JP2005329455A - Brazing furnace for making chain ring - Google Patents
Brazing furnace for making chain ring Download PDFInfo
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- JP2005329455A JP2005329455A JP2004174809A JP2004174809A JP2005329455A JP 2005329455 A JP2005329455 A JP 2005329455A JP 2004174809 A JP2004174809 A JP 2004174809A JP 2004174809 A JP2004174809 A JP 2004174809A JP 2005329455 A JP2005329455 A JP 2005329455A
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Abstract
Description
本発明は純チタン又はステンレス鋼からなるネックレス、ブレスレット等、長尺の鎖を形成する製鎖環のろう付炉に関する。The present invention relates to a brazing furnace for a chain ring that forms long chains such as necklaces and bracelets made of pure titanium or stainless steel.
近来、ネックレス、ブレスレット等の長尺鎖を形成する純チタン又はステンレス鋼製鎖環に対する突き合わせ部の接合は製鎖環の材質並びに寸法により種々の工法が選択される。
一般に、純チタン又はステンレス鋼製鎖環は不活性ガス雰囲気中でプラズマ溶接、又はレ−ザ溶接による接合が行われている。Recently, various methods are selected for joining the butt portion to a pure titanium or stainless steel chain ring forming a long chain such as a necklace or a bracelet depending on the material and size of the chain ring.
Generally, pure titanium or stainless steel chain rings are joined by plasma welding or laser welding in an inert gas atmosphere.
しかしながら、上記のような方法を用いて突き合わせ部の接合を行った場合、チタンは活性な金属のため、600℃から酸化が徐徐に進み、900℃以上になると空気中で急速に酸化が進行するため、接合工程中、純チタン又はステンレス鋼製鎖環の酸化防止策として、突き合わせ部へ細いパイプノズルから不活性ガスを噴射し、予め突き合わせ部周囲の空気を一時的に不活性ガス雰囲気へ置き換え、プラズマ電極と製鎖環の突き合わせ部の間へア−ク放電を発生させる、この際、生ずる高温度により突き合わせ部の純チタン又はステンレス鋼を熔融接合するものであるが、突き合わせ部の熔融接合時、雰囲気中の酸素を十分に遮蔽できないため、高温状態にある接合部分は空気中で急速に酸化が進行する、このような不可避的な化学反応により、製鎖環の金属光沢表面に固着性金属酸化物等が形成される、更に、製鎖環の接合外周部に金属熔融体が突起状にはみ出し固まることを避けらず、装身具としての気品と格調高い光輝性を発揮することできない欠点をもつ。本発明は上記問題点に鑑み、純チタン又はステンレス鋼製鎖環突き合わせ部の加熱温度の均一化を図ると共に、大気雰囲気から十分に隔離した耐熱性を持つ密閉装置内で製鎖環突き合わせ部の加熱ろう付工程とろう付けした鎖の堆積が実施可能、更に純チタン又はステンレス鋼の突き合わせ部を加熱ろう付けするに必要な高温度を実現する製鎖環用ろう付炉を提供しようとするものである。However, when joining the butt portion using the method described above, since titanium is an active metal, oxidation proceeds gradually from 600 ° C., and when it reaches 900 ° C. or higher, oxidation proceeds rapidly in the air. Therefore, during the joining process, as an anti-oxidation measure for pure titanium or stainless steel chain rings, an inert gas is injected from a thin pipe nozzle to the butt part, and the air around the butt part is temporarily replaced with an inert gas atmosphere in advance. The arc discharge is generated between the plasma electrode and the chain ring butting portion. At this time, pure titanium or stainless steel at the butting portion is melt-bonded by the high temperature generated. At times, the oxygen in the atmosphere cannot be shielded sufficiently, and the joints at high temperatures are rapidly oxidized in the air. As a result, it is necessary to form a sticky metal oxide on the metallic luster surface of the chain ring, and to prevent the metal melt from protruding into the outer periphery of the chain ring. It has the disadvantage that it cannot exhibit high-quality glitter. In view of the above problems, the present invention aims to make the heating temperature of pure titanium or stainless steel chain ring butting portion uniform and to maintain the heat resistance of the chain ring butting portion in a sealed device having sufficient heat resistance. An object of the present invention is to provide a brazing furnace for a chain ring which can perform the brazing process and the deposition of brazed chains, and further achieve the high temperature necessary for heat brazing a pure titanium or stainless steel butt. It is.
上記問題点を解決するために、本発明の製鎖環用ろう付炉は、純チタン又はステンレス鋼製鎖環の突き合わせ近傍に接合用粉末ろうを持つ長尺の被加熱鎖を連続的又は間けつ的に一部においては縦方向に移送する搬送装置と、この搬送装置の縦方向の移送経路に対応して設けられ、前記被加熱鎖が通過する予熱管及びこの管内の温度制御をするための温度検知器を配置した抵抗加熱発熱体を備えてなるトンネル状の予熱炉と、この予熱炉の後段に被加熱鎖が通過する炉芯管及びこの炉芯管内の温度制御をするための温度検知器を配置した抵抗加熱発熱体を備えてなるトンネル状の加熱炉と、前記トンネル状の予熱炉及び加熱炉の内部に設けられ、更に抵抗加熱発熱体で囲まれた空間に予熱炉の入口付近から加熱炉出口まで連続する炉芯管内へ雰囲気ガスを導入するガス導入部材を設けて、雰囲気ガスはガス導入部材を通過し炉芯管内へ導入する、長尺の被加熱鎖は雰囲気ガスの充満する耐熱炉芯管内で連続的に加熱ろう付けされ、ろう付けした鎖を雰囲気ガス中で堆積可能にする密閉装置を有するものである。In order to solve the above-mentioned problems, the brazing furnace for chain rings of the present invention has a continuous or intermediate long heated chain having a powder brazing filler for joining in the vicinity of a butt of pure titanium or stainless steel chain rings. In order to control the temperature inside the preheater tube through which the heated chain passes, and a transfer device that is partly transferred in the vertical direction, corresponding to the vertical transfer path of the transfer device. A tunnel-shaped preheating furnace provided with a resistance heating heating element provided with a temperature detector, a furnace core tube through which a heated chain passes after the preheating furnace, and a temperature for controlling the temperature in the furnace core tube A tunnel-shaped heating furnace provided with a resistance heating heating element provided with a detector, and an entrance of the preheating furnace in a space surrounded by the resistance heating heating element provided in the tunnel-shaped preheating furnace and the heating furnace. Inside the furnace core tube from the vicinity to the heating furnace outlet A gas introduction member for introducing the ambient gas is provided, and the atmospheric gas passes through the gas introduction member and is introduced into the furnace core tube. The long heated chain is continuously heated in the heat-resistant furnace core tube filled with the atmosphere gas. It has a sealing device that allows the brazed and brazed chains to be deposited in ambient gas.
本発明は上記の構成からなるもので、その作用は以下のようになる。
被加熱鎖は送りロ−ラと押えロ−ラに狭持され、縦方向に連続的又は間けつ的にトンネル状の予熱炉を通過し、トンネル状の加熱炉出口へ向け並行移動する。被加熱鎖は予熱温度に加熱された抵抗発熱体で囲まれた空間を通し接合用粉末ろう付温度に加熱された環状の抵抗発熱体の中心線上に位置する、予熱炉入口付近から加熱炉出口まで連続する炉芯管内部へ外部のガス供給源から流量計を経由し一定流量に制御された雰囲気ガスが流入し、加熱炉を通過後、炉出口から移動する高温状態の被加熱鎖は雰囲気ガス中で堆積収容される。この結果、純チタン又はステンレス鋼製鎖環は素材が有する鏡面と金属光沢表面品質を十分に保持される、高価な雰囲気ガスの消費量を大幅に節約、更に、突き合わせ部の加熱温度は均一化し、温度分布不均一に伴う製鎖環の仕上がり不良と突き合わせろう付部の金属組織の不安定などを防ぐことが可能となる。The present invention is constituted as described above, and its operation is as follows.
The chain to be heated is sandwiched between the feed roller and the press roller, and continuously or intermittently passes through the tunnel-shaped preheating furnace in the longitudinal direction, and moves in parallel toward the tunnel-shaped heating furnace outlet. The heated chain is located on the center line of the annular resistance heating element heated to the bonding powder brazing temperature through the space surrounded by the resistance heating element heated to the preheating temperature, from the vicinity of the preheating furnace inlet to the heating furnace outlet The atmosphere gas controlled to a constant flow rate from the external gas supply source through the flow meter into the furnace core tube that continues up to the temperature of the heated heated chain that moves from the furnace outlet after passing through the heating furnace Deposited in gas. As a result, the pure titanium or stainless steel chain ring retains the mirror surface and metallic luster surface quality of the material sufficiently, greatly saves the consumption of expensive atmospheric gas, and makes the butt heating temperature uniform. In addition, it is possible to prevent the chain ring from being poorly finished due to uneven temperature distribution and the instability of the metal structure of the butt brazing part.
次に本発明の一実施例を図−1に基づいて説明する。供給リ−ル13に巻かれた被加熱鎖1は、連続的に回転する送りロ−ラ2と押えロ−ラ3に挟持されて引き出され、下方に移送されて炉芯管4内へ縦方向に導かれる。
この炉芯管4内には、必要に応じ、予め流量計(図示せず)によりガス流量が調節された雰囲気ガスがガス導入口15からタンク8を経て、導入パイプ7を通って流入する、また前記炉芯管4内の温度は、予熱炉部分は抵抗加熱発熱体5近傍に設置した温度検知器11により計測し、抵抗加熱発熱体5をPDI制御して被加熱鎖1の材質及び形状・寸法などに応じた所定温度に調節される、次に後段の加熱炉部分は抵抗加熱発熱体6近傍に設置した温度検知器12により計測し、抵抗加熱発熱体6をPDI制御して被加熱鎖1の材質と形状・寸法に応じた所定温度に調整される。前記炉芯管4と前記の抵抗加熱発熱体5,6及び温度検知器11,12によって予熱炉と加熱炉を構成する。前記導入パイプ7の下方へ設けたパイプポ−ト14を経て雰囲気ガスは導入パイプ7内を上昇通過する。
被加熱鎖1は前記炉芯管4内を通過する際、一定温度へ予熱され、この後十分な温度に加熱ろう付けされ、炉出口からパイプポ−ト14を移動し高温状態で雰囲気ガスが充満するタンク8内へ到達することにより、純チタン又はステンレス鋼製鎖環は素材が有する鏡面と金属光沢表面品質を十分に保持され、タンク8底部へ、連続して堆積収容される。この一連の処理動作は連続的に行われ、供給リ−ル13と送りロ−ラ2との間の移送経路を上下に挟む位置に設けた一対の位置検出器10,10の検出信号に応じて、供給リ−ル13の繰り出し速度が調整される。すなわち、上方の位置検出器10が被加熱鎖1を検出すると、供給リ−ル13の繰り出し速度を早くする一方、下方の位置検出器10が被加熱鎖1を検出すると、供給リ−ル13の繰り出し速度を遅くする。Next, an embodiment of the present invention will be described with reference to FIG. The heated
In the
When the
以上のように本発明は純チタン又はステンレス鋼製鎖環の突き合わせ部ろう付けにおいて、ガス流量が調節されたガス雰囲気中で、突き合わせ近傍に接合用粉末ろうを持つ長尺の被加熱鎖を縦方向に移送中、ろう付温度制御を行い、製鎖環突き合わせ部のろう付加熱の均一化を図ることにより、従来の方式と比較して次の様な効果が得られる。
(1)純チタン又はステンレス鋼製鎖環は高温状態で酸化反応の進行を抑えられ、素材が有する鏡面と金属光沢表面品質がろう付け後も十分に保持される。
(2)ろう付面積は90パ−セント以上を確保し、製鎖環の接合外周部に金属熔融体が突起状にはみ出ることもなく、製鎖環突き合わせ部の表側に対し裏側に相当する部分に接合されない隙間を残すこともない。
(3)加熱炉本体内部の熱容量が大きく、更にろう付け時に発生する輻射熱が被加熱鎖が通過する領域へ反射するため、炉中の雰囲気温度分布を均一化することができ、突き合わせろう付部の金属組織の安定化を可能とする。
(4)ろう付作業は効率的にまとめて実施するため、高価な雰囲気ガスの消費量は最小限で済む、結果として大幅に節約できる。
(5)ろう付不良率が低下し歩留りが向上する。
(6)加熱炉内を被加熱鎖が移動するだけのため、電気炉として消費電力は必要最小限で済み、経済的である。As described above, according to the present invention, in the brazing portion brazing of a pure titanium or stainless steel chain ring, a long heated chain having a bonding powder braze in the vicinity of the butt in a gas atmosphere in which the gas flow rate is adjusted is vertically aligned. By controlling the brazing temperature during transfer in the direction and making the brazing addition heat uniform at the chain ring butting section, the following effects can be obtained compared to the conventional method.
(1) Pure titanium or stainless steel chain rings can suppress the progress of the oxidation reaction at high temperature, and the mirror surface and metallic luster surface quality of the material are sufficiently retained even after brazing.
(2) A brazing area of 90% or more is ensured, and the metal melt does not protrude in a protruding shape on the joining outer periphery of the chain ring, and the portion corresponding to the back side of the front side of the chain ring butting portion There will be no gaps left unbonded.
(3) Since the heat capacity inside the heating furnace body is large and the radiant heat generated during brazing is reflected to the region where the heated chain passes, the atmospheric temperature distribution in the furnace can be made uniform, and the butt brazing part This makes it possible to stabilize the metal structure.
(4) Since the brazing operation is efficiently performed collectively, the consumption of expensive atmospheric gas can be minimized, resulting in a significant saving.
(5) The brazing defect rate is reduced and the yield is improved.
(6) Since the heated chain only moves within the heating furnace, the power consumption of the electric furnace is minimal and economical.
1 製鎖(環) 2 送りロ−ラ
3 押えロ−ラ 4 炉芯管
5 抵抗加熱発熱体(予熱炉) 6 抵抗加熱発熱体(加熱炉)
7 導入パイプ 8 タンク
9 覗 窓 10 位置検出器
11 温度検出器(予熱炉) 12 温度検出器(加熱炉)
13 供給リ−ル 14 パイプポ−ト
15 ガス導入口DESCRIPTION OF
7
13
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JP2004174809A JP2005329455A (en) | 2004-05-18 | 2004-05-18 | Brazing furnace for making chain ring |
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JP2004174809A JP2005329455A (en) | 2004-05-18 | 2004-05-18 | Brazing furnace for making chain ring |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101961809A (en) * | 2010-08-25 | 2011-02-02 | 盐城市康杰机械制造有限公司 | Device and method for detecting temperature in aluminum brazing furnace at debugging phase |
CN102192650A (en) * | 2010-03-02 | 2011-09-21 | 上海中洲特种合金材料有限公司 | Movable oil roasting furnace |
US8279580B2 (en) | 2006-10-17 | 2012-10-02 | Maxwell Technologies, Inc. | Electrode for energy storage device with microporous and mesoporous activated carbon particles |
-
2004
- 2004-05-18 JP JP2004174809A patent/JP2005329455A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8279580B2 (en) | 2006-10-17 | 2012-10-02 | Maxwell Technologies, Inc. | Electrode for energy storage device with microporous and mesoporous activated carbon particles |
US8591601B2 (en) | 2006-10-17 | 2013-11-26 | Maxwell Technologies, Inc. | Electrode for energy storage device with microporous and mesoporous activated carbon particles |
CN102192650A (en) * | 2010-03-02 | 2011-09-21 | 上海中洲特种合金材料有限公司 | Movable oil roasting furnace |
CN101961809A (en) * | 2010-08-25 | 2011-02-02 | 盐城市康杰机械制造有限公司 | Device and method for detecting temperature in aluminum brazing furnace at debugging phase |
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