JP2005344204A - Method and apparatus for recovering solder - Google Patents

Method and apparatus for recovering solder Download PDF

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JP2005344204A
JP2005344204A JP2004168947A JP2004168947A JP2005344204A JP 2005344204 A JP2005344204 A JP 2005344204A JP 2004168947 A JP2004168947 A JP 2004168947A JP 2004168947 A JP2004168947 A JP 2004168947A JP 2005344204 A JP2005344204 A JP 2005344204A
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solder
dross
grains
suction
suction nozzle
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Ryuji Iwasaki
隆二 岩崎
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WAKO GIKEN KK
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

<P>PROBLEM TO BE SOLVED: To recover solder from dross floating on molten solder in a solder bath in a short period of time at high recovery rate. <P>SOLUTION: The solder recovery apparatus 10 is an apparatus for recovering the solder by vacuum-sucking the dross 3 floating on the molten solder 2 in the solder bath 1. This apparatus 10 comprises: a suction section 20 for a suction nozzle 21; a spray section 30 for causing steam explosion by spraying water onto the dross 3 sucked via the suction nozzle 21 to pulverize the dross 3 into dross particles 3a and solder particles 2a; a separation section 40 for separating the dross particles 3a from the solder particles 2a by the difference in specific gravity; and a recovery section 50 for separately recovering the separated dross particles 3a and the solder particles 2a in containers 51 and 52, respectively. Further, in the apparatus 10, a cart-type main body 11 freely movable on the floor is equipped with the above sections. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、半田槽の溶融半田に浮かぶドロスから、ドロスに混入している半田を回収する方法およびその装置に関するものである。   The present invention relates to a method and apparatus for recovering solder mixed in dross from dross floating on molten solder in a solder bath.

近年、環境対策として半田業界では、鉛を含まない鉛フリー化が普及している。また、半田槽の溶融半田でプリント基板などの半田付け処理を行うと、溶融半田の液面に酸化化合物や窒化化合物である多孔質のドロスが発生する。このドロスには、再使用できる粒状半田が混入していることから、ドロスから半田を回収して再生することが行われている。特に、鉛フリー半田は、鉛を有する共晶半田より数倍高価であり、共晶半田の約1.5〜1.8倍のシャーベット状のドロスが発生し、その内の約50%が半田であることから、半田回収が半田使用業者や半田再生業者によって積極的に行われている。   In recent years, as an environmental measure, in the solder industry, lead-free free of lead has become widespread. Further, when a soldering process for a printed circuit board or the like is performed with molten solder in a solder bath, porous dross that is an oxide compound or a nitride compound is generated on the liquid surface of the molten solder. Since the reusable granular solder is mixed in the dross, the solder is collected from the dross and regenerated. In particular, lead-free solder is several times more expensive than eutectic solder containing lead, and sherbet-like dross is generated about 1.5 to 1.8 times that of eutectic solder, of which about 50% is solder. Therefore, the solder recovery is actively performed by a solder user or a solder recycler.

ドロスから半田を回収する代表的な方法は、半田槽の溶融半田に浮かぶドロスを回収してドロス塊とし、複数のドロス塊を加熱し溶融させてドロスに混入する粒状の半田を溶融させてドロスと分離する方法である(例えば、特許文献1参照)。現状では、次の(1)〜(3)の要領で半田回収を行い、半田槽の溶融半田に補充している。   A typical method for recovering solder from dross is to collect dross floating on the molten solder in the solder bath to form a dross lump. (For example, refer to Patent Document 1). At present, the solder is collected in the following procedures (1) to (3), and the molten solder in the solder tank is replenished.

(1)半田槽の溶融半田で半田付け作業が終了すると、作業員が溶融半田に浮かぶドロスを柄杓で掬い取り、耐熱容器に移して自然冷却で固め、ドロス塊とする。 (1) When the soldering operation is completed with the molten solder in the solder bath, the worker scoops out the dross floating on the molten solder with a handle, and transfers it to a heat-resistant container, which is solidified by natural cooling to form a dross lump.

(2)ドロス塊を半田槽と同様な溶融槽に入れて加熱し、ドロスと共にドロス中の粒状半田を再溶融させて半田同士を結合させ、この溶融半田をドロス内で沈下させて溶融槽の底に溜め、その上にドロスを浮かせる。浮いたドロスを柄杓で掻き分けてドロス下の溶融半田を汲み上げ、インゴット鋳型に入れて自然冷却させ棒状の回収半田塊を得る。溶融槽でドロス塊を加熱する際に、ドロスに混入する粒状半田が溶融してドロスから分離しやすいように、ゴマなどの添加物を溶融ドロスに添加して攪拌する。 (2) The dross lump is put in a melting tank similar to the solder tank and heated, and the granular solder in the dross is remelted together with the dross to bond the solders together. Accumulate on the bottom and float the dross on it. The floated dross is scraped with a handle and the molten solder under the dross is pumped up, placed in an ingot mold and naturally cooled to obtain a rod-like recovered solder lump. When heating the dross mass in the melting tank, an additive such as sesame is added to the molten dross and stirred so that the granular solder mixed in the dross is easily melted and separated from the dross.

(3)棒状の回収半田塊を保管し、半田槽による半田付け作業時などの必要時に回収半田塊を半田槽の溶融半田に投入して、溶融半田の補充を行う。この補充で半田槽の溶融半田の液面が一定の高さに維持されて、プリント基板などの半田付け作業が行われる。
特開2000−192158号公報
(3) The rod-like collected solder lump is stored, and the reclaimed solder lump is supplied to the molten solder in the solder tank when necessary, for example, during soldering operation in the solder tank. By this replenishment, the liquid level of the molten solder in the solder tank is maintained at a constant height, and a soldering operation for a printed circuit board or the like is performed.
JP 2000-192158 A

上記の半田回収方法は、次のような技術的かつ経済的問題を残存している。   The above solder recovery method still has the following technical and economic problems.

・溶融槽でドロス塊を溶融させて、ドロスに混入している粒状の半田を溶融させ、溶融槽の底部に溜めてその上にドロスを浮かせ、溶融槽の底部の溶融半田を回収する場合、ドロスに近い溶融半田はドロスを多く含むために回収は不適当である。また、溶融槽内で溶融したドロスと半田を完全に分離させることはできない。その結果、ドロスからの半田の回収率は50〜70%である。この回収率は、回収手間を多く掛ければ多少の改善は可能であるが、現実的でない。 When melting the dross mass in the melting tank, melting the granular solder mixed in the dross, collecting it at the bottom of the melting tank, floating the dross on it, and collecting the molten solder at the bottom of the melting tank, Since the molten solder close to dross contains a lot of dross, recovery is inappropriate. Further, the dross melted in the melting tank and the solder cannot be completely separated. As a result, the recovery rate of solder from the dross is 50 to 70%. Although this recovery rate can be improved somewhat if much recovery is required, it is not realistic.

・回収した棒状の半田塊を半田槽の溶融半田に投入して補充する場合、低温の半田塊が高温の溶融半田の温度低下を招き、半田槽の温度管理が難しい。また、棒状の半田塊の投入で半田槽の溶融半田の液面が一気に上がり、この液面を一定の高さに保つための液面管理が難しい。なお、棒状の半田塊に代わり市販の線状半田を半田槽の溶融半田に補充することも行われているが、線状半田は単価が高くて、大量の半田を消費する半田槽においては経済的負担が大きい。 -When the collected bar-shaped solder lump is charged into the molten solder in the solder bath and replenished, the low temperature solder lump causes the temperature of the high-temperature molten solder to fall, making it difficult to control the temperature of the solder bath. In addition, the liquid level of the molten solder in the solder bath rises at a stroke due to the introduction of the bar-shaped solder lump, and it is difficult to manage the liquid level in order to keep this liquid level at a certain level. It is also possible to replenish the molten solder in the solder bath with commercially available linear solder instead of the bar-shaped solder lump. However, linear solder is expensive and is economical in solder baths that consume a large amount of solder. Burden is large.

・半田槽の溶融半田に浮かぶドロスは高温であり、これを半田槽ライン管理者が柄杓で掬う作業は負担が多く、その割に作業時間が長い。特に、鉛フリー半田の場合はドロスの量が多くて、ドロス掻き出し作業時間が倍増し、作業負荷が増えて一人の作業員の場合で半日仕事になり、人件費が高く付く。また、ドロスから半田を回収する作業は発煙の関係もあってオフライン作業となり、かつ、1日分のドロス処理に約半日を要するので別途専任作業者を必要として、尚更に人件費が高く付く。 -The dross floating on the molten solder in the solder bath is hot, and the work of the solder bath line manager to handle it with a handle is heavy and the work time is long. In particular, in the case of lead-free solder, the amount of dross is large, the dross scraping work time is doubled, the work load is increased, and a single worker becomes a half-day job, resulting in high labor costs. Also, the operation of collecting solder from the dross is off-line due to smoke generation, and it takes about half a day for the dross treatment for one day, so that a dedicated worker is required and the labor cost is further increased.

・半田槽の溶融半田は、ドロスを一日に何回も分けてこまめに掻き出すことで半田付け品質が良くなることが分かっている。しかし、一日何回ものドロス掻き出しは、高温下での手作業であり作業性が悪い理由で見送られている。現状は、半田槽による半田付け作業が終了した後の一日1回のドロス掻き出しのため、半田付け品質が低下し易い。 ・ It has been found that the soldering quality of molten solder in the solder bath is improved by dividing the dross several times a day and scraping it frequently. However, dross scraping several times a day is a manual operation under high temperature and is forgotten due to poor workability. At present, since the dross is scraped once a day after the soldering operation in the solder tank is finished, the soldering quality is likely to be deteriorated.

・ドロス塊を加熱して再溶融させる溶融槽は、半田槽より小型であるが半田槽と同様な耐熱構造の高価なものが必要である。また、溶融槽でドロス塊を加熱して溶融させる際にゴマなどの添加物を添加するが、添加物が発煙するために排煙設備が必要となる。この排煙設備も含めると、ドロスからの半田回収に必要な設備が大掛かりとなり、設備費が高くなる。 -The melting tank for heating and remelting the dross mass is smaller than the solder tank, but requires an expensive heat-resistant structure similar to the solder tank. Moreover, when a dross lump is heated and melted in a melting tank, an additive such as sesame is added, but smoke emission equipment is required because the additive emits smoke. If this smoke exhausting equipment is included, the equipment required for collecting the solder from the dross becomes large and the equipment cost increases.

・ドロス塊を加熱して再溶融させる電力と、ゴマなどの添加物のためにランニングコストが高く付く。 -The running cost is high due to the power to heat and remelt the dross mass and the additives such as sesame.

本発明の目的とするところは、技術的かつ経済的に優位な半田回収方法、回収装置を提供することにある。   An object of the present invention is to provide a solder recovery method and a recovery apparatus that are technically and economically superior.

上記目的を達成する本発明方法は、溶融半田に浮かぶ半田含有ドロスを吸引ノズルで真空吸引し、吸引直後のドロスに水を噴霧して水蒸気爆発させることによりドロスをドロス粒と半田粒に粉砕し、このドロス粒から半田粒を分離して回収することを特徴とする。   The method of the present invention to achieve the above object is to smash the dross into dross grains and solder grains by vacuum sucking the solder-containing dross floating on the molten solder with a suction nozzle and spraying water on the dross immediately after the suction to cause a steam explosion. The solder grains are separated and recovered from the dross grains.

ここで、吸引ノズルは、電気掃除機式にドロスを真空吸引する。本発明においては、吸引ノズルの先端部を半田槽の溶融半田の液面に浸漬し、このノズル先端部の側面に形成した空気穴を通してノズル先端部内のドロスを真空吸引することができる。この場合、吸引ノズルの先端部に、当該先端部の溶融半田液面への浸漬深さを検知するセンサーを配備し、このセンサーの検出信号に基づいて吸引ノズルを溶融半田に対し水平に相対移動させてドロスを連続して真空吸引させることができる。ここでのセンサーは、吸引ノズルが溶融半田の液面に過剰に突っ込まれるのを防止する過剰突っ込み防止センサーである。そして、センサーの検出信号に基づいて吸引ノズルに一定の高さを保持するようにインターロックを掛け、吸引ノズルの先端部が溶融半田の液面に突っ込み過ぎないように制御して、吸引ノズルを所定位置で所定高さにある溶融半田の液面上を水平移動させる。   Here, the suction nozzle vacuum sucks the dross in a vacuum cleaner manner. In the present invention, the tip of the suction nozzle can be immersed in the molten solder liquid level in the solder bath, and the dross in the nozzle tip can be vacuumed through an air hole formed in the side surface of the nozzle tip. In this case, a sensor is installed at the tip of the suction nozzle to detect the immersion depth of the tip into the molten solder liquid surface, and the suction nozzle moves horizontally relative to the molten solder based on the detection signal of this sensor. The dross can be continuously sucked by vacuum. Here, the sensor is an excessive penetration preventing sensor that prevents the suction nozzle from excessively penetrating the molten solder liquid surface. Based on the detection signal of the sensor, the suction nozzle is interlocked to maintain a certain height, and the suction nozzle is controlled so that the tip of the suction nozzle does not protrude too much into the liquid surface of the molten solder. It moves horizontally on the surface of the molten solder at a predetermined position and at a predetermined height.

半田槽の溶融半田に浮かぶドロスは、粒状の半田を巻き込む形で含有した多孔質な流動物で、このドロスを粒状半田を含めて吸引ノズルが適宜な吸引力で連続的に吸引する。吸引ノズルで吸引された直後のドロスに向けて微粒状の水を噴霧し、ドロス内で水蒸気爆発させてドロスを粉砕する。ドロスは、水蒸気の急激な体積膨脹により粉砕されて、多数の純ドロスのドロス粒と純半田の半田粒が混在した粒状態となり、吸引ノズルから吸引ホース、吸引パイプなどへと真空吸引されて搬送される。ドロスは表面に多数のあばた状の小孔を有する多孔質な流動物体であり、これの表面の小孔に入る程度の水粒子を噴霧すると、小孔に入った水粒子がドロス熱で急激に加熱されて水蒸気爆発し、ドロスを多数のドロス粒と半田粒に粉砕する。このドロス粒と半田粒の粒径はほぼ同じであり、半田粒は粉砕前のドロスに巻き込まれていた粒状半田である。ドロス粒は100%のドロスの粒であり、半田粒は100%の半田の粒であり、加熱しても基本的には融合せず、単にドロス粒に半田粒が巻き込まれている状態にある。本発明は、ドロス粒と半田粒を固形のまま分離して、多数の半田粒を回収する。ドロス粒と半田粒の分離は、両者の比重差を利用することで確実性よく行うことができる。   The dross floating on the molten solder in the solder tank is a porous fluid contained in the form of entraining the granular solder, and the suction nozzle continuously sucks the dross including the granular solder with an appropriate suction force. Particulate water is sprayed toward the dross immediately after being sucked by the suction nozzle, and the dross is pulverized by causing a steam explosion in the dross. The dross is pulverized by the rapid volume expansion of water vapor, resulting in a mixture of many dross grains of pure dross and solder grains of pure solder, and vacuum sucked from the suction nozzle to the suction hose, suction pipe, etc. Is done. Dross is a porous fluid body with a large number of small pores on its surface.When water particles are sprayed to the extent that they enter the small pores on the surface, the water particles that have entered the small pores suddenly become dross heat. When heated, the steam explodes, and the dross is crushed into a large number of dross grains and solder grains. The particle diameters of the dross grains and the solder grains are substantially the same, and the solder grains are granular solder that has been wound into the dross before pulverization. The dross grains are 100% dross grains, the solder grains are 100% solder grains, and basically do not fuse even when heated, and the solder grains are simply caught in the dross grains. . In the present invention, dross grains and solder grains are separated in a solid state and a large number of solder grains are collected. The separation of the dross grains and the solder grains can be performed with certainty by utilizing the specific gravity difference between the two.

また、本発明においては、ドロスを粉砕して得たドロス粒と半田粒を遠心分離させることができる。多数のドロス粒と半田粒が混在したものを遠心分離装置などで遠心力を作用させると、比重の小さいドロス粒ご比重の大きな半田粒の遠心力による飛距離に差が生じ、この飛距離差でドロス粒と半田粒を明確に分離することができ、分離された多数のドロス粒と多数の半田粒をそれぞれの回収容器や回収シュートなどに別々に回収することができる。このように回収された半田粒は100%の半田であり、粒の状態で回収されるので取り扱いが便利となる。ドロスをドロス粒と半田粒に粉砕し、分離して回収するため、ドロスから100%に近い回収率で半田回収ができる。分離回収時に半田粒の一部がドロス粒側に混入するなどのために、実質的な半田回収率は90%強であり、90%を下ることはない。   In the present invention, the dross grains obtained by pulverizing the dross and the solder grains can be centrifuged. When centrifugal force is applied to a mixture of a large number of dross grains and solder grains using a centrifuge, a difference occurs in the flying distance due to the centrifugal force of the solder grains having a small specific gravity and large specific gravity. Thus, dross grains and solder grains can be clearly separated, and a large number of separated dross grains and a large number of solder grains can be separately collected in respective collection containers, collection chutes and the like. The collected solder grains are 100% solder and are collected in the form of grains, so that handling is convenient. Since the dross is crushed into dross grains and solder grains, separated and collected, the solder can be recovered from the dross at a recovery rate close to 100%. Since a part of the solder grains is mixed on the dross grain side at the time of separation and recovery, the substantial solder recovery rate is slightly over 90% and does not fall below 90%.

回収した半田粒はそのまま保管できる。半田槽の容量や吸引ノズルの吸引力にもよるが、1つの半田槽からの全ドロスの吸引を数分以内で完了させることができ、しかも、ドロス吸引直後に連続してドロス粒と半田粒に分離して半田回収することができるので、半田回収が極短時間で自動的に行うことができる。そのため、実質的に一日に複数回の半田回収作業が可能となり、例えば半田使用業者においては午前中の休憩時間に1回、昼休みに1回、午後の休憩時間に1回、半田付け作業終了後に1回と、一日に4回のドロス吸引による半田回収作業ができる。このように一日に何回にも分けて半田回収すると、半田槽の溶融半田の純度が保たれ、半田付け品質が向上する。また、吸引ノズルによるドロス吸引は極短時間で済み、さらに、別途専任の作業者が不要となるので人件費を節約することができる。かつ、高温の半田槽設備内に手を入れる必要がないので、ライン管理者の労働負荷軽減になる。   The collected solder particles can be stored as they are. Depending on the capacity of the solder tank and the suction force of the suction nozzle, suction of all dross from one solder tank can be completed within a few minutes, and dross grains and solder grains continuously immediately after dross suction. Therefore, the solder can be recovered automatically in a very short time. As a result, solder can be collected multiple times a day. For example, soldering operators can finish soldering once in the morning break, once in the lunch break, and once in the afternoon break. After that, the solder can be recovered once by dross suction and four times a day. If the solder is collected several times a day in this way, the purity of the molten solder in the solder bath is maintained, and the soldering quality is improved. Further, dross suction by the suction nozzle can be performed in a very short time, and further, a dedicated worker is not required, so that labor costs can be saved. In addition, it is not necessary to put a hand in the high-temperature solder bath facility, so the workload of the line manager is reduced.

また、本発明においては、保管した回収半田粒を必要時に元の半田槽内の溶融半田または他の半田槽の溶融半田に補充することができる。半田粒を少しずつ溶融半田に供給して補充することで、溶融半田の急激な温度変化、液面変化がなくなり、温度管理と液面管理が容易になる。また、半田粒はドロスから回収されたままのもので、半田使用業者が半田回収を行った場合は、補充用半田が自家生産できて極めて経済的となる。   In the present invention, the stored collected solder particles can be replenished to the molten solder in the original solder tank or the molten solder in another solder tank when necessary. By supplying and replenishing the solder grains to the molten solder little by little, rapid temperature change and liquid level change of the molten solder are eliminated, and temperature management and liquid level management are facilitated. Also, the solder particles are collected from the dross, and when the solder user collects the solder, the replenishment solder can be produced in-house, which is extremely economical.

また、上記目的を達成する本発明装置は、溶融半田に浮かぶドロスを先端開口から真空吸引する吸引ノズルを有する吸引部と、吸引ノズルの先端部内周に設置され、吸引ノズルに吸引されたドロスに向けて水を噴霧してドロス粒と半田粒に粉砕するスプレーノズルを有するスプレー部と、吸引ノズル内を流動する流体からドロス粒と半田粒を分離する分離部と、この分離部で分離されたドロス粒と半田粒を別々に回収する回収部とを具備した構造を特徴とする。   In addition, the device of the present invention that achieves the above object includes a suction part having a suction nozzle for vacuum suction of the dross floating on the molten solder from the opening of the tip, and a dross installed on the inner periphery of the tip of the suction nozzle and sucked by the suction nozzle. The spray part having a spray nozzle that sprays water toward and crushes into dross grains and solder grains, a separation part that separates the dross grains and solder grains from the fluid flowing in the suction nozzle, and the separation part. It is characterized by a structure including a collection unit that collects dross grains and solder grains separately.

ここでの吸引部は、吸引ノズルを真空吸引する真空ポンプなどの真空発生手段、この真空発生手段と吸引ノズルを連接する吸引ホース、この吸引ホースを支持して上下左右に移動させる駆動系とその制御系、吸引ホースに吸引された流体から水蒸気や煙などを除去するフィルターを含む。例えば、吸引ノズルの先端開口を真下に向け、吸引ノズルの先端部を半田槽の溶融半田の液面に少し浸漬し、吸引ノズルが溶融半田に突っ込み過ぎないように駆動系か制御系でインターロックを掛けて、吸引ノズルを水平移動させてドロスを連続して吸引させ、制御系でドロスのみ吸引して溶融半田を吸引させない吸引圧、吸引速度、風量などを制御し、表示させる。スプレー部は、吸引ノズルの先端部に設けたスプレーノズルに水を圧送する送水ポンプや、スプレーノズルから噴霧される水の粒径、噴出速度を可変に制御し、表示する制御系を備える。分離部はドロス粒と半田粒を比重差で分離するもので、ドロス粒は浮くが半田粒は沈降する比重の液体を使用した分離装置や、遠心力を利用した遠心分離装置が適用できる。回収部は、分離されたドロス粒を収容する容器またはシュート、半田粒を収容する容器またはシュートを備えたものが適用できる。   Here, the suction unit includes a vacuum generation means such as a vacuum pump for vacuum suction of the suction nozzle, a suction hose connecting the vacuum generation means and the suction nozzle, a drive system that supports the suction hose and moves it up, down, left, and right. Includes a control system and a filter that removes water vapor and smoke from the fluid sucked into the suction hose. For example, the suction nozzle tip opening is pointed directly below, the tip of the suction nozzle is slightly immersed in the molten solder liquid level in the solder bath, and the suction system is interlocked with the drive system or control system so that it does not protrude too much into the molten solder. , The suction nozzle is horizontally moved to suck the dross continuously, and the control system controls the suction pressure, suction speed, air volume, etc. that do not suck only the dross and suck the molten solder, and displays it. The spray unit includes a water supply pump that pumps water to the spray nozzle provided at the tip of the suction nozzle, and a control system that variably controls and displays the particle size of water sprayed from the spray nozzle and the ejection speed. The separation unit separates the dross grains and the solder grains by a specific gravity difference, and a separation apparatus using a specific gravity liquid in which the dross grains float but the solder grains settle, and a centrifugal separation apparatus using centrifugal force can be applied. As the recovery unit, a container or chute that accommodates the separated dross grains and a container or chute that accommodates the solder grains can be applied.

また、本発明装置において、上記遠心分離装置は、ドロス粒と半田粒を収容する有底の傾斜ドラムと、この傾斜ドラムの底部で回転してドロス粒と半田粒を傾斜ドラムの内周面に沿わせて螺旋状に飛走させる回転体とを有し、傾斜ドラム内周面をドロス粒と半田粒を飛走させる間にドロス粒と半田粒を比重の相違で分離させる構造とすることができる。この場合、傾斜ドラム底部の回転体は、回転軸の周りに所定間隔で放射状に複数の羽根板を突設したスクリュー状のもので、1回転させると羽根板間のドロス粒と半田粒が羽根板で弾き飛ばされてるようにして傾斜ドラムの内周面を飛走し、比重の大きい半田粒がより遠くに飛走して傾斜ドラムの先端開口や、この先端開口近くのドラム内面に設けた回収穴から放出され、そのまま回収される。他方のドロス粒は、傾斜ドラムから放出されないようにして、回転体の停止時にドラム底部に噴霧水の水と共に溜め、必要時に傾斜ドラムから抜き出し、回収するようにすればよい。   In the apparatus of the present invention, the centrifugal separator includes a bottomed inclined drum that contains dross grains and solder grains, and rotates at the bottom of the inclined drum so that the dross grains and solder grains are placed on the inner peripheral surface of the inclined drum. A rotating body that flies along a spiral, and has a structure that separates the dross grains and the solder grains by the difference in specific gravity while the dross grains and the solder grains are caused to fly on the inner peripheral surface of the inclined drum. it can. In this case, the rotating body at the bottom of the inclined drum is a screw-like one in which a plurality of blades project radially at predetermined intervals around the rotation axis. The inner surface of the inclined drum flew away as if it had been blown off by a plate, and the solder particles with large specific gravity flew farther and provided at the tip opening of the inclined drum or the drum inner surface near this tip opening. It is discharged from the collection hole and collected as it is. The other dross particles may be prevented from being discharged from the inclined drum, and may be collected together with water of spray water at the bottom of the drum when the rotating body is stopped, and extracted from the inclined drum and collected when necessary.

また、本発明装置においては、吸引ノズル先端部の吸引ノズル先端とスプレーノズルとの間に、スプレーノズルからの噴霧水がノズル先端側に逆流するのを防止する逆止弁を配設した構造とすることができる。ここでの逆止弁は、吸引ノズルを真下に向けて溶融半田に浮かぶドロスを吸引するときに、噴霧水がノズル先端部内周を伝って流下して溶融半田に落下するのを防止し、安全なドロス吸引動作を継続させる。このような逆止弁は、ドロス吸引時の風圧で上方に開くように回動するものが、連続したドロス吸引動作を良好に行わせる上で有効である。   In the device of the present invention, a check valve is provided between the suction nozzle tip of the suction nozzle tip and the spray nozzle to prevent the spray water from the spray nozzle from flowing back to the nozzle tip side. can do. The check valve here prevents the spray water from flowing down along the inner periphery of the nozzle tip and dropping into the molten solder when the dross floating on the molten solder is sucked with the suction nozzle directly below. Continue the dross suction operation. Such a check valve that rotates so as to open upward by the wind pressure during dross suction is effective in favoring continuous dross suction operation.

さらに、本発明装置においては、床上を自動または手動で移動可能なカート式本体に吸引部、スプレー部、分離部、回収部を配備することができる。ここでの吸引部は交換式のフィルター(水蒸気、煙、微粉塵、臭気等)を備え、半田回収の作業環境をクリーンなものにする。また、本体には、コードレス運転用電源ユニットを配備することができる。   Furthermore, in the apparatus of the present invention, a suction part, a spray part, a separation part, and a recovery part can be arranged on a cart-type main body that can be moved automatically or manually on the floor. The suction section here is provided with a replaceable filter (water vapor, smoke, fine dust, odor, etc.) to make the solder recovery work environment clean. Further, a cordless operation power supply unit can be provided in the main body.

このような本願発明のカートタイプの半田回収装置は、工場の床上に複数台設置された半田槽の間を自在に移動して、各半田槽でドロス吸引と半田回収の動作を連続して行う。また、本体にコードレス運転用電源ユニットを配備すると、コードレス化が図れると共に、半田回収の運転時に停電しても電源ユニットで連続運転を継続させることができて安全である。   Such a cart-type solder recovery apparatus of the present invention freely moves between a plurality of solder tanks installed on the floor of a factory, and continuously performs dross suction and solder recovery operations in each solder tank. . In addition, if a cordless operation power supply unit is provided in the main body, cordless operation can be achieved, and it is safe because the power supply unit can continue continuous operation even if a power failure occurs during solder recovery operation.

本発明によれば、半田槽の溶融半田に浮かぶドロスを吸引ノズルで直接に吸引し、直後に水噴霧でドロス粒と半田粒に粉砕して、半田粒のまま回収するので、ドロスからの半田回収率が90%以上と改善することができる優れた効果を奏し得る。また、半田槽のドロスを真空吸引するので、数分以内の短時間でドロス吸引と半田回収ができ、一日に何回ものドロス吸引と半田回収が作業性よくできて、半田付け品質を改善することができ、また、省力化が容易になって半田回収の人件費低減が図れる。さらに、半田粒の状態で回収し保管して、半田粒を必要時に半田槽の溶融半田に適量ずつ補充することができ、この補充は、溶融半田の温度変化、液面高さの変化を極力抑制してできるので、半田槽における半田補充時の温度管理や液面高さ管理が容易になる。また、半田槽のドロスを粉砕して生じた半田粒をそのまま回収して再利用するので、半田回収に要する電力が少なくでき、添加物のような消耗品も使用しないので、ランニングコストの大幅な低減が可能となる。   According to the present invention, the dross floating on the molten solder in the solder bath is directly sucked with a suction nozzle, and immediately after being crushed into dross grains and solder grains by water spraying and recovered as solder grains, the solder from the dross is collected. An excellent effect that the recovery rate can be improved to 90% or more can be obtained. Also, since the dross in the solder bath is vacuumed, dross suction and solder recovery can be performed in a short time within a few minutes, and dross suction and solder recovery can be performed many times a day, improving the soldering quality. In addition, labor saving can be facilitated and the labor cost for collecting the solder can be reduced. Furthermore, it can be collected and stored in the form of solder particles, and solder particles can be replenished to the molten solder in the solder bath as needed in an appropriate amount. This replenishment minimizes changes in molten solder temperature and liquid level. Since it can be suppressed, temperature management and liquid level height management at the time of solder replenishment in the solder bath are facilitated. Also, since the solder particles generated by crushing the dross in the solder bath are recovered and reused as they are, the power required for solder recovery can be reduced, and consumables such as additives are not used. Reduction is possible.

以下、本発明の実施の形態を、図1〜図3を参照して説明する。   Hereinafter, embodiments of the present invention will be described with reference to FIGS.

図1に示す半田回収装置10は、床4上を自走するカートタイプのもので、箱形の本体11を有する。本体11は車輪12により床4上を自走する。床4上に台5を介して半田槽1が設置され、この半田槽1には定量の溶融半田2が収容される。半田回収装置1は、溶融半田2に浮くドロス3を吸引ノズル21で真空吸引して、ドロス3に巻き込まれている半田を粒状態で回収する。   A solder recovery apparatus 10 shown in FIG. 1 is of a cart type that runs on the floor 4 and has a box-shaped main body 11. The main body 11 is self-propelled on the floor 4 by the wheels 12. A solder tank 1 is installed on a floor 4 via a table 5, and a fixed amount of molten solder 2 is accommodated in the solder tank 1. The solder recovery apparatus 1 vacuum-sucks the dross 3 floating on the molten solder 2 with a suction nozzle 21 and recovers the solder entrained in the dross 3 in a granular state.

半田回収装置10は、吸引ノズル21を有する吸引部20を本体11の上部に備える。吸引部20は、図2に示すような真空ポンプPの真空発生手段27を本体11の上部に装備し、真空発生手段27に連接された吸引経路の先端に吸引ノズル21を連接している。吸引経路の真空発生手段27側の根元部分に図示しないフィルターが交換自在に配備され、本体11の上部中央に位置する吸引経路に複数の邪魔板26が設置される。この邪魔板26の在る吸引経路から上下左右に移動可能な自在パイプ(吸引パイプ)25が延在し、自在パイプ25の先端に吸引ノズル21が姿勢変更可能に連接される。自在パイプ25が駆動系28と制御系29で上下左右に駆動制御される。   The solder recovery apparatus 10 includes a suction unit 20 having a suction nozzle 21 at the top of the main body 11. The suction unit 20 is equipped with a vacuum generating means 27 of a vacuum pump P as shown in FIG. 2 at the top of the main body 11, and a suction nozzle 21 is connected to the tip of a suction path connected to the vacuum generating means 27. A filter (not shown) is replaceably disposed at the root portion of the suction path on the vacuum generating means 27 side, and a plurality of baffle plates 26 are installed in the suction path located in the upper center of the main body 11. A free pipe (suction pipe) 25 that can move up and down and right and left extends from the suction path where the baffle plate 26 is located, and the suction nozzle 21 is connected to the tip of the free pipe 25 so that the posture can be changed. The universal pipe 25 is driven and controlled up and down and left and right by a drive system 28 and a control system 29.

半田回収装置10は、吸引ノズル21の先端部内にドロス粉砕用の水滴を噴霧するスプレー部30を備え、スプレー部30の送水ポンプを本体11内に設置している。また、半田回収装置10は、吸引ノズル21に吸引されたドロスを水噴霧で粉砕して生成されたドロス粒と半田粒を分離する分離部40と、この分離部40で分離されたドロス粒と半田粒を別々に回収する回収部50を本体11内に装備する。   The solder recovery apparatus 10 includes a spray unit 30 that sprays water droplets for dross crushing in the tip of the suction nozzle 21, and a water supply pump of the spray unit 30 is installed in the main body 11. In addition, the solder recovery apparatus 10 includes a separation unit 40 that separates the dross particles generated by pulverizing the dross sucked into the suction nozzle 21 with water spray from the solder particles, and the dross particles separated by the separation unit 40. A recovery unit 50 for separately recovering solder particles is provided in the main body 11.

吸引ノズル21の具体例を、図2及び図3に示す。吸引ノズル21は溶融半田の付着しにくいステンレスの円管で、先端部に軸方向長さが同一の複数の空気穴23と、この先端部が溶融半田2の液面に浸漬したことを検知するセンサー24を有する。複数の空気穴23は、吸引ノズル21の先端部を円形の櫛歯状にする。センサー24は、空気穴23の上端近くに設置された上部電極24aと吸引ノズル先端に設置された下部電極24bの一対を有し、吸引ノズル先端部を溶融半田2の液面に浸漬したときの両電極間の通電の有無検知信号に基づいて、吸引ノズル先端部の溶融半田液面での浸漬深さが検知され、この浸漬深さを適正な値に保持するインターロックなどの制御が行われる。このような電極式センサー24は耐熱性に優れ、性能が安定して長寿命である。   Specific examples of the suction nozzle 21 are shown in FIGS. The suction nozzle 21 is a stainless steel tube to which molten solder is difficult to adhere, and detects that a plurality of air holes 23 having the same axial length at the tip and the tip are immersed in the liquid surface of the molten solder 2. It has a sensor 24. The plurality of air holes 23 form the tip of the suction nozzle 21 in a circular comb shape. The sensor 24 has a pair of an upper electrode 24 a installed near the upper end of the air hole 23 and a lower electrode 24 b installed at the tip of the suction nozzle, and when the tip of the suction nozzle is immersed in the liquid surface of the molten solder 2. Based on the detection signal for the presence or absence of energization between the two electrodes, the immersion depth at the molten solder liquid surface of the suction nozzle tip is detected, and control such as interlock is performed to maintain this immersion depth at an appropriate value. . Such an electrode type sensor 24 has excellent heat resistance, stable performance and long life.

また、吸引ノズル21の先端部内の空気穴23から少し奥の定位置に逆止弁35が設置され、さらに奥に複数のスプレーノズル31が設置される。逆止弁35は吸引ノズル21が真空吸引するときの吸引圧で図2で上向きに回動する可動弁である。スプレーノズル31は、吸引ノズル21の先端部外周に固定した送水管32に連通し、送水管32が送水ポンプ(図示せず)に連通して、スプレー部30を構成する。   In addition, a check valve 35 is installed at a fixed position slightly behind the air hole 23 in the tip of the suction nozzle 21, and a plurality of spray nozzles 31 are installed further inside. The check valve 35 is a movable valve that rotates upward in FIG. 2 with the suction pressure when the suction nozzle 21 sucks in vacuum. The spray nozzle 31 communicates with a water supply pipe 32 fixed to the outer periphery of the tip of the suction nozzle 21, and the water supply pipe 32 communicates with a water supply pump (not shown) to constitute the spray unit 30.

本体11に収納された分離部40は、例えば傾斜ドラム41と回転体42と電動モータ43を備えた遠心分離装置で、以下、遠心分離装置40と称する。本体11内の遠心分離装置40の両側方に、半田回収容器51とドロス回収容器52を配置して回収部50を構成する。さらに、本体11の底の一部にコードレス運転用電源ユニット60を設置する。電源ユニット60は、充電式電池と充電装置を備えたもので、吸引部20とスプレー部30と遠心分離装置40の駆動電源、または、非常用電源として使用される。   The separation unit 40 accommodated in the main body 11 is a centrifuge provided with, for example, an inclined drum 41, a rotating body 42, and an electric motor 43, and is hereinafter referred to as a centrifuge 40. A solder collection container 51 and a dross collection container 52 are arranged on both sides of the centrifugal separator 40 in the main body 11 to constitute the collection unit 50. Further, a cordless operation power supply unit 60 is installed on a part of the bottom of the main body 11. The power supply unit 60 includes a rechargeable battery and a charging device, and is used as a driving power source or an emergency power source for the suction unit 20, the spray unit 30, and the centrifugal separator 40.

次に、上記した実施の形態の作動を説明する。   Next, the operation of the above-described embodiment will be described.

半田槽1の運転を一時停止させて、半田回収装置10を半田槽1に移動させ、図2に示すように吸引ノズル21の先端部を溶融半田2に垂直に浸漬する。このとき、吸引ノズル21の空気穴23の上部がドロス3の上に少し出るようにして、吸引ノズル21の先端を溶融半田2に浸漬する。吸引ノズル21をドロス3の真上から下降させてドロス3を割り、ノズル先端を溶融半田2に浸漬することで、溶融半田2でノズル先端部が同温度に加熱されて半田が着きにくくなると共に、ノズル先端部内に割られたドロス3が残り、このドロス3が真空吸引され易くなる。   The operation of the solder tank 1 is temporarily stopped, the solder recovery device 10 is moved to the solder tank 1, and the tip of the suction nozzle 21 is immersed vertically in the molten solder 2 as shown in FIG. At this time, the tip of the suction nozzle 21 is immersed in the molten solder 2 so that the upper part of the air hole 23 of the suction nozzle 21 slightly protrudes above the dross 3. By lowering the suction nozzle 21 from directly above the dross 3 and dividing the dross 3 and immersing the tip of the nozzle in the molten solder 2, the nozzle tip is heated to the same temperature by the molten solder 2, making it difficult for the solder to arrive. The dross 3 split in the nozzle tip portion remains, and the dross 3 is easily sucked by vacuum.

図2の状態で吸引部20を作動させると、吸引ノズル21内が真空吸引されて先端部外周の空気穴23から外気が吸入され、ノズル先端部内で吸引速度が急激に上昇してノズル先端部内のドロス3を引き上げ易くなり、連続してドロス3が急速吸引されて上昇する。図2の状態で吸引ノズル21が駆動系28、制御系29でインターロックが掛けられて、真空吸引動作をしながら溶融半田2の液面に沿って水平移動し、溶融半田2に浮かぶドロス3を連続して吸引する。なお、この真空吸引で溶融半田2が吸引されないように吸引圧、吸引速度、風量などの上限値、下限値、最適値が実験に基づいて予め設定される。また、吸引ノズル21が図2の姿勢を保持するように、吸引部20の駆動系28や制御系29を予めティーチングしておく。   When the suction part 20 is operated in the state of FIG. 2, the inside of the suction nozzle 21 is vacuum-sucked, the outside air is sucked from the air hole 23 on the outer periphery of the tip part, and the suction speed rapidly rises in the nozzle tip part, and inside the nozzle tip part. It is easy to pull up the dross 3, and the dross 3 is rapidly sucked and raised continuously. In the state of FIG. 2, the suction nozzle 21 is interlocked by the drive system 28 and the control system 29, moves horizontally along the liquid surface of the molten solder 2 while performing a vacuum suction operation, and the dross 3 floating on the molten solder 2. Aspirate continuously. In order to prevent the molten solder 2 from being sucked by this vacuum suction, an upper limit value, a lower limit value, and an optimum value such as a suction pressure, a suction speed, and an air volume are set in advance based on experiments. Further, the drive system 28 and the control system 29 of the suction unit 20 are taught in advance so that the suction nozzle 21 maintains the posture shown in FIG.

吸引ノズル21がドロス3を吸引したときの風圧で逆止弁35が上方に開いてドロス3が通過する。この通過直後にスプレーノズル31からドロス3に向けて水が噴霧される。ドロス3は高温で、これに水を噴霧させると多孔質なドロス3の表面の小孔から水粒子が侵入してドロス内で水蒸気爆発を起こし、ドロス3が微細な多数のドロス粒3aと半田粒2aに粉砕され、ドロス粒3aと半田粒2aが固形化しながら水蒸気と共に吸引ノズル21から自在パイプ25、本体11内へと高速で吸引搬送される。   The check valve 35 opens upward by the wind pressure when the suction nozzle 21 sucks the dross 3, and the dross 3 passes. Immediately after this passage, water is sprayed from the spray nozzle 31 toward the dross 3. The dross 3 is hot. When water is sprayed on the dross 3, water particles enter from the small holes on the surface of the porous dross 3 and cause a steam explosion in the dross. The dross 3 is soldered with a large number of fine dross grains 3a and solder. The particles 2a are pulverized, and the dross particles 3a and the solder particles 2a are sucked and conveyed from the suction nozzle 21 into the free pipe 25 and the main body 11 together with water vapor while solidifying.

なお、図2の状態でドロス3を水蒸気爆発で粉砕すると、急激な体積膨張が生じるが、この体積膨張が真空吸引の流れに及ぼす影響は少なく、連続した円滑な真空吸引の動作が継続される。また、図2に示すように、吸引ノズル21の先端部のドロス3が水蒸気爆発で粉砕される部所22のノズル内径を大きく設定して、この部所22で水蒸気爆発による体積膨張を吸収するようにすれば、より円滑な真空吸引動作を継続させることができる。   Note that, when the dross 3 is pulverized by steam explosion in the state of FIG. 2, rapid volume expansion occurs, but this volume expansion has little influence on the flow of vacuum suction, and the continuous smooth vacuum suction operation is continued. . Also, as shown in FIG. 2, the nozzle inner diameter of the portion 22 where the dross 3 at the tip of the suction nozzle 21 is crushed by the steam explosion is set large, and the volume expansion due to the steam explosion is absorbed at this portion 22. By doing so, a smoother vacuum suction operation can be continued.

自在パイプ25から本体11内に吸引されたドロス粒3aと半田粒2aは、邪魔板26に衝突して進路が変えられ、複数の邪魔板26に衝突することで下方の傾斜ドラム41内に落下する。また、水蒸気やダスト類は、邪魔板26の間を蛇行して図示しないフィルターで捕捉され、清浄化された流体のみが排出される。   The dross grains 3a and the solder grains 2a sucked into the main body 11 from the universal pipe 25 collide with the baffle plate 26 to change the course, and fall into the lower inclined drum 41 by colliding with the plurality of baffle plates 26. To do. Further, the water vapor and dust meander between the baffle plates 26 and are captured by a filter (not shown), and only the cleaned fluid is discharged.

遠心分離装置40の傾斜ドラム41は、中心線が所定角度で傾斜した上端開口有底のカップで、底部に回転羽根構造の回転体42を有し、回転体42を電動モータ43で定方向に回転させると、羽根板間のドロス粒と半田粒が羽根板で弾き飛ばされて傾斜ドラム41の内周面を螺旋状に飛走し、比重の大きい半田粒2aがより遠くに飛走して傾斜ドラム41の先端開口近くに設けた回収穴(図示せず)から外部の回収ダクト45に放出され、回収ダクト45から半田回収容器51に落下して回収される。また、傾斜ドラム41内のドロス粒3aは、回転体42の回転でも傾斜ドラム41から放出されず、回転体42を停止させると傾斜ドラム41の底部に水蒸気が冷却した水と共に溜まる。傾斜ドラム41の底部に排出バルブ(図示せず)を設けて、排出バルブを開くことで傾斜ドラム41の底に溜まったドロス粒3aを水と共にドロス回収容器52に回収する。   The tilting drum 41 of the centrifugal separator 40 is a cup with a bottom opening at the top opening whose center line is tilted at a predetermined angle, and has a rotating body 42 with a rotating blade structure at the bottom. When rotating, the dross grains and solder grains between the blades are blown off by the blades, and the inner peripheral surface of the inclined drum 41 flies spirally, and the solder particles 2a having a large specific gravity fly farther. It is discharged from a recovery hole (not shown) provided near the front end opening of the inclined drum 41 to the external recovery duct 45 and dropped from the recovery duct 45 to the solder recovery container 51 for recovery. Further, the dross particles 3a in the inclined drum 41 are not discharged from the inclined drum 41 even when the rotating body 42 rotates, and when the rotating body 42 is stopped, the water vapor is accumulated at the bottom of the inclined drum 41 together with the cooled water. A discharge valve (not shown) is provided at the bottom of the inclined drum 41, and by opening the discharge valve, the dross particles 3a accumulated at the bottom of the inclined drum 41 are recovered together with water in the dross recovery container 52.

以上のドロス吸引と半田回収の動作が連続して行われて、1つの半田槽1の全ドロスが吸引されると、吸引動作を停止させ、吸引ノズル21を半田槽1から引き上げて、次の半田槽へと半田回収装置10を移動させる。図2の状態で吸引ノズル21の吸引動作を停止させると、逆止弁35がほぼ水平な位置に自重で回動して、ノズル内に残った水滴の落下を防止する。また、自在パイプ25を使って吸引ノズル21を上向きにすると、ノズル内に残った水滴が自在パイプ25へと流れて、吸引ノズル21から排除される。   When the above dross suction and solder recovery operations are continuously performed and all the dross in one solder tank 1 is sucked, the suction operation is stopped and the suction nozzle 21 is lifted from the solder tank 1 to The solder recovery apparatus 10 is moved to the solder tank. When the suction operation of the suction nozzle 21 is stopped in the state of FIG. 2, the check valve 35 rotates by its own weight to a substantially horizontal position to prevent the water droplets remaining in the nozzle from falling. Further, when the suction nozzle 21 is turned upward using the universal pipe 25, water droplets remaining in the nozzle flow to the universal pipe 25 and are removed from the suction nozzle 21.

なお、本発明の半田回収装置は、上記した実施の形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。   In addition, the solder collection | recovery apparatus of this invention is not limited to above-described embodiment, Of course, it can add various changes within the range which does not deviate from the summary of this invention.

本発明に係る半田回収装置の実施の形態を示す一部省略および部分断面を含む側面図である。It is a side view including a part omission and a partial section showing an embodiment of a solder recovery device concerning the present invention. 図1の半田回収装置のドロス吸引粉砕の動作を説明するための部分断面図である。It is a fragmentary sectional view for demonstrating operation | movement of the dross suction pulverization of the solder collection | recovery apparatus of FIG. (A)は図2における吸引ノズルの部分正面図、(B)は下面図である。(A) is the partial front view of the suction nozzle in FIG. 2, (B) is a bottom view.

符号の説明Explanation of symbols

1 半田槽
2 溶融半田
2a 半田粒
3 ドロス
3a ドロス粒
4 床
10 半田回収装置
11 本体
12 車輪
20 吸引部
21 吸引ノズル
23 空気穴
24 センサー
24a、24b 電極
25 自在パイプ
26 邪魔板
27 真空発生手段
28 駆動系
30 スプレー部
31 スプレーノズル
32 送水管
35 逆止弁
40 分離部、遠心分離装置
41 傾斜ドラム
42 回転体
43 電動モータ
50 回収部
51 半田回収容器
52 ドロス回収容器
60 コードレス運転用電源ユニット
DESCRIPTION OF SYMBOLS 1 Solder tank 2 Molten solder 2a Solder grain 3 Dross 3a Dross grain 4 Floor 10 Solder collection | recovery apparatus 11 Main body 12 Wheel 20 Suction part 21 Suction nozzle 23 Air hole 24 Sensor 24a, 24b Electrode 25 Free pipe 26 Baffle plate 27 Vacuum generating means 28 Drive system 30 Spray section 31 Spray nozzle 32 Water supply pipe 35 Check valve 40 Separation section, centrifugal separator 41 Inclined drum 42 Rotating body 43 Electric motor 50 Collection section 51 Solder collection container 52 Dross collection container 60 Power supply unit for cordless operation

Claims (10)

溶融半田に浮かぶ半田含有ドロスを吸引ノズルで真空吸引し、吸引直後のドロスに水を噴霧して水蒸気爆発させることによりドロスをドロス粒と半田粒に粉砕し、このドロスから半田粒を分離して回収することを特徴とする半田回収方法。   The solder-containing dross floating on the molten solder is vacuum-sucked with a suction nozzle, water is sprayed onto the dross immediately after suction, and the steam is exploded to smash the dross into dross grains and solder grains, and the solder grains are separated from the dross. A method for collecting solder, comprising collecting the solder. 前記吸引ノズルの先端部を前記溶融半田の液面に浸漬し、このノズル先端部の側面に形成した空気穴を通してノズル先端部内のドロスを真空吸引することを特徴とする請求項1に記載の半田回収方法。   2. The solder according to claim 1, wherein the tip of the suction nozzle is immersed in a liquid surface of the molten solder, and the dross in the nozzle tip is vacuum-sucked through an air hole formed in a side surface of the nozzle tip. Collection method. 前記吸引ノズルの先端部に、当該先端部の前記溶融半田液面への浸漬深さを検知するセンサーを配備し、このセンサーの検出信号に基づいて吸引ノズルを溶融半田に対し水平に相対移動させてドロスを連続して真空吸引させることを特徴とする請求項2に記載の半田回収方法。   A sensor is provided at the tip of the suction nozzle to detect the immersion depth of the tip into the molten solder surface, and the suction nozzle is moved horizontally relative to the molten solder based on the detection signal of the sensor. 3. The solder recovery method according to claim 2, wherein the dross is continuously vacuumed. 前記ドロス粒と半田粒を遠心分離させて、ドロス粒と半田粒を別々に回収することを特徴とする請求項1に記載の半田回収方法。   The solder recovery method according to claim 1, wherein the dross grains and the solder grains are centrifuged to separately collect the dross grains and the solder grains. 前記回収した半田粒を前記溶融半田または他の溶融半田に補充することを特徴とする請求項1に記載の半田回収方法。   The solder recovery method according to claim 1, wherein the recovered solder particles are supplemented to the molten solder or other molten solder. 溶融半田に浮かぶドロスを先端開口から真空吸引する吸引ノズルを有する吸引部と、前記吸引ノズルの先端部内周に設置され、吸引ノズルに吸引されたドロスに向けて水を噴霧してドロス粒と半田粒に粉砕するスプレーノズルを有するスプレー部と、前記吸引ノズル内を流動する流体から前記ドロス粒と半田粒を分離する分離部と、この分離部で分離されたドロス粒と半田粒を別々に回収する回収部と、を具備したことを特徴とする半田回収装置。   A suction part having a suction nozzle for vacuum suction of the dross floating on the molten solder from the opening of the tip, and a dross particle and solder by spraying water toward the dross sucked by the suction nozzle installed on the inner periphery of the tip of the suction nozzle A spray part having a spray nozzle for pulverizing into grains, a separation part for separating the dross grains and solder grains from a fluid flowing in the suction nozzle, and collecting the dross grains and solder grains separated by the separation part separately And a collecting unit for collecting the solder. 前記吸引ノズル先端部の吸引ノズル先端と前記スプレーノズルとの間に、スプレーノズルからの噴霧水がノズル先端側に逆流するのを防止する逆止弁を配設したことを特徴とする請求項6に記載の半田回収装置。   7. A check valve for preventing spray water from the spray nozzle from flowing back to the nozzle tip side is disposed between the suction nozzle tip of the suction nozzle tip and the spray nozzle. The solder recovery device described in 1. 前記分離部は、前記ドロス粒と半田粒を収容する有底の傾斜ドラムと、この傾斜ドラムの底部で回転してドロス粒と半田粒を傾斜ドラムの内周面に沿わせて螺旋状に飛走させる回転体とを有する遠心分離装置を備え、前記傾斜ドラム内周面をドロス粒と半田粒を飛走させる間にドロス粒と半田粒を比重の相違で分離させることを特徴とする請求項6に記載の半田回収装置。   The separating portion includes a bottomed inclined drum that accommodates the dross grains and the solder grains, and rotates at the bottom of the inclined drum so that the dross grains and the solder grains fly spirally along the inner peripheral surface of the inclined drum. A centrifugal separator having a rotating body to be run is provided, and the dross grains and the solder grains are separated by a difference in specific gravity while the dross grains and the solder grains are caused to fly on the inner peripheral surface of the inclined drum. 6. The solder recovery apparatus according to 6. 床上を自動または手動で移動可能なカート式本体に前記吸引部、スプレー部、分離部、回収部を配備したことを特徴とする請求項6に記載の半田回収装置。   7. The solder recovery apparatus according to claim 6, wherein the suction unit, the spray unit, the separation unit, and the recovery unit are arranged in a cart-type main body that can be automatically or manually moved on the floor. 前記本体に、コードレス運転用電源ユニットを配備したことを特徴とする請求項9に記載の半田回収装置。   The solder recovery apparatus according to claim 9, wherein a power supply unit for cordless operation is provided in the main body.
JP2004168947A 2004-06-07 2004-06-07 Method and apparatus for recovering solder Withdrawn JP2005344204A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008156696A (en) * 2006-12-22 2008-07-10 Jfe Steel Kk Device for removing top dross in hot-dip metal plating facility, and method for removing top dross
JP2008280616A (en) * 2008-06-24 2008-11-20 Ricoh Microelectronics Co Ltd Solder separation apparatus
JP2011068928A (en) * 2009-09-24 2011-04-07 Hiroshi Kaitani Apparatus for recovering solder
US8119060B2 (en) 2009-01-23 2012-02-21 Ricoh Company, Ltd. Solder recovery device
WO2020198046A1 (en) * 2019-03-22 2020-10-01 Desktop Metal, Inc. Dross removal methods and devices for magnetohydrodynamic jetting of metals in 3d printing applications

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008156696A (en) * 2006-12-22 2008-07-10 Jfe Steel Kk Device for removing top dross in hot-dip metal plating facility, and method for removing top dross
JP2008280616A (en) * 2008-06-24 2008-11-20 Ricoh Microelectronics Co Ltd Solder separation apparatus
US8119060B2 (en) 2009-01-23 2012-02-21 Ricoh Company, Ltd. Solder recovery device
JP2011068928A (en) * 2009-09-24 2011-04-07 Hiroshi Kaitani Apparatus for recovering solder
WO2020198046A1 (en) * 2019-03-22 2020-10-01 Desktop Metal, Inc. Dross removal methods and devices for magnetohydrodynamic jetting of metals in 3d printing applications
US20220161330A1 (en) * 2019-03-22 2022-05-26 Desktop Metal, Inc. Dross removal methods and devices for magnetohydrodynamic jetting of metals in 3d printing applications

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