JP2005501748A - Cutting blade plate and cutting tool provided with the cutting blade plate - Google Patents

Cutting blade plate and cutting tool provided with the cutting blade plate Download PDF

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Publication number
JP2005501748A
JP2005501748A JP2003526612A JP2003526612A JP2005501748A JP 2005501748 A JP2005501748 A JP 2005501748A JP 2003526612 A JP2003526612 A JP 2003526612A JP 2003526612 A JP2003526612 A JP 2003526612A JP 2005501748 A JP2005501748 A JP 2005501748A
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Prior art keywords
cutting
cutting edge
plate
cutting blade
surface portion
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Japanese (ja)
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シューフェンハウアー、ミヒァエル
クランツ、シュテッフェン
ボグート、ヴェルナー
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Kennametal Inc
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Kennametal Inc
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/16Milling-cutters characterised by physical features other than shape
    • B23C5/20Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • B23C5/22Securing arrangements for bits or teeth or cutting inserts
    • B23C5/2204Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert
    • B23C5/2208Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert for plate-like cutting inserts 
    • B23C5/2213Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert for plate-like cutting inserts  having a special shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/16Milling-cutters characterised by physical features other than shape
    • B23C5/20Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • B23C5/202Plate-like cutting inserts with special form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2200/00Details of milling cutting inserts
    • B23C2200/04Overall shape
    • B23C2200/0416Irregular
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2200/00Details of milling cutting inserts
    • B23C2200/08Rake or top surfaces
    • B23C2200/085Rake or top surfaces discontinuous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2200/00Details of milling cutting inserts
    • B23C2200/12Side or flank surfaces
    • B23C2200/125Side or flank surfaces discontinuous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2200/00Details of milling cutting inserts
    • B23C2200/20Top or side views of the cutting edge
    • B23C2200/203Curved cutting edges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2200/00Details of milling cutting inserts
    • B23C2200/36Other features of the milling insert not covered by B23C2200/04 - B23C2200/32
    • B23C2200/367Mounted tangentially, i.e. where the rake face is not the face with largest area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2250/00Compensating adverse effects during milling
    • B23C2250/16Damping vibrations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Abstract

本体(2)の板両側平面(E1、E2)に各々基礎面(3)が存在する切刃板(1、1′)において、側面(4)の円錐面部分(4a)と該部分の側の基礎面とは、互いに鋭角(α)を成して刃先(5)を形成し、同じ側面の平坦面部分(4b)は、反対側の基礎面と鈍角(β)を成す。円錐面部分の板平面内に位置する円錐軸線(6)は、同じ板平面内に位置する板中心軸線(7)に対して平行にずれて延びて、刃先の偏心した円弧状経過を形成している。そのような多数の切刃板を備えた切削工具(17)において、工具ホルダ(16)の中心線(M)の周囲範囲に設けられた切刃板は、好適には中心線(M)に対してΦ=(5±3)°だけずれて配置される。In the cutting blade plate (1, 1 ') in which the base surface (3) is present on each plate plane (E1, E2) of the main body (2), the conical surface portion (4a) of the side surface (4) and the side of the portion The base surface of each other forms an acute angle (α) to form the cutting edge (5), and the flat surface portion (4b) on the same side surface forms an obtuse angle (β) with the base surface on the opposite side. The conical axis line (6) located in the plate plane of the conical surface portion extends in parallel with the plate center axis line (7) located in the same plate plane to form an eccentric arc-shaped course of the cutting edge. ing. In the cutting tool (17) having such a large number of cutting blade plates, the cutting blade plate provided in the peripheral range of the center line (M) of the tool holder (16) is preferably at the center line (M). On the other hand, it is shifted by Φ = (5 ± 3) °.

Description

【技術分野】
【0001】
本発明は、本体の板両側平面に各々存在する基礎面と、」少なくとも1つの側面とを備えた切刃板(Schneidplatte)に関する。本発明はこの切刃板を備えた切削工具にも関する。なおここで切刃板とは、特に反転形切刃板(Wendeschneidplatte)を意味し、切削工具とは特に仕上げフライスを意味する。
【0002】
切削加工で製造される工業部品又はワークについてますます厳しい要求が課せられるために、特に、表面品質の改善についての要求が存在する。できるだけ条溝や筋溝なしで研摩した平滑表面、特に6μm以下の表面粗さ(Rz)と3μm以下の凹凸高さ(Wt)を持つ平滑表面についての要求を満足すべく、採用する工具についても特別な要件が課せられる。この場合、刃先の幾何学形状、切刃材料、加工パラメータの選択および被加工表面に対する刃先の正確に規定した位置が、特に重要である。
【0003】
この種切削工具、特に平滑な表面を得るための所謂仕上げフライスに一般に採用される切刃板又は反転形切刃板は、両側に基礎面を持つ。これら基礎面は、各々その都度採用される主切刃に対する載置面並びに逃げ面として利用される。この反転形切刃板の周囲面に4つの平坦面が配置され、これら平坦面は、工具の組立状態において、切刃板接触支持面およびかみ合い状態にある主切刃に対しすくい面として利用される。その際同様にかみ合い状態にある前切刃に対し、これら平坦面は、各々前切刃面として働く。
【0004】
主切刃を形成する刃先は線形をなし、被加工表面に対し面平行に延びている。この際、線形刃先をワーク表面に対し位置決めした際の角度誤差が敏感に作用するという欠点があり、このため、被加工表面に刃先端だけが優先的に作用することが実際に避けられず、従って表面品質の改善について課せられる要件を実際上達成できない。
【0005】
線形で、真っ直ぐな刃先に代えて、円形又は楕円形の湾曲を持つ刃先も使用できる。欧州特許第0370494号明細書で公知の切刃板では、その曲率は、刃先の中心から出発して刃先両端に向けて一様に増大する。しかしまた、被加工表面に対し円形又は楕円形をなす刃先は、刃先中心から出発し刃先両端に向けて一様に増大する曲率値に基づき、切刃本体半径の増大と共に、角度誤差に対し不所望の小さな誤差公差を生ずる。また円形に湾曲した刃先の場合、刃先の半径減少と共に、表面品質が悪化する特別な問題がある。
【0006】
この切刃板又は反転形切刃板のホルダ装置への位置決めに関し、原則的に2つの方式がある。即ち切刃板又は反転形切刃板を、表面に対し刃先の位置を不変にしてホルダに固定するか、被加工表面に対し刃先を後で位置変更可能なホルダに結合する。切刃板を、刃先位置を不変にして固定する場合、切刃板に対し非常に精密な工具ホルダを要するという欠点がある。これに対し刃先を後で変位できるよう切刃板を結合する場合、外部作用による刃先の位置変化に関し、装置全体が非常に敏感に影響される欠点がある。
【0007】
本発明の課題は、上述の欠点を解消し、特に被加工ワークの高い表面品質を可能にする切刃板、特に反転形切刃板を提供することにある。更に、被加工ワーク表面における凹凸の山の高さ又は谷の深さができるだけ小さく、従って特に平滑な表面が得られるような切刃板を備えた切削工具、特に仕上げフライスを提供することにある。特に、被加工表面の表面品質についての上述した要件を満たし得るようにすることにある。
【0008】
切刃板に対する上述の課題は、本発明に基づき、請求項1に記載の特徴により解決される。そのため、切刃板は、円錐面部分と平坦面部分とを有する少なくとも1つの側面を持つ。その円錐面部分と、該部分に対向する基礎面は、互いに鋭角を成して刃先を形成し、平坦面部分は反対側の基礎面と鈍角を成す。板平面内、従って基礎面の平面内に対向する円錐面部分の円錐軸線が、同じ板平面内に位置する切刃板中心軸線に対して平行にずれて延びることで、円錐面部分は、側面から非対称に球形に突出し、刃先の偏心した円弧状経過を形成する。換言すれば、円錐面部分の軸線を、切刃板の中心軸線に対してずらす。
【0009】
この偏心した球形の面部分に生ずる円錐曲線は、被加工表面に関し、円錐軸線から、一方又は他方の刃先端迄測定して、異なる長さの2つの刃先セグメントを備えた楕円形をなす。従って、被加工表面に関し、両セグメントの衝突点、従って楕円形刃先の頂点が最高点となる。頂点は板平面内、即ち基礎面の平面内を延びる円錐面部分又は円錐状面の円錐軸線の真下に位置する。その際、曲率半径は刃先の円弧長に関し非常に大きく、実際にははっきり目視できない。その刃先の円弧経過は、基礎面の平面内に位置させるとよい。
【0010】
すくい面が凸状湾曲面部分と平坦面部分から成る切刃板は、独国特許出願公開第4446824号明細書で公知である。そこでは、凸状面部分の曲率は、本発明に基づく切刃板と異なり、刃先とその刃先両端を結ぶ仮想線との間隔が刃先の中心で最大になるように設定している。換言すれば、刃先をその終端に関しほぼ対称に湾曲させている。ちなみに、公知の切刃板の湾曲した刃先は、平滑なワーク表面の発生には使えず、公知の切刃板は、切削工具の周囲面に設けられ、従って主切刃はワークの平らな面に対し平行に向いていない。公知の切刃板の場合、ワーク表面の平滑化のために、短い前切刃を用いる。
【0011】
有利な実施態様では、切刃板は少なくとも1つの目的に沿って楔状をなす角形傾斜面を備える。この角形傾斜面は、円錐面部分、平坦面部分および刃先と反対側の基礎面と各々鈍角を成している。この楔状角形傾斜面によって、一方ではやさしい食いつきを達成し、他方では反対側の刃先の短縮を回避できる利点がある。
【0012】
他の好適な実施態様では、円錐面部分と平坦面部分を、これら両面部分により形成された交差縁がその頂点と共に刃先の側に位置するよう異なる角度で配置する。
【0013】
特に有利な実施態様では、切刃板をそのような4つの側面を備えた反転形切刃板として形成し、その際、両側の側面の円錐面部分と平坦面部分を互いに傾斜させる。
【0014】
この反転形切刃板の場合、各基礎面に対し対称に配置した2つの角形傾斜面を設けるとよい。この場合各角形傾斜面は、1つの基礎面および1つの側面と各々鈍角を成し、各角形傾斜面は、隣接する側面の円錐面部分と鋭角を成して、楕円形の縁を形成する。
【0015】
また、反転形切刃板は、その両側の互いに対向する基礎面が(97±2)°の角度、特に97°の角度だけ互いにひねられた菱形本体によって特徴づけられている。
【0016】
本発明に基づく切削工具は多数の切刃板を有し、該板は工具ホルダに、その植刃フライスの範囲内の周囲面に分布して配置される。特に両面反転形切刃板は、各切刃板の刃先が所定の位置に固定され、即ち刃先の後での位置調整がもはやできないように、工具ホルダに結合される。その場合、工具ホルダの0°の中心線の周囲範囲に設けた切刃板は、中心線に対し(5±3)°の角度だけずれて配置する。
【0017】
切削工具の好適な実施態様では、各切刃板に付属する工具ホルダの板受け座は、その切刃板の各基礎面の1つに対応する載置面と、各側面に対向する接触支持面に加えて、切刃板に対する軸方向ストッパとして働くストッパピンを受ける収容開口を持つ。該ピンを板受け座の加工後に初めて取り付けることで、板受け座の載置面と接触支持面を、一回の作業工程で同時に加工できる。この結果、工具ホルダに10μmの平面回転精度が生ずる。
【0018】
本発明による利点は、特に切刃板の各側面での円錐面部分の偏心した球形の組合せ、従って分散した湾曲最大値又は頂点を備え湾曲した刃先並びにこれに伴い増大した半径のため、工具ホルダの0°中心線の前での工具ホルダ内部への切刃板の配置により、ワークの被加工表面の特に高い表面品質が得られることにある。特に、仕上げフライスとして利用するこの種工具は、従来の仕上げフライスで加工した表面よりも、表面凹凸の山の高さ又は谷の深さを約半分に小さくできる。
【0019】
以下図を参照して本発明の実施例を詳細に説明する。なお各図において、同一部分には同一符号を付している。
【0020】
図1の切刃板1は、各板両側平面E1、E2に位置する2つの基礎面3を備えた本体2を有する。切刃板1は、更に円錐面部分4aと平坦面部分4bを備えた側面4を持つ。円錐面部分4aと、該部分4aに対向する基礎面3は、互いに鋭角α(図4参照)を成し、刃先5を形成する。平坦面部分4bは反対側の基礎面3と鈍角β(図4参照)を成す。
【0021】
刃先5は基礎面3の平面E1内に位置する円弧状経過を有し、該経過は、円錐面部分4aの偏心した湾曲部、従って非対称的な湾曲部を備える。その場合、円錐面部分4aの板平面E1内に位置する円錐軸線6は、その板平面E1内に位置する切刃板中央軸線7に対し平行に間隔dだけずれて延び、刃先5の偏心した円弧状経過を形成する。
【0022】
図2は、反転板又は反転形切刃板1′として働く切刃板を示す。該切刃板1′は4つの側面を有し、ここではそのうちの2つの側面4しか見えない。この切刃板1′は4つの刃先5を備えた菱形状本体2を備える。その両側基礎面3の幾何学形状と寸法は少なくともほぼ同じであるが、互いに97°だけひねられている。従って、反転形切刃板1′は4つの平坦面部分4bと4つの円錐面部分又は円錐面4aとを備える。各1つの平坦面部分4bと1つの円錐面部分4aが、本体2の1つの側面4を成している。両側に位置する円錐面部分4aは、各々片側の基礎面3と鋭角α(図4参照)を成す。それに伴う円錐曲線が刃先5となり、それに応じての刃先5は反対側にも存在する。円錐面部分4aは反対側の基礎面3と交差していない。従って各基礎面3に各2つの刃先5が存在する。
【0023】
両側側面4の平坦面部分4bは、基礎面3と鈍角β(図4参照)を成し、それによって生ずる縁8は刃先ではない。この平坦面部分4bは反対側の基礎面3との共通の縁を有していない。特に図4から明らかなように、両側側面4で相対して位置する平坦面部分4bと相対して位置する円錐面部分4aは、互いに傾斜している。
【0024】
図1の切刃板1は1つの角形傾斜面9を有するが、図2の反転形切刃板1′は、4つのそのような角形傾斜面9を備える。その各2つの角形傾斜面9は、各基礎面3に対し対称に分布して配置している。角形傾斜面9は、各基礎面3と平坦面部分4bとの間に広がっている。各角形傾斜面9は、基礎面3、円錐面部分4aおよび平坦面部分4bと各々鈍角を成しているが、この面9は、他の対向して位置していない円錐面部分4aと鋭角を成している。これに伴う縁10は楕円面をなし、特に角又は斜面切削過程に利用される。
【0025】
図3から分かるように、両面反転形切刃板1′の場合も、各円錐軸線6は、反転形切刃板1′の中央軸線7に対しずれている。これに伴い生ずる円錐曲線は、ワークの被加工表面に関し、刃先5が異なる長さを持つ刃先セグメント5a、5bを備えた楕円形となっている。被加工表面に関し、頂点11(図1と図2参照)に位置する両刃先セグメント5a、5bの衝突点は、最高点となっている。頂点11は、各々の基礎面3の板平面E1、E2内を延びる円錐軸線6の下に位置する(図1参照)。刃先5の円弧部分の曲率半径が非常に大きいため、刃先5の円弧の形状ないしはその曲率は目視できない。
【0026】
反転形切刃板1′の各側面4の円錐面部分4aと平坦面部分4bは、異なる角度で配置している。その角度差は、両面部分4a、4bの交差によって生ずる交差縁14(図4参照)がその頂点11と共に刃先5の側に位置するように選定する。
【0027】
反転形切刃板1′の別の特徴は、一方で周囲面に配置された円錐面部分4a、他方で同様に周囲面に配置された平坦面部分4bの各々の基礎面3に対する異なる傾きにある。その場合、全部で負の傾斜角度δによって、特にやさしい食いつき挙動が生じ、削り屑の半径方向排出を助長する。また、両面反転形切刃板1′の刃先5の形状は、切込み角γと後逃げ角δに関し上述の幾何学的条件に最良に合わされ、この結果パラメータが上述の値からずれた際、被加工表面の表面像と表面パラメータの悪化が予想される。
【0028】
切刃板1ないし反転形切刃板1′の中心に連続した円形開口15を設けている。この開口15は、締付けボルト結合とねじ結合とで工具ホルダ16(図5参照)に特に単純に保持すべく用いる。従って、本体2の形状により、特に条溝および筋溝のない平滑な表面に関する要件を満足する切刃板1ないしは反転形切刃板1′を造り出せる。
【0029】
図示の形状を持つ切刃板1、1′の外側形状の形成は、それら切刃板1、1′と、以下に図5〜9を参照して詳述する切削工具又は仕上げフライス17の工具ホルダ16の板受け座設置面との線接触を保証する。
【0030】
図5に示す切削工具又は仕上げフライス17では、切込み角γ=(0±1)°と後逃げ角δ=(−5±3)°が得られると(図8参照)、被加工表面に関し反転形切刃板1′の最良位置が生ずる。切込み角γの値は、切刃板1′の面部分4a、4bの研摩の形状、従って刃先5の形状で定まる。しかし切込み角γは、研摩形状が異なる場合は変更できる。
【0031】
工具ホルダ16の植刃フライス円周に分布して配置した多数の反転形切刃板1′を備える、図5に示す仕上げフライス17は、隣接する反転形切刃板1′間に、ワークからその表面の切削加工時に生ずる削り屑を排出する削り屑排出溝18を備える。その反転形切刃板1′は逃げ角ε=7°で配置され、この結果角度α(図4参照)に相応した第2前逃げ角η=77°と組み合わせて、すくい角φ=6°が生ずる。
【0032】
特に図6から解るように、工具ホルダ16の中心線Mの範囲に位置する反転形切刃板1′は、この切刃板1′が切削工具17において中心線Mの前にずれ角ψ〔ψ=(5±3)°〕だけずれて位置するよう配置している。図2〜4の幾何学形状を持つ各反転形切刃板1′では、そのずれと組み合わせて、楕円形刃先5の半径を増大させ、従って切削工具17の切削加工時に特に大きな表面品質が得られる。
【0033】
切刃板1、1′の各々の側面4の球形、即ち湾曲した円錐状面4aにより、工具ホルダ17を駆動するスピンドルの公差を補償できる。これによってまた、その表面を加工すべきワークに、刃先5の角が接するのを防止できる。そのうえ、切刃板1、1′のこの配置と基本構造により、表面凹凸の山の高さと谷の深さがほぼ半分に減り、従って、被加工表面の無条溝性ないし無筋溝性が、2倍ほど改善される。
【0034】
切削工具17の内部で、各反転形切刃板1′は周囲面に4つの円錐面部分を形成し、これら円錐面部分の凸状湾曲が、刃先5の曲率、主切刃のすくい面および部分的に前切刃の逃げ面を形成する。これに対し、それらの円錐面部分4aは、図9に示す板受け座20における接触支持面としての機能を有していない。
【0035】
図示の工具ホルダ16では、刃先5の必要な位置決め精度を保証すべく、特別な処置を施している。被加工表面に対する刃先5の位置は、工具ホルダ16では、工具ホルダ16の接触支持面21と受け孔22(図7参照)に関する板受け座20の位置で定まる。
【0036】
別の大きな要因は、基準面の幾何学的精度、即ち板受け座20の基礎面3に対向した載置面23と、側面4に対向した接触支持面24の幾何学的精度である。板受け座20の幾何学形状と製造精度が、幾何学的パラメータのできるだけ小さな偏差に合わされている。
【0037】
特に図8および図9から明らかなように、図示した板受け座20の場合、硬化した鋼製ピン25を反転形切刃板1′に対する軸方向ストッパとして利用する。そのため、板受け座20は載置面23の範囲にそのストッパピン25に対する収容開口26を設けている。該ストッパピン25は、載置面又は基礎面23および半径方向接触支持面24の加工後に初めて取り付ける。その形状は、1回の作業工程で、載置面23並びに半径方向接触支持面24の加工を可能にする。この処置によって、工具ホルダ16において10μmの平面回転精度を保証できる。
【0038】
切削工具17の回転軸線27(図7参照)に対する反転形切刃板1′の真円精度は、硬化したストッパピン25の軸方向位置によりきっちり決定できる。その回転軸線27に対する偏差は、できるだけ小さくせねばならない。
【0039】
図5に示す如く、工具ホルダ16のカラー28の円周面に複数のねじ孔29を配置している。それらねじ孔29に、必要に応じ、特に鋼製の種々の長さを持つねじ付きピン30をねじ込む。それらねじ付きピン30により、切削工具17を、10000rpmの回転時に6.3Gの残留アンバランスに調整する。この結果加工中の振動と揺れが減少し、表面粗さ精度の更なる改善が達成される。振動は、切削工具17のアンバランスの縮小に伴い小さくなる。この結果、必然的に、自由慣性の減少、従ってその影響下での工具の変位の縮小を達成できる。この状態は更に、加工済み表面の品質と特性に有利に働き、切削工具17を用いるフライス盤の駆動スピンドルの負荷を非常に小さくする。
【0040】
仕上げ加工のための各4つの刃先5を備えた両面反転形切刃板1′を持つ工具ホルダ16の植刃フライス又は仕上げフライスは、位置を固定した反転形切刃板1′を備える。その場合、表面に対する刃先5の位置は、固定後にはもはや変更できない。各反転形切刃板1′は工具ホルダ16に、反転形切刃板1′の刃先5が所定の位置に適当な方式で固定されるように結合され、そのため刃先5の後での位置変更はもはやできない。この結果、外部作用による工具ホルダ16に関する反転形切刃板1′の変位を実際上防止できる。
【図面の簡単な説明】
【0041】
【図1】本発明に基づく切刃板の斜視図。
【図2】本発明に基づく反転形切刃板の図1に相応した図。
【図3】図2における切刃板の平面図。
【図4】切刃板の側面図。
【図5】そのような多数の切刃板を備えた切削工具の斜視図。
【図6】切削工具の平面図。
【図7】図6におけるVII−VII線に沿った切削工具の断面図。
【図8】図6における部分VIIIの拡大図。
【図9】図8における切削工具の工具ホルダにおける板受け座の部分図。
【符号の説明】
【0042】
1、1′ 切刃板、2 本体、3 基礎面、4 側面、4a、4b 面部分、5 刃先、6 円錐軸線、7 板中心軸線、8、10、14 縁、9 角形傾斜面、11 頂点、15 開口、16 工具ホルダ、17 切削工具/仕上げフライス、18 削り屑排出溝、20 板受け座、21 接触支持面、22 収容孔、23 載置面、24 接触支持面、25 ストッパピン、26 収容開口、27 回転軸線、28 工具カラー、29 ねじ孔、30 ねじ付きピン、E1、2 板平面、M 中心線、O 表面、d 間隔、α 鋭角、η 第2前逃げ角、β 鈍角、γ 切込み角、σ 後逃げ角、ε 逃げ角、φ すくい角、ψ ずれ角
【Technical field】
[0001]
The present invention relates to a cutting plate (Schneidplatte) provided with a base surface which is present on each side plate of the body and with at least one side surface. The present invention also relates to a cutting tool provided with the cutting blade plate. Here, the cutting blade plate means in particular a reversible cutting blade plate (Wendeschneidplatte), and the cutting tool particularly means a finishing mill.
[0002]
Due to the increasingly stringent demands on industrial parts or workpieces produced by machining, there is a particular need for improved surface quality. For the tool to be used to satisfy the requirements for a smooth surface polished as much as possible without a groove or streak, especially a smooth surface having a surface roughness (Rz) of 6 μm or less and an uneven height (Wt) of 3 μm or less. Special requirements are imposed. In this case, the geometry of the cutting edge, the cutting edge material, the selection of processing parameters and the precisely defined position of the cutting edge relative to the surface to be processed are particularly important.
[0003]
A cutting blade plate or a reversing cutting blade plate generally employed in this type of cutting tool, particularly a so-called finishing mill for obtaining a smooth surface, has a base surface on both sides. These basic surfaces are used as a mounting surface and a flank surface for the main cutting edge that is employed each time. Four flat surfaces are arranged on the peripheral surface of the inverted cutting blade plate, and these flat surfaces are used as rake surfaces for the cutting blade plate contact support surface and the meshing main cutting blade in the assembled state of the tool. The In this case, the flat surfaces each act as a front cutting edge surface with respect to the front cutting edge which is also in a meshed state.
[0004]
The cutting edge forming the main cutting edge is linear and extends parallel to the surface to be processed. At this time, there is a drawback that the angle error when positioning the linear blade edge with respect to the workpiece surface is sensitive, and therefore it is actually inevitable that only the blade tip preferentially acts on the work surface, Therefore, the requirements imposed on improving surface quality cannot be achieved in practice.
[0005]
Instead of a linear, straight cutting edge, a cutting edge with a circular or elliptical curvature can also be used. In the cutting blade plate known from EP 0 370 494, the curvature increases uniformly from the center of the cutting edge towards both ends of the cutting edge. However, a cutting edge that forms a circle or ellipse with respect to the workpiece surface is based on a curvature value that starts from the center of the cutting edge and increases uniformly toward both ends of the cutting edge. This produces the desired small error tolerance. In addition, in the case of a circularly curved cutting edge, there is a special problem that the surface quality deteriorates as the radius of the cutting edge decreases.
[0006]
In principle, there are two methods for positioning the cutting blade plate or the inverted cutting blade plate on the holder device. That is, the cutting blade plate or the inverted cutting blade plate is fixed to the holder with the position of the blade edge unchanged with respect to the surface, or is coupled to a holder whose position can be changed later with respect to the work surface. When the cutting blade plate is fixed with the cutting edge position unchanged, there is a drawback that a very precise tool holder is required for the cutting blade plate. On the other hand, when the cutting blade plate is coupled so that the cutting edge can be displaced later, there is a drawback that the entire apparatus is very sensitively affected by the position change of the cutting edge due to external action.
[0007]
An object of the present invention is to provide a cutting blade plate, particularly a reversing cutting blade plate, which eliminates the above-mentioned drawbacks and enables particularly high surface quality of a workpiece. Another object of the present invention is to provide a cutting tool, in particular a finishing mill, provided with a cutting blade plate in which the height of the uneven ridges or the depth of the valleys on the workpiece surface is as small as possible, and thus a particularly smooth surface can be obtained. . In particular, it is intended to be able to satisfy the above-mentioned requirements for the surface quality of the work surface.
[0008]
The above-mentioned problem with respect to the cutting blade plate is solved by the features of claim 1 based on the present invention. Therefore, the cutting blade plate has at least one side surface having a conical surface portion and a flat surface portion. The conical surface portion and the base surface facing the portion form an acute angle with each other to form a cutting edge, and the flat surface portion forms an obtuse angle with the opposite base surface. The conical surface portion of the conical surface portion in the plate plane, and thus in the plane of the base surface, extends in parallel with the cutting plate central axis located in the same plate plane so that the conical surface portion Projecting asymmetrically into a spherical shape and forming an eccentric arc-shaped course of the cutting edge. In other words, the axis of the conical surface portion is shifted with respect to the center axis of the cutting edge plate.
[0009]
The conic curve generated in this eccentric spherical surface portion, with respect to the work surface, measures from the cone axis to one or the other blade tip and forms an ellipse with two cutting edge segments of different lengths. Therefore, with respect to the work surface, the collision point of both segments, and hence the vertex of the elliptical cutting edge, is the highest point. The apex is located in the plate plane, i.e., directly below the conical surface portion or conical axis of the conical surface extending in the plane of the base surface. At that time, the radius of curvature is very large with respect to the arc length of the cutting edge, and is not clearly visible in practice. The arc course of the cutting edge is preferably located in the plane of the base surface.
[0010]
A cutting blade plate whose rake face is composed of a convex curved surface portion and a flat surface portion is known from DE 44 46 824 A1. In this case, the curvature of the convex surface portion is set so that the distance between the cutting edge and a virtual line connecting both ends of the cutting edge is maximized at the center of the cutting edge, unlike the cutting edge plate according to the present invention. In other words, the cutting edge is curved substantially symmetrically with respect to its end. Incidentally, the curved cutting edge of the known cutting edge plate cannot be used to generate a smooth workpiece surface, and the known cutting edge plate is provided on the peripheral surface of the cutting tool, so that the main cutting edge is the flat surface of the workpiece. It is not parallel to. In the case of a known cutting edge plate, a short front cutting edge is used to smooth the workpiece surface.
[0011]
In an advantageous embodiment, the cutting edge plate comprises a square inclined surface that is wedge-shaped along at least one purpose. This square inclined surface forms an obtuse angle with each of the conical surface portion, the flat surface portion, and the base surface opposite to the blade edge. By this wedge-shaped square inclined surface, there is an advantage that gentle biting can be achieved on the one hand and shortening of the cutting edge on the other side can be avoided.
[0012]
In another preferred embodiment, the conical surface portion and the flat surface portion are arranged at different angles so that the intersecting edge formed by these two surface portions is located on the side of the cutting edge together with its apex.
[0013]
In a particularly advantageous embodiment, the cutting edge plate is formed as a reversing cutting edge plate with such four side surfaces, with the conical surface portions and the flat surface portions on both side surfaces being inclined with respect to each other.
[0014]
In the case of this inverted cutting plate, two square inclined surfaces arranged symmetrically with respect to each base surface may be provided. In this case, each rectangular inclined surface forms an obtuse angle with one base surface and one side surface, and each rectangular inclined surface forms an acute angle with the conical surface portion of the adjacent side surface to form an elliptical edge. .
[0015]
Further, the inverted cutting blade plate is characterized by a rhombus body in which the opposing base surfaces on both sides thereof are twisted to each other by an angle of (97 ± 2) °, particularly 97 °.
[0016]
The cutting tool according to the invention has a number of cutting blade plates which are arranged in a tool holder distributed on a peripheral surface within the range of the cutting blade milling cutter. In particular, the double-sided reversing cutting blade plate is connected to the tool holder so that the cutting edge of each cutting blade plate is fixed in place, i.e. it can no longer be adjusted after the cutting edge. In that case, the cutting edge plate provided in the peripheral range of the 0 ° center line of the tool holder is arranged so as to be shifted by an angle of (5 ± 3) ° with respect to the center line.
[0017]
In a preferred embodiment of the cutting tool, the plate holder of the tool holder attached to each cutting blade plate includes a mounting surface corresponding to one of the basic surfaces of the cutting blade plate, and a contact support facing each side surface. In addition to the surface, it has a receiving opening for receiving a stopper pin that acts as an axial stopper for the cutting edge plate. By mounting the pins for the first time after processing the plate receiving seat, the mounting surface and the contact support surface of the plate receiving seat can be processed simultaneously in a single work process. As a result, a plane rotation accuracy of 10 μm is generated in the tool holder.
[0018]
The advantage according to the invention is that, in particular, the tool holder because of the eccentric spherical combination of the conical surface portions on each side of the cutting edge plate, and thus the curved cutting edge with distributed curvature maxima or vertices and the increased radius associated therewith. By disposing the cutting blade plate inside the tool holder in front of the 0 ° center line, particularly high surface quality of the work surface of the workpiece can be obtained. In particular, this type of tool used as a finishing mill can reduce the height of the ridges or valleys of the surface irregularities to about half that of a surface processed by a conventional finishing mill.
[0019]
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In each figure, the same portions are denoted by the same reference numerals.
[0020]
The cutting blade plate 1 of FIG. 1 has a main body 2 having two base surfaces 3 located on both plate side planes E1 and E2. The cutting blade plate 1 further has a side surface 4 having a conical surface portion 4a and a flat surface portion 4b. The conical surface portion 4a and the base surface 3 facing the portion 4a form an acute angle α (see FIG. 4) with each other to form a cutting edge 5. The flat surface portion 4b forms an obtuse angle β (see FIG. 4) with the base surface 3 on the opposite side.
[0021]
The cutting edge 5 has an arcuate course located in the plane E1 of the base surface 3, which comprises an eccentric curved part of the conical surface part 4a and thus an asymmetrical curved part. In that case, the conical axis 6 located in the plate plane E1 of the conical surface portion 4a extends parallel to the cutting plate central axis 7 located in the plate plane E1 with a gap d, and the cutting edge 5 is decentered. An arc-shaped course is formed.
[0022]
FIG. 2 shows a cutting blade plate which serves as a reversing plate or a reversing cutting blade plate 1 ′. The cutting edge plate 1 'has four side surfaces, only two of which are visible here. This cutting blade plate 1 ′ includes a rhombus-shaped main body 2 having four cutting edges 5. The geometrical shape and dimensions of the two basic surfaces 3 are at least approximately the same, but twisted by 97 ° relative to each other. Accordingly, the reversing cutting edge plate 1 'includes four flat surface portions 4b and four conical surface portions or conical surfaces 4a. Each one flat surface portion 4 b and one conical surface portion 4 a form one side surface 4 of the main body 2. The conical surface portions 4a located on both sides each form an acute angle α (see FIG. 4) with the base surface 3 on one side. The conical curve associated therewith becomes the cutting edge 5, and the corresponding cutting edge 5 also exists on the opposite side. The conical surface portion 4 a does not intersect the opposite base surface 3. Accordingly, there are two cutting edges 5 on each base surface 3.
[0023]
The flat surface portions 4b of the side surfaces 4 form an obtuse angle β (see FIG. 4) with the base surface 3, and the resulting edges 8 are not cutting edges. The flat surface portion 4b does not have a common edge with the base surface 3 on the opposite side. As is clear from FIG. 4 in particular, the conical surface portion 4a positioned opposite to the flat surface portion 4b positioned opposite to the both side surfaces 4 is inclined with respect to each other.
[0024]
The cutting edge plate 1 of FIG. 1 has one square inclined surface 9, whereas the inverted cutting edge plate 1 ′ of FIG. 2 comprises four such rectangular inclined surfaces 9. The two square inclined surfaces 9 are distributed symmetrically with respect to the respective base surfaces 3. The square inclined surface 9 extends between each base surface 3 and the flat surface portion 4b. Each square inclined surface 9 forms an obtuse angle with the base surface 3, the conical surface portion 4a, and the flat surface portion 4b, but this surface 9 is acutely angled with the other conical surface portions 4a that are not opposed to each other. Is made. The accompanying edge 10 forms an ellipsoid and is used particularly for corner or slope cutting processes.
[0025]
As can be seen from FIG. 3, also in the case of the double-sided reversing cutting edge plate 1 ′, each conical axis 6 is shifted from the central axis 7 of the reversing cutting edge plate 1 ′. The conic curve that accompanies this has an elliptical shape with cutting edge segments 5a and 5b having different lengths on the workpiece surface of the workpiece. With respect to the surface to be processed, the collision point of the two cutting edge segments 5a and 5b located at the vertex 11 (see FIGS. 1 and 2) is the highest point. The apex 11 is located below the conical axis 6 extending in the plate planes E1 and E2 of each base surface 3 (see FIG. 1). Since the radius of curvature of the arc portion of the blade edge 5 is very large, the shape of the arc of the blade edge 5 or the curvature thereof cannot be visually observed.
[0026]
The conical surface portion 4a and the flat surface portion 4b of each side surface 4 of the inverted cutting blade plate 1 'are arranged at different angles. The angle difference is selected so that the crossing edge 14 (see FIG. 4) generated by the crossing of the double-sided portions 4a and 4b is located on the cutting edge 5 side together with the apex 11 thereof.
[0027]
Another feature of the inverted cutting edge plate 1 ′ is that the conical surface portion 4 a arranged on the peripheral surface on the one hand and the flat surface portion 4 b arranged similarly on the peripheral surface on the other hand have different inclinations relative to the respective base surfaces 3. is there. In that case, a particularly gentle biting behavior is produced by the negative inclination angle δ in total, which facilitates the radial discharge of the shavings. In addition, the shape of the cutting edge 5 of the double-sided reversing type cutting blade plate 1 ′ is best matched to the above-mentioned geometric condition with respect to the cutting angle γ and the rear clearance angle δ. Deterioration of the surface image and surface parameters of the processed surface is expected.
[0028]
A continuous circular opening 15 is provided at the center of the cutting blade plate 1 or the inverted cutting blade plate 1 '. This opening 15 is used to hold the tool holder 16 (see FIG. 5) in a particularly simple manner by fastening bolt connection and screw connection. Therefore, the shape of the main body 2 makes it possible to produce a cutting blade plate 1 or a reversing cutting blade plate 1 ′ that satisfies the requirements regarding a smooth surface without any groove or streak.
[0029]
The formation of the outer shape of the cutting blade plates 1, 1 ′ having the shape shown in the figure is achieved by using the cutting blade plates 1, 1 ′ and a cutting tool or finishing mill 17 tool which will be described in detail with reference to FIGS. A line contact with the plate seat mounting surface of the holder 16 is ensured.
[0030]
In the cutting tool or the finishing mill 17 shown in FIG. 5, when the cutting angle γ = (0 ± 1) ° and the rear clearance angle δ = (− 5 ± 3) ° are obtained (see FIG. 8), the surface to be processed is reversed. The best position of the shaped cutting plate 1 'occurs. The value of the cutting angle γ is determined by the shape of the polishing of the surface portions 4a and 4b of the cutting edge plate 1 ′, and hence the shape of the cutting edge 5. However, the cutting angle γ can be changed when the polishing shape is different.
[0031]
A finishing mill 17 shown in FIG. 5 having a large number of inverted cutting blade plates 1 ′ distributed and arranged on the circumference of the cutting edge milling cutter of the tool holder 16 is placed between adjacent inverted cutting blade plates 1 ′ from the workpiece. A swarf discharge groove 18 for discharging swarf generated during the cutting of the surface is provided. The inverted cutting plate 1 ′ is arranged with a clearance angle ε = 7 °, and as a result, a rake angle φ = 6 ° in combination with a second front clearance angle η = 77 ° corresponding to the angle α (see FIG. 4). Will occur.
[0032]
In particular, as can be seen from FIG. 6, the inverted cutting edge plate 1 ′ located in the range of the center line M of the tool holder 16 has an offset angle ψ [ [ψ = (5 ± 3) °]. 2 to 4, each reversing cutting edge plate 1 ′ increases the radius of the elliptical cutting edge 5 in combination with the deviation, so that a particularly high surface quality is obtained when cutting the cutting tool 17. It is done.
[0033]
The tolerance of the spindle that drives the tool holder 17 can be compensated by the spherical or curved conical surface 4a of the side surface 4 of each of the cutting blade plates 1, 1 '. This also prevents the edge of the blade edge 5 from coming into contact with the workpiece whose surface is to be machined. In addition, this arrangement and basic structure of the cutting blade plates 1 and 1 'reduce the height of the surface irregularities and the depth of the valleys to almost half, so that the surface to be processed is free of flutes or streaks. It is improved about 2 times.
[0034]
Within the cutting tool 17, each inverted cutting blade plate 1 ′ forms four conical surface portions on the peripheral surface, and the convex curvature of these conical surface portions is the curvature of the cutting edge 5, the rake face of the main cutting edge and Partially forms the flank of the front cutting edge. On the other hand, those conical surface portions 4a do not have a function as a contact support surface in the plate receiving seat 20 shown in FIG.
[0035]
In the illustrated tool holder 16, special measures are taken to ensure the necessary positioning accuracy of the blade edge 5. In the tool holder 16, the position of the blade edge 5 with respect to the workpiece surface is determined by the position of the plate receiving seat 20 with respect to the contact support surface 21 and the receiving hole 22 (see FIG. 7) of the tool holder 16.
[0036]
Another major factor is the geometric accuracy of the reference surface, that is, the geometric accuracy of the mounting surface 23 facing the base surface 3 of the plate seat 20 and the contact support surface 24 facing the side surface 4. The geometric shape and manufacturing accuracy of the plate seat 20 are matched to the smallest possible deviation of the geometric parameters.
[0037]
As is apparent from FIGS. 8 and 9, in the case of the illustrated plate seat 20, the hardened steel pin 25 is used as an axial stopper for the inverted cutting blade plate 1 ′. Therefore, the plate receiving seat 20 is provided with an accommodation opening 26 for the stopper pin 25 in the range of the mounting surface 23. The stopper pin 25 is attached for the first time after processing the mounting surface or base surface 23 and the radial contact support surface 24. Its shape allows the mounting surface 23 and the radial contact support surface 24 to be processed in a single work step. By this measure, the plane rotation accuracy of 10 μm in the tool holder 16 can be guaranteed.
[0038]
The true circular accuracy of the reversing cutting edge plate 1 ′ with respect to the rotation axis 27 (see FIG. 7) of the cutting tool 17 can be determined exactly by the axial position of the hardened stopper pin 25. The deviation with respect to the rotation axis 27 must be as small as possible.
[0039]
As shown in FIG. 5, a plurality of screw holes 29 are arranged on the circumferential surface of the collar 28 of the tool holder 16. If necessary, threaded pins 30 with various lengths made of steel are screwed into these screw holes 29. These threaded pins 30 adjust the cutting tool 17 to a residual unbalance of 6.3 G when rotating at 10000 rpm. As a result, vibration and shaking during processing are reduced, and further improvement in surface roughness accuracy is achieved. The vibration is reduced as the unbalance of the cutting tool 17 is reduced. As a result, it is inevitably possible to achieve a reduction in free inertia and thus a reduction in the displacement of the tool under the influence. This condition also favors the quality and properties of the machined surface and makes the load on the drive spindle of the milling machine using the cutting tool 17 very small.
[0040]
The cutting blade milling tool or finishing mill of the tool holder 16 having the double-sided reversing type cutting blade plate 1 ′ with each of the four cutting edges 5 for finishing includes a reversing type cutting blade plate 1 ′ with a fixed position. In that case, the position of the cutting edge 5 relative to the surface can no longer be changed after fixing. Each reversing cutting blade plate 1 'is connected to the tool holder 16 so that the cutting edge 5 of the reversing cutting blade plate 1' is fixed to a predetermined position in an appropriate manner. Can no longer do. As a result, it is possible to practically prevent the displacement of the inverted cutting blade plate 1 ′ with respect to the tool holder 16 due to external action.
[Brief description of the drawings]
[0041]
FIG. 1 is a perspective view of a cutting blade plate according to the present invention.
FIG. 2 is a view corresponding to FIG. 1 of a reversing cutting plate according to the present invention.
3 is a plan view of the cutting blade plate in FIG. 2. FIG.
FIG. 4 is a side view of a cutting blade plate.
FIG. 5 is a perspective view of a cutting tool having such a large number of cutting blade plates.
FIG. 6 is a plan view of a cutting tool.
7 is a cross-sectional view of the cutting tool along the line VII-VII in FIG.
8 is an enlarged view of a part VIII in FIG.
9 is a partial view of a plate receiving seat in the tool holder of the cutting tool in FIG.
[Explanation of symbols]
[0042]
1, 1 'cutting blade plate, 2 main body, 3 base surface, 4 side surface, 4a, 4b surface portion, 5 cutting edge, 6 cone axis line, 7 plate center axis line, 8, 10, 14 edge, 9 polygonal inclined surface, 11 vertex , 15 opening, 16 tool holder, 17 cutting tool / finishing mill, 18 shavings discharge groove, 20 plate receiving seat, 21 contact support surface, 22 receiving hole, 23 mounting surface, 24 contact support surface, 25 stopper pin, 26 Housing opening, 27 rotation axis, 28 tool collar, 29 screw hole, 30 threaded pin, E1, 2 plate plane, M center line, O surface, d spacing, α acute angle, η second front relief angle, β obtuse angle, γ Cutting angle, σ back clearance angle, ε clearance angle, φ rake angle, ψ slip angle

Claims (13)

本体(2)の板両側平面(E1、E2)に各々存在する基礎面(3)並びに円錐面部分(4a)と平坦面部分(4b)とを有する少なくとも1つの側面(4)を備えた切刃板において、円錐面部分(4a)およびこの円錐面部分(4a)の側の基礎面(3)が、互いに鋭角(α)を成して刃先(5)を形成し、平坦面部分(4b)が反対側の基礎面(3)と鈍角(β)を成し、円錐面部分(4a)の板平面(E1、E2)内に位置する円錐軸線(6)が、同じ板平面(E1、E2)内に位置する板中心軸線(7)に対して平行にずれて延びて、刃先(5)の偏心した円弧状経過を形成していることを特徴とする切刃板。Cut with at least one side surface (4) having a base surface (3) and a conical surface portion (4a) and a flat surface portion (4b) respectively present on both plate planes (E1, E2) of the body (2) In the blade plate, the conical surface portion (4a) and the base surface (3) on the conical surface portion (4a) side form an acute angle (α) to form the cutting edge (5), and the flat surface portion (4b ) Form an obtuse angle (β) with the opposite base surface (3), and the conical axis line (6) located in the plate plane (E1, E2) of the conical surface portion (4a) has the same plate plane (E1, E2) A cutting blade plate characterized by extending in parallel with the plate center axis (7) located in the center, forming an eccentric arc-shaped course of the cutting edge (5). 刃先(5)が、基礎面(3)の平面内において円弧状をなしていることを特徴とする請求項1記載の切刃板。The cutting edge plate according to claim 1, characterized in that the cutting edge (5) has an arc shape in the plane of the base surface (3). 異なる長さの刃先セグメント(5a、5b)を備えた刃先(5)が、円錐軸線(6)から出発して両側に延びる、楕円状円弧経過を有することを特徴とする請求項1又は2記載の切刃板。3. The cutting edge (5) with cutting edge segments (5a, 5b) of different lengths has an elliptical arc course extending from both sides starting from the cone axis (6). Cutting blade plate. 円錐面部分(4a)、平坦面部分(4b)および刃先(5)と反対側の基礎面(3)と各々鈍角を成す角形傾斜面(9)を有することを特徴とする請求項1から3の1つに記載の切刃板。4. A conical surface portion (4a), a flat surface portion (4b), and a base surface (3) opposite to the cutting edge (5), each having an obtuse angled inclined surface (9). The cutting blade plate according to one of the above. 角形傾斜面(9)が楔状をなすことを特徴とする請求項4記載の切刃板。5. A cutting blade plate according to claim 4, characterized in that the square inclined surface (9) has a wedge shape. 円錐軸線(6)の下側に位置する刃先(5)の頂点(11)から角形傾斜面(9)迄延びる第1刃先セグメント(5a)と、頂点(11)から刃先(5)の傾斜面無し刃先端迄延びる第2刃先セグメント(5b)とを有し、第1刃先セグメント(5a)が第2刃先セグメント(5b)より長いことを特徴とする請求項4又は5記載の切刃板。A first cutting edge segment (5a) extending from the apex (11) of the cutting edge (5) located below the conical axis (6) to the square inclined surface (9), and an inclined surface of the cutting edge (5) from the apex (11) The cutting edge plate according to claim 4 or 5, wherein the cutting edge plate has a second cutting edge segment (5b) extending to the tip of the non-cutting edge, and the first cutting edge segment (5a) is longer than the second cutting edge segment (5b). 円錐面部分(4a)と平坦面部分(4b)により形成された交差縁(14)が頂点(11)と共に刃先(5)の側に位置するように、前記両面部分(4a、4b)が異なった角度で配置されたことを特徴とする請求項1から6の1つに記載の切刃板。The double-sided portions (4a, 4b) are different so that the intersecting edge (14) formed by the conical surface portion (4a) and the flat surface portion (4b) is located on the blade edge (5) side together with the apex (11). The cutting blade plate according to claim 1, wherein the cutting blade plate is arranged at an angle. 4つの側面(4)を備えた反転形切刃板として形成され、両側の側面(4)の円錐面部分(4a)と平坦面部分(4b)が、互いに傾斜していることを特徴とする請求項1から7の1つに記載の切刃板。It is formed as a reversible cutting blade plate having four side surfaces (4), and the conical surface portion (4a) and the flat surface portion (4b) of the side surfaces (4) on both sides are inclined with respect to each other. The cutting blade plate according to one of claims 1 to 7. 各基礎面(3)に対して対称に配置された2つの角形傾斜面(9)を有し、その各角形傾斜面(9)が、1つの基礎面(3)および1つの側面(4)と各々鈍角を成し、各々の角形傾斜面(9)が、隣接する側面(4)の円錐面部分(4a)と鋭角を成して、楕円形縁(10)を形成することを特徴とする請求項8記載の切刃板。It has two rectangular inclined surfaces (9) arranged symmetrically with respect to each base surface (3), each of which has one basic surface (3) and one side surface (4). Each of which has an obtuse angle, and each of the inclined inclined surfaces (9) forms an elliptical edge (10) with an acute angle with the conical surface portion (4a) of the adjacent side surface (4). The cutting blade plate according to claim 8. 菱形本体(2)を有し、その両側の基礎面(3)が、95〜100°、特に97°だけ相対的にひねられたことを特徴とする請求項8又は9記載の切刃板。10. A cutting blade according to claim 8 or 9, characterized in that it has a rhomboid body (2) and the base surfaces (3) on both sides thereof are relatively twisted by 95-100 [deg.], In particular 97 [deg.]. 請求項1から10の1つに記載の切刃板(1、1′)が工具ホルダ(16)の周囲面に多数分布して配置されたことを特徴とする切削工具。Cutting tool (1, 1 ') according to one of claims 1 to 10, characterized in that a large number of cutting blade plates (1, 1') are arranged on the peripheral surface of the tool holder (16). 工具ホルダ(16)の中心線(M)の周囲範囲に設けられた切刃板(1、1′)が、中心線(M)に対してψ=(5±3)°だけずれて配置されたことを特徴とする請求項11記載の切削工具。The cutting blade plates (1, 1 ') provided in the peripheral area of the center line (M) of the tool holder (16) are arranged so as to be shifted by ψ = (5 ± 3) ° with respect to the center line (M). The cutting tool according to claim 11, wherein 各切刃板(1、1′)に、基礎面(3)に対応する載置面(23)と、側面(4)に対応する接触支持面(24)と、切刃板(1、1′)に対する軸方向ストッパとして作用するストッパピン(25)を受けるための収容開口(26)とを備えた板受け座(20)が付属することを特徴とする請求項11又は12記載の切削工具。Each cutting blade plate (1, 1 ') has a mounting surface (23) corresponding to the base surface (3), a contact support surface (24) corresponding to the side surface (4), and a cutting blade plate (1, 1). Cutting tool according to claim 11 or 12, characterized in that it is provided with a plate seat (20) with a receiving opening (26) for receiving a stopper pin (25) acting as an axial stopper for ′). .
JP2003526612A 2001-09-06 2002-09-05 Cutting blade plate and cutting tool provided with the cutting blade plate Pending JP2005501748A (en)

Applications Claiming Priority (2)

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DE20114783 2001-09-06
PCT/EP2002/009938 WO2003022496A1 (en) 2001-09-06 2002-09-05 Cutting insert and milling cutter comprising such a cutting insert

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JP2013508173A (en) * 2009-10-15 2013-03-07 サンドビック,インコーポレイティド Replaceable multi-blade insert having positioning means and material removal tool using the same
KR101308186B1 (en) 2011-10-07 2013-09-12 대구텍 유한회사 Tangential cutting insert and milling cutter provided with the same

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JP2008543579A (en) * 2005-06-13 2008-12-04 ケンナメタル インコーポレイテッド Spiral cutting insert with multiple cutting edges
JP2013508173A (en) * 2009-10-15 2013-03-07 サンドビック,インコーポレイティド Replaceable multi-blade insert having positioning means and material removal tool using the same
US9475132B2 (en) 2009-10-15 2016-10-25 Sandvik, Inc. Multiteeth indexable insert with locating means and material removal tool with same
KR101308186B1 (en) 2011-10-07 2013-09-12 대구텍 유한회사 Tangential cutting insert and milling cutter provided with the same

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EP1436111A1 (en) 2004-07-14
CN1564723A (en) 2005-01-12

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