JP2005353286A - Illumination device for clean room or the like - Google Patents

Illumination device for clean room or the like Download PDF

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Publication number
JP2005353286A
JP2005353286A JP2004169439A JP2004169439A JP2005353286A JP 2005353286 A JP2005353286 A JP 2005353286A JP 2004169439 A JP2004169439 A JP 2004169439A JP 2004169439 A JP2004169439 A JP 2004169439A JP 2005353286 A JP2005353286 A JP 2005353286A
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clean room
emitting diodes
main body
light
case main
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JP2004169439A
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Japanese (ja)
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Hiroyoshi Furuoka
弘好 古岡
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Takigen Manufacturing Co Ltd
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Takigen Manufacturing Co Ltd
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Priority to JP2004169439A priority Critical patent/JP2005353286A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an illumination device for a clean room or the like, of which a harmful effect against air circulation for dust removal is reduced as much as possible so as to reduce installation cost and operation cost. <P>SOLUTION: A framework of the illumination device is constituted by a case main body housing a base plate, on which a plurality of light-emitting diodes are mounted in parallel, and a cover plate transmitting emission light from the light-emitting diodes, fixed to a front face of the case main body. The framework is formed into a shape of a flat box with small protrusion from a mounting face as a whole. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、空気流の流れを阻害する突出物の存在を嫌うクリーンルーム等の照明器具に関する。 The present invention relates to a lighting device such as a clean room that dislikes the presence of protrusions that obstruct the flow of airflow.

クリーンルーム設備は、要求される室内の清浄度によって除塵システムが異なるが、基本的には、清浄空気の吹き出し気流方向と循環風量とを変更することによって対応している。例えば液晶装置や精密機械工場及び薬品や食品工場に適用されるクラス100〜1000程度の比較的低清浄度のクリーンルームでは、室内に空気調和機と除塵装置が設置されている。この空気調和機で調温調湿されたエアはダクトを通して前記除塵装置に送られ、浮遊する微粒子を高効率で除去された後、清浄エアが室内に吹き出される。 The clean room equipment has a different dust removal system depending on the required cleanliness of the room, but basically, it corresponds by changing the direction of the flow of clean air and the amount of circulating air. For example, in a clean room with a relatively low cleanliness of class 100 to 1000 applied to a liquid crystal device, a precision machine factory, and a chemical or food factory, an air conditioner and a dust removing device are installed in the room. The air that has been temperature-controlled and humidity-controlled by this air conditioner is sent to the dust removing device through a duct, and after removing floating fine particles with high efficiency, clean air is blown out into the room.

一般に、再生された清浄エアは天井面に沿って吹き出され、天井面近傍に設置した気流方向制御装置によって、清浄エアの下降流を発生させ、清浄度の必要となる作業領域に集中して清浄エアを効率よく循環させている(例えば特許文献1参照)。
この清浄エアの循環過程において問題となるのは、天井面に設備される照明器具の存在によって循環エアの気流に乱れが発生することである。
In general, the regenerated clean air is blown out along the ceiling surface, and the downflow of the clean air is generated by an airflow direction control device installed near the ceiling surface, and concentrated in the work area where cleanliness is required. Air is circulated efficiently (for example, refer to Patent Document 1).
A problem in the circulation process of the clean air is that the airflow of the circulating air is disturbed by the presence of the lighting fixtures provided on the ceiling surface.

クリーンルームの照明は、上階のスラブに取り付けた吊ボルトの下端の天井受け部材に照明器具を取り付けている(例えば特許文献2参照)。照明器具としては通常、蛍光灯が使用されているが、この蛍光灯は蛍光ランプ、反射フード及び制御器を含めて全体が天井面の下方空間に突き出して設置されており、天井面と蛍光灯下面との間の距離、すなわち取付け対象面からの突出量は相当に大きいものとなっている。 For lighting in a clean room, a lighting fixture is attached to a ceiling receiving member at the lower end of a suspension bolt attached to a slab on the upper floor (see, for example, Patent Document 2). Fluorescent lamps are usually used as lighting fixtures, and these fluorescent lamps, including fluorescent lamps, reflective hoods, and controllers, are installed as a whole protruding into the space below the ceiling surface. The distance from the lower surface, that is, the amount of protrusion from the attachment target surface is considerably large.

このように大きく突き出し配置された照明器具は、前記した清浄エアの吹き付け流に対して阻害要因として働き、清浄エアの流れの方向を変えたり、清浄エアを塞き止めて乱流を発生させたりして、本来の意図する作業領域への清浄エアの到達流量を減らし、当該作業領域に新規発生した浮遊微粒子の循環エアへの取込み量を減らし、循環サイクル全体における微粒子の回収効率を低下させることになる。 The luminaire arranged so as to protrude in this way acts as a hindrance to the above-mentioned flow of clean air, changes the direction of the flow of clean air, or blocks the clean air to generate turbulence. Reducing the flow rate of clean air to the originally intended work area, reducing the amount of suspended particulate newly generated in the work area, and reducing the collection efficiency of the fine particles in the entire circulation cycle. become.

エア循環に対する上記悪影響を考慮して、照明器具を天井裏空間に配置することも提案されているが(例えば特許文献3参照)、この場合にはランプ光源が天井面より引き込まれている分、照明効率が低下する。作業領域における照度を所期の値に確保するためには、天井面より吊り下げ設置する場合と比較して、照明器具の能力・容量を増大する必要があり、設置コストと運転コストが嵩むことになる。
また、照明器具の設置に当っては、照明光が通過するための開口部を天井面に設けるとともに、天井裏空間における設置工事となるため、設置コストが嵩むものとなっている。
In consideration of the above-mentioned adverse effect on the air circulation, it is also proposed to arrange the lighting fixture in the space behind the ceiling (see, for example, Patent Document 3). In this case, the lamp light source is drawn from the ceiling surface, Lighting efficiency decreases. In order to ensure the illuminance in the work area at the expected value, it is necessary to increase the capacity and capacity of the lighting fixtures compared to the case where it is suspended from the ceiling surface, which increases installation costs and operating costs. become.
Moreover, when installing the lighting fixture, an opening for allowing illumination light to pass is provided on the ceiling surface, and installation work is performed in the space behind the ceiling, which increases the installation cost.

特開2002−162078号公報JP 2002-162078 A 特開2000-82317号公報JP 2000-82317 A 特開2002-106196号公報JP 2002-106196 A

本発明の課題は、クリーンルーム等の照明設備において、除塵のための循環エアの流れに対する悪影響を可及的に低減し、設置コストと運転コストの節減を図ることにある。 An object of the present invention is to reduce the adverse effect on the flow of circulating air for dust removal as much as possible in lighting equipment such as a clean room, and to reduce installation cost and operation cost.

本発明のクリーンルーム等の照明器具では、複数個の発光ダイオードが並列に装着された基板を収容したケース本体と、前記ケース本体の前面に固着され、前記発光ダイオードからの放射光が透過するカバー板とによって、照明器具の外郭体が構成され、前記外郭体は全体において扁平であって取付け対象面からの突出量が小さい平箱状に形成される。 In a lighting device such as a clean room according to the present invention, a case main body that accommodates a substrate on which a plurality of light emitting diodes are mounted in parallel, and a cover plate that is fixed to the front surface of the case main body and through which radiated light from the light emitting diodes passes. Thus, an outer body of the lighting fixture is formed, and the outer body is formed in a flat box shape that is flat as a whole and has a small amount of protrusion from the mounting target surface.

本発明の照明器具では、照明器具の外郭体は、発光ダイオードの装着基板を収容したケース本体と、前記ケース本体の前面に固着したカバー板とで構成され、全体において扁平であって取付け対象面からの突出量が小さい平箱状に形成されているため、前記循環エアが照明器具の設置箇所において流れの方向を大きく変えられたり、循環エアが過度に塞き止められて乱流を生じさせたりすることが大幅に抑制、低減させられる。そのため、空気調和機の送風量を増大させなくとも、所要量の循環エアを所定の作業領域に送ることができ、クリーンルーム等の室内の除塵サイクルを効率よく行なうことができる。 In the luminaire of the present invention, the outer body of the luminaire is composed of a case main body that accommodates a light emitting diode mounting substrate, and a cover plate that is fixed to the front surface of the case main body. Since the amount of protrusion from the flat lighting box is small, the direction of flow of the circulating air can be greatly changed at the place where the lighting fixture is installed, or the circulating air is excessively blocked to cause turbulent flow. Is greatly suppressed and reduced. Therefore, a required amount of circulating air can be sent to a predetermined work area without increasing the air flow rate of the air conditioner, and a dust removal cycle in a room such as a clean room can be performed efficiently.

本発明の照明器具では、光源として消費電力の少ない発光ダイオードを使用しているから運転コストが良く、また、複数個の発光ダイオードは天井面に沿って面状に展開して並設されているから照明効率が良い。
照明器具の設置に当っては、天井面に照明光通過用の開口部を形成する必要がなく、天井面下方空間からの設置工事だけで済むため、設置コストを節減することができる。
In the luminaire of the present invention, a light emitting diode with low power consumption is used as a light source, so that the operating cost is good, and a plurality of light emitting diodes are arranged side by side along the ceiling surface. The lighting efficiency is good.
When installing the luminaire, it is not necessary to form an opening for passing illumination light on the ceiling surface, and only installation work from the space below the ceiling surface is required, so that the installation cost can be reduced.

本発明の照明器具は上記のように取付け対象面(一般的には天井面)からの突出量が小さいから、照明器具のためにクリーンルーム等の室内空間を無駄に使うことがなく、室内空間を最大限に有効に利用することができる。 Since the lighting fixture of the present invention has a small amount of protrusion from the mounting target surface (generally the ceiling surface) as described above, the indoor space such as a clean room is not wasted for the lighting fixture. It can be used effectively to the maximum.

図1から図9に示した実施例では、発光ダイオード1は千鳥状に複数列に配置して基板2に装着され、リード線12によって外部の直流電源に接続されている。発光ダイオード1の種類と性能は照明器具の用途に応じて適宜選択される。例えば、(a)ZnSe系の青緑色LEDからの青緑色光で導電性基板中の深い準位を励起し、白色光を得るようにしたZnSe系の白色発光ダイオード、(b)GaN系の青色LEDからの青色光を用いて蛍光材を励起し、白色光を得るようにしたGaN系の白色発光ダイオード、(c)青、緑、赤色の単発色LEDを組み合わせた方式の白色発光ダイオード等がある。 In the embodiment shown in FIGS. 1 to 9, the light emitting diodes 1 are arranged in a plurality of rows in a staggered manner and mounted on the substrate 2, and are connected to an external DC power source by lead wires 12. The kind and performance of the light emitting diode 1 are appropriately selected according to the use of the lighting fixture. For example, (a) a blue light from a ZnSe blue-green LED excites a deep level in a conductive substrate to obtain white light, and (b) a GaN-based blue light emitting diode. GaN-based white light-emitting diodes that excite phosphors using blue light from LEDs to obtain white light, (c) white light-emitting diodes that combine blue, green, and red single-color LEDs is there.

発光ダイオード1の配線用基板2は、ケース本体4の内底面の四隅部に突出形成された台座用ボス部3に嵌め込み固定されている。透明または半透明のアクリル樹脂板などからなるカバー板5は、外側に向かって凸型に湾曲形成されており、合計4本の連結用ビス6によってケース本体4に防水仕様により締付け固着されている。カバー板5は内面側の突起部14で基板2を押え付けている。 The wiring substrate 2 of the light emitting diode 1 is fitted and fixed to a base boss 3 that is formed to protrude from the four corners of the inner bottom surface of the case body 4. A cover plate 5 made of a transparent or translucent acrylic resin plate or the like is curved in a convex shape toward the outside, and is fastened and fixed to the case body 4 by a waterproof specification by a total of four connecting screws 6. . The cover plate 5 presses the substrate 2 with a projection 14 on the inner surface side.

ケース本体4とカバー板5とからなる外郭体7は、2本の取付用ビス8によって取付け対象面9(クリーンルームの天井面)に締付け固着される。取付用ビス8の頭部は、カバー板5の正面溝部10に嵌め入れた化粧キャップ板11によって隠蔽されている。
外郭体7は横長のフラットな箱形状に構成されており、その横寸法は120mm,縦寸法は55mm,高さ寸法は15mmとなっている。
The outer body 7 composed of the case body 4 and the cover plate 5 is fastened and fixed to the surface 9 to be attached (ceiling surface of the clean room) by two mounting screws 8. The head of the mounting screw 8 is concealed by a decorative cap plate 11 fitted in the front groove 10 of the cover plate 5.
The outer body 7 is configured in a horizontally long flat box shape having a horizontal dimension of 120 mm, a vertical dimension of 55 mm, and a height dimension of 15 mm.

ケース本体4の外面には、縦横に通気溝13が形成されている。発光ダイオード1から放出された熱は、通気溝13を通過する循環エアによって取り去られる。 Ventilation grooves 13 are formed on the outer surface of the case body 4 in the vertical and horizontal directions. The heat released from the light emitting diode 1 is removed by the circulating air passing through the ventilation groove 13.

本発明の一実施例に係る照明器具の正面図である。It is a front view of the lighting fixture which concerns on one Example of this invention. 図1の照明器具の左側面図である。It is a left view of the lighting fixture of FIG. 図1の照明器具の底面図である。It is a bottom view of the lighting fixture of FIG. 図1の照明器具の平面図である。It is a top view of the lighting fixture of FIG. 図1のA−A線断面図である。It is the sectional view on the AA line of FIG. 図3のB−B線断面図である。FIG. 4 is a sectional view taken along line BB in FIG. 3. 図3のC−C線断面図である。It is CC sectional view taken on the line of FIG. 図3のD−D線断面図である。It is the DD sectional view taken on the line of FIG. 図1の照明器具の使用状態の縦断面図である。It is a longitudinal cross-sectional view of the use condition of the lighting fixture of FIG.

符号の説明Explanation of symbols

1 発光ダイオード
2 基板
3 台座用ボス部
4 ケース本体
5 カバー板
6 連結用ビス
7 外郭体
8 取付用ビス
9 取付け対象面
10 正面溝部
11 化粧キャップ板
12 リード線
13 通気溝
14 内面突起部
DESCRIPTION OF SYMBOLS 1 Light emitting diode 2 Board | substrate 3 Base boss | hub part 4 Case main body 5 Cover board 6 Connecting screw 7 Outer body 8 Mounting screw 9 Attachment target surface 10 Front groove part 11 Cosmetic cap board 12 Lead wire 13 Ventilation groove 14 Inner surface protrusion part

Claims (1)

複数個の発光ダイオードが並列に装着された基板を収容したケース本体と、前記ケース本体の前面に固着され、前記発光ダイオードからの放射光が透過するカバー板とによって、照明器具の外郭体を構成し、前記外郭体を全体において扁平であって取付け対象面からの突出量が小さい平箱状に形成したクリーンルーム等の照明器具。 An outer body of a lighting fixture is configured by a case main body that accommodates a substrate on which a plurality of light emitting diodes are mounted in parallel, and a cover plate that is fixed to the front surface of the case main body and transmits light emitted from the light emitting diodes. A lighting device such as a clean room in which the outer body is flat as a whole and is formed in a flat box shape with a small amount of protrusion from the mounting target surface.
JP2004169439A 2004-06-08 2004-06-08 Illumination device for clean room or the like Pending JP2005353286A (en)

Priority Applications (1)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010049987A (en) * 2008-08-22 2010-03-04 Rohm Co Ltd Manufacturing system using photoresist, and its lighting source
CN102392959A (en) * 2011-09-05 2012-03-28 友达光电股份有限公司 Lamp fitting
CN111550721A (en) * 2020-05-07 2020-08-18 贵州中晟泰科智能技术有限公司 LED lamp bead and LED support thereof
CN113551211A (en) * 2021-07-23 2021-10-26 慕光(广东)智能照明科技有限公司 Intelligent LED lamp structure based on LED backlight source

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010049987A (en) * 2008-08-22 2010-03-04 Rohm Co Ltd Manufacturing system using photoresist, and its lighting source
CN102392959A (en) * 2011-09-05 2012-03-28 友达光电股份有限公司 Lamp fitting
CN111550721A (en) * 2020-05-07 2020-08-18 贵州中晟泰科智能技术有限公司 LED lamp bead and LED support thereof
CN113551211A (en) * 2021-07-23 2021-10-26 慕光(广东)智能照明科技有限公司 Intelligent LED lamp structure based on LED backlight source

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