundecanoic acid, hydroxybenzoic acid, and ε-caprolactone.

  The polymer containing at least one of the structural units represented by the general formulas (1) to (4) may be a homopolymer of the structural units represented by the general formulas (1) to (4). It may be a copolymer (copolymer) with these constituent components. In addition, these polymers may be used alone as a coating agent, or may be used in combination of two or more.

  The content of the coating agent with respect to the entire ink composition is preferably in the range of 0.1 to 40% by mass. When the amount is 0.1% by mass or more, the amount of the coating agent is sufficient, and sufficient fixability is obtained. When the amount is 40% by mass or less, particles containing the coloring material and the coating agent can be favorably formed.

[Dispersant]
Preferably, in the present invention, a mixture containing a coloring material and a coating agent is dispersed (particulated) in a dispersion medium, but a dispersant may be used to control the particle diameter and suppress particle sedimentation. Further preferred.
Suitable dispersants include surfactants typified by sorbitan fatty acid esters such as sorbitan monooleate and polyethylene glycol fatty acid esters such as polyoxyethylene distearate. Further, for example, a copolymer of styrene and maleic acid, and an amine-modified product thereof, a copolymer of styrene and (meth) acrylic compound, a (meth) acrylic polymer, a copolymer of polyethylene and (meth) acrylic compound, rosin, BYK-160, 162, 164, 182 (polyurethane polymer manufactured by Big Chemie), EFKA-401, 402 (acrylic polymer manufactured by EFKA), Solsperse 17000,
24000 (polyester polymer manufactured by Zeneca) and the like. In the present invention, from the viewpoint of long-term storage stability of the ink composition, the weight average molecular weight is in the range of 1,000 to 1,000,000 and the polydispersity (weight average molecular weight / number average molecular weight) is Polymers that are in the range of 1.0 to 7.0 are preferred. Furthermore, it is most preferable to use a graft polymer or a block polymer.

  The polymer used particularly preferably in the present invention comprises a polymer component composed of at least one of structural units represented by the following general formulas (5) and (6), and a structural unit represented by the following general formula (7). A graft polymer containing at least a polymer component contained as a graft chain.

In the formula, X ₅₁ represents an oxygen atom or —N (R ₅₃ ) —. R ₅₁ represents a hydrogen atom or a methyl group, R ₅₂ represents a hydrocarbon group having 1 to 10 carbon atoms, and R ₅₃ represents a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms. R ₆₁ represents a hydrogen atom, a hydrocarbon group having 1 to 20 carbon atoms, a halogen atom, a hydroxyl group, or an alkoxy group having 1 to 20 carbon atoms. X ₇₁ represents an oxygen atom or —N (R ₇₃ ) —. R ₇₁ represents a hydrogen atom or a methyl group, R ₇₂ represents a hydrocarbon group having 4 to 30 carbon atoms, and R ₇₃ represents a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms. The hydrocarbon group of R ₅₂ and R ₇₂ may contain an ether bond, an amino group, a hydroxy group, or a halogen substituent.

  The graft polymer is obtained by polymerizing a radical polymerizable monomer corresponding to the general formula (7), preferably in the presence of a chain transfer agent, introducing a polymerizable functional group at the terminal of the obtained polymer, It can be obtained by copolymerizing with a radically polymerizable monomer corresponding to 5) or (6).

  Examples of the radical polymerizable monomer corresponding to the general formula (5) include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, and (meth) acrylic acid. Hexyl (meth) acrylate cyclohexyl, phenyl (meth) acrylate, benzyl (meth) acrylate, (meth) acrylic acid esters of 2-hydroxyethyl (meth) acrylate, and N-methyl (meth) acrylamide And (meth) acrylamides such as N-propyl (meth) acrylamide, N-phenyl (meth) acrylamide, and N, N-dimethyl (meth) acrylamide.

Examples of the radical polymerizable monomer corresponding to the general formula (6) include styrene, 4-methylstyrene, chlorostyrene, methoxystyrene, and the like.
Examples of the radical polymerizable monomer corresponding to the general formula (6) include hexyl (meth) acrylate, octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, dodecyl (meth) acrylate, ( (Meth) stearyl acrylate, and the like.
Specific examples of these graft polymers include polymers represented by the following structural formulas.

  Contains a polymer component containing at least one of the structural units represented by general formulas (5) and (6) and a polymerization component containing at least the structural unit represented by general formula (7) as a graft chain. The graft polymer to be processed may have only the structural unit represented by the general formula (5) and / or (6) and the general formula (7), or may contain other components. A preferred composition ratio (mass ratio) between the polymer component containing the graft chain and the other polymer component is 10:90 to 90:10. Within this range, good particle formability is obtained, and a desired particle diameter is easily obtained, which is preferable. These polymers may be used alone as a dispersant, or may be used in combination of two or more.

  The content of the dispersant with respect to the entire ink composition is preferably in the range of 0.01 to 30% by mass. Within this range, good particle formability can be obtained, and a desired particle diameter can be obtained.

[Charge control agent]
In the present invention, it is preferable that a mixture containing a colorant and a coating agent is dispersed (particulated) in a dispersion medium using a dispersant, and a charge adjusting agent is used in combination to control the charge amount of the particles. More preferably.
Suitable dispersants include metal salts of organic carboxylic acids such as zirconium naphthenate and zirconium octenoate, ammonium salts of organic carboxylic acids such as tetramethylammonium stearate, sodium dodecylbenzenesulfonate, dioctylsulfosuccinate. Organic sulfonic acid metal salt such as magnesium acid salt, organic sulfonic acid ammonium salt such as toluenesulfonic acid tetrabutylammonium salt, polymer containing carboxylic acid group-modified styrene and maleic anhydride copolymer with amine A polymer having a carboxylic acid group in the side chain, a polymer having a carboxylic acid anion group in a side chain such as a copolymer of stearyl methacrylate and a tetramethylammonium salt of methacrylic acid, and a side chain such as a copolymer of styrene and vinylpyridine. Poly with nitrogen atoms Chromatography, butyl methacrylate and N- (2-methacryloyloxyethyl) -N, N, polymers having an ammonium group in the side chain of the copolymer of N- trimethylammonium tosylate. The charge applied to the particles may be positively charged or negatively charged. The content of the dispersant with respect to the entire ink composition is preferably in the range of 0.0001 to 10% by mass. Within this range, the electrical conductivity of the ink composition can be easily adjusted within the range of 10 nS / m to 300 nS / m. Furthermore, the electric conductivity of the charged particles can be easily adjusted to 50% or more of the electric conductivity of the ink composition.

[Other ingredients]
In the present invention, a preservative for preventing corruption, a surfactant for controlling surface tension, and the like can be further contained depending on the purpose.

[Preparation of ink composition containing charged particles]
The ink composition containing the charged particles of the present invention can be prepared by dispersing (particulating) the coloring material, the coating agent, and, if necessary, other components using the above components. Examples of the method for dispersing (particulate) include the following methods.
(1) A colorant and a coating agent are mixed in advance, and then dispersed (granulated) using a dispersant and a dispersion medium, and a charge adjusting agent is added.
(2) Disperse (particulate) using a coloring material, a coating agent, a dispersant and a dispersion medium at the same time, and add a charge control agent.
(3) Disperse (particulate) using a colorant, a coating agent, a dispersant, a charge control agent and a dispersion medium at the same time.

  Examples of the apparatus used for mixing and dispersing include a kneader, a dissolver, a mixer, a high-speed disperser, a sand mill, a roll mill, a ball mill, an attritor, and a bead mill (the aforementioned Non-Patent Document 1).

As conditions for melt-kneading, when the dynamic elastic modulus G ′ of the coating material used is in the range of 5 × 10 ⁴ to 1 × 10 ² Pa, the resin has an appropriate viscoelasticity. This is preferable because it makes it possible to produce uniform particles and to produce particles with a narrow composition and uniform composition. It is preferable that the dynamic elastic modulus G ′ is 5 × 10 ⁴ Pa or more from the viewpoint that the resin can be sufficiently melted and flown at the time of kneading and a uniform coloring material and resin can be combined. In addition, when the dynamic elastic modulus G ′ is set to 1 × 10 ² Pa or less, a sufficient share is added to the color material, and the color material is miniaturized, which is preferable in that a uniform color material and resin can be combined.
The dynamic elastic modulus G ′ of the coating agent is more preferably 3 × 10 ⁴ to 1 × 10 ² Pa, still more preferably 1 × 10 ⁴ to 1 × 10 ² Pa.

Since the temperature at which the dynamic elastic modulus G ′ satisfies the above value differs depending on the coating material, melt kneading is performed at a temperature at which the dynamic elastic modulus G ′ satisfies the above value depending on the coating material used. Is desirable.
The temperature for melt kneading is preferably in the above range and is preferably not higher than the decomposition temperature of the coating agent. In the coating agent usually used for inkjet recording, the temperature is preferably 200 ° C. or lower.

[Dynamic elastic modulus G ']
The dynamic elastic modulus as a physical property of the polymer indicates ease of deformation and fluidity of the polymer, and its behavior belongs to an academic system called rheology.
The measurement of the dynamic elastic modulus is well known in the art and can be measured with good reproducibility. For example, using a measuring device called a rheometer, a heat-melted polymer is sandwiched between rotors (gap 1 mm), Vibration can be applied at a certain frequency and obtained from the deviation of the frequency.
More specifically, for example, 3 g of a finely pulverized sample is set in a sample chamber of a rheometer “Rhesol-G1000” manufactured by UBM, and first melted at 200 ° C. in accordance with a predetermined measurement method. While the temperature is lowered, the rotor is vibrated at a frequency of 1 Hz, and a “temperature-dynamic elastic modulus curve” is automatically recorded, and the dynamic elastic modulus at each temperature can be measured.

In the present invention, the colorant and coating agent melt-kneaded are then dry-ground and then wet-dispersed in a dispersion medium.
Here, as an apparatus used in the dry pulverization step, a resin pulverization apparatus such as a trioblender or a sample mill can be generally used.
In the wet dispersion step, devices such as a paint shaker and dynomill can be generally used as a media dispersion device using beads such as zirconia and glass.

Of the charged particles in the ink produced by such a method, if the proportion of charged particles having a small particle diameter is small, for example, when used in an ink jet recording apparatus, there is little accumulation in the ink during running and sufficient Drawing performance is obtained. As the ratio, it is desirable that the content of charged particles having a diameter corresponding to 1/5 or less of the volume average particle diameter is 1% or less. More preferably, it is 0.5% or less, and further preferably 0.2% or less.
The volume average particle diameter can be measured by a centrifugal sedimentation method (CAPA700 / manufactured by Horiba, Ltd.) in an ink state.

[Inkjet recording apparatus]
In the present invention, the ink composition described above is recorded on a recording medium by, for example, an inkjet recording method. In the present invention, it is preferable to use an ink jet recording system using an electrostatic field. An ink jet recording method using an electrostatic field concentrates charged particles of an ink composition to an ejection position by an electrostatic force by applying a voltage between a control electrode and a back electrode on the back of a recording medium, and the recording medium from the ejection position It is a method to fly to. For example, when the charged particles are positive, the voltage applied between the control electrode and the back electrode is such that the control electrode is a positive electrode and the back electrode is a negative electrode. The same effect can be obtained by charging the recording medium instead of applying a voltage to the back electrode.

 As a method of flying ink, for example, there is a method of flying ink from a needle-like tip such as an injection needle, and recording can be performed using the ink composition of the present invention. However, it is difficult to replenish charged particles after the charged particles are concentrated and discharged, and it is difficult to perform stable long-term recording. When the ink is circulated in order to forcibly supply charged particles, the ink overflows from the tip of the injection needle, so the meniscus shape at the tip of the injection needle, which is the discharge position, is not stable, and stable recording is performed. It is difficult to do and is suitable for short-term recording.

  On the other hand, a method of circulating the ink composition without overflowing the ink composition from the ejection opening is preferably used. For example, ink is circulated in an ink chamber having an ejection opening, and a voltage is applied to a control electrode formed at the periphery of the ejection opening, so that it exists in the ejection opening and the leading end faces the recording medium side. In the method in which the concentrated ink droplets fly from the tip of the ink guide, the replenishment of charged particles by the circulation of the ink and the meniscus stability at the ejection position can be compatible, so that stable recording can be performed for a long time. it can. Further, in this method, since the portion where the ink is in contact with the outside air is very small with only the discharge opening, the evaporation of the solvent is suppressed and the ink physical properties are stabilized, so that it can be suitably used in the present invention.

A configuration example of an ink jet recording apparatus suitable for applying the ink composition of the present invention is shown below.
First, an outline of an apparatus that performs four-color printing on one side of the recording medium shown in FIG. 1 will be described. An ink jet recording apparatus 1 shown in FIG. 1 supplies ink to an ejection head 2 composed of ejection heads 2C, 2M, 2Y, and 2K for four colors for forming a full color image. A head driver 4 for driving the ejection head 2 by an output from an external device such as a computer (not shown) or a RIP, and a position control means 5. Further, the ink jet recording apparatus 1 includes a transport belt 7 stretched around three rollers 6A, 6B, and 6C, a transport belt position detection unit 8 including an optical sensor that can detect the position of the transport belt 7 in the width direction, An electrostatic adsorption unit 9 for holding the recording medium P on the conveyance belt, a static elimination unit 10 and a mechanical unit 11 for separating the recording medium P from the conveyance belt 7 after completion of image formation are provided. Upstream and downstream of the conveyance belt 7, the recording medium P is fed from a stocker (not shown) to the conveyance belt 7, the ink is fixed to the feed roller 12 and the guide 13, and the peeled recording medium P and conveyed to a paper discharge stocker (not shown). A fixing means 14 and a guide 15 are arranged. The ink jet printing apparatus 1 has a recording medium position detecting means 16 at a position facing the ejection head 2 with the conveying belt 7 interposed therebetween, and further collects solvent vapor generated from the ink composition. A solvent recovery unit comprising the exhaust fan 17 and the solvent vapor adsorbent 18 is disposed, and the vapor inside the apparatus is discharged outside the apparatus through the recovery unit.

  As the feed roller 12, a known roller can be used, and the feed roller 12 is arranged so as to increase the feeding ability to the recording medium. Further, since dirt, paper powder, or the like may adhere to the recording medium P, it is desirable to remove them. The recording medium P supplied by the feed roller is conveyed to the conveying belt 7 through the guide 13. The back surface (preferably metal back surface) of the conveyor belt 7 is installed via a roller 6A. The transported recording medium is electrostatically attracted onto the transport belt by the electrostatic attracting means 9. In FIG. 1, electrostatic adsorption is performed by a scorotron charger connected to a negative high voltage power source. The electrostatic adsorbing means 9 electrostatically adsorbs the recording medium 9 on the conveying belt 7 without floating, and uniformly charges the surface of the recording medium. Here, the electrostatic attraction means is also used as a charging means for the recording medium, but may be provided separately. The charged recording medium P is transported to the ejection head portion by the transport belt 7, and electrostatic ink jet image formation is performed by superimposing the recording signal voltage with the charging potential as a bias. The image-formed recording medium P is neutralized by the neutralizing unit 10, peeled off by the conveying belt 7 by the mechanical unit 11, and conveyed to the fixing unit. The peeled recording medium P is sent to the image fixing means 14 and fixed. The fixed recording medium P is discharged through a guide 15 to a discharge stocker (not shown). The apparatus also has a means for recovering the solvent vapor generated from the ink composition. The recovery means is composed of the solvent vapor absorbing material 18, and a gas containing solvent vapor in the apparatus is introduced into the adsorbent by the exhaust fan 17, and after the vapor is adsorbed and recovered, it is exhausted outside the apparatus. The apparatus is not limited to the above example, and the number, shape, relative arrangement, charging polarity, and the like of constituent devices such as rollers and chargers can be arbitrarily selected. In the above system, four-color drawing is described. However, a multicolor system may be combined with light color ink or special color ink.

  The ink jet recording apparatus used in the above ink jet printing method includes an ejection head 2 and an ink circulation system 3. The ink circulation system 3 further includes an ink tank, an ink circulation device, an ink concentration control device, an ink temperature management device, and the like. In addition, the ink tank may include a stirring device.

As the ejection head 2, a single channel head, a multi-channel head, or a full line head can be used, and main scanning is performed by the rotation of the transport belt 7.
An ink jet head suitably used in the present invention is an ink jet method in which charged particles in an ink flow path are electrophoresed to increase the ink concentration near the opening and discharge, and mainly a recording medium or a recording medium rear surface. Ink droplets are ejected by electrostatic attraction caused by the counter electrode disposed on the surface. Therefore, if the recording medium or the counter electrode is not facing the head, or if no voltage is applied to the recording medium or the counter electrode even at a position facing the head, the voltage is improperly applied to the ejection electrode. Ink droplets are not ejected even when applied or when vibration is applied, and the inside of the apparatus is not soiled.

An ejection head suitably used for the ink jet apparatus is shown in FIGS. As shown in FIGS. 2 and 3, the inkjet head 70 includes an electrically insulating substrate 74 that forms the upper wall of the ink flow path 72 where the ink flow Q in one direction is formed, and the ink is directed toward the recording medium P. And a plurality of discharge portions 76 for discharging. Each of the ejection portions 76 is provided with an ink guide portion 78 that guides the ink droplet G flying from the ink flow path 72 toward the recording medium P, and the substrate 74 has an opening 75 through which the ink guide portion 78 is inserted. The ink meniscus 42 is formed between the ink guide portion 78 and the inner wall surface of the opening 75. The gap d between the ink guide portion 78 and the recording medium P is preferably about 200 μm to 1000 μm. Further, the ink guide part 78 is fixed to the support bar part 40 on the lower end side.

  The substrate 74 includes an insulating layer 44 that electrically isolates two discharge electrodes at a predetermined interval, a first discharge electrode 46 formed above the insulating layer 44, and an insulation that covers the first discharge electrode 46. It has a layer 48, a guard electrode 50 formed on the insulating layer 48, and an insulating layer 52 that covers the guard electrode 50. The substrate 74 includes a second ejection electrode 56 formed below the insulating layer 44 and an insulating layer 58 that covers the second ejection electrode 56. The guard electrode 50 is provided in order to prevent an electric field from being affected by the voltage applied to the first ejection electrode 46 and the second ejection electrode 56 in the adjacent ejection section.

Further, the ink jet head 70 constitutes the bottom surface of the ink flow path 72, and the ink flow is generated by the induced voltage that is constantly generated by the pulsed discharge voltage applied to the first discharge electrode 46 and the second discharge electrode 56. A floating conductive plate 62 that moves positively charged ink particles (charged particles) R in the path 72 upward (that is, toward the recording medium side) is provided in an electrically floating state. In addition, a coating film 64 that is electrically insulating is formed on the surface of the floating conductive plate 62 to prevent the physical properties and components of the ink from becoming unstable due to charge injection into the ink. The electric resistance of the insulating coating film is preferably 10 ¹² Ω · cm or more, and more preferably 10 ¹³ Ω · cm or more. In addition, the insulating coating film is desirably resistant to corrosion with respect to ink, and this prevents the floating conductive plate 62 from being corroded by ink. Further, the floating conductive plate 62 is covered with the insulating member 66 from below, and the floating conductive plate 62 is completely electrically insulated by such a configuration.

  There are one or more floating conductive plates 62 per head unit (for example, when there are four heads C, M, Y, and K, the number of floating conductive plates is at least one each, and C and M The floating conductive plate is not shared between the head units.

  As shown in FIG. 3, in order to fly ink from the inkjet head 70 and record on the recording medium P, the ink flow Q is generated by circulating the ink in the ink flow path 72, and the guard electrode 50. A predetermined voltage (for example, +100 V) is applied to. Further, a flying electric field that attracts the positive charged particles R in the ink droplet G that has been guided by the ink guide portion 78 and flew from the opening 75 to the recording medium P is generated by the first ejection electrode 46 and the second ejection electrode 56. A positive voltage is applied to the first ejection electrode 46, the second ejection electrode 56, and the recording medium P so as to be formed between the recording medium P and the recording medium P (when the gap d is 500 μm, 1 kV to 3. (The standard is to form a potential difference of about 0 kV).

In this state, when a pulse voltage is applied to the first ejection electrode 46 and the second ejection electrode 56 in accordance with the image signal, the ink droplet G having an increased charged particle concentration is ejected from the opening 75 (for example, initial charged particles). When the concentration is 3 to 15%, the charged particle concentration of the ink droplet G is 30% or more).
At that time, the ink droplet G is applied to the first ejection electrode 46 and the second ejection electrode 56 so that the ink droplet G is ejected only when the pulse voltage is applied to both the first ejection electrode 46 and the second ejection electrode 56. Adjust the voltage value.

As described above, when a pulsed positive voltage is applied, the ink droplet G is guided by the ink guide 78 from the opening 75 and flies to adhere to the recording medium P, and the floating conductive plate 62 has the first ejection electrode. A positive induced voltage is generated by the positive voltage applied to 46 and the second ejection electrode 56. Even if the voltage applied to the first ejection electrode 46 and the second ejection electrode 56 is pulsed, the induced voltage is a substantially steady voltage. Therefore, the charged particles R that are positively charged in the ink flow path 72 are subjected to the upward movement force by the electric field formed between the floating conductive plate 62 and the guard electrode 50 and the recording medium P, and the substrate In the vicinity of 74, the concentration of charged particles R increases. As shown in FIG. 3, when the number of ejection units (that is, channels for ejecting ink droplets) to be used is large, the number of charged particles necessary for ejection increases, but the first ejection electrode 46 and the second ejection electrode to be used are used. Since the number of 56 increases, the induced voltage induced in the floating conductive plate 62 increases, and the number of charged particles R moving to the recording medium also increases.

  In the above, an example in which the colored particles are positively charged has been described. However, the colored particles may be negatively charged. In that case, all the above-mentioned charging polarities are reversed.

  In the present invention, it is preferable to fix the ink by an appropriate heating means after discharging the ink onto the recording medium. As the heating means used, a contact-type heating device such as a heat roller, a heat block, or a belt heating, and a non-contact type heating device such as a dryer, an infrared lamp, a visible light lamp, an ultraviolet lamp, or a hot air oven may be used. it can. These heating devices are preferably continuous with and integrated with the ink jet recording apparatus. The temperature of the recording medium at the time of fixing is preferably in the range of 40 ° C. to 200 ° C. for ease of fixing. The fixing time is preferably in the range of 1 microsecond to 20 seconds.

[Replenishment of ink composition]
In the ink jet recording method using an electrostatic field, charged particles in the ink composition are concentrated and discharged. Accordingly, when the ink composition is discharged for a long time, the charged particles in the ink composition are reduced, and the electrical conductivity of the ink composition is lowered. Further, the ratio between the electric conductivity of the charged particles and the electric conductivity of the ink composition changes. Further, when discharging, charged particles having a larger diameter tend to be discharged preferentially than charged particles having a smaller diameter, so that the average diameter of the charged particles is reduced. Further, since the solid content in the ink composition changes, the viscosity also changes.
Due to these changes in physical property values, as a result, ejection failure occurs, the optical density of recorded images decreases, and ink bleeding occurs. For this reason, by reducing the amount of charged particles by replenishing the ink composition having a higher concentration (higher solid content concentration) than the ink composition initially charged in the ink tank, the electrical conductivity of the ink composition The ratio between the electric conductivity of the charged particles and the electric conductivity of the ink composition can be kept within a certain range. Further, the average particle diameter and viscosity can be maintained. Further, by maintaining the physical property value of the ink composition within a certain range, the ink discharge is stably and uniformly performed for a long time. The replenishment at this time is preferably performed mechanically or manually, for example, by detecting a physical property value such as the electrical conductivity or optical density of the ink liquid used and calculating the shortage. Further, the amount of the ink composition to be used may be calculated based on the image data, and may be formed mechanically or manually.

[Recording medium]
In the present invention, various recording media can be used depending on the application. For example, if paper, plastic film, metal, and paper on which plastic or metal is laminated or vapor-deposited, plastic film on which metal is laminated or vapor-deposited, etc., printed matter can be obtained directly by, for example, ink jet recording. . Further, an offset printing plate can be obtained by using a roughened support such as aluminum. Furthermore, if a plastic support is used, a flexographic printing plate or a color filter for a liquid crystal screen can be obtained. The shape of the recording medium may be planar such as a sheet shape or three-dimensional such as a cylindrical shape. Further, if a silicon wafer or a wiring board is used as a recording medium, it can be applied to manufacture of a semiconductor or a printed wiring board.

  By combining the ink composition, the ink jet recording apparatus, and the replenishment of the ink composition described above, it is possible to stably obtain a high-quality image recorded matter with no ink bleeding and high image density over a long period of time. Can do.

EXAMPLES Hereinafter, although an Example demonstrates this invention in detail, this invention is not limited to these.
[Example 1]
<Materials used>
In Example 1, the following materials were used.

Cyan pigment (coloring material) phthalocyanine pigment C.I. I. Pigment Blue (15: 3) (Toyo Ink Manufacturing Co., Ltd., LIONOL BLUE FG-7350)
・ Coating agent [AP-1]
・ Dispersant [BZ-2]
-Charge control agent [CT-1]
・ Dispersion medium Isopar G (manufactured by Exxon Corporation)

  The structures of the coating agent [AP-1], the dispersant [BZ-2], and the charge control agent [CT-1] are shown below.

The coating agent [AP-1] radically polymerizes styrene, 4-methylstyrene, butyl acrylate, dodecyl methacrylate and 2- (N, N-dimethylamino) ethyl methacrylate using a known polymerization initiator, Furthermore, it was obtained by reacting with methyl tosylate. The weight average molecular weight was 15,000, and the polydispersity (weight average molecular weight / number average molecular weight) was 2.7. The glass transition point (mid point) was 51 ° C.
Dispersant [BZ-2] is a polymer of stearyl methacrylate having a methacryloyl group at its terminal (weight average molecular weight) by radical polymerization of stearyl methacrylate in the presence of 2-mercaptoethanol and further reacting with methacrylic anhydride. Was obtained by radical polymerization with styrene. The weight average molecular weight was 110,000.
The charge control agent [CT-1] was obtained by reacting 1-octadecene and maleic anhydride copolymer with 1-hexadecylamine. The weight average molecular weight was 17,000.

<Preparation of ink composition [EC-1]>
Cyan pigment (10 g) and coating agent [AP-1] (20 g) were placed in a table type kneader PBV-0.1 manufactured by Irie Shokai Co., Ltd., and the heater temperature was set to 100 ° C. and heated and mixed (kneaded) for 2 hours. 30 g of the obtained mixture was coarsely pulverized with a trio-brender manufactured by Trio Science Co., Ltd., and further finely pulverized with a SK-M10 type sample mill manufactured by Kyoritsu Riko Co., Ltd. 30 g of the obtained finely pulverized product was predispersed in a paint shaker manufactured by Toyo Seiki Seisakusho together with 7.5 g of the dispersant [BZ-2], 75 g of Isopar G, and glass beads having a diameter of about 3.0 mm. After removing the glass beads, together with the zirconia ceramic beads having a diameter of about 0.6 mm, the type KDL dynomill manufactured by Shinmaru Enterprises Co., Ltd. was used for 5 hours while maintaining the internal temperature at 25 ° C., followed by 45 ° C. for 5 hours. Dispersion (particle formation) was performed at a rotational speed of 000 rpm. Zirconia ceramic beads were removed from the obtained dispersion, and 316 g of Isopar G and 0.6 g of charge control agent [CT-1] were added to obtain an ink composition [EC-1]. Table 1 shows the ink physical properties.

<Inkjet recording>
The ink composition [EC-1] of Example 1 was filled in the ink tank in the ink jet recording apparatus shown in FIGS. Here, a 150 dpi (three-row staggered arrangement with a channel density of 50 dpi) and 833 channel head of the type shown in FIG. 2 was used as the ejection head, and a silicon rubber heat roller incorporating a 1 kW heater was used as the fixing means. As the ink temperature control means, a throw-in heater and a stirring blade were provided in the ink tank, the ink temperature was set to 30 ° C., and the temperature was controlled with a thermostat while rotating the stirring blade at 30 rpm. Here, the stirring blade was also used as a stirring means for preventing precipitation and aggregation. In addition, the ink flow path is partially transparent, and the LED light emitting element and the light detecting element are arranged between them, and the ink dilution liquid (Isopar G) or concentrated ink (the solid content concentration of the ink composition is determined by the output signal). The concentration was controlled by charging. A fine coated paper for offset printing was used as a recording medium. After removing dust on the surface of the recording medium by air pump suction, the ejection head is brought close to the recording medium to the image forming position, image data to be recorded is transmitted to the image data calculation control unit, and the recording belt is rotated by rotation of the conveying belt. The ink composition was discharged while sequentially moving the discharge head while transporting the recording medium, and an image was formed with a drawing resolution of 2400 dpi. As the conveyor belt, a metal belt and polyimide film bonded together are used, and a line-shaped marker is placed in the vicinity of one end of the belt along the conveyor direction, and this is optically read by the conveyor belt position detection means. An image was formed by driving the control means. At this time, the distance between the ejection head and the recording medium was kept at 0.5 mm by the output from the optical gap detector. Further, the surface potential of the recording medium was set to −1.5 kV at the time of ejection, and a pulse voltage of +500 V was applied (pulse width 50 μsec) at the time of ejection, and image formation was performed at a driving frequency of 15 kHz.

  The obtained gray scale image recorded matter (printed matter) was a very clear image without streak unevenness and ink bleeding. No image formation failure or the like was observed, and no image deterioration due to dot diameter change or the like was observed even when the outside air temperature changed or the recording time increased, and good image formation was possible.

[Comparative Examples 1 and 2]
Ink compositions [RC-1] and [RC-2] were prepared by the same method as in Example 1 except that the kneading temperatures were 70 ° C. and 140 ° C., respectively, and ink jet recording was performed. Ink properties and drawing properties are shown in Table 1.

[Evaluation methods]
1. G ′ of the coating material at the kneading temperature
Set 3 g of finely pulverized sample in the sample chamber of a rheometer “Rheosol-G1000” manufactured by UBM, melt it at 200 ° C. according to a predetermined measurement method, and then lower the temperature while lowering the rotor. A “temperature-dynamic elastic modulus curve” was automatically recorded by vibrating at a frequency of 1 Hz, and the dynamic elastic modulus at each temperature was measured.
2. The state of the kneaded product was visually evaluated as follows.
○: Uniform Δ: Slightly non-uniform ×: Non-uniform Particle size and small particle size particle content The centrifugal sedimentation method (CAPA700 / Horiba Seisakusho) was used.
4). Inkjet drawn image quality The degree of bleeding of the drawn image was visually evaluated as follows.
○: No bleeding △: Slight bleeding x: Bleeding

In Example 1, since the kneading was performed under a desirable temperature condition in which the dynamic elastic modulus G ′ of the coating material satisfies 5 × 10 ⁴ to 1 × 10 ² Pa, the coating material flowed appropriately, and the pigment and the coating material were separated. Mixing was sufficiently uniform, and the uniformity of the kneaded product was high. Dispersed charged particles using this kneaded product had a narrow particle size distribution, and showed sufficient drawability even in ink jet drawing.
On the other hand, under the temperature condition of Comparative Example 1 where the dynamic elastic modulus G ′ during kneading is high, the pigment and coating agent are not sufficiently mixed, and the state of the kneaded product remains in powder form. Was observed. In addition, in the temperature condition of Comparative Example 2 where the dynamic elastic modulus G ′ during kneading is low, the melt viscosity of the coating agent is low, so it is difficult to break the aggregated structure of the pigment and make it uniform and fine, and the kneaded product is somewhat It was in a non-uniform state. Furthermore, the charged particles dispersed using these kneaded materials have a wide particle size distribution, and sufficient drawing performance was not obtained in ink jet drawing.

[Examples 2 to 6]
Ink compositions [EC-2] to [EC-6] were prepared in the same manner as in Example 1 except that the polymer shown in Table 2 was used as the coating agent and the kneading temperature was changed to the temperature shown in Table 3. ] And ink jet recording was performed. Table 3 shows ink physical properties and drawing properties. The evaluation method is the same as in Example 1. As shown in Table 3, in any of the examples, the content of the small particle size particles was low, and sufficient ink physical properties and drawing properties were exhibited.

It is a whole lineblock diagram showing typically an example of an ink jet printer used for the present invention. It is a perspective view which shows the structure of the inkjet head of the inkjet recording device of this invention (In order to make it intelligible, the edge of the guard electrode in each discharge part is not drawn). FIG. 3 is a side sectional view showing a distribution state of charged particles when the number of ejection units of the inkjet head shown in FIG. 2 is large (corresponding to an arrow XX in FIG. 2).

Explanation of symbols

G Injected ink droplet P Recording medium Q Ink flow R Charged particle 1 Inkjet recording device 2, 2Y, 2M, 2C, 2K Discharge head 3 Ink circulation system 4 Head driver 5 Position control means 6A, 6B, 6C Conveying belt stretch Roller 7 Conveying belt 8 Conveying belt position detecting means 9 Electrostatic adsorption means 10 Static eliminating means 11 Mechanical means 12 Feed roller 13 Guide 14 Image fixing means 15 Guide 16 Recording medium position detecting means 17 Discharge fan 18 Solvent vapor adsorbing material 38 Ink guide 40 support rod portion 42 ink meniscus 44 insulating layer 46 first discharge electrode 48 insulating layer 50 guard electrode 52 insulating layer 56 second discharge electrode 58 insulating layer 62 floating conductive plate 64 coating film 66 insulating member 70 inkjet head 72 ink flow path 74 Substrate 75, 75A, 75B Opening 76, 76A, 76B Discharge Part 78 Discharge part

Claims (3)

A method for producing an ink composition containing charged particles containing at least a coloring material and a coating agent by a production method comprising at least a melt-kneading step, a dry pulverization step, and a wet dispersion step in a dispersion medium, A method for producing an ink composition, comprising melting and kneading at a temperature satisfying a dynamic elastic modulus G ′ of a coating agent to be used of 5 × 10 ⁴ to 1 × 10 ² Pa.   Charged particles including at least a coloring material and a coating agent are prepared by a mechanical media dispersion method, and particles having a particle diameter corresponding to 1/5 or less of a volume average particle diameter in a centrifugal sedimentation method (CAPA700 / Horiba Seisakusho) are 1 2. The method for producing an ink composition according to claim 1, wherein the ink composition is% or less.   An ink jet recording method in which an ink droplet is ejected from an ink composition obtained by the method according to claim 1 or 2 by an ink jet recording method using an electrostatic field.

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