JP2005349506A - Pedal rubber assembling tool and assembling method - Google Patents

Pedal rubber assembling tool and assembling method Download PDF

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Publication number
JP2005349506A
JP2005349506A JP2004171423A JP2004171423A JP2005349506A JP 2005349506 A JP2005349506 A JP 2005349506A JP 2004171423 A JP2004171423 A JP 2004171423A JP 2004171423 A JP2004171423 A JP 2004171423A JP 2005349506 A JP2005349506 A JP 2005349506A
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Japan
Prior art keywords
pedal
rubber
base
assembling
pedal rubber
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JP2004171423A
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JP4209360B2 (en
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Shingo Tsujihama
真吾 辻浜
Jiro Watanabe
二朗 渡辺
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Hino Motors Ltd
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Hino Motors Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To reduce the work man-hour for installing a pedal rubber on the head part of a brake pedal or a clutch pedal, to rationalize the work form, to save a worker unnatural force at his fingertips, and to improve an unnatural posture of a worker in the fitting work process. <P>SOLUTION: The pedal rubber 10 is placed on inside out on a table 1, and the four corners are pulled by a lever 3 provided on the device to be enlarged. The worker holds the brake pedal 11 in his arm, and applies its head part to the rubber. After the applied position is fixed, a pedal 6 of the device is stamped by his own foot, thereby releasing the state of stretching four corners so that the pedal rubber is mounted on the head part of the pedal 11. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は自動車の製造工場または整備工場その他で利用する。本発明は、自動車の運転席に設けられるブレーキ・ペダルまたはクラッチ・ペダルのペダル・ゴムをペダルに組付けるための工具およびその組付け手順に関する。   The present invention is used in automobile manufacturing factories, maintenance factories and the like. The present invention relates to a tool for assembling a pedal rubber of a brake pedal or a clutch pedal provided in a driver's seat of an automobile, and an assembling procedure thereof.

従来から運転席に設けられるペダルに、その表面を覆うようにペダル・ゴムを組付ける工程は手作業により行われている。すなわち作業者がペダル・ゴムを両手の指により押し広げ、これをペダルの表面に被せるようにして行われている。これは作業者にとって力のいる作業であり、局部的に力を発生することになる腕および手指の疲労が大きい。作業工数も必然的に大きくなり、これは作業者にとって嫌われる仕事である。   Conventionally, the process of assembling the pedal rubber so as to cover the surface of the pedal provided in the driver's seat has been performed manually. That is, the operator pushes the pedal rubber with fingers of both hands and puts it on the surface of the pedal. This is a powerful work for the worker, and the fatigue of the arms and fingers that generate a force locally is great. The number of man-hours will inevitably increase, which is a task that is disliked by workers.

またこのようなペダルにペダル・ゴムを組み付ける作業は、運転席にブレーキ・ペダルまたはクラッチ・ペダルが装着されてから後に、そのペダル頭部にペダル・ゴムを組み付ける手順となっていた。   In addition, the operation of assembling the pedal rubber to such a pedal is a procedure for assembling the pedal rubber to the pedal head after the brake pedal or clutch pedal is mounted on the driver's seat.

本発明はこれを改良するもので、ペダル・ゴムの組付け作業を単純化することを目的とする。本発明は、作業者が腕や指の力を不自然に使うことなく、ペダル・ゴムを組付けることができる方法および工具を提供することを目的とする。本発明は、作業者の疲労程度を少なくするペダル・ゴム組付け方法および工具を提供することを目的とする。本発明は、ペダル・ゴムの組付け作業の工数を低減することを目的とする。   The present invention improves this and aims to simplify the assembly work of the pedal rubber. SUMMARY OF THE INVENTION An object of the present invention is to provide a method and a tool that allow an operator to assemble pedal rubber without unnaturally using the force of arms and fingers. It is an object of the present invention to provide a pedal / rubber assembling method and a tool that reduce the degree of fatigue of an operator. An object of this invention is to reduce the man-hour of the assembly work of a pedal rubber.

本発明の第一は工具の発明であり、台（１）と、この台の上に裏向きに置かれたペダル・ゴム（１０）の四隅をそれぞれ係止する４個の係止金具（２）と、その支点が前記台（１）に固定され前記係止金具（２）を上記ペダル・ゴムの中心に対して放射方向に牽引するレバー（３）とを備えたことを特徴とする。前記係止金具（２）の位置で前記台（１）を貫通しこの台の下から前記係止金具（２）を押し上げるロッド（４）と、このロッドを押上げ方向に駆動するペダル（５）とを備えた構成とすることが望ましい。   The first of the present invention is an invention of a tool, and four locking brackets (2) for locking the four corners of the base (1) and the pedal rubber (10) placed face down on the base (1). ) And a lever (3) that is fixed to the base (1) and that pulls the locking fitting (2) in the radial direction with respect to the center of the pedal rubber. A rod (4) that passes through the base (1) at the position of the locking metal fitting (2) and pushes up the locking metal fitting (2) from the bottom of the base, and a pedal (5) that drives the rod in the push-up direction ) Is desirable.

上記括弧内の数字は、わかりやすいように後から説明する実施例装置の図面参照数字を付したものであり、この発明を実施例に開示したものに限定して理解するためのものではない。   The numbers in the parentheses are given with reference numerals for the drawings of the embodiment devices to be described later for easy understanding, and are not intended to limit the present invention to those disclosed in the embodiments.

本発明の第二はペダル・ゴムの組付け方法の発明であり、ブレーキ・ペダルまたはクラッチ・ペダルについて、ペダルにペダル・ゴムを装着してからペダルを車両に組付けることを特徴とする。これは、ペダル・ゴムを一つの台の上に裏返しに置く工程と、そのペダル・ゴムの縁に金具を係止して放射方向の力を加えてペダル・ゴムを拡大する工程と、ペダルの頭部をその拡大されたペダル・ゴムにあてがう工程と、前記放射方向の力を解除する工程とを含む構成とすることができる。   The second aspect of the present invention is an invention of a method for assembling the pedal rubber, and the brake pedal or the clutch pedal is characterized in that the pedal rubber is attached to the pedal and then the pedal is assembled to the vehicle. This includes placing the pedal rubber upside down on a single stand, locking the bracket to the edge of the pedal rubber and applying radial force to expand the pedal rubber, A structure including a step of applying a head to the enlarged pedal rubber and a step of releasing the radial force can be adopted.

上記のような工具および方法を利用することにより、ペダル・ゴムの組付け作業は、作業者が不自然な姿勢をすることなく実行可能になるとともに、作業者の指先が疲れる、腕が疲れるなどの苦情はなくなった。あわせてペダル・ゴムの組付け作業に要する作業工数（時間）は５０ないし７０%に短縮された。   By using the tools and methods as described above, the assembly work of pedals and rubber can be performed without an unnatural posture of the worker, and the fingertip of the worker gets tired, the arm gets tired, etc. No complaints. In addition, the man-hours (hours) required to assemble the pedals and rubber have been reduced to 50 to 70%.

本発明を実施例図面を参照して説明する。すなわち一つの台１を床面に配置し、その台１の上にこれから装着しようとするペダル・ゴム１０を裏返しにして置く。このペダル・ゴム１０は良く知られた構造であり、その裏側にはその周囲に折り返し縁部が形成されている。この折り返し縁部の四隅に各係止金具２の先端を係止する。この係止金具２はつごう二対４個がこの台１の上に用意されている。この台１の上にはその四隅からほぼ対角線状にレバー３が取付けられている。このレバー３は作業者が手で握って、この台１の中心に向けて押し倒す、あるいは引き起こすことができるように、その支点まわりに回動自在にこの台１に取付けられている。そして前記係止金具２の各他端近傍は、ロッド４によりこの支点近傍でレバー３に自在に動けるように係止されている。   The present invention will be described with reference to the accompanying drawings. That is, one base 1 is placed on the floor, and the pedal rubber 10 to be mounted on the base 1 is placed upside down. The pedal rubber 10 has a well-known structure, and a folded edge is formed around the back side of the pedal rubber 10. The tips of the respective locking fittings 2 are locked at the four corners of the folded edge. Two pairs of four locking metal fittings 2 are prepared on the table 1. A lever 3 is mounted on the table 1 in a substantially diagonal line from its four corners. The lever 3 is attached to the table 1 so as to be rotatable about its fulcrum so that the operator can hold it by hand and push down or cause the lever 3 toward the center of the table 1. The vicinity of each other end of the locking metal fitting 2 is locked by the rod 4 so that it can freely move to the lever 3 near this fulcrum.

作業者は、係止金具２の先端をそれぞれペダル・ゴム１０の折り返し縁部の四隅にひっかけ、レバー３を外側に倒すことによりペダル・ゴム１０は形状が拡大する。このとき、作業者は四個のレバー３について、はじめにその両腕で互いに対角線に位置する二個を押し開くように操作し、次いで残りの二個を押し開くように操作する。これで図２に示す状態になる。   The operator hooks the tips of the locking metal fittings 2 at the four corners of the folded edge of the pedal rubber 10 and tilts the lever 3 outward to expand the shape of the pedal rubber 10. At this time, the operator operates the four levers 3 so as to first push open the two diagonally positioned with both arms, and then push the remaining two. This will result in the state shown in FIG.

すなわち図２を参照して、四個のレバー３が図に矢印で示すように互いに外側に倒されると、四個の係止金具２はそれぞれ図の矢印の方向に移動して、ペダル・ゴム１０の四隅を外に向けて拡大する方向に引っ張る。この状態で、台１の上からブレーキ・ペダル１１の頭部をこのペダル・ゴム１０に矢印で示すように接近させて、押し開かれた縁部の内側に当てがう。   That is, referring to FIG. 2, when the four levers 3 are tilted outward as indicated by arrows in the figure, the four locking brackets 2 move in the direction of the arrows in the figure, respectively, and the pedal rubber Pull the 10 corners outward in the direction of expansion. In this state, the head of the brake pedal 11 is made to approach the pedal rubber 10 as indicated by an arrow from above the base 1 and is applied to the inside of the edge that is pushed open.

つぎに図３を参照して、作業者はこの状態でブレーキ・ペダル１１を腕で支えたまま、この装置のペダル６を下方に踏み込む。ペダル６が下方に下がると、連動して四本の駆動ロッド５はそれぞれ上方に押上げられる。この四本の駆動ロッド５の位置には、台１の表面に貫通穴が設けてあり、駆動ロッド５はこの貫通穴を突き抜けて同じく四個の係止金具２をいっせいに上方に押上げる。   Next, referring to FIG. 3, in this state, the operator depresses the pedal 6 of this apparatus while holding the brake pedal 11 with his / her arm. When the pedal 6 is lowered, the four drive rods 5 are pushed upward in conjunction with each other. At the positions of the four drive rods 5, through holes are provided on the surface of the table 1, and the drive rods 5 penetrate the through holes and similarly push up the four locking fittings 2 together.

さらに図４を参照し、このときまだ作業者は腕の力によりブレーキ・ペダル１１を矢印の方向に押し付けている。上記のようにこの装置のペダル６が作業者により踏み込まれると、四個の係止金具２が同時に上方に押上げられて、係止金具２はペダル・ゴム１０の縁を係止する状態から離脱される。これのような操作によりブレーキ・ペダル１１の先端にはペダル・ゴム１０がみごとに装着された状態となる。これを製造工程にある車両の運転席に持ち込み、ブレーキ装置に取付ける。   Further, referring to FIG. 4, at this time, the operator still presses the brake pedal 11 in the direction of the arrow by the force of the arm. When the pedal 6 of this apparatus is stepped on by the operator as described above, the four locking metal fittings 2 are simultaneously pushed upward, and the locking metal fittings 2 are in a state where the edges of the pedal rubber 10 are locked. Will be withdrawn. By such an operation, the pedal / rubber 10 is attached to the tip of the brake pedal 11 in a definite manner. This is brought into the driver's seat of the vehicle in the manufacturing process and attached to the brake device.

複数の規格の異なるペダル・ゴムについて、四個の係止金具２にそれぞれロッド４が取付けられた状態の金具組みあわせを四個ずつ複数組み用意しておき、これを台１上のレバー３に随時交換取付けができるように構成することにより、ペダル・ゴムの複数の異なる規格について一台の取付け装置で対応することができる。   For a plurality of pedal rubbers with different standards, prepare four sets of brackets with the rods 4 attached to the four locking brackets 2, and attach them to the lever 3 on the base 1. By constructing it so that it can be replaced at any time, it is possible to handle a plurality of different standards for pedal rubber with a single mounting device.

本発明実施例装置の斜視図（ペダル・ゴムを載置した状態）。The perspective view of this invention Example apparatus (state which mounted pedal rubber). 本発明実施例装置の斜視図（ペダル・ゴムの四隅を引っ張り拡大した状態）。The perspective view of this invention Example apparatus (state which pulled and expanded the four corners of pedal rubber). 本発明実施例装置の斜視図（ペダル・ゴムにブレーキ・ペダルの先端を嵌め込んだ状態）。The perspective view of this invention Example apparatus (state which fitted the front-end | tip of the brake pedal in the pedal rubber). 本発明実施例装置の斜視図（ペダル・ゴムがブレーキ・ペダルに取付けられた状態）。The perspective view of this invention Example apparatus (state in which the pedal rubber was attached to the brake pedal).

符号の説明Explanation of symbols

１ 台
２ 係止金具
３ レバー
４ ロッド
５ 駆動ロッド
６ ペダル
１０ ペダル・ゴム
１１ ブレーキ・ペダル 1 unit 2 Locking bracket 3 Lever 4 Rod 5 Drive rod 6 Pedal 10 Pedal rubber 11 Brake pedal

Claims (4)

台（１）と、この台の上に裏向きに置かれたペダル・ゴム（１０）の四隅をそれぞれ係止する４個の係止金具（２）と、その支点が前記台（１）に固定され前記係止金具（２）を上記ペダル・ゴムの中心に対して放射方向に牽引するレバー（３）とを備えたことを特徴とするペダル・ゴム組付け具。   The base (1), four locking metal fittings (2) for locking the four corners of the pedal rubber (10) placed face down on the base, and the fulcrum on the base (1) A pedal / rubber assembly comprising a lever (3) that is fixed and pulls the locking bracket (2) radially with respect to the center of the pedal rubber. 前記係止金具（２）の位置で前記台（１）を貫通しこの台の下から前記係止金具（２）を押し上げるロッド（４）と、このロッドを押上げ方向に駆動するペダル（５）とを備えた請求項１記載のペダル・ゴム組付け具。   A rod (4) that passes through the base (1) at the position of the locking metal fitting (2) and pushes up the locking metal fitting (2) from the bottom of the base, and a pedal (5) that drives the rod in the push-up direction And a pedal / rubber assembly according to claim 1. ブレーキ・ペダルまたはクラッチ・ペダルについて、ペダルにペダル・ゴムを装着してからペダルを車両に組付けるペダル・ゴムの組付け方法。   For brake pedals or clutch pedals, a method of assembling the pedal rubber that attaches the pedal rubber to the vehicle after the pedal rubber is attached to the pedal. ペダル・ゴムを一つの台の上に裏返しに置く工程と、そのペダル・ゴムの縁に金具を係止して放射方向の力を加えてペダル・ゴムを拡大する工程と、ペダルの頭部をその拡大されたペダル・ゴムにあてがう工程と、前記放射方向の力を解除する工程とを含む請求項１記載のペダル・ゴム組付け方法。   Place the pedal rubber upside down on one base, lock the brackets on the pedal rubber edge and apply radial force to expand the pedal rubber, and the pedal head 2. The method of assembling a pedal rubber according to claim 1, comprising a step of applying to the enlarged pedal rubber and a step of releasing the radial force.
JP2004171423A 2004-06-09 2004-06-09 Pedal / rubber assembly and method of assembly Expired - Fee Related JP4209360B2 (en)

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JP4209360B2 JP4209360B2 (en) 2009-01-14

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101154226B1 (en) 2010-11-03 2012-06-07 유한회사 삼풍금속 Apparatus for zig of clutch pedal assembly
CN106799844A (en) * 2016-11-30 2017-06-06 芜湖普威技研有限公司 Pedal foot pedal pad assembles device
CN107738455A (en) * 2017-11-20 2018-02-27 浙江泰鸿万立科技股份有限公司 A kind of special fixture for being used to install pedal cover
EP4327976A1 (en) * 2022-08-23 2024-02-28 Aptiv Technologies Limited Apparatus and method for mounting a seal at or in a housing

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101154226B1 (en) 2010-11-03 2012-06-07 유한회사 삼풍금속 Apparatus for zig of clutch pedal assembly
CN106799844A (en) * 2016-11-30 2017-06-06 芜湖普威技研有限公司 Pedal foot pedal pad assembles device
CN107738455A (en) * 2017-11-20 2018-02-27 浙江泰鸿万立科技股份有限公司 A kind of special fixture for being used to install pedal cover
EP4327976A1 (en) * 2022-08-23 2024-02-28 Aptiv Technologies Limited Apparatus and method for mounting a seal at or in a housing

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