JP2005325868A - Rolling bearing unit with sealing unit and rolling bearing with sealing plate - Google Patents

Rolling bearing unit with sealing unit and rolling bearing with sealing plate Download PDF

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Publication number
JP2005325868A
JP2005325868A JP2004142554A JP2004142554A JP2005325868A JP 2005325868 A JP2005325868 A JP 2005325868A JP 2004142554 A JP2004142554 A JP 2004142554A JP 2004142554 A JP2004142554 A JP 2004142554A JP 2005325868 A JP2005325868 A JP 2005325868A
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Prior art keywords
sealing
seal
rolling bearing
sealing device
outer ring
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JP2004142554A
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Japanese (ja)
Inventor
Hiroya Achinami
博也 阿知波
Tatsuya Fukuda
竜也 福田
Hiroyuki Yamada
裕普 山田
Yukihiro Akaha
幸広 赤羽
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NSK Ltd
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NSK Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/64Special methods of manufacture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/78Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors

Abstract

<P>PROBLEM TO BE SOLVED: To attain a longer life of a bearing by applying rustproof measures on a seal lip sliding surface and its vicinity. <P>SOLUTION: In the sealing unit 14a (namely, a pack seal) shown by a dotted line(a broken line), surface treatment with corrosion-resistant and anticorrosive capability is applied on a metallic surface of a slinger 16 sliding with seal lips 22-24, and the same surface treatment is also applied on metallic surfaces of neighboring components (such as an outer ring 1 and an inner ring element 5) mounting the sealing unit 14a. In the sealing unit 14b such as (a three-piece lip seal), surface treatment with corrosion-resistant and anticorrosive capability is applied on metallic surfaces of intermediate outer peripheral surfaces of a mounting flange 9 and a hub body 4 which bring into slide contact with seal lips 29-31, and the same surface treatment is also applied on neighboring components (such as the outer ring 1 and hub body 4, for instance) mounting the sealing unit 14b. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、自動車用ホイール等に用いられる転がり軸受ユニットに用いられる、密封装置を装着した密封装置付転がり軸受ユニットに関し、また、オルタネータ、コンプレッサ、アイドラプーリ等、エンジンル−ム内に設置する自動車用補機等の回転支持部を構成する為に利用する転がり軸受であって、より詳細には、回転軸を支持する軸受内に塵埃、水等が浸入するのを防止すると共に、軸受内のグリースの漏洩を防止する密封板付転がり軸受の信頼性並びに耐久性向上を図るシール装置を備えた密封板付転がり軸受に関する。   TECHNICAL FIELD The present invention relates to a rolling bearing unit with a sealing device used for a rolling bearing unit used for an automobile wheel or the like, and an automobile installed in an engine room such as an alternator, a compressor, an idler pulley, and the like. A rolling bearing used for constituting a rotation support part of an auxiliary machine for machinery and the like. More specifically, it prevents dust, water, etc. from entering the bearing that supports the rotation shaft, The present invention relates to a rolling bearing with a sealing plate provided with a sealing device for improving the reliability and durability of the rolling bearing with a sealing plate that prevents leakage of grease.

各種機械装置の回転支持部に、玉軸受、円筒ころ軸受、円すいころ軸受等の転がり軸受が組み込まれている。この様な転がり軸受には、密封装置を組み込んで、外部に存在する雨水、泥、塵等の各種異物が転がり軸受の内部に入り込む事を防止している。   Rolling bearings such as ball bearings, cylindrical roller bearings, and tapered roller bearings are incorporated in the rotation support portions of various mechanical devices. Such a rolling bearing incorporates a sealing device to prevent various foreign matters such as rainwater, mud, and dust existing outside from entering the rolling bearing.

図8は、この様な密封装置を備えた、密封装置付転がり軸受ユニットの一例として、車両の駆動輪を懸架装置に回転自在に支持する為の構造を示している。   FIG. 8 shows a structure for rotatably supporting a driving wheel of a vehicle on a suspension device as an example of a rolling bearing unit with a sealing device provided with such a sealing device.

上記密封装置付転がり軸受ユニットは、外輪1と、請求項に記載した内輪に相当するハブ2と、複数個の転動体3,3とから成る。このうちのハブ2は、ハブ本体4と内輪素子5とを組み合わせて成る。又、上記各転動体3,3は、上記外輪1の内周面に形成した複列の外輪軌道6,6と、上記ハブ2の外周面に形成した複列の内輪軌道7,7との間に、それぞれ複数個ずつ、転動自在に設けている。使用時、即ち車両の懸架装置に車輪を回転自在に支持する際には、上記外輪1を懸架装置を構成するナックル8に固定すると共に、上記ハブ本体4に設けた取付フランジ9に車輪を結合固定する。   The rolling bearing unit with a sealing device includes an outer ring 1, a hub 2 corresponding to the inner ring described in the claims, and a plurality of rolling elements 3 and 3. Of these, the hub 2 is formed by combining a hub body 4 and an inner ring element 5. Each of the rolling elements 3, 3 includes a double-row outer ring raceway 6, 6 formed on the inner peripheral surface of the outer ring 1 and a double-row inner ring raceway 7, 7 formed on the outer peripheral surface of the hub 2. A plurality of them are provided so as to roll freely. In use, that is, when the wheel is rotatably supported by the vehicle suspension device, the outer ring 1 is fixed to the knuckle 8 constituting the suspension device, and the wheel is coupled to the mounting flange 9 provided on the hub body 4. Fix it.

又、図8に示す構造は、駆動軸を支持する為の構造であるので、このハブ本体4の中心部に設けたスプライン孔10に、等速ジョイント11に付属のスプライン軸12を係合させる。   Further, since the structure shown in FIG. 8 is a structure for supporting the drive shaft, the spline shaft 12 attached to the constant velocity joint 11 is engaged with the spline hole 10 provided in the central portion of the hub body 4. .

上述の様な密封装置付転がり軸受ユニットのうちで、上記外輪1の両端部内周面と、上記内輪素子5の内端部外周面及び上記ハブ本体4の中間部外周面との間には、それぞれ、密封装置14a,14bを設けて、上記内部空間13の両端開口部を塞いでいる。   Among the rolling bearing units with a sealing device as described above, between the inner peripheral surface of both ends of the outer ring 1 and the outer peripheral surface of the inner end portion of the inner ring element 5 and the outer peripheral surface of the intermediate portion of the hub body 4, Sealing devices 14a and 14b are respectively provided to close both end openings of the internal space 13.

上記両密封装置14a,14bのうち、上記内部空間13の内端(軸方向に関して内とは、車両への組み付け状態で車両の幅方向中寄りとなる側、即ち、図8では右側を言う。これに対して、車両の幅方向外寄りとなる側、即ち、図8では左側を外と言う。本明細書全体で同じ。)開口部を塞ぐ密封装置14aは、図9に示す様に構成している。   Of the two sealing devices 14a and 14b, the inner end of the inner space 13 (inner with respect to the axial direction means the side that is closer to the middle in the width direction of the vehicle when assembled to the vehicle, that is, the right side in FIG. On the other hand, the outer side in the width direction of the vehicle, that is, the left side in FIG. 8 is referred to as the outside, and the same applies to the entire specification.) The sealing device 14a for closing the opening is configured as shown in FIG. doing.

この密封装置14a(即ち、パックシール)は、組み合わせ密封装置と呼ばれるもので、芯金15と、スリンガ16と、シール材17とから成る。このうちの芯金15は、上記外輪1の端部内周面に内嵌固定自在な外径側円筒部18と、この外径側円筒部18の軸方向外端縁から直径方向内方に折れ曲がった外側円輪部19とを備えた、断面L字形で全体を円環状としている。   The sealing device 14a (that is, pack seal) is called a combination sealing device, and includes a cored bar 15, a slinger 16, and a sealing material 17. Of these, the core metal 15 is bent inward in the diameter direction from the outer diameter side cylindrical portion 18 that can be fitted and fixed to the inner peripheral surface of the end portion of the outer ring 1, and from the outer edge in the axial direction of the outer diameter side cylindrical portion 18. The outer ring portion 19 is provided with an L-shaped cross section, and the whole is an annular shape.

又、上記スリンガ16は、前記内輪素子5の端部外周面に外嵌固定自在な内径側円筒部20と、この内径側円筒部20の軸方向内端縁から直径方向外方に折れ曲がった内側円輪部21とを備えた、断面L字形で全体を円環状としている。   The slinger 16 includes an inner diameter side cylindrical portion 20 that can be fitted and fixed to the outer peripheral surface of the end portion of the inner ring element 5, and an inner side that is bent outward in the diameter direction from the axial inner end edge of the inner diameter side cylindrical portion 20. The whole is an annular shape with an L-shaped cross section including an annular portion 21.

又、上記シール材17は、ゴムの如きエラストマー等の弾性材により造られて、3本のシールリップ22〜24を備え、上記芯金15にその基端部を結合固定している。そして、サイドリップと呼ばれる、最も外径側に、軸方向内方に突出する状態で設けられたシールリップ22の先端縁を、上記スリンガ16を構成する内側円輪部21の外側面に全周に亙って摺接させ、残り2本のシールリップ23,24の先端縁を、上記スリンガ16を構成する内径側円筒部20の外周面に全周に亙って摺接させている。   The seal material 17 is made of an elastic material such as an elastomer such as rubber, and includes three seal lips 22 to 24, and the base end portion is coupled and fixed to the core metal 15. Then, the end edge of the seal lip 22, which is called a side lip and is provided on the outermost diameter side so as to protrude inward in the axial direction, is arranged around the outer surface of the inner ring portion 21 constituting the slinger 16. The tip edges of the remaining two seal lips 23 and 24 are in sliding contact with the outer peripheral surface of the inner diameter side cylindrical portion 20 constituting the slinger 16 over the entire circumference.

一方、上記内部空間13の外端側開口を塞ぐシールリシグ14b(即ち、3枚リップシール)は、図10に示す様に、芯金27とシール材28とから成る。このシール材28は、ゴムの如きエラストマー等の弾性材により造られて、3本のシールリップ29〜31を備え、上記芯金27にその基端部を結合固定している。そして、サイドリップと呼ばれる、最も外径側に、軸方向外方に突出する状態で設けられたシールリップ29の先端縁を、前記取付フランジ9の基端部内側面に全周に亙って摺接させ、残り2本のシールリップ30,31の先端縁を、この基端部内側面と前記ハブ本体4の中間部外周面との連続部乃至この中間部外周面に全周に亙って摺接させている。   On the other hand, a seal sigbing 14b (that is, a three-lip seal) for closing the outer end side opening of the internal space 13 is composed of a core metal 27 and a seal material 28, as shown in FIG. The sealing material 28 is made of an elastic material such as an elastomer such as rubber, and includes three sealing lips 29 to 31, and the base end portion is coupled and fixed to the core metal 27. Then, the tip edge of the seal lip 29, which is called the side lip and protrudes outward in the axial direction on the outermost diameter side, is slid over the entire inner surface of the base end portion of the mounting flange 9. The leading edges of the remaining two seal lips 30 and 31 are slid over the entire circumference from the continuous portion of the inner surface of the base end portion to the outer peripheral surface of the intermediate portion of the hub body 4 or the outer peripheral surface of the intermediate portion. Touching.

上記内部空間13の両端開口部を、それぞれ上述の様な密封装置14a,14bで塞ぐ事により、上記内部空間13内に泥水等の異物が入り込む事を防止する。   By closing the openings at both ends of the internal space 13 with the sealing devices 14a and 14b as described above, foreign matter such as muddy water is prevented from entering the internal space 13.

ところで、自動車用ホイール軸受は、外部環境に直接曝され、両側面に装着された密封装置は、外部の泥、砂、泥水や、融雪剤や海水等の塩分を含んだ水に曝される。よって使用するにともなって、自動車用ホイール軸受には、錆が発生しやすい状態となる。   Incidentally, automobile wheel bearings are directly exposed to the external environment, and sealing devices mounted on both sides are exposed to external mud, sand, muddy water, and water containing salt such as a snow melting agent and seawater. Therefore, with use, the wheel bearings for automobiles are likely to be rusted.

シールリップが摺接する金属表面が錆びると、シールリップをその錆によって摩耗させたり、シールリップと摺接面の間に隙間を発生させたりして、密封性を低下させ、自動車用ホイール軸受の円滑な回転に支障を与える場合がある。   If the metal surface on which the seal lip slides rusts, the seal lip wears due to the rust, or a gap is generated between the seal lip and the sliding contact surface, reducing the sealing performance and smoothing the wheel bearings for automobiles. May interfere with proper rotation.

また、密封装置が装着されている部分に錆が発生すると、その錆が進行して、密封装置を固定している嵌合面内部まで入り込み、嵌合部に微小な隙間が生じて軸受内部に泥水や水等が浸入して、自動車用ホイール軸受の円滑な回転に支障を与える場合がある。   Also, if rust is generated in the part where the sealing device is installed, the rust advances and enters the inside of the fitting surface where the sealing device is fixed. Muddy water, water, etc. may enter and hinder smooth rotation of automobile wheel bearings.

さらに錆が進行すると、その錆が小片となって脱落し、その錆の小片が密封装置のシールリップと摺接面である金属表面の間に噛み込まれ、シールリップおよび金属表面を極度に摩耗させて密封性を損ない、同じく自動車用ホイール軸受の円滑な回転に支障を与える場合がある。   As the rust further progresses, the rust falls off as small pieces, and the small pieces of rust are caught between the seal lip of the sealing device and the metal surface that is the sliding contact surface, and the seal lip and the metal surface are extremely worn. In some cases, the sealing performance is impaired, and the smooth rotation of the automotive wheel bearing may be hindered.

特許文献1では、シールリップが摺接する金属環を不錆性の部材を用いる事によって、シールリップ摺接面が錆びる事による密封性低下を抑制している。   In patent document 1, the metal ring which a seal lip slidably contacts is using the non-rusting member, and the sealing performance fall by rusting a seal lip slidable contact surface is suppressed.

また、特許文献2では、シールリップが摺接する金属表面に硬化処理あるいは耐食性や防錆性のある硬質皮膜処理を施す事によって、シールリップ摺接面が錆びる事による密封性低下を抑制している。   Further, in Patent Document 2, the metal surface with which the seal lip is slidably contacted is subjected to a hardening treatment or a hard film treatment having corrosion resistance and rust resistance, thereby suppressing a decrease in sealing performance due to rusting of the seal lip slidable contact surface. .

ところで、例えば、オルタネータ、コンプレッサ等、各種機械装置の回転支持部分を構成する為に、図13に示す様な密封板付転がり軸受51を使用している。   By the way, for example, a rolling bearing 51 with a sealing plate as shown in FIG. 13 is used to constitute a rotation support portion of various mechanical devices such as an alternator and a compressor.

この密封板付転がり軸受51は、内周面に外輪軌道52を有する外輪53と、外周面に内輪軌道54を有する内輪55と、これら外輪軌道52と内輪軌道54との間に転動自在に設けた複数の転動体56と、前記転動体56を転動自在に保持する保持器60とからなる。又、上記外輪53の内周面両端部と上記内輪55の外周面両端部との間には密封板57を備え、この密封板57により、上記各転動体56を設けた空間58の軸方向両端開口部を塞いでいる。   The rolling bearing 51 with a sealing plate is provided between an outer ring 53 having an outer ring raceway 52 on an inner peripheral surface, an inner ring 55 having an inner ring raceway 54 on an outer peripheral surface, and the outer ring raceway 52 and the inner ring raceway 54 so as to be freely rollable. A plurality of rolling elements 56 and a retainer 60 that holds the rolling elements 56 in a freely rollable manner. Further, a sealing plate 57 is provided between both ends of the inner peripheral surface of the outer ring 53 and both ends of the outer peripheral surface of the inner ring 55, and the axial direction of the space 58 in which the rolling elements 56 are provided by the sealing plate 57. The openings at both ends are closed.

そして、この空間58内にグリースを封入して、上記外輪軌道52及び内輪軌道54と上記各転動体56の転動面との転がり接触部の潤滑を図っている。   Then, grease is sealed in the space 58 to lubricate the rolling contact portion between the outer ring raceway 52 and the inner ring raceway 54 and the rolling surfaces of the rolling elements 56.

上記密封板57は、鋼板等の金属板を円輪状に形成して成る芯金59と、この芯金59により補強された弾性材62とから成る。この弾性材62の内外両周縁部は、上記芯金59の内外両周縁部よりも直径方向に突出している。この様な密封板57は、上記弾性材62の外径側周縁部を、上記外輪53の内周面両端部に形成した係止溝61に係止する事により、上記空間58の軸方向両端位置に支持している。   The sealing plate 57 includes a metal core 59 formed by forming a metal plate such as a steel plate into an annular shape, and an elastic material 62 reinforced by the metal core 59. Both the inner and outer peripheral edges of the elastic member 62 protrude in the diameter direction from the inner and outer peripheral edges of the core metal 59. Such a sealing plate 57 engages both ends in the axial direction of the space 58 by engaging the outer peripheral side peripheral portion of the elastic member 62 with engaging grooves 61 formed at both end portions of the inner peripheral surface of the outer ring 53. Supporting position.

尚、上記弾性材62の内径側周縁部は、上記内輪55の外周面両端部に摺接させている、上述の様な、グリースを封入した密封板付転がり軸受51を構成する。上記密封板57を構成する弾性材62の材質としては、従来から、使用温度によってニトリルゴム、水素添加ニトリルゴム、アクリルゴム、フッ素ゴム等が、一般的に使用されている。   The inner peripheral edge of the elastic member 62 constitutes a rolling bearing 51 with a sealing plate sealed with grease as described above, which is in sliding contact with both ends of the outer peripheral surface of the inner ring 55. As the material of the elastic member 62 constituting the sealing plate 57, conventionally, nitrile rubber, hydrogenated nitrile rubber, acrylic rubber, fluorine rubber or the like is generally used depending on the use temperature.

また、自動車のエンジンルーム内に設置する自動車用補機(コンプレッサ、オルタネータ)等は、エンジンの回転をプーリとベルト等によって伝動され、そこで用いられるプーりには、転がり軸受が用いられている。   Further, automobile auxiliary machines (compressors, alternators) and the like installed in the engine room of the automobile are driven by the rotation of the engine by pulleys and belts, and rolling bearings are used for the pulls used there.

その使用条件から、運転時に水・泥水等が降りかかる。特に近年、小型・軽量化とコストダウンの影響により、転がり軸受が外気に露出された状態で用いられる場合も増加している。   Due to the conditions of use, water, mud, etc. will fall during operation. Particularly in recent years, rolling bearings are increasingly used in an exposed state due to the effects of downsizing and weight reduction and cost reduction.

このような場合、軸受に直接的に水・泥水等が降りかかる事となり、軸受内に侵入した場合には、軸受寿命の低下等の問題を引き起こす場合がある。自動車のエンジン周りに設置される補機類以外でも、特に屋外で使用される回転機器には、同様の問題を引き起こす場合がある。   In such a case, water, muddy water or the like falls directly on the bearing, and if it enters the bearing, it may cause problems such as a decrease in bearing life. Other than the auxiliary equipment installed around the engine of the automobile, the same problem may be caused particularly in rotating equipment used outdoors.

上記の様な過酷条件で使用されている転がり軸受は、軸受外部からの異物の侵入(水・泥水等)を防止する手段、あるいは軸受内部からのグリース、オイル等の漏洩を防止する手段、あるいはその両方を防止する手段として、接触型シールが用いられている。   Rolling bearings used under the above severe conditions are means for preventing foreign matter from entering (water, muddy water, etc.) from the outside of the bearing, means for preventing leakage of grease, oil, etc. from the inside of the bearing, or As a means for preventing both, a contact-type seal is used.

しかしながら、軸受に水・泥水等が何度も降りかかると、内輪摺動面、および外輪勘合面にも、錆びが発生してしまう。そのため、シールリップ部と内輪摺動面、およびシール外径部と外輪勘合面との問に隙間が生じる。軸受回転時に至っては、内輪摺動面に発生した錆びにより、シールリップ先端に切れ/磨耗が発生し、その結果、水・泥水等の軸受内部への侵入、あるいは軸受内部のグリース、オイル等の漏洩が生じ、軸受寿命を急激に低下させる。   However, when water / muddy water or the like falls on the bearing many times, rust is also generated on the inner ring sliding surface and the outer ring fitting surface. Therefore, a gap is generated between the seal lip portion and the inner ring sliding surface and between the seal outer diameter portion and the outer ring fitting surface. When the bearing rotates, the rust generated on the sliding surface of the inner ring causes cutting / wearing at the tip of the seal lip. As a result, water and muddy water enter the bearing, or grease, oil, etc. inside the bearing. Leakage occurs and the bearing life is rapidly reduced.

特許文献1では、シールリップ部が摺接する金属環を不錆性の部材を用いる事によって、シールリップ摺動面が錆びることによる密封性低下を抑制している。   In patent document 1, the metal ring which a seal lip part slidably contacts is using the non-rusting member, and the sealing performance fall by rusting a seal lip sliding surface is suppressed.

また、特許文献2では、シールリップ部が摺接する金属表面に硬化処理あるいは耐食性や防錆性のある硬質皮膜処理を施すことによって、シールリップ摺動面が錆びることによる密封性低下を抑制している。
特開2003−56577号公報 特開2003−262231号公報
Further, in Patent Document 2, the metal surface with which the seal lip portion is slidably contacted is subjected to a hardening treatment or a hard film treatment having corrosion resistance and rust resistance, thereby suppressing deterioration in sealing performance due to rusting of the seal lip sliding surface. Yes.
JP 2003-56577 A JP 2003-262231 A

上述した特許文献1及び2ともに、シールリップが摺接する金属表面が錆びにくくなる事によって、密封性を確保している。   In both Patent Documents 1 and 2 described above, the metal surface with which the seal lip is slidably contacted is less likely to rust, thereby ensuring sealing performance.

しかしながら、上述のように、密封装置の近傍に発生した錆の小片が密封装置に噛み込まれた場合には、密封性の確保が困難となる。   However, as described above, when a small piece of rust generated in the vicinity of the sealing device is bitten into the sealing device, it is difficult to ensure sealing performance.

また、外輪回転使用においては、遠心力の為、軸受内部のグリース、オイル等は、シール外径部と外輪勘合部との間から漏洩する可能性がある。   Further, when the outer ring is used for rotation, due to centrifugal force, grease, oil, etc. inside the bearing may leak from between the seal outer diameter part and the outer ring fitting part.

そのため、シール外径部と外輪勘合部との間のグリース、オイルの洩れ対策は、極めて重要であり、外輪勘合面の錆発生を必ず防止しなければならない。その観点から見ると、シールリップ部と内輪摺動面だけの対策だけでは不充分であり、上記特許文献1及び2は、シール外径部と外輪勘合面に着目していない。   For this reason, it is extremely important to take measures against leakage of grease and oil between the seal outer diameter portion and the outer ring fitting portion, and rust generation on the outer ring fitting surface must be prevented. From this point of view, it is not sufficient to take measures only for the seal lip portion and the inner ring sliding surface, and Patent Documents 1 and 2 do not focus on the seal outer diameter portion and the outer ring fitting surface.

本発明は、上述したような事情に鑑みてなされたものであって、シールリップ摺接面やその近傍等に防錆対策を施すことにより、軸受の長寿命化を図ることができる、密封装置付転がり軸受ユニット、及び密封板付転がり軸受を提供することを目的とする。   The present invention has been made in view of the above-described circumstances, and a sealing device capable of extending the life of a bearing by applying a rust preventive measure to the seal lip sliding contact surface or the vicinity thereof. It is an object of the present invention to provide a rolling bearing unit with a rolling plate and a rolling bearing with a sealing plate.

上記の目的を達成するため、本発明の請求項1に係る密封装置付転がり軸受ユニットは、外輪または内輪の一方に固定されたシール部材に設けたシールリップが、外輪または内輪の他方の対向する金属面に摺接する構成の密封装置を備えた密封装置付転がり軸受ユニットにおいて、
前記シールリップが摺接する金属表面に、耐食性や防食性のある表面処理が施してあり、且つ、
前記密封装置を装着した近傍の金属表面にも、耐食性や防食性のある表面処理が延設してあることを特徴とする。
In order to achieve the above object, in the rolling bearing unit with a sealing device according to claim 1 of the present invention, the seal lip provided on the seal member fixed to one of the outer ring or the inner ring is opposed to the other of the outer ring or the inner ring. In a rolling bearing unit with a sealing device provided with a sealing device configured to slidably contact a metal surface,
The metal surface with which the seal lip is slidably contacted is subjected to a surface treatment having corrosion resistance and corrosion resistance, and
A surface treatment having corrosion resistance and corrosion resistance is also extended on the metal surface in the vicinity where the sealing device is mounted.

本発明の請求項2に係る密封板付転がり軸受は、両側面の外輪と内輪の間に接触型の密封板を備え、その密封板の内径側と外径側のいずれか一方が固定され、他方が摺動して密封性を維持している密封板付転がり軸受において、
前記密封板が軸受軌道輪と接触して摺動する摺動面と、密封板を軸受軌道輪に嵌合・係止する勘合面との両面に、耐食性や防錆性のある表面皮膜処理が施してあることを特徴とする。
A rolling bearing with a sealing plate according to claim 2 of the present invention includes a contact-type sealing plate between an outer ring and an inner ring on both side surfaces, and either the inner diameter side or the outer diameter side of the sealing plate is fixed, In a rolling bearing with a sealing plate that slides and maintains sealing performance,
Surface coating treatment with corrosion resistance and rust resistance is provided on both the sliding surface where the sealing plate contacts and slides on the bearing raceway and the mating surface where the sealing plate is fitted and locked to the bearing raceway. It is characterized by being given.

以上説明したように、本発明によれば、シールリップが摺接する金属表面には耐食性や防食性のある表面処理が施されており、かつその密封装置が装着されている近傍の金属表面にも耐食性や防食性のある表面処理が延設されているため、泥、砂、泥水や、融雪剤や海水等の塩分を含んだ水に曝されてもシールリップが摺接する金属表面が錆びないため、シールリップをその錆によって摩耗させたり、シールリップと摺接面の間に隙間を発生させたりして、密封性を低下させることがない。また、密封装置が装着されている部分に錆が発生しないため、密封装置を固定している嵌合面に微小な隙間が生じて軸受内部に泥水や水等が浸入することがない。さらに、脱落する錆の小片が発生しないため、錆の小片が密封装置のシールリップと摺接面である金属表面の間に噛み込まれ、シールリップおよび金属表面を極度に摩耗させることがなく、自動車用ホイール軸受の円滑な回転が長期間にわたり維持可能となる。   As described above, according to the present invention, the metal surface with which the seal lip is slidably contacted is subjected to surface treatment having corrosion resistance and corrosion resistance, and the metal surface in the vicinity where the sealing device is mounted is also applied. Since the surface treatment with corrosion resistance and anticorrosion is extended, the metal surface with which the seal lip slides is not rusted even when exposed to water containing salt such as mud, sand, muddy water, snow melting agent or seawater. The seal lip is not worn by the rust, or a gap is generated between the seal lip and the sliding contact surface, so that the sealing performance is not deteriorated. Further, since rust does not occur in the portion where the sealing device is mounted, a minute gap is generated on the fitting surface that fixes the sealing device, so that muddy water or water does not enter the bearing. Furthermore, since the rust pieces that fall off do not occur, the rust pieces are caught between the seal lip of the sealing device and the metal surface that is the sliding contact surface, and the seal lip and the metal surface are not worn extremely, Smooth rotation of the wheel bearing for automobiles can be maintained over a long period of time.

また、密封板が軸受軌道輪と接触して摺動する摺動面と、密封板を軸受軌道輪に嵌合・係止する勘合面との両面に、耐食性や防錆性のある表面皮膜処理が施してあることから、シールリップ先端が摺動する内輪摺動面、およびシール外径部を嵌合・係止する外輪勘合面の錆の発生を防ぎ、シールリップ部と内輪摺動面、および密封板外径部と外輪勘合面との間に隙間を発生させず、軸受回転時あるいは、静止時においても、水・泥水等の軸受内部への侵入が防止でき、軸受内部のグリース、オイル等の漏洩を防止でき、更にシールリップの磨耗/切れによる軸受寿命の低下を防止する事ができる。さらに、外輪回転の場合には、特に有効に、水・泥水等の軸受内部への侵入が防止でき、軸受内部のグリース、オイル等の漏洩を防止することができる。   Surface coating with corrosion resistance and rust prevention on both the sliding surface where the sealing plate contacts and slides with the bearing raceway and the mating surface where the sealing plate is fitted and locked to the bearing raceway Prevents the occurrence of rust on the inner ring sliding surface where the tip of the seal lip slides and the outer ring fitting surface where the seal outer diameter part is fitted and locked, the seal lip part and the inner ring sliding surface, In addition, there is no gap between the outer diameter of the sealing plate and the outer ring mating surface, and even when the bearing is rotating or stationary, water and muddy water can be prevented from entering the bearing. Etc., and further, it is possible to prevent the bearing life from being shortened due to wear / cut of the seal lip. Furthermore, in the case of outer ring rotation, it is possible to prevent water and muddy water from entering the bearing, and to prevent leakage of grease, oil, etc. inside the bearing.

以下、本発明の実施の形態に係る密封装置付転がり軸受ユニット、及び密封板付転がり軸受を図面を参照しつつ説明する。   Hereinafter, a rolling bearing unit with a sealing device and a rolling bearing with a sealing plate according to an embodiment of the present invention will be described with reference to the drawings.

(第1実施の形態)
図1は、本発明の第1実施の形態に係る密封装置付転がり軸受ユニットの縦断面図である。図2は、図1のA部に組み付けた密封装置の部分拡大断面図である。図3は、図1のB部に組み付けた密封装置の部分拡大断面図である。
(First embodiment)
FIG. 1 is a longitudinal sectional view of a rolling bearing unit with a sealing device according to a first embodiment of the present invention. FIG. 2 is a partially enlarged cross-sectional view of the sealing device assembled to part A of FIG. FIG. 3 is a partially enlarged cross-sectional view of the sealing device assembled to part B of FIG.

密封装置付転がり軸受ユニットは、外輪1と、請求項に記載した内輪に相当するハブ2と、複数個の転動体3,3とから成る。このうちのハブ2は、ハブ本体4と内輪素子5とを組み合わせて成る。又、上記各転動体3,3は、上記外輪1の内周面に形成した複列の外輪軌道6,6と、上記ハブ2の外周面に形成した複列の内輪軌道7,7との間に、それぞれ複数個ずつ、転動自在に設けている。使用時、即ち車両の懸架装置に車輪を回転自在に支持する際には、上記外輪1を懸架装置を構成するナックル8に固定すると共に、上記ハブ本体4に設けた取付フランジ9に車輪を結合固定する。   The rolling bearing unit with a sealing device includes an outer ring 1, a hub 2 corresponding to the inner ring recited in the claims, and a plurality of rolling elements 3 and 3. Of these, the hub 2 is formed by combining a hub body 4 and an inner ring element 5. Each of the rolling elements 3, 3 includes a double-row outer ring raceway 6, 6 formed on the inner peripheral surface of the outer ring 1 and a double-row inner ring raceway 7, 7 formed on the outer peripheral surface of the hub 2. A plurality of them are provided so as to roll freely. In use, that is, when the wheel is rotatably supported by the vehicle suspension device, the outer ring 1 is fixed to the knuckle 8 constituting the suspension device, and the wheel is coupled to the mounting flange 9 provided on the hub body 4. Fix it.

又、図1に示す構造は、駆動軸を支持する為の構造であるので、このハブ本体4の中心部に設けたスプライン孔10に、等速ジョイント11に付属のスプライン軸12を係合させる。   Further, since the structure shown in FIG. 1 is a structure for supporting the drive shaft, the spline shaft 12 attached to the constant velocity joint 11 is engaged with the spline hole 10 provided in the central portion of the hub body 4. .

上述の様な密封装置付転がり軸受ユニットのうちで、上記外輪1の両端部内周面と、上記内輪素子5の内端部外周面及び上記ハブ本体4の中間部外周面との間には、それぞれ、密封装置14a,14bを設けて、上記内部空間13の両端開口部を塞いでいる。   Among the rolling bearing units with a sealing device as described above, between the inner peripheral surface of both ends of the outer ring 1 and the outer peripheral surface of the inner end portion of the inner ring element 5 and the outer peripheral surface of the intermediate portion of the hub body 4, Sealing devices 14a and 14b are respectively provided to close both end openings of the internal space 13.

上記両密封装置14a,14bのうち、上記内部空間13の内端(軸方向に関して内とは、車両への組み付け状態で車両の幅方向中寄りとなる側、即ち、図1では右側を言う。これに対して、車両の幅方向外寄りとなる側、即ち、図1では左側を外と言う。本明細書全体で同じ。)開口部を塞ぐ密封装置14aは、図2に示す様に構成している。   Of the two sealing devices 14a and 14b, the inner end of the inner space 13 (inner with respect to the axial direction means the side that is closer to the middle in the width direction of the vehicle when assembled to the vehicle, that is, the right side in FIG. On the other hand, the outer side in the width direction of the vehicle, that is, the left side in FIG. 1 is referred to as the outside, and the same applies to the entire specification.) The sealing device 14a for closing the opening is configured as shown in FIG. doing.

この密封装置14a(即ち、パックシール)は、組み合わせ密封装置と呼ばれるもので、芯金15と、スリンガ16と、シール材17とから成る。このうちの芯金15は、上記外輪1の端部内周面に内嵌固定自在な外径側円筒部18と、この外径側円筒部18の軸方向外端縁から直径方向内方に折れ曲がった外側円輪部19とを備えた、断面L字形で全体を円環状としている。   The sealing device 14a (that is, pack seal) is called a combination sealing device, and includes a cored bar 15, a slinger 16, and a sealing material 17. Of these, the core metal 15 is bent inward in the diameter direction from the outer diameter side cylindrical portion 18 that can be fitted and fixed to the inner peripheral surface of the end portion of the outer ring 1, and from the outer edge in the axial direction of the outer diameter side cylindrical portion 18. The outer ring portion 19 is provided with an L-shaped cross section, and the whole is an annular shape.

又、上記スリンガ16は、前記内輪素子5の端部外周面に外嵌固定自在な内径側円筒部20と、この内径側円筒部20の軸方向内端縁から直径方向外方に折れ曲がった内側円輪部21とを備えた、断面L字形で全体を円環状としている。   The slinger 16 includes an inner diameter side cylindrical portion 20 that can be fitted and fixed to the outer peripheral surface of the end portion of the inner ring element 5, and an inner side that is bent outward in the diameter direction from the axial inner end edge of the inner diameter side cylindrical portion 20. The whole is an annular shape with an L-shaped cross section including an annular portion 21.

又、上記シール材17は、ゴムの如きエラストマー等の弾性材により造られて、3本のシールリップ22〜24を備え、上記芯金15にその基端部を結合固定している。そして、サイドリップと呼ばれる、最も外径側に、軸方向内方に突出する状態で設けられたシールリップ22の先端縁を、上記スリンガ16を構成する内側円輪部21の外側面に全周に亙って摺接させ、残り2本のシールリップ23,24の先端縁を、上記スリンガ16を構成する内径側円筒部20の外周面に全周に亙って摺接させている。   The seal material 17 is made of an elastic material such as an elastomer such as rubber, and includes three seal lips 22 to 24, and the base end portion is coupled and fixed to the core metal 15. Then, the end edge of the seal lip 22, which is called a side lip and is provided on the outermost diameter side so as to protrude inward in the axial direction, is arranged around the outer surface of the inner ring portion 21 constituting the slinger 16. The tip edges of the remaining two seal lips 23 and 24 are in sliding contact with the outer peripheral surface of the inner diameter side cylindrical portion 20 constituting the slinger 16 over the entire circumference.

一方、上記内部空間13の外端側開口を塞ぐシールリシグ14b(即ち、3枚リップシール)は、図3に示す様に、芯金27とシール材28とから成る。このシール材28は、ゴムの如きエラストマー等の弾性材により造られて、3本のシールリップ29〜31を備え、上記芯金27にその基端部を結合固定している。そして、サイドリップと呼ばれる、最も外径側に、軸方向外方に突出する状態で設けられたシールリップ29の先端縁を、前記取付フランジ9の基端部内側面に全周に亙って摺接させ、残り2本のシールリップ30,31の先端縁を、この基端部内側面と前記ハブ本体4の中間部外周面との連続部乃至この中間部外周面に全周に亙って摺接させている。   On the other hand, the seal srig 14b (that is, the three-lip seal) that closes the outer end side opening of the internal space 13 is composed of a core metal 27 and a seal material 28, as shown in FIG. The sealing material 28 is made of an elastic material such as an elastomer such as rubber, and includes three sealing lips 29 to 31, and the base end portion is coupled and fixed to the core metal 27. Then, the tip edge of the seal lip 29, which is called the side lip and protrudes outward in the axial direction on the outermost diameter side, is slid over the entire inner surface of the base end portion of the mounting flange 9. The leading edges of the remaining two seal lips 30 and 31 are slid over the entire circumference from the continuous portion of the inner surface of the base end portion to the outer peripheral surface of the intermediate portion of the hub body 4 or the outer peripheral surface of the intermediate portion. Touching.

上記内部空間13の両端開口部を、それぞれ上述の様な密封装置14a,14bで塞ぐ事により、上記内部空間13内に泥水等の異物が入り込む事を防止する。   By closing the openings at both ends of the internal space 13 with the sealing devices 14a and 14b as described above, foreign matter such as muddy water is prevented from entering the internal space 13.

さて、本実施の形態では、図1及び図2に点線(破線)で示すように、密封装置14a(即ち、パックシール)において、シールリップ22〜24が摺接するスリンガ16の金属表面に、耐食性や防食性のある表面処理が施してあり、且つ、密封装置14aを装着した近傍(例えば、外輪1や内輪素子5など)の金属表面にも、耐食性や防食性のある表面処理が延設してある。   Now, in the present embodiment, as shown by dotted lines (broken lines) in FIGS. 1 and 2, in the sealing device 14a (that is, pack seal), the metal surface of the slinger 16 with which the seal lips 22 to 24 are slidably contacted has corrosion resistance. In addition, a surface treatment with anticorrosion and anticorrosion is extended to the metal surface in the vicinity (for example, the outer ring 1 and the inner ring element 5) to which the sealing device 14a is attached. It is.

また、図1及び図3に点線(破線)で示すように、密封装置14b(即ち、3枚リップシール)において、シールリップ29〜31が摺接する取付フランジ9やハブ本体4の中間部外周面の金属表面に、耐食性や防食性のある表面処理が施してあり、且つ、密封装置14bを装着した近傍(例えば、外輪1やハブ本体4など)の金属表面にも、耐食性や防食性のある表面処理が延設してある。   Further, as shown by dotted lines (broken lines) in FIGS. 1 and 3, in the sealing device 14b (that is, three lip seals), the mounting flange 9 and the outer peripheral surface of the intermediate portion of the hub body 4 with which the seal lips 29 to 31 are slidably contacted. The surface of the metal is subjected to a surface treatment with corrosion resistance and corrosion resistance, and the metal surface in the vicinity (for example, the outer ring 1 and the hub body 4) to which the sealing device 14b is attached also has corrosion resistance and corrosion resistance. Surface treatment is extended.

なお、図1に点線(破線)で示したように、耐食性や防食性のある表面処理が施されている領域は、充分に広く設定し、密封装置14a,14bの外側(外気側)の鉛直方向面および、その面に接する軸方向面に施す。自動車用ホイール軸受の形式や形状によって密封装置14a,14b近傍の状態が変わるため、表面処理の設定領域は任意に設定可能であるが、錆が発生しやすい部分は、密封装置14a,14bから充分に遠く、脱落した錆の小片が密封装置に達しないことが条件である。   In addition, as shown with the dotted line (broken line) in FIG. 1, the area | region where the surface treatment with corrosion resistance and anticorrosion property is performed is set sufficiently wide, and the vertical (outside air side) vertical of the sealing devices 14a and 14b. It is applied to the directional surface and the axial surface in contact with the surface. Since the state of the vicinity of the sealing devices 14a and 14b changes depending on the type and shape of the wheel bearings for automobiles, the setting area of the surface treatment can be arbitrarily set. However, the portion where rust is likely to occur is sufficient from the sealing devices 14a and 14b. However, it is necessary that the rust pieces that have fallen off do not reach the sealing device.

また、耐食性や防食性のある表面処理として、亜鉛メッキ、ユニクロメッキ、クロメートメッキ、ニッケルメッキ、クロムメッキ、無電解ニッケルメッキ、カニゼンメッキ、四三酸化鉄被膜(黒染め)、レイデント、カチオン電着塗装、アニオン電着塗装、窒化珪素等のセラミックコーティング等が設定可能である。   In addition, surface treatment with corrosion resistance and anticorrosion includes zinc plating, unichrome plating, chromate plating, nickel plating, chrome plating, electroless nickel plating, kanzen plating, iron trioxide coating (black dyeing), raydent, cationic electrodeposition Coating, anion electrodeposition coating, ceramic coating such as silicon nitride, etc. can be set.

また、PVD法あるいはCVD法によリ、TiN,TiC,TiCN,SiC,TiAlN,Al,TiAlN,ダイヤモンド,DLC,cBN,CrN,ZrN,HfN等の被膜を用いる事も可能であり、対象母材の材質等によって任意に設定可能である。 It is also possible to use a coating such as TiN, TiC, TiCN, SiC, TiAlN, Al 2 O 3 , TiAl 2 N, diamond, DLC, cBN, CrN, ZrN, and HfN by PVD or CVD. Yes, it can be set arbitrarily depending on the material of the target base material.

(第1実施形態の適用)
密封装置付転がり軸受ユニットの基本構造に関しても、図1に示した様な内輪回転の構造に限らず、外輪回転の構造に適用する事もできる。
(Application of the first embodiment)
The basic structure of the rolling bearing unit with a sealing device can be applied not only to the inner ring rotating structure as shown in FIG. 1 but also to the outer ring rotating structure.

更には、上記図1に示す様な、ハブ本体4に直接内輪軌道7を形成した、所謂第3世代のハブユニットに限らず、図4に示す様な、所謂第1世代のハブユニット、図5〜7に示す様な第2世代のハブユニットにも適用できる。更には、転動体として玉を使用した構造に限らず、転動体に円すいころを用いたハブユニットにも適用できる。勿論、第1世代、第3世代のハブユニットで転動体を玉から円すいころに変えた構造にも、本発明は適用可能である。   Further, the present invention is not limited to the so-called third generation hub unit in which the inner ring raceway 7 is directly formed on the hub body 4 as shown in FIG. 1, but the so-called first generation hub unit as shown in FIG. It can also be applied to second generation hub units as shown in 5-7. Furthermore, the present invention is not limited to a structure using balls as rolling elements, but can be applied to a hub unit using tapered rollers as rolling elements. Of course, the present invention can also be applied to a structure in which the rolling elements are changed from balls to tapered rollers in the first generation and third generation hub units.

図4は、本発明の適用対象となる密封装置付転がり軸受ユニットの一例の断面図である。密封装置が装着されている部分の近傍の金属表面には、耐食性や防食性のある表面処理が施されている(図中の点線で示した部分)。   FIG. 4 is a cross-sectional view of an example of a rolling bearing unit with a sealing device to which the present invention is applied. The metal surface in the vicinity of the portion where the sealing device is mounted is subjected to a surface treatment having corrosion resistance and corrosion resistance (portion indicated by a dotted line in the figure).

図5は、本発明の適用対象となる密封装置付転がり軸受ユニットの他例の断面図である。密封装置が装着されている部分の近傍の金属表面には、耐食性や防食性のある表面処理が施されている(図中の点線で示した部分)。   FIG. 5 is a cross-sectional view of another example of a rolling bearing unit with a sealing device to which the present invention is applied. The metal surface in the vicinity of the portion where the sealing device is mounted is subjected to a surface treatment having corrosion resistance and corrosion resistance (portion indicated by a dotted line in the figure).

図6は、本発明の適用対象となる密封装置付転がり軸受ユニットの他例の断面図である。密封装置が装着されている部分の近傍の金属表面には、耐食性や防食性のある表面処理が施されている(図中の点線で示した部分)。   FIG. 6 is a cross-sectional view of another example of a rolling bearing unit with a sealing device to which the present invention is applied. The metal surface in the vicinity of the portion where the sealing device is mounted is subjected to a surface treatment having corrosion resistance and corrosion resistance (portion indicated by a dotted line in the figure).

図7は、本発明の適用対象となる密封装置付転がり軸受ユニットの他例の断面図である。密封装置が装着されている部分の近傍の金属表面には、耐食性や防食性のある表面処理が施されている(図中の点線で示した部分)。   FIG. 7 is a cross-sectional view of another example of a rolling bearing unit with a sealing device to which the present invention is applied. The metal surface in the vicinity of the portion where the sealing device is mounted is subjected to a surface treatment having corrosion resistance and corrosion resistance (portion indicated by a dotted line in the figure).

(第2実施の形態)
本実施の形態に係る密封板付転がり軸受は、その構造が図13に示した密封板付転がり軸受51と同様である。
(Second Embodiment)
The rolling bearing with a sealing plate according to the present embodiment has the same structure as that of the rolling bearing with a sealing plate 51 shown in FIG.

本実施の形態では、例えば、密封板57が回転する内輪55と接触して摺動する摺動面と、密封板57を外輪53の係止溝61に係止する勘合面との両面に、耐食性や防錆性のある表面皮膜処理が施してある。   In the present embodiment, for example, both the sliding surface that contacts and slides with the rotating inner ring 55 and the mating surface that locks the sealing plate 57 to the locking groove 61 of the outer ring 53, Surface coating treatment with corrosion resistance and rust prevention is applied.

したがって、密封板57の弾性材62のシールリップ63先端が摺動する内輪53の摺動面、および密封板57の外径部を係止する係止溝61の外輪勘合面の錆の発生を防ぐことができる。   Therefore, rust is generated on the sliding surface of the inner ring 53 on which the tip of the seal lip 63 of the elastic material 62 of the sealing plate 57 slides and on the outer ring fitting surface of the locking groove 61 that locks the outer diameter portion of the sealing plate 57. Can be prevented.

また、シールリップ63と内輪53の摺動面、および密封板57の外径部と係止溝61の外輪勘合面との間に隙間を発生させず、軸受回転時あるいは、静止時においても、水・泥水等の軸受内部空間58への侵入を防止することができ、軸受内部空間58のグリース、オイル等の漏洩を防止できる。更にシールリップ63の磨耗/切れによる軸受寿命の低下を防止する事ができる。さらに、外輪回転の場合には、図示例のように、特に有効に、水・泥水等の軸受内部空間58への侵入を防止することができ、軸受内部空間58のグリース、オイル等の漏洩を防止できる。   In addition, no gap is generated between the sliding surface of the seal lip 63 and the inner ring 53, and the outer diameter portion of the sealing plate 57 and the outer ring fitting surface of the locking groove 61. Water or muddy water can be prevented from entering the bearing internal space 58, and leakage of grease, oil, etc. in the bearing internal space 58 can be prevented. Furthermore, it is possible to prevent a decrease in bearing life due to wear / cut of the seal lip 63. Further, in the case of outer ring rotation, as shown in the illustrated example, water and muddy water can be effectively prevented from entering the bearing inner space 58 and leakage of grease, oil, etc. in the bearing inner space 58 can be prevented. Can be prevented.

さらに、耐食性や防食性のある表面処理として、亜鉛メッキ、ユニクロメッキ、クロメートメッキ、ニッケルメッキ、クロムメッキ、無電解ニッケルメッキ、カニゼンメッキ、四三酸化鉄被膜(黒染め)、レイデント、カチオン電着塗装、アニオン電着塗装、窒化珪素等のセラミックコーティング等が設定可能である。   Furthermore, as surface treatment with corrosion resistance and anticorrosion, zinc plating, unichrome plating, chromate plating, nickel plating, chrome plating, electroless nickel plating, Kanigen plating, iron trioxide coating (black dyeing), raydent, cationic electrodeposition Coating, anion electrodeposition coating, ceramic coating such as silicon nitride, etc. can be set.

また、PVD法あるいはCVD法によリ、TiN,TiC,TiCN,SiC,TiAlN,Al,TiAlN,ダイヤモンド,DLC,cBN,CrN,ZrN,HfN等の被膜を用いる事も可能であり、対象母材の材質等によって任意に設定可能である。 It is also possible to use a coating such as TiN, TiC, TiCN, SiC, TiAlN, Al 2 O 3 , TiAl 2 N, diamond, DLC, cBN, CrN, ZrN, and HfN by PVD or CVD. Yes, it can be set arbitrarily depending on the material of the target base material.

なお、本発明は、上述した実施の形態に限定されず、種々変形可能である。   In addition, this invention is not limited to embodiment mentioned above, A various deformation | transformation is possible.

次に、第2実施の形態の実施例を説明する。図11は、水没試験機の模式図である。図12は、実施例の試験結果を示すグラフである。   Next, an example of the second embodiment will be described. FIG. 11 is a schematic diagram of a submergence tester. FIG. 12 is a graph showing the test results of the examples.

図11に示す水没試験機に於いては、符号71は、駆動モータであり、符号72は、ベルトであり、符号73は、従動プーリ(評価用軸受)であり、符号74は、駆動プーリであり、符号75は、ベルトである。   In the submerged testing machine shown in FIG. 11, reference numeral 71 is a drive motor, reference numeral 72 is a belt, reference numeral 73 is a driven pulley (evaluation bearing), and reference numeral 74 is a drive pulley. Yes, reference numeral 75 is a belt.

すなわち、駆動モータ71と駆動プーリ74との間に、ベルト72が掛け渡してあり、この駆動プーリ74と、評価用軸受の従動プーリ73との間に、ベルト75が掛け渡してあり、駆動モータ71が駆動されると、評価用軸受の従動プーリ73が水中で回転されるようになっている。   That is, a belt 72 is stretched between the drive motor 71 and the drive pulley 74, and a belt 75 is stretched between the drive pulley 74 and the driven pulley 73 of the evaluation bearing. When 71 is driven, the driven pulley 73 of the evaluation bearing is rotated in water.

実施例では、密封板が摺動する内輪摺動面と、密封板を嵌合・係止する外輪勘合面とに、リン酸皮膜処理を施した軸受の試作を行った。   In the examples, a trial production of a bearing in which the inner ring sliding surface on which the sealing plate slides and the outer ring fitting surface on which the sealing plate is fitted and locked was subjected to a phosphoric acid coating treatment was performed.

評価試験は、1)塩水噴霧放置試験にて軸受を錆させ、その後、2)水没試験を行い、軸受の密封性評価を行った。比較用として、通常軸受(軸受内外輪のリン酸皮膜未処理)の評価も行った。評価軸受、及び、評価試験内容は、表1に示す通りである。   In the evaluation test, 1) the bearing was rusted by a salt spray standing test, and then 2) a submergence test was performed to evaluate the sealability of the bearing. As a comparative example, an evaluation of a normal bearing (untreated phosphate coating on the inner and outer rings of the bearing) was also performed. The evaluation bearing and the contents of the evaluation test are as shown in Table 1.

実施例および試験結果を、表2及び図12に示す。図12から内輪摺動面および外輪勘合面にリン酸皮膜処理を施した軸受は、通常軸受に比べ、耐水性が良好であることが確認できた。   Examples and test results are shown in Table 2 and FIG. From FIG. 12, it was confirmed that the bearing in which the inner ring sliding surface and the outer ring fitting surface were subjected to the phosphoric acid film treatment had better water resistance than the normal bearing.

内輪摺動面および外輪勘合面にリン酸皮膜処理を施した軸受は、塩水噴霧放置試験においても、シールリップ先端が摺動する内輪摺動面と、シール外径部を嵌合・係止する外輪勘合面との錆の発生を防ぎ、シールリップ部と内輪摺動面、およびシール外径部と外輪勘合面との間に隙間を発生させなかったためである。上記結果から、本発明が良好な結果を示した。   Bearings with a phosphate coating on the inner ring sliding surface and outer ring mating surface fit and lock the inner ring sliding surface on which the tip of the seal lip slides and the outer diameter of the seal even in the salt spray test. This is because generation of rust on the outer ring fitting surface is prevented, and no gap is generated between the seal lip portion and the inner ring sliding surface and between the seal outer diameter portion and the outer ring fitting surface. From the above results, the present invention showed good results.

Figure 2005325868
Figure 2005325868

Figure 2005325868
Figure 2005325868

本発明の第1実施の形態に係る密封装置付転がり軸受ユニットの縦断面図である。It is a longitudinal cross-sectional view of the rolling bearing unit with a sealing device which concerns on 1st Embodiment of this invention. 図1のA部に組み付けた密封装置の部分拡大断面図である。It is the elements on larger scale of the sealing device assembled | attached to the A section of FIG. 図1のB部に組み付けた密封装置の部分拡大断面図である。It is the elements on larger scale of the sealing device assembled | attached to the B section of FIG. 本発明の適用対象となる密封装置付転がり軸受ユニットの一例の断面図である。It is sectional drawing of an example of the rolling bearing unit with a sealing device used as the application object of this invention. 本発明の適用対象となる密封装置付転がり軸受ユニットの他例の断面図である。It is sectional drawing of the other example of the rolling bearing unit with a sealing device used as the application object of this invention. 本発明の適用対象となる密封装置付転がり軸受ユニットの他例の断面図である。It is sectional drawing of the other example of the rolling bearing unit with a sealing device used as the application object of this invention. 本発明の適用対象となる密封装置付転がり軸受ユニットの他例の断面図である。It is sectional drawing of the other example of the rolling bearing unit with a sealing device used as the application object of this invention. 従来に係る密封装置付転がり軸受ユニットの縦断面図である。It is a longitudinal cross-sectional view of the rolling bearing unit with a sealing device which concerns on the past. 図8のA部に組み付けた密封装置の部分拡大断面図である。It is a partial expanded sectional view of the sealing device assembled | attached to the A section of FIG. 図8のB部に組み付けた密封装置の部分拡大断面図である。It is a partial expanded sectional view of the sealing device assembled | attached to the B section of FIG. 水没試験機の模式図である。It is a schematic diagram of a submerged testing machine. 第2実施の形態の実施例の試験結果を示すグラフである。It is a graph which shows the test result of the Example of 2nd Embodiment. 従来に係る密封板付転がり軸受の縦断面図である。It is a longitudinal cross-sectional view of the rolling bearing with a sealing plate which concerns on the past.

符号の説明Explanation of symbols

1 外輪
2 ハブ
3 転動体
4 ハブ本体
5 内輪素子
6 外輪軌道
7 内輪軌道
8 ナックル
9 取付フランジ
10 スプライン孔
11 等速ジョイント
12 スプライン軸
13 内部空間
1 4 a、14b シールリング
15 芯金
16 スリンガ
17 シール材
18 外径側円筒部
19 外側円輪部
20 内径側円筒部
21 内側円輪郭
22 シールリップ
23 シールリップ
24 シールリップ
27 芯金
28 シール材
29 シールリップ
30 シールリップ
31 シールリップ
51 密封板付転がり軸受
52 外輪軌道
53 外輪
54 内輪軌道
55 内輪
56 転動体
57 密封板
58 空間
59 芯金
60 保持器
61 係止溝
62 弾性材
63 シールリップ
71 駆動モータ
72 ベルト
73 従動プーリ(評価用軸受)
74 駆動プーリ
75 ベルト
DESCRIPTION OF SYMBOLS 1 Outer ring 2 Hub 3 Rolling element 4 Hub body 5 Inner ring element 6 Outer ring raceway 7 Inner ring raceway 8 Knuckle 9 Mounting flange 10 Spline hole 11 Constant velocity joint 12 Spline shaft 13 Internal space 14 a, 14b Seal ring 15 Core 16 16 Slinger 17 Seal material 18 Outer diameter side cylindrical portion 19 Outer ring portion 20 Inner diameter side cylindrical portion 21 Inner circular contour 22 Seal lip 23 Seal lip 24 Seal lip 27 Core metal 28 Seal material 29 Seal lip 30 Seal lip 31 Seal lip 51 Roll with seal plate Bearing 52 Outer ring raceway 53 Outer ring 54 Inner ring raceway 55 Inner ring 56 Rolling element 57 Sealing plate 58 Space 59 Core metal 60 Cage 61 Locking groove 62 Elastic material 63 Seal lip 71 Drive motor 72 Belt 73 Drive pulley (Evaluation bearing)
74 Drive pulley 75 Belt

Claims (2)

外輪または内輪の一方に固定されたシール部材に設けたシールリップが、外輪または内輪の他方の対向する金属面に摺接する構成の密封装置を備えた密封装置付転がり軸受ユニットにおいて、
前記シールリップが摺接する金属表面に、耐食性や防食性のある表面処理が施してあり、且つ、
前記密封装置を装着した近傍の金属表面にも、耐食性や防食性のある表面処理が延設してあることを特徴とする密封装置付転がり軸受ユニット。
In a rolling bearing unit with a sealing device provided with a sealing device in which a seal lip provided on a seal member fixed to one of the outer ring or the inner ring is in sliding contact with the other opposing metal surface of the outer ring or the inner ring,
The metal surface with which the seal lip is slidably contacted is subjected to a surface treatment having corrosion resistance and corrosion resistance, and
A rolling bearing unit with a sealing device, wherein a surface treatment having corrosion resistance and anticorrosion is extended on a metal surface in the vicinity of the sealing device.
両側面の外輪と内輪の間に接触型の密封板を備え、その密封板の内径側と外径側のいずれか一方が固定され、他方が摺動して密封性を維持している密封板付転がり軸受において、
前記密封板が軸受軌道輪と接触して摺動する摺動面と、密封板を軸受軌道輪に嵌合・係止する勘合面との両面に、耐食性や防錆性のある表面皮膜処理が施してあることを特徴とする密封板付転がり軸受。
With a sealing plate that has a contact-type sealing plate between the outer ring and inner ring on both sides, and either the inner or outer diameter side of the sealing plate is fixed and the other slides to maintain the sealing performance In rolling bearings,
Surface coating treatment with corrosion resistance and rust resistance is provided on both the sliding surface where the sealing plate contacts and slides on the bearing raceway and the mating surface where the sealing plate is fitted and locked to the bearing raceway. A rolling bearing with a sealing plate, characterized by being applied.
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JP2013007492A (en) * 2012-10-11 2013-01-10 Nsk Ltd Rolling bearing
JP2013145040A (en) * 2011-12-15 2013-07-25 Nsk Ltd Cross-shaft universal joint
JP2014009788A (en) * 2012-07-02 2014-01-20 Ntn Corp Water pump bearing
KR20190008635A (en) * 2017-07-17 2019-01-25 (주)에이스티어 Bearing apparatus

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Publication number Priority date Publication date Assignee Title
WO2008084613A1 (en) * 2007-01-09 2008-07-17 Ntn Corporation Seal device with sensor and bearing device for wheel
JP2009180366A (en) * 2008-02-01 2009-08-13 Ntn Corp Wheel bearing device
JP2013145040A (en) * 2011-12-15 2013-07-25 Nsk Ltd Cross-shaft universal joint
JP2014009788A (en) * 2012-07-02 2014-01-20 Ntn Corp Water pump bearing
JP2013007492A (en) * 2012-10-11 2013-01-10 Nsk Ltd Rolling bearing
KR20190008635A (en) * 2017-07-17 2019-01-25 (주)에이스티어 Bearing apparatus
KR101954956B1 (en) * 2017-07-17 2019-05-23 (주)에이스티어 Bearing apparatus

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